Service Information
Document Title: Function Group: Information Type: Date:
Complete engine, 210 Service Information 12/4/2019
installation
Profile:
Complete engine, installation
Op nbr 210-02
Lifting chains, min. 1000 kg
NOTE!
As a general rule, all removed cable ties and clamps securing hoses and electrical cables must be replaced.
1. Transfer the engine mounting 1.
Tightening torque:85 Nm
2. Transfer the alternator2.
Figure 1
Engine
1. Engine mounting
2. Alternator
3. Transfer the drive flange and the cap 1.
4. Transfer the bracket 2.
5. Transfer the coolant connection 3.
Figure 2
Engine
1. Drive flange/cap
2. Bracket
3. Connection
6. Transfer the engine mounting 1.
Tightening torque: 85 Nm
7. Transfer sensor and monitors that are missing on the new engine and the crankcase ventilation.
Figure 3
Engine
1. Engine mounting
8. Connect lifting chains to the lifting eyes on the engine and to a lifting device.
9. Lift the engine into the machine.
Figure 4
Engine
10. Fit the working pump to the engine and remove the block 1.
11. Lower the engine on the front engine mountings.
Figure 5
Engine compartment
1. Block
12. Fit the engine mounting 1 on the engine.
Figure 6
Engine compartment
1. Engine mounting
13. Fit the engine mounting 1 on the engine.
Figure 7
Engine compartment
1. Engine mounting
14. Fit the oil filter 1.
Figure 8
Engine compartment
1. Oil filter
15. Remove the lifting chains from the lifting eyes 1 on the engine.
Figure 9
Engine compartment
1. Lifting eyes
16. Fit the attaching bolt 1 in the front right engine mounting.
Tightening torque: 320 Nm
Figure 10
Engine compartment
1. Attaching bolts
17. Fit the attaching bolt 1 in the front left engine mounting.
Tightening torque: 320 Nm
Figure 11
Engine compartment
1. Attaching bolts
18. Fit the bolts 1 for the working pump (1 underneath).
Tightening torque: 205 Nm
Figure 12
Engine compartment
1. Bolts
19. Fit the silencer 2 including the pipe to the turbo.
20. Fit the protective plate 1.
Figure 13
Engine compartment
1. Protective plate
2. Silencer
21. Fit the hose 1 to the turbo.
Figure 14
Hydraulic compartment
1. Hose
22. Connect the electrical cables to the alternator 1.
23. Connect the hose 2 to the engine and the hose 3 to the crankcase ventilation.
Figure 15
Engine compartment
1. Alternator
2. Hose
3. Hose
24. Connect the ground cables 1 and the cabling2 to the starter motor.
25. Connect the electrical cables to all sensors and monitors on the engine according to earlier notations.
26. Connect the fuel lines (2 lines).
Figure 16
Engine compartment
1. Ground cables
2. Cabling
27. Connect the hose 2 to the coolant pump and tighten the hose clamp.
28. Fit the clamp 1 on the member.
Figure 17
Engine compartment
1. Clamp
2. Hose
29. Fit the coolant hose to the engine above the working pump.
30. Fit the Vee belts and the compressor 1 on the engine (if one is fitted) with the bolts 2 (4 bolts).
Figure 18
Engine compartment
1. Compressor
2. Bolts
31. Fit the throttle control1 on the bracket.
32. Fit the connector 2on the throttle control.
Figure 19
Engine compartment
1. Throttle control
2. Connector
33. Fit the counterweight according to Counterweight, installationinSection 7.
34. Fit the frame part 1.
Figure 20
Engine compartment
1. Frame
35. Fit the frame parts 1 and 2.
36. Fit the rubber moulding 3 around the frame parts.
37.
Figure 21
Engine compartment
1. Frame
2. Frame
3. Rubber moulding
38. Fit the plate 1.
Figure 22
Hydraulic compartment
1. Plate
39. Lift the engine hood into place 2 and fit the attaching bolts 1.
40. Fit the gas strut (hidden) on the engine hood 2.
Figure 23
Engine compartment
1. Attaching bolts
2. Plate
41. Fit the plate 1.
Figure 24
Engine compartment
1. Plate
42. Remove the cap 1 and fill coolant in the cooling system.
Figure 25
Radiator
1. Cap
43. Lift the engine hood into place 1.
44. Fit the attaching bolts 3 for the engine hood and fit the attaching bolts for the gas struts 2.
Figure 26
Counterweight compartment
1. Plate
2. Gas strut
3. Bolts
45. Turn on the electric power with the battery disconnector.
46. Start the diesel engine.
47. Check for leaks and repair if needed.
48. Check the coolant level and top up, if needed.
49. Fit the plate 1 underneath the engine.
Figure 27
Superstructure
1. Plate
50. Adjust the throttle control.
See Engine speed control, setting of throttle control in Section 2.
51. Run the Teach In function.
SeeTeach In function in Section 3.
