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TG250S Engine Part

The document is a detailed parts list for various engine components, including the crankcase, crankshaft, cylinder, piston, and other related assemblies. Each section lists part numbers, descriptions, quantities, and remarks for the components. This comprehensive inventory is essential for maintenance and assembly of the engine.

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kingfourtwoo
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0% found this document useful (0 votes)
46 views19 pages

TG250S Engine Part

The document is a detailed parts list for various engine components, including the crankcase, crankshaft, cylinder, piston, and other related assemblies. Each section lists part numbers, descriptions, quantities, and remarks for the components. This comprehensive inventory is essential for maintenance and assembly of the engine.

Uploaded by

kingfourtwoo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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E01 Completely Crankcase

No Part No. Description Qty Remarks


1 / Completely Crankcase / /
2 100071665-0001 Cylinder Stud AB 4 1A003628R
3 100204690-0001 Bolt, M12×1.5 2 411311
4 100100871 Pin 9.5×15 2 239388
5 100100954 BeaRing,(6302_C3) 2 83018R
6 100100875 Dowel Pin,φ11×10 2 478115
7 100100623 Check Ring,φ26.9 1 000674
8 100073175 BeaRing 1 83023R/ 833071
9 100104795 Oil Seal 20×32×7 1 82878R
10 100100871 Pin 9.5×15 2 239388
11 100100725 Oil Puss 1 484034
12 100100473 Screw 1 844582
13 100107456-0001 Absorber Sleeve 2 486081
14 100104050 SpRing,Stud Coupler For Stand 1 483785

1
E01 Completely Crankcase

No Part No. Description Qty Remarks


15 100071662 Crankcase Gasket 1 875111
16 100103007 Decompression 1 829661
17 100103006 Decompression Spring 1 485655
18 100204451-0001 Cover Sprocket Wheel Oil Pump 1 483767
19 100033132-0002 Bolt, M5×16 4 830061
20 100102724 Dowel Pin,φ7.5×12 1 277916,合箱
21 100104871 Oil Ruler Assy 1 832130,含O型圈
22 100085671-0001 Oil Clapboard 1 485047
23 100200075 Strainer Oil Filter Pedestal 1 845852
24 100107743 O-Ring,φ29.87×1.78 1 431065
25 100033123-0003 Bolt, M6×60 10 B016425
26 100071663-0002 Right Crankcase Block 1 1A000966
27 100071664-0002 Left Crankcase Block 1 1A000968
28 100207216 Crankshaft BeaRing,A 2 873460
29 100207218 Crankshaft BeaRing,B 2 873461

2
E02 Completely Crankshaft

No Part No. Description Qty Remarks


1 100071661 Crankshaft Assy 1 842383

3
E03 Cylinder/Piston

No Part No. Description Qty Remarks


1 100071649-0005 Cylinder 1 873273
2 100071650 Piston 1 841561
3 100071652 Piston Ring,1 1 830486
4 100071653 Piston Ring,2 1 484908
5 100071648 Piston Oil Ring 1 486363
6 100100585 Check Ring Piston Pin 2 963486
7 100071651 Piston Pin 1 829529
8 100071646 Gasket Cylinder Block 1 875113
9 100102724 Dowel Pin,φ7.5×12 2 277916
10 100100875 Dowel Pin,φ11×10 2 478115
11 100072639 O-Ring 4 B017342

4
E04 Completely Cylinder Head

No Part No. Description Qty Remarks


1 100071656-0003 Cylinder Head Assy 1 B019389
2 100100536-0001 Nut 4 411296
3 100072796-0002 Bolt, M6×112.5 2 B016807
4 100300926 Senser Water Cooler 1 640485
5 100071683 Thermostat Cover 1 B018148
6 100072680 Decompression cover 1 063435
7 100072681 Decompression 1 845605
8 100072638 O-Ring 1 297027
9 100102922-0004 Screw,M5×20 2 B016808
10 100071684 Thermostat Ass. 1 82831R
11 100071647 Gasket Assy Cylinder Head 1 831174
12 100071682 Seal Ring 1 878906

5
E05 Valve Mechanism

No Part No. Description Qty Remarks


1 100071748 Rocker Arm Assembly Valve 1 B019352
2 100071747 Rocker Arm Assembly Valve 1 B019354
3 100071639 Rocker Armshaft 2 B019428
4 100071640 Camshaft With I.P 1 1A000611R
5 100071641 Sheet-Steel For Camshaft 1 877309
6 100033131-0002 Bolt, M5×12 2 484123
7 100071635 Timing Driven Sprocket 1 B014970
8 100071634 Centrifugal Mass With I.P. 1 B014971
9 100071654 Decompression Spring 1 B014925
10 100071655 Balance Weigth 1 880893
11 100071636 Washer 1 B013841
12 100032837-0002 Bolt, M5×30 1 1A003053
13 100033116-0006 Bolt, M6×35 1 414838

6
E06 Upper Cover Cylinder Head

No Part No. Description Qty Remarks


1 100071643-0002 Cylinder Head Upper Cover 1 829534
2 100204665-0004 Screw 5 872635
3 100102893 Washer 5 830249
4 100071644 Cylinder Head Cover Gasket 1 829536
5 100071642 Oil Bleed Device 1 828421
6 100102922-0004 Screw,M5×20 4 B016808
7 100208474 Seal Ring 1 487989/1A003985
8 100104153 Spark Plug 1 641320
9 100071688 Oil Breather 1 844094
10 100105486 Clamp 1 CM001904

7
E07 Rollar Container Ass.

No Part No. Description Qty Remarks


1 100071752-0001 Rollar Container Ass. 1 CM144407
2 100071734 Drive Belt 1 B013359
3 100071751 Fixed Driving Half Pulley 1 840193
4 100072640 Dish Washer 1 880950
5 100072641 Washer 1 840533
6 100106441 Washer,φ17×1×φ32 1 434885
7 100100518-0001 Lock Nut Clutch 1 486324
8 100071749 Dump Pulley With I.P. 1 833989
9 100071742 Screw 1 828217

8
E08 Driven Pulley Comp

No Part No. Description Qty Remarks


1 100071750-0001 Driven Pulley Comp 1
2 100106613 Washer,φ12×1×φ22 1 274246
3 100100518-0001 Lock Nut Clutch 1 486324

9
E09 Left Crankcase Cover

No Part No. Description Qty Remarks


1 100071666-0002 Transmission Cover 1 871473
2 100100871 Pin 9.5×15 2 239388
3 100100624 Check Ring,φ37.8 1 006635
4 100101127 BeaRing,(62022Z_C3Ht) 1 478985
5 100208914 Rubber Pad 3 871458
6 100100457-0003 Screw 3 270793
7 100071754 Warm Air Diaphragm 1 834266
8 100033069-0002 Self-tappling Screw, M5×10 5 873389
9 100204424 Cooling Cover 1 842090
10 100202550-0005 Decorate Cover L.Crankcase Cover 1 CM155102
11 100033114-0004 Bolt, M6×30 7 B016792
12 100205771-0002 Clip 1 844964

10
E10 Oil Pump

No Part No. Description Qty Remarks


1 100100048 Oil Pump Assy 1 82948R
2 100208732 Gasket Oil Pump 1 486082/847929
3 100033134-0002 Bolt, M5×35 2 829593
4 100104949 Hub Dump Chain Sprocket Oil Pump 1 287913
5 100033104-0002 Bolt, M6×14 1 B016426
6 100300843-0001 Dish Washer,φ6.4×2×φ20 1 483918
7 100100147 Chain Oil Pump 1 82649R
8 100100022 Sprocket-P 1 82783R
9 100107680 O-Ring,φ15×1 1 825952
10 100106439 Washer,φ17×0.5×φ46 1 483918
11 100101970 Hub Dump Chain Sprocket 1 82782R
12 100071657 Distrib. Chain Slipper 1 840344
13 100033110-0003 Bolt, M6×25 1 B016774
14 100105210 Bush 1 485868
15 100105116 Sproket Chain 1 82723R
16 100071658 Distrib. Chain Blade 1 847516
11
E10 Oil Pump

No Part No. Description Qty Remarks


17 100202649 Disk Insulator 1 872110
18 100108481-0001 Chain Tensioning Wheel 1 82650R
19 100108520 Gasket Tensioner 1 847928
20 100033106-0005 Bolt, M6×16 2 B016777
21 100071687 Oil Sump 1 846096
22 100105487-0001 Clip 1 564629
23 100033114-0004 Bolt, M6×30 7 B016792
24 100075802 Gasket 1 846098
25 100102724 Dowel Pin,φ7.5×12 3 277916
26 100104936 Oil Plug Assy 1 843364,含O型圈
27 100202741 Assembly Chain Protect Plate 1 434345
28 100107646 O-Ring,φ101×2.6 1
29 100104681 Oil Seal 24×35×7 1
30 100106559 Washer φ5.5×1×φ10 3
31 100031817-0007 Screw, M5×12 3

12
E11 Cooling System

No Part No. Description Qty Remarks


1 100071677 Water Pump Cover With I.P. 1 877528
2 100032939-0003 Screw, M5×22 3 828662
3 100071680 Water Pump Leader O-Ring 1 485080
4 100071679 Water Pipe 1 878626
5 100071681 Hose clamp 1 AP8104097
6 100071681 Hose clamp 1 AP8104097
7 100071678 By-Pass Water Tupe 1 878940
8 100105486 Clamp 1 CM001904
9 100071676 Spring 1 842390

13
E12 Electric Starting Mechanism

No Part No. Description Qty Remarks


1 100084046-0002 Starting Motor Assy 1 58142R
2 100033110-0003 Bolt, M6×25 2 414837
3 100071753 Starting Motor Wire 1 640012
4 100071733 Inamovable Toothed Crown Eletric Start 1 1A001958
5 100071693 Reduction Unit 1 842703

14
E13 Magneto Comp

No Part No. Description Qty Remarks


1 100071691-0006 Stator Assy Magneto 1 642071
2 100032815-0008 Bolt, M6×30 3 122637
3 100031817-0007 Screw, M5×12 2 018623
4 100071690 Rotor Assy Magneto 1 639438
5 100071689 Overrunning Clutch Assembly 1 847797
6 100072795-0002 Bolt, M6×24 6 877289
7 100057543-0001 SpRing,Washer,φ6.1×1.6×φ9.9 6 479515
8 100071741-0001 Nut 1 82952R
9 100072642 Washer 1 842385
10 100100654-0001 Semicircle Key 1 000097

15
E14 Water Pump

No Part No. Description Qty Remarks


1 / Cover Assy 1 /
2 100071667 Ane Wheel Water Pump 1 844730
3 100105547 Mechanism Seal Assy 1 82991R
4 100071669 Shaft Water Pump Shaft 1 844760
5 100300742 BeaRing,(6382Rs1) 2 82755R
6 100104808 Oil Seal 1 82897R
7 100071668 Coupling Entrainer 1 842389
8 100103061 Cap Small View Hole 1 829039
9 100107679 O-Ring,φ15.4×2.1 1 479986
10 100071675 Sensor Plate 1 641551
11 100072796-0002 Bolt, M6×112.5 1 B016807
12 100033116-0005 Bolt, M6×35 9 414838
13 100071674 R.Crankcase Cover Gasket 1 840504
14 100103051-0001 Oil Pressure Sensor 1 1D001138

16
E14 Water Pump

No Part No. Description Qty Remarks


15 100053725 Plain Washer,φ10×1.5×φ17 1 AP9150472
16 100303196-0001 Cover Oil Filter Screen 1 826165
17 100107755 O-Ring,φ31.47×1.78 1 285536
18 100071686 Strainer Oil Filter 1 843568
19 100071670-0002 Right Crankcase Cover 1
20 100717770 Oil Filter 1 82635R
21 100071685 Screw 1 840507

17
E15 Transmission

No Part No. Description Qty Remarks


1 100071672-0001 Trainsmission Case Cover 1 848188
2 100071671 Circlip 1 829206
3 100073145 BeaRing 1 83034R
4 100071744 Seal Ring 38×50×7 1 83082R
5 100100954 BeaRing,(6302_C3) 1 83018R
6 100033127-0003 Bolt, M8×40 1 B016806
7 100033129-0003 Bolt, M8×45 6 B016805
8 100102926 Breather Pipe 1 CM162202
9 100071673 Trainsmission Case Gasket 1 847931
10 100071737 Final Shaft 1 B016892
11 100071736 Counter Shaft Assy 1 840768
12 100071735 Driven Main Shaft 1 873875
13 100032843-0003 Bolt, M8×12 1 269755
14 100106569 Washer,φ8.2×1×φ12 1 485703

18
E16 Valve Mechanism

No Part No. Description Qty Remarks


1 100201267 Fuel Injector 1 CM084302
2 100071745 Intake Fitting 1 875694
3 100033108-0003 Bolt, M6×20 3 018639
4 100303290 Clamp Inlet Pipe 1 709532
5 100201275 Oil Pipe 1 653124
6 100033048-0002 Bolt, M5×20 1 872269

19

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