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Engine Emission Control - Component Location: 2.0L Gasoline Turbocharged Direct Injection (GTDI)

The document provides detailed information on the engine emission control system for 2.0L Gasoline Turbocharged Direct Injection (GTDI) vehicles, including component locations and operational overviews. It emphasizes the importance of not removing or disabling any emission control components to comply with legal regulations. Additionally, it outlines procedures for the removal and installation of the evaporative emission canister and purge valve, including necessary safety precautions.
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0% found this document useful (0 votes)
28 views9 pages

Engine Emission Control - Component Location: 2.0L Gasoline Turbocharged Direct Injection (GTDI)

The document provides detailed information on the engine emission control system for 2.0L Gasoline Turbocharged Direct Injection (GTDI) vehicles, including component locations and operational overviews. It emphasizes the importance of not removing or disabling any emission control components to comply with legal regulations. Additionally, it outlines procedures for the removal and installation of the evaporative emission canister and purge valve, including necessary safety precautions.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Engine Emission Control - Component Location

2.0L Gasoline Turbocharged Direct Injection (GTDI)

Item Description
1 Crankcase vent oil separator
Engine Emission Control - Overview
Overview
NOTE: Do not permanently remove or render inoperative any part of the vehicle emission control system including related hardware. Failure to comply may violate applicable state and
federal laws.
NOTE: The vehicle emission routing diagrams are contained in the Description and Operation subsection of the Evaporative Emissions.

Refer to: Evaporative Emissions - Overview (303-13A Evaporative Emissions - 2.0L Duratec-HE (125kW/170PS) - MI4, Description and Operation).
The PCV system uses intake manifold vacuum to ventilate blow-by vapors and evaporated oil from the crankcase and returns them to the intake manifold for combustion. The PCV valve
varies the amount of blow-by vapors and evaporated oil returned to the intake manifold.
Engine Emission Control - Overview
Overview
NOTE: Do not permanently remove or render inoperative any part of the vehicle emission control system including related hardware. Failure to comply may violate applicable state and
federal laws.
NOTE: The vehicle emission routing diagrams are contained in the Description and Operation subsection of the Evaporative Emissions.

Refer to: Evaporative Emissions - System Operation and Component Description (303-13B Evaporative Emissions - 2.0L EcoBoost (184kW/250PS) - MI4, Description and Operation).
The PCV system uses intake manifold vacuum to ventilate blow-by vapors and evaporated oil from the crankcase and returns them to the intake manifold for combustion. The PCV valve
varies the amount of blow-by vapors and evaporated oil returned to the intake manifold.
Engine Emission Control - System Operation and Component Description
System Operation
Refer to Powertrain Control/Emissions Diagnosis (PC/ED) manual. See Section 1 Description and Operation.
Component Description
Refer to Powertrain Control/Emissions Diagnosis (PC/ED) manual. See Section 1 Description and Operation.
Engine Emission Control - System Operation and Component Description
System Operation
Refer to Powertrain Control/Emissions Diagnosis (PC/ED) manual. section 1 Description and Operation.
Component Description
Refer to Powertrain Control/Emissions Diagnosis (PC/ED) manual. section 1 Description and Operation.
Evaporative Emission Canister Purge Valve
Removal

1. WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow
this instruction may result in serious personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

3. Refer to: Air Cleaner Outlet Pipe (303-12B Intake Air Distribution and Filtering - 2.0L EcoBoost (184kW/250PS) - MI4, Removal and Installation) .

4. 1. Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 2.0L Duratec-HE (125kW/170PS) - MI4, General Procedures).

5.

Installation

1. To install, reverse the removal procedure.

2. Refer to: Evaporative Emission System Leak Test (303-13B Evaporative Emissions - 2.0L EcoBoost (184kW/250PS) - MI4, General Procedures).
Evaporative Emission Canister Purge Valve
Removal

1. WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow
this instruction may result in serious personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

3. Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 2.0L Duratec-HE (125kW/170PS) - MI4, Removal and Installation) .

4.

5. Refer to: Quick Release Coupling (310-00B Fuel System - General Information - 2.0L EcoBoost (184kW/250PS) - MI4, General Procedures).

6.

Installation

1. To install, reverse the removal procedure.

2. Refer to: Evaporative Emission System Leak Test (303-13A Evaporative Emissions - 2.0L Duratec-HE (125kW/170PS) - MI4, General Procedures).
Evaporative Emission Canister
Removal

1. WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow
this instruction may result in serious personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

NOTE: Removal steps in this procedure may contain installation details.


NOTE: On 5-door vehicles, the fuel tank needs to be lowered slightly to access all the EVAP canister fasteners.
NOTE: The EVAP on a PZEV (partial zero emissions vehicle) is similar in appearance, but unique in design and is not interchangeable with a non-PZEV canister.

2. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).

3. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

4. NOTE: Clean the EVAP canister vent solenoid electrical connector and the immediate surrounding area of any dirt or foreign material.

1. Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 2.0L Duratec-HE (125kW/170PS) - MI4, General Procedures).
Refer to: Quick Release Coupling (310-00B Fuel System - General Information - 2.0L EcoBoost (184kW/250PS) - MI4, General Procedures).

2. Torque: 4 Nm

Installation

1. To install, reverse the removal procedure.

2. Refer to: Evaporative Emission System Leak Test (303-13A Evaporative Emissions - 2.0L Duratec-HE (125kW/170PS) - MI4, General Procedures).
Refer to: Evaporative Emission System Leak Test (303-13B Evaporative Emissions - 2.0L EcoBoost (184kW/250PS) - MI4, General Procedures).
Evaporative Emission Canister
Removal

1. WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow
this instruction may result in serious personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

NOTE: Removal steps in this procedure may contain installation details.


NOTE: On 5-door vehicles, the fuel tank needs to be lowered slightly to access all the EVAP canister fasteners.
NOTE: The EVAP on a PZEV (partial zero emissions vehicle) is similar in appearance, but unique in design and is not interchangeable with a non-PZEV canister.

2. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).

3. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

4. NOTE: Clean the EVAP canister vent solenoid electrical connector and the immediate surrounding area of any dirt or foreign material.

1. Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 2.0L Duratec-HE (125kW/170PS) - MI4, General Procedures).
Refer to: Quick Release Coupling (310-00B Fuel System - General Information - 2.0L EcoBoost (184kW/250PS) - MI4, General Procedures).

2. Torque: 4 Nm

Installation

1. To install, reverse the removal procedure.

2. Refer to: Evaporative Emission System Leak Test (303-13A Evaporative Emissions - 2.0L Duratec-HE (125kW/170PS) - MI4, General Procedures).
Refer to: Evaporative Emission System Leak Test (303-13B Evaporative Emissions - 2.0L EcoBoost (184kW/250PS) - MI4, General Procedures).

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