Technical Specification

886133_5.0

Concertor™
N/EA/DP
 Table of Contents

Table of Contents
1 System Description.....................................................................................................................2
1.1 System overview...................................................................................................................2
1.1.1 Concertor™ N.................................................................................................................2
1.1.2 Concertor™ EA...............................................................................................................3
1.1.3 Concertor™ DP.............................................................................................................. 4

2 Product Description....................................................................................................................6
2.1 N-pump................................................................................................................................. 6
2.1.1 Cables.............................................................................................................................9
2.1.2 Monitoring equipment................................................................................................. 9
2.1.3 Options...........................................................................................................................9
2.1.4 Accessories.................................................................................................................... 9
2.2 FPG 411, FPG 412................................................................................................................9
2.2.1 Product design.............................................................................................................. 9
2.2.2 Approvals.....................................................................................................................10
2.2.3 Parts.............................................................................................................................. 10
2.2.4 Dimensions.................................................................................................................. 10

3 Technical Reference................................................................................................................. 11
3.1 N-pump............................................................................................................................... 11
3.1.1 Motor data................................................................................................................... 11
3.1.2 Application limits........................................................................................................ 11
3.1.3 Materials.......................................................................................................................11
3.1.4 Surface treatment....................................................................................................... 12
3.2 FPG 411, FPG 412..............................................................................................................12
3.2.1 Environmental requirements.....................................................................................12
3.2.2 IP-rating........................................................................................................................12
3.2.3 Electrical data.............................................................................................................. 12
3.2.4 Terminals..................................................................................................................... 13

4 Motor Rating and Performance Curves................................................................................. 15

4.1 Motor rating........................................................................................................................15
4.2 Performance curves...........................................................................................................16

5 Dimensions and Weight.......................................................................................................... 19

5.1 Drawings............................................................................................................................. 19

Concertor™ Technical Specification 1

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1 System Description

1 System Description
1.1 System overview
Concertor™ is a wastewater pumping system with integrated intelligent technology.

1.1.1 Concertor™ N

1
WS009752A

Parts
Number Part Description
1 Pump A pump in the Concertor™ N system series.
2 Components outside of the • Contactors, fuses, relays
Concertor™ system • Controller / RTU / PLC
• Level sensors
• Cloud services
• Pump sum-alarm I/O
3 PC application Dirigo™ Service Tool gives access to settings and log files.
Connection is made through cable leads T3 and T4.

Functions
• Pump clog detection
• Pump cleaning
• Soft-start
• Constant power
• Always correct rotation
• Pump sum-alarm I/O
• Change pump performance, Dirigo™ Service Tool

2 Concertor™ Technical Specification

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 1 System Description

1.1.2 Concertor™ EA

5
2
4 3

WS009753B
Parts
Number Part Description
1 Pump A pump in the Concertor™ N system series.
2 Components outside of the • Contactors, fuses, relays
Concertor™ system • Controller / RTU / PLC
• Level sensors
• Cloud services
• Pump sum-alarm I/O
3 Gateway, FPG 411 • The gateway starts and stops the pump based on the input
signal from the external control system.
– Digital input signal
– Modbus
• All the alarms are sent back to the external control system.
• The operator changes the pump settings through the gateway.
• Data is logged by and stored in the gateway.
4 HMI, FOP 312 The HMI is handheld, or mounted inside the cabinet or in the
cabinet door.
The HMI is optional.
5 Embedded web server The embedded web server is an alternative interface with access to
the same menu system as the HMI.

Functions
• Pump clog detection
• Pump cleaning
• Soft-start
• Soft-stop
• Constant power
• Always correct rotation
• Set-up wizard from HMI or webserver
• Set pump performance (pump stopped)
• Pump alarms with priority A or B, through I/O

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1 System Description

• Pump and motor control alarms, HMI or Modbus

• Alarm handling
• Status and alarm history

1.1.3 Concertor™ DP

5
2
4 3

Parts WS009754B

Number Part Description

1 Pump A pump in the Concertor™ N system series.
2 Components outside of the • Contactors, fuses, relays
Concertor™ system • Controller / RTU / PLC
• Level sensors or flow meters
• Cloud services
• Pump sum-alarm I/O
3 Gateway, FPG 412 • The gateway starts and stops the pump based on the input
signal from the external control system.
– Digital input signal
– Analog input signal
– Modbus
• All the alarms are sent back to the external control system.
• The operator changes the pump settings through the gateway.
• Data is logged by and stored in the gateway.
4 HMI, FOP 312 The HMI is handheld, or mounted inside the cabinet or in the
cabinet door.
The HMI is optional.
5 Embedded web server The embedded web server is an alternative interface with access to
the same menu system as the HMI.

Functions
• External process control for dynamic pump performance, 4–20 mA or Modbus
• Pump clog detection
• Pump cleaning
• Soft-start

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 1 System Description

• Soft-stop
• Constant power
• Always correct rotation
• Set-up wizard from HMI or webserver
• Pump alarms with priority A or B, through I/O
• Pump and motor control alarms, HMI or Modbus
• Alarm handling
• Status and alarm history

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2 Product Description

2 Product Description
2.1 N-pump
Product design
Concertor™ pumps, with integrated intelligent control system, are designed for sustained
high efficiency, with four different motor ratings. Applications range from wastewater
containing solids or long-fibered material, to clean water and surface water. Concertor™
pumps are suitable for customers who want to benefit from easily adjustable pump
performance, clog detection, and pump cleaning function. Other features and
functionality are added depending on the selected offer. For more information, see the
system description.
Impeller material
• Gray iron
• Hard-Iron™
• Stainless steel
Discharge connection (pressure class)
• 150 (LT)
• 100 (MT)
• 80 (HT)
Installation types
The pump can be used in the following installations:
P Semipermanent, wet well arrangement with the pump installed on two guide bars. The
connection to the discharge is automatic.
S Portable semipermanent, wet well arrangement with hose coupling or flange for
connection to the discharge pipeline.
T Vertical permanent, dry well arrangement with flange connection to the suction and
discharge piping.
Z Horizontal permanent, dry well arrangement with flange connection to the suction and
discharge piping.
Products included
Product Approvals
6020.180 Standard
6020.090 Ex-approved

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 2 Product Description

Illustrations

9
5
10

11
14
12
3
2
13

WS009987B
1

Figure 1: Outer casing of drive unit: Gray iron

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2 Product Description

9
5

10

11
14
12
2 3

13

WS009767B
1

Figure 2: Outer casing of drive unit: Aluminum

Parts
Position Part
1 Insert ring with a guide pin
2 Pump housing, without flush valve connection
3 Seal housing cover
4 Stator housing unit with a leakage sensor
5 Cooling jacket
/ outer casing
6 Connection housing with integrated control system
7 Lifting handle
8 Cable entry
9 Support bearing
10 Shaft unit with a permanent magnet rotor
11 Main bearing

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 2 Product Description

Position Part
12 Mechanical seal
Plug in seal with active seal design.
13 Adaptive-N impeller
14 Oil

2.1.1 Cables
Screened Flygt SUBCAB® - a heavy duty 4 screened cores motor power cable with four
twisted pair screened control cores. Conductor insulation rating of 90°C, which allows for
increased current. Superior mechanical strength and high abrasion and tear resistant.
Chemical resistant within pH 3-10 and ozone, oil, and flame resistant. Used up to 70°C
water temperature.

2.1.2 Monitoring equipment

• Leakage sensor in the stator housing (FLS)
• Overtemperature sensors in the control system
Explosion-proof version: The stator incorporates three thermal contacts connected in
series.

2.1.3 Options
• Surface treatment (Epoxy)
• Zinc anodes

2.1.4 Accessories
Example of accessories.
Item Description
Pump controllers FGC 400, MultiSmart, MyConnect
HMI FOP 312
Monitoring relays Supplied locally
Level sensors LTU, ENM 10
SCADA systems AquaView
Flow meters MagFlux

Discharge connections, adapters, hose connections, and other mechanical accessories

2.2 FPG 411, FPG 412

2.2.1 Product design
The products are part of the Concertor™ system. The gateways are connected to Flygt
pumps 6020.180 or 6020.090. The gateway starts and stops the pump based on the input
signal from the external control system. All the alarms are sent back to the external control
system. Data is logged by and stored in the gateway.
Product name Part number Description
FPG 411 8012100 Gateway for Concertor™ EA.
The pump performance is easily adjustable when the pump is
stopped.
FPG 412 8012000 Gateway for Concertor™ DP.
Dynamic pump performance change, through 4–20 mA or
Modbus.

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2 Product Description

2.2.2 Approvals
• CE
• UL
• CSA
• RCM

2.2.3 Parts
3

1
2 DI
+ AI 3
_ 4
GN

2
+ AO D
_ 24
+ VDC
A RS4 _
1 85
PW 2 HM B
R I GN
3 D
DI1 4
5
DI2
AL
AR
DI3 M
AL A
AR
DI4 M
B
PU
DO MP
1 RU
N/C
DO PU LE

1
2 MP AN
CO
DO MM
3 S
DO RS4
4 85
90
8
1
7

NO
3
6

AD DE
5 4
TERM

DR USB
ON ES
S

WS009747C
OFF

NODO1
CO MAS
NODO3 M TE
CO NODO2 R
SL
M CO AV
NODO4 M E
CO FP

4
ET
M HER G
NET 4xx
T4 PU
M
T3 P
GN
D

1. Front connections
2. Status LEDs
3. Top connections
4. Bottom connections

2.2.4 Dimensions
1 2

24VDC
+ _
DI RS485
1 2 3 4 GND A B GND
AI AO HMI
+ _ + _ 1 2 3 4 5

PWR ALARM A

DI1 ALARM B

DI2

DI3 PUMP RUN/CLEAN

DI4

DO1

DO2
PUMP COMMS

RS485 3
DO3

DO4
USB
901
NODE
7 8

2 3

45 6 ADDRESS
TERM

ON MASTER
WS009746B

OFF SLAVE

FPG 4xx
DO1 DO2 ETHERNET
NO COM NO COM
DO3 DO4 PUMP
NO COM NO COM T4 T3 GND

1. 112 mm (4.4 in)

2. 45 mm (1.8 in)
3. 106 mm (4.2 in)

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 3 Technical Reference

3 Technical Reference
3.1 N-pump
3.1.1 Motor data
The drive unit includes a synchronous motor with IE4 equivalent efficiency.

NOTICE:
Do not connect a starter or a Variable Frequency Drive (VFD) to this unit.

Feature Description
Input frequency 50–60 Hz
Input supply 3-phase
• 380–480 V
• 200–240 V
Maximum starts per hour Concertor™ N: 60
Concertor™ EA, Concertor™ DP: 240
Design in applicable parts According to IEC 60034–1
Voltage variation • Continuously running: Maximum ±5%
• Intermittently running: Maximum ±10%
Voltage imbalance between the phases Maximum of 2%
Stator insulation class In accordance with class H (180°C, 356°F)

3.1.2 Application limits

Data Description
Liquid temperature Maximum 40°C (104°F)
Liquid density Maximum 1100 kg/m3 (9.2 lb per US gal)
pH of the pumped liquid 5.5–14
Depth of immersion Maximum 20 m (65 ft)

3.1.3 Materials
Table 1: Major parts except mechanical seals

Denomination Material ASTM EN

Major castings Cast iron, gray 35B GJL-250
Cooling jacket, alternative 1 Cast iron, gray 35B GJL-250
Cooling jacket, alternative 2 Aluminum H5202-86-AC4A 1706:AC-43100+43000
Pump housing Cast iron, gray 35B GJL-250
Impeller, alternative 1 Cast iron, gray 35B GJL-250
Impeller, alternative 2 Cast iron, Hard-Iron ™
A 532 IIIA GJN-HB555(XCR23)
Impeller, alternative 3 Stainless steel, Duplex CD-4MCuN 10283:1.4474
Insert ring, alternative 1 Cast iron, gray 35B GJL-250
Insert ring, alternative 2 Cast iron, Hard-Iron ™
A 532 IIIA GJN-HB555(XCR23)
Lifting handle Stainless steel AISI 316L 1.4404,1.4432, …
Shaft Stainless steel AISI 431 1.4057+QT800
Screws and nuts Stainless steel, A4 AISI 316L, 316, 316Ti 1.4401,1.4404, …

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3 Technical Reference

Denomination Material ASTM EN

O-rings Nitrile rubber (NBR) 70° - -
IRH
Oil A medical white oil of - -
paraffin type that fulfills
FDA 172.878 (a) and
viscosity close to VG32.

Table 2: Mechanical seals

Alternative Inner seal Outer seal

1 Corrosion resistant cemented carbide (WCCR)/ Corrosion resistant cemented carbide
Corrosion resistant cemented carbide (WCCR) (WCCR)/ Corrosion resistant cemented
carbide (WCCR)
2 Corrosion resistant cemented carbide (WCCR)/ Silicon carbide (RSiC)/ Silicon carbide
Corrosion resistant cemented carbide (WCCR) (RSiC)

3.1.4 Surface treatment

Priming Finish
Painted with a primer, see internal standard Navy gray color NCS 5804-B07G. Two-component high-
M0700.00.0002 solid top coating, see internal standard M0700.00.0004
for standard painting and M0700.00.0008 for special
painting.

3.2 FPG 411, FPG 412

3.2.1 Environmental requirements
Parameter Value
Operating temperature -20°C – +65°C (-4°F – 149°F)
Storage temperature -20°C – +70°C (-4°F – 158°F)
Operating humidity Relative humidity, non-condensing: 5 – 95%
Sunlight exposure UV-resistant
Maximum altitude • With UL approval: Maximum 2000 m (6562 ft)
• Without UL approval: 4000 m (13 123 ft)

3.2.2 IP-rating
IP20

3.2.3 Electrical data

Parameter Value
Supply voltage + 24 VDC
Supply voltage tolerance ± 10%
Current consumption < 700 mA. Typical: 150 mA

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 3 Technical Reference

3.2.4 Terminals
7 8 9 10 11 12
13
6
5

1
2 DI
+ AI 3
_ 4
GND
+ AO
_ 24
+ VDC
A RS
1 48 _
5
PW 2 HM B
R I GND
3
DI 4
1
5
DI
2
AL
AR
DI M
3 A
AL
AR
DI M
4 B
PU
DO MP
1 RU
N/
CL

1
DO PU EA
2 MP N
CO
DO MM
3 S
DO RS
48
4 5
90
8
1
7

2
2

NO
3
6

AD DE
5 4
TERM

DR US
ON ES B
S
OFF

WS009749C
NODO1
CO MAS
NODO3 M TE
CO NODO2 R
SL
M CO AV
NODO4 M E
CO ET FP
M HE G
RN 4x
ET x
T4 PU
M
T3 P
GND

3 4

Section Terminal Description

1 NODE ADDRESS Node address
0–9, rotary switch. 0 is not used.
2 TERM 120 ohm termination on or off switch.
Always ON
3 USB Standard type A USB socket
4 MASTER, SLAVE Not applicable
5 + Isolated analog input, 4–20 mA
− AI Maximum 24 VDC
Not applicable for FPG 411
+ Analog output, 4–20 mA
AO
− Maximum 24 VDC
6 1 1–4: Digital inputs
2 GND: Common ground (earth)
3 DI Maximum 24 VDC
4
GND
7 1 Flygt FOP 312
2 1: Ground
3 2: CAN low
HMI
4 3: Shield
4: CAN high
5
5: + 24 VDC output
8 A RS-485
B RS485 Modbus slave
GND
9 + 24 VDC ±10%
− The power supply unit must fulfill isolation class II.
24 VDC
< 700 mA. Typical: 150 mA
Fuse: 1 A

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3 Technical Reference

Section Terminal Description

10 NO Potential free relay output
COM DO3 Maximum 250 VAC, or 30 VDC, 5 A
External fuse required, 5 A
NO Potential free relay output
COM DO4 Maximum 250 VAC, or 30 VDC, 5 A
External fuse required, 5 A
11 NO Potential free relay output
COM DO1 Maximum 250 VAC, or 30 VDC, 5 A
External fuse required, 5 A
NO Potential free relay output
COM DO2 Maximum 250 VAC, or 30 VDC, 5 A
External fuse required, 5 A
12 T4 Pump interface
T3 PUMP RS-485
GND Not used: GND
13 – Ethernet

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 4 Motor Rating and Performance Curves

4 Motor Rating and Performance

Curves
4.1 Motor rating
380–480 V
Rated power Rated power Voltage (V) / Rated current Voltage (V) / Starting Power factor Installation
(kW) (Hp) (A) current (A)
7.3 10.0 380/13.1 - 480/10.4 380/13.1 - 480/10.4 0.95 P, S
5.5 7.5 380/10.0 - 480/7.9 380/10.0 - 480/7.9 0.95 P, S, T, Z
4.0 5.5 380/7.5 - 480/5.9 380/7.5 - 480/5.9 0.94 P, S, T, Z
2.2 3.0 380/4.6 - 480/3.7 380/4.6 - 480/3.7 0.91 P, S, T, Z

200–240 V
Rated power Rated power Voltage (V) / Rated current Voltage (V) / Starting Power factor Installation
(kW) (Hp) (A) current (A)
4.0 5.5 200/14 - 240/11.7 200/14 - 240/11.7 0.95 P, S, T, Z
2.2 3.0 200/7.3 - 240/6.1 200/7.3 - 240/6.1 0.95 P, S, T, Z

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4 Motor Rating and Performance Curves

4.2 Performance curves

150 (LT)
The image shows the available field of operation, and maximum revolutions per minute
(rpm) for each rated power value.

Flow [US gpm]

0 200 400 600 800 1000 1200 1400 1600 1800
6 8

5.5kW / 7.5Hp / 1600 rpm 7

5

4
4.0kW / 5.5Hp / 1400 rpm
5
Shaft power [kW]

Shaft power [Hp]

3 4

2.2kW / 3Hp / 1200 rpm 3

2

1
1

0 0
0 20 40 60 80 100 120
Flow [l/s]

Flow [US gpm]

0 200 400 600 800 1000 1200 1400 1600 1800
16
50

14
45

12 40

35
10
30
Head [m]

Head [ft]

8
25
5.5kW / 7.5Hp / 1600 rpm

6 4.0kW / 5.5Hp / 1400 rpm 20

15
4 2.2kW / 3Hp / 1200 rpm
10

2
5

0 0
0 20 40 60 80 100 120
Flow [l/s]
WS010000B

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 4 Motor Rating and Performance Curves

100 (MT)
The image shows the available field of operation, and maximum revolutions per minute
(rpm) for each rated power value.

Flow [US gpm]

0 200 400 600 800 1000 1200 1400
8

10
7.3kW / 10Hp / 2200 rpm
7
9

6 8

5.5kW / 7.5Hp / 2000 rpm

7
5
Shaft power [kW]

Shaft power [Hp]

6
4 4.0kW / 5.5Hp / 1800 rpm
5

3 4

2.2kW / 3Hp / 1500 rpm 3

2
2
1
1

0 0
0 10 20 30 40 50 60 70 80 90
Flow [l/s]

Flow [US gpm]

0 200 400 600 800 1000 1200 1400
30

90

25
80

70
20
60
Head [m]

Head [ft]
15 50

7.3kW / 10Hp / 2200 rpm

40
5.5kW / 7.5Hp / 2000 rpm
10
4.0kW / 5.5Hp / 1800 rpm 30

20
5 2.2kW / 3Hp / 1500 rpm

10

0 0
0 10 20 30 40 50 60 70 80 90
Flow [l/s]
WS010001A

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4 Motor Rating and Performance Curves

80 (HT)
The image shows the available field of operation, and maximum revolutions per minute
(rpm) for each rated power value.

Flow [US gpm]

0 100 200 300 400 500 600 700
8

10
7.3kW / 10Hp / 3300 rpm
7
9

6 8

5.5kW / 7.5Hp / 2900 rpm

7
5
Shaft power [kW]

Shaft power [Hp]

6
4 4.0kW / 5.5Hp / 2600 rpm
5

3 4

2.2kW / 3Hp / 2100 rpm 3

2
2
1
1

0 0
0 5 10 15 20 25 30 35 40 45
Flow [l/s]

Flow [US gpm]

0 100 200 300 400 500 600 700
50
160

45
140
40

120
35

30 100
Head [m]

Head [ft]
25 80
7.3kW / 10Hp / 3300 rpm
20
60
5.5kW / 7.5Hp / 2900 rpm
15
4.0kW / 5.5Hp / 2600 rpm
40
10
2.2kW / 3Hp / 2100 rpm
20
5

0 0
0 5 10 15 20 25 30 35 40 45
Flow [l/s]
WS010002A

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 5 Dimensions and Weight

5 Dimensions and Weight

5.1 Drawings
All drawings are available as Acrobat documents (.pdf) and AutoCad drawings (.dwg).
Contact a local sales and service representative for more information.
Drawings are found on Xylect or on TPI. public.xylemwatersolutions.com/TPI_WS/TPIUK/
Dimensionaldrawing.asp
All dimensions are in mm.
Drawing number Discharge connection Installation
803 39 00 80 (HT) P
803 40 00 150 (LT) P
803 41 00 100 (MT) P
803 42 00 80 (HT) S
803 43 00 80 (HT), threaded S
803 44 00 150 (LT) S
803 45 00 150 (LT), threaded S
803 46 00 100 (MT) S
803 47 00 100 (MT), threaded S
814 76 00 100/80 (HT) X
814 77 00 150/100 (MT) X
814 78 00 150/150 (LT) X
813 89 00 80 (HT) T
813 89 01 80 (HT), adapter T
813 90 00 100 (MT), inlet 150 T
813 90 01 100 (MT), inlet 150, adapter T
813 91 00 100 (MT), inlet 200 T
813 91 01 100 (MT), inlet 200, adapter T
813 92 00 150 (LT), inlet 200 T
813 92 01 150 (LT), inlet 200, adapter T
813 86 00 80 (HT) Z
813 86 01 80 (HT), with service cart Z
813 87 00 100 (MT) Z
813 87 01 100 (MT), with service cart Z
813 88 00 150 (LT) Z
813 88 01 150 (LT), with service cart Z

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5 Dimensions and Weight

WS10491A

Figure 3: DN 150 (LT)

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 5 Dimensions and Weight

WS10492A

Figure 4: DN 100 (MT)

Concertor™ Technical Specification 21

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5 Dimensions and Weight

WS10493A

Figure 5: DN 80 (HT)

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