EX180 Inst Og User Guide
EX180 Inst Og User Guide
EN
Installation & User Guide v4.8
SLEIPNER MOTOR AS
Made in Norway
1. PREPARATION 9. OPERATION
1.1. Introduction 3 9.1. EX series as bow thruster 26
1.2. Safety Regualtions 3 9.2. EX series as stern thruster 26
1.3. Necessary Tools 3 9.3. Bow and stern thrusters combined 27
9.4. Operation with multiple control elements 27
2. PRODUCT CONTENTS 9.5. Important User Information 27
2.1. Mounting kit „Basic“ 4 9.6. Maintenance 28
2.2. Mounting kit „Adapter“ 5 9.7. Troubleshooting 28
2.3. Elektronics and reference sticker 6
2.4. Control elements (separately available) 6 10. GUARANTEE BOND 29
2.5. Cable Sets (separately available) 6
11. APPENDIX
3. MOUNTING GENERAL 11.1. Dimension sheet EX series Single 30
3.1. Mounting Variants 7 11.2. Control Circuit Scheme EX series Single 31
3.2. Restrictions 7 11.3 Control Circuit Scheme EX series Single /AMS 32
3.3. Choice of the mounting position 8 11.4. Dimension sheet EX series Dual 33
3.4. Measuring of the mounting position 8 11.5. Control Circuit Scheme EX series Dual 34
3.5. Main drilling and sealing 9 11.6. Schematic overview, 24V thruster(s) in 12V boat system 35
3.6. The reference sticker 9 11.7. Compability with other thrusters 35
3.7. Redox reaction and mounting adjustments 10 11.8. Technical Facts 36
11.9. Propeller Replacement 37
4. MOUNTING KIT BASIC 11.10. Template for joystick and touch panel 38
4.1. Measuring of the mounting bolts 11
4.2. Bolting and sealing 11
4.3. Mounting illustration GRP 12
4.4. Mounting illustration steel and aluminium 13
6. MOUNTING COMPACT 19
7. MOUNTING Dual
7.1. General Instructions 20
7.2. Measuring of the mounting position 20
8. ELECTRICAL INSTALLATION
8.1. General Instructions 21
8.2. EX Single and EX Dual
Performance Specifications 21
8.3. Fuse protection and wire cross section 21
8.4. Choice of battery 22
8.5. Wiring 22
8.6. Installation of the i-BOX 23
8.7. Installation of joystick and touch panel (optional) 24
8.8. Installation of the radio remote control (optional) 24
8.9. Installation of multiple control elements 25
2
Side-Power EX Series Installation and Operation Manual 4.8
1. PREPARATION
Thank you for choosing Side-Power external bow and stern Read this manual carefully. Provide the safety regulations also to
thruster: all persons who are engaged with the assembly or the operation
of EX.
The driving power of the EX series bow and stern thruster
The electrical installation must principally be accomplished by
depends on the boat length and assembly position: the
a specialist!
efficiency, apart from the hull form, depends on various other
factors, like, among other things, boat weight, freeboard surface, During the operation of EX never touch moving parts!
operational area and wind force. Do not operate EX, neither in the water nor outside of the
water, if there are people standing close to the bow and stern
The indicated power will be achieved under optimal thruster!
circumstances. In order to ensure this, the choice of the assembly
position, the assembly, as well as the electrical installation When working on the EX series, always switch off the EX
and wiring should be conducted with care and by specialists. series main switch!
Always switch the EX series main switch off when the bow and
EX series has a substantial task: To increase safety and stern thruster is not used for a longer period!
comfort on board. Regular maintenance work is not necessary.
When craning, the belt may not be placed where it touches the
With professional assembly and with consideration of the
EX series bow and stern thruster!
recommendations contained in this manual, EX series will soon
become indispensible for manoeuvring your boat.
1.3. Necessary Tools
For the assembly of the EX series bow and stern thruster the
following tools are needed depending on the mounting variant:
Measuring tape
Cord or levelling rule
Hand drill
Drill bits Ø 1,8 mm, 6 mm, 9 mm, 12 mm, 18 mm
Hole saw Ø 50 - 51 mm
Pipe wrench size SW46
Socket wrench size SW13
Flat wrench size SW10
Allen wrench size SW4
Suitable sealant
3
Side-Power EX Series Installation and Operation Manual 4.8
2. PRODUCT CONTENTS
Attachment “distance” (Article No. 50395): Attachment “main connection” (Article No. 50396):
1x sheet 1x disc
(B01.M5.003.B3) (B01.M1.002.03)
1x isolator
(B01.M5.005.B3) 1x sealing D50 12,5 mm
(B01.M1.003.03)
4x sealing D18 25 mm
(B01.M5.004.B3) 1x pad
(B01.M1.005.03)
2x tefl on-washer
1x isolator
(B01.M7.001.03)
2x distance piece
(B01.M5.001.B3)
4
Side-Power EX Series Installation and Operation Manual 4.8
Attachment “adapter” (Article No. 50390): Attachment “main connection GRP” (Article No. 50391):
1x sheet 1x disk
(B01.M5.003.B3) (B01.M1.002.03)
1x isolator
(B01.M5.005.B3) 1x sealing D50 12,5 mm
(B01.M1.003.03)
4x sealing D18 25 mm
(B01.M5.004.B3) 1x isolator
(B01.M7.001.03)
2x tefl on-washer
1x adapter
(B01.M3.001.B3)
5
Side-Power EX Series Installation and Operation Manual 4.8
2.3. Electronics and reference sticker 2.4. Control Elements (separately available)
D
130
6
B
Side-Power EX Series Installation and Operation Manual 4.8
3. MOUNTING GENERAL
3.2. Restrictions
CAUTION! CAUTION!
EX series as bow mounting on high speed cruisers/
The Ex unit must not be mounted where its thrust water
boats can cause possible unwanted spray! It is not
flow is obstructed by other objects (EG. the rudder blade)!
reccomended.
7
Side-Power EX Series Installation and Operation Manual 4.8
3.3. Choice of the mounting position 3.4. Measuring of the mounting position
The mounting of the EX series bow and stern thruster is The EX series bow and stern thruster must be positioned
unbelievably simple and can be carried out without large exactly on the middle line of the boat. In order to determine this,
expenditure of time. Nevertheless, it should principally be done it is recommended to draw a line from the keel to the bow or
by a specialist. stern with a cord or a measuring tape and fix it. Subsequently,
by means of this line, the desired position can be shifted easily
In order to achieve the optimal efficiency of EX series when forward or backward.
used as bow thruster, it should be positioned as far down
and in front as possible, though 30 cm under the waterline is For the choice of the mounting position, it is to be likewise
sufficient. made certain that the required hole with a diameter of 50 - 51
mm is not drilled at an unsuitable position (e.g. bulkhead).
When operated as a stern thruster, naturally, it should be The metal sheet to be used (except on steel and aluminium boats)
positioned as far down and in the back as possible, however, has a width of 80 mm. So that it can be placed without problems,
again, 30 cm under the waterline is sufficient. the borehole must be at least 60 mm from the next bulkhead.
For the reasons mentioned above, the positioning should
Fig. 6: mounting sailboat be measured exactly in any case before the execution of the
drilling, also inside the boat.
bulkhead
Length: 14 – 20 m
EX Dual
(Bow and/or stern)
bulkhead
Displacement hull
Length: 6 – 15 m
EX Compact (transom)
EX Single
(Bow and/or stern)
Length: 14 – 20 m
EX Dual
(Bow and/or stern)
8
eXtURN Installation and Operation Manual 3.1
eXtURN
Side-Power Installation
EX Series Installationand
andOperation
OperationManual
Manual3.1
4.8
When mounted on a glider waterline and gliding line have to be 3.6. The reference sticker
marked with a tape. The bottom edge of eXtURN has to be above
When mounted on a glider waterline and gliding line have to be
Fig. 8: mounting planning boat 3.6. The reference
After
3.6. The reference
conclusionsticker
of the mounting, the reference stickers for the
sticker
the gliding line by all means!
marked with a tape. The bottom edge of eXtURN has to be above crane operator should be attached to both sides of the boat hull,
After conclusion
After the mounting ofisthe mounting,
complete, markthe
thereference stickers
installation point offor
thethe
the gliding line by all means! as demonstrated in fig.11, to indicate the position of the bow and
crane operator should be attached to both sides of the boat
thruster as a reference for crane operators on both sides of the boathull,
as stern thruster.fig.11, to indicate the position of the bow and
demonstrated
hull. The mark will in
provide a clear indication where crane straps
stern thruster.
cannot be positioned when lifting the vessel, not to damage the
truster.
Planning hull
waterline
Length: 6 – 15 m
waterline EX Compact (transom)
gliding line EX Single (Stern)
gliding line
Length: 14 – 20 m
EX Dual(Stern)
3.5.
3.5. Maindrilling
Main
3.5. Main drillingand
drilling and
and sealing
sealing
sealing
The
The drillingfor
drilling
The drilling forthe
for the
the hollow
hollow
hollow shaft
shaft
shaft needs
needs
needs a diameter
a diameter
a diameter of
of -50
of 50 -50
51mm.51-mm.
51 mm.
ItItIt is recommended
is recommended toto
recommendedto use
use aahand-held
use ahand-held
hand-helddrill.
drill. drill. Fig.
Abb.11:
11:attaching
Fig. crane
11: attaching
Attaching operator
crane
the crane reference
operator
operator sticker sticker
reference
sticker
50
50––51
51mm
mm
seling CAUTION!
CAUTION!
sealing
seling CAUTION!
The lifting strap must not be placed where it touches
The craining belt may not be placed where it touches
The
the EX craining
series bow orbelt
sternmay not be placed where it touches
thruster
the eXtURN bow or stern thruster!
25 % of (x + 10) the eXtURN bow or stern thruster!
25thikness
hull % of (x +x 10)
hull10
hull thickness
mm x x
thikness
10 mm
total sealing height
totalsealing
total sealingheight
height
The totalsealing
sealingheight
heighthullresults
thikness
as xfollows:
1,25
The total results as follows:
hullthickness
thiknessx 1,25
x 1,25
Example: Total sealing Hull
height with hull thickness of 30 mm:
30 x 1,25 = 40 mm
Example: Totalsealing
Example: Total sealing height
height withwith
hull hull thickness
thickness of 30 mm:
of 30mm
30
30xx1,25
1,25= 40 mm
= 40 mm
99
Side-Power EX Series Installation and Operation Manual 4.8
It is necessary to pay attention to special material properties to Since mounting with welded bolts is possible on hulls out of
avoid redox reaction between EX series and the boat hull. (see steel or aluminium, it has to be adjusted to the respective hull.
table). However, it is recommended to use the provided mounting kits.
must be isolated
Usage of welded must not be isolated
- from EX series with -
mounting bolts from EX series
rubber
Usage sealing
compelling compelling compelling compelling
“main connection”
CAUTION!
On hulls out of steel or aluminium after mounting it has to be verified with a multimeter that there is no direct connection between
the EX series bow and stern thruster and the boat hull!!
10
Side-Power EX Series Installation and Operation Manual 4.8
Apply a thin
layer of sealant
11
Side-Power EX Series Installation and Operation Manual 4.8
12
Side-Power EX Series Installation and Operation Manual 4.8
13
eXtURN Installation and Operation Manual 3.1
5. MONUTING KIT ADAPTER Side-Power EX Series Installation and Operation Manual 4.8
5. MONUTING KIT ADAPTER
5.1. Adapter positioning (round chine) 5.2. Bolting and sealing
5.1. Adapter positioning (round chine) 5.2. Bolting and sealing
First plug the adapter (fig. 18) on the thruster and mount it Bolt down the thruster via the main connection, thereby
First plug via
temporary thethe
adapter (fig. 18) onMark
main connection. the thruster
the frontand mountfor
boreholes it Bolt
payingdown the thruster
attention via the
to the right mainof connection,
number thereby
seals (fig. 10) The
temporary
the viabolts.
mounting the main connection. Mark the front boreholes for paying attention to the right number of seals (fig. 10) The
sequence corresponds to the one in fig. 20, whereby, depending
the mounting bolts. sequence
on the hullcorresponds
thickness, to the one
several in (1)
seals fig. must
20, whereby,
be used.depending
It is to be
on the hull thickness, several seals (1) must be
considered that those seals are compressed by about used. 25
It is%to be
when
considered thatbolts
tightening the those seals
(fig. 10).are compressed by about 25 % when
tightening the bolts (fig. 10).
Ideally, coat the metal sheet (2) at the lower surface with
Ideally, coat the metal sheet (2) at the lower surface with
Fig. 18: Adapter sealant (e.g. Sikaflex). Don‘t press it to the hull by hand so
Fig. 18: Adapter sealant. Don‘t press it to the hull by hand so that the metal sheet
that the metal sheet can adapt to the hull shape automatically
can adapt to the hull shape automatically when tightening the
Afterwards turn the thruster with plugged-on adapter to the side when tightening the bolts. Apply disk (3) and disk M30 (4) and
Afterwards turn the thruster with plugged-on adapter to the side bolts. Apply washer M30 (3) and tighten the two hexagon nuts
and drill the holes for the mounting bolts with diameter 18 mm. tighten the two hexagon nuts (5) firmly. Thereby the sealings
and drill the holes for the mounting bolts with diameter 18 mm. (4) firmly. Thereby the sealings (1) are compressed and fill out
(1) are compressed and fill out the drill hole completely. It is
the drill hole completely. It is recommended to press against
recommended to press against the thruster from the outside to
the thruster from the outside to prevent the sealings from being
prevent the sealings from being pressed out of the borehole when
pressed out of the borehole when tightening the bolts. The metal
tightening the bolts. The metal sheet (2) adapts to the hull shape.
sheet (2) adapts to the hull shape.
(4) disk
hexagon
M30nuts
(3) disk
(3) Washer(2)
M30sheet (6) safety nut
(6) safety nut
(2) Metal sheet (5) disk
(5) disk
(4) sheet
(4) sheet
(3) isolator
(3) isolator
(1) sealings
(1) sealings (2) sealings
(2) sealings
Apply a thin
layer of sealant Apply a thin
layer of sealant
Fig. 20: main connection GRP
Fig. 20: main connection GRP (1) mounting bolts
(1) mounting bolts
CAUTION!
CAUTION!
On hulls out of steel or aluminium it is compellent to Fig. 21: assembly mounting bolts
On hulls out of steel or aluminium it is compellent to Fig. 21: assembly mounting bolts
use the isolator instead of the metal sheet!
use the isolator instead of the metal sheet!
14
14
Side-Power EX Series Installation and Operation Manual 4.8
Total sealing height for mounting bolts: 5.3. GRP adapter installation (see Fig. 23)
hull thickness x 1,25
1. Determine the installation site and mark the positions on the
hull.
Example: total sealing height with hull thickness 30 mm:
30 x 1,25 = 37,5 mm 2. Align the adapter lengthwise and crosswise on the stern and
clamp it using a mounting bracket.
If there remains a gap between adapter and boat hull it is
recommended to fill it out with suitable sealant (e.g. Sikaflex). 3. Measure the distance to the stern at the front edge of the
adapter. Next, using a suitable marking tool (e.g. a compass or
Note: In order to protect the outside edges of the drill holes, it is a block of wood with a pencil), transfer the measured distance
recommended to apply a suitable sealant (e.g. gel coat). from the contact edge between the adapter and the hull to the
adapter at an angle.
5. The foam must also be cut flush with the GRP edge using a
suitable tool (e.g. finger polisher or router).
6. Hold the adapter in place against the hull again and examine
the fit. Care must be taken that the GRP adapter lies flat
against the area of the main stud at the stern. Repeat steps
2 – 5 if necessary.
10.
Remove any adhesive that has leaked, slightly whet the
adapter and coat it with epoxy primer and anti-fouling (like on
the hull).
15
Side-Power EX Series Installation and Operation Manual 4.8
Next, prepare the contact surface (V-shaped, made of hardwood) EX series can be mounted on a hard chine hull within five hours
for bolting the fastening on the inside (Fig. 24). To do so, drill two using the “Adapter” assembly kit (without electrical installation)
holes with a diameter of 8 mm at a distance of 65 mm.
Fig. 24. Contact surface using a wooden wedge as an example Fig. 26: EX series varnished and mounted
CAUTION!
16
Side-Power EX Series Installation and Operation Manual 4.8
17
Side-Power EX Series Installation and Operation Manual 4.8
18
Side-Power EX Series Installation and Operation Manual 4.8
. 153,5
71
D D
165
C 294 C
254
165
40
B Gültig B
1,3 kW/12V
1,8 kW/12V
19 2,3 kW/24V
Massblatt 3,0 kW/24V
Side-Power EX Series Installation and Operation Manual 4.8
7. MOUNTING DUAL
20
Side-Power EX Series Installation and Operation Manual 4.8
8. ELECTRICAL INSTALLATION
1
Optima battery bank (2x Optima 900 BlueTop - 55 Ah, connected parallel) or 1x 100 Ah gel battery
2
2x Optima battery bank (2x2 Optima 900 BlueTop - 55 Ah, connected in series) or 2x 100 Ah gel batteries connected in series
21
Side-Power EX Series Installation and Operation Manual 4.8
8.5. Wiring
22
Side-Power EX Series Installation and Operation Manual 4.8
Fig. 34
23
Side-Power EX Series Installation and Operation Manual 4.8
8.7. Installation of joystick and touch panel (optional) 8.8. Installation of the radio remote control (optional)
Find a comfortable position for the panel where it does not Please refer to the separate radio remote manual.
obstruct or are obstructed by other controls. Use the enclosed
cut-out pattern to mark the area. Cut out the circular area as
shown on pattern. If the front surface around your cut out is
jaggered or chipped, use a sealant to assist the gasket.
Fig. 35
4
3
Partslist
Ref: Pcs. Parts:
1 1x Control panel
2 1x Gasket
3 4x Screws (A4)
4 4x Corner clips
24
Side-Power EX Series Installation and Operation Manual 4.8
Fig. 36
25
Side-Power EX Series Installation and Operation Manual 4.8
9. OPERATION
26
Side-Power EX Series Installation and Operation Manual 4.8
9.3. Bow and stern thrusters combined 9.5. Important User Information
The use of both a bow thruster and a stern thruster allows Do not allow EX series to run for more than 5 seconds
the movement of the boat sideways or turns it around its own when not immersed in water! EX series is not a toy. It is a
axis. It is however necessary to install for both EX seriess to have technical auxiliary motor used to help manoeuvre a ship.
their own i-BOX (see 8. Electrical Installation).
Do not operate EX series outside of the water if there are
The operation corresponds to the instructions for EX series as people near the bow or stern thruster.
bow thruster and EX series as stern thruster. When working on EX series (e.g. applying antifouling, replacing
the propeller) always switch off the EX series main switch.
Fig. 39: bow and stern thrusters combined not correspond to the directions on the control element,
the blue and grey wire must be changed on the thruster
solenoid in the I-box. (see11.2 or 11.3)
9.4. Operation with multiple control elements EX series has a continuous runtime of approx. 3 minutes
The i-BOX offers the possibility of attaching several control depending on the water temperature. Afterwards the overheat
elements (e.g. joystick and touch panel) to the same EX series. protection is activated and the thruster will stop. The thruster
will need to cool down before operation can resume.
You can install as many panels as you wish by using optional
It is the owner/captain/other responsible party full responsibility
Y-connectors. If two or more panels are operated at the same
to assess the risk of any unexpected incidents on the vessel. If the
time in opposite directions, the electronic control box will stop
thruster stops giving thrust for some reason while maneuvering
the thruster until it only receives a signal to go in one direction.
you must have considered a plan on how to avoid damage to
persons or other objects.
27
Side-Power EX Series Installation and Operation Manual 4.8
In order to avoid fouling, it is important to coat the bow or The EX series bow or stern thruster cannot be started:
stern thruster with antifouling. Therefore use an aluminium The main switch is not switched on.
primer and then the according antifouling (copper free). Further- The control panel is inactive, no LED light.
more, existing/installed anode has to be checked regularly (at least The main fuse tripped.
once a year). The thruster motor is overheated.
EX series, except of the plastic parts (covers, propeller), is The EX series bow or stern thruster runs in the wrong direction:
resistant against all prevalent detergents. For cleaning purposes Blue and grey wire on the contactor in the i-Box have to be
Change the anode before every season, or when half The battery is not sufficiently charged.
the anode is gone. Always use a sealant on the screw holding the The electrical connections are bad (e.g. because of
anode to ensure that it does not fall off. Please observe that in corrosion).
some waterconditions it can be necessary to install an extra The necessary minimum voltage of 10 V or 21 V is not
anode to ensure that it lasts for the whole period between reached.
regular service lifts of the boat. Consult your dealer for information The propeller is blocked (e.g. by fouling, wood, line).
Anode parts:
140295 Kit w/ anode and screw
4 1190 Anode
28
Side-Power EX Series Installation and Operation Manual 4.8
1. The equipment manufactured by Sleipner Motor AS (The “War- 5. There shall be no warranty for defects or damages caused by
rantor”) is warranted to be free from defects in workmanship faulty installation or hook-up, abuse or misuse of the equip-
and materials under normal use and service. ment including exposure to excessive heat, salt or fresh water
spray, or water immersion except for equipment specifically
2. This Warranty is in effect for of two years (Leisure use) and designed as waterproof.
one year (Commercial use) from the date of purchase by the
user. Proof of purchase must be included, to establish that it 6. No other express warranty is hereby given and there are no
is inside the warranty period. warranties which extend beyond those described in section 4
above. This Warranty is expressly in lieu of any other ex-
3. This Warranty is transferrable and covers the product for the pressed or implied warranties, including any implied warranty
specified time period. of merchantability, fitness for the ordinary purposes for which
such goods are used, or fitness for a particular purpose, and
4. In case any part of the equipment proves to be defective, other
any other obligations on the part of the Warrantor or its em-
than those parts excluded in paragraph 5 below, the owner
ployees and representatives.
should do the following:
7. There shall be no responsibility or liability whatsoever on the
(a) prepare a detailed written statement of the nature and
part of the Warrantor or its employees and representatives for
circumstances of the defect, to the best of the Owner’s knowl-
injury to any person or persons, or damage to property, loss
edge, including the date of purchase, the place of purchase,
of income or profit, or any other consequential or resulting
the name and address of the installer, and the Purchaser’s
damage or cost which may be claimed to have been incurred
name, adress and telephone number;
through the use or sale of the equipment, including any pos-
sible failure or malfunction of the equipment, or part thereof.
(b) the Owner should return the defective part or unit along
with the statement referenced in the preceding paragraph to
8. The Warrantor assumes no liability for incidental or conse-
the warrantor, Sleipner Motor AS or an authorized Service
quential damages of any kind including damages arising from
Centre, postage/shipping prepaid and at the expense of the
collision with other vessels or objects.
Purchaser;
9. This warranty gives you specific legal rights, and you may also
(c) if upon the Warrantor’s or Authorized Service Centre’s
have other rights which vary from country to country.
examination, the defect is determined to result from defec-
tive material or workmanship, the equipment will be repaired
or replaced at the Warrantor’s option without charge, and
returned to the Purchaser at the Warrantor’s expense;
29
Side-Power EX Series Installation and Operation Manual 4.8
11. APPENDIX 818 [32,205 Zoll] eXtURN Installation and Operation Manual 3.1
11. APPENDIX
11.1. Dimension sheet EX series Single
306 [12,029sheet
11.1. Dimension Zoll] eXtURN 294
Simplex
[11,575 Zoll]
79 [3,099
13 [0,523 Zoll]
(M30x1,5) Ø30 [1,181 Zoll] 152 [5,984 Zoll]
79 [3,099 Zoll]
13 [0,523 Zoll]
[6,496 Zoll]
13 [0,523 Zoll]
Zoll]Zoll]
[6,496
165 165 165
[6,496
165 [6,496 Zoll]
554 [21,795 Zoll]
30
28
Side-Power EX Series Installation and Operation Manual 4.8
31
Side-Power EX Series Installation and Operation Manual 4.8
32
eXtURN
Side-Power Installation
EX Series Installationand
andOperation
OperationManual
Manual 3.1
4.8
11.4.
11.4. Dimension sheetEXeXtURN
Dimensionsheet Duplex
series Dual
1079 [42,476 Zoll]
1079 [42,476Zoll]
466 [18,346 Zoll]
13 [0,523 Zoll]
13 [0,523 Zoll]
13 [0,523 Zoll]
Zoll]
Zoll] Zoll]
Zoll]
Zoll]
[6,496
[5,413[5,413
[6,496
[6,496
137,5137,5
165
31
33
176 [6,929 Zoll]
Side-Power EX Series Installation and Operation Manual 4.8
IMPORTANT!
Ensure that the thrusters drive direction are as
expected. If not, open one of the solenoid boxes
(i-BOX) and switch position on the blue and gray
wires.
2x EX series Single/Compact or 1x Dual
34
Side-Power EX Series Installation and Operation Manual 4.8
eXtURN Installat
Older EX series thrusters using the E-BOX control system must be
upgraded with an i-Box and last generation side-Power control ca-
2.3. Electronics
bles/panels before it can be used in combination with the current EX and reference sticker 2.4. Control Elements (separately a
series and Side-Power thrusters. 1x main relay (Article No. 50305) Fig. 1: main
Fig. relay
40: i-Box To operate eXtURN, one of the follow
1x E-BOX 103 (Article No. 50309) control elements is necessary:
2x crane operator reference sticker (black)
The upgrade is done by disconnecting and removing the E-BOX Control Element „joystick panel” (Artic
2x crane operator reference sticker (white)
and the main relay and then install the i-Box and control panels/ (1) 1x joystick panel
(2) 1x seal
control cables as described on page 23 - 25.
(3) 4x tapping screw
(4) 4x rubber plug
Fig. 4: jo
Contr
Contr
35
(2)
Fig. 3: crane operator reference sticker
Side-Power EX Series Installation and Operation Manual 4.8
EX 35 S/25C EX 110 D
Power (kW) 1,3 Power (kW) 4,0
Thrust (kgf ) 25-35 Thrust (kgf ) 80-110
Voltage (V) 12 Voltage (V) 12
Nominal Current (A) 140 Nominal Current (A) 374
Length (cm) 55 Length (cm) 98
Weight (kg) 19,5 Weight (kg) 35
Diameter (cm) 16,5 x 16,5 Diameter (cm) 16,5 x 16,5
recommended boat size (m) 6 - 8,5 recommended boat size (m) 12 - 16
recommended boat size (ft.) 20 - 28 recommended boat size (ft.) 35 - 53
EX 55 S/40C EX 180 D
Power (kW) 1,8 Power (kW) 6,0
Thrust (kgf ) 40-55 Thrust (kgf ) 140-180
Voltage (V) 12 Voltage (V) 24
Nominal Current (A) 187 Nominal Current (A) 350
Length (cm) 55 Length (cm) 98
Weight (kg) 19,5 Weight (kg) 35
Diameter (cm) 16,5 x 16,5 Diameter (cm) 16,5 x 16,5
recommended boat sizee (m) 8 - 10,5 recommended boat size (m) 14 - 18
recommended boat size (ft.) 26 - 34 recommended boat size (ft.) 44 - 59
EX 75 S/55C
Power (kW) 2,3
Thrust (kgf ) 53-74
Voltage (V) 24
Nominal Current (A) 120
Length (cm) 55
Weight (kg) 19,5
Diameter (cm) 16,5 x 16,5
recommended boat size (m) 9 - 12
recommended boat size (ft.) 29 - 38
EX 95 S/70C
Power (kW) 3,0
Thrust (kgf ) 67-95
Voltage (V) 24
Nominal Current (A) 175
Length (cm) 55
Weight (kg) 19,5
Diameter (cm) 16,5 x 16,5
recommended boat size (m) 10 - 15
recommended boat size (ft.) 35 - 48
35
Side-Power EX Series Installation and Operation Manual 4.8
Document2
Document2
11.9. Propeller Replacement 12. Anode Replacement
1.1 Snapshot
The propeller has to be replaced depending on the particular EX
series model:
Anode EX series Art. # 140295
Snapshot
Propeller EX 25C/40C/35S/ 55S/110D (Article No. 50320)
Anode kit EX series Art. # 4 1190
The space between the plastic disk (2) and the sealing of the
Remove corrotion on bolt if necessary
housing has to be filled with propeller grease (7). It is not
necessary to remove pre-existing grease. The space between
Apply locktite in the midle of the bolt
plastic disk (2) and propeller (4) should not be filled with grease.
The thread defi nitely must stay free from grease.
Then fit the anode to the thruster
(3) O-ring
(4) propeller
Document2
(7) propeller grease
CAUTION! Locktite
CAUTION!
37
Side-Power EX Series Installation and Operation Manual 4.8
61,0 mm / 2,4"
Ø 3,0 mm / 0,12"
61,0 mm / 2,4"
P:\PRODUKT\SIDEPOWE\Trykk_internt – pan
23/9/2004 – Mette Olafsen
Ø 2,5 mm / 0,10"
61,1mm
Ø52
This way Up!
50,5mm
111,1mm
53,0 mm / 2,09"
Ø52
38,4mm
Cut-Out Template
double joystick panel - 8940
38
Side-Power EX Series Installation and Operation Manual 4.8
www.sleipner.no
The information given in the document was correct at the time it was published. However, Sleipner Motor AS can not accept liability for any inaccuracies or omissions it
may contain. Continuous product improvement may change the product specifications without notice. Therefore, Sleipner Motor AS can not accept liability for any pos-
sible differences between product and document.