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EX180 Inst Og User Guide

The Side-Power EX Series Installation & User Guide provides detailed instructions for the installation and operation of bow and stern thruster systems. It includes safety regulations, necessary tools, product contents, mounting instructions, and electrical installation guidelines. The guide emphasizes the importance of professional assembly and careful consideration of installation positions to ensure optimal performance and safety.

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olev100
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0% found this document useful (0 votes)
91 views40 pages

EX180 Inst Og User Guide

The Side-Power EX Series Installation & User Guide provides detailed instructions for the installation and operation of bow and stern thruster systems. It includes safety regulations, necessary tools, product contents, mounting instructions, and electrical installation guidelines. The guide emphasizes the importance of professional assembly and careful consideration of installation positions to ensure optimal performance and safety.

Uploaded by

olev100
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SIDE-POWER

Thruster Systems EX Series

EN
Installation & User Guide v4.8

EX SINGLE EX DUAL EX COMPACT

SLEIPNER MOTOR AS
Made in Norway

P.O. Box 519


N-1612 Fredrikstad
Norway
Tel: +47 69 30 00 60 w w w. s i d e - p o w e r. c o m
Fax: +47 69 30 00 70 s i d e p o w e r @ s l e i p n e r. n o
© Sleipner Motor AS - 2019
Side-Power EX Series Installation and Operation Manual 4.8
CONTENT

1. PREPARATION 9. OPERATION
1.1. Introduction 3 9.1. EX series as bow thruster 26
1.2. Safety Regualtions 3 9.2. EX series as stern thruster 26
1.3. Necessary Tools 3 9.3. Bow and stern thrusters combined 27
9.4. Operation with multiple control elements 27
2. PRODUCT CONTENTS 9.5. Important User Information 27
2.1. Mounting kit „Basic“ 4 9.6. Maintenance 28
2.2. Mounting kit „Adapter“ 5 9.7. Troubleshooting 28
2.3. Elektronics and reference sticker 6
2.4. Control elements (separately available) 6 10. GUARANTEE BOND 29
2.5. Cable Sets (separately available) 6
11. APPENDIX
3. MOUNTING GENERAL 11.1. Dimension sheet EX series Single 30
3.1. Mounting Variants 7 11.2. Control Circuit Scheme EX series Single 31
3.2. Restrictions 7 11.3 Control Circuit Scheme EX series Single /AMS 32
3.3. Choice of the mounting position 8 11.4. Dimension sheet EX series Dual 33
3.4. Measuring of the mounting position 8 11.5. Control Circuit Scheme EX series Dual 34
3.5. Main drilling and sealing 9 11.6. Schematic overview, 24V thruster(s) in 12V boat system 35
3.6. The reference sticker 9 11.7. Compability with other thrusters 35
3.7. Redox reaction and mounting adjustments 10 11.8. Technical Facts 36
11.9. Propeller Replacement 37
4. MOUNTING KIT BASIC 11.10. Template for joystick and touch panel 38
4.1. Measuring of the mounting bolts 11
4.2. Bolting and sealing 11
4.3. Mounting illustration GRP 12
4.4. Mounting illustration steel and aluminium 13

5. MOUNTING KIT ADAPTER


5.1. Adapter positioning (round chine) 14
5.2. Bolting and sealing 14
5.3. GRP adapter installation 15
5.4. Mounting illustration GRP 17
5.5. Mounting illustration steel and aluminium 18

6. MOUNTING COMPACT 19

7. MOUNTING Dual
7.1. General Instructions 20
7.2. Measuring of the mounting position 20

8. ELECTRICAL INSTALLATION
8.1. General Instructions 21
8.2. EX Single and EX Dual
Performance Specifications 21
8.3. Fuse protection and wire cross section 21
8.4. Choice of battery 22
8.5. Wiring 22
8.6. Installation of the i-BOX 23
8.7. Installation of joystick and touch panel (optional) 24
8.8. Installation of the radio remote control (optional) 24
8.9. Installation of multiple control elements 25

2
Side-Power EX Series Installation and Operation Manual 4.8
1. PREPARATION

1.1. Introduction 1.2. Safety Regulations

Thank you for choosing Side-Power external bow and stern Read this manual carefully. Provide the safety regulations also to
thruster: all persons who are engaged with the assembly or the operation
of EX.
The driving power of the EX series bow and stern thruster
ƒ The electrical installation must principally be accomplished by
depends on the boat length and assembly position: the
a specialist!
efficiency, apart from the hull form, depends on various other
factors, like, among other things, boat weight, freeboard surface, ƒ During the operation of EX never touch moving parts!
operational area and wind force. ƒ Do not operate EX, neither in the water nor outside of the
water, if there are people standing close to the bow and stern
The indicated power will be achieved under optimal thruster!
circumstances. In order to ensure this, the choice of the assembly
position, the assembly, as well as the electrical installation ƒ When working on the EX series, always switch off the EX

and wiring should be conducted with care and by specialists. series main switch!

ƒ Always switch the EX series main switch off when the bow and
EX series has a substantial task: To increase safety and stern thruster is not used for a longer period!
comfort on board. Regular maintenance work is not necessary.
ƒ When craning, the belt may not be placed where it touches the
With professional assembly and with consideration of the
EX series bow and stern thruster!
recommendations contained in this manual, EX series will soon
become indispensible for manoeuvring your boat.
1.3. Necessary Tools

For the assembly of the EX series bow and stern thruster the
following tools are needed depending on the mounting variant:

ƒ Measuring tape
ƒ Cord or levelling rule
ƒ Hand drill
ƒ Drill bits Ø 1,8 mm, 6 mm, 9 mm, 12 mm, 18 mm
ƒ Hole saw Ø 50 - 51 mm
ƒ Pipe wrench size SW46
ƒ Socket wrench size SW13
ƒ Flat wrench size SW10
ƒ Allen wrench size SW4
ƒ Suitable sealant

3
Side-Power EX Series Installation and Operation Manual 4.8
2. PRODUCT CONTENTS

2.1. Mounting kit “Basic“ (Article No. 50151)

Attachment “distance” (Article No. 50395): Attachment “main connection” (Article No. 50396):

4x safety nut M8 2x hexagon nut

4x disk M8 1x disk M30

1x sheet 1x disc
(B01.M5.003.B3) (B01.M1.002.03)

1x isolator
(B01.M5.005.B3) 1x sealing D50 12,5 mm
(B01.M1.003.03)

2x sealing D18 12,5 mm


(B01.M5.006.B3) 3x sealing D50 25 mm
(B01.M1.004.03)

4x sealing D18 25 mm
(B01.M5.004.B3) 1x pad
(B01.M1.005.03)

2x tefl on-washer
1x isolator
(B01.M7.001.03)

2x mounting bolt 250


(B01.M3.002.B3)

2x distance piece
(B01.M5.001.B3)

4
Side-Power EX Series Installation and Operation Manual 4.8

2.2. Mounting kit “Adapter“ (Article No. 50152)

Attachment “adapter” (Article No. 50390): Attachment “main connection GRP” (Article No. 50391):

4x safety nut M8 2x hexagon nut

4x disk M8 1x disk M30

1x sheet 1x disk
(B01.M5.003.B3) (B01.M1.002.03)

1x isolator
(B01.M5.005.B3) 1x sealing D50 12,5 mm
(B01.M1.003.03)

2x sealing D18 12,5 mm


(B01.M5.006.B3) 3x sealing D50 25 mm
(B01.M1.004.03)

4x sealing D18 25 mm
(B01.M5.004.B3) 1x isolator
(B01.M7.001.03)

2x tefl on-washer

2x mounting bolt 250


(B01.M3.002.B3)

1x adapter
(B01.M3.001.B3)

5
Side-Power EX Series Installation and Operation Manual 4.8

2.3. Electronics and reference sticker 2.4. Control Elements (separately available)

To operate EX series, one of the following separately available


1x i-BOX - Art#: 102250-12V / 102250-24V
control elements is necessary:
2x crane operator reference sticker (black)
2x crane operator reference sticker (white) ƒ Control Element „single joystick panel” (Article No. 8960 G/S):
ƒ Control Element „dual joystick panel” (Article No. 8940 G/S):
ƒ Control Element „touch panel” (Article No. 8950)
ƒ Control Element „radio remote control” (Article No. RC-10)

2.5. Cable Sets (separately available)

Likewise, for the connection between i-BOX and control panel,


a control cable with appropriate length is required:

6 1277-04M Control cable 4 meter, 4-lead


6 1277-07M Control cable 7 meter, 4-lead
6 1277-09M Control cable 9 meter, 4-lead
6 1277-12M Control cable 12 meter, 4-lead
6 1277-15M Control cable 15 meter, 4-lead
6 1277-18M Control cable 18 meter, 4-lead
6 1277-22M Control cable 22 meter, 4-lead
6 1274 Y-connector for multiple control panels,
4-lead

If an automatic main switch is used, a 5-lead cable from


Fig. 2: i-BOX control panel to the automatic main switch is required:
6 1278-04M Control cable 4 meter, 5-lead
6 1278-07M Control cable 7 meter, 5-lead
6 1278-09M Control cable 9 meter, 5-lead
6 1278-12M Control cable 12 meter, 5-lead
6 5 4 3 2 1
6 1278-15M Control cable 15 meter, 5-lead
6 1278-18M Control cable 18 meter, 5-lead
6 1278-22M Control cable 22 meter, 5-lead F

6 1265 Y-connector for multiple control panels,


5-lead

Y-connector for Dual installations(Two thrusters with one


panel)
E
i-BOX measurements:
6 1266 Y-connector 2 thrusters with 1 panel (Dual)
77 130

D
130

6
B
Side-Power EX Series Installation and Operation Manual 4.8
3. MOUNTING GENERAL

3.1. Mounting Variant

The areas of application of the respective EX series mounting kits


constitute as follows:

Area of application Mounting kit „Basic” Mounting kit „Adapter”

bow thruster ROUND CHINE + +


bow thruster HARD CHINE – +
stern thruster ROUND CHINE + +
stern thruster bathing platform + +
stern thruster “vertical transom” + –

3.2. Restrictions

EX series as bow thruster: EX series as stern thruster:


ƒ Bow mounted EX series on high speed cruisers/boats ƒ The mounting on the slide surface of a glider is not permitted!
can cause possible unwanted spray. Therefore, it is not ƒ On GRP-boats with a speed from 12 knots the hull
recommended. construction must comply to the guidelines of GL (Germanic
Lloyd)!
ƒ It has to be assured that the incident flow of the rudder and
drive is not affected!
ƒ The propeller needs free sight at starboard and port, so it is
not permitted to mount two EX seriess side by side in one axis!

CAUTION! CAUTION!
EX series as bow mounting on high speed cruisers/
The Ex unit must not be mounted where its thrust water
boats can cause possible unwanted spray! It is not
flow is obstructed by other objects (EG. the rudder blade)!
reccomended.

7
Side-Power EX Series Installation and Operation Manual 4.8

3.3. Choice of the mounting position 3.4. Measuring of the mounting position

The mounting of the EX series bow and stern thruster is The EX series bow and stern thruster must be positioned
unbelievably simple and can be carried out without large exactly on the middle line of the boat. In order to determine this,
expenditure of time. Nevertheless, it should principally be done it is recommended to draw a line from the keel to the bow or
by a specialist. stern with a cord or a measuring tape and fix it. Subsequently,
by means of this line, the desired position can be shifted easily
In order to achieve the optimal efficiency of EX series when forward or backward.
used as bow thruster, it should be positioned as far down
and in front as possible, though 30 cm under the waterline is For the choice of the mounting position, it is to be likewise
sufficient. made certain that the required hole with a diameter of 50 - 51
mm is not drilled at an unsuitable position (e.g. bulkhead).
When operated as a stern thruster, naturally, it should be The metal sheet to be used (except on steel and aluminium boats)
positioned as far down and in the back as possible, however, has a width of 80 mm. So that it can be placed without problems,
again, 30 cm under the waterline is sufficient. the borehole must be at least 60 mm from the next bulkhead.
For the reasons mentioned above, the positioning should
Fig. 6: mounting sailboat be measured exactly in any case before the execution of the
drilling, also inside the boat.

bulkhead

position bow thruster

position stern thruster L


Sailing boat
Length: 6 – 15 m
EX Single L S = at least 60 mm
(Bow and/or stern)

Length: 14 – 20 m
EX Dual
(Bow and/or stern)

Fig. 7: mounting displacement hull boat


middle line

bulkhead

Fig. 8: example measuring

position bow thruster


position stern thruster

Displacement hull
Length: 6 – 15 m
EX Compact (transom)
EX Single
(Bow and/or stern)
Length: 14 – 20 m
EX Dual
(Bow and/or stern)

8
eXtURN Installation and Operation Manual 3.1

eXtURN
Side-Power Installation
EX Series Installationand
andOperation
OperationManual
Manual3.1
4.8
When mounted on a glider waterline and gliding line have to be 3.6. The reference sticker
marked with a tape. The bottom edge of eXtURN has to be above
When mounted on a glider waterline and gliding line have to be
Fig. 8: mounting planning boat 3.6. The reference
After
3.6. The reference
conclusionsticker
of the mounting, the reference stickers for the
sticker
the gliding line by all means!
marked with a tape. The bottom edge of eXtURN has to be above crane operator should be attached to both sides of the boat hull,
After conclusion
After the mounting ofisthe mounting,
complete, markthe
thereference stickers
installation point offor
thethe
the gliding line by all means! as demonstrated in fig.11, to indicate the position of the bow and
crane operator should be attached to both sides of the boat
thruster as a reference for crane operators on both sides of the boathull,
as stern thruster.fig.11, to indicate the position of the bow and
demonstrated
hull. The mark will in
provide a clear indication where crane straps
stern thruster.
cannot be positioned when lifting the vessel, not to damage the
truster.
Planning hull
waterline
Length: 6 – 15 m
waterline EX Compact (transom)
gliding line EX Single (Stern)
gliding line
Length: 14 – 20 m
EX Dual(Stern)

Fig. 9: measurement on a glider


Fig. 9: measurement on a glider
CAUTION!

Bow mounting on planing boats is possible but not


reccomended. However, CAUTION!
on a planing hull, the bottom
CAUTION!
edge
On aofgliderthe
the EX series has toedge
bottom be clearly above thehas
of eXtURN gliding
to be
On a gliderthe bottom edge of eXtURN has to be
line!
above Water
the spray may
gliding occur
line by and
all must
means!be considered.
above the gliding line by all means!

3.5.
3.5. Maindrilling
Main
3.5. Main drillingand
drilling and
and sealing
sealing
sealing
The
The drillingfor
drilling
The drilling forthe
for the
the hollow
hollow
hollow shaft
shaft
shaft needs
needs
needs a diameter
a diameter
a diameter of
of -50
of 50 -50
51mm.51-mm.
51 mm.
ItItIt is recommended
is recommended toto
recommendedto use
use aahand-held
use ahand-held
hand-helddrill.
drill. drill. Fig.
Abb.11:
11:attaching
Fig. crane
11: attaching
Attaching operator
crane
the crane reference
operator
operator sticker sticker
reference
sticker

50
50––51
51mm
mm

seling CAUTION!
CAUTION!
sealing
seling CAUTION!
The lifting strap must not be placed where it touches
The craining belt may not be placed where it touches
The
the EX craining
series bow orbelt
sternmay not be placed where it touches
thruster
the eXtURN bow or stern thruster!
25 % of (x + 10) the eXtURN bow or stern thruster!
25thikness
hull % of (x +x 10)
hull10
hull thickness
mm x x
thikness
10 mm
total sealing height
totalsealing
total sealingheight
height

Fig. 10: drilling and total sealing heigt


Fig. 10: drilling and total sealing heigt
Fig. 10: Drilling and
Subsequently, totalmeasure
exactly sealing height
the height of the drill hole, it is
very important for
Subsequently, the sealing.
exactly measure Depending on the
the height hulldrill
of the thickness,
hole, it is
Subsequently, exactly measure the height of the drill hole, it is
several seals must
very important forbe used.
the It is toDepending
sealing. be considered
on that thosethickness,
the hull seals
very important for the sealing. Depending on the hull thickness,
are compressed by about 25 % when tightening the bolts.
several seals must be used. It is to be considered that those seals
several seals must be used. It is to be concidered that the seals
are compressed by about 25 % when tightening the bolts.
are compressed
The total sealingbyheight
aboutresults
25% when tightening the bolts.
as follows:

The totalsealing
sealingheight
heighthullresults
thikness
as xfollows:
1,25
The total results as follows:

hullthickness
thiknessx 1,25
x 1,25
Example: Total sealing Hull
height with hull thickness of 30 mm:

30 x 1,25 = 40 mm
Example: Totalsealing
Example: Total sealing height
height withwith
hull hull thickness
thickness of 30 mm:
of 30mm

30
30xx1,25
1,25= 40 mm
= 40 mm

99
Side-Power EX Series Installation and Operation Manual 4.8

3.7. Redox reaction and mounting adjustment

It is necessary to pay attention to special material properties to Since mounting with welded bolts is possible on hulls out of
avoid redox reaction between EX series and the boat hull. (see steel or aluminium, it has to be adjusted to the respective hull.
table). However, it is recommended to use the provided mounting kits.

GRP Steel Aluminium Wood

direct contact direct contact


prevention between prevention between
Specifics none none
EX series and fasting fasting elements and
elements and hull hull

Critical range none 8 mm 2 mm none

must be isolated
Usage of welded must not be isolated
- from EX series with -
mounting bolts from EX series
rubber

Usage sealing
compelling compelling compelling compelling
“main connection”

Usage “isolator” no compelling compelling no

CAUTION!

On hulls out of steel or aluminium after mounting it has to be verified with a multimeter that there is no direct connection between
the EX series bow and stern thruster and the boat hull!!

10
Side-Power EX Series Installation and Operation Manual 4.8

4.1. Measuring of the mounting bolts


4.2. Bolting and sealing
First the pad (1) must be glued on the bow thruster. Afterwards
mount the thruster temporary via the main connection and mark Bolt down the thruster via the main connection, thereby paying
the front boreholes for the mounting bolts. attention to the right number of seals (fig. 10). The sequence
corresponds to the one in fig. 12, whereby, depending on the
hull thickness, several seals (2) must be used. It is to be
Apply a thin (5) hexagon nuts considered that those seals are compressed by about 25 % when
layer of sealant tightening the bolts (fig. 10).
(4) disk M30
(3) disk
Ideally, coat the metal sheet (3) at the lower surface with
sealant (e.g. Sikaflex). Don‘t press it to the hull by hand so
(2) sealing
that the metal sheet can adapt to the hull shape automatically
when tightening the bolts. Apply disk (4) and disk M30 (5) and
(1) pad
tighten the two hexagon nuts (6) firmly. Thereby the sealings
(2) are compressed and fill out the drill hole completely. It is
recommended to press against the thruster from the outside to
Fig. 12: main connection GRP prevent the sealings from being pressed out of the borehole when
tightening the bolts. The metal sheet (3) adapts to the hull shape.
Measure the length for the distance pieces (fig. 13) and
demount the thruster. Then make the drillings for the On hulls out of steel or aluminium it is compellent to use the
mounting bolts with diameter 18 mm and cut the distance pieces isolator instead of the metal sheet (see 4.4. Mounting illustration
as measured before (fig. 14). steel and aluminium)!

Finally plug the distance pieces on the thruster. Insert the


mounting bolts like illustrated in fig. 15 cutting them in the
distance piece
boat interior as necessary. Apply seals (2) according to the hull
thickness (note: hull thickness + 25 %).

Fig. 13: distance piece length

(6) safety nut


(5) disk
(4) sheet
(3) isolator

Fig. 14: distance piece (2) sealing

Apply a thin
layer of sealant

(1) mounting bolt

Fig. 15: assembly mounting bolts


CAUTION!

On hulls out of steel or aluminium it is compellent


to use the isolator instead of the metal sheet! Total sealing height for mounting bolts:
hull thickness x 1,25
Example: total sealing height with hull thickness 30 mm:
30 x 1,25 = 37,5 mm

11
Side-Power EX Series Installation and Operation Manual 4.8

4.3. Mounting illustration GRP

Fig. 16: Mounting „Basic“ on GRP

12
Side-Power EX Series Installation and Operation Manual 4.8

4.4. Mounting illustration steel and aluminium

Fig. 17: Mounting „Basic“ on steel and aluminium

13
eXtURN Installation and Operation Manual 3.1
5. MONUTING KIT ADAPTER Side-Power EX Series Installation and Operation Manual 4.8
5. MONUTING KIT ADAPTER
5.1. Adapter positioning (round chine) 5.2. Bolting and sealing
5.1. Adapter positioning (round chine) 5.2. Bolting and sealing
First plug the adapter (fig. 18) on the thruster and mount it Bolt down the thruster via the main connection, thereby
First plug via
temporary thethe
adapter (fig. 18) onMark
main connection. the thruster
the frontand mountfor
boreholes it Bolt
payingdown the thruster
attention via the
to the right mainof connection,
number thereby
seals (fig. 10) The
temporary
the viabolts.
mounting the main connection. Mark the front boreholes for paying attention to the right number of seals (fig. 10) The
sequence corresponds to the one in fig. 20, whereby, depending
the mounting bolts. sequence
on the hullcorresponds
thickness, to the one
several in (1)
seals fig. must
20, whereby,
be used.depending
It is to be
on the hull thickness, several seals (1) must be
considered that those seals are compressed by about used. 25
It is%to be
when
considered thatbolts
tightening the those seals
(fig. 10).are compressed by about 25 % when
tightening the bolts (fig. 10).

Ideally, coat the metal sheet (2) at the lower surface with
Ideally, coat the metal sheet (2) at the lower surface with
Fig. 18: Adapter sealant (e.g. Sikaflex). Don‘t press it to the hull by hand so
Fig. 18: Adapter sealant. Don‘t press it to the hull by hand so that the metal sheet
that the metal sheet can adapt to the hull shape automatically
can adapt to the hull shape automatically when tightening the
Afterwards turn the thruster with plugged-on adapter to the side when tightening the bolts. Apply disk (3) and disk M30 (4) and
Afterwards turn the thruster with plugged-on adapter to the side bolts. Apply washer M30 (3) and tighten the two hexagon nuts
and drill the holes for the mounting bolts with diameter 18 mm. tighten the two hexagon nuts (5) firmly. Thereby the sealings
and drill the holes for the mounting bolts with diameter 18 mm. (4) firmly. Thereby the sealings (1) are compressed and fill out
(1) are compressed and fill out the drill hole completely. It is
the drill hole completely. It is recommended to press against
recommended to press against the thruster from the outside to
the thruster from the outside to prevent the sealings from being
prevent the sealings from being pressed out of the borehole when
pressed out of the borehole when tightening the bolts. The metal
tightening the bolts. The metal sheet (2) adapts to the hull shape.
sheet (2) adapts to the hull shape.

On hulls out of steel or aluminium it is compellent to use


On hulls out of steel or aluminium it is compellent to use
the isolator instead of the metal sheet (see 5.5. Mounting
the isolator instead of the metal sheet (see 5.5. Mounting
illustration steel and aluminium)!
illustration steel and aluminium)!

Finally screw together the mounting bolts like illustrated in fig.


Finally screw together the mounting bolts like illustrated in fig.
21 cutting them in the boat interior as necessary. Apply seals (2)
21 cutting them in the boat interior as necessary. Apply seals (2)
according to the hull thickness (note: hull thickness + 25 %).
according to the hull thickness (note: hull thickness + 25 %).

Fig. 19: mounting bolts drilling


Fig. 19: mounting bolts drilling

(5) hexagon nuts

(4) disk
hexagon
M30nuts
(3) disk

(3) Washer(2)
M30sheet (6) safety nut
(6) safety nut
(2) Metal sheet (5) disk
(5) disk
(4) sheet
(4) sheet
(3) isolator
(3) isolator
(1) sealings
(1) sealings (2) sealings
(2) sealings

Apply a thin
layer of sealant Apply a thin
layer of sealant
Fig. 20: main connection GRP
Fig. 20: main connection GRP (1) mounting bolts
(1) mounting bolts

CAUTION!
CAUTION!
On hulls out of steel or aluminium it is compellent to Fig. 21: assembly mounting bolts
On hulls out of steel or aluminium it is compellent to Fig. 21: assembly mounting bolts
use the isolator instead of the metal sheet!
use the isolator instead of the metal sheet!

14
14
Side-Power EX Series Installation and Operation Manual 4.8

Total sealing height for mounting bolts: 5.3. GRP adapter installation (see Fig. 23)
hull thickness x 1,25
1. Determine the installation site and mark the positions on the
hull.
Example: total sealing height with hull thickness 30 mm:
30 x 1,25 = 37,5 mm 2. Align the adapter lengthwise and crosswise on the stern and
clamp it using a mounting bracket.
If there remains a gap between adapter and boat hull it is
recommended to fill it out with suitable sealant (e.g. Sikaflex). 3. Measure the distance to the stern at the front edge of the
adapter. Next, using a suitable marking tool (e.g. a compass or

Note: In order to protect the outside edges of the drill holes, it is a block of wood with a pencil), transfer the measured distance

recommended to apply a suitable sealant (e.g. gel coat). from the contact edge between the adapter and the hull to the
adapter at an angle.

With the mounting kit “Adapter” on a round chine EX series is


4. 
Saw off the adapter along the line you‘ve drawn using a
mountable within one hour (without electrical installation).
suitable tool (e.g. an angle grinder or a jigsaw).

5. The foam must also be cut flush with the GRP edge using a
suitable tool (e.g. finger polisher or router).

6. Hold the adapter in place against the hull again and examine
the fit. Care must be taken that the GRP adapter lies flat
against the area of the main stud at the stern. Repeat steps
2 – 5 if necessary.

7. If you have accidentally removed too much foam, it can be


replaced by firm filling paste (epoxy or fibre glass bridging
filler).

8. Remove the anti-fouling under the adapter and coarsely whet


and degrease the hull.

Fig. 22: EX series mounted with mounting kit „Adapter“


9. Place the adapter on the device, put the seals in place and
mount the adaptor together with the device. Waterproof
adhesives such as polyurethane sealants should be used in
order to achieve adhesion between the hull and the adapter.

10. 
Remove any adhesive that has leaked, slightly whet the
adapter and coat it with epoxy primer and anti-fouling (like on
the hull).

Fig. 23: GRP adapter

15
Side-Power EX Series Installation and Operation Manual 4.8

Next, prepare the contact surface (V-shaped, made of hardwood) EX series can be mounted on a hard chine hull within five hours
for bolting the fastening on the inside (Fig. 24). To do so, drill two using the “Adapter” assembly kit (without electrical installation)
holes with a diameter of 8 mm at a distance of 65 mm.

Fig. 24. Contact surface using a wooden wedge as an example Fig. 26: EX series varnished and mounted

CAUTION!

It is essential to prevent contact between the adapter


and fuel, oil, grease, white spirit, solvents such as
toluol, dichloromethane, trichloroethane, cellulose
thinner or concentrated nitric or sulphuric acid.

Fig. 25: Screw connection GRP in the boat interior

16
Side-Power EX Series Installation and Operation Manual 4.8

5.4. Mounting illustration GRP

Fig. 27: Mounting “Adapter“ on GRP (round chine))

Fig. 28: Mounting “Adapter“ on GRP (hard chine))

17
Side-Power EX Series Installation and Operation Manual 4.8

5.5. Mounting illustration steel and aluminium

Fig. 29:Mounting “Adapter“ on steel and aluminium


(round chine)

Fig. 30: Mounting “Adapter“ on steel and aluminium


(hard chine)

18
Side-Power EX Series Installation and Operation Manual 4.8

6. MOUNTING EX SERIES COMPACT

Installation of the EX series Compact is almost identical to that


of the EX series Single. It differs in that the EX series Compact is
mounted vertically on the transom of the motorboat.

The EX series Compact is mounted using the boardlocks 250 at


the back end (two small holes) next to the main threaded bolt
(identical to the EX series Single assembly – the intermediate la-
yer is absolutely necessary).

In addition, the assembly differs in that the black plastic spacer


must be used for assembly (see the EX series Compact figure).
The side with the thinner opening is inserted into the small ho-
les in the EX series Compact. The boardlocks are then passed
through them (see the EX series Compact figure).

Fig. 31: Mounting EX series Compact


6 5 4 3 2 1

. 153,5
71
D D
165

C 294 C

254
165

40

B Gültig B

1,3 kW/12V
1,8 kW/12V
19 2,3 kW/24V
Massblatt 3,0 kW/24V
Side-Power EX Series Installation and Operation Manual 4.8
7. MOUNTING DUAL

7.1. General Instructions 7.2. Measuring of the mounting position

The EX series bow and stern thruster must be positioned exactly


ƒ The EX series Dual has two motors and therefore is to be
on the middle line of the boat. In order to determine this, it is
handled like two single EX seriess during mounting.
recommended to draw a line from the keel to the bow or stern
ƒ The hole center distance of the two hollow shafts has to
with a cord or a measuring tape and fix it. Subsequently, by means
exactly comply with the dimension sheet (see Dimensions on
of this line, the desired position can be shifted easily forward or
page 33).
backward.
ƒ The mounting surface for the EX series Dual must be
in-plane, if necesarry a socket has to be developed accordingly
The EX series Dual requires two holes with a diameter of
(Fig. 32).
50 – 51 mm. The hole center distance has to exactly comply
with the dimension sheet (see Dimensions on page 33). Check the
distance between the boreholes before drilling!

For the choice of the mounting position, it is to be likewise made


certain that the required holes are not drilled at an unsuitable
position (e.g. bulkhead). The metal sheets to be used (except on
Fig. 32: EX series Dual mounting surface
steel and aluminium boats) have a width of 80 mm. So that they
can be placed without problems, the boreholes must be at least
60 mm from the next bulkhead.

For the reasons mentioned above, the positioning should be


measured exactly in any case before the execution of the drilling,
also inside the boat.

Fig. 33: EX series Dual mounted

20
Side-Power EX Series Installation and Operation Manual 4.8
8. ELECTRICAL INSTALLATION

8.1. General Instructions

ƒ The electrical installation is principally to be accomplished by


a specialist.
ƒ All contacts, plugs and connections must be installed in a way
that they always remain dry.
ƒ The i-BOX must be placed in such a way that it always remains
dry.
ƒ All screws must be pulled tight before start-up.

The general instrucions refer to EX series Single and also to EX


series Dual.

8.2. EX series Performance Specifications


Power Thrust Voltage Nominal Current
Model
(kW) (kgf )* (V) (A)

EX 35S 1,3 25-35 12 140

EX 25C 1,3 25-35 12 140

EX 55S 1,8 40-55 12 187

EX 40C 1,8 40-55 12 187

EX 75S 2,3 55-75 24 120

EX 55C 2,3 55-75 24 120

EX 95S 3,0 70-95 24 175

EX 70C 3,0 70-95 24 175

EX 110D 4,0 80-110 12 2x187

EX 180D 6,0 140-180 24 2x175


* Thrust equivalent (kgf x 1.4 due tu positional
advantages)

8.3. Fuse protection and wire cross section

Fuse Cross Section Cross Section


Model (NH00) 0 - 8 m* 8 - 16 m* Battery recommendation**
(A) (mm²) (mm²)

EX 35S 100 35 70 1x Optima 900 BlueTop - 55 Ah

EX 25C 100 35 70 1x Optima 900 BlueTop - 55 Ah

EX 55S 125 50 70 1x Optima 900 BlueTop - 55 Ah

EX 40C 125 50 70 1x Optima 900 BlueTop - 55 Ah

EX 75S 80 25 50 2x Optima 900 BlueTop - 55 Ah

EX 55C 80 25 50 2x Optima 900 BlueTop - 55 Ah

EX 95S 100 50 70 2x Optima 900 BlueTop - 55 Ah

EX 70C 100 50 70 2x Optima 900 BlueTop - 55 Ah

EX 110D 2x125 50 70 2x Optima 900 BlueTop - 55 Ah1

EX 180D 2x125 50 70 4x Optima 900 BlueTop - 55 Ah2


* wire length is the sum of + and - wire.
** The several models have been optimized for a runtime of 10 minutes without recharging.

1
Optima battery bank (2x Optima 900 BlueTop - 55 Ah, connected parallel) or 1x 100 Ah gel battery
2
2x Optima battery bank (2x2 Optima 900 BlueTop - 55 Ah, connected in series) or 2x 100 Ah gel batteries connected in series

21
Side-Power EX Series Installation and Operation Manual 4.8

8.4. Choice of battery

The overall capacity of the battery must be coordinated with


the power setting of the respective EX series model (see 8.2.
EX series Performance Specifications and 8.3. Fuse protection
and wire cross section). It is recommended to use one or more
separate starter batteries (no consumer batteries!) for each EX
series and to place these as close as possible to the bow or stern
thruster to minimise cable length or cable thickness and power
losses.

Always use batteries with matching type and capacity!

With the employment of an EX series model with 24 V with a board


voltage of 12 V, it is recommended to connect two 12 V-batteries
in series, in order to achieve the necessary voltage for the bow or
stern thruster. A 12 V / 24 V battery charger and voltage converter
is available on request.

8.5. Wiring

The cable length of EX series is 0,75 m. The i-Box should therefore


be placed as close as possible to the bow or stern thruster.

The minimum cable diameter is to be coordinated with the power


setting of the EX series model used (see 8.3. Fuse protection
and wire cross section), in order to keep the power loss between
battery and bow or stern thruster as low as possible.

In order to protect EX series from overloading and to protect the


electrical system from short-circuit both a main switch and a
protection fuse must be integrated into the positive wiring loom
(see 8.3. Fuse protection and wire cross section).

The EX series main switch should be installed in an easily


accessible place, thus the power for the bow or stern thruster
can be switched off in emergencies, without influencing the
other electrics on board. With non-operation, the EX series main
switch should generally be switched off.

22
Side-Power EX Series Installation and Operation Manual 4.8

8.6. Installation of the i-BOX

The i-BOX is the central control element, to which several control


panels can be attached. It should be mounted with the cable
connections facing down..

Fig. 34



  
 




 
 




   



 


 





Note: It is not possible to operate two EX series independently


by means of one i-BOX!

23
Side-Power EX Series Installation and Operation Manual 4.8

8.7. Installation of joystick and touch panel (optional) 8.8. Installation of the radio remote control (optional)

Find a comfortable position for the panel where it does not Please refer to the separate radio remote manual.
obstruct or are obstructed by other controls. Use the enclosed
cut-out pattern to mark the area. Cut out the circular area as
shown on pattern. If the front surface around your cut out is
jaggered or chipped, use a sealant to assist the gasket.

A Put the gasket (2) in its designated track in the back


face of the panel (1).
B Connect the contact with the control cable from the
thruster, use 5-lead control cable if automatic
main switch is used.
C Put the panel (1) in place and screw in and tighten the
four screws (3).
D Press gently each of the four corner clips (4) into their
corner slot.

NB ! If the thruster runs the opposite way of the panel, swap


positions of the grey and the blue control cables in one contact,
either in the i-Box or by the panel.
E

Fig. 35

4
3

Partslist
Ref: Pcs. Parts:
1 1x Control panel
2 1x Gasket
3 4x Screws (A4)
4 4x Corner clips

24
Side-Power EX Series Installation and Operation Manual 4.8

8.9. Installation of multiple control elements

The i-BOX offers the possibility of attaching several control


elements (e.g. joystick and touch panel) to the same EX series.

You can install as many panels as you wish by using optional


Y-connectors. If two or more panels are operated at the same
time in opposite directions, the electronic control box will stop
the thruster until it only receives a signal to go in one direction.



Fig. 36




 


  





 

 

  

 

   
 






 

 

25
Side-Power EX Series Installation and Operation Manual 4.8
9. OPERATION

9.1. EX series as bow thruster


9.2. EX series as stern thruster
1. Switch on the EX series main switch.
1. Switch on the EX series main switch.
2. Turn the control panel on by pushing both “ON” buttons on
the panel simultaneously. If another type of control is installed, 2. Turn the control panel on by pushing both “ON” buttons on
engage the On/Off switch for the bowthruster. the panel simultaneously. If another type of control is installed,
engage the On/Off switch for the thruster.
3. The panel will shut off automatically after 6 minutes of
inactivity 3. The panel will shut off automatically after 6 minutes of
inactivity
4. Move the joystick in the respective direction (joystick panel) or
push the respective key (touch panel, remote control) in order 4. Move the joystick in the respective direction (joystick panel) or
to manoeuvre the bow in the desired direction: push the respective key (touch panel, remote control) in order
to manoeuvre the bow in the desired direction:
RED = port
RED = port
GREEN = starboard
GREEN = starboard

5. Depending on the speed of the movement, stop steering before


reaching the desired goal position, as the bow will move a little 5. Depending on the speed of the movement, stop steering before
more in the chosen direction. reaching the desired goal position, as the bow will move a little
more in the chosen direction.
6. If necessary, make yourself familiar with the control of EX
series on open waters, in order to get a feeling for it. 6. If necessary, make yourself familiar with the control of EX
series on open waters, in order to get a feeling for it.
7. Always turn off the EX series main switch when leaving the
boat. 7. Always turn off the EX series main switch when leaving the
boat.

Fig. 37: EX series as bow thruster


Fig. 38: EX series as stern thruster

26
Side-Power EX Series Installation and Operation Manual 4.8

9.3. Bow and stern thrusters combined 9.5. Important User Information

The use of both a bow thruster and a stern thruster allows ƒ Do not allow EX series to run for more than 5 seconds
the movement of the boat sideways or turns it around its own when not immersed in water! EX series is not a toy. It is a
axis. It is however necessary to install for both EX seriess to have technical auxiliary motor used to help manoeuvre a ship.
their own i-BOX (see 8. Electrical Installation).
ƒ Do not operate EX series outside of the water if there are
The operation corresponds to the instructions for EX series as people near the bow or stern thruster.
bow thruster and EX series as stern thruster. ƒ When working on EX series (e.g. applying antifouling, replacing
the propeller) always switch off the EX series main switch.

ƒ WARNING: While the thruster is in air, make sure that the


propeller has come to a complete stop before performing a
direction change of the thruster, as it might cause damage to
the thruster.

ƒ If the drive direction of the bow or stern thruster does

Fig. 39: bow and stern thrusters combined not correspond to the directions on the control element,
the blue and grey wire must be changed on the thruster
solenoid in the I-box. (see11.2 or 11.3)

9.4. Operation with multiple control elements ƒ EX series has a continuous runtime of approx. 3 minutes
The i-BOX offers the possibility of attaching several control depending on the water temperature. Afterwards the overheat
elements (e.g. joystick and touch panel) to the same EX series. protection is activated and the thruster will stop. The thruster
will need to cool down before operation can resume.
You can install as many panels as you wish by using optional
ƒ It is the owner/captain/other responsible party full responsibility
Y-connectors. If two or more panels are operated at the same
to assess the risk of any unexpected incidents on the vessel. If the
time in opposite directions, the electronic control box will stop
thruster stops giving thrust for some reason while maneuvering
the thruster until it only receives a signal to go in one direction.
you must have considered a plan on how to avoid damage to
persons or other objects.

27
Side-Power EX Series Installation and Operation Manual 4.8

9.6. Maintenance 9.7. Troubleshooting

In order to avoid fouling, it is important to coat the bow or The EX series bow or stern thruster cannot be started:
stern thruster with antifouling. Therefore use an aluminium ƒ The main switch is not switched on.
primer and then the according antifouling (copper free). Further- ƒ The control panel is inactive, no LED light.
more, existing/installed anode has to be checked regularly (at least ƒ The main fuse tripped.
once a year). ƒ The thruster motor is overheated.

EX series, except of the plastic parts (covers, propeller), is The EX series bow or stern thruster runs in the wrong direction:

resistant against all prevalent detergents. For cleaning purposes ƒ Blue and grey wire on the contactor in the i-Box have to be

it is recommended to use a high-pressure cleaner. Persistent dirt interchanged (see11.2 or 11.3).

should be removed by hand brush!


The EX series bow or stern thruster has insufficient power:

Change the anode before every season, or when half ƒ The battery is not sufficiently charged.

the anode is gone. Always use a sealant on the screw holding the ƒ The electrical connections are bad (e.g. because of

anode to ensure that it does not fall off. Please observe that in corrosion).

some waterconditions it can be necessary to install an extra ƒ The necessary minimum voltage of 10 V or 21 V is not

anode to ensure that it lasts for the whole period between reached.

regular service lifts of the boat. Consult your dealer for information ƒ The propeller is blocked (e.g. by fouling, wood, line).

on how to do this. See anode replacement sheet for instructions.

Anode parts:
140295 Kit w/ anode and screw
4 1190 Anode

Note: With work on EX series (e.g. applying antifouling, changing the


propeller) always switch off the EX series main switch!

28
Side-Power EX Series Installation and Operation Manual 4.8

10. WARRANTY STATEMENT

1. The equipment manufactured by Sleipner Motor AS (The “War- 5. There shall be no warranty for defects or damages caused by
rantor”) is warranted to be free from defects in workmanship faulty installation or hook-up, abuse or misuse of the equip-
and materials under normal use and service. ment including exposure to excessive heat, salt or fresh water
spray, or water immersion except for equipment specifically
2. This Warranty is in effect for of two years (Leisure use) and designed as waterproof.
one year (Commercial use) from the date of purchase by the
user. Proof of purchase must be included, to establish that it 6. No other express warranty is hereby given and there are no
is inside the warranty period. warranties which extend beyond those described in section 4
above. This Warranty is expressly in lieu of any other ex-
3. This Warranty is transferrable and covers the product for the pressed or implied warranties, including any implied warranty
specified time period. of merchantability, fitness for the ordinary purposes for which
such goods are used, or fitness for a particular purpose, and
4. In case any part of the equipment proves to be defective, other
any other obligations on the part of the Warrantor or its em-
than those parts excluded in paragraph 5 below, the owner
ployees and representatives.
should do the following:
7. There shall be no responsibility or liability whatsoever on the
(a) prepare a detailed written statement of the nature and
part of the Warrantor or its employees and representatives for
circumstances of the defect, to the best of the Owner’s knowl-
injury to any person or persons, or damage to property, loss
edge, including the date of purchase, the place of purchase,
of income or profit, or any other consequential or resulting
the name and address of the installer, and the Purchaser’s
damage or cost which may be claimed to have been incurred
name, adress and telephone number;
through the use or sale of the equipment, including any pos-
sible failure or malfunction of the equipment, or part thereof.
(b) the Owner should return the defective part or unit along
with the statement referenced in the preceding paragraph to
8. The Warrantor assumes no liability for incidental or conse-
the warrantor, Sleipner Motor AS or an authorized Service
quential damages of any kind including damages arising from
Centre, postage/shipping prepaid and at the expense of the
collision with other vessels or objects.
Purchaser;
9. This warranty gives you specific legal rights, and you may also
(c) if upon the Warrantor’s or Authorized Service Centre’s
have other rights which vary from country to country.
examination, the defect is determined to result from defec-
tive material or workmanship, the equipment will be repaired
or replaced at the Warrantor’s option without charge, and
returned to the Purchaser at the Warrantor’s expense;

(d) no refund of the purchase price will be granted to the Pur-


chaser, unless the Warrantor is unable to remedy the defect
after having a reasonable number of opportunities to do so.
Prior to refund of the purchase price, Purchaser must submit
a statement in writing from a professional boating equipment
supplier that the installation instructions of the Installation
and Operation Manual have been complied with and that the
defect remains;

(e) warranty service shall be performed only by the Warrantor,


or an authorized Service Centre, and any attempt to remedy
the defect by anyone else shall render this warranty void.

29
Side-Power EX Series Installation and Operation Manual 4.8
11. APPENDIX 818 [32,205 Zoll] eXtURN Installation and Operation Manual 3.1
11. APPENDIX
11.1. Dimension sheet EX series Single
306 [12,029sheet
11.1. Dimension Zoll] eXtURN 294
Simplex
[11,575 Zoll]

(130) Zoll] (130)


(M30x1,5) Ø30 [1,181 Zoll] 152 [5,984 Zoll]

306 [12,029 Zoll] 294 [11,575 Zoll] 152 [5,984 Zoll]

79 [3,099
13 [0,523 Zoll]
(M30x1,5) Ø30 [1,181 Zoll] 152 [5,984 Zoll]

79 [3,099 Zoll]
13 [0,523 Zoll]

[6,496 Zoll]
13 [0,523 Zoll]

Zoll]Zoll]

137,5 [5,413 Zoll]


554 [21,795 Zoll]

[6,496
165 165 165
[6,496
165 [6,496 Zoll]
554 [21,795 Zoll]

165 [6,496 Zoll]


165 [6,496 Zoll]
254 [10 Zoll]

65 [2,559 Zoll] 40 [1,575 Zoll]


254 [10 Zoll]

65 [2,559 Zoll] 40 [1,575 Zoll]

176 [6,929 Zoll]

176 [6,929 Zoll]

30
28
Side-Power EX Series Installation and Operation Manual 4.8

11.2.Wiring diagram EX series Single - Manual main switch




 
 















 



 
  

 





 
 
 
  
   
   
  
 
 
 






31
Side-Power EX Series Installation and Operation Manual 4.8

11.3. Wiring diagram EX series Single - Automatic main switch




 
 












 



 













 


 
  
  
 





 
 
 
  
   
 
 

 
   
 






32
eXtURN
Side-Power Installation
EX Series Installationand
andOperation
OperationManual
Manual 3.1
4.8

11.4.
11.4. Dimension sheetEXeXtURN
Dimensionsheet Duplex
series Dual
1079 [42,476 Zoll]
1079 [42,476Zoll]
466 [18,346 Zoll]

466 [18,346 Zoll]


M30x1,5 Ø30 [1,181 Zoll]
M30x1,5 Ø30 [1,181 Zoll]

306 [12,065 Zoll]


176 [6,929 Zoll]
306 [12,065 Zoll]
176 [6,929 Zoll] 65 [2,559 Zoll]
65 [2,559 Zoll]

818 [32,205 Zoll]


818 [32,205 Zoll]

306 [12,029 Zoll] 294 [11,575 Zoll]


79 [3,099 Zoll] (130)

152 [5,984 Zoll]


(M30x1,5) Ø30 [1,181 Zoll] 152 [5,984 Zoll] 152 [5,984 Zoll]

13 [0,523 Zoll]
13 [0,523 Zoll]
13 [0,523 Zoll]
Zoll]

Zoll] Zoll]
Zoll]
Zoll]
[6,496

[5,413[5,413
[6,496
[6,496

137,5137,5
165

554 [21,795 Zoll]


165165

165 [6,496 Zoll]


165 [6,496 Zoll]
165 [6,496 Zoll]

254 [10 Zoll]

65 [2,559 Zoll] 40 [1,575 Zoll]

31
33
176 [6,929 Zoll]
Side-Power EX Series Installation and Operation Manual 4.8

11.5. Control Circuit Scheme EX series Dual

 






 


IMPORTANT!

Ensure that the thrusters drive direction are as 
expected. If not, open one of the solenoid boxes
(i-BOX) and switch position on the blue and gray
wires.

 
 
















2x EX series Single/Compact or 1x Dual

34
Side-Power EX Series Installation and Operation Manual 4.8

11.6. Schematic overview, 24V thruster(s) in 12V boat system

 
 

 
 
 

 



    
  
  
    






 

  


   
    
   
 




2.3. Electronics and reference sticker 2.4. Co


11.7. Compatibility with other thrusters 1x main relay (Article No. 50305) To oper
1x E-BOX 103 (Article No. 50309) control e
The current EX series thrusters featuring the i-Box control system 2x crane operator reference sticker (black)
ƒ Contr
2x crane operator reference sticker (white)
is plug and play compatible with Side-Power thrusters from Sleipner (1) 1x joy
Motor - A combination of EX series and Side-Power thrusters can (2) 1x se
(3) 4x tap
be controlled by a Side-Power or EX series control panel.
(4) 4x ru

eXtURN Installat
Older EX series thrusters using the E-BOX control system must be
upgraded with an i-Box and last generation side-Power control ca-
2.3. Electronics
bles/panels before it can be used in combination with the current EX and reference sticker 2.4. Control Elements (separately a
series and Side-Power thrusters. 1x main relay (Article No. 50305) Fig. 1: main
Fig. relay
40: i-Box To operate eXtURN, one of the follow
1x E-BOX 103 (Article No. 50309) control elements is necessary:
2x crane operator reference sticker (black)
The upgrade is done by disconnecting and removing the E-BOX ƒ Control Element „joystick panel” (Artic
2x crane operator reference sticker (white)
and the main relay and then install the i-Box and control panels/ (1) 1x joystick panel
(2) 1x seal
control cables as described on page 23 - 25.
(3) 4x tapping screw
(4) 4x rubber plug
Fig. 4: jo

ƒ Contr
ƒ Contr

Fig. 1: main relay


Fig. 2: E-BOX 103

Fig. 41: Main relay and E-BOX

35
(2)
Fig. 3: crane operator reference sticker
Side-Power EX Series Installation and Operation Manual 4.8

11.8. Technical Facts

EX 35 S/25C EX 110 D
Power (kW) 1,3 Power (kW) 4,0
Thrust (kgf ) 25-35 Thrust (kgf ) 80-110
Voltage (V) 12 Voltage (V) 12
Nominal Current (A) 140 Nominal Current (A) 374
Length (cm) 55 Length (cm) 98
Weight (kg) 19,5 Weight (kg) 35
Diameter (cm) 16,5 x 16,5 Diameter (cm) 16,5 x 16,5
recommended boat size (m) 6 - 8,5 recommended boat size (m) 12 - 16
recommended boat size (ft.) 20 - 28 recommended boat size (ft.) 35 - 53

EX 55 S/40C EX 180 D
Power (kW) 1,8 Power (kW) 6,0
Thrust (kgf ) 40-55 Thrust (kgf ) 140-180
Voltage (V) 12 Voltage (V) 24
Nominal Current (A) 187 Nominal Current (A) 350
Length (cm) 55 Length (cm) 98
Weight (kg) 19,5 Weight (kg) 35
Diameter (cm) 16,5 x 16,5 Diameter (cm) 16,5 x 16,5
recommended boat sizee (m) 8 - 10,5 recommended boat size (m) 14 - 18
recommended boat size (ft.) 26 - 34 recommended boat size (ft.) 44 - 59

EX 75 S/55C
Power (kW) 2,3
Thrust (kgf ) 53-74
Voltage (V) 24
Nominal Current (A) 120
Length (cm) 55
Weight (kg) 19,5
Diameter (cm) 16,5 x 16,5
recommended boat size (m) 9 - 12
recommended boat size (ft.) 29 - 38

EX 95 S/70C
Power (kW) 3,0
Thrust (kgf ) 67-95
Voltage (V) 24
Nominal Current (A) 175
Length (cm) 55
Weight (kg) 19,5
Diameter (cm) 16,5 x 16,5
recommended boat size (m) 10 - 15
recommended boat size (ft.) 35 - 48

35
Side-Power EX Series Installation and Operation Manual 4.8
Document2
Document2
11.9. Propeller Replacement 12. Anode Replacement

1.1 Snapshot
The propeller has to be replaced depending on the particular EX
series model:
ƒ Anode EX series Art. # 140295

Snapshot
ƒ Propeller EX 25C/40C/35S/ 55S/110D (Article No. 50320)
ƒ Anode kit EX series Art. # 4 1190

Remove galavanic corrotion from the threaded hole with a drill


ƒ Propeller EX 55C/70C/75S/95S/180D (Article No. 50321)
bit or a sharp object to establish proper electrical connection

The space between the plastic disk (2) and the sealing of the
Remove corrotion on bolt if necessary
housing has to be filled with propeller grease (7). It is not
necessary to remove pre-existing grease. The space between
Apply locktite in the midle of the bolt
plastic disk (2) and propeller (4) should not be filled with grease.
The thread defi nitely must stay free from grease.
Then fit the anode to the thruster

(1) cylinder pin


(2) plastic disk

(3) O-ring

(4) propeller

(5) disk Remove corrotion

(6) safety nut

Document2
(7) propeller grease

FIg. 42: propeller set


1.1 Snapshot

CAUTION! Locktite

During propeller replacement it is compellent to fill


the space between plastic disk and sealing of the
housing completely with propeller grease!

CAUTION!

During propeller replacement always switch off the EX


series main switch!
Fit anode to thruster

37
Side-Power EX Series Installation and Operation Manual 4.8

11.10. Measurements for joystick and touch panel

For control panels 8950 / 8960

Cut out area:


Ø 51,8 mm / 2"

61,0 mm / 2,4"
Ø 3,0 mm / 0,12"

61,0 mm / 2,4"
P:\PRODUKT\SIDEPOWE\Trykk_internt – pan
23/9/2004 – Mette Olafsen

For control panels


8955/8965/8990

Ø 2,5 mm / 0,10"
61,1mm

Cut out area:


Ø 51,8 mm / 2"

Ø52
This way Up!
50,5mm

111,1mm

53,0 mm / 2,09"

Ø52
38,4mm

Cut-Out Template
double joystick panel - 8940

38
Side-Power EX Series Installation and Operation Manual 4.8

11.11. Spare parts - www.side-power.com


Worldwide sales and service

www.sleipner.no

SLEIPNER MOTOR AS P.O. Box 519 N-1612 Fredrikstad Norway


Tel: +47 69 30 00 60 Fax:+47 69 30 00 70 www.sleipner.no

The information given in the document was correct at the time it was published. However, Sleipner Motor AS can not accept liability for any inaccuracies or omissions it
may contain. Continuous product improvement may change the product specifications without notice. Therefore, Sleipner Motor AS can not accept liability for any pos-
sible differences between product and document.

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