Thermo-Gel®/POK NOZZLE

BACKBACK SYSTEM

TRAINING MANUAL
Thermo-Gel®/POK Nozzle Backpack System
Training Manual

Table of Contents

Thermo-Gel® Familiarization Lesson Plan

Thermo-Gel® Familiarization Power Point

How to Operate the Thermo-Gel®/POK 5-Gallon Backpack

System Lesson Plan

How to Operate the Thermo-Gel®/POK 5-Gallon Backpack

System Power Point

Tactical Use of Thermo-Gel® Lesson Plan

Training Reference Materials

 Product use instruction sheet for Gel Pro 1 gallon kit

 Product use instruction sheet for Gel Pro 5 gallon kit

 Thermo-Gel Pro Nozzle disassembly instructions

 Thermo-Gel backpack statement of limited warranty and repair

 Thermo-Gel questions and answers

 Thermo-Gel shaking instructions

 Thermo-Gel 200L Material Safety Data Sheet

 Homeowner kit instruction sheet

 Firefighter equipment guide w/o prices

 Firefighter equipment guide with prices

 THERMO-GEL® FAMILIARIZATION

TOPIC: Thermo-Gel® FAMILIARIZATION

TIME FRAME: 30 Minutes

LEVEL OF INSTRUCTION: Level I

BEHAVIORAL OBJECTIVE:

Condition: Given a summary of information on the Thermo-Gel® product

and its impact on fire suppression and fire protection

Behavior: The student will identify accurate statements about the

structure, characteristics, capabilities, use, application
techniques, and safety protocols of Thermo-Gel®.

Standard: To the satisfaction of the instructor

MATERIALS NEEDED: Writing board/pad with markers/erasers

Appropriate audiovisual equipment and screen
Appropriate audiovisual materials
Thermo-Gel® Training and Material Disk (Power Point and
files)

REFERENCES: Thermo-Gel® product references

Thermo-Gel® Equipment Guide
Product Use Instruction Sheet 5-Gallon Container
Product Use Instruction Sheet Pro/Nozzle/Eductor
Product Use Instruction Sheet PRO Nozzle
Thermo-Gel® Q&A sheets
Homeowner Cleaning Instructions
Current Material Safety Data Sheet

Page 1
 THERMO-GEL® FAMILIARIZATION

PREPARATION: Providing a sufficient thermal barrier between flammable

materials and sources of ignition has been a monumental
challenge for firefighters since fire protection and suppression
activities were first initiated. “How do you get a sufficient
amount of the ‘wet stuff’ on the ‘red stuff’ before it comes the
‘black stuff’”!!!!! Yet, the number of homes and property
destroyed in the annual major conflagrations continues to rise.
During the last 25-years; 1980 Panorama Fire San Bernardino

– 325 structures; 1990 Paint Fire Santa Barbara – 641

structures; 1991 Tunnel Fire Alameda – 2,900 structures;
1992 Fountain Fire Shasta – 636 structures; 1993 Laguna
Fire Orange – 441 structures; 1999 Jones Fire Shasta – 954
structures; 2003 Old Fire San Bernardino – 1003 structures;
2003 Cedar Fire San Diego – 2820 structures; just to name a
few.

Page 2
 THERMO-GEL® FAMILIARIZATION

PRESENTATION APPLICATION

I. INTRODUCTION TO THERMO-GEL®
Slide 1
A. Current Challenges

1. Homeowners are continually moving into more Slide 2

rural settings.

2. Current efforts to protect homes in the wildland

urban interface.

Slide 3
a) Homeowners frantically trying to “wet down"
their roofs, wall, and shrubbery.
b) Firefighters arching streams of water on
currently uninvolved exposures to protect
them from flames and adjacent burning
materials.

B. New technology now available

1. Years of research and testing went in to find a

new, environmentally safe product.

2. A new product is now available to assist both Slide 4

the homeowner and the fire service.

a) Developed by Thermo Technologies, LLC

b) Fully patented and warranted
c) US Forest Service Approved
Slide 5
d) An application system that puts a long lasting
thermal barrier between structures and flames.

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 THERMO-GEL® FAMILIARIZATION

PRESENTATION APPLICATION

C. Product description

1. Composition

a) Gel is mixed with water at a ratio of 1% for

fire suppression and 2% for fire protection.
b) When mixed with water it creates a gel
Slide 6
consisting of millions of tiny water-filled
bubbles.
c) By holding water (unlike foams which are air
filled)
• The gel increases smothering action for
suppression.
• Adheres to the burning material
• Enhances the cooling capability of the
water
• Extends to evaporation period

2. Effect on the fire triangle

Slide 7

a) Attacks two side of the triangle: smothers and

cools
Slide 8

3. Impact on fire suppression

Slide 9

a) Adheres to burning material

b) Increases the effectiveness of water
• 55% less water needed when compared to
Class A foam

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 THERMO-GEL® FAMILIARIZATION

PRESENTATION APPLICATION

c) Reduces extinguishment time

• Fire suppressed 60% faster than with
Class A foam
d) Leaves a gel coating that prevents rekindle

Slide 10
4. Impact on fire protection

a) Gel clings to glass, metal, roof overhangs,

wood or painted siding, vegetation, rubber,
and other flammable solids. Slide 11

b) Provides a thermal barrier prohibiting

combustible material from receiving radiant
heat or direct flame impingement.
Slide 12

c) Even under severe atmospheric conditions, the

gel will provide protection for several hours.
Slide 13

5. Gel versus Foam

Slide 14&15

a) Thermo-Gel® shows a marked increase in fire

suppression and fire protection effectiveness
when compared to standard foam products.
Slide 16&17

6. Environmental impact

a) The polymer, mineral oil, and surfactants in

Thermo-Gel® decompose into carbon dioxide,
nitrogen oxide, and water.
b) Biodegradable

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 THERMO-GEL® FAMILIARIZATION

PRESENTATION APPLICATION

c) Thermo-Gel® is very environmental compatible

7. Clean-up
Slide 18&19
a) Designed to be rinsed off with plain water
b) Will naturally degrade from exposure to sunlight

II. Fire Service and Homeowner Applications

Slide 20
A. Fire Service
Slide 21
1. Thermo-Gel® adheres to the burning material, increases
the water effectiveness, reduces extinguishing time, cools
the material, excludes oxygen, and prevents rekindle.

Slide 22
a) Can be effectively used on industrial fires including:
• Grain silos
• Sawdust bins or piles
• Log landings
• Warehousing areas
• Container storage bins
• Palletized products
b) Is efficient for use on residential and commercial
Slide 23
structure fires.
c) Has the added advantage of extinguishment when use
on wildland fires. Slide 24
• Ground and aerial application
• Used in both fixed wing and helicopter aircraft

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 THERMO-GEL® FAMILIARIZATION

PRESENTATION APPLICATION

Slide 25
d) Effective on tire fires and other hard to extinguish
materials Slide 26
e) Works well on prescribed fires, backfires, and firing
out operations by pre-treating fire and control lines.

B. Fire Protection
Slide 27

1. Thermo-Gel® clings to glass, metal, siding and vegetation,

provides a thermal barrier, prevents radiant heat ignition,
and blocks direct flame impingement.
Slide 28, 29&30
a) Effectively provides a thermal barrier for:
• Structures and vehicles
• Fuel and propane tanks
• Ornamental vegetation, wood piles, and log decks.

III. Application Systems Slide 31

A. General Application Considerations

1. In addition to 1 and 5 gallon systems, Thermo-Gel® in the

following manner:

a) In separate holding and pumping systems

b) In pre-mixed batch tanks
c) Through extended hose lays
d) Through fire engine onboard eductor/proportionators

Page 7
 THERMO-GEL® FAMILIARIZATION

PRESENTATION APPLICATION

CAUTION: Gel products and foam systems are NOT compatible. Gels
not stored and mixed properly, and in the correct proportions, can
thicken prematurely in plumbing and piping and may require extensive
clean-up and equipment maintenance to remove.

B. 5-Gallon nozzle eductor systems

Slide 32
1. Can be used by either the fire service or the homeowner.

2. Can be carried in a backpack or hand carried.

3. Water supply can come from a garden hose or from fire

engine hose lines.

4. Allows for a one person operation.

5. Is easily donned, removed, and re-supplied.

C. 1-Gallon nozzle eductor systems

Slide 33
1. Can be used by either the fire service or the homeowner.

2. Carried easily by hand.

3. Water supply can come from a garden hose or from fire

engine hose lines.

4. Allows for one person operation.

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 THERMO-GEL® FAMILIARIZATION

PRESENTATION APPLICATION

IV. Homeowner Advisements

A. Thermo-Gel® is non-aggressive, safe on paint, wood, glass,

stone, stucco, concrete, rubber, and vegetation.
Slide 34&35

B. It is environmentally safe and bio-degradable and breaks down

with exposure to sunlight.

C. It can easily be washed off with a straight stream of water and

is non-toxic to fish, pets, or wildlife.

1. Rinse from the top down. Cleaners can be used.

2. Not necessary to wash off vegetation.

3. Caution must be taken when working around gel; IT IS

EXTREMELY SLIPPERY and falls and serious injury could
occur.

V. Further Information
Slide 36

A. To reach company representatives or to receive more

information:
• Thermo Technologies, LLC,
923 E. Interstate Avenue, Bismarck, ND 58503.
• Telephone number: 701-258-8208
• 24 hour emergency/EERA/BPA telephone number: 866-
255-8137.
• Web page: www.thermo-gel.com.

Page 9
Page 10
 TACTICAL USES OF Thermo-Gel®

TOPIC: TACTICAL USES OF THERMO-GEL®

TIME FRAME: 30 Minutes

LEVEL OF INSTRUCTION: Level I

BEHAVIORAL OBJECTIVE:

Condition: Given a summary of the tactical uses of Thermo-Gel®

Behavior: The student will be able to identify accurate statements about

the tactical uses of Thermo-Gel®

Standard: To the satisfaction of the instructor

MATERIALS NEEDED: • Appropriate audiovisual equipment and screen

• Thermo-Gel® Training and Materials Disk (Power Point
and files)

REFERENCES: • Thermo-Gel® product references

 Thermo-Gel® Equipment Guide
 Product Use Instruction Sheet 5-Gallon Container
 Product Use Instruction Sheet PRO Nozzle/Eductor
 Thermo-Gel® Q&A sheets
 Homeowner Cleaning Instructions
• Current Material Safety Data Sheet
PREPARATION: Thermo-Gel® has proven itself as an effective fire
suppression and fire protection product. Depending on the
various viscosity application rates and the techniques used to
apply the product, Thermo-Gel® has many tactical uses. It
can be used from initial attack to mop-up, and for other such
applications such as; structure protection, prescribed fire,
aviation, and equipment/personnel protection.

1
 TACTICAL USES OF Thermo-Gel®

PRESENTATION APPLICATION

I. Initial Attack Engine Applications

1. A 1% viscosity is normally used

• Much more uniform than foam, further reach.

• Winds will not affect it as much as foam as it is
thicker.
• Excellent knock down and suppressant properties.
• Thicker viscosity works better for heavier fuels and
fuels with longer flame lengths.
• Treat explosive fuels to reduce spotting.
• Treat areas in front of the flaming front to stop the
fire spread.
• Pre-treat an area that is a very receptive bed for
embers.
• Burn off gel lines, especially in lighter fuels.

II. Mop-Up

1. A 1-2% viscosity works best.

• Straight stream with higher pressure can treat deep

duff areas.
• Use a 30 degree spray pattern for surface
applications.
• Treat standing vegetation, such as trees, by
spraying the gel in an arc and allow it to drizzle down
through the limbs.
• Apply 1% coating when starting mop-up, perform a
light mop-up/mixing, and then cap it with 2%.

2
 TACTICAL USES OF Thermo-Gel®

PRESENTATION APPLICATION

• If dealing with numerous spots such as along

roadways, cap the spots with 2%, move on to the
next spot, and then return to complete mop-up after
all the spots have been contained.

III. Structure Protection

1. A 2% viscosity is normally used.

• Initially, Thermo-Gel® was used for structure
protection with great success, especially during the
2003 San Diego area fires.
• Once applied, will last approximately 2-4 hours
depending on the environmental conditions of
temperature, wind, and relative humidity.
• Use gels as an insulating barrier against scorching,
flame impingement, and fire.
• Apply at about 3/16 inch thickness on vertical
surfaces.
• Thermo-Gel® will adhere to all types of surfaces.
• Use enough pressure to get height and pattern
needed. Consider 100 PSI.
• Too much pressure will wash or blast gel off.
• Coat under eves and overhangs.
• Spray gel onto trees near structures to reduce
radiant heat, scorching, spotting, and fire.
• At 2%, one gallon of concentrate will cover about
1000 square feet.
• An engine company can treat 3 sides of a structure
and the roof in about 20 minutes with 5 gallons of
concentrate. If in doubt, treat all sides of the
structure.

3
 TACTICAL USES OF Thermo-Gel®

PRESENTATION APPLICATION

• It will take 5-7 gallons of gel for a large sized home.

• Start high and gel downward.
• If applied too thick, or with too much pressure, it will
slough off.
• Using a 30 degree fog patter works best.
• Spray around base of structures to prevent fire
spread from vegetation.
• Pre-treat dense vegetation or fuels with high spotting
potential with a 1% viscosity to prevent flare-ups and
spotting.
• Once the water from Thermo-Gel® has evaporated,
the remaining white powder residue can be re-
hydrated at least once.
• Use a fine spray: a straight stream will wash it off.
• As re-hydration is occurring, the gel may shrink so a
“touch up” coat may need to be applied.
• Use gels to protect exposures such as propane
tanks, RV’s, power poles, and fence posts.
• Treat window and door screens with a low nozzle
pressure. Apply the gel at a 90 degree angle across
the screen and a small percentage of the gel will
adhere to the screen.
• Gel the areas under the porches as much as
possible.
• Place protective coverings over exposed areas, and
then gel them.
• The key is timing the application so that minimal
apparatus are needed to cover the maximum
structures thereby reducing firefighter exposure.
• OES has end of line nozzle eductor systems and 10
gallons of Thermo-Gel® on all of their engines.
• Thermo-Gel® should be considered for interior
attack and mop-up to lesson water damage. (To
date there is little experience using gel in interior for

4
 TACTICAL USES OF Thermo-Gel®

PRESENTATION APPLICATION

Interior attack.
• Thermo-Gel® works well on tire fires.

IV. Prescribe Fire

1. 1% viscosity works best.

• Burn off of gel lines in lighter fuels to avoid line
construction.
• Gel cultural and archeological sites to avoid ground
disturbance.
• Protect facilities such as signs, bridges, structures,
and improvements.
• Apply quick thin coat to the vegetation next to the
line to lower burn intensity and spotting potential.
• Apply 1% coverage to vegetation outside the line to
prevent scorching and potential of ignition.
• Apply 2% coating to “cat faces” or other receptive
areas for ignition from spots.
• Use a 2% cap of gel on heavy fuels, logs, and
stumps in mop-up.

V. Aviation

1. Uses are normally in the .8 to 1.3 and 1.7% viscosity

ranges.
• Thermo-Gel® for helicopter operations at .8% to
1.3% weighs approximately 8.35 pounds, so the
helicopter bucket loads weigh less and the
operation of the helicopters is improved.

• Advantages of Mobile Water Enhancer/Gel Bases

utilizing Thermo-Gel® are:

5
 TACTICAL USES OF Thermo-Gel®

PRESENTATION APPLICATION

- Mobile, easy, quick to set up and move.

- Mobile Base can be set up and produce 6000
gallons within an hour.
- Proportioned gel can be moved in a water
tender to a new plant location.
- Easy to quickly move plant closer to where the
gel is needed to save flight time and exposure.
- Easy to change viscosities depending on needs.
• Numerous reports of excellent direct aerial attack
suppressants results.
• One load of Thermo-Gel® has been found to be as
effective as 5 loads of water
• Effective at suppressing spots
• Apply ahead of crews to reduce fire behavior and
protect personnel.

VI. Equipment/Personnel Protection

• Thermo-Gel® can be applied on, around, and under

an engine to protect it in an entrapment situation.
• It takes approximately 2 minutes to gel an engine and the
area around it.
• A safety zone can be created with gel.
• The effective size of a deployment zone can be
increased by using gel.
• There is going to be an evaluation by San Dimas using
gels to protect dozers and fire engines.

VII. Clean-UP

1. Structures
• Biodegrades naturally by UV sunlight.

6
 TACTICAL USES OF Thermo-Gel®

PRESENTATION APPLICATION

• an be rinsed off with a straight stream of water. If dry,

it’s best to re-hydrate with a fine mist, and then rinse it
off.
• Do not need to scrub or use other agents to remove it.
• Will not stain or remove paint.

2. Equipment
• Flush nozzles and hose by flowing water, and then
rinse off.
• Can also rinse nozzles in a weak solution of soapy
water. (Dawn works well, as does salt water solution).
• If vehicles are covered with wet gel, rinse off with
water.
• If vehicles are covered with dry gel, moisten with fine
spray, let stand for 20 minutes, then rinse with low
pressure (pressure washers do not help).
• Some surfaces may appear shinny after rinsing. (This is
from the mineral oil removing the oxidation).
• If using equipment on a daily basis, clean at the end
of the incident.

VIII. Safety and Support

1. Safety
• MSDA sheet is available
• Treated surfaces will be slippery. Use caution during
foot travel over gelled areas.

2. Support
• Fire Specialist John Kruashaar at 530/355-8547 and
johnkraushaar@hotmail.com.

7
8
 How To Operate the Thermo-Gel® POK 5-Gallon Backpack
System

TOPIC: HOW TO OPERATE THE THERMO-GEL® POK 5-GALLON

BACKPACK SYSTEM

TIME FRAME: 30 Minutes

LEVEL OF INSTRUCTION: Level II

BEHAVIORAL OBJECTIVE:

Condition: Given a fire suppression or structure protection assignment

and a fire engine

Behavior: The student will obtain the necessary equipment to assemble

and set up the Thermo-Gel® POK 5-Gallon Backpack System
and begin application of fire retardant gel to the fire or to the
structure.

Standard: By completing all steps necessary to initiate fire suppression

or structure protection action within 90 seconds of receiving
assignment.

MATERIALS NEEDED: • Fire Engine with normal compliment (hose, water, fittings,
etc.)
• Appropriate audiovisual equipment and screen
• Thermo-Gel® Training and Materials Disk (Power Point
and files)
• Thermo-Gel® 5-Gallon Backpack and PRO Nozzle/
Eductor System

REFERENCES: • Thermo-Gel® product references

 Thermo-Gel® Equipment Guide
 Product Use Instruction Sheet 5-Gallon Container
 Product Use Instruction Sheet PRO Nozzle/Eductor
 Thermo-Gel® Q&A sheets
 Homeowner Cleaning Instructions
• Current Material Safety Data Sheet

1
 How To Operate the Thermo-Gel® POK 5-Gallon Backpack
System

PREPARATION: The Thermo-Gel® POK 5-Gallon Backpack System provides

fire service personnel and homeowners an added resource for
use during fire suppression activities and structure fire
protection assignments. The 5-gallon backpack system can
be quickly put into service and provide thermal barrier
protection to three sides of a structure and the roof in about
20 minutes with 5 gallons of gel concentrate.

2
 How To Operate the Thermo-Gel® POK 5-Gallon Backpack
System

PRESENTATION APPLICATION

I. System Components
Slide 1
A. The Thermo-Gel® Class ‘A’ Fire Retardant Gel
Concentrate system is made up of four basic components:
Slide 2
1. The 5-gallon container Slide 3
a) Gel is mixed with water at a ratio of 1% for fire
suppression and 2% for fire protection.
b) When mixed with water it creates a gel
consisting of millions of tiny water-filled
bubbles.
c) By holding water (unlike foams which are air
filled).
• The gel increases smothering action for
suppression.
• Adheres to the burning material
• Enhances the cooling capability of the
water
• Extends to evaporation period

Slide 4
2. The 5-gallon container backpack
a) Designed to securely and comfortably hold the
5-Gallon Container for fire fighter deployment of
the gel.
Slide 5
3. The PRO nozzle and eductor
a) Allows the Thermo-Gel® Class ‘A’ Fire
Retardant Gel Concentrate to be mixed with
water in the proper proportions for fire
suppression and fire protection actions.

3
 How To Operate the Thermo-Gel® POK 5-Gallon Backpack
System

PRESENTATION APPLICATION

4. The supply line and pick-up tube

a) The Supply Line and Pick-up Tube are provided Slide 6
with the PRO Nozzle and Eductor system to
allow the concentrate to flow from the 5-Gallon
Container to the nozzle to be mixed with the flow
of water.

II. Donning and Use of the System

A. Preparing For Use

1. The gel container

a) The 5-Gallon Container with the gel concentrate
should be well shaken prior to removing the
sealed cap.

2. The pick-up tube Slide 7

a) The Pick-up Tube should be inspected to insure
that it is clear of any obstructions and for clean
and dry conditions.
b) Extreme caution must be taken to avoid the
introduction of any moisture into the concentrate,
as it will cause the gel to thicken prematurely
and will clog the system.
c) Insert the Pick-up Tube into the container and
tighten.
d) These steps may be taken while the 5-gallon
container is positioned within the backpack.
Slide 8
3. Backpack Straps
a) The straps should be extended to a comfortable
position for donning and the clasps opened.

4
 How To Operate the Thermo-Gel® POK 5-Gallon Backpack
System

PRESENTATION APPLICATION

b) Insert the 5-gallon Container into the backpack

and snap the retaining strap closed.
c) Position the Pick-up Tube to the side of the
backpack to provide clearance for the Supply
Line along the back and under the arm of the fire
fighter.
4. The nozzle and eductor

NOTE: The PRO Nozzle Eductor and Supply Line System have
fixed screw mechanisms.
Slide 9

a) This requires that the Supply Line be attached

either while the eductor is separated from the
nozzle or with the eductor attached to the nozzle
and twisting the Supply Line onto the eductor.
b) The only swivel connector located on the Supply
Line is for attachment of the Supply Line to the
Pick-Up Tube.
c) Once all connections are made, the system is
ready for donning.
Slide 10

B. Donning and Operation

1. Don the assembled Backpack and tighten the

shoulder, waist, and chest straps for a
comfortable and secure fit.

2. Thread the nozzle and Supply Line to the

appropriate side of the firefighter.
a) There are rings on the shoulder straps to locate
clips or carabineers to attach the nozzle by the
“D” handle to the Backpack for hands free
storage.

5
 How To Operate the Thermo-Gel® POK 5-Gallon Backpack
System

PRESENTATION APPLICATION

3. Select the desired flow rate: OFF, 1%, or 2%.

4. Attach the appropriate water line and charge the

system.
a) Using the OFF position will allow the water line
to be charged, desired water pressure obtained,
and optimum stream or fog pattern established.
Slide 11
5. Set the eductor to the required flow percentage and
Gel concentrate will begin to through the Pick-up
Tube and Supply Line.
a) The FLUSH position fully opens the Supply Line
orifice; concentrate flows at an increased rate,
reduces coverage levels available, and places
extremely thickened gel into the nozzle system.
b) Immediately after using the FLUSH position,
large amounts of water must be allowed to flow
through the nozzle system to remove any highly
thickened gel and un-diluted concentrate.

CAUTION: The FLUSH position may assist with the

establishment of concentrate flow but should ONLY be used
for short durations and/or to clear possible obstructions in
the lines or nozzle.

C. Clean-Up After Use

Slide 12

1. thoroughly clean and remove ALL concentrate and

gel from the nozzle, supply line, and pick-up tube.

2. Water with mild detergent and/or mineral oil works

well to clean and flush all equipment parts.

3. All parts must be clean and dry.

6
 How To Operate the Thermo-Gel® POK 5-Gallon Backpack
System

PRESENTATION APPLICATION

4. An air hose may be used to blow out and thoroughly

dry all parts.

III. Storage And Maintenance

A. Inspections And Care Slide 13

1. Check location and condition at beginning of each

Shift.

2. Inventory system and shake container once a week.

3. Include system in monthly training exercises. Make

sure the eductor is in the off position.

4. Clean and dry nozzle/eductor and supply line/pick-up

tube monthly.

5. Full nozzle breakdown should only be done by a

certified technician.

B. Storage
Slide 14

1. Thermo-Gel® Containers should be stored with their

lids sealed and within a dry area.
a) Containers should be shaken immediately prior
to use and occasionally while being stored.
b) Current shelf life is 3-5 years.

2. The 5-gallon container can be stored in the

backpack.

7
 How To Operate the Thermo-Gel® POK 5-Gallon Backpack
System

PRESENTATION APPLICATION

3. The PRO nozzle/eductor and supply line/pick-up tube

must be stored in a clean and dry location.
a) Best if stored in a bag along with the container
and backpack.

Slide 15 & 16
C. Trouble Shooting

1. Failure to educt
a) Check water flow (20 gpm)
b) Check water pressure (75-100 psi at nozzle)
c) Check eductor selection position (Off, 1%, 2%)
d) Check supply line/pick-up tube connections for
tightness and seal.
e) Use the FLUSH position for 1-3 seconds to purge
the system.
f) Breakdown system and check for clogging,
debris, or dried concentrate or gel in the lines or
orfices.

2. DO’s and DON’T’s

a) DO Keep the nozzle/eductor and supply line/
pick-up tube clean and dry.
b) DO completely clean system after each use.
c) DO NOT allow water to enter concentrate
container.
d) DO NOT premix concentrate in NON Thermo-Gel
systems.
e) DO NOT put Thermo-Gel® into existing engine
foam tank systems.
f) DO NOT mix Thermo-Gel® and foam applicator
hardware (foam and gel are not compatible).
g) REMEMBER-Thermo-Gel® is extremely slippery
and injury could occur from slips and falls.

8
 How To Operate the Thermo-Gel® POK 5-Gallon Backpack
System

PRESENTATION APPLICATION

IV. Further Information

s
A. To reach company representatives or to receive
more information:
• Thermo Technologies
923 E. Interstate Avenue, Bismarck, ND 58503
• Telephone number: 701-258-8208
• 24 hour emergency/EERA/BPA telephone number:
866-255-8137
• Web page: www.thermo-gel.com.

9
10
 Product Use Instruction Sheet for Gel Pro 5 Gallon Kit
"Open" "Close"
Position Position
Bale
Nozzle Tip
/
1 inch NH female/swivel

---- Pickup Tube

------­
Cap Assembly

5 Gallon Thermo-Gel® Container

Shake Well Before Use!

3) Attach hose to end
ofNozzle. Make sure
the Bale is in the
"Close" position.

1) Securely tighten pickup tube to the eductor. Make sure

that there is a rubber gasket in the educator.
4) Start water flow. Pull the Bale
handle towards you into the "Open"
position. The gelled water will begin
to flow after choosing a setting on the
eductor in approximately 4-5
seconds. You are now ready to
use Thermo-Gel.

2) Remove the cap from the 5 gallon

container. Install the Cap Assembly
and attach the Pickup Tube. * Note: Flow water at 80 - 175 psi
Do not flow under or over this range.

See Next Page For Application Instructions

 Application Instructions
1) Set Eductor to desired setting, "1%" for direct fire suppression, perimeter
protection and for protecting vegetation, or "2%" for structure and home protection.
If gel is not flowing swith the Eductor to the "Flush" setting, as soon as it produces
a thick gelled water, switch back to your desitred setting.
2) Apply Thermo-Gel® to the entire structure using a fog pattern at a "2%" setting. Start
from top to bottom coating the furthest and overhead surfaces first.*
3) Apply Thermo-Gel® to surrounding vegetation and trees using a "1%" setting.
Remember to apply Thermo-Gel® away from yourself.
4) When changing gel containers first close the Bale. Remove cap from the new
container. Remove the Cap Assembly and Pickup Tube from the used container.
Install Cap Assembly and Pickup Tube on the new container. Pull Bale handle
towards you. The gelled water will begin to flow in approximately 4-5 seconds.
5) After the fire danger has passed, rinse all treated areas thoroughly with plain
water.
®
* When using a ladder to apply Thermo-Gel, use caution as the
product creates very slippery conditions.
Cleaning Tips:
After the fire danger has passed, disassemble the entire kit as illustrated on the
reverse side of page. Flush all components thoroughly with water. After flushing
dry all components completely. If components still feel slippery, flush with
additional water.**

**Note: Do not introduce any water into the 5 gallon container as this will
contaminate the gel concentrate. Any contaminated product should not
be used.
Safety:
®
Thermo-Gel is slippery when applied to surfaces. Use caution when walking or
standing in treated areas. Always remember to apply the product in directions
away from yourself to avoid this.

This product is covered by U.S. patent numbers

5,989,446 & 6,245,252. Other patents pending. THERMO TECHNOLOGIES, LLC.
400 East Broadway Suite 50 • Bismarck ND 58501
Phone: (701) 258-8208 • Toll Free (800) 538-8122
Fax: (701) 258-7259 • www.thermo-gel.com
 Thermo Technologies, LLC.

POK Warranty Statement:

We warrant POK of North America Inc. (“POK”) products for a period of ten (10)
years after purchase against defects in materials or workmanship. POK will repair or
replace a product that fails to satisfy this warranty. Repair or replacement shall be
at the discretion of POK. Products must be promptly returned to POK for warranty
service. We will not be responsible for: wear and tear, any improper installation,
use, maintenance or storage, negligence of the owner or user, repair or modifica-
tion after delivery, failure to follow our instructions or recommendations, or other
misused activity beyond our control. Warrantor reserves the right to change the
parts or design of its products from time to time without notice, and with no obliga-
tion to maintain spare parts or to make corresponding changes in the products pre-
viously manufactured. WE MAKE NO WARRANTIES, EXPRESS OR IMPLIED, OTHER
THAN THOSE INCLUDED IN THIS WARRANTY STATEMENT, AND WE DISCLAIM ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR
PURPOSE. Further, we will not be responsible for any consequential, incidental or
indirect damage (including, but not limited to, any loss of profits) from any cause
whatsoever. No person has authority to change this warranty.
 PRO NOZZLE Disa ssembly Instructions
Thermo -Gel’s PRO Nozzle consists of four primary components:

Nozzle Assembly

No further breakdown
should be required for
thorough cleaning. Venturi Valve Assy.
Regulator / Check Bale & Handle
Valve See inset “B” for further Assy.
breakdown.
Inset “A”:
See inset “A” for No further breakdown
further breakdown. should be required for
thorough cleaning.
Inset “B”:

1. Remove Nozzle Assy., clean and set aside.

2. Remove Regulator, set aside.
3. Remove set screw “A”, remove 22 small bearings.
4. Remove Bale & Handle Assy., clean and set aside.
5. Clean Venturi Valve Assy. - Unscrew the plastic cone from the end of
the Venturi Valve Assy. (finger tight only) (see inset “B”), clean
thoroughly and set aside.
6. Breakdown the Regulator / Check valve Assy. by removing set screw
“B”, remove 20 small bearings.
7. Pull apart the Regulator, remove 2 large bearings and springs (see inset
“A”), clean thoroughly.
8. Lubricate all internal O-Rings.
9. Reassemble.
 Product Use Instruction Sheet for Gel Pro 1 Gallon Kit
POK ONE GALLON PARTS:

"Close" "Open"
Position Bale Position
Nozzle
1" NH Female Swivel

Eductor

----­
Pick-Up Tube
I Gallon Thermo-Gel® Container

Shake Well Before Use!

1) Remove cap from Thermo-Gel®

container. Install Pick-Up Tube
and Nozzle/Eductor as shown.
Tighten securely into place.

3) Start water flow*. Pull the Bale

handle towards you into the "Open"
position. The gelled water will begin
2) Attach hose to end to flow in approximately 4-5 seconds.
of Bale. Make sure You are now ready to use Thermo-Get.®
the Bale is in the
"Close" position.

* Note: Flow water at 80-175 psi. Do not

flow under or over this range.

See Next Page For Application Instructions

 Application Instructions
1) Set Eductor to desired setting, "1%" for direct fire suppression, perimeter protection
and for protecting vegetation, or "2%" for structure and home protection. If gel is not
flowing, switch the eductor to the "Flush" setting, as soon as it produces a thick gelled
water, switch back to your desired setting.
2) Apply Thermo-Gel® to the entire structure using a fog pattern at a "2%" setting. Start
from top to bottom coating the furthest and overhead surfaces first.*
3) Apply Thermo-Gel® to surrounding vegetation and trees using a "1%" setting.
Remember to apply Thermo-Gel® away from yourself.
4) When changing gel containers first close the Bale. Remove cap from the new
container. Remove the Pick Up-Tube and Nozzle/Eductor from the used container.
Install Pick-Up Tube and Nozzle/Eductor on the new container. Pull Bale handle
towards you. The gelled water will begin to flow in approximately 4-5 seconds.
5) After the fire danger has passed, rinse all treated areas thoroughly with plain
water.
* When using a ladder to apply Thermo-Gel,® use caution as the
product creates very slippery conditions.

Cleaning Tips:
After the fire danger has passed, disassemble the entire kit as illustrated on the
reverse side of page. Flush all components thoroughly with water. After flushing
dry all components completely. If components still feel slippery, flush with
additional water.**

**Note: Do not introduce any water into the 1 gallon container as this will
contaminate the gel concentrate. Any contaminated product should not
be used.
Safety:
®
Thermo-Gel is slippery when applied to surfaces. Use caution when walking or
standing in treated areas. Always remember to apply the product in directions
away from yourself to avoid this.

This product is covered by U.S. patent numbers

5,989,446 & 6,245,252. Other patents pending. THERMO TECHNOLOGIES, LLC.
400 East Broadway Suite 50 • Bismarck D 58501
Phone: (70 I) 258-8208 • Toll Free (800) 538-8122
Fax: (701) 258-7259 • www.the,·mo-gel.com
 Thermo Technologies, LLC.

POK Warranty Statement:

We warrant POK of North America Inc. (“POK”) products for a period of ten (10)
years after purchase against defects in materials or workmanship. POK will repair or
replace a product that fails to satisfy this warranty. Repair or replacement shall be
at the discretion of POK. Products must be promptly returned to POK for warranty
service. We will not be responsible for: wear and tear, any improper installation,
use, maintenance or storage, negligence of the owner or user, repair or modifica-
tion after delivery, failure to follow our instructions or recommendations, or other
misused activity beyond our control. Warrantor reserves the right to change the
parts or design of its products from time to time without notice, and with no obliga-
tion to maintain spare parts or to make corresponding changes in the products pre-
viously manufactured. WE MAKE NO WARRANTIES, EXPRESS OR IMPLIED, OTHER
THAN THOSE INCLUDED IN THIS WARRANTY STATEMENT, AND WE DISCLAIM ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR
PURPOSE. Further, we will not be responsible for any consequential, incidental or
indirect damage (including, but not limited to, any loss of profits) from any cause
whatsoever. No person has authority to change this warranty.
 Homeowner Kit Instruction Sheet

..
Eductor In-Line Valve
\
/
Nozzle
Quick Disconnect

1 Gallon Thermo-Gel ® Container

(4 per kit)

Shake Well Before Use!

1) Attach hose to end of Quick
Disconnect. In-Line Valve 3) Remove cap from Thermo-Gel®
should be in the "off' position container. Install Pick-Up Tube
as indicated on the valve. and Nozzle/Eductor as shown.
Tighten securely into place.

4) Attach the Quick Disconnect to the

2) Shake Thermo-Gel ® container Eductor, again be sure that the In-Line
before use. Before shaking, Valve is in the "off' position as indicated
be sure that the cap is on the valve. Start water flow and tum
secure. the In-Line Valve to the "on" position.
The gelled water will begin to flow in
4-5 seconds. Adjust the Nozzle for
desired reach and pattern.

See Next Page For Application Instructions

 Application Instructions
1) Apply gel to the entire structure using a fog pattern. Start from top to bottom,
coating the furthest and overhead surfaces first.*
2) Apply gel to surrounding vegetation and trees last. Remember to apply the gel
away from yourself.
®
3) When changing Thermo-Gel containers, first close the In-Line Valve. Shake new
container and then remove the cap. Remove the Pick-Up Tube and Nozzle/Eductor
from the used container. Install Pick-Up Tube and Nozzle/Eductor on the new container.
Open the In-Line Valve. The gelled water will begin to flow in approximately 4-5 seconds.
4) After the fire danger has passed, rinse all treated areas thoroughly with plain
water.
* When using a ladder to apply Thermo-Gel,®use caution as the
product creates very slippery conditions.
If on the rare occasion your homeowner's kit would fail to operate, the
following is a troubleshooting list:
1) If possible, check your psi. The kit needs a minimum water pressure of 30 psi
(pounds per square inch) to operate correctly.
2) Unscrew the nozzle and rinse it with your garden hose. Reconnect and test your unit.
®
3) Remove the Eductor and Pick-Up Tube from the Thermo-Gel container. Screw the
lid back onto the gel container to assure no water gets into the container. Remove
the Eductor from the Pick-Up Tube and rinse with water. Dry Eductor thoroughly and
re-attach the Pick-Up Tube. Test your unit again.
After the fire danger has passed, disassemble the entire kit as illustrated on the
reverse side of page. Flush all components thoroughly with water. After flushing
dry all components completely. If components still feel slippery, flush with
additional water.**

**Note: Do not introduce any water into the 1 gallon container as this will
contaminate the gel concentrate. Any contaminated product should not
be used.
Safety:
Thermo-Gel® is slippery when applied to surfaces. Use caution when walking or
standing in treated areas. Always remember to apply the product in directions
away from yourself to avoid this.

This product is covered by U.S. patent numbers

5,989,446 & 6,245,252. Other patents pending. THERMO TECHNOLOGIES, LLC.
400 East Broadway Suite 50 • Bismarck ND 58501
Phone: (701) 258-8208 • Toll Free (800) 538-8122
Fax: (701) 258-7259 • www.thermo-gel.com
 Homeowner Cleaning Instructions

Your home has been treated and saved with a gel retardant trade-
named Thermo-Gel.® This technology encapsulates water, which then
forms a water gel coating that effectively retards fire and evaporation.
Thermo­Gel® has been approved for use by the U.S. Forest Service
and is non-toxic and U.V. degradeable (sunlight degradeable).

Cleaning Instructions:
1) Rinse your home thoroughly with water starting from
the roof and working your way down the home.
2) Windows can be cleaned with a window cleaner.
3) If surounding vegetation has been treated, you do not
have to rinse the product as it will not harm vegetation.
4) Thoroughly rinse all sidewalks, driveways or walkways
as Thermo-Gel® is very slippery.
5) Please note that it is normal to see a milky-white color
when removing Thermo-Gel.® The run-off is not
harmful to the enviroment.

* If the Thermo-Gel ®
is dry you will have to reactivate it by spraying
it with a water mist, let it soak in and then rinse with a staight stream.

Use exheme caution when walking or standing m 1reated areas.

Never stand on a roof or ladder when rinsing your home as
Thermo-Gei-can be very slippery!

If you have any questions, contact us at: THERMO TECHNOLOGIES, LLC.

400 East Broadway Suite 50 • Bismar ck ND 58501
Phone: (701) 258-8208 • Toll Free (800) 538-8122
Fax: (70 l) 258-7259 • www.th ermo-gel.com
This pr oduct is covered by U.S. patent numbers
5,989,446 & 6,245,252. Other patents pending.
 Thermo Technologies, LLC.

SCOTTY FIREFIGHTER PRODUCTS

STATEMENT OF LIMITED WARRANTY AND REPAIR

Thermo Technologies, LLC warrants the original purchaser of its line of Scotty Firefighter prod-
ucts, (“equipment”), that Scotty Firefighter has warranted that the equipment shall be free from
defects in material and workmanship during the five (5) year period from the date of purchase.

Thermo Technologies obligation under this warranty is specifically limited to replacing or repair-
ing the equipment, which are shown by Thermo Technologies examination to be in a defective
condition attributable to Scotty Firefighter. To qualify for this limited warranty, the claimant,
within a reasonable time after discovery of the defect, must return the equipment to Thermo
Technologies, at 3811 Lockport Street, Bismarck ND 58503, or to the original distributor who will
return the equipment to Thermo Technologies. Thermo Technologies will inspect the equipment
and if Thermo Technologies determines that there is a defect attributable to Scotty Firefighter, it
will, within a reasonable time repair or replace the equipment under warranty.

Thermo Technologies shall have no obligation under this limited warranty if the equipment is, or
has been misused or neglected (including failure to provide reasonable maintenance) or if there
have been accidents to the equipment or it has been repaired or altered by someone else.

There are no warranties that extend beyond the face hereof. All other warranties, express or
implied, including merchantability, shall be excluded.

Thermo Technologies shall not be liable for indirect, special, incidental or consequential dam-
ages arising from the use of this product.
 Thermo Technologies, LLC.

THERMO-GEL® BACKPACK
STATEMENT OF LIMITED WARRANTY AND REPAIR

Thermo Technologies, LLC expressly warrants to the original purchaser that Tru North
Gear has warranted that the Thermo-Gel® Backpack shall be free from defects in material
and workmanship for a period of two (2) years. This warranty shall apply to the use of
this product under normal conditions and for the purpose for which it was designed, and
shall not apply to normal wear and tear or damage related to alterations, accidents,
misuse, improper care or negligence.

There are no warranties that extend beyond the face hereof. All other warranties, express
or implied, including merchantability, shall be excluded.

Thermo Technologies shall not be liable for indirect, special, incidental or consequential
damages arising from the use of this product.
Thermo-Gel® shaking instructions
5 gallon shaking instructions

To properly shake your Thermo-Gel® we recommend that you go to your local

hardware store or Home Depot, wherever paint supplies are sold. You need to
purchase a paint mixer electric drill attachment (pictured below). You will then
proceed to use the mixer to agitate the gel for 3 minutes making sure to get into
the corners and bring the product from the bottom to the top to ensure a good
mix.

Product Description: Paint mixer electric drill bit attachment

• Power driven
• Use with electric drill
• Mixes material "through the bung"
• Steel
• For paint, sealers, coatings
• Corrosion resistant

1 gallon shaking instructions

The 1 gallon Thermo-Gel® containers can be shaken by hand. Shake vigorously

for 3-5 minutes.
QUESTIONS ABOUT THERMO-GEL®

Q: What is Thermo-Gel®?
A: Thermo-Gel® is a gel concentrate, that when added to water, transforms water
into a fire preventing and heat absorbing gel. This gel adheres to any kind of surface,
even to vertical window panes and forms a protective layer of gel that cools and
protects objects from heating, charring and flame impingement. This gel can also be
used for bringing fires under control more quickly. Water and timesavings of up to
50% are possible.

Questions related to Structure/Home Protection

Q: What can be protected with Thermo-Gel®?

A: Thermo-Gel® will protect any surface, such as shrubs, trees, windows, siding,
cars, fuel tanks, rail cars, utility poles, etc.

Q: Does Thermo-Gel® cause damage to my house?

A: Thermo-Gel® is n environmentally compatible, non aggressive gel, consisting of 98%
water, a small portion of surfactants and the gelating agent, which is a super absorbent
polymer, similar to those used in baby diapers. Thermo-Gel® is not aggressive to
paint, wood, glass, stone or concrete. Due to high water content, direct exposure to
electricity should be avoided in order to reduce the risk of short circuits.

Q: How much do I need for my house?

A: 1 gallon of Thermo-Gel®, per 50 gallons of water (2% dilution), will cover 1,000
square feet.

Q: How long does the protection last?

A: When applied at the proper amount, Thermo-Gel® will protect a structure for several
hours. The cooling effect is provided by the evaporation of water from the gel. As
long as there is still a gel layer on the object, it will remain protected. Strong winds
and very high temperatures will decrease the protection time.

Q: At which temperature does Thermo-Gel® start to burn?

A: The gel consists of 98% water. Just like water, the gel never starts to burn. Only after
all of the water has been evaporated the residuals can begin to be burnt. However, as
they make up for less than 2%, there is barely enough energy set free in this unlikely
case. The polymer decomposes mainly into carbon dioxide, nitrogen oxide and water.
No toxic components like cyanides or hydrogen chloride have been found.

Q: How else can I use Thermo-Gel®?

A: Thermo-Gel® is very effective in creating a home defense barrier around a structure so
it can be used to create a fire free zone around a house.

1
Questions related to Forest Fire Fighting
Q: How do I create a fire lane/firebreak with Thermo-Gel®?
A: Spray the gel on the vegetation. Make sure that the foliage, grass, branches;
combustibles on the ground are well covered.

Q: How much do I need to create a fire lane?

A: One 5 gallon container of Thermo-Gel® at 2% dilution, will cover a surface of
approximately 5,000 square feet. At 1% dilution, the same amount will cover 10,000
square feet.

Questions related to Fire Fighting

Q: Can Thermo-Gel® be used to extinguish fires?
A: Thermo-Gel® is very effective in fighting Class A fires. It can knock down fires in
minimum time with a minimum amount of water needed. It also minimizes the risk of
rekindling, even when very critical combustibles are burning.

Q: Can Thermo-Gel® be used to extinguish liquid combustibles like petroleum or diesel?

A: No, Thermo-Gel® is a Class A fire additive. It works perfectly on solids, but Class B
pool fires cannot be fought with Thermo-Gel®. It is possible, however, to protect
mineral oil tanks and similar items from fire by applying a gel coating on the surface
and prevent ignition extremely effectively.

Q: Is it easy to cleanup?
A: Yes, Thermo-Gel® can be washed off with a strong stream of water pressure. In case
of stubborn residues or large amounts of gel, treatment with regular household salt
will help.

Questions related to Application and Equipment

Q: How is Thermo-Gel® applied and where do I get the equipment?
A: It can be applied with a nozzle end eductor as provided by Thermo Technologies,
L.L.C. For more information please call (701) 258-8208.

Q: Can I dilute Thermo-Gel® inside the container with water?

A: No, this is not possible. It must be strictly taken care that no water gets into the
container reservoir, as Thermo-Gel® will immediately form gel inside the container,
and may block the system.

2
Questions related to Application and Equipment (Cont.)
Q: Can Thermo-Gel® be added to a secondary foam tank on fire engines?
A: Yes, it must be clean and free of water. Care must be taken that also the plumbing
and the metering device are water free before it is injected.

Q: Can Thermo-Gel® be mixed with fire fighting foams?

A: Thermo-Gel® cannot be mixed with Class A foam concentrates due to the high water
content of the foam concentrate. This would lead to uncontrolled gelation in the
reservoir before the product can be used.

Q: Can the product be used with very hard water?

A: Yes, but the proportions may have to be increased due to the loss of effectiveness with
very hard water.

Q: Does it require any special handling?

A: Thermo-Gel® is very slippery when applied, please use caution.

Q: How far can I project the gel? Does it behave similar to foam?
A: When the same nozzle pressure is applied, the projection distance is at least equal to
water. Foam cannot be projected as far as Thermo-Gel® and Thermo-Gel® lasts much
longer.

Questions related to Storage

Q: How long can I store Thermo-Gel®?
A: 3 years from the date of purchase, after that the product has expired.

Q: Can I store Thermo-Gel® in any container?

A: Some metals can be affected, high-grade steel and aluminum work just fine. Plastic
materials should be plasticizer free (no Styrofoam), HD-PE and polyester resins are
fine. We recommend storing product in its original container.

Q: Are there any specific requirements for storage?

A: Thermo-Gel® should be stored above freezing and below 104 degrees Fahrenheit. It
should preferably be stored in a place without direct UV exposure. Containers must
always be tightly closed.

Q: What is the shelf life of a 1% solution?

A: Tests with fire extinguishers show at least a 2-year shelf life. UV exposure shortens
shelf life.

3
Questions related to the Environment
Q: What happens to a plant that is protected by Thermo-Gel®?
A: We have not observed any long-term damage to plants in recent years. The gel at the
foliage can cause spots on the leaves due to the tendency of the gel to absorb
moisture. At a very heavy coverage over some days and under drought conditions,
this depending on the type of plant, can cause a drying effect on the leaves. Some
plant species may lose their leaves. However, this effect is only temporary and very
soon these plants develop new leaves again.

Q: What happens when the gel will get in the soil?

A: The gel will only enter the top layer of the soil. There is no possibility for leaching.

Q: Will Thermo-Gel® persist in the environment?

A: Thermo-Gel® is a water/oil emulsion containing a polymer. The main constitution of
the oil phase is a fatty acid ester of biological origin. The oil phase is readily
biodegradable, while the remaining polymer is expected to biodegrade with time.
This is reflected in biodegrading studies that were carried out with similar polymers.
Recent studies demonstrated that polymers of this kind are biodegraded by white rot
fungus in soil. The process is at a low but constant rate. The polymers are
solubilized, incorporated into the fungus mycelia and mineralized. The constitutes of
the polymer will enter into the natural carbon and nitrogen cycle. No toxic
metabolites have been identified.

Q: What are the effects of Thermo-Gel® until it is biodegraded?

A: The polymer in Thermo-Gel® which provides the gelation effect and which shows the
slowest biodegrading among the components of Thermo-Gel®, is very similar to other
products which are used for soil enhancement or erosion control. These products
improve and help to recover soil by balancing the moisture content or preventing
erosion after catastrophes like flooding, severe drought or fires. They are
intentionally brought into the environment and are harmless. There is no proof that
the polymers in Thermo-Gel® are effective in this way, too, yet negative effects of the
polymers are obviously not expected.

Product is covered by U.S. patent numbers 5,989,446 & 6,245,252. Other patents pending.

4
 THERMO TECHNOLOGIES

Professional Firefighter Equipment Guide

The Solution for Fire Professionals. ™

Effective Date: 02/01/08

 5 Gallon Container System
Thermo-Gel® is applied at two percentages, 1% for suppression and wet lines or 2% for home and
structure protection. Thermo-Gel® is designed to be used only with Thermo-Gel® equipment.

Thermo-Gel® 5 Gallon Container

· Part#: TG200L5
· Class A Fire Retardent Gel
· U.S. Forest Service Approved
· Each gallon covers approximately 1,000 square feet at
2% and 2,000 square feet at 1%.

Thermo-Gel® 5 Gallon Pro Nozzle/Eductor

· Part#: TG20PK5 (20 GPM)
· Rugged metal design
· 1” NST
· Variable eductor at 1% or 2%
· Straight stream or fog pattern tip
· Pistol grip for easy handling
· Includes pick up tube & cap assembly for quick
connection to 5 gallon container

Thermo-Gel® 5 Gallon Container Backpack

· Part#: TG200LBP
· Designed for comfort and durability
· Reflective tape for safety
· Carries (1) 5 gallon container

Thermo-Gel® 5 Gallon Eductor

(For use with the 5 gallon Pro Nozzle)
· Part#: TG20E5 (20 GPM)
· Rugged metal design
· Designed to be used with the Pro Nozzle
· Variable eductor at 1% or 2%
· Flush mode for easy cleaning
· Includes pick up tube & cap assembly for quick
connection to 5 gallon container

Thermo-Gel® is covered by U.S. patent numbers 1

5,989,446 & 6,245,252. Other patents pending.
 1 Gallon Container System
Thermo-Gel® is applied at two percentages, 1% for suppression and wet lines or 2% for home and
structure protection. Thermo-Gel® is designed to be used only with Thermo-Gel® equipment.

Thermo-Gel® 1 Gallon Container

· Part#: TG200L1
· Sold in a 4 pack case
· Class A Fire Retardent Gel
· U.S. Forest Service Approved
· Each gallon covers approximately 1,000 square feet
at 2% and 2,000 square feet at 1%.

Thermo-Gel® 1 Gallon Pro Nozzle/Eductor

· Part#: TG20PK1 (20 GPM)
· Rugged metal design
· 1” NST
· Variable eductor at 1% or 2%
· Straight stream or fog pattern tip
· Pistol grip for easy handling
· Connects quickly to the 1 gallon container

Thermo-Gel® 1 Gallon Eductor

(For use with the 1 gallon Pro Nozzle)
· Part#: TG20E1 (20 GPM)
· Rugged metal design
· Designed to be used with the Pro Nozzle
· Variable eductor at 1% or 2%
· Flush mode for easy cleaning
· Connects quickly to the 1 gallon container

2
Fittings, Adaptors and Tips

Thermo-Gel® PRO/pak Tip:

· Designed to work with the TFT® PRO/pak
· Durable, metal design
· Adapts to allow application of Thermo-Gel®
· Provides a uniform coating of Thermo-Gel® to protect structures
and suppress fires
· Part#: TGPPT

Thermo-Gel® Adaptors
· Durable, metal design
· Adapts standard 1” NST Pro Nozzle/Eductor to multiple styles
· Part#: TG01A (Adapts to 1 1/2” NST hose connection)
· Part#: TG02A (Adapts to 1 1/2” NPT hose connection)
· Part#: TG03A (Adapts to 1” NPT hose connection)

Thermo-Gel® Cap Assembly

· Lightweight, plastic design
· Designed to work with the 5 gallon backpack system
· Part#: TGCAP

Thermo-Gel® Pick-Up Tube

· Durable, rubber tube
· Designed to work with the 5 gallon eductor
· Part#: TGTUBE

3
 TFT® PRO/pak
Thermo-Gel® and TFT® offer a new twist on a reliable and popular piece of
equipment called the PRO/pak. With the design of the new Thermo-Gel®
PRO/pak Tip, the PRO/pak now allows for the use of Thermo-Gel® , a superior
extinguishing agent and structure protection product. Of course the PRO/pak
will still accommodate foam products as well allowing you to choose the right
tool for the job.

TFT® PRO/pak:
· Designed to work with Thermo-Gel® and foam products
· Durable design
· Shoulder sling allows for comfort during use
· Provides a uniform coating of Thermo-Gel® to protect structures
and suppress fires
· Operates between 40-500 psi and produces 7-27 gpm.
· Holds 2.5 gallons of gel or foam concentrate
· Part#: TFTPP

Price includes a Thermo-Gel® PRO/pak Tip!

4
 Class A Foam

Thermo-Foam™ is approved for all types of class a applications by both the

US Forest Service and Underwriters Laboratories (U.L.). When mixed with
water it reduces the surface tension of water allowing more water to absorb
heat and provide excellent penetration into Class A fuels.

Thermo-Foam™
· Part#: TFOAM5, TFOAM275
· Available in 5 gallon containers, 55 gallon drums & 275
gallon totes
· Approved for use in all types of fixed and rotor wing aircraft
· Reduces water consumption by 3-5 times
· Can be mixed with fresh or salt water
· Suitable for use with high expansion foam generators
· Works with all types of proportioners, FireDos® and CAFS units

Distributed By:

5
Thermo Technologies, L.L.C. U.S. Department of Labor
Material Safety Data Sheet Occupational Safety and Health Administration
May be used to comply with OSHA’s Hazard (Non-Mandatory Form)
Communication Standard, 29 CFR 1910.1200. Form Approved
Standards must be consulted for specific requirements. OMB No. 1218-0072

Identity (As used on Label and List) Note: Blank Spaces are not permitted. If any item is not
Thermo-Gel® 200L (red pail/red label) applicable, or no information is available, the space must
be marked to indicate that.

Emergency Telephone Number:

Section I (800) 424-9300
Distributor’s Name and Address Telephone Number for Information:
(701) 258-8208
Thermo Technologies, L.L.C. Date prepared: NA = Not Applicable
400 East Broadway Suite 50 05/09/07 NE = Not Established
Bismarck, ND 58501 Signature of Preparer (optional) NH = Non-Hazardous

Section II – Hazardous Ingredients/Identity Information Serial Number 0485-1

Hazardous Components (Specific Other Limits
Chemical Identity; Common Name (s)) OSHA PEL ACGHI TLV Recommended % (Optional)
NE NE Irritant (eye)
Polyacrylate Polymer
Proprietary Blend

Petroleum hydrocarbon 5 mg/m3* 5 mg/m3* *(Oil mist in air)

Proprietary Blend

Surfactant NE NE Irritant (eye, skin)

Proprietary Blend
The final components of this product are listed in the US TSCA Chemical Substance Inventory. This product is not
transport regulated.
SARA Section 313 Reportable Toxic Chemicals – NONE%

Section III – Physical/Chemical Characteristic

Boiling Point Initial 96°C Specific gravity (H2O=1) Approx. 1.05
Vapor Pressure (mm Hg.) Not established NE Melting Point Not established NE
Vapor Density (Air=1) Not established NE Evaporation Rate Not established NE
(Butyl Acetate =1)

Solubility in Water Emulsifies in water with some soluble components present.

Appearance and Odor White opaque liquid with mild odor of hydrocarbon.

Section IV – Fire and Explosion Hazard Data

Flash Point (Method Used) Greater than 100°C (components summary) Flammable Limit LEL NE UEL NE

Extinguishing Media Water fog, CO2, dry chemical extinguishments.

Special Fire Fighting Procedures Use water fog. Avoid water jet/stream. Use self-contained breathing apparatus
and protective gear for any hostile fire. Spilled product creates slippery
conditions.

Unusual Fire and Explosion Hazards Petroleum hydrocarbon component, although formulated to prevent separation, if
separated can burn. Its flash point is in the range of 265°F (method: Cleveland
Open Cup).

Reproduced Locally Page 1 SZMR1094

Thermo-Gel® 200L (red pail/red label) 05/09/07 Serial No. 0485-1

Section V – Reactivity Data

Stability Unstable Conditions to Avoid None known.
X Stable

Incompatibility (Material to Avoid) Strong oxidizers, strong acids.

Hazardous Decomposition or Byproducts On thermal decomposition, oxides of carbon and nitrogen.

Hazardous May Occur Conditions to Avoid None known.

Polymerization X Will not Occur

Section VI – Health Hazard Data

Routes of Entry Inhalation: Yes Skin: Yes Ingestion: No

Health Hazards Components may cause skin and eye irritation. Irritation of the mucous membranes
(Acute and Chronic) may result from inhalation of vapors/mist forms. Proper handling procedures, including
skin and eye protection are advised.

Carcinogenicity NTP: No IARC: No OSHA: No

Signs and Symptoms of Exposure Reddening, swelling of the affected area with burning, itching or other discomfort.

Medical Conditions Generally Not confirmed. Existing cuts, rashes, allergies and other sensitive areas.
Aggravated by Exposure Respiratory disorder may be aggravated.

Emergency and First Aid Procedures Eyes: flush thoroughly with water. Skin: wash with soap and water.
Inhalation: move to fresh air. Ingestion: If ill effects occur, get medical attention.
For any continued discomfort/discoloration get professional medical attention.

Section VII – Precautions for Safe Handling and Use

Steps in Case of Contain. Wear protective gear. Collect, using suitable absorbent if needed. Flush residuals to the drain
Released/Spill for normal biological wastewater treatment. Put collected material into suitable containers for proper
disposal. Exercise caution in spill area as spilled material creates very slippery conditions.

Waste Disposal Incinerate according to applicable regulations. Diluted liquid form may be flushed with water to
Method normal wastewater treatment in accordance with Local, State/Provincial and Federal regulations.

Precautions to be Components may cause skin and eye irritation. Proper handling procedures, including
Taken in Handling/ skin and eye protection are advised. Avoid inhalation of vapors/mist forms. Do not ingest.
Storage

Other Precautions Exercise caution with spilled product as very slippery conditions, especially in contact with water,
are created. Prevent release of concentrate to waterways.

Section VIII – Control Measures

Respiratory Protection Not required for normal product end use. Observe any Section II MSDS exposure limits.

Ventilation Local Exhaust Ensure vapors/mist forms are removed. Special Not required.

Mechanical Recommended Other Ventilation Not required.

Protective Gloves Impervious neoprene or rubber. Eye Protection Safety goggles.

Other Protective Apron, shoes, or other to prevent Work/Hygienic Wash thoroughly after handling.
Clothing or Equipment skin contact. Practices

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