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Product Traceability in Manufacturing

The document outlines a project aimed at developing Industry 4.0 capabilities in manufacturing, focusing on product traceability. It defines traceability as the process of tracking raw materials and products throughout manufacturing, highlighting its benefits such as improved quality control and reduced liability. The document also discusses the application of traceability systems, including RFID and barcode scanning, to enhance inventory management and operational efficiency.

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Sandeep Kadam
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0% found this document useful (0 votes)
23 views20 pages

Product Traceability in Manufacturing

The document outlines a project aimed at developing Industry 4.0 capabilities in manufacturing, focusing on product traceability. It defines traceability as the process of tracking raw materials and products throughout manufacturing, highlighting its benefits such as improved quality control and reduced liability. The document also discusses the application of traceability systems, including RFID and barcode scanning, to enhance inventory management and operational efficiency.

Uploaded by

Sandeep Kadam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DEVELOPING

INDUSTRY 4.0
CHAMPIONS TO
DRIVE INNOVATION
IN MANUFACTURING

A project-based capability
development journey
offered by Group Innovation
& TMTC in partnership with
Maxbyte Technologies

20th Nov 2023 ONWARDS

Maxbyte Technologies Proprietary & Confidential, 2023.


EXPERIENCE SESSION 05
Product Traceability

Maxbyte Technologies Proprietary & Confidential, 2023.


Product Traceability Solution
Definition
• Traceability is the procedure of tracking (and
documenting) all raw materials,
parts, and finished goods throughout
manufacturing process.
• Used to describe the ability to track products by
all manufacturing industries.
• End-to-end traceability can be achieved through
• Barcode scanning inventory management
systems
• RFID inventory management software
• Benefits for manufacturers are
• Improved Quality Control
• Decreased Product Defects, and
• Reduced Liability

Maxbyte Technologies Proprietary & Confidential, 2023. 3


Product Traceability Solution
Definition
This application lets to know how to identify and track the process of the products.

• Process of identifying and tracking products


through a supply chain.
• Consists in logging manufacturing information in
a database and following products at every step.
• Used to minimize the cost of product recalls,
control quality, and optimize production
processes.
• Allows to track your inventory movements from
end-to-end, track products to back through their
operational steps.

Maxbyte Technologies Proprietary & Confidential, 2023. 4


Product Traceability Solution
Basics
Two Perspectives of Traceability

Maxbyte Technologies Proprietary & Confidential, 2023. 5


Product Traceability Solution
Basics
Perspective 01: Chain Traceability

Maxbyte Technologies Proprietary & Confidential, 2023. 6


Product Traceability Solution
Basics
Perspective 02: Internal Traceability

Maxbyte Technologies Proprietary & Confidential, 2023. 7


Product Traceability Solution
Basics – Traceability 4.0

Maxbyte Technologies Proprietary & Confidential, 2023. 8


Product Traceability Solution
Hardware

RFID Components

Maxbyte Technologies Proprietary & Confidential, 2023. 9


Product Traceability Solution
Basic Components

Maxbyte Technologies Proprietary & Confidential, 2023. 10


Product Traceability Solution
Basic Components

Maxbyte Technologies Proprietary & Confidential, 2023. 11


Product Traceability Solution
About the Application
• Can view the process of entire stages that is taken place from Raw Product to Finished Goods.
• Torquing, Air leak and Differential Test are some of the few parameters measured.
• Reports will be generated to know about the status and entire process in Traceability.

Raw Process Process Process Finished


….
Product 1 2 n Product

Maxbyte Technologies Proprietary & Confidential, 2023. 12


Product Traceability Solution
About the Application – Process

Maxbyte Technologies Proprietary & Confidential, 2023. 13


Product Traceability
About the application – Traceability Dashboard

Maxbyte Technologies Proprietary & Confidential, 2023. 14


Product Traceability
About the application – Detail Page

Maxbyte Technologies Proprietary & Confidential, 2023. 15


Product Traceability Solution
Benefits

• Improves the quality of processes


• Minimizes costs
• Increases management control
• Prevents recurrences
• Business Protection
• Improve inventory tracking

Maxbyte Technologies Proprietary & Confidential, 2023. 16


Product Traceability Solution
Outcomes

• Continuous Improvement
• Online Root Cause Analysis
• Tracking and record-keeping
• Proactive Monitoring
• Supply Chain Visibility

Maxbyte Technologies Proprietary & Confidential, 2023. 17


Product Traceability Solution
Realtime Examples

Implemented For
• Discrete manufacturing plant -
axle manufacturer

Benefits after Implementation


• Tracking through Online is Easy
• Less usage of paperwork
• Generation of Reports are
faster

Maxbyte Technologies Proprietary & Confidential, 2023. 18


Questions ?

Maxbyte Technologies Proprietary & Confidential, 2023. 19


Thank You

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