DEVELOPING
INDUSTRY 4.0
CHAMPIONS TO
DRIVE INNOVATION
IN MANUFACTURING
A project-based capability
development journey
offered by Group Innovation
& TMTC in partnership with
Maxbyte Technologies
20th Nov 2023 ONWARDS
Maxbyte Technologies Proprietary & Confidential, 2023.
EXPERIENCE SESSION 05
Product Traceability
Maxbyte Technologies Proprietary & Confidential, 2023.
Product Traceability Solution
Definition
• Traceability is the procedure of tracking (and
documenting) all raw materials,
parts, and finished goods throughout
manufacturing process.
• Used to describe the ability to track products by
all manufacturing industries.
• End-to-end traceability can be achieved through
• Barcode scanning inventory management
systems
• RFID inventory management software
• Benefits for manufacturers are
• Improved Quality Control
• Decreased Product Defects, and
• Reduced Liability
Maxbyte Technologies Proprietary & Confidential, 2023. 3
Product Traceability Solution
Definition
This application lets to know how to identify and track the process of the products.
• Process of identifying and tracking products
through a supply chain.
• Consists in logging manufacturing information in
a database and following products at every step.
• Used to minimize the cost of product recalls,
control quality, and optimize production
processes.
• Allows to track your inventory movements from
end-to-end, track products to back through their
operational steps.
Maxbyte Technologies Proprietary & Confidential, 2023. 4
Product Traceability Solution
Basics
Two Perspectives of Traceability
Maxbyte Technologies Proprietary & Confidential, 2023. 5
Product Traceability Solution
Basics
Perspective 01: Chain Traceability
Maxbyte Technologies Proprietary & Confidential, 2023. 6
Product Traceability Solution
Basics
Perspective 02: Internal Traceability
Maxbyte Technologies Proprietary & Confidential, 2023. 7
Product Traceability Solution
Basics – Traceability 4.0
Maxbyte Technologies Proprietary & Confidential, 2023. 8
Product Traceability Solution
Hardware
RFID Components
Maxbyte Technologies Proprietary & Confidential, 2023. 9
Product Traceability Solution
Basic Components
Maxbyte Technologies Proprietary & Confidential, 2023. 10
Product Traceability Solution
Basic Components
Maxbyte Technologies Proprietary & Confidential, 2023. 11
Product Traceability Solution
About the Application
• Can view the process of entire stages that is taken place from Raw Product to Finished Goods.
• Torquing, Air leak and Differential Test are some of the few parameters measured.
• Reports will be generated to know about the status and entire process in Traceability.
Raw Process Process Process Finished
….
Product 1 2 n Product
Maxbyte Technologies Proprietary & Confidential, 2023. 12
Product Traceability Solution
About the Application – Process
Maxbyte Technologies Proprietary & Confidential, 2023. 13
Product Traceability
About the application – Traceability Dashboard
Maxbyte Technologies Proprietary & Confidential, 2023. 14
Product Traceability
About the application – Detail Page
Maxbyte Technologies Proprietary & Confidential, 2023. 15
Product Traceability Solution
Benefits
• Improves the quality of processes
• Minimizes costs
• Increases management control
• Prevents recurrences
• Business Protection
• Improve inventory tracking
Maxbyte Technologies Proprietary & Confidential, 2023. 16
Product Traceability Solution
Outcomes
• Continuous Improvement
• Online Root Cause Analysis
• Tracking and record-keeping
• Proactive Monitoring
• Supply Chain Visibility
Maxbyte Technologies Proprietary & Confidential, 2023. 17
Product Traceability Solution
Realtime Examples
Implemented For
• Discrete manufacturing plant -
axle manufacturer
Benefits after Implementation
• Tracking through Online is Easy
• Less usage of paperwork
• Generation of Reports are
faster
Maxbyte Technologies Proprietary & Confidential, 2023. 18
Questions ?
Maxbyte Technologies Proprietary & Confidential, 2023. 19
Thank You