Kent 2011
Kent 2011
a r t i c l e i n f o a b s t r a c t
Article history:                                       A series of reverse osmosis (RO) bench-scale experiments were conducted using cross-flow cells at a
Received 17 January 2011                               municipal wastewater treatment plant. The experiments were used to observe the accumulation of
Received in revised form 4 May 2011                    effluent organic matter (EfOM) on the membrane surfaces over time and to compare two pretreatment
Accepted 12 August 2011
                                                       options including a membrane bioreactor (MBR) and conventional activated sludge with tertiary mem-
Available online 22 August 2011
                                                       brane filtration (CAS-TMF). The membrane surfaces after filtration from 3 to 36 days were characterized
                                                       by quantifying organic species, especially proteins and polysaccharides using Fourier-transform infrared
Keywords:
                                                       reflectometry (FTIR), correlative microscopy using confocal laser scanning microscopy (CLSM) and scan-
Water reclamation
Reverse osmosis
                                                       ning electron microscopy (SEM). The results suggest that the MBR resulted in less RO fouling. It was also
Fouling                                                found that observations of fouling within the first few days of operation were distinctive from obser-
Membrane bioreactor                                    vations following operations after a month or more, suggesting that short-term studies are unable to
Membrane filtration                                     predict long-term fouling trends. It was also found that proteins were the predominant foulant found on
                                                       the surface within the first 2 weeks, but polysaccharide deposition became much higher than proteins
                                                       after 4 weeks of operation. An examination into the underlying fouling mechanisms is provided.
                                                                                                                         © 2011 Elsevier B.V. All rights reserved.
0376-7388/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.memsci.2011.08.028
                                             F.C. Kent et al. / Journal of Membrane Science 382 (2011) 328–338                                   329
                                                                                                                    RO1 Cross-flow
                                                                                                                      Test Cells
                                                Membrane
                                                           (MBR)
                                                Bioreactor
                                                                                         Reverse
                                                                                         Osmosis
                                                                Membrane                                         RO2 Permeate
                                         Bioreactor                                        RO2
                                                                  Filter
                                                                                                                       RO2 Cross-flow
                                                                                                                         Test Cells
Fig. 1. Process flow diagram of Guelph wastewater treatment plant and experimental setup.
this configuration allowed the introduction of slightly concen-                             in lower pilot-scale RO fouling compared with TMF pretreat-
trated feed to the cells. As a result, the cross-flow cells could be                        ment. To facilitate this, the cross-flow cells were operated in
considered to represent the end of a first RO element or the begin-                         pairs. Each experimental run with a cross-flow cell with MBR
ning of a second element in a typical RO full-scale treatment facility                     pretreatment was complimented with an associated cross-flow
for water reclamation.                                                                     cell that had TMF pretreatment. Careful attention was given to
                                                                                           ensuring these pairs had approximately the same average flux.
2.2. Experimental procedure                                                                Each cross-flow cell pair had the same permeate volume upon
                                                                                           termination of the experimental run and harvesting of the RO mem-
    To facilitate the investigation of fouling development on the                          brane.
RO membranes, the duration of experimental runs was varied                                     The filtration runs can be divided into two phases based on the
from fairly short runs (3 days) to longer runs (36 days). Sur-                             analytical tests that were conducted on the membranes once the
face analyses were conducted for the different experimental runs                           runs were completed. In the first phase of experiments, 9 runs were
and results were plotted as a function of run length, or volume                            conducted. These filtration experiments were devoted to FTIR and
permeated per unit area. Ideally, this would give the effect of a                          SEM analyses. The membranes were analysed after the collection of
single RO membrane in operation that was analysed repeatedly                               10, 20, 30, 40, 47, 65, 72, 84 and 95 L of permeate, respectively. The
over the course of the experiment. One of the major objectives                             second phase of experiments involved three runs which were anal-
of this work was to understand why MBR pretreatment resulted                               ysed using CLSM to determine the relative density of proteins and
                                                                                           polysaccharides, as well as the microbial cell density on the surface.
                                                                                           These analyses took place after 56, 90 and 120 L of permeate were
Table 2
Membrane properties and operating conditions.                                              processed. Although the timing for analysis was determined based
                                                                                           on the volume processed, in the results this is expressed as filtered
 TMF membrane pore size                          0.02 mm
                                                                                           volume per unit area (L/m2 ) to allow the data to be compared with
 TMF membrane chemistry                          Polyvinylidine fluoride (PVDF)
 TMF membrane type                               Unsupported hollow-fibre
                                                                                           the pilot-scale results and with the results from other work.
 MBR membrane pore size                          0.04 mm                                       Upon termination of a run, the membranes were carefully
 MBR membrane chemistry                          Polyvinylidine fluoride (PVDF)             removed from the cross-flow cells and cut into square pieces of
 MBR membrane type                               Supported hollow-fibre                     approximately 2.5 cm × 2 cm and placed into labeled Petri dishes.
 RO membrane chemistry                           Polyamide
                                                                                           For the FTIR and SEM analyses the samples were allowed to
 RO membrane type                                Thin-film composite
 RO membrane surface area                        0.014 m2                                  dry, however, for the CLSM analyses, the samples were put in a
 RO cross-flow rate                               400 mL/min                                humidifier to prevent drying and immediately transported to the
 RO flux range                                    12–16 Lmh                                 laboratory to undergo sample preparation for CLSM analysis as
 RO TMP range                                    10–20 bar
                                                                                           described below. All CLSM analyses took place within a few hours
 RO average NaCl rejection                       99%
                                                                                           of sampling of the membranes from the cross-flow cells.
                                             F.C. Kent et al. / Journal of Membrane Science 382 (2011) 328–338                                                                                 331
2.3.3. CLSM microscopy and image analysis                                       intensity of surface area covered by cells on scanned membrane
2.3.3.1. Microscopy. The microscopy images of the membrane sam-                 surfaces using LCS-2.61.
ples were captured using an upright confocal laser scanning
microscopy (CLSM) system (Leica DM RE microscope connected to
                                                                                3. Results and discussion
a Leica TCS SP2) (Leica, Germany) with three different visible light
lasers (argon, green helium), covering 6 excitation wavelengths.
                                                                                3.1. Fouling results
Different magnification objectives (water-immersible 63× and also
40×, 20×, 10× Lenses (Leica)), and filter free spectral detector filter
                                                                                    The permeability was measured for each of the experimental
sets for monitoring the fluorescent staining were applied. Detection
                                                                                runs to compare the fouling as a function of volume permeated
of polysaccharides was based on targeting glyconjugates specific to
                                                                                for the two different pretreatments. Fig. 2 shows the relative per-
the lectin stain Concanavalin A and SYPRO orange which were used
                                                                                meability (i.e. permeability divided by the initial permeability) as
to target all the proteins as described by Lin et al. [19]. The images
                                                                                a function of volume filtered per unit area for both the MBR and
were processed using the confocal assistant software supplied by
                                                                                TMF pretreatments. Note that all permeability values were tem-
the manufacturer (Leica Confocal Software (LCS, version 2.61)).
                                                                                perature corrected to 20 ◦ C. Fouling occurred during all runs with
                                                                                final permeability values varying from approximately 75% of the
2.3.3.2. EPS analysis. To observe EPS in the foulant layer, two dif-            initial permeability for the shortest runs conducted (750 L/m2 ) to
ferent probes were collectively applied as described by Lin et al.              approximately 60% of the initial permeability for the longest runs
[19]. Briefly, Concanavalin A, Alexa Flour 633 conjugate (5 mg/L,                (8700 L/m2 ). It was interesting to note that three quarters of the
Invitrogen) to target carbohydrates (˛-Mannose, ˛-Glucose) and                  maximum permeability loss occurred within the first 750 L/m2 of
SYPRO orange (5 mg/L, Invitrogen) to target proteins were used.                 volume permeated. It is likely that compaction of the membranes
The fouled membrane samples were placed and stained in 7 cm dia.                contributed to this initial permeability loss. However, the high
Petri-plates, incubated in the dark at room temperature (22 ± 2 ◦ C)            initial fouling rate lasted for more than 24 h. This is a duration
for 30 min, and then washed gently three times with a phosphate                 beyond what other researchers have used to compact RO mem-
buffer (pH 7.0) to remove unbound probes. After washing, the                    branes [20,21]; although it should be noted that compaction runs
stained samples were immediately imaged by CLSM. Both 10×                       were conducted at 25–50% higher pressures in these two studies.
and 20× objectives, and a 63× water immersion objective, were                       Herzberg et al. [21] found a similar trend when conducting RO
used to view samples. Signals were recorded in the green channel                filtration with secondary effluent with low-pressure membrane
(excitation 488 nm, emission 570 nm) for proteins and red channel               polishing. These authors attributed this high initial flux decline
(excitation 633 nm, emission 647 nm) for polysaccharides. Z-stack               to the accumulation of organic matter. Tansel et al. [22] reported
images were obtained beginning at the top of the fouling layer with             changes in RO membrane morphology within 24 h of filtration with
optical slices taken every 0.4 m through the foulant to determine              a similar feed. They took images using AFM that identified a layer
the spatial distribution of EPS components while viewing samples                of soft deposits forming on top of a strong sub-layer that firmly and
with a 63× water-immersible objective. The series of CLSM images                rapidly covered the membrane surface. These authors suggested
were taken from different random locations on the RO membrane                   that the initial organic layer that deposited on the membrane sur-
samples and from replicate stained samples to acquire a number                  face is different from the subsequent layers. Brant and Childress
of images. The images were processed to measure the intensity                   [23] also suggested that foulant-membrane interactions only apply
of surface area covered by proteins and polysaccharides using the               to the initial monolayer of fouling and that all subsequent fouling is
confocal assistant software (LCS, version 2.61).                                governed by foulant–foulant interactions. The large initial perme-
                                                                                ability loss found in the present study may be associated with the
2.3.3.3. Microbial cell analysis. Acridine Orange (5 mg/L, Invitro-             foulants that contributed to this initial sub-layer. Ang and Elimelech
gen) a nucleic acid selective fluorescent dye was used to target                 [20] conducted a fouling study using octanoic acid. They also found
microbial cells in the foulant layer. Samples staining and washing              fouling trends similar to those shown in Fig. 2 and suggested that
procedures were similar to those mentioned above. For observa-                  the early significant loss of permeability was caused by an immedi-
tion, 10×, 20× and 63× water immersion lenses were used. Images                 ate absorption of octanoic acid molecules. The concept of an initial
were obtained and the images were processed to measure the                      fouling stage related to the deposition of a monolayer of organics,
332                                                                    F.C. Kent et al. / Journal of Membrane Science 382 (2011) 328–338
                           0.8
Δ Permeability (Lmh/bar)
0.6
0.4
0.2
0.0
                           -0.4
                                  0   5000        10000        15000            20000         25000
                                                                         2
                                             Volume per unit area (L/m )
Fig. 3. Difference between TMF and MBR fouling as a function of permeate volume
per unit area for all bench-scale runs and pilot-scale runs.
                                    0.60                                                                              0.20
                                                                                                                                    TMF feed 2940 cm^-1
                                                                                                   Absorbance units
              Absorbance units
                                                                                                                      0.15
0.50
0.10
0.30 0.30
                                                                                                   Absorbance units
                 Absorbance units
0.25
0.20
                                    0.20
                                                                                                                                                          TMF feed 1665 cm^-1
                                                                    TMF feed 1550 cm^-1
                                                                    MBR feed 1550 cm^-1                                                                   MBR feed 1665 cm^-
                                                                                                                                                          1
                                    0.15                                                                              0.10
                                           0                   3000                         6000                             0                    3000                          6000
Permeate volume per unit area (L/m2) Permeate volume per unit area (L/m2)
Fig. 5. FTIR absorbance data for samples with <6000 L/m2 of filtrations. Wavelengths of 1050 cm−1 (top left), 2940 cm−1 (top right), 1550 cm−1 (bottom left) and 1665 cm−1
(bottom right). Hatched lines are regressions for samples with TMF pretreatment; solid lines are for samples with MBR pretreatment.
1. For all wavelengths, responses were observed after 750 L/m2 of                                             much higher absorbance values (after 5000 L/m2 ) did not exhibit a
   filtration ranging from 0.1 to 0.5 absorbance units. This indicates                                         relatively high degree of fouling. In general, it seems that as the foul-
   the presence of organic material on the surface for the shortest                                           ing layers grew, the change in permeability per unit of deposited
   runs.                                                                                                      foulant was small relative to the initial loss of permeability that
2. Between 750 and 5000 L/m2 of filtration, relatively small but                                               occurred within the first 750 L/m2 of filtration.
   consistent increases in absorbance were observed for all wave-                                                 The disproportionately large loss of permeability given the small
   lengths as a function of permeate volume. This suggests that the                                           absorption values observed for all wavelengths and samples after
   sample surfaces incurred steady organic loading for this range of                                          only 750 L/m2 of permeation could be associated with the forma-
   filtrations volumes. The steady increase is difficult to observe in                                          tion of an initial sub-layer as described by Tansel et al. [22]. The
   Fig. 4 due to the scale and is illustrated in Fig. 5 where the FTIR                                        sudden increase in the quantity of organics on the surface from
   data for samples with filtration volumes less than 6000 L/m2 are                                            5000 to 7000 L/m2 could indicate a change in the way the foul-
   presented.                                                                                                 ing layer develops. There is no indication that the organic matter
3. Between 5000 and 6000 L/m2 a relatively large increase in                                                  deposition rate was higher for these longer runs, suggesting that
   responses was observed for the samples with TMF pretreat-                                                  the change in the magnitude of peaks was associated not with
   ment, however very little change was observed for samples with                                             organics deposition, but a transition in the nature of foulant prop-
   MBR pretreatment. Between 6000 and 7000 L/m2 of filtration the                                              agation on the surface, perhaps due to biological activity. The fact
   absorbance values for the MBR-RO samples did undergo a rela-                                               that the magnitude of absorbance for TMF-RO samples with more
   tively large change, however, the magnitude of responses at all                                            than 5000 L/m2 of filtered water was higher than the magnitude
   wavelengths remained well below the levels observed for the                                                for MBR-RO samples suggests that the TMF permeate water qual-
   samples with TMF pretreatment. This indicates that there was                                               ity characteristics caused a more pronounced effect. A previous
   a change in the nature of surface foulants after approximately                                             study by Subramani and Hoek [27] demonstrated that bacterial
   5000 L/m2 and that the change occurred earlier and was more                                                adhesion can occur rapidly (within the first few hours of filtration)
   substantial for the samples with TMF pretreatment.                                                         within cross-flow membrane filtration. However, it is likely that
                                                                                                              the vast majority of microbes were removed by the membrane
    In general the FTIR results suggest that there were two stages                                            pretreatment in this study prior to RO filtration. It is interesting
in the propagation of organics deposition. First there was a surface                                          that the data presented in Fig. 4 show a drastic change in foulant
loading of organic material that seemed to be relative to the amount                                          propagation after weeks of filtration. The drastic change in foul-
of filtration volume. After this period, relatively large changes in                                           ing may have been associated with significant biofilm development
absorbance values for all wavelengths suggest that a change in the                                            and the relatively long lag period that occurred before the drastic
nature of fouling occurred and that it was no longer proportional                                             change may have been a result of the robust pretreatment using
to the volumes filtered.                                                                                       low-pressure membranes, since they limit the concentration of
    Although one might expect that the absorbance would be some-                                              bacteria in the feed to the RO membranes. This explanation is sup-
what proportional to the degree of fouling, the samples that had                                              ported by Durham et al. [28] who comment on the benefits of using
334                                                 F.C. Kent et al. / Journal of Membrane Science 382 (2011) 328–338
Fig. 6. SEM images of RO membranes given TMF (left) and MBR (right) pretreatment for different permeated volumes per unit area. Volume filtered is given in text boxes
for each image.
                                             F.C. Kent et al. / Journal of Membrane Science 382 (2011) 328–338                                                          335
                                                                                 Intensity
from the RO membranes to give a visual perspective of the sur-
faces. This allowed the SEM images of membranes with different                               40
Fig. 8. Proteins (green) and polysaccharides (red) on the membrane surface for (a) 4000, (b) 6400 and (c) 8600 L/m2 shown for MBR pretreatment (above) and TMF
pretreatment (below). (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of the article.)
membrane with MBR pretreatment. In addition, the microbial cell                          observation may be explained by the formation of an initial foulant
deposition for both membranes seemed to level off between 6500                           layer that is different than the subsequent foulant accumulation
and 8700 L/m2 . Once again, this could correspond to a detachment                        as described by Tansel et al. [22]. Herzberg et al. [21] also identi-
stage of biofilm development that has been referred to in biofilm                          fied this first stage of fouling for membrane filtration of polished
studies [16].                                                                            secondary effluent. The degree of fouling for this period was dispro-
                                                                                         portionate to the accumulation of organic matter observed in the
3.6. Observation of high initial fouling rate                                            FTIR data in Fig. 4, where the absorbance values for the different
                                                                                         wavelengths were relatively low after only 750 L/m2 of permeate.
   It was observed that the vast proportion of permeability loss                         The magnitude of absorption values for both pretreatments exhib-
occurred within the first 750 L/m2 of filtration. As discussed, this                       ited relatively slow but steady increases for the samples analysed
                                                                                         as filtration volumes increased from 750 L/m2 up to approximately
                                                                                         5000 L/m2 as shown in Fig. 5. This high initial fouling rate, relative
            100                                                                          to the quantity of organics deposition, could be associated with the
            90                                                                           initial deposition of proteins according to the CLSM results in Fig. 7;
                    MBR pretreatment
                    TMF pretreatment
                                                                                         although a CLSM analysis of the membranes after 750 L/m2 would
            80
                                                                                         be needed to show this. Mo et al. [29] found that BSA (a protein)
            70                                                                           was absorbed onto surfaces despite electrostatic repulsion forces.
                                                                                         Research by Tsuneda et al. [32] identified that electrostatic repul-
Intensity
            60
                                                                                         sion prevents microbial cell adhesion onto solid surfaces. This initial
            50                                                                           layer of proteins may have provided surface-altering conditions to
            40                                                                           facilitate microbial attachment that was observed between 4000
                                                                                         and 6500 L/m2 in Fig. 9.
            30
20
            10
                                                                                         3.7. Transition to biologically controlled fouling
[30] H. Zhou, F. Fan, L. LaFleur, J. Peeters, H. Liu, Causes and measurements of mem-     [32] S. Tsuneda, H. Aikawa, H. Hayashi, A. Yuasa, A. Hirata, Extracellular polymeric
     brane fouling in MBR systems for wastewater treatment, in: Proceedings of the             substances responsible for bacterial adhesion onto solid surfaces, FEMS Micro-
     IWA North American Membrane Conference, Amherst, USA, 2008.                               biol. Lett. 223 (2003) 287–292.
[31] A. Masse, M. Sperandio, C. Cabassud, Comparison of sludge characteristics and        [33] F.C. Kent, J. Citulski, K. Farahbakhsh, Water reclamation using membranes:
     performance of a submerged membrane bioreactor and an activated sludge                    permeate water quality comparison of MBR and tertiary membrane filtration,
     process at high solids retention time, Water Res. 40 (2006) 2405–2415.                    Desalination 274 (2011) 237–245.