Egt Insp
Egt Insp
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
CARD: ZONE: INTERVAL:
SKILL: ACCESS: 437AL, 438AR, 451AL, 452AR, 447AL, 448AR, 461AL, 462AR
MECH. INSP.
** ON A/C ALL
TASK 72-00-00-200-008-A
Inspection/Check After the Engine has Exceeded the Operational Limits
REFERENCE QTYDESIGNATION
No specific AR WARNING NOTICE(S)
C. Referenced Information
REFERENCE DESIGNATION
(Ref. 05-51-11-200-004-B). Inspections After a Hard Landing or a Hard Overweight
Landing for Aircraft with Enhanced DMU/FDIMU Load
Report 15
(Ref. 12-13-79-610-002-A). Check oil level and replenish Check Pop Out Indicator of
EMCD (Electrical Master Chip Detector)
(Ref. 12-13-79-610-002-A- Check oil level and replenish (Pressure Filling)
01).
(Ref. 12-13-79-610-003-C). Oil Tank Draining
(Ref. 12-13-79-610-004-C). Draining of the Accessory Drive Section
(Ref. 71-00-00-000-042-A). Removal of the Power Plant
(Ref. 71-00-00-000-042-A- Removal of the Power Plant with the Engine Positioner
01). TWW 75E (MIAG)
(Ref. 71-13-00-010-040-B). Opening of the Fan Cowl Doors
JCP Title: temporary job card package CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 1 of 17
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STANDARD AND SUPPORTS THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF RELEASE
TO SERVICE
JOB CARD MPD-TASK:
KIS - A318/A319/A320/A321 AMM TASK : 72-00-00-200-008-A
72-00-00 PB 601
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
REFERENCE DESIGNATION
(Ref. 71-13-00-410-040-B). Closing of the Fan Cowl Doors
(Ref. 72-00-00-100-008-A). Engine Washing Requirements
(Ref. 72-21-00-210-009-A). Inspection of Fan Rotor Blades Installed on the Fan Disk
(Ref. 72-21-00-290-003-A). Borescope Inspection of the Booster Rotor Blades,
Stages 2, 3, 4 and 5 through the Booster Inlet and
Borescope Ports SO3 and SO5
(Ref. 72-23-00-210-003-C). Detailed Inspection of Spinner, Engine Inlet, Fan Blades,
Fan Outlet and Abradable Material
(Ref. 72-23-00-210-004-A). Visual Inspection of the Fan Frame Assembly
(Ref. 72-31-00-290-002-A). Inspection of the High Pressure Compressor Rotor
Assembly
(Ref. 72-52-00-290-001-B). Borescope Inspection of HPT Blades (from the front and
the rear)
(Ref. 72-52-00-290-001-B- Borescope Inspection of HPT Blades (from the front and
01). the rear)
(Ref. 72-52-00-290-004-A). Borescope Inspection of the High Pressure Turbine Rotor
Blade (from the front)
(Ref. 72-52-00-290-004-A- Borescope Inspection of the High Pressure Turbine Rotor
01). Blade (from the front)
(Ref. 72-54-00-290-005-A). Inspection of the Stage 1-3 Blades
(Ref. 72-54-00-290-007-A- Inspection of the Stage 2-4 Nozzle Segments
01).
(Ref. 72-56-00-210-002-A). Inspection/Check of the Turbine Frame Assembly
(Ref. 77-00-00-710-042-A). Reset of the N1, N2 and EGT Max Pointers
(Ref. 78-30-00-081-041-B). Make the Thrust Reverser Serviceable after Maintenance
(Ref. 78-30-00-481-041-B). Make the Thrust Reverser Unserviceable for
Maintenance
(Ref. 78-36-00-010-040-B). Opening of the Thrust Reverser Doors
(Ref. 78-36-00-410-040-B). Closing of the Thrust Reverser Doors
(Ref. 79-00-00-281-002-A). Check of the Electrical Master Chip Detector (EMCD) for
Particles
(Ref. 79-00-00-281-004-A). Preparation of the Particles from the Electrical Master
Chip Detector (EMCD)
(Ref. 79-21-10-920-002-B). Remove and Discard Supply Filter
Ref. TSM 73-00-00-810- Engine 1 or 2 Stall at Flight Phase 1 or 2 (Start/Ground
865 Operations)
Ref. TSM 73-00-00-810- Stall of Engine 1 or 2 in Flight
866
Ref. TSM 77-00-00-810- EGT Overlimit on Engine 1 or 2
849
Ref. TSM 77-00-00-810- N1 Overlimit on Engine 1 or 2
850
Ref. TSM 79-00-00-810- Abnormal Oil Temperature on Engine 1 or on Engine 2
805
Ref. TSM 79-00-00-810- Incorrect Oil Quantity Level on Engine 1
818
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TO SERVICE
JOB CARD MPD-TASK:
KIS - A318/A319/A320/A321 AMM TASK : 72-00-00-200-008-A
72-00-00 PB 601
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
REFERENCE DESIGNATION
Ref. TSM 79-00-00-810- Incorrect Oil Quantity Level on Engine 2
819
Ref. TSM 79-00-00-810- Low Oil Pressure Indication on Engine 1
836
Ref. TSM 79-00-00-810- Low Oil Pressure Indication on Engine 2
837
Ref. TSM 79-00-00-810- Engine Oil External leakage
840
Operational EGT (T495) Limits for Ground Starting and Sub-Idle Operation SHEET 1
Operational EGT (T495) Limits Above Idle SHEET 1
Oil Pressure Versus Core Speed (N2) SHEET 1
Operational EGT (T495) Limits at Take Off SHEET 1
Operational EGT (T495) Limits at Climb, Cruise or MAX Continuous SHEET 1
EGT
(T495) LEGEND:
°C
AREAS:
A: UNUSUAL START
1472°F
800 B: ABNORMAL START
790
C C: ABORT START
780
770
B D: NORMAL START
760
COCKPIT INDICATION
750 1382°F
740
A
730
725 1337°F
720
710
700
0 10 20 30 40 50 60
TIME-SECONDS
1144961-00-A
N_MM_720000_6_RAM0_01_00
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TO SERVICE
JOB CARD MPD-TASK:
KIS - A318/A319/A320/A321 AMM TASK : 72-00-00-200-008-A
72-00-00 PB 601
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
LEGEND:
AREAS: A
: ABNORMAL
B: DETERIORATION
EGT C: OVERTEMPERATURE
(T495)
°C
990
980
975
970 B
965 C
960
A
950
940
930 A
920
910
900
890
0 1 2 3 4 5 6 7 8 9 10
TIME - MINUTES
S-M56-MM-03130-02-B
N_MM_720000_6_RBM0_01_00
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STANDARD AND SUPPORTS THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF RELEASE
TO SERVICE
JOB CARD MPD-TASK:
KIS - A318/A319/A320/A321 AMM TASK : 72-00-00-200-008-A
72-00-00 PB 601
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
CAUTION.
MAINTENANCE ACTION IS REQUIRED PRIOR TO NEXT FLIGHT
IF ENGINE OIL PRESSURE LEVELS ARE REPORTED TO BE IN AREA B.
OPERATION IN AREAS B AND D REQUIRES CLOSE
MONITORING OF OTHER OIL SYSTEM PARAMETERS.
KPA PSID
DIFF.
(689) 100
D
(621) 90
MAXIMUM NORMAL
(552) 80
OIL PRESSURE
(483) 70
(414) 60
C
(345) 50
MINIMUM NORMAL NORMAL OPERATING
GROUND OIL PRESSURE OIL PRESSURE RANG
(276) 40
(207) 30
B
(138) 20
(76)
10 MINIMUM ACCEPTABLE PRESSURE: 13 PSID (90 KPA DIFF.)
(69) A
LESS THAN MINIMAL OIL PRESSURE REQUIRES ENGINE SHUT DOWN.
0
40 50 60 70 80 90 100 105
INDICATED
OIL PRESSURE CORE ENGINE SPEED N2/PERCENT
S-M56-MM-00244-01-B
N_MM_720000_6_RCM0_01_00
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JCP Ref: reference DATABASE REV DATE: Nov 01/2019
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STANDARD AND SUPPORTS THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF RELEASE
TO SERVICE
JOB CARD MPD-TASK:
KIS - A318/A319/A320/A321 AMM TASK : 72-00-00-200-008-A
72-00-00 PB 601
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
LEGEND:
AREAS:
A: ABNORMAL
B: DETERIORATION
EGT C: OVERTEMPERATURE
(T495)
°C
990
980
975 C
970 B
965
960
A
950
940
TAKE OFF
930 NORMAL
OPERATION
920
910
900
890
0 1 2 3 4 5
TIME-MINUTES
1236290-00
N_MM_720000_6_RCN0_01_00
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STANDARD AND SUPPORTS THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF RELEASE
TO SERVICE
JOB CARD MPD-TASK:
KIS - A318/A319/A320/A321 AMM TASK : 72-00-00-200-008-A
72-00-00 PB 601
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
LEGEND:
AREAS:
A: ABNORMAL
EGT
(T495)
°C B: DETERIORATION
C: OVERTEMPERATURE
990
980
970
960
C
950
940
A B
930
920
910
900
890
0 1 2 3 4 5 6 7 8 9 10
TIME-MINUTES
(TOTAL TIME ABOVE 915°C AT CLIMB, CRUISE, OR MAX CONTINUOUS POWER)
1236291-00
N_MM_720000_6_RCP0_01_00
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TO SERVICE
JOB CARD MPD-TASK:
KIS - A318/A319/A320/A321 AMM TASK : 72-00-00-200-008-A
72-00-00 PB 601
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
3. Job Set-up
Subtask 72-00-00-941-069-A
A. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before
you do this procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
Subtask 72-00-00-010-076-A
B. Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-040) :
(1) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(2) FOR 1000EM2 (ENGINE-2)
447AL, 448AR
Subtask 72-00-00-040-061-A
C. Make the thrust reverser unserviceable (Ref. AMM TASK 78-30-00-481-041) .
Subtask 72-00-00-010-081-A
D. Open the thrust reverser doors (Ref. AMM TASK 78-36-00-010-040) :
(1) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(2) FOR 1000EM2 (ENGINE-2)
461AL, 462AR
4. Procedure
(Ref. Fig. Operational EGT (T495) Limits for Ground Starting and Sub-
Idle Operation SHEET 1) (Ref. Fig. Operational EGT (T495) Limits Above
Idle SHEET 1) (Ref. Fig. Oil Pressure Versus Core Speed (N2) SHEET 1)
Subtask 72-00-00-290-052-A
A. Checks to be Done after a Hot Start
NOTE: Starting exhaust gas temperature (EGT) (T495) limits are given.
(1) Area A: EGT (T495) is more than 725 deg.C but less than or equal to 750 deg.C
for a period of less than 30 seconds.
(a) Do the trouble shooting procedure to find and correct the cause of the hot
start before the subsequent flight Ref. TSM 77-00-00-810-849 .
(b) A maximum service extension of 5 flight cycles is permitted before you must
correct the problem.
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TO SERVICE
JOB CARD MPD-TASK:
KIS - A318/A319/A320/A321 AMM TASK : 72-00-00-200-008-A
72-00-00 PB 601
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
(2) Area B: EGT (T495) is more than 750 deg.C but less than or equal to 800 deg.C
for less than 10 seconds.
(a) Do a borescope inspection of the HPT blades and stage 1 LPT blades
(borescope ports S16 and S17) (Ref. AMM TASK 72-54-00-290-005) and
(Ref. AMM TASK 72-52-00-290-004) .
(b) Do the trouble shooting procedure to find and correct the cause of the hot
start before the subsequent flight Ref. TSM 77-00-00-810-849 .
(c) A maximum service extension of one start is permitted and, if that start is
satisfactory, 1 cycle is permitted before you must correct the problem.
(3) Area C: Stop the start and do these checks before you try to start the engine
again.
CAUTION:HPT BLADES THAT HAVE HAD ENGINE EGT MORE THAN 990
DEG.C (1814 DEG.F) CANNOT BE REPAIRED. THE ENGINE MUST
BE REMOVED AND RETURNED TO SHOP FACILITY TO EXAMINE
FOR DAMAGE.
(a) Do a borescope inspection of the HPT blades and stage 1 LPT blades
(borescope ports S16 and S17). (Ref. AMM TASK 72-52-00-290-004) and
(Ref. AMM TASK 72-54-00-290-005)
(b) Do the trouble shooting procedure to find and correct the cause of the hot
start before the subsequent flight Ref. TSM 77-00-00-810-849 .
(4) If EGT is more than 950 deg.C reset the EGT max pointer after you correct the
problem (Ref. AMM TASK 77-00-00-710-042) .
Subtask 72-00-00-290-053-A
B. Checks to be Done if an Overtemperature Condition Occurs at all Engine Ratings other
than Starting
NOTE: There can be many causes for an EGT overtemperature condition, such as:
- engine warm up before take off is not sufficient
- full rated takeoff in hot day condition
- dirty compressor airfoils, engine deterioration (low remaining EGT margin),
engine bleed selected during take off after throttle push
- FOD, engine system malfunction (for example: VBV actuation), or engine
hardware malfunction (for example: airfoil failure, hot air leak, etc.).
NOTE: Some positive EGT margin can result by doing an engine gas path water
wash (Ref. AMM TASK 72-00-00-100-008) . This makes engine performance
better but is temporary. It is not a long term repair for high EGT or engine
deterioration. Read the DMU Exceedance Report, the DMC Max Value Report
and/or the ECU data by the Menu Mode Specific Data Report (if available) to
find the maximum EGT value that was recorded during the event, as well as
the amount of time of the overtemperature condition. If none of these reports
are available, get the data from the AIDS or DFDR.
(1) Follow these instructions for the applicable power range where the engine
overtemperature occurred:
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TO SERVICE
JOB CARD MPD-TASK:
KIS - A318/A319/A320/A321 AMM TASK : 72-00-00-200-008-A
72-00-00 PB 601
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
NOTE: Consider EGT indicated max value and physical max time value, as
printed out from PWR SETTING MAX VALUES report.
NOTE: Consider EGT indicated max value and physical max time value, as
printed out from PWR SETTING MAX VALUES report.
NOTE: If the flight crew has logged an EGT indication above the 915
degrees C climb, cruise, or max continuous power limit, maintenance
personnel should be concerned with the total time the engine was at
915 degrees C or above regardless of the time that has elapsed since
takeoff power was reduced to climb, cruise or max continuous power.
NOTE: There are known engine malfunctions that can lead to an EGT
overtemperature condition and thus a Class 1 ECAM warning
message. These malfunctions require troubleshooting prior to
engine operation. (Example: "VBV ACT, HMU ", "CHECK HOT
AIR LEAKS", "NAC TEMP SENSOR", etc.).
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TO SERVICE
JOB CARD MPD-TASK:
KIS - A318/A319/A320/A321 AMM TASK : 72-00-00-200-008-A
72-00-00 PB 601
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
NOTE: EGT exceedences above the EGT red line limit will make
maintenance troubleshooting actions necessary. The EGT
exceedance may be caused by a system related problem or a
performance deterioration. In case of performance deterioration
related exceedance, engine must be sent to shop for performance
overhaul.
NOTE: EGT exceedences above the EGT red line limit will make
maintenance troubleshooting actions necessary. The EGT
exceedance may be caused by a system related problem or a
performance deterioration. In case of performance deterioration
related exceedance, engine must be sent to shop for performance
overhaul.
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TO SERVICE
JOB CARD MPD-TASK:
KIS - A318/A319/A320/A321 AMM TASK : 72-00-00-200-008-A
72-00-00 PB 601
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
NOTE: The inspection must be done if the aircraft sustained a hard landing or hard
overweight landing. For hard landing and hard overweight landing definition
refer to (Ref. AMM TASK 05-51-11-200-004) .
(1) General:
(a) Inspection Sequence
1 The inspections are divided into three phases:
· Phase 1 is a general inspection for primary deterioration and indication
of remote deterioration and is mainly external.
· Phase 2 is a more detailed inspection and is mainly internal. Some
component removals can be called up.
· Phase 3 is a very detailed inspection involving component removal and
strip down.
2 If the Phase 1 inspection shows no deterioration, no further examination
is necessary.
3 If Phase 1 shows deterioration, then Phase 2 must be done.
4 If Phase 2 shows deterioration, then Phase 3 must be done.
5 If you find deterioration during Phase 1 or Phase 2 inspections, replace or
repair the deteriorated component (refer to the applicable manuals (SRM,
AMM, CMM)) and make sure that the adjacent area has no deterioration).
(2) Examine the engine.
(a) Phase 1
1 Turn the fan rotor
WARNING:
BE CAREFUL WHEN YOU TURN THE FAN ROTOR
MANUALLY. USE HEAVY PROTECTIVE GLOVES AND
MAKE SURE THAT YOU CANNOT SLIP. IF YOU DO NOT
OBEY THESE INSTRUCTIONS, INJURY CAN OCCUR.
a Turn the fan rotor with your hand. Make sure that there is (are) no
bearing roughness, unusual noises and bindings.
2 Do a visual inspection of the abradable material of the fan inlet case.
Make sure that there is no unusual wear of the abradable material
(Ref. AMM TASK 72-23-00-210-003) .
3 Do a visual inspection of the fan frame assembly (Ref. AMM TASK 72-
23-00-210-004) .
4 Do a visual inspection of the turbine frame assembly
(Ref. AMM TASK 72-56-00-210-002) .
5 Do a visual inspection of the accessory and hardware attachments for
metal fractures or excessive distortion.
6 Do a visual inspection of the piping connections for leaks.
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STANDARD AND SUPPORTS THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF RELEASE
TO SERVICE
JOB CARD MPD-TASK:
KIS - A318/A319/A320/A321 AMM TASK : 72-00-00-200-008-A
72-00-00 PB 601
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
WARNING:
BE CAREFUL WHEN YOU TURN THE FAN ROTOR
MANUALLY. USE HEAVY PROTECTIVE GLOVES AND
MAKE SURE THAT YOU CANNOT SLIP. IF YOU DO NOT
OBEY THESE INSTRUCTIONS, INJURY CAN OCCUR.
a Turn the fan rotor with your hand. Make sure that there is (are) no
bearing roughness, unusual noises and bindings.
2 Do a visual inspection of the abradable material of the fan inlet case.
Make sure that there is no unusual wear of the abradable material
(Ref. AMM TASK 72-23-00-210-003) .
3 Do a visual inspection of the fan frame assembly (Ref. AMM TASK 72-
23-00-210-004) .
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STANDARD AND SUPPORTS THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF RELEASE
TO SERVICE
JOB CARD MPD-TASK:
KIS - A318/A319/A320/A321 AMM TASK : 72-00-00-200-008-A
72-00-00 PB 601
TITLE:
A/C Reg.:
72-00-00-200-008-A - Inspection/Check After the
** ON A/C ALL
Engine has Exceeded the Operational Limits
MECH. INSP.
JCP Title: temporary job card package CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 17 of 17
JCP Ref: reference DATABASE REV DATE: Nov 01/2019
CERTIFIES THAT THE TASK / INSPECTION HAS BEEN COMPLETED TO THE REQUIRED PRINT DATE: Jan 13/2020 12:45
STANDARD AND SUPPORTS THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF RELEASE
TO SERVICE