S-1/1B-A
1/1B
                       ELASTOMER BELLOWS SEAL
Applications                                  Non-Concurrent Operating
                                                                                             1/1B
Type 1 seals are specified in more            Conditions
original equipment than any other seal
from any manufacturer. They have the          ■
                                                  Temperatures: - 40˚C to + 205˚C/
highest success rate of any seal of their                       - 40˚F to + 400˚F
type, and are suitable for a wide range                         (depending on
                                                                materials used)
of service conditions: from water to
steam to chemicals and corrosive              ■   Pressures:     1:  29 bar g/
materials.                                                           425 psig
■   For use in pumps, mixers, blenders,                          1B: 82 bar g/
    agitators, refrigeration compressors,                            1200 psig
    blowers, fans and other rotary shaft      ■   Speeds:        See Chart 8 for speed
    equipment.
                                                                 requirements
■   For pulp and paper, petrochemical,
    food processing, wastewater
    treatment, chemical processing,
    power generation and other
    demanding applications.
■
    Both Type 1 and 1B can be repaired in
    the field to minimize replacement cost,
    downtime and lost revenue.
                                                                                         INCH RANGE
                           1/1B
                     ELASTOMER BELLOWS SEAL
Design Features
Mechanical Drive                       Self-Aligning                            Special Balancing
The drive band’s notch design          Automatic adjustment compen-             For higher pressure applica-
eliminates over-stressing of the       sates for abnormal shaft end play        tions, greater operating speeds
elastomer bellows. Bellows slip        run out, primary ring wear and           and less wear.
is eliminated. The shaft and           equipment tolerances.
sleeve are protected from wear.
Non-Clogging, Single Coil Spring           Low Drive Torque
Provides greater dependability than        The design of the seal and material
multiple spring designs. Will not be       selection creates a low level of breakout
affected by build-up of solids.            torque which improves performance
                                           and reliability for fractional horsepower
                                           motors.
                                    1/1B
                                 ELASTOMER BELLOWS SEAL
 Ty p i c a l A r r a n g e m e n t / D i m e n s i o n a l D a t a
 Ty p e 1
    D4
 MIN. BORE                                                                                 D3          1/32"
                                                                                        SEAL O.D.      MIN.
                                                                                                                             L5
                                                                                                                           ± .031"
       L38
                                                            L3                    D1
                                                          ± .031"               ± .002"
                                                                              SHAFT DIA.
                                                                                                               Type 1 with Spring Adapter
                 Set Screw
                Collar Option
 C h a r t 1 . Ty p e 1 D i m e n s i o n a l D a t a                  C h a r t 2 . Ty p e 1 B D i m e n s i o n a l D a t a
 (Inches)                                                              (Inches)
     Seal                                                                     Seal
     Size                                                                     Size
   (inches)      D1          D3      D4       L3      L5         L38        (inches)     D1          D3            D4            L3             L65
   1.000        1.000       1.500   1.750   1.562   1.687       .375         1.000      1.000       1.500         1.750        1.875           .343
   1.125        1.125       1.625   1.875   1.625   1.750       .375         1.125      1.125       1.625         1.875        1.937           .343
   1.250        1.250       1.812   2.000   1.625   1.750       .375         1.250      1.250       1.812         2.062        1.937           .343
   1.375        1.375       1.875   2.125   1.687   1.750       .375         1.375      1.375       1.875         2.125        2.000           .343
   1.500        1.500       2.000   2.250   1.687   1.750       .375         1.500      1.500       2.000         2.250        2.000           .343
   1.625        1.625       2.250   2.500   2.000   2.000       .375         1.625      1.625       2.250         2.500        2.375           .437
   1.750        1.750       2.375   2.625   2.000   2.000       .375         1.750      1.750       2.375         2.625        2.375           .437
   1.875        1.875       2.500   2.750   2.125   2.125       .375         1.875      1.875       2.500         2.750        2.500           .437
   2.000        2.000       2.625   2.937   2.125   2.125       .375         2.000      2.000       2.625         2.937        2.500           .437
   2.125        2.125       2.812   3.125   2.375   2.375       .500         2.125      2.125       2.812         3.125        2.750           .500
   2.250        2.250       2.937   3.250   2.375   2.375       .500         2.250      2.250       2.937         3.250        2.750           .500
   2.375        2.375       3.062   3.375   2.500   2.500       .500         2.375      2.375       3.062         3.375        2.875           .500
   2.500        2.500       3.187   3.500   2.500   2.500       .500         2.500      2.500       3.187         3.500        2.875           .500
   2.625        2.625       3.375   3.750   2.750   2.750       .500         2.625      2.625       3.375         3.750        3.125           .562
   2.750        2.750       3.500   3.875   2.750   2.750       .500         2.750      2.750       3.500         3.875        3.125           .562
   2.875        2.875       3.625   4.000   2.875   2.875       .500         2.875      2.875       3.625         4.000        3.250           .562
   3.000        3.000       3.750   4.187   2.875   2.875       .500         3.000      3.000       3.750         4.187        3.250           .562
   3.125        3.125       4.000   4.437   3.125   3.125       .500         3.125      3.125       4.000         4.437        3.500           .625
   3.250        3.250       4.125   4.562   3.125   3.125       .500         3.250      3.250       4.125         4.562        3.500           .625
   3.375        3.375       4.250   4.687   3.125   3.125       .500         3.375      3.375       4.250         4.687        3.500           .625
   3.500        3.500       4.375   4.812   3.125   3.125       .500         3.500      3.500       4.375         4.812        3.500           .625
   3.625        3.625       4.500   4.937   3.250   3.250       .562         3.625      3.625       4.500         4.937        3.625           .625
   3.750        3.750       4.625   5.062   3.250   3.250       .562         3.750      3.750       4.625         5.062        3.625           .625
   3.875        3.875       4.750   5.187   3.375   3.375       .562         3.875      3.875       4.750         5.187        3.750           .625
   4.000        4.000       4.875   5.312   3.375   3.375       .562         4.000      4.000       4.875         5.312        3.750           .625
 Ty p e 1 B
                                                                                                                                       .125"
                                                                                       High Pressure                                 20°
               D3                                                                       Mating Ring
            SEAL O.D.                                                                     Support               For ease of installation, the lead-
   D4                                                                                                           in edge of shaft or sleeve should
MIN. BORE                                                      L65                                              be chamfered as shown.
                        D1
                      ± .002"
                    SHAFT DIA.                        L3
                                                    ± .031"
                                       1/1B
                                ELASTOMER BELLOWS SEAL
Chart 3. Pressure/Velocity (PV) Limits
                         A. Lubricating Liquids                                                                  B. Non-Lubricating Liquids
Pressure (psig)                                               Pressure (bar g)            Pressure (psig)                                        Pressure (bar g)
1200                                                                       83             1200                                                                83
1100                                                                       76             1100                                                                76
1000                                                                       69             1000                                                                69
 900                                                                       62              900                                                                62
 800                                                                       58              800                                                                58
 700                                                                       48              700                                                                48
 600                                                                       41              600                                                                41
 500                                                                       34              500                                                                34
 400                                                                       28              400                                                                28
 300                                                                       21              300                                                                21
 200                                                                                       200
                                                                           14                                                                                 14
 100                                                                                       100
                                                                           7                                                                                  7
       0          1         2         3           4          5         6       (inches)          0          1         2        3         4      5         6       (inches)
       0          25       50        75        100      125          150       (mm)              0          25       50       75        100   125       150        (mm)
                                   Seal Size                                                                                Seal Size
                       Type 1B - Carbon vs. Silicon Carbide                               To determine the maximum pressure for the size of Type 1 or 1B Seal
                       1800, 3600 rpm                                                     required, multiply the maximum pressure from Charts 3A and 3B by the
                                                                                          factors in Chart 4 to obtain the maximum operating pressure.
                       Type 1B - Carbon vs. Ceramic                                       1. Lubricating liquid is defined as having lubricating properties of gasoline
                       1800 rpm                                                              or better. Non-lubricating liquid is defined as having lubricating proper-
                       Type 1B - Carbon vs. Ceramic                                          ties of water or worse.
                       3600 rpm                                                           2. Pressure capabilities to 83 bar g/1200 psig are based on lubricating oil
                                                                                             service, carbon vs. silicon carbide, and high pressure mating ring sup-
                       Type 1 - Carbon vs. Silicon Carbide                                   port.
                       1800, 3600 rpm
                       Type 1 - Carbon vs. Ceramic
                       1800 rpm
                       Type 1 - Carbon vs. Ceramic
                       3600 rpm
Chart 4. Multiplier Factors
                                                                                                 Example for Determining PV Limits:
                                                                      Multiplier
                       Selection Considerations                                                  Seal: 76 mm/3 inches diameter Type 1B
                                                                       Factor
                                                                                                 Product: Water
 Speed                 Up to 3600 rpm                                      x 1.00                Face material: Carbon vs. Ceramic
                       Above 3600 rpm                                                            Temperature: 93°C/200°F
                                                                            **                   Shaft speed: 1800 rpm
 Sealed Fluid          Below 79°C/175°F                                    x 1.00
                                                                                                 Using Chart 3B, the maximum pressure would be 440 psig/30 bar g.
 Temperature           Above 79°C to 121°C/175°F to 250°F                  x 0.90
                                                                                                 From table of multipliers (Chart 4), apply the multipliers for the
                       Above 121°C to 177°C/250°F to 350°F                 x 0.80
                       Above 177°C/350°F                                   x 0.65                specific service requirements to determine the maximum operating
                                                                                                 pressure for this application.
                                                                                                 600 x 1 x .67 x 1 = 402 psig/28 bar g
                                                                                                 The maximum operating pressure of this 2 inch Type 1B seal
                                                                                                 is 396 psig.
** Multiplier = 3600/new speed
   Example: If new speed = 4000 rpm, Multiplier = 3600/4000 = .90                                440 x 0.9 = 396 psig/27 bar g
                                         1/1B
                                ELASTOMER BELLOWS SEAL
Chart 5. Hydrostatic Pressure                                                  C h a r t 6 . B r e a k o u t ( S t a r t i n g ) To r q u e
         Limits                                                                              Consumption for Seal
Pressure (psig)                              Pressure (bar g)                      +50                            1-50                            Viscosity in cSt                      1           2-50                        +50
2000                                                                                       135                                 90                                                    6.0            4.0                         9.0
          Type 1B
                                                                                                 Water & Medium Hydrocarbons
                                                                                                                               80                                                                                               8.0
                                                          120                              120                                                                                       5.0
                                                                                                                                                                                                          Medium Hydrocarbons
                                                                                                                               70
                                                                      Heavy Hydrocarbons
                                                                                                                                                                                                                                      Heavy Hydrocarbons
                                                                                                                                                                                                    3.0
1500                                                      100                              100
                                                                                                                               60                                                    4.0                                        6.0
                                                                                           80                                  50
                                                                                                                                                                                            Water
          Type 1                                          80                                                                                               4.0"                      3.0            2.0
1000                                                                                       60                                  40                                 3.5"                                                          4.0
                                                          60                                                                   30                                                    2.0
                                                                                           40                                                                            3.0" 2.5"
                                                                                                                               20                                                      1.0
                                                          40                                                                                                                   1.0             2.0
500                                                                                        20                                  10                                  2.0"
                                                          20                                                                                                          1.5"
                                                                                             0                                  0                                        1.0" 0        0       0
                                                                                                                                    0          100        200       300      400
 0                                                        0           Breakout Torque                                                                                            Power (HP) Required
      0             1       2       3         4          5 (Inches)       (ft/lbs)                                                              Fluid Pressure (psig)                1800 rpm
      0            25      50       75       100       125 (mm)
                             Seal Size
                                                                                                                                    Chart 8.Speed Limits for
C h a r t 7 . E l a s t o m e r Te m p e r a t u r e L i m i t s                                                                            Coil Springs
Compound                                           Temperature
                                                                                                                                Speed (rpm)
                                 (°C) -100     0 100 200 300 400 500
Buna-N              – 40°C to +107°C                                                                                                    6000                                          Stationary seal
                    – 40°F to + 225°F                                                                                                           Welded end
                                                                                                                                                coil spring                           head
                                                                                                                                        5000
Fluoro-             – 29°C to + 205°C                                                                                                                                           Welded
elastomer           – 20°F to + 400°F                                                                                                   4000                                     end coil
                                                                                                                                                        Standard                   spring and
                                                                                                                                                                                       adapter
Ethylene            – 45°C to +150°C                                                                                                    3000            spring
Propylene           – 49°F to + 300°F                                                                                                   2000                                         Welded end
                                                                                                                                                                                     coil spring
Neoprene            – 40°C to +100°C                                                                                                    1000
                    – 40°F to + 212°F
                                                                                                                                      0
                                (°F) -50      0      50 100 150 200 250                                                        (Inches) 0              1           2         3      4                5                           6
                                                                                                                                                                         Shaft Size
                                                                                                                                               Coil spring requirements for rotating Type 1 and 1B
                                                                                                                                               seal heads with standard stuffing box diameter.
Chart 9. Recommendations for Viscous                                                                                           Chart 10. Criteria for
Fluids                                                                                                                         Installation
     Special Seal                                                                                                                                                                Limits
     Double Seal           50,000            15,000
                                                                                                                                                                                 1.000” to 3.125” dia.
     Hard Face
                                                                                                                                                                                 63 Ra
     Standard Seal                                                                                                                       Surface Finish
                                                                                                                                                                                 3.125” dia. & up.
                                                                                                                                                                                 32 Ra
                                                                                                                                         Out of Roundness                        0.05 mm/
                           15,000            3,000                                                                                       (Shaft)                                 0.002”
                            5,000            1,000                                                                                       Axial Float                             ±0.13mm/
                                                                                                                                         Allowance                               0.005”
                        Values in            Values in
                            SSU              cSt
cSt = Centistokes (cSt x 4.62 = ssu)
SSU = Saybolt Seconds Universal
                                            1/1B
                                     ELASTOMER BELLOWS SEAL
Chart 11. Material of Construction
  Seal                 Secondary     Secondary                Primary Ring                  Hardware                  Mating Ring            Mechanical Loading
Component              Sealing       Sealing                                                 Retainer,                                            Device
 Materials             Element       Element for                                         Disc, Drive Band,                                        Springs
                       Bellows       Mating Rings                                         Spring Holder
                       Buna-N                            Carbon                         316 Stainless Steel                               316 Stainless Steel
            Standard
                       Fluoroelastomer
                       Ethylene Propylene
                       Neoprene
Materials
                       Ethylene Propylene                Carbon                         Monel                                             Monel
                       Nuclear Service                   Nuclear Service
            Options
                                                                                        20 CB-3 SS                                        20 CB-3 SS
                                                                                        Alloy 20                                          Alloy 20
                       Aflas*                            Tungsten Carbide
                                                         Solid Silicon Carbide
 * Aflas is a registered trademark of Asahi Glass Co., Ltd.
                       John Crane Mechanical Seals
                       Engineered Sealing Systems
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In the interest of continuous development, John Crane Companies reserve the right to alter designs and specifications without prior notice.
©1997 John Crane Mechanical Seals           Print 8/97                           Web Site: http://www.johncrane.com                                       ISO 9001 Certified