XN330430530 Trouble Shooting
XN330430530 Trouble Shooting
XN-L series
XN-530/XN-430
/XN-330
Troubleshooting
(North American Edition)
Read this manual when you encounter a problem, and to perform instrument maintenance.
The explanations in this manual assume that you have already read "General Information".
12/2016
Software version: Ver. 3
03/2017
Software version: Ver. 3
08/2019
Software version: Ver. 3
04/2020
Software version: Ver. 3
Changes are listed below:
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Table of Contents
Table of Contents
Revision History 3
Chapter 1 Troubleshooting 7
1.1 Error message list (in alphabetical order) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 [Help] dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 Causes of errors and remedial actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Chapter 2 Maintenance 73
2.1 List of maintenance tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
2.2 Displaying maintenance screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
2.3 Maintenance screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
2.4 Executing routine cleaning (XN-530) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
2.5 Executing routine cleaning (XN-430) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
2.6 Executing routine cleaning (XN-330) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
2.7 Replenishing the reagent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
2.8 Replacing the waste container. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
2.9 Testing instrument operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
2.10 Checking the cycle count (counter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
2.11 Checking the instrument status (sensor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
2.12 Replacing the reagent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
2.13 Replacing the piercer (XN-530/XN-430) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
2.14 Replacing the air pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
2.15 Replacing the fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
2.16 Adjusting the monitor image quality (XN-530) . . . . . . . . . . . . . . . . . . . . . . . . . . 99
2.17 Maintenance and inspection checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
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Table of Contents
Index 139
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Note:
In the situations below, remove the sample tubes from the instrument and turn OFF the power.
• An error message marked with ☎ (phone sign) appears in the error message list.
• An error persists after the indicated action is taken.
Instrument repair or replacement of parts is necessary. Contact your Sysmex service representative.
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[Error Message Displays the current errors. If multiple errors exist, errors that have higher priority are
List] displayed at the top.
[Action] Displays the troubleshooting actions for the selected error. Depending on the type of
error, this field may be blank.
[Reset Alarm] Touch to stop the alarm.
[Instruction manual] Touch to display the section of the manual that explains the selected error. This
button cannot be selected if there are no relevant sections.
[Execute]/[Accept] Depending on the error type, either the [Execute] button or the [Accept] button
appears.
Touch [Execute] to execute the action indicated in the [Action] field.
Touch [Accept] to clear the error. Execute the action indicated in the [Action] field.
[Close] Touch to close the [Help] dialog box.
Note:
• After you have closed the [Help] dialog box by touching [Close], you can re-display the dialog box by
touching [Error] in the control menu.
• Even if the [Help] dialog box does not open, you can stop the alarm by touching any part of the screen.
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Risk of infection
When taking remedial action to handle an error, wear adequate personal protective equipment, such as
protective gloves, a protective mask, protective eyewear, and a lab coat. Wash your hands after completing
the task.
There is a risk of infection.
The air pump has malfunctioned. Touch [Execute] in the [Help] dialog box.
An air pump test is executed.
The 0.06 MPa relief valve has malfunctioned. Touch [Execute] in the [Help] dialog box.
An air pump test is executed.
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Case 2: Drain the pneumatic trap chamber. For details, see the
The pneumatic trap chamber is full of water. following.
Caution!
If water collects every day, it is possible that a failure
has occurred in the analyzer.
Contact your Sysmex service representative.
Right cover
Example: XN-530
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4 Turn the pneumatic trap chamber in the 6 Remove the float, and insert into the
direction of the arrow to remove. pneumatic trap chamber.
Insert the float into the pneumatic trap chamber in the
same orientation as when you removed it.
Float
Pneumatic
trap
chamber
Loosen
Example: XN-530
10 Press the power switch.
1
5 Dispose of the water in the chamber.
The pressure sensor has malfunctioned. Remove the sampler adapter (XN-530 only) and sample tubes from
the instrument, and then touch [Execute] in the [Help] dialog box.
Instrument shutdown is executed. When shutdown is finished, turn
OFF the main power switch. The instrument requires servicing.
Contact your Sysmex service representative.
The vacuum sensor has malfunctioned. Remove the sampler adapter (XN-530 only) and sample tubes from
the instrument, and then touch [Execute] in the [Help] dialog box.
Instrument shutdown is executed. When shutdown is finished, turn
OFF the main power switch. The instrument requires servicing.
Contact your Sysmex service representative.
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The temperature of the unit has fallen out of the monitored Touch [Execute] in the [Help] dialog box.
range. While checking the [Sensor Display] dialog box that appears,
wait for the temperature to return within the monitored range.
(➤P.87 "Chapter 2: 2.11 Checking the instrument status
(sensor)")
If the error has not cleared after 30 minutes, contact your
Sysmex service representative.
The ambient temperature of the instrument has fallen out of Touch [Execute] in the [Help] dialog box.
the usable range (7 to 40°C). Check [Environment Temp.] in the [Sensor Display] dialog box
that appears and adjust the room temperature.
(➤P.87 "Chapter 2: 2.11 Checking the instrument status
(sensor)")
The thermistor in the unit has malfunctioned, or there is a Remove the sampler adapter (XN-530 only) and sample tubes
circuit break. from the instrument, and then touch [Execute] in the [Help]
dialog box.
Instrument shutdown is executed. When shutdown is finished,
turn OFF the main power switch. The instrument requires
servicing. Contact your Sysmex service representative.
The temperature of the unit is not stabilizing. Remove the sampler adapter (XN-530 only) and sample tubes
from the instrument, and then touch [Execute] in the [Help]
dialog box.
Instrument shutdown is executed. When shutdown is finished,
turn OFF the main power switch. The instrument requires
servicing. Contact your Sysmex service representative.
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The reagent has run out. Replace the reagent. For details, see the following.
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Fluorocell RET
3 Pull out the dye holder.
Holder
Dye holder
Dye cover
Caution!
Dye may drip from the nozzle on the dye cover.
If dye drips onto the instrument, immediately wipe off
the dye using a moistened cloth. Otherwise, the coated
surface of the instrument may become discolored.
Example: XN-530
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6 Remove the old reagent cartridge from 8 Place the dye cover.
the holder.
Dye cover
Information
Be sure to push the dye holder all the way in.
• The tubing connected to the reagent container is clogged. Check the condition of the tubes, and then touch [Execute] in
• There is a foreign object pressing on the tubing connected the [Help] dialog box.
to the reagent container, or there is a kink in the tubing. Reagent replacement takes place.
• The dye cover opened. Check the condition of the dye cover, and then touch
• Air bubbles have formed in the tubing connected to the [Execute] in the [Help] dialog box.
cartridge. Reagent replacement takes place.
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The drain tubing is clogged. Touch [Execute] in the [Help] dialog box.
The waste chamber is drained.
If the error does not clear, rinse the waste chamber. For
details, see the following.
XN-530
(➤P.20 "Rinsing the waste chamber (XN-530)")
XN-430
(➤P.21 "Rinsing the waste chamber (XN-430)")
XN-330
(➤P.22 "Rinsing the waste chamber (XN-330)")
Regular sample
3 Touch [Rinse Waste Fluid Chamber]. tube holder
The [Rinse Waste Fluid Chamber] dialog box appears.
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6 Press the start switch. 4 If the sample tube holder is not ejected,
press the sample tube holder open/close
switch.
The sample tube holder is ejected.
CELLCLEAN
Rinsing the waste chamber (XN-430) AUTO
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2 Touch the [Rinse Instrument] icon. 5 Insert the pipette all the way to the
The [Rinse Instrument] dialog box appears. bottom of the CELLCLEAN AUTO, and
press the start switch.
3 Touch [Rinse Waste Fluid Chamber].
The [Rinse Waste Fluid Chamber] dialog box appears.
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The drain tubing is clogged. Touch [Execute] in the [Help] dialog box.
The sample is drained from the reaction chamber.
The drain tubing is clogged. Touch [Execute] in the [Help] dialog box.
The sample is drained from the reaction chamber.
The drain tubing is clogged. Touch [Execute] in the [Help] dialog box.
The sample is drained from the reaction chamber.
Rinse cup pinch valve move error, Waste chamber1 pinch valve move error,
Waste chamber2 pinch valve move error
The pinch valve has malfunctioned. Touch [Execute] in the [Help] dialog box.
A pinch valve test is executed.
If the error does not clear, the device requires servicing.
Contact your Sysmex service representative.
The waste container is full. Replace the waste container, and then touch [Accept] in the
[Help] dialog box. To replace the waste container, see the
following.
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3 Lift the cap with the tube connected 4 Insert the cap with the tube connected
straight up. straight into the new waste container.
Dispose of the full waste container in accordance with
local laws and regulations. 5 Close the cap by turning it in the
direction opposite to that of step 2.
Caution!
Install the waste container below the bottom of the
instrument.
There is a water leak inside the instrument. Touch [Execute] in the [Help] dialog box.
Instrument shutdown is executed. When shutdown is finished,
turn OFF the main power switch, and wipe off the water when
the instrument is wet. The instrument requires servicing.
Contact your Sysmex service representative.
There is a water leak inside the instrument. Touch [Execute] in the [Help] dialog box.
Instrument shutdown is executed. When shutdown is finished,
turn OFF the main power switch. The instrument requires
servicing. Contact your Sysmex service representative.
The water leak sensor has malfunctioned. Remove the sampler adapter (XN-530 only) and sample tubes
from the instrument, and then touch [Execute] in the [Help]
dialog box.
Instrument shutdown is executed. When shutdown is finished,
turn OFF the main power switch. The instrument requires
servicing. Contact your Sysmex service representative.
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CELLPACK DST has run out. Check the RU-20. If being prepared, wait briefly.
If the error does not clear, the replacement of CELLPACK DST is
required. For details, see "RU-20 Instructions for Use".
(➤RU-20 Instructions for Use, "Chapter 6: 6.3 Replacing the
reagent")
The whole blood aspiration motor has malfunctioned. Touch [Execute] in the [Help] dialog box.
A whole blood aspiration motor test is executed.
If the error does not clear, the instrument requires servicing.
Contact your Sysmex service representative.
The sheath motor has malfunctioned. Touch [Execute] in the [Help] dialog box.
A sheath motor test is executed.
If the error does not clear, the instrument requires servicing.
Contact your Sysmex service representative.
The aspiration unit up-down motor has malfunctioned. Touch [Execute] in the [Help] dialog box.
The instrument restarts.
If the error does not clear, the instrument requires servicing.
Contact your Sysmex service representative.
The aspiration unit front-back motor has malfunctioned. Touch [Execute] in the [Help] dialog box.
An aspiration unit motor test is executed.
If the error does not clear, the instrument requires servicing.
Contact your Sysmex service representative.
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The sample tube holder motor has malfunctioned. Remove the sample tubes, and then touch [Execute] in the
[Help] dialog box.
A sample tube holder motor test is executed.
If the error does not clear, the instrument requires servicing.
Contact your Sysmex service representative.
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Regular sample
tube holder
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4 If the sample tube holder is not ejected, 8 Wait until cleaning finishes.
press the sample tube holder open/close When the process finishes, the dialog box closes, and
switch. the instrument power automatically turns OFF.
The sample tube holder is ejected.
Executing routine cleaning (XN-330)
1 Touch the [Maintenance] icon in the
[Menu] screen.
The [Maintenance] menu screen appears.
CELLCLEAN
AUTO
Regular
sample tube
holder
Opener
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Aspiration starts.
During aspiration, the analysis status indicator LED
blinks green and the beeper sounds repeatedly.
When aspiration finishes, the analysis status indicator
LED turns off and the beeping stops. Cleaning starts.
The aspiration sensor has malfunctioned. Touch [Accept] in the [Help] dialog box.
The instrument requires servicing. Contact your Sysmex
service representative.
A sample tube was still in the sample tube holder when Remove the sample tube, and then touch [Accept] in the
analysis started. The hand did not work properly during [Help] dialog box.
sampler analysis.
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Both a regular sample tube and a micro collection tube were Remove the sample tube that will not be analyzed, and then
set for manual analysis. touch [Accept] in the [Help] dialog box.
The set amount of time (60 seconds) elapsed after the host Pull out the sampler adapter holder and remix the sample
computer was queried for analysis information during sampler tube in the starting tube position (adapter number – test
analysis. tube position) shown in the instrument status on the left side
of the control menu. Replace the sample tube in its original
position, push in the sampler adapter holder, and touch
[Accept] in the [Help] dialog box.
No sample number was specified at the time of manual Touch [Accept] in the [Help] dialog box.
analysis. Enter the sample number and then execute the analysis.
The barcode label is dirty. Touch [Accept] in the [Help] dialog box. Check the position
The print condition of the barcode label is poor. and orientation of the barcode label, and if the barcode label is
The position or orientation of the barcode label is poor. dirty.
No analysis item was specified at the time of manual analysis. Touch [Accept] in the [Help] dialog box.
Specify the analysis item and then execute analysis.
An invalid analysis item is specified. Touch [Accept] in the [Help] dialog box.
Change the analysis item and then execute analysis.
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During sampler analysis, a sample had an analysis parameter Touch [Accept] in the [Help] dialog box. The error sample is
that cannot be analyzed. skipped and sampler analysis continues. When sampler
analysis finishes, change the analysis parameter of the
skipped sample and then analyze the sample.
It is time to replace the laser. Laser replacement is required. Contact your Sysmex service
representative.
• The FCM cover opened. Remove the sampler adapter (XN-530 only) and sample tubes
• The FCM cover sensor has malfunctioned. from the instrument, and then touch [Execute] in the [Help]
dialog box.
Instrument shutdown is executed. When shutdown is finished,
turn OFF the main power switch. The instrument requires
servicing. Contact your Sysmex service representative.
There was a communication error with the barcode reader. Remove the sampler adapter (XN-530 only) and sample tubes
from the instrument, and then touch [Execute] in the [Help]
dialog box.
Instrument shutdown is executed. When shutdown is finished,
turn the main power switch OFF and then ON.
If the error persists, contact your Sysmex service
representative.
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There was a communication error with the RFID reader/writer. Remove the sampler adapter (XN-530 only) and sample tubes
from the instrument, and then touch [Execute] in the [Help]
dialog box.
Instrument shutdown is executed. When shutdown is finished,
turn the main power switch OFF and then ON.
If the error persists, contact your Sysmex service
representative.
Internal Error
An error occurred in the operation of the program. Turn OFF the main power switch.
Contact your Sysmex service representative.
A QC error (value out of the control limit range) occurred. Touch [Accept] in the [Help] dialog box.
Check the analysis results in the [QC Chart] screen, and
perform calibration if necessary. For details on checking the
QC results, see "Basic Operation".
(➤Basic Operation, "Chapter 3: 3.7 Checking analysis results")
The control blood has expired. Touch [Accept] in the [Help] dialog box.
Use new control blood to execute QC analysis.
When using a new lot, the lot information must be registered in
a new QC file. For details on registering lot information, see
"Basic Operation".
(➤Basic Operation, "Chapter 3: 3.5 Registering lots")
Control blood with an unregistered lot number was used. Touch [Accept] in the [Help] dialog box.
Register the control blood lot information. For details on
registering lot information, see "Basic Operation".
(➤Basic Operation, "Chapter 3: 3.5 Registering lots")
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QC not executed.
A numerical value for a parameter in the scattergram is Touch [Accept] in the [Help] dialog box.
outside the specified range. Check the scattergram in the [Data Browser] screen. For
details on the [Data Browser] screen, see "Basic Operation".
(➤Basic Operation, "Chapter 6: Checking Detailed Analysis
Information (Data Browser)")
The analysis mode is not compatible with the control blood Touch [Accept] in the [Help] dialog box.
type. Change the analysis mode and then analyze.
Air bubbles have formed in the detector. Touch [Accept] in the [Help] dialog box.
The detector is clogged. Execute auto rinse. For details, see the following.
The detector is dirty.
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Draining the sample from the RBC Removing the RBC detector clog
isolation chamber
1 Touch the [Maintenance] icon in the
1 Touch the [Maintenance] icon in the [Menu] screen.
[Menu] screen. The [Maintenance] menu screen appears.
The [Maintenance] menu screen appears.
2 Touch the [Rinse Instrument] icon.
2 Touch the [Rinse Instrument] icon. The [Rinse Instrument] dialog box appears.
The [Rinse Instrument] dialog box appears.
3 Touch [Remove RBC Detector Clog].
3 Touch [Drain RBC Isolation Chamber]. Clog removal starts, and the [Remove RBC Detector
Clog] dialog box appears.
Draining starts, and the [Drain RBC Isolation
Chamber] dialog box appears.
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3 Touch [OK].
Warning! The instrument power automatically turns OFF.
Never touch the detector when the power of the
instrument is turned ON.
Risk of electrical shock. 3 Turn OFF the main power switch.
Caution!
• Be sure to use CELLCLEAN AUTO only.
• When closing the detector cover, take care not to
kink the tube. Risk of incorrect analysis.
• When rinsing the detector aperture, use the
supplied unclogging brush and lightly tap on the
detector aperture.
Excessive force will damage the detector aperture.
Caution!
• Always wear adequate personal protective
equipment when opening CELLCLEAN AUTO.
• Press down slowly so that the fluid does not spill.
• Store opened CELLCLEAN AUTO standing on the
rack with the opener attached. If CELLCLEAN
AUTO is tilted, the fluid may leak even with the
opener attached. Right cover
Example: XN-530
2 Shut down the instrument.
1 Touch the [Menu] button on the toolbar.
The [Menu] screen appears.
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5 Loosen the screw that fastens the 7 Turn the lid of the detector chamber in
detector cover. the direction of the arrow and pull out.
Detector
cover
Detector aperture
Example: XN-530
Detector cover
Unclogging brush
Note:
If fluid spills, wipe off the spilled fluid with a piece of
tissue paper.
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9 Insert the lid of the detector chamber 10 Install the detector cover, and fasten the
straight in, and turn in the direction of screw with the flathead screwdriver.
the arrow to lock.
Insert the lid of the detector chamber all the way in, 11 Close the right cover and lock.
and turn to the position shown.
Information
Wash the brush and opener well and store in a clean
state.
Risk of instrument malfunctioning if there are small
particles or other contaminants on the brush or
opener.
Caution!
When the lid of the detector chamber is not properly
attached, correct results are not obtained.
The instrument may be damaged if leakage occurs.
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5 Place CELLCLEAN AUTO in the sample 8 Close the sampler cover (manual unit).
tube holder.
Place in the regular sample tube holder. 9 Wait until cleaning finishes.
When the process finishes, the dialog box closes.
CELLCLEAN
AUTO Rinsing the flowcell (XN-430)
1 Touch the [Maintenance] icon in the
Regular sample [Menu] screen.
tube holder The [Maintenance] menu screen appears.
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4 If the sample tube holder is not ejected, 8 Wait until cleaning finishes.
press the sample tube holder open/close When the process finishes, the dialog box closes.
switch.
The sample tube holder is ejected. Rinsing the flowcell (XN-330)
1 Touch the [Maintenance] icon in the
[Menu] screen.
The [Maintenance] menu screen appears.
CELLCLEAN
AUTO
Regular
sample tube
holder
[Rinse Flowcell] dialog box
Opener
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Caution!
• Always wear adequate personal protective
equipment when opening CELLCLEAN AUTO.
• Press down slowly so that the fluid does not spill.
• Store opened CELLCLEAN AUTO standing on the
rack with the opener attached. If CELLCLEAN
AUTO is tilted, the fluid may leak even with the
opener attached.
Aspiration starts.
During aspiration, the analysis status indicator LED
blinks green and the beeper sounds repeatedly.
When aspiration finishes, the analysis status indicator
LED turns off and the beeping stops. Cleaning starts.
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Opener
3 Touch [OK].
The instrument power automatically turns OFF.
Right cover
Example: XN-530
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5 Loosen the screw that fastens the 7 Turn the lid of the detector chamber in
detector cover. the direction of the arrow and pull out.
Detector
cover
Detector aperture
Example: XN-530
Detector cover
Unclogging brush
Note:
If fluid spills, wipe off the spilled fluid with a piece of
tissue paper.
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Chapter 1 Troubleshooting
9 Insert the lid of the detector chamber 10 Install the detector cover, and fasten the
straight in, and turn in the direction of screw with the flathead screwdriver.
the arrow to lock.
Insert the lid of the detector chamber all the way in, 11 Close the right cover and lock.
and turn to the position shown.
Information
Wash the brush and opener well and store in a clean
state.
Risk of instrument malfunctioning if there are small
particles or other contaminants on the brush or
opener.
Caution!
When the lid of the detector chamber is not properly
attached, correct results are not obtained.
The instrument may be damaged if leakage occurs.
HGB error
The HGB blank value or the HGB sample value has fallen out Touch [Accept] in the [Help] dialog box.
of the specified range. Re-analyze.
Case 2: Make sure there are no sources of noise near the instrument.
Because of external noise, the particle count has exceeded Move any noise sources away from the instrument and re-
the limit of the display range. analyze.
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CELLCLEAN
2 Touch the [Rinse Instrument] icon. AUTO
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6 Press the start switch. 4 If the sample tube holder is not ejected,
press the sample tube holder open/close
switch.
The sample tube holder is ejected.
CELLCLEAN
Rinsing the flowcell (XN-430) AUTO
Regular
1 Touch the [Maintenance] icon in the sample tube
[Menu] screen. holder
The [Maintenance] menu screen appears.
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2 Touch the [Rinse Instrument] icon. 5 Insert the pipette all the way to the
The [Rinse Instrument] dialog box appears. bottom of the CELLCLEAN AUTO, and
press the start switch.
3 Touch [Rinse Flowcell].
The [Rinse Flowcell] dialog box appears.
Aspiration starts.
[Rinse Flowcell] dialog box During aspiration, the analysis status indicator LED
blinks green and the beeper sounds repeatedly.
4 Open CELLCLEAN AUTO with the When aspiration finishes, the analysis status indicator
special CELLCLEAN AUTO opener. LED turns off and the beeping stops. Cleaning starts.
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2 Touch the [Rinse Instrument] icon. 3 Touch [Remove Flowcell Air Bubbles].
The [Rinse Instrument] dialog box appears. Bubble removal starts and the [Remove Flowcell Air
Bubbles] dialog box appears.
Data Errors
An analysis value was outside the set upper/lower limit range. Touch [Accept] in the [Help] dialog box. Check the analysis
data and review the set upper and lower limit values.
When body fluid analysis was executed, analysis data with Remove the sample tubes from the instrument, and then
high values that may affect the next analysis results were touch [Execute] in the [Help] dialog box.
obtained. A background check is executed.
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The piercer (XN-530/XN-430), pipette (XN-330), or whole Touch [Accept] in the [Help] dialog box. Execute auto rinse.
blood aspiration line tubing is clogged. For details, see the following.
(➤P.49 "Executing auto rinse")
XN-530
(➤P.49 "Executing routine cleaning (XN-530)")
XN-430
(➤P.50 "Executing routine cleaning (XN-430)")
XN-330
(➤P.51 "Executing routine cleaning (XN-330)")
2 Touch [Yes].
Auto rinse starts and the [Auto Rinse] dialog box appears.
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CELLCLEAN
AUTO 2 Touch the [Rinse Instrument] icon.
The [Rinse Instrument] dialog box appears.
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CELLCLEAN
AUTO
Regular
sample tube
holder
Opener
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5 Insert the pipette all the way to the 6 Remove CELLCLEAN AUTO from the
bottom of the CELLCLEAN AUTO, and pipette.
press the start switch. Remove CELLCLEAN AUTO without bending the
pipette.
Aspiration starts.
During aspiration, the analysis status indicator LED
blinks green and the beeper sounds repeatedly.
When aspiration finishes, the analysis status indicator
LED turns off and the beeping stops. Cleaning starts.
The FCM detector cover is open. Contact your Sysmex service representative.
The dye holder has been pulled out. Push the dye holder into the instrument.
The right cover opened while the instrument was in operation. Close the right cover and then touch [Execute] in the [Help]
dialog box.
The analyzer restarts.
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The sample tube holder opened while the instrument was in Touch [Execute] in the [Help] dialog box.
operation. When shutdown is finished, turn OFF the main power switch.
Turn ON the main power switch again and press the power
switch.
It is time to execute routine cleaning. Touch [Accept] in the [Help] dialog box.
(The cumulative analysis count since the previous routine Execute routine cleaning. For details, see the following.
cleaning was performed has exceeded 1,000, or 1 week has XN-530
elapsed.) (➤P.54 "Executing routine cleaning (XN-530)")
XN-430
(➤P.55 "Executing routine cleaning (XN-430)")
XN-330
(➤P.56 "Executing routine cleaning (XN-330)")
Routine cleaning must be executed. Touch [Execute] in the [Help] dialog box.
(The cumulative analysis count since the previous routine The [Routine Cleaning] dialog box appears. Execute routine
cleaning was performed has exceeded 1,400.) cleaning. For details, see the following.
XN-530
(➤P.54 "Executing routine cleaning (XN-530)")
XN-430
(➤P.55 "Executing routine cleaning (XN-430)")
XN-330
(➤P.56 "Executing routine cleaning (XN-330)")
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CELLCLEAN
1 Touch the [Maintenance] icon in the AUTO
[Menu] screen.
The [Maintenance] menu screen appears.
Regular sample
2 Touch the [Rinse Instrument] icon. tube holder
The [Rinse Instrument] dialog box appears.
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2 Touch the [Rinse Instrument] icon. 5 Insert the pipette all the way to the
The [Rinse Instrument] dialog box appears. bottom of the CELLCLEAN AUTO, and
press the start switch.
3 Touch [Routine Cleaning].
The [Routine Cleaning] dialog box appears.
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It is time to replace the air pump. Touch [Accept] in the [Help] dialog box.
Replace the air pump. For details, see the following.
Plug
1 Shut down the instrument.
1 Make sure the instrument is in the
ready state.
If the instrument status at the bottom left of the
screen is not green, wait until it becomes green.
5 Touch [OK].
The instrument power automatically turns OFF.
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3 Open the right cover. 5 Loosen the screws (x2) with a Phillips
Release the lock by turning to the left with a flathead head screwdriver.
screwdriver, and open the right cover.
Screws (x2)
Right cover
Example: XN-530
Upper cover
Example: XN-530
Caution!
Take care not to drop the screws.
It may be very difficult to remove a screw that falls into
the instrument.
Screws (x2)
Example: XN-530
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6 Pull up the air pump unit. 9 Place the air pump unit in the
instrument, and fasten with the screws
(x2) with a Phillips head screwdriver.
Tube (V1)
Information
Connect the tube (P1) to the upper side.
The reagent has expired. Touch [Execute] in the [Help] dialog box.
The [Reagent Replacement] dialog box appears. Replace the
reagent. For details, see the following.
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Replacing the diluent and hemolytic When the reagent code is entered,
the reagent in the dialog box shows
agent [Received]. The lot number and
expiration date show the
1 Prepare a new reagent. information of the new reagent.
Make sure the reagent has not expired.
Caution! Note:
• Place the reagent container at a level no more
When inputting manually, touch the name of the
than 1 meter above or below the bottom of the
reagent to be replaced in the [Reagent Replacement]
analyzer. Do not place reagents on top of the
dialog box. The dialog box below appears.
instrument.
• The new reagent must be allowed to sit for at least
24 hours at room temperature (15 to 35°C) before
use.
• If reagent spills, immediately wipe up the spill
using a moistened cloth.
Note:
In case the reagent outer box label shows a "XN Example: Lysercell WDF (2 L)
Reagent Code" or "Reagent Code 2" barcode,
please scan this barcode.
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6 Pull the dispensing set straight up and 7 Insert the dispensing set straight into
out. the new reagent container and close the
cap.
8 Touch [Execute].
Reagent replacement starts. Wait until this process
finishes. When replacement finishes, the [Reagent
Replacement] dialog box closes.
Caution!
Reagent name Time
Do not touch the aspiration nozzle on the dispensing
set. Take care that dust does not get on the CELLPACK DCL Approx. 1 minute
dispensing set.
CELLPACK DFL Approx. 3 1/2 minutes
SULFOLYSER Approx. 2 1/2 minutes
Lysercell WDF Approx. 3 1/2 minutes
The reagent has expired. Replace the reagent. For details, see the following.
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3 Pull out the dye holder. 5 Slowly remove the dye cover, taking
care that dye does not drip.
Dye holder
Dye cover
Caution!
Dye may drip from the nozzle on the dye cover.
If dye drips onto the instrument, immediately wipe off
the dye using a moistened cloth. Otherwise, the coated
surface of the instrument may become discolored.
Example: XN-530
Fluorocell RET
Holder
New reagent cartridge
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8 Place the dye cover. 9 Place the holder in the dye holder.
Information
Be sure to push the dye holder all the way in.
Press Start SW
This appears when the instrument is in the sleep state. Press the start switch. The fluid path is rinsed and the
instrument wakes up from the sleep state.
On the XN-530, when the instrument is in sampler analysis
mode, it can also be woken from the sleep state by pressing
the sampler start/stop switch.
An incorrect dye type has been installed. Remove the incorrect reagent, wipe the nozzle of the dye
holder, and then install the correct reagent.
Dispose of the incorrect reagent.
The dye is not installed. Install the reagent. For details, see the following.
(➤P.64 "Replacing the dye")
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Fluorocell WDF has already been used, Fluorocell RET has already been used
A used dye has been installed. Replace the reagent. For details, see the following.
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4 Remove the entire dye holder. 6 Remove the old reagent cartridge from
the holder.
Fluorocell WDF
Fluorocell RET
Holder
7 Insert the new reagent cartridge in the
holder.
Dye cover
8 Place the dye cover.
Dye cover
Caution!
Dye may drip from the nozzle on the dye cover.
If dye drips onto the instrument, immediately wipe off
the dye using a moistened cloth. Otherwise, the coated
surface of the instrument may become discolored.
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Information
Be sure to push the dye holder all the way in.
Cannot recognize Fluorocell WDF information, Cannot recognize Fluorocell RET information
The RFID tag on the reagent cartridge is damaged. Touch [Execute] in the [Help] dialog box.
The [Reagent Replacement] dialog box appears. Touch the
error dye and register the reagent information in the dialog
box that appears. For details, see the following.
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Note:
[Accept] is enabled 5 seconds after the dialog box
2 Touch the dye that indicates appears. If the lot number is invalid and appears in
[Exchange]. red, [Accept] will not be enabled.
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Fluorocell WDF RFID tag error, Fluorocell RET RFID tag error
Unable to write the information on the RFID tag of the reagent Replace the reagent (a reagent with a normal RFID tag). For
cartridge. details, see the following.
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4 Remove the entire dye holder. 6 Remove the old reagent cartridge from
the holder.
Fluorocell WDF
Fluorocell RET
Holder
7 Insert the new reagent cartridge in the
holder.
Dye cover
8 Place the dye cover.
Dye cover
Caution!
Dye may drip from the nozzle on the dye cover.
If dye drips onto the instrument, immediately wipe off
the dye using a moistened cloth. Otherwise, the coated
surface of the instrument may become discolored.
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Information
Be sure to push the dye holder all the way in.
The sampler cover (front) is open. Close the sampler cover (front).
The sampler cover (front) opened while the sampler analysis Remove the sample tubes from the instrument. When the
was in operation. hand is gripping a sample tube, open the sampler cover (front
or manual unit) and remove the sample tubes. Close the
sampler cover (front and manual unit) and then touch
[Execute] in the [Help] dialog box. The sampler test is
executed.
If an abnormality occurs during the operation test, the sensor
that detects the cover has failed. Contact your Sysmex service
representative.
Sampler analysis cannot be performed, but manual analysis is
possible.
The sample cover (manual unit) is open. Close the sample cover (manual unit).
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The sampler cover (manual unit) opened while the sampler Remove the sample tubes from the instrument. When the
analysis was in operation. hand is gripping a sample tube, open the sampler cover (front
or manual unit) and remove the sample tubes. Close the
sampler cover (front and manual unit) and then touch
[Execute] in the [Help] dialog box. The sampler test is
executed.
If an abnormality occurs during the operation test, the sensor
that detects the cover has failed. Contact your Sysmex service
representative.
Sampler analysis cannot be performed, but manual analysis is
possible.
The sampler adapter holder (right)/(left) is open. Close the sampler adapter holder (right)/(left).
The sampler adapter holder (right)/(left) opened while the Remove the sample tubes from the instrument. When the
sampler analysis was in operation. hand is gripping a sample tube, open the sampler cover (front
or manual unit) and remove the sample tubes. Close the
sampler cover (front and manual unit) and then touch
[Execute] in the [Help] dialog box. The sampler test is
executed.
If an abnormality occurs during the operation test, the sensor
that detects the cover has failed. Contact your Sysmex service
representative.
Sampler analysis cannot be performed, but manual analysis is
possible.
Sampler adapter is not placed. Place the sampler adapter and press the sampler start/stop
switch.
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An unregistered sampler adapter was placed. Place an appropriate sampler adapter, and then execute
The sampler adapter is damaged. sampler analysis.
If the error persists, execute manual analysis, or execute
sampler analysis using another sampler adapter.
The hand did not work properly. Remove the sample tubes from the instrument. When the hand
is gripping a sample tube, open the sampler cover (front or
manual unit) and remove the sample tubes. Close the sampler
cover (front and manual unit) and then touch [Execute] in the
[Help] dialog box. The sampler test is executed.
If an abnormality occurs during the operation test, the hand
has failed. Contact your Sysmex service representative.
Sampler analysis cannot be performed, but manual analysis is
possible. Before executing manual analysis, check if the hand
is touching the sample tube holder. If so, move the hand.
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Chapter 2 Maintenance
Chapter 2 Maintenance
This chapter describes the procedures for maintenance, replacing and replenishing supplies, and checking
instrument operation.
Risk of infection
While working, always wear adequate personal protective equipment, such as protective gloves, a
protective mask, protective eyewear, and a lab coat. Wash your hands after completing the task.
There is a risk of infection.
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[Operation Opens the [Operation [Whole Blood Touch to start the whole blood
Confirmation] Confirmation] dialog box. Select Aspiration Motor aspiration motor test.
the unit you want to check. Test] (➤P.83 "2.9.1 Motor test")
(➤P.75 "● [Operation
[Sheath Motor Touch to start the sheath motor
Confirmation] dialog box")
Test] test.
[Exchange] Opens the [Exchange] dialog (➤P.83 "2.9.1 Motor test")
box. Select the item you want to
[Aspiration Unit Touch to start the aspiration unit
replace.
Motor Test] motor test.
(➤P.76 "● [Exchange] dialog
(➤P.83 "2.9.1 Motor test")
box")
[Air Pump Test] Touch to start the air pump test.
[Rinse Opens the [Rinse Instrument]
(➤P.83 "2.9.2 Air pump test")
Instrument] dialog box. Select the unit to be
rinsed and the rinsing method. [Pinch Valve Touch to start the pinch valve test.
(➤P.76 "● [Rinse Instrument] Test] (➤P.84 "2.9.3 Pinch valve test")
dialog box") [Tube Holder Touch to start the sample tube
[Status Opens the [Status Confirmation] Motor Test]*1 holder motor test.
Confirmation] dialog box. Select the (➤P.83 "2.9.1 Motor test")
information (analysis or cycle [Barcode Use to test the barcode reader in
count/unit status) you want to Reading Test]*2 the instrument.
check. (➤P.84 "2.9.4 Barcode reader
(➤P.77 "● [Status Confirmation] reading test (XN-530)")
dialog box")
[Sampler Touch to start the sampler test.
[Back] Touch to return to the [Menu] Operation Test]*2 (➤P.85 "2.9.5 Sampler operation
screen. test (XN-530)")
[Close] The dialog box closes.
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[Reagent Touch to display the [Reagent [Drain Reaction Touch to drain the sample that has
Replacement] Replacement] dialog box. Use this Chamber] collected in the reaction chamber.
dialog box to replace a reagent. [Drain RBC Touch to drain the sample that has
(➤P.88 "2.12 Replacing the Isolation collected in the RBC isolation
reagent") Chamber] chamber.
[Close] The dialog box closes. (➤P.35 "Chapter 1: Draining the
sample from the RBC isolation
chamber")
● [Rinse Instrument] dialog box
[Remove RBC Touch to remove a clog from the
Detector Clog] RBC detector.
(➤P.35 "Chapter 1: Removing the
RBC detector clog")
[Routine Touch to execute routine cleaning.
Cleaning] XN-530
(➤P.78 "2.4 Executing routine
cleaning (XN-530)")
XN-430
(➤P.79 "2.5 Executing routine
cleaning (XN-430)")
XN-330
[Rinse Instrument] dialog box (➤P.80 "2.6 Executing routine
cleaning (XN-330)")
[Drain Waste Touch to drain the waste fluid that [Reagent Use to replace the reagent in the
Fluid Chamber] has collected in the waste fluid Replenishment] fluid line.
chamber. (➤P.81 "2.7 Replenishing the
[Rinse Waste Touch to rinse the waste fluid reagent")
Fluid Chamber] chamber. [Close] The dialog box closes.
XN-530
(➤P.20 "Chapter 1: Rinsing the
waste chamber (XN-530)")
XN-430
(➤P.21 "Chapter 1: Rinsing the
waste chamber (XN-430)")
XN-330
(➤P.22 "Chapter 1: Rinsing the
waste chamber (XN-330)")
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Chapter 2 Maintenance
1 Touch the [Maintenance] icon in the 5 Place CELLCLEAN AUTO in the sample
[Menu] screen. tube holder.
The [Maintenance] menu screen appears. Place in the regular sample tube holder.
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Chapter 2 Maintenance
1 Touch the [Maintenance] icon in the 5 Place CELLCLEAN AUTO in the sample
[Menu] screen. tube holder.
The [Maintenance] menu screen appears. Place in the regular sample tube holder.
Regular
sample tube
holder
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6 Touch [OK].
Reagent replenishing starts.
Wait until this process finishes. When the process
finishes, the dialog box closes.
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Waste container
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Chapter 2 Maintenance
Name Operation
Whole blood Aspirates and discharges
1 Touch the [Maintenance] icon in the
aspiration motor samples. [Menu] screen.
The [Maintenance] menu screen appears.
Sheath motor Feeds reaction sample to the
FCM detector or RBC/PLT
detector. 2 Touch the [Operation Confirmation]
Aspiration unit motor Moves the piercer (XN-530/ icon.
XN-430) or pipette (XN-330) The [Operation Confirmation] dialog box appears.
that aspirates the sample.
Sample tube holder Ejects and retracts the 3 Touch [Air Pump Test].
motor* sample tube holder.
The operation test starts, and the [Air Pump Test]
* XN-530/XN-430 only.
dialog box appears.
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Reading result
[Barcode Reading Test] dialog box
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Chapter 2 Maintenance
8 Push in the sampler adapter holder (left). 4 Touch [Sampler Operation Test].
The operation test starts, and the [Sampler Operation
9 Touch [Start]. Test] dialog box appears.
10 Touch [Cancel].
[Sampler Operation Test] dialog box
The dialog box closes.
Wait until this process finishes. When the process
finishes, the dialog box closes.
11 Pull out the sampler adapter holder
If an error occurred during the test, an error message
(left), and remove the sampler adapter.
appears.
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Chapter 2 Maintenance
[Pump] tab
1 Touch the [Maintenance] icon in the
[Menu] screen.
The [Maintenance] menu screen appears.
3 Touch [Counter].
The [Counter] dialog box appears.
[Unit] tab
[Measurement] tab
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3 Touch [Sensor].
The [Sensor Display] dialog box appears.
4 Touch [Close].
Sensor status display area
The dialog box closes.
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Chapter 2 Maintenance
Reagent name
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2.12.2 Replacing the diluent and When the reagent code is entered,
the reagent in the dialog box shows
hemolytic agent [Received]. The lot number and
expiration date show the
When the replacement of reagent such as CELLPACK
information of the new reagent.
DCL, CELLPACK DST, SULFOLYSER, Lysercell WDF, or
CELLPACK DFL is required, follow the steps below to
replace it.
Caution!
• Place the reagent container at a level no more
than 1 meter above or below the bottom of the
analyzer. Do not place reagents on top of the
instrument.
• The new reagent must be allowed to sit for at least
24 hours at room temperature (15 to 35°C)* before
use.
• If reagent spills, immediately wipe up the spill
using a moistened cloth.
* Use CELLPACK DST at 15 to 30°C.
2 Display the [Reagent Replacement] Touch [Replace the reagent.] to select the checkbox,
dialog box. enter the [Reagent Code:], and touch [OK].
3 Input the reagent code (barcode) of the 4 Remove the cap from the new reagent
new reagent. container.
Input by reading the barcode
Scan the reagent code (barcode) on the outer box of 5 Remove the cap from the old reagent
the new reagent with the hand-held barcode reader. container.
The reagent code is as shown below.
Make sure the barcode scanning surface is flat before
scanning.
Note:
In case the reagent outer box label shows a "XN
Reagent Code" or "Reagent Code 2" barcode,
please scan this barcode.
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Chapter 2 Maintenance
6 Pull the dispensing set straight up and 1 Display the [Reagent Replacement]
out. dialog box.
(➤P.88 "2.12.1 [Reagent Replacement] dialog box")
Caution!
Do not touch the aspiration nozzle on the dispensing
set. Take care that dust does not get on the Example: Fluorocell WDF
dispensing set.
8 Touch [Execute].
Reagent replacement starts. Wait until this process
finishes. When replacement finishes, the [Reagent
Replacement] dialog box closes.
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4 Remove the entire dye holder. 6 Remove the old reagent cartridge from
the holder.
Fluorocell WDF
Fluorocell RET
Holder
7 Insert the new reagent cartridge in the
holder.
Dye cover
8 Place the dye cover.
Dye cover
Caution!
Dye may drip from the nozzle on the dye cover.
If dye drips onto the instrument, immediately wipe off
the dye using a moistened cloth. Otherwise, the coated
surface of the instrument may become discolored.
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Chapter 2 Maintenance
Information
Be sure to push the dye holder all the way in.
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Caution, Hot!
The surface of the air pump is hot. After turning OFF the main power, make sure that the air pump has
cooled sufficiently before replacing it.
The air pump must be replaced once every 30,000 analyses, or once every 2 years. Continuing to use the old air
pump may result in breakage or other problems.
When [Replace air pump.] appears, promptly replace the air pump.
A replacement air pump is not included with the instrument. Contact your local Sysmex representative to purchase a
replacement air pump.
1 Shut down the instrument. 2 Turn OFF the main power switch, and
unplug the power cable.
1 Make sure the instrument is in the
ready state.
If the instrument status at the bottom left of the
screen is not green, wait until it becomes green.
5 Touch [OK].
The instrument power automatically turns OFF.
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Chapter 2 Maintenance
3 Open the right cover. 5 Loosen the screws (x2) with a Phillips
Release the lock by turning to the left with a flathead head screwdriver.
screwdriver, and open the right cover.
Screws (x2)
Right cover
Example: XN-530
Upper cover
Example: XN-530
Caution!
Take care not to drop the screws.
It may be very difficult to remove a screw that falls into
the instrument.
Screws (x2)
Example: XN-530
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Chapter 2 Maintenance
6 Pull up the air pump unit. 11 Close the right cover and lock.
Turn the lock to the right with a flathead screwdriver.
Tube (P1)
Connector
Tube (V1)
Information
Connect the tube (P1) to the upper side.
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Chapter 2 Maintenance
Warning!
• Always unplug the power cable before replacing a fuse.
Risk of electrical shock.
• Use only a fuse of the specified type and rating.
Risk of smoke emission.
1 Turn OFF the main power switch, and 2 Remove the old fuse.
unplug the power cable.
1 Lift the tab on the fuse holder with a
flathead screwdriver and pull out the
fuse holder.
Fuse holder
Main power
ON switch
Tab
OFF
Plug
Fuse
Fuse holder
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Page 2
Note:
• The OSD screen can be closed by moving the
cursor to [Cancel] in the OSD screen (page 1) and
pressing the MENU button.
• If the OSD buttons are not used for more than 10
seconds when changing settings, the settings are
automatically saved and the OSD screen closes.
This time can be set using [OSD Timeout].
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Setting item/
Pages Description Setting range Default setting
function
1 Contrast Adjustment of contrast of all RGB colors 0 to 255 55
H Position Horizontal position adjustment 28 to 228 128
V Position Vertical position adjustment 105 to 151* 128
HTotal (Clock) Horizontal total count setting 64 to 192 128
Phase Phase setting (flickering adjustment) 0 to 63 0
ContrastRed Red contrast adjustment (digital setting) 0 to 255 50
Contrast Green Green contrast adjustment (digital setting) 0 to 255 50
Contrast Blue Blue contrast adjustment (digital setting) 0 to 255 50
Backlight Brightness adjustment 0 to 31 31
AutoAdjust Auto position adjustment -
AutoColor Auto color adjustment -
Default Initial setting -
Save Data Data save -
Cancel Cancel or OSD screen closing -
Option Display of page 2 -
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Setting item/
Pages Description Setting range Default setting
function
2 Red Gain Red ADC gain adjustment (analog setting) 0 to 255 128
Green Gain Green ADC gain adjustment (analog 0 to 255 128
setting)
Blue Gain Blue ADC gain adjustment (analog 0 to 255 128
setting)
Red Offset Red ADC offset adjustment (analog 0 to 255 128
setting)
Green Offset Green ADC offset adjustment (analog 0 to 255 128
setting)
Blue Offset Blue ADC offset adjustment (analog 0 to 255 128
setting)
Filter Space filter setting Non Non
Gamma Gamma value setting 0.1 to 3.0 1.0
OSD HPosition OSD horizontal position adjustment 3 to 255 128
OSD VPosition OSD vertical position adjustment 41 to 211 128
OSD Effect OSD transparency effect setting 0 to 7 0
OSD Timeout Timeout setting for lights-out of OSD Non, 5 to 10, 15, 10
20, 30, 40, 50, 60
Default Initial setting -
Save Data Data save -
Cancel Display of page 1 -
* Value when SVGA 60 Hz is input. The range varies depending on the input resolution and vertical frequency.
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2.17
Example:
Chapter 2
Signed
Routine cleaning
Maintenance tasks once every 2 years Reagents and supply parts replacement
Maintenance task M/D Signed M/D Signed Maintenance task M/D Signed M/D Signed
Replace the air pump Replace the reagent (CELLPACK DCL)
Replace the reagent (CELLPACK DST)
Maintenance tasks to be performed as needed Replace the reagent (CELLPACK DFL)
Maintenance task M/D Signed M/D Signed Replace the reagent (SULFOLYSER)
Replenish the reagent Replace the reagent (Lysercell WDF)
* We recommend that our customers prepare a checklist that suits their operating environment.
Chapter 3 Calibration
Calibrator calibration
A special calibrator is used to calibrate the instrument.
Manually analyze the same calibrator 11 times, and check the repeatability and accuracy of the analysis
parameters.
At the same time, the compensation rate can be updated.
Precision check
Check the instrument's repeatability using a normal sample.
Note:
• Before performing calibration, check the level of the reagent connected to the instrument.
If the reagent runs out, calibration will stop.
• The following sample numbers are automatically assigned by the analyzer.
• Calibrator calibration: CAL-CAL-01 to CAL-CAL-11
• Precision check: PRE-CHK-01 to PRE-CHK-11
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Chapter 3 Calibration
● Calibrator calibration
XN CAL: use for WBC, RBC, HGB, HCT, PLT, and RET calibration.
● Precision check
For a precision check, use fresh normal blood that meets the following requirements.
• Blood of a healthy person who is not taking any medicine
• Blood with an appropriate amount of anticoagulant added
• Whole blood volume of 2.0 mL or more per sample
Information
Control blood is not suitable for calibrator calibration. Control blood is intended for quality control, not for
calibration.
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Chapter 3 Calibration
1 Make sure the instrument is in the ready 3 Touch the [Calibrator Calibration] icon.
state. The [Calibrator Calibration] (analysis) dialog box
If the instrument status at the bottom left of the appears.
screen is not green, wait until it becomes green.
Calibration parameters
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Chapter 3 Calibration
[Limit (%)] The standard value (allowable value) 2 Place the vial in the sample tube holder.
for the coefficient of variation of each Place in the regular sample tube holder.
calibration parameter appears.
[Switch Display] Touch to display the details. Touch
Vial
again to close the details.
[Calibration] Touch to display the [Calibrator
Calibration] (confirmation) dialog
box.
Regular sample
tube holder
Note:
• Calibrator calibration is performed using manual
analysis.
• The discrete parameters to be analyzed are
specified automatically, and cannot be changed. The sample tube holder retracts into the instrument
•If you have the RET channel analysis license: and manual analysis starts.
CBC+DIFF+RET When aspiration finishes, the sample tube holder is
•If you do not have the RET channel analysis ejected.
license:
CBC+DIFF 4 Repeat mixing and analysis (total of
11 times).
XN-530:
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XN-330:
2 Place the vial in the sample tube holder. 2 Insert the pipette all the way to the
Place in the regular sample tube holder. bottom of the vial, and press the start
switch.
Vial
Regular sample
tube holder
Information
If an error occurs during analysis, stop calibrator
The sample tube holder retracts into the instrument calibration. After clearing the error, repeat the
and manual analysis starts. procedure from the beginning.
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Note:
• The precision check is performed using manual
analysis.
• The discrete parameters to be analyzed are
specified automatically, and cannot be changed.
• If you have the RET channel analysis license:
CBC+DIFF+RET
• If you do not have the RET channel analysis The sample tube holder retracts into the instrument
license: and manual analysis starts.
CBC+DIFF When analysis finishes, the sample tube holder is
ejected.
XN-530:
4 Repeat mixing and analysis (total of
1 Open the sampler cover (manual unit). 11 times).
2 Place the vial in the sample tube holder.
Place in the regular sample tube holder.
Information
If an error occurs during analysis, stop precision
Vial check. After clearing the error, repeat the procedure
from the beginning.
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Regular sample
tube holder
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Chapter 3 Calibration
8 Touch [OK].
The following dialog box appears.
9 Touch [Yes].
The result of the precision check is recorded.
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Note:
Up to 20 logs of each type are saved. Once 20 logs are saved, each new log automatically deletes the
oldest log.
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USB memory
stick
USB port
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Note:
If the number of logs exceeds 20 during restoring,
the oldest log is automatically deleted.
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4 Touch [Yes].
The dialog box closes, and the log is deleted.
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Chapter 3 Calibration
Toolbar
Log list
[Output] Touch to open a submenu that allows you to output the selected log.
(➤P.114 "3.4.2 Printing the calibration log/precision check log on a printer")
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[File] Touch to open a submenu that allows you to save and restore the log selected in
the list.
[Output in CSV Format]: Use to save a log in CSV format.
(➤P.115 "3.4.3 Saving the calibration log/precision check
log in CSV format")
[Backup]: Use to back up a log.
(➤P.116 "3.4.4 Saving the calibration log/precision check
log (backup)")
[Restore]: Use to restore the backed up data.
(➤P.116 "3.4.5 Restoring a saved calibration log/
precision check log (restore)")
[Delete] Use to delete the log selected in the list.
(➤P.117 "3.4.6 Deleting a calibration log/precision check log")
Log list Displays the calibration logs in the list.
[Calibration Date] Displays the date and time when the calibration was performed.
[Logon Name] Displays the name of the user who was logged on when the calibration was
performed.
[Material] Displays the name of the calibrator.
[Lot No.] Displays the lot number of the calibrator.
Compensation rate Displays the compensation rate of each analysis parameter.
When a new compensation rate has been manually input for a parameter, [*]
appears in front of the compensation rate.
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Toolbar
Log list
[Output] Touch to open a submenu that allows you to output the selected log.
(➤P.114 "3.4.2 Printing the calibration log/precision check log on a printer")
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[File] Touch to open a submenu that allows you to save and restore the log selected in
the list.
[Output in CSV Format]: Use to save a log in CSV format.
(➤P.115 "3.4.3 Saving the calibration log/precision check
log in CSV format")
[Backup]: Use to back up a log.
(➤P.116 "3.4.4 Saving the calibration log/precision check
log (backup)")
[Restore]: Use to restore the backed up data.
(➤P.116 "3.4.5 Restoring a saved calibration log/
precision check log (restore)")
[Delete] Use to delete the log selected in the list.
(➤P.117 "3.4.6 Deleting a calibration log/precision check log")
Log list Displays the precision check logs.
[Execution Date] Displays the date and time when the precision check was performed.
[Logon Name] Displays the name of the user who was logged on at the time of the precision
check.
Analysis results Displays the CV (%) of each precision check parameter.
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Chapter 4 Checking Logs
4.1 Logs
You can check the following logs that are saved on the instrument.
• Audit log: Instrument operation log
• Error log: Errors that occurred, and information on when the errors occurred and when they
were cleared
• Maintenance log: Maintenance tasks executed, and information at the time of execution
• Reagent replacement log: Reagents replaced, and information entered at the time of replacement
Note:
• Up to 5,000 logs of each type are saved. Once 5,000 logs are saved, each new log automatically deletes
the oldest log.
• The calibration logs (calibrator calibration and precision check) cannot be viewed from the [History] menu
screen. For details on calibration logs, see Chapter 3.
(➤P.114 "Chapter 3: 3.4 Checking the calibration log/precision check log")
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5 Touch [OK].
The comment is added.
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Chapter 4 Checking Logs
Example: XN-L_00-01_REAGENTLOG.csv
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Details button
Log list
Details table
* When the Details button is touched, the details appear below the log list.
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*1 A deletion is not recorded when an entry is automatically deleted because the maximum number of
registered entries was exceeded.
*2 A log is displayed for each rule type.
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* When the Details button is touched, the details appear below the log list.
* When the Details button is touched, the details appear below the log list.
A maintenance log is registered when one of the maintenance tasks below is performed.
The maintenance tasks and properties that are displayed are shown below.
Maintenance
Maintenance tasks
properties
Auto Rinse As needed
Routine Cleaning Daily
(Including routine cleaning at shutdown)
Drain Waste Fluid Chamber As needed
Rinse Waste Fluid Chamber As needed
Remove Flowcell Air Bubbles As needed
Rinse Flowcell As needed
Drain Reaction Chamber As needed
Drain RBC Isolation Chamber As needed
Remove RBC Detector Clog As needed
Reagent Replenishment As needed
Reset Air Pump Count Part Replacement
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* When the Details button is touched, the details appear below the log list.
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Chapter 5 IP Messages
Chapter 5 IP Messages
Caution!
• A Positive or Error judgment indicates the possibility of an abnormality. It is not a diagnosis of the patient.
If a Positive or Error judgment occurs, check the data and repeat the analysis, or examine carefully in
accordance with the protocol of your laboratory.
• IP messages are only intended for use in the clinical laboratory and are not for patient diagnosis. IP
messages provide notification of the possibility of a specific sample abnormality based on examination of
the analysis data.
Positive/Negative judgment
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Chapter 5 IP Messages
● Message types
There are 2 types of IP messages that may be displayed for WBC, RBC/RET, and PLT: abnormal messages and
suspect messages.
● Positive/Negative judgment
[Positive] Indicates that a blood cell analysis value or cell morphology exceeds the preset
criteria for the IP message (abnormal sample).
Displayed on a red background.
A Positive judgment is classified into the 3 types shown below. Touch [Positive]
to display a dialog box.
[Diff. Abnormal]: Indicates an abnormal blood cell differentiation value.
[Morph. Abnormal]: Indicates an abnormal cell morphology.
[Count Abnormal]: Indicates an abnormal blood cell count.
[Negative] Indicates that there were no analysis errors or abnormalities, and that there is no
IP message (normal sample).
Displayed on a green background.
Note:
Only Positive judgment is performed for analysis in [Pre-Dilution] mode and [Body Fluid] mode. Negative
judgment is not performed.
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Chapter 5 IP Messages
With respect to the following IP messages, when a sample judgment is Positive, the analysis results are regarded as
having low reliability due to the abnormality, and " * " is displayed to the right of the data or "- - - -" which is a data
mask indicating non-analyzable is displayed.
WBC IP messages
WBC-BF
TC-BF#
NEUT# LYMPH# MONO# EO# BASO# IG# PMN#
WBC
NEUT% LYMPH% MONO% EO% BASO% IG% PMN%
MN#
MN%
WBC Abn Scattergram
Lymph, Mono ∗ ∗
Neut, Eo ∗ ∗ ∗
Lymph, Neut ∗ ∗ ∗
Neut, Mono ∗ ∗ ∗
Lymph, Baso ∗
Mono, Eo ∗ ∗
Mono, Baso ∗ ∗
Neut, Baso ∗
Debris, Neut ∗ ∗ ∗ ∗ ∗ ∗ ∗
Debris, Baso ∗ ∗ ∗ ∗ ∗ ∗ ∗
Debris, Lymph ∗ ∗ ∗ ∗ ∗ ∗ ∗
Debris, WBC-BF* ∗
5 DIFF data
calculation ---- ---- ---- ---- ---- ----
impossible
Abnormal IG
∗
clustering
HF-BF high value
Left Shift? ∗ ∗ ∗
Blasts/Abn Lympho? ∗ ∗ ∗ ∗
Atypical Lympho? ∗ ∗ ∗ ∗
NRBC? ∗ ∗ ∗ ∗ ∗ ∗ ∗
* Does not appear when the instrument does not have the body fluid analysis function.
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Chapter 5 IP Messages
RBC/RET IP messages
RBC
RET#
HGB RET#
HCT
MCH RDW-SD RDW-CV RET%
MCV
MCHC RET-He
MCH
MCHC
RBC Abn Distribution
MP-Flag ∗ ---- ----
Abnormal RDW-SD ∗ ---- ∗
Other abnormal
∗ ∗ ∗
distributions
Dimorphic Population ---- ----
RET Abn Scattergram*1 ∗
RBC Agglutination? ∗
Turbidity/HGB Interf? ∗
Iron Deficiency?
HGB Defect?
Fragment?
iRBC?*2
*1 Does not appear when the instrument does not have the RET analysis function.
*2 Only appears when the iRBC flag license is registered.
PLT IP messages
PLT MPV
PLT Abn Distribution
Other abnormal
∗
distributions
PLT Abn Scattergram*
Foreign particles in PLT
area (serious effect)
Foreign particles in PLT
area
PLT Clumps? ∗ ∗
* Does not appear when the instrument does not have the RET analysis function.
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Chapter 5 IP Messages
● WBC IP messages
Messages Meaning Judgment method/equation
Abnormal messages
WBC Abn Scattergram Abnormal WBC scattergram Judged from clustering in the WDF scattergram.
For body fluid analysis, judged from clustering in
the WDF scattergram and the HF-BF value.
Neutropenia Low neutrophil count NEUT# < 1.00 x 103/μL
or NEUT% < 0.0%
Neutrophilia High neutrophil count NEUT# > 11.00 x 103/μL
or NEUT% > 100.0%
Lymphopenia Low lymphocyte count LYMPH# < 0.80 x 103/μL
or LYMPH% < 0.0%
Lymphocytosis High lymphocyte count LYMPH# > 4.00 x 103/μL
or LYMPH% > 100.0%
Monocytosis High monocyte count MONO# > 1.00 x 103/μL
or MONO% > 100.0%
Eosinophilia High eosinophil count EO# > 0.70 x 103/μL
or EO% > 100.0%
Basophilia High basophil count BASO# > 0.20 x 103/μL
or BASO% > 100.0%
Leukocytopenia Low leukocyte count WBC < 2.50 x 103/μL
Leukocytosis High leukocyte count WBC > 18.00 x 103/μL
IG Present Increased immature IG# > 0.10 x 103/μL
granulocyte or IG% > 100.0%
Suspect messages
Left Shift? Possibility of left shift Judged from the distribution of the upper right
area of NEUT in the WDF scattergram.
Blasts/Abn Lympho? Possibility that blasts are Judged from the presence of Blasts/Abn Lympho
present/Possibility of on the WDF scattergram.
abnormal lymphocytes
Atypical Lympho? Possibility of atypical Judged from the distribution of the upper area of
lymphocytes LYMPH in the WDF scattergram.
NRBC? Possibility of nucleated red Judged from the presence of NRBC in the WDF
blood cells scattergram.
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Chapter 5 IP Messages
● RBC/RET IP messages
Messages Meaning Judgment method/equation
Abnormal messages
RBC Abn Distribution Abnormal RBC distribution Judged from the red blood cell distribution.
Dimorphic Population Double-peak RBC distribution Judged from the shape of the distribution peak
and the gap between the high and low points.
RET Abn Scattergram*1 Abnormal RET scattergram Judged from clustering in the RET scattergram.
*1
Reticulocytosis Reticulocytosis RET% > 5.0%
or RET# > 0.2000 x 106/μL
Anisocytosis Anisocytosis RDW-SD > 65.0 fL
or RDW-CV > 20.0%
Microcytosis Microcytosis MCV < 70.0 fL
Macrocytosis Macrocytosis MCV > 110.0 fL
Hypochromia Hypochromia MCHC < 29.0 g/dL
Anemia Anemia HGB < 10.0 g/dL
Erythrocytosis Erythrocytosis RBC > 6.50 x 106/μL
Suspect messages
RBC Agglutination? Possibility of RBC agglutination Judged from the red blood cell distribution and
hemoglobin related parameters.
Turbidity/HGB Interf? Possibility of effect on HGB Judged from the red blood cell distribution and
by chylemia hemoglobin related parameters.
Iron Deficiency? Possibility of iron deficiency Judged from the red blood cell distribution and
hemoglobin related parameters.
HGB Defect? Possibility of HGB Judged from the red blood cell distribution
abnormality related parameters.
Fragments? Possibility of fragmented red Judged from the red blood cell distribution,
blood cells platelet distribution, and RET scattergram.
iRBC?*2 Possibility of erythrocyte Judged from various analysis data and
inclusions scattergrams.
*1 Does not appear when the instrument does not have the RET analysis function.
*2 Only appears when the iRBC flag license is registered.
● PLT IP messages
Messages Meaning Judgment method/equation
Abnormal messages
PLT Abn Distribution Abnormal PLT distribution Judged from the platelet distribution.
Thrombocytopenia Thrombocytopenia PLT# < 60 x 103/μL
Thrombocytosis Thrombocytosis PLT# > 600 x 103/μL
PLT Abn Scattergram* Abnormal platelet Judged from clustering in the RET (PLT-O)
scattergram scattergram.
Suspect messages
PLT Clumps? Possibility of PLT clumps Judged from the presence of PLT clumps in the
WDF scattergrams.
* Does not appear when the instrument does not have the RET analysis function.
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Blank data
Blank data is data that meets all of the following conditions:
• WBC < 1.00 x 103/μL
• RBC < 0.30 x 106/μL
• HGB < 1.0 g/dL
• PLT < 20 x 103/μL
● Judgment methods
WBC < 0.50 x 103/μL Judgment for a WBC suspect message ([Left Shift?]) is not performed.
(In [Pre-Dilution] mode, when WBC < 0.20 x 103/μL.)
RBC < 0.50 x 106/μL IP message judgment for RBC other than [RBC Abn Distribution] is not performed.
This is displayed as [RBC Abn Distribution], even if analysis of RBC was not
specified.
• If an error or other condition prevents an analysis parameter necessary for judgment from being calculated
("- - - -" or "+ + + +" is displayed), judgments including that parameter will not be performed.
• Parameters for which the user has not specified that analysis be performed (blank " ") are not used for
judgment.
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BF [Body
Positive/Negative WB [Whole Blood]/LW [Low WBC] PD [Pre-Dilution]
Flag Detection Fluid]
*4
*3
*2
*1
Messages judgment flag
No.*1 channel CBC+DIFF CBC+DIFF
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category CBC CBC+DIFF CBC+RET CBC CBC+DIFF CBC+DIFF
+RET +RET
Chapter 5
WBC
Abnormal messages
Leukocytopenia 9 Count WDF ✓ ✓ ✓ ✓ ✓ ✓ ✓ -
Leukocytosis A Count WDF ✓ ✓ ✓ ✓ ✓ ✓ ✓ -
IG Present F Morph+Count WDF - ✓ - ✓ - ✓ ✓ -
Left Shift? 3 Morph WDF - ✓ - ✓ - ✓ ✓ -
Blasts/Abn Lympho? 7 Morph WDF - ✓ - ✓ - ✓ ✓ -
Atypical Lympho? 4 Morph WDF - ✓ - ✓ - ✓ ✓ -
Suspect
messages
NRBC? 5 Morph WDF - ✓ - ✓ - ✓ ✓ -
RBC Abn Distribution 1 Morph RBC ✓ ✓ ✓ ✓ - - - -
Dimorphic Population 2 Morph RBC ✓ ✓ ✓ ✓ - - - -
● Table of IP message judgments
Abnormal messages
Hypochromia 6 Morph RBC+HGB ✓ ✓ ✓ ✓ ✓ ✓ ✓ -
Anemia 7 Count HGB ✓ ✓ ✓ ✓ ✓ ✓ ✓ -
RBC/RET
In the [Sample Explorer] screen, IP messages are shown by flag number.
Erythrocytosis 8 Count RBC ✓ ✓ ✓ ✓ ✓ ✓ ✓ -
RBC Agglutination? 1 Count RBC+HGB ✓ ✓ ✓ ✓ - - - -
Turbidity/HGB Interf? 2 Count RBC+HGB - - - -
Does not appear when the instrument does not have the RET analysis function.
✓ ✓ ✓ ✓
Iron Deficiency? 3 Morph RBC+HGB ✓ ✓ ✓ ✓ - - - -
HGB Defect? 4 Morph RBC ✓ ✓ ✓ ✓ - - - -
Fragments? 5 Morph RBC, PLT, RET ✓ ✓ ✓ ✓ - - - -
Suspect messages
iRBC?*3 6 Morph WDF, PLT, RET ✓*4 ✓*4 ✓*4 ✓ ✓*4 ✓*4 ✓ -
PLT Abn Distribution 1 Morph PLT ✓ ✓ ✓ ✓ - - - -
Thrombocytopenia 2 Count PLT, RET ✓ ✓ ✓ ✓ ✓ ✓ ✓ -
Thrombocytosis 3 Count PLT, RET ✓ ✓ ✓ ✓ ✓ ✓ ✓ -
Abnormal
messages
PLT Abn Scattergram*2 4 Count RET - - ✓ ✓ - - - -
PLT
PLT Clumps? 1 Count WDF ✓ ✓ ✓ ✓ - - - -
Suspect
messages
Index
A D
Auto rinse ..............................................27, 34, 49 Draining the pneumatic trap chamber ............... 13
Draining the sample from the RBC isolation
C chamber ......................................................... 35
Calibration ....................................................... 103
Main functions............................................. 104 E
Overview..................................................... 103 Error messages ................................................... 7
Standards ................................................... 103
Calibration logs ............................................... 114 H
[Calibration History] screen......................... 118 [Help] dialog box................................................ 11
Backup........................................................ 116
Check.......................................................... 114 I
Delete ......................................................... 117 IP messages
Output ......................................................... 114 Details table ................................................ 138
Output in CSV format.................................. 115 Displayed items........................................... 131
Restore ....................................................... 116 Judgment conditions ................................... 137
Calibrator......................................................... 104 Judgment methods ..................................... 137
Calibrator calibration ....................................... 105 Meaning ...................................................... 135
Calibrators and samples to be used ........... 104 Types .......................................................... 135
Overview..................................................... 103
Screens....................................................... 118
L
List of maintenance tasks .................................. 73
Causes of errors and remedial actions ............. 12
Logs................................................................. 123
Errors related to the analysis ........................ 34
[Audit Log] screen ....................................... 126
Errors related to the blood aspiration............ 26
[Error Log] screen ....................................... 128
Errors related to the covers .......................... 52
[Maintenance Log] screen........................... 128
Errors related to the dye holder .................... 63
[Reagent Replacement Log] screen ........... 129
Errors related to the hand and sample tube
Check.......................................................... 123
holders ............................................. 72
Comments................................................... 123
Errors related to the laser ............................. 32
Output ......................................................... 124
Errors related to the motors .......................... 25
Output in CSV format.................................. 124
Errors related to the orders........................... 31
Errors related to the pressure ....................... 12
M
Errors related to the quality control (QC) ...... 33
Maintenance and inspection checklist ............. 102
Errors related to the reagents and
Maintenance screens ........................................ 74
chambers ......................................... 16
[Exchange] dialog box................................... 76
Errors related to the sample numbers .......... 31
[Maintenance] menu screen.......................... 75
Errors related to the sample tube holder ...... 30
[Operation Confirmation] dialog box ............. 75
Errors related to the sampler analysis
[Rinse Instrument] dialog box ....................... 76
operation .......................................... 70
[Status Confirmation] dialog box ................... 77
Errors related to the system.......................... 32
Monitor
Errors related to the temperature.................. 15
Changing settings ....................................... 100
Errors related to the user maintenance and
Closing the OSD screen ............................... 99
warnings .......................................... 53
Displaying the OSD screen........................... 99
Counter ............................................................. 86
Image quality adjustment .............................. 99
Setting items in the OSD screen................. 100
139/140
XN-L series XN-530/XN-430/XN-330 Troubleshooting
140
Index
O S
Operation tests...................................................83 Sensor................................................................87
Air pump ........................................................83
Aspiration unit motor .....................................83 X
Barcode reader (XN-530) ..............................84 XN CAL ............................................................104
Motor .............................................................83
Pinch valve ....................................................84
Sampler .........................................................85
Sheath motor.................................................83
Whole blood aspiration motor........................83
P
Precision check................................................110
Calibrators and samples to be used............104
Overview .....................................................103
Screens .......................................................120
Precision check logs ........................................114
[Precision Check History] screen ................120
Backup ........................................................116
Check ..........................................................114
Delete ..........................................................117
Output..........................................................114
Output in CSV format ..................................115
Restore........................................................116
R
Reagent replacement ........................................88
Dialog box .....................................................88
Diluent and hemolytic agent ............. 16, 60, 89
Dye .............................................17, 61, 64, 90
Reagent replenishment......................................81
Registering reagent information.........................67
Removing air bubbles from the flowcell .............47
Removing the RBC detector clog ......................35
Replacing the air pump ............................... 57, 94
Replacing the fuse .............................................97
Replacing the piercer (XN-530/XN-430) ............93
Replacing the waste container.................... 23, 82
Rinsing the flowcell (XN-330) ..................... 40, 47
Rinsing the flowcell (XN-430) ..................... 39, 46
Rinsing the flowcell (XN-530) ..................... 38, 45
Rinsing the RBC detector aperture ............. 36, 42
Rinsing the waste chamber (XN-330) ................22
Rinsing the waste chamber (XN-430) ................21
Rinsing the waste chamber (XN-530) ................20
Routine cleaning (XN-330) .............29, 51, 56, 80
Routine cleaning (XN-430) .............28, 50, 55, 79
Routine cleaning (XN-530) .............28, 49, 54, 78
140/140
XN-L series XN-530/XN-430/XN-330 Troubleshooting