5402 Emerson
5402 Emerson
June 2016
00813-0100-4026, Rev NB
Distance
difference between the transmitted and the reflected pulse; level,
volume, and level rate are calculated.
Tank Height
Applications with, for example, turbulence, foam and long
measuring ranges can reduce the reflected energy. The
Rosemount 5400 from Emerson™ has the special dual port
Level technology and can thereby detect the surface in challenging
applications.
Time
Non-contacting radar technology
benefits
No compensation needed for changing process conditions
Solids measurement
Rosemount 5402 for solids is the ideal solution for silos with
rapid level changes. The narrow beam can avoid internal
obstructions yet still keep good level measurement.
Contents
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Product Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Dimensional Drawings and Mechanical Properties . . . 42
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Ordering Information
Rosemount 5402
Rosemount 5402 is a high frequency non-contacting radar designed for outstanding performance in a
wide range of applications and process conditions. Characteristics include:
The preferred choice for most applications
Build-up resistant cone antenna
A narrow radar beam suitable for mounting on valves, taller nozzles and smaller openings
Condensation resistant process seal antenna
Rosemount 5402 with 4-in. cone or parabolic antenna available for solids measurements, see page 16
and page 25 for more information.
Additional information
Specifications: page 16
Certifications: page 32
Dimensional drawings: page 42
Specification and selection of product materials, options, or components must be made by the
purchaser of the equipment. See page 28 for more information on material selection.
Table 1. Rosemount 5402 Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
Housing material
A Polyurethane-covered Aluminum ★
Signal output
H 4-20 mA with HART communication (HART Revision 5, see page 16 for details) ★
Conduit/cable threads
1 ½ in. - 14 NPT ★
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Product certifications
NA No product certificates ★
E5(1) FM Explosion-proof ★
Cone antennas
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2 in. DN 50, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE® MR0175/ISO 15156 and
2N
NACE MR0103.
3 in. DN 80, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE MR0175/ISO 15156 and
3N
NACE MR0103.
4 in. DN 100, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE MR0175/ISO 15156 and
4N
NACE MR0103.
Parabolic antennas
8A(6)(7) Parabolic antenna, 8 in. (DN200), 316L SST (EN1.4404) with swiveling connection ★
Other antennas
XX Customer specific
PV Viton® Fluoroelastomer ★
NA(8) None ★
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HB DN 50 PN 40 ★
IB DN 80 PN 40 ★
JA DN 100 PN 16 ★
JB DN 100 PN 40 ★
KA DN 150 PN 16 ★
LA DN 200 PN 16 ★
LF DN 200 PN 6 ★
MF DN 250 PN 6 ★
UA 50A 10K ★
VA 80A 10K ★
XA 100A 10K ★
YA 150A 10K ★
ZA 200A 10K ★
PF 200A 5K ★
ZF 250A 5K ★
Threaded connection
Welded connection
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Other connections
XX Customer specific
Options
Display
Protection cover
Transient protection
Purging connection
Factory configuration
C1 Factory configuration (Configuration Data Sheet required with order, available at EmersonProcess.com) ★
Overfill prevention
Special certifications
N2(14) Certificate of compliance with guidelines in NACE MR0175/ISO 15156 and NACE MR0103
Safety certifications
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Shipboard approvals(15)
Special procedures
P1 Hydrostatic testing ★
Antenna extension
Cone antenna extension in 316/316L/EN 1.4404 SST. To be used if there are irregularities in the nozzle.
S3(16)
Fits nozzles up to 20 in. (500 mm).
Rxxxx Engineered Solutions beyond standard model codes (consult factory for details)
1. Options E (eurofast) and M (minifast) are not available with explosion-proof, flameproof, or type n approvals.
2. Min temperature -20 °C (-4 °F).
3. Not available with explosion-proof, flameproof, or type n approvals.
4. Requires FOUNDATION Fieldbus signal output (Ui parameter listed in “Product Certifications” on page 32).
5. G ½ in. SST cable gland is included in delivery.
6. Only available for solids applications.
7. Not available with hydrostatic testing (P1).
8. Requires process seal antenna (2P-4P). O-rings are not wetted.
9. See “Process connections” on page 48 for Face style.
10. Only available for 4-in. cone antenna with process connection and material option; CA, CB, DA, EA, JA, JB, KA or LA.
11. The standard alarm setting is high.
12. Only available with 4-20 mA HART signal output.
13. Certificate includes all metallic pressure retaining wetted parts.
14. Requires protective plate cone antennas (2H-4H, 2M-4M, 2N-4N) or process seal antennas (2P-4P).
15. Only for stainless steel housing material (code S). Not available with Modbus signal output (code M). Contact an Emerson representative for additional information.
16. Requires a SST cone antenna (2S-4S).
17. Solids Measurement mode (SM1) is not available with HART Diagnostics Suite (DA1).
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Rosemount 5401
Rosemount 5401 is a low frequency non-contacting radar designed for use in tough, challenging
turbulence and foam applications.
Characteristics include:
Ideal for applications with obstacles, condensation, vapor, dust and contamination, or where there is a
risk of deposits forming on the antenna
Condensation resistant cone or rod antennas
Additional information
Specifications: page 16
Certifications: page 32
Dimensional Drawings: page 42
Specification and selection of product materials, options, or components must be made by the
purchaser of the equipment. See page 28 for more information on Material Selections.
Table 2. Rosemount 5401 Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
Housing material
A Polyurethane-covered aluminum ★
Signal output
H 4-20 mA with HART communication (HART Revision 5, see page 16 for details) ★
Conduit/cable threads
1 ½ in. - 14 NPT ★
Product certifications
NA No product certificates ★
E5(1) FM Explosion-proof ★
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Cone antennas
3S 3 in. DN 80, 316L SST (EN 1.4404) ★
3H 3 in. DN 80, Alloy C-276 (UNS N10276) with protective plate, pipe installations only
3M 3 in. DN 80, Alloy 400 (UNS N04400) with protective plate, pipe installations only
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3 in. DN 80, 316L SST (EN 1.4404), with protective plate, pipe installations only. Complies with guidelines in NACE
3N
MR0175/ISO 15156 and NACE MR0103.
4 in. DN 100, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE MR0175/ISO 15156 and
4N
NACE MR0103.
6 in. DN 150, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE MR0175/ISO 15156 and
6N
NACE MR0103.
8 in. DN 200, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE MR0175/ISO 15156 and
8N
NACE MR0103.
Rod antennas
1R(4)(5) Short version, all-PFA, with protective plate, max. nozzle height 4 in. (100 mm), free propagation only
2R(4)(5) Long version, all-PFA, with protective plate, max. nozzle height 10 in. (250 mm), free propagation only
3R(4) Short version, SST+PFA, max. nozzle height 4 in. (100 mm), free propagation only
4R(4) Long version, SST+PFA, max. nozzle height 10 in. (250 mm), free propagation only
Other antennas
XX Customer specific
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IB DN 80 PN 40 ★
JA DN 100 PN 16 ★
JB DN 100 PN 40 ★
KA DN 150 PN 16 ★
LA DN 200 PN 16 ★
VA 80A 10K ★
XA 100A 10K ★
YA 150A 10K ★
ZA 200A 10K ★
Threaded connection
Other
BR(7) Bracket mounting, 316L/EN 1.4404 SST
XX Customer specific
Options
Display
M1 Integral digital display ★
Transient protection
T1 Transient protection terminal block (standard with FISCO options) ★
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Protection cover
GC Transparent meter glass protection cover made of PTFE/FEP
Factory configuration
C1 Factory configuration (Configuration Data Sheet required with order, available at EmersonProcess.com) ★
Overfill prevention
U1(9) WHG Overfill approval ★
Special certifications
Q4 Calibration Data Certificate ★
N2(11) Certificate of compliance with guidelines in NACE MR0175/ISO 15156 and NACE MR0103
Safety certifications
QS(9) Prior use certificate of FMEDA data
Shipboard approvals(12)
Special procedures
P1 Hydrostatic testing ★
Antenna extension
S3(13) Extended cone antenna in 316/316L/EN 1.4404 SST. Maximum recommended nozzle height is 20 in. (500 mm).
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Rxxxx Engineered Solutions beyond standard model codes (consult factory for details)
1. Options E (eurofast) and M (minifast) are not available with explosion-proof, flameproof, or type n approvals.
2. Requires FOUNDATION Fieldbus signal output (Ui parameter listed in “Product Certifications” on page 32).
3. G ½ in. SST cable gland is included in delivery.
4. PFA is a fluoropolymer with properties similar to PTFE.
5. All-PFA rod antennas (1R or 2R) require all-PFA tank seal (PD).
6. See “Process connections” on page 48 for Face style.
7. Not available with hydrostatic testing (P1).
8. The standard alarm setting is high.
9. Only available with 4-20 mA HART signal output.
10. Certificate includes all metallic pressure retaining wetted parts.
11. Requires protective plate cone antennas (3H-8H, 3M-8M, 3N-8N) or rod antennas (1R-4R).
12. Only for stainless steel housing material (code S). Not available with Modbus signal output (code M). Contact an Emerson representative for additional information.
13. Requires a SST cone antenna (4S-8S).
Table 3. Accessories
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
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Specifications
Functional specifications
General 4-20 mA HART (output option code H)
Field of liquids application Output
Ideal for liquids and slurries in tanks, vessels, containers, reactor Two-wire 4–20 mA, HART Revision 5. Digital process variable is
vessels, and underground tanks. Applications with sticky, viscous, superimposed on 4–20 mA signal, and available to any host that
corrosive, condensing, and crystallizing product. conforms to the HART protocol. The HART signal can be used in a
Rosemount 5402, best choice for a broad range of applications multidrop mode.
and suitable for mounting in valves and bridles/stilling wells
Host/DCS system
Rosemount 5401, suitable for some extreme process conditions (e.g. DeltaV™)
such as condensing vapors, product build-up, and heavy PC with
turbulence Rosemount Radar
3 x 4-20 mA
Rosemount Master or AMS™
Field of solids application 333 HART Suite
Rosemount 5402 with 4-in. cone antenna or parabolic antenna Tri-Loop™
Measurement principle
Pulsed, non-contacting radar. Low frequency (Rosemount 5401, Field Communicator
6 GHz) and high frequency (Rosemount 5402, 26 GHz). Display
(See “Measurement principle” on page 2 for details) (option)
4-20 mA
with HART
Microwave output power
Rosemount
< 1 mW
5400
Internal power consumption
< 50 mW in normal operation
Humidity
0 - 100% relative humidity, non-condensing
Start-up time
< 40 s
Signal wiring
Recommended output cabling is twisted shielded pairs,
18-12 AWG.
HART Tri-Loop
By sending the digital HART signal to the optional
HART Tri-Loop, it is possible to have up to three
additional 4–20 mA analog signals.
See the Rosemount 333 HART Tri-Loop Product Data
Sheet for additional information.
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UE
Operating
region
External Power
Ui Supply Voltage
Saturation levels
Standard: Low=3.9 mA, High=20.8 mA
Namur NE43: Low=3.8 mA, High=20.5 mA Note
The diagram is only valid if the HART load resistance is at the
Rosemount Alarm Level + side and if the - side is grounded, otherwise the load
resistance value is limited to 435 .
Normal operation
Load limitations
Maximum load resistance (R) is determined by the voltage level of
the external power supply (UE), as described by:
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FOUNDATION Fieldbus
(output option code F)
Output FOUNDATION Fieldbus blocks and execution time
3 Transducer N/A
H1 - Low Speed
Field Bus 6 Analog input (AI) 10 ms
Field
Communicator
Signal wiring
Recommended output cabling is twisted shielded pairs,
18-12 AWG.
External power supply
The input voltage UI for FOUNDATION Fieldbus is 9-32 Vdc
(9-30 Vdc in IS applications, 9-17.5 Vdc in FISCO applications, and
16-32 Vdc in Explosion-proof/flameproof applications).
Quiescent current draw
21 mA
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Modbus, Levelmaster
Field Emulation/RS-485
Communication
Unit
HART
modem
RS-232/RS-485
converter
Rosemount 2180
Rosemount 5400 Field Bus Modem
475 Field
Communicator
PC Rosemount PC Rosemount
Rosemount 5400 Setup in 5400 Setup in
2410 Rosemount Rosemount
Rosemount
Radar Master Radar Master via
2230
Tunneling
Display
Primary
bus
Signal wiring
Recommended output cabling is twisted shielded pairs,
18-12 AWG (cable characteristics specified for FISCO according to
IEC 60079-27).
Power supply
The Rosemount 5400 and other connected devices are powered by
the Rosemount 2410.
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Output units
Level and distance: ft, in., m, cm, or mm
Volume: ft3, in.3, US gals, Imp gals, barrels, yd3, m3, or liters
Level rate: ft/s, m/s
Temperature: °F, °C
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SQM Surface Noise Margin (1) (1)(2) -58 °F to 140 °F -40 °F to 176 °F
FISCO N/A
(-50 °C to 60 °C) (-40 °C to 80 °C)
Heartbeat N/A (2)
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SST Cone antenna and protective plate cone antenna(1): Pressure psig (bar)
232 (16)
Operating range:
The final rating
may be limited by
flange and O-ring Flange
selection. 7.2 (0.5) temperature
-7.2 (-0.5) °F (°C)
Flange temperature -67 (-55) 392 (200)
-14 (-1) °F (°C)
-40 (-40) 302 (150)
Flange rating
Rod antenna(1): ASME Flange rating
Pressure psig (bar) 316L SST flanges according to ASME B16.5 Table 2-2.3
EN Flange rating
145 (10)
1.4404 according to EN 1092-1 material group 13E0
Operating range:
The final rating JIS Flange rating
may be limited by 316L SST according to JIS B2220 material group 2.3
flange and O-ring
selection. Conditions used for flange strength calculations
Flange temperature
-14 (-1)
°F (°C) ASME EN, JIS
-40 (-40) 302 (150)
Bolting EN 1515-1/-2
SST SA193 B8M Class 2
material group 13E0, A4-70
Process seal antenna: Soft (EN 1514-1/IBC)
Soft (B16.21/1A) with
Pressure psig (bar) Gasket with min. thickness
min. thickness 1.6 mm
1.6 mm
1. The figure shows operating range defined by maximum pressure and maxi-
mum flange temperature. If either the pressure or temperature value is kept
lower than the defined limit, it may be possible to increase the other value out-
side the specific range (user responsibility). 2. Not used in pressurized applications.
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Performance specifications
General Measuring range
Reference conditions Measuring range and minimum dielectric constant
Ideal metal plate with no disturbing objects Maximum measuring range from flange: 115 ft (35 m)
Temperature: + 68 °F (20 °C)
The measuring range depends on:
Pressure: 14-15 psi (960-1060 mbar)
microwave frequency
Humidity: 25-75% RH
antenna size
Instrument accuracy at reference conditions dielectric constant (er) of the liquid (min. er=1.4)
Rosemount 5402: ± 0.1 in. (± 3 mm) process conditions
Rosemount 5401: ± 0.4 in. (± 10 mm)
See Table 5 on page 27 and Table 6 on page 27 for measuring
Repeatability
range and minimum dielectric constant. Due to the measuring
± 0.04 in. (± 1 mm) at 16.4 ft (5 m) distance range depending on the application and factors described below,
Resolution the values are a guideline for clean liquids. For more information,
0.04 in. (1 mm) ask your local Emerson representative.
Beam angle
Antenna size
Rosemount Rosemount
5402 5401
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Beam width at different distances from flange, Rosemount Transition zone and Near zone
5402 Measurements may not be possible in the Transition zone. Near
zones are areas where the accuracy is reduced.
Beam width
Beam width
Distance
4-in.
6-in. Cone 8-in. Cone
Cone/Rod
Transition zone distance(1)
16 ft 11.5 ft 6.6 ft 4.9 ft Antenna length + 6 in. (150 mm)
(5 m) (3.5 m) (2.0 m) (1.5 m)
Near zone distance
33 ft 23.0 ft 13.1 ft 9.8 ft
10 in. (250 mm) from lower end of Transition zone
(10 m) (7.0 m) (4.0 m) (3.0 m)
Near zone accuracy
49 ft 32.8 ft 19.7 ft 14.8 ft
(15 m) (10 m) (6.0 m) (4.5 m) Rosemount 5402: ± 0.6 in. (± 15 mm)
Rosemount 5401: ± 1.2 in. (± 30 mm)
66 ft 42.7 ft 26.2 ft 19.7 ft
(20 m) (13 m) (8.0 m) (6.0 m) Max level rate
1.6 in./s (40 mm/s) as default, adjustable to 7.1 in./s (180 mm/s)
1. See “Solids applications” on page 25 for details about transition zone for sol-
ids applications.
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Solids applications
Rosemount 5402 provides industry leading measurement Air purging
capabilities and reliability on solids(1). An air purge connection can prevent clogging of the antenna in
extremely dusty applications.The easiest way to determine if air
Characteristics include: purging is needed, is to open the manhole hatch and see if there is
4-in. cone or parabolic antenna a thick layer of dust/condensation on it. If so, air purging is most
Measurement accuracy: Application dependent likely needed.
Connect a hose to the purge connection for cleaning. Typical
Measurement independent of dust (may need air purging)
media to use is air. See Table 4 for pressure recommendations and
additional information.
Maximum pressure 190 psi (13 bar) 190 psi (13 bar)
100-115 psi 100-115 psi
Recommended pressure
(7-8 bar) (7-8 bar)
Connection / - 18 NPT
1 4 G 3/8
Maximum length of
Note N/A 0.4 in. (10 mm)
thread
Measurements may not be
possible in the Transition
zone. The transition zone for
Rosemount 5402 in solids
mode is 3 ft (1 m).
1. Separate Rosemount 5400 head ordered with solids functionality (option code
SM1) should only be used with a 4-in. cone antenna or a parabolic antenna.
The antenna should preferable be new, but as a minimum it must be clean and
free from damage.
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Environment
Vibration resistance(1)
Aluminum housing: IEC 60770-1 Level 1. SST housing: IACS E10.
Electromagnetic compatibility(1)
Emission and immunity: EMC directive 204/108/EC,
EN-61326-1:2006
NAMUR recommendations NE21
Built-in lightning protection
EN 61326, IEC 61000-4-5, level 2kV (6kV with T1 terminal block)
Pressure Equipment Directive (PED)
Complies with 97/23/EC article 3.3
Radio approvals(2)(3)
FCC part 15C (1998)(4), R&TTE (EU directive 99/5/EC), and
IC (RSS210-5)
1. The device may also comply with other standards. Consult your local Emerson
representative.
4. For Rosemount 5402: “This device is authorized for use in tank-mounted appli-
cations, including metal tanks as well as concrete, plastic, glass, and other
non-conductive tanks.” No specific restrictions are stated for the Rosemount
5401.
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Dielectric constant(1)
High frequency antennas
A B C A B C A B C
2-in. Cone/Process seal 33(10) 49 (15) 66 (20) 82 (25) 115 (35) 115 (35) 9.8 (2) 20 (6) 33 (10)
3-in. Cone/Process seal 49 (15) 66 (20) 98 (30) 82 (25) 115 (35) 115 (35) 13 (4) 30 (9) 39 (12)
4-in. Cone/Process seal 66 (20) 82 (25) 115 (35) 82 (25) 115 (35) 115 (35) 23 (7) 39 (12) 49 (15)
1. A. Oil, gasoline or other hydrocarbons, and petrochemicals (r=1.9-4.0) In pipes or with ideal surface conditions, for some liquefied gases (r=1.4-4.0)
B. Alcohols, concentrated acids, organic solvents, oil/water mixtures, and acetone (r=4.0-10.0)
C. Conductive liquids, e.g. water based solutions, dilute acids, and alkalis (r>10.0)
Dielectric constant(1)
Low frequency antennas
A B C A B C A B C
3-in. Cone(2) N/A N/A N/A 82 (25) 115 (35) 115 (35) N/A N/A N/A
4-in. Cone/Rod(3) 23 (7) 39 (12) 49 (15) 82 (25) 115 (35) 115 (35) 13 (4) 26 (8) 39 (12)
6-in. Cone 43 (13) 66 (20) 82 (25) 82 (25) 115 (35) 115 (35) 20 (6) 33 (10) 46 (14)
8-in. Cone 66 (20) 82 (25) 115 (35) 82 (25) 115 (35) 115 (35) 26 (8) 39 (12) 52 (16)
1. A. Oil, gasoline or other hydrocarbons, and petrochemicals (r=1.9-4.0) In pipes or with ideal surface conditions, for some liquefied gases (r=1.4-4.0)
B. Alcohols, concentrated acids, organic solvents, oil/water mixtures, and acetone (r=4.0-10.0)
C. Conductive liquids, e.g. water based solutions, dilute acids, and alkalis (r>10.0)
2. Pipe installations only. NA=not applicable.
3. Pipe installations are not allowed with rod antennas.
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Physical specifications
Material selection Engineered solutions
Emerson provides a variety of Rosemount product with various When standard model codes are not sufficient to fulfill
product options and configurations including materials of requirements, please consult the factory to explore possible
construction that can be expected to perform well in a wide range Engineered Solutions. This is typically, but not exclusively, related
of applications. The Rosemount product information presented is to the choice of wetted materials or the design of a process
intended as a guide for the purchaser to make an appropriate connection. These Engineered Solutions are part of the expanded
selection for the application. It is the purchaser’s sole offerings and may be subject to additional delivery lead time. For
responsibility to make a careful analysis of all process parameters ordering, factory will supply a special R-labeled numeric option
(such as all chemical components, temperature, pressure, flow code that should be added at the end of the standard model string.
rate, abrasives, contaminants, etc.), when specifying product, See example model string below.
materials, options and components for the particular application.
Emerson Process Management is not in a position to evaluate or Example Model String: 5402-A-H-1-E5-45-PV-CA-M1C1-R1234
guarantee the compatibility of the process fluid or other process
parameters with the product, options, configuration or materials Tank connection and antennas
of construction selected.
Tank connection
Housing and enclosure The tank connection consists of a tank seal in combination with a
connection type matching the one for the tank i.e. a flange, Tri
Product Clamp, NPT thread or a specific welded connection with swivel
Rosemount 5400 Level Transmitter feature for parabolic antenna.
Type Certain models of tank connections have a tank connection design
with a protective plate of the same material as the antenna. This is
Dual compartment (terminal compartment and the electronics
to prevent the 316L/EN1.4404 stainless steel flange from being
are completely separated).
exposed to the tank atmosphere.
Two entries for conduit or cable connections. The Rosemount
5400 housing can be rotated in any direction.
Electrical connection
½ - 14 NPT for cable glands or conduit entries.
Optional: M20 x 1.5 conduit / cable adapter, M12 4-pin male
eurofast connector or A size Mini 4-pin male minifast connector.
Recommended output cabling is twisted shielded pairs,
Protective plate
18-12 AWG.
Housing material
See “Dimensional Drawings and Mechanical Properties” on
Polyurethane-covered Aluminum, or Stainless Steel Grade CF8M page 42.
(ASTM A743)
Flange dimensions
Ingress protection
Follows ASME B16.5, JIS B2220, and EN 1092-1 standards.
Type 4X, IP66, IP67 For more information, see “Standard flanges” on page 48.
Factory sealed Antennas
Yes Cone, process seal, parabolic and rod antenna. Cone antennas can
Weight be ordered in different materials. Extended cone antennas are
available in SST 316L.
Transmitter Head (TH): aluminum 4.4 lb (2 kg),
stainless steel 10.8 lb (4.9 kg).
Rosemount 5402 cone antenna:
Suitable for stilling-well/bridle installation
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(D)
Spray
nozzle (E) Bad welding
Smooth nozzle
Bad weldings Rosemount 5401 with cone antenna:
The antenna should extend 0.4 in. (10 mm), or more, below the
nozzle (F). Use the extended cone solution.
Rosemount 5402 with process seal antenna:
The antenna can be used on nozzles up to 6 ft (2 m), (B).
Disturbing objects inside the nozzle (C) may impact the
measurement, and should be avoided.
The flange on the tank should have a flat or raised face. Other tank
flanges may be possible, please consult your local Emerson
representative for advice.
(B)
2. See the Rosemount 5400 Level Transmitter Reference Manual for information
on angled parabolic antenna installation in nozzle.
30 EmersonProcess.com/Rosemount
June 2016 Rosemount 5400 Level Transmitter
Pipe/chamber installations
If used correctly, pipe or chamber measurement can be (K) (N) (L) (I) (M) (J)
advantageous in many applications:
(H)
Max 0.2 in.
(5 mm)
Ball-valve installations
The Rosemount 5400 can be isolated from the process by using a The walls in non-metallic tanks are invisible to the radar signal,
valve: so nearby objects outside the tank may be detected.
The Rosemount 5402 is the preferred choice for pipe
Choose the largest possible antenna diameter for installation. A
measurement
larger antenna concentrates the radar beam, and will be less
Use the largest possible antenna susceptible to obstruction interference.
Use a full-port ball valve It also assures maximum antenna gain.
Ensure there is no edge between the ball valve and the Multiple Rosemount 5400s’ can be used in the same tank
nozzle/pipe, the inside should be smooth without interfering with each other (P).
Valves can be combined with pipes
Special considerations in solids applications
Mechanical mounting considerations
The Rosemount 5400 should be mounted as close to the center
Filling inlets creating turbulence (I), and stationary metallic of the tank as possible, but not in the center of the tank (Q).
objects w.ith horizontal surfaces (J) should be kept at a distance, A general practice is to mount the level transmitter at 2/3 tank
outside the signal beam – see “Beam angle and beam width” on radius from the tank wall (R).
page 23 for beam width information. (R) (Q)
Agitators with large horizontal blades may reduce the
performance of the Rosemount 5400, so install the level
transmitter in a location where this effect is minimized. Vertical
or slanted blades are often invisible to radar signal, but create
turbulence (K).
Do not install the Rosemount 5400 in the center of the tank (L).
Because of circular polarization, there is no clearance distance
requirement from the tank wall if it is flat and free from
obstructions such as heating coils and ladders (M). Usually, the
optimal location is 1/3 of the radius from the tank wall (N).
EmersonProcess.com/Rosemount 31
Rosemount 5400 Level Transmitter June 2016
Product Certifications
Rev 3.0
32 EmersonProcess.com/Rosemount
June 2016 Rosemount 5400 Level Transmitter
Ui Ii Pi Ci Li
FISCO parameters 17.5 V 380 mA 5.32 W 0 0
EmersonProcess.com/Rosemount 33
Rosemount 5400 Level Transmitter June 2016
Ui Ii Pi Ci Li
Entity parameters
30 V 130 mA 1W 7.26 nF 0
HART
Entity parameters
30 V 300 mA 1.5 W 4.95 nF 0
Fieldbus
34 EmersonProcess.com/Rosemount
June 2016 Rosemount 5400 Level Transmitter
Special Conditions for Safe Use (X): Special Conditions for Safe Use (X):
1. The intrinsically safe circuits do not withstand the 500V AB 1. The transmitter circuits does not withstand 500V AC
test as specified in EN 60079-11:2012 clause 6.4.13. dielectric strength test according to EN 60079-11 clause
2. Potential ignition hazards by impact or friction need to be 6.3.13 due to earth connected transient suppressing
considered according to EN 60079-0:2012 clause 8.3 (for EPL devices. Appropriate measures have to be considered by
Ga and EPG Gb), when the transmitter enclosure and installation.
antennas exposed to the exterior atmosphere of the tank, is 2. The antennas for type 5400, are non-conducting and the
made with light metals containing aluminium or titanium. area of the non-conducting part exceeds the maximum
The end user shall determine the suitability with regard to permissible areas for Group IIC and according to EN
avoid hazards from impact and friction. 60079-0:2012 clause 7.4: 20 cm2 / 80 cm2 for EPL Gc.
3. The antennas for type 5400 are non-conducting and the area Therefore, when the antenna is used in a potentially
of the non-conducting part exceeds the maximum explosive atmosphere, appropriate measures must be taken
permissible areas for Group IIC, according to EN to prevent electrostatic discharge.
60079-0:2012 clause 7.4: 20 cm2 for EPL Gb and 4 cm2 for
EPL Ga. Therefore, when the antenna is used in a potentially
Ui Ii Pi Ci Li
explosive atmosphere, appropriate measures must be taken
to prevent electrostatic discharge. Safety parameters
42.4 V 23 mA 1W 7.25 nF Negligible
4. Parts of the rod-antennas, for type 5400 are non-conducting HART
material covering metal surfaces. The area of the Safety parameters
32 V 21 mA 0.7 W 4.95 nF Negligible
non-conducting part exceeds the maximum permissible Fieldbus
areas for Group III according to EN 60079-0 .2012 clause
7.4:3 Therefore, when the antenna is used in a potentially
explosive atmosphere group III, EPL Da, appropriate
measures must be taken to prevent electrostatic discharge.
5. The Ex ia version of model 5400 may be supplied by an “Ex
ib” certified safety barrier. The whole circuit shall then be
regarded type “Ex ib”. The preferred type “ia” or “ib” shall be
indicated on the marking label as specified in the instructions
for the transmitter. The antenna part, located in the process
vessel, is classified EPL Ga and electrically separated from the
“Ex ia” or” ib” circuit.
6. 1/2” NPT threads need to e sealed for dust and water ingress
protection, IP 66, IP 67 or “Ex t”, EPL Da or Db is required.
Ui Ii Pi Ci Li
FISCO parameters 17.5 V 380 mA 5.32 W 4.95 nF <1 μH
EmersonProcess.com/Rosemount 35
Rosemount 5400 Level Transmitter June 2016
Special Conditions for Safe Use (X): Special Conditions for Safe Use (X):
1. The intrinsically safe circuits do not withstand the 500V AB 1. The intrinsically safe circuits do not withstand the 500V AB
test as specified in EN 60079-11:2012 clause 6.4.13. test as specified in EN 60079-11:2012 clause 6.4.13.
2. Potential ignition hazards by impact or friction need to be 2. Potential ignition hazards by impact or friction need to be
considered according to EN 60079-0:2012 clause 8.3 (for EPL considered according to EN 60079-0:2012 clause 8.3 (for EPL
Ga and EPG Gb), when the transmitter enclosure and Ga and EPG Gb), when the transmitter enclosure and
antennas exposed to the exterior atmosphere of the tank, is antennas exposed to the exterior atmosphere of the tank, is
made with light metals containing aluminium or titanium. made with light metals containing aluminium or titanium.
The end user shall determine the suitability with regard to The end user shall determine the suitability with regard to
avoid hazards from impact and friction. avoid hazards from impact and friction.
3. The antennas for type 5400 are non-conducting and the area 3. The antennas for type 5400 are non-conducting and the area
of the non-conducting part exceeds the maximum of the non-conducting part exceeds the maximum
permissible areas for Group IIC, according to EN permissible areas for Group IIC, according to EN
60079-0:2012 clause 7.4: 20 cm2 for EPL Gb and 4 cm2 for 60079-0:2012 clause 7.4: 20 cm2 for EPL Gb and 4 cm2 for
EPL Ga. Therefore, when the antenna is used in a potentially EPL Ga. Therefore, when the antenna is used in a potentially
explosive atmosphere, appropriate measures must be taken explosive atmosphere, appropriate measures must be taken
to prevent electrostatic discharge. to prevent electrostatic discharge.
4. Parts of the rod-antennas, for type 5400 are non-conducting 4. Parts of the rod-antennas, for type 5400 are non-conducting
material covering metal surfaces. The area of the material covering metal surfaces. The area of the
non-conducting part exceeds the maximum permissible non-conducting part exceeds the maximum permissible
areas for Group III according to EN 60079-0 .2012 clause areas for Group III according to EN 60079-0 .2012 clause
7.4:3 Therefore, when the antenna is used in a potentially 7.4:3 Therefore, when the antenna is used in a potentially
explosive atmosphere group III, EPL Da, appropriate explosive atmosphere group III, EPL Da, appropriate
measures must be taken to prevent electrostatic discharge. measures must be taken to prevent electrostatic discharge.
5. The Ex ia version of model 5400 may be supplied by an “Ex 5. The Ex ia version of model 5400 may be supplied by an “Ex
ib” certified safety barrier. The whole circuit shall then be ib” certified safety barrier. The whole circuit shall then be
regarded type “Ex ib”. The preferred type “ia” or “ib” shall be regarded type “Ex ib”. The preferred type “ia” or “ib” shall be
indicated on the marking label as specified in the instructions indicated on the marking label as specified in the instructions
for the transmitter. The antenna part, located in the process for the transmitter. The antenna part, located in the process
vessel, is classified EPL Ga and electrically separated from the vessel, is classified EPL Ga and electrically separated from the
“Ex ia” or” ib” circuit. “Ex ia” or” ib” circuit.
6. 1/2” NPT threads need to e sealed for dust and water ingress 6. 1/2” NPT threads need to e sealed for dust and water ingress
protection, IP 66, IP 67 or “Ex t”, EPL Da or Db is required. protection, IP 66, IP 67 or “Ex t”, EPL Da or Db is required.
Ui Ii Pi Ci Li
Entity parameters
30 V 130 mA 1W 7.26 nF 0 mH
HART
Entity parameters
30 V 300 mA 1.5 W 4.95 nF 0 mH
Fieldbus
36 EmersonProcess.com/Rosemount
June 2016 Rosemount 5400 Level Transmitter
Ui Ii Pi Ci Li
FISCO parameters 17.5 V 380 mA 5.32 W 4.95 nF <1 μH
EmersonProcess.com/Rosemount 37
Rosemount 5400 Level Transmitter June 2016
Ui Ii Pi Ci Li
FISCO
17.5 V 380 mA 5.32 W 4.95 nF <0.001 mH
parameters
38 EmersonProcess.com/Rosemount
June 2016 Rosemount 5400 Level Transmitter
EmersonProcess.com/Rosemount 39
Rosemount 5400 Level Transmitter June 2016
Combinations
KG Combination of E1, E5 and E6
KH Combination of IA, IE and IF
KI Combination of I1, I5 and I6
40 EmersonProcess.com/Rosemount
June 2016 Rosemount 5400 Level Transmitter
GOST Uzbekistan
Certificate: 02.2977-14 For more information on product certificates, refer to the
Rosemount 5400 Level Transmitter Reference Manual.
China Pattern Approval
Certificate: CPA 2012-L136
EmersonProcess.com/Rosemount 41
Rosemount 5400 Level Transmitter June 2016
Rosemount 5402 Standard SST Cone Rosemount 5402 and 5401 Extended SST Cone(1)
Cone size Antenna Max. nozzle height A Option code
A B
(inches) code 20 (500) 20.4 (518) S3
2 6.5 (165) 2.0 (50) 2S
1. The extended cone antennas are available in 5-inch step increments from 10 to 50
3 5.9 (150) 2.6 (67) 3S inches. Consult your local Emerson representative for more information. Expect long
4 8.8 (225) 3.6 (92) 4S lead times for other sizes than the 20 in. (500 mm) version.
Rosemount 5401 Standard SST Cone Rosemount 5402 Standard SST Cone with Purging Connection
Cone size Antenna Cone size Option Antenna
A B A B
(inches) code (inches) code code
3 3.3 (84) 2.6 (67) 3S 4 9.0 (229) 3.6 (92) PC1 4S
4 5.9 (150) 3.6 (92) 4S
6 7.3 (185) 5.5 (140) 6S Process connection availability
8 10.6 (270) 7.4 (188) 8S ● Available as standard
❍ Available as special, consult factory
N/A Not available
Antenna code
Process connection 2S 3S 4S 6S 8S
2 in./DN 50/50A ● ❍ ❍ ❍ ❍
3 in./DN 80/80A ● ● ❍ ❍ ❍
Threaded 4 in./DN 100/100A ● ● ● ❍ ❍
connection
6 in./DN 150/150A ● ● ● ● ❍
(RC, RD, RE) is
available for SST 8 in./DN 200/200A ● ● ● ● ●
Bracket mounting ● ● ● ● ●
42 EmersonProcess.com/Rosemount
June 2016 Rosemount 5400 Level Transmitter
Figure 2. Rosemount 5402 and 5401 with Protective Plate Cone Antenna
(Model Code: 2H-8H, 2M-8M, and 2N-8N)
7.3 (185)
9.4 (240)
s60
A Protective plate
EmersonProcess.com/Rosemount 43
Rosemount 5400 Level Transmitter June 2016
7.3 (185)
9.4 (240)
s60
B
Rod antenna Rod antenna
with protective without
plate (1R, 2R) protective plate
(3R, 4R)
A
1.5 (38)
3 in./DN 80/80A ● ●
44 EmersonProcess.com/Rosemount
June 2016 Rosemount 5400 Level Transmitter
Figure 4. Rosemount 5402 with Process Seal Antenna (Model Code: 2P-4P)
7.1 (180) 5.2 (133) Dimensions are in inches (mm).
3.5 (88) 3.6 (92)
7.3 (185)
s60
1.1 (27)
C
EmersonProcess.com/Rosemount 45
Rosemount 5400 Level Transmitter June 2016
7.3 (185)
10.8 (273)
s60
Purging connection, inlet BSPG 3/8"
3.2
(82.4)
Ø 7.4 (188)
±15°
46 EmersonProcess.com/Rosemount
June 2016 Rosemount 5400 Level Transmitter
5.2 (133)
2.2 (57)
0.3 (7)
2.8 (70)
0.8 (20)
EmersonProcess.com/Rosemount 47
Rosemount 5400 Level Transmitter June 2016
Process connections
Standard flanges
Cone and rod antennas (model code: 2S-8S and 1R-4R)
ASME ASME B16.5 0.06 in. raised face Ra = 125-250 μin 316 / 316L
EN EN 1092-1 2 mm raised face (Type B1) Ra = 3.2-12.5 μm EN 1.4404
JIS JIS B2220 2 mm raised face Ra = 3.2-6.3 μm EN 1.4404
Cone antennas with protective plate (model code: 2H-8H, 2M-8M, and 2N-8N)
48 EmersonProcess.com/Rosemount
June 2016 Rosemount 5400 Level Transmitter
EmersonProcess.com/Rosemount 49
Rosemount Level Transmitter Product Data Sheet
00813-0100-4026, Rev NB June 2016
Global Headquarters
Emerson Process Management
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