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Product Catalogue
Synchronous Synchronous Wheel Hub Drives DC Disc Motors
Motors Generators
Contents
Electric Drives
ELECTRIC DRIVES &
Drive Systems
Contents
Synchronous Motors
COMPLETE SYSTEMS
Powerful brushless disc motors
From its headquarters in Germany‘s Black in patented rotor technology.
Forest, Heinzmann GmbH & Co. KG
develops and produces the most
advanced drive technology solutions. Drive Systems Series of Motors & Generators 4
We supply complete system solutions
on request, tailored to the specific Applications Range of Applications 6
requirements of the application in
Applications
Synchronous Generators
question. Synchronous Motors & Series of PMS Motors 10
Generators with outstanding
HEINZMANN took over Perm Motor GmbH key performance indicators and Generators PMS System Components 22
and its electric motors with patented rotor significant efficiency gains. Series of PMSG System Solutions 24
technology in 2008.
Series of PGS Generators 30
Our customers around the world benefit PMS/PGS Technical Data 32
from the synergies of a flexible and
Motors & Generators
innovative hotbed of ideas, and from the
experience and reliability of a global yet
Wheel Hub Motors DirectPower E-Bike Motors 38
Synchronous
traditional company with an international Wheel Hub Drives DirectPower System Components 40
service and sales network. Make the HEINZMANN, pioneer in the CargoPower Motor 42
most of our pooled expertise to gain field of e-bike drives, delivers CargoPower System Components 44
outstanding drive solutions in consistently complete drive systems.
Classic Motor 47
reliable quality.
Classic System Components 49
HEINZMANN drive systems are used in a
PRA Motor 50
diverse range of industrial applications, in
Wheel Hub Motors
LEVs and electric vehicles, in block heating
plants and within the rehabilitation field. DC Disc Motors PMG Motor 52
DC Disc Motors SL Motors 54
Disc motors with brushes in SL Technical Data 66
flat design.
DC Disc Motors
2 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 3
Series of Motors & Generators
SUITABLE DRIVE FOR PMS/PGS - Double-sided Synchronous
Drive Systems
YOUR APPLICATION Disc Motors & Generators
For decades now, HEINZMANN has Powerful brushless disc motors and
generators in patented rotor technology
been developing and producing robust,
excel through above-average performance
powerful electric drives rated up to 25 kW
and significant increases in efficiency.
for use in a whole host of applications,
which have proven themselves to be ideal
within tough industrial environments in PMS/PGS 080 PMS/PGS 100 PMS/PGS 120 PMS/PGS 150 PMS 156W
particular.
Applications
Our range of reliable, high-performance
electric motors offers the optimal solution PMS F/PGS F - Single-sided Synchronous
for your application. Disc Motors & Generators
From industrially produced series Powerful brushless disc motors
motors to application-based redesigns, and generators in flat design
substitute solutions and individual new ideal for applications with very
developments – our patented drive limited axial installation space and
Motors & Generators
reduced weight.
technology constantly excels through
Synchronous
above-average performance data and PMS/PGS 066F PMS/PGS 080F PMS/PGS 100F
significant increases in efficiency.
PRA/RN - High Torque Wheel Drives PMG - DC Disc Motors
Wide range of motors up to 5 kW
designed for tight
integration into the wheel Wide range of motors designed for
Wheel Hub Motors
tight integration into the wheel hub
HEINZMANN provides hub and for multiple
applications. and for multiple applications.
Synchronous motors
PRA 230 PRA 180-25 RN 111 PMG 132
Synchronous generators
Wheel hub drives
DC disc motors SL - Disc Motors with Brushes up to 2 kW
Robust DC motor with brushes in
DC Disc Motors
extremely flat design.
SL 80-F SL 100-F/SL 100-1NFB/SL 100-2NFB SL 120-F/SL 120-1NFB/SL 120-2NFB SL 140-2NFB SL 160-2NFB SL 180-2NFB
4 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 5
Range of Application
PARTNER FOR Industry & Agriculture APPLICATION EXAMPLES
Drive Systems
INNOVATIVE PROJECTS n Climbing systems
n Parking systems
A typical application in the agricultural
HEINZMANN is a reliable partner for n Harvesting and sowing machines sector is the deployment of
innovative, complete drive solutions for a n Mobile lifting platforms HEINZMANN electric drives in a
wide range of application areas. seeder. In this machine, direct current
n Pumps
In addition to industrial applications, our n Printing, textile and machine tools brush motors from the SL product
line are used to drive the sowing
drive systems are also in tune with the n Lifters
mechanism. Over the course of many
times when it comes to the hot topic of n Forklift trucks years, the SL motors have proven to be robust and reliable
electric mobility.
Applications
drives for challenging environments.
Our powerful and robust motors have Mobility & Transport
proven themselves in robotics, mobile n LEVs
machines, fans, pumps and agricultural n E-Motorcycles
technology. LEVs, electric vehicles, electric The innovative, mobile electric lift
n E-Karts
system from the Swiss company
motorbikes and boats. As generators n E-Scooter HighStep is easy to transport while
electrical power generation also forms a n Handicap vehicles providing the full functionality of a
part of the diverse range of applications.
Motors & Generators
n Multi-purpose vehicles climbing system. It is equipped with
HEINZMANN disc-type motors with
n Driverless transport vehicles
Synchronous
brushes. These are powerful, light,
n Boats and ships
small and thus the ideal solution for
this application.
E-Bikes & Cargo Bikes
n Cargo bikes
Samatec EVO4 lifting platforms
n E-Bikes
are equipped with PMSG 100-1500
n Velotaxis
APPLICATION RANGE brushless disc-type motors. Their
n Special bikes sophisticated design makes them
Wheel Hub Motors
ideal for the axially confined installation
Industry & Agriculture space on the EVO4 wheel hubs.
Rehabilitation & Medical Care
Among other uses, the mobile lifting
Mobility & Transport n Stair climber platforms are employed in agricultural
n Bedsides settings as apple harvesters.
E-Bikes & Cargo Bikes
n Centrifuges
Rehabilitation & Medical
n Medical pumps
Care
The innovative mobile electric lift
Electric Energy Electric Energy system from Swiss company HighStep
n Combined heat and power units
is easy to transport while providing the
Consumer Products
DC Disc Motors
full functionality of a climbing system.
It is equipped with HEINZMANN
Consumer Products disc motors with brushes. These are
n Cross trainer powerful, light, small and thus the ideal
solution for this application.
n Turf applications, lawn tractors
n Cleaning machines
6 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 7
Range of Application
Drive Systems
Generators within the PGS 150 series KTM, the market leader for electric
are a central module of small, modern motorbikes, has used the
block heating plants for obtaining HEINZMANN PMS 120 to motorise its
electrical energy and heat. The PGS‘ Enduro „Freeride“. The water-cooled
smart design allows very small total electric motor delivers a peak output
dimensions of CHPs. of 16 kW (22 hp) and a torque of 42
Nm from a standstill. In other words:
with a weight of just 111 kilos, the motorcycle gets off to an
utterly flying start. Pure riding pleasure – without the noise and
emissions.
Applications
The PTH Product Maschinenbau „Bock“ Customers such as Deutsche Post
is a robotic platform with a powerful and Post Danmark rely on cargo bike
electric drive on tracks. Its compact drive systems from HEINZMANN.
design with low centre of gravity and As an e-bike pioneer from the very
broad base make the vehicle specifically beginning, HEINZMANN has decades
qualified for use off-road. The powerful of experience when it comes to motors
PMSG 100-1500 motors draw their for electric bicycles. The extremely
Motors & Generators
energy from a smart lithium-ion battery powerful and robust drives from
Synchronous
with self-regulating heating system. HEINZMANN have proven themselves especially suitable
for use with cargo bikes.
The Ziesel tracked vehicle from Mattro As an e-bike pioneer from the very
Mobility Revolutions is an innovative, beginning, HEINZMANN has decades
electrically driven workmobile and of experience when it comes to
recreational vehicle. motors for electric bicycles. The latest
The drive comprises PMS disc-type generation of e-bikes showcases
Wheel Hub Motors
motors from HEINZMANN, which are the series of DirectPower motors.
particularly flat and feature a high power Combined with the appropriate system
density. Like all PMS motors they stand out as a result of their components, the DirectPower e-bike
very good acceleration characteristics and wide ranges. system meets every requirement.
The powerful and easy controllable Alber has used the reliable
PMG 132 is ideal for drives in boats. HEINZMANN SL 120-2NFB drive in
The electrical drive system ensures its stair climbers for decades now.
a virtually silent glide through the Stairs are often a difficult obstacle
DC Disc Motors
water and is thus an alternative and for the disabled and elderly. The
improvement on loud combustion HEINZMANN drive system helps
engines. With no emissions, this overcome this problem in typically
drive makes water sports much more reliable fashion.
environmentally friendly.
8 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 9
Series of PMS Motors
PMS MOTORS Features Applications
Drive Systems
The brushless synchronous disc motor
Patented rotor technology PMS motors are suited for use in applications within dynamic requirements prevail, and where quick changes in
The special patented design and construction of the rotor discs make industry, medicine and traction. Their flat design makes load or direction of rotation and fast run-ups are required.
excels in comparison with a conventional
them lightweight by comparison. They are characterised by low them ideal for using where installation space is at They are available with various sensor systems and also in
electric motor, providing benefits including a premium. Malfunctions caused by issues such as
inertia, which permits short run-up times. Their mechanical strength a sensor-free version.
compact size, flat design, low weight with also makes them suitable for use in high-speed applications. Another brush arcing, wear or dirt accumulation no longer apply,
PMS motors can also function as highly efficient
identical power and higher efficiency. benefit of the design (of the rotor discs) lies in the minimal detent making the motors virtually maintenance-free.
generators (see page 30 PGS generators).
torques. Together with the controller, these motors are the ideal
This makes it ideal as a motor for drive
drive for any application where speed control and high
tasks in axially confined installation Powerful
spaces. Its small size yet high power The benefits of the large air gap area of the disc motor, coupled
Applications
makes it an efficient drive that is with the incorporation of the coil in the stator, enables a high torque Range of Applications
frequently used within machinery and and a powerful, highly efficient motor. With two stators, the effect is Power range PMS disc motors
n Industrial applications like printing,
equipment manufacture and within the even more pronounced on the double-sided version. The result is a
textile and machine tools, robotics
traction sector. powerful motor within a small installation space.
n Traction drive for electric vehicles, PMS 156
HEINZMANN provides its customers with Maintenance-free and durable boats, lawn mowers or turf
PMS 150
a complete range of these brushless applications
The electronic commutation on PMS motors replaces the mechanical
n Compact pumps and fans for low- PMS 120
drives. They deliver continuous loads of commutator. This makes the PMS motors maintenance-free. Our
Motors & Generators
up to 25 kW and torques up to 59 Nm long-lasting motors are designed for use in a variety of settings. maintenance continuous service PMS 100
n Drive for auxiliary generators in
Synchronous
depending on the cooling type, and PMS 100F
Dynamic vehicles
feature variable intermediate circuit liquid-cooled
Thanks to the patented rotor technology, PMS motors with two stators n Medical equipment PMS 080 forced-ventilated
voltage.
have low inertia and therefore are the perfect solution for dynamic n Cross trainer PMS 080F
self-cooled
The brushless design means that the applications. They also have a low detent torque, enabling sound,
n E-Motorcycles and E-Scooters PMS 066F
synchronous disc motors do not require simple control of dynamic servo drives.
any wearing parts such as charcoal or Flat 0,1
0,2 0,3 0,4 0,6 0,8 2 3 4 5 6 7 89 20 25
1 10
collectors. The drives offer a long service PMS motors are extremely flat, especially the variant with single- Continuous Power/kW
life and are almost maintenance side stator (type F). This achieves space savings in an axial
Wheel Hub Motors
free. As such, overall costs direction and means a significantly lower weight.
for maintenance, servicing
Flexible Torque range PMS disc motors
and parts are significantly
reduced. PMS motors are constructed as servo motors
or slow-running, high-torque motors in PMS 156
various versions. They are produced with PMS 150
a high degree of protection, with air or
liquid cooling. The models are available PMS 120
with a solid or hollow shaft or as a kit for PMS 100
integration within machines.
PMS 100F
liquid-cooled
DC Disc Motors
PMS 080 forced-ventilated
self-cooled
PMS 080F
PMS 066F
0,6 0,8 2 3 4 5 6 7 8 9 20 30 40 50 60 70
1 10
Liquid-cooled design Torque/Nm
10 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 11
Series of PMS Motors
CUSTOM-BUILT PMS Application: Electric Enduro PMS 066F
Drive Systems
MOTOR VARIANTS With its electric Enduro Freeride-E, the world market leader for off-road PMS 066F is the smallest motor from the Dimensions
sports motorbikes KTM has brought new momentum to the off-road single-sided synchronous motor series.
Our experts will advise you on finding
sport. PMS disc motors help here to lend an entirely new image to
22,5°
the right motor variant to suit your needs. motocross bikes: offering pure riding pleasure without the noise and Suitable for applications with very limited
Choose from one of our established emissions. KTM has integrated the active components of the PMS motors axial installation space.
standard versions or a special custom- into its own housing.
built version. In this case, our engineers
select a motor to meet your specifications
and provide you with a quote once the
Applications
technical details have been confirmed.
M5
50
This guarantees you a tailored solution
that meets your specific circumstances and
requirements.
A number of satisfied industrial clients can
testify to our expertise in this area.
TK 60 51,5 2
Motors & Generators
120 77,1
Synchronous
Its design, high power density and low inertia, which delivers very good Sensor variants on request (see page 32).
acceleration characteristics, make the disc motor ideal for installation in a
motorbike.
Application: Electric tracked vehicle Technical Data
Wheel Hub Motors
Mattro Mobility Revolutions, based in Schwaz, Austria, is causing a
Rated load torque
Max. load torque
real sensation with the Ziesel: its revolutionary new electric fun-and-
Voltage constant
Torque constant
Rated current
workmobile. Using both PMS 120 motors, the Mattro Ziesel can reach a
Rated power
Rated speed
Max. current
Max. power
continuous load of 4.8 kW/6.5 hp and peak output of 15.4 kW/21 hp.
Put your foot down and the torque reaches a solid 400 Nm, hitting the
top speed of 35 km/h in under two seconds.
n PN IN MN Kt Ke Pmax Imax Mmax
Voltage
rpm kW A (AC) Nm Nm/A V/1000 rpm kW A Nm
3000 0,35 20 1,11 0,055 4,05 0,5 37 2
24 VDC 4500 0,40 20 0,85 0,041 2,97 0,7 49 2
DC Disc Motors
6000 0,35 19 0,56 0,029 2,09 0,9 71 2
3000 0,35 14 1,11 0,082 5,95 0,6 25 2
36 VDC 4500 0,40 14 0,85 0,060 4,29 0,7 34 2
6000 0,40 14 0,64 0,045 3,26 0,9 45 2
3000 0,35 10 1,11 0,111 8,11 0,6 19 2
Fully integrated PMS Motor of 48 VDC 4500 0,40 10 0,85 0,083 5,95 0,8 25 2
KTM E-Enduro Freeride-E
6000 0,40 11 0,64 0,058 4,19 1,0 35 2
► Cooling: External ventilation ► m = ca. 1.5 kg ► J = 2.14 kg · cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1
12 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 13
Series of PMS Motors
PMS 080F PMS 100F
Drive Systems
PMS 080F is a larger variant of the single- Dimensions The PMS 100F motor is a variant of the Dimensions
sided synchronous motor series. single-sided synchronous motor series
35° offering above-average torque with 35°
comparatively low overall height.
M8
M5
Applications
50
52
Motors & Generators
Synchron-
TK 60 56 2 TK 73 74 3
motoren
166 86 200 118,5
Synchronous
Sensor variants on request (see page 32). Sensor variants on request (see page 32).
Technical Data Technical Data
Wheel Hub Motors
Rated load torque
Rated load torque
Max. load torque
Max. load torque
Voltage constant
Voltage constant
Torque constant
Torque constant
Rated current
Rated current
Rated power
Rated power
Rated speed
Rated speed
Max. current
Max. current
Max. power
Max. power
n PN IN MN Kt Ke Pmax Imax Mmax n PN IN MN Kt Ke Pmax Imax Mmax
Voltage Voltage
rpm kW A (AC) Nm Nm/A V/1000 rpm kW A Nm rpm kW A (AC) Nm Nm/A V/1000 rpm kW A Nm
3000 0,55 27 1,75 0,064 4,41 1,2 78 5 3000 0,65 32 2,07 0,065 4,38 2,4 210 13
24 VDC 4500 0,75 37 1,59 0,043 2,88 1,9 120 5 24 VDC 4500 1,40 70 2,97 0,042 2,80 3,0 310 13
DC Disc Motors
6000 0,75 36 1,19 0,033 2,25 1,8 160 5 6000 1,50 74 2,39 0,320 2,15 4,2 410 13
3000 0,55 18 1,75 0,099 6,78 1,2 51 5 3000 1,0 34 3,18 0,095 6,33 2,8 140 13
36 VDC 4500 0,75 24 1,59 0,065 4,41 1,9 77 5 36 VDC 4500 1,0 33 2,12 0,064 4,38 4,1 210 13
6000 0,75 24 1,19 0,051 3,44 1,9 99 5 6000 1,0 34 1,59 0,047 3,41 5,1 280 13
3000 0,55 13 1,75 0,132 9,10 1,2 38 5 3000 1,35 37 4,30 0,116 7,79 3,3 120 13
48 VDC 4500 0,75 18 1,59 0,087 5,88 1,9 58 5 48 VDC 4500 1,5 36 3,18 0,087 5,81 3,5 150 13
6000 0,75 18 1,19 0,066 4,49 1,9 76 5 6000 1,5 38 2,39 0,063 4,22 4,6 210 13
► Cooling: External ventilation ► m = ca. 3.2 kg ► J = 6.5 kg · cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1 ► Cooling: External ventilation ► m = ca. 5.5 kg ► J = 17.5 kg · cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1
14 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 15
Series of PMS Motors
PMS 080 PMS 100
Drive Systems
PMS 080 is the smallest from the Dimensions The PMS 100 motor is a variant of the Dimensions
series with double-sided rotors. double-sided rotor series offering above-
112 62
85 40 average torque with comparatively low
Suitable for applications with very
overall height.
limited axial installation space.
Applications
M8
M6
173,5
211
50
52
TK 60 78,1 3
TK 73 102 3
Motors & Generators
155 112,1
188 146,5
Synchronous
Sensor variants on request (see page 32).
Sensor variants on request (see page 32).
Technical Data
Wheel Hub Motors
Rated load torque
Max. load torque
Voltage constant
Technical Data
Torque constant
Rated current
Rated power
Rated speed
Max. current
Max. power
Rated load torque
Max. load torque
Voltage constant
Torque constant
Rated current
Rated power
Rated speed
Max. current
Max. power
n PN IN MN Kt Ke Pmax Imax Mmax
Voltage
rpm kW A (AC) Nm Nm/A V/1000 rpm kW A Nm
3000 1,00 3,2 47,2 4,4 0,07 1,45 4,3 68,4
24 VDC 4500 1,10 2,3 57,9 2,8 0,04 1,6 3,0 84,2 n PN IN MN Kt Ke Pmax Imax Mmax
Voltage
DC Disc Motors
6000 1,20 1,9 65,9 2,3 0,04 1,8 2,4 98,9 rpm kW A (AC) Nm Nm/A V/1000 rpm kW A Nm
3000 1,00 3,2 32,4 4,4 0,07 1,45 4,3 47,0 3000 1,40 69 4,46 0,064 4,32 4,2 320 20
36 VDC 4500 1,25 2,7 39,7 2,8 0,04 1,6 3,0 50,8 24 VDC 4500 1,68 83 3,57 0,043 2,86 3,7 370 15,8
6000 1,25 2,0 39,4 2,3 0,04 1,8 2,4 56,7 6000 1,40 71 2,23 0,031 2,15 4,4 460 14,3
3000 1,00 3,2 24,5 4,4 0,07 1,45 4,3 35,5 3000 2,3 60 7,32 0,122 8,12 5,0 170 20
48 VDC 4500 1,25 2,7 29,8 2,8 0,04 1,6 3,0 38,1 48 VDC 4500 2,6 65 5,52 0,084 5,62 7,1 240 20
6000 1,25 2,0 29,5 2,3 0,04 1,8 2,4 42,5 6000 2,7 67 4,30 0,064 4,28 6,7 320 20
► Cooling: External ventilation ► m = 3.8 kg ► J = 3.8 kg • cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1 ► Cooling: External ventilation ► m = 7.2 kg ► J = 9.6 kg • cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1
16 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 17
Series of PMS Motors
PMS 120 PMS 120W
Drive Systems
The PMS 120 is a particularly powerful Dimensions The disc motor PMS 120W from the series Dimensions
motor from the series with two stators. with two stators achieves a considerable
110 70 increase in performance by liquid cooling 110 70
compared to the air-cooled variant.
°
60
45°
45°
M8
M8
20°
Applications
254
85
254
80
M6
TK 152 115 3 127 3
TK 130
230 160 172
TK 212
Motors & Generators
230
Synchronous
Sensor variants on request (see page 32).
Sensor variants on request (see page 32).
Technical Data
Wheel Hub Motors
Rated load torque
Technical Data
Max. load torque
Voltage constant
Torque constant
Rated current
Rated power
Rated speed
Max. current
Max. power
Rated load torque
Max. load torque
Voltage constant
Torque constant
Rated current
Rated power
Rated speed
Max. current
Max. power
n PN IN MN Kt Ke Pmax Imax Mmax
Voltage
rpm kW A (AC) Nm Nm/A V/1000 rpm kW A Nm
3000 8,0 99 25,5 0,257 16,46 12,60 180 45
n PN IN MN Kt Ke Pmax Imax Mmax 96 VDC 4500 12,0 144 25,5 0,177 11,24 18,90 260 45
Voltage
DC Disc Motors
rpm kW A (AC) Nm Nm/A V/1000 rpm kW A Nm 6000 13,0 148 20,7 0,140 8,84 24,00 330 45
3000 5,5 127 17,5 0,138 8,84 11,1 330 45 3000 8,0 28 25,5 0,900 57,80 12,10 51 45
48 VDC 4500 6,0 134 12,7 0,095 6,03 16,9 480 45 330 VDC 4500 11,5 40 24,4 0,606 38,54 18,50 75 45
6000 6,0 137 9,5 0,070 4,44 18,5 650 45 6000 13,0 49 20,7 0,423 26,80 23,60 110 45
3000 6,4 74 20,4 0,277 17,70 11,3 170 45 3000 8,0 17 25,5 1,499 96,34 12,6 31 45
96 VDC 4500 7,5 84 15,9 0,190 12,10 17,3 240 45 560 VDC 4500 11,5 23 24,4 1,062 67,44 18,3 43 45
6000 8,0 94 12,7 0,136 8,63 20,8 340 45 6000 13,0 27 20,7 0,773 48,95 22,4 59 45
► Cooling: External ventilation ► m = 12.3 kg ► J = 26.3 kg • cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1 ► Cooling: Liquid-cooled ► m = 12.3 kg ► J = 26.3 kg • cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1
18 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 19
Series of PMS Motors
PMS 150 PMS 156W
Drive Systems
The PMS 150 is by far the strongest Dimensions Compared to the forced-ventilated cooled Dimensions
member of the series with two stators variant the PMS 156W from the series
126 98
within the forced-ventilated cooled 126 78 with two stators obtains maximum power
versions. density by its compact design and liquid
cooling compared to motors of a similar
M10
45°
performance class. 45°
M8
25°
M8
+1
Applications
301
100
301
65
TK 152 142 3 TK 152 164 5
274 187 TK 256 213
Motors & Generators
274
Synchronous
Sensor variants on request (see page 32).
Sensor variants on request (see page 32).
Technical Data
Rated load torque
Max. load torque
Voltage constant
Torque constant
Technical Data
Rated current
Rated power
Rated speed
Max. current
Max. power
Wheel Hub Motors
Rated load torque
Max. load torque
Voltage constant
Torque constant
Rated current
Rated power
Rated speed
Max. current
Max. power
n PN IN MN Kt Ke Pmax Imax Mmax
Voltage
rpm kW A (AC) Nm Nm/A V/1000 rpm kW A Nm
3000 8,5 192 27,1 0,141 8,95 18,7 570 80
48 VDC 4500 8,5 191 18,0 0,095 6,03 27,7 850 80 n PN IN MN Kt Ke Pmax Imax Mmax
Voltage
6000 8,5 192 13,5 0,07 4,55 33,6 1140 80 rpm kW A (AC) Nm Nm/A V/1000 rpm kW A Nm
3000 10,5 131 33,4 0,256 16,22 21,5 320 80 3000 18,5 237 58,9 0,248 15,60 23,2 330 80
96 VDC 4500 14,0 167 29,7 0,178 11,19 31,8 460 80 96 VDC 4500 21,0 250 44,6 0,178 11,14 32,5 450 80
DC Disc Motors
6000 13,0 157 20,7 0,131 8,30 34,0 610 80 6000 21,0 245 33,4 0,136 8,56 40,7 590 80
3000 10,0 32 31,8 0,966 61,50 19,5 83 80 3000 18,5 69 58,9 0,849 53,48 23,3 95 80
330 VDC 4500 14,0 46 29,7 0,646 40,79 28,8 130 80 330 VDC 4500 23,0 85 48,8 0,571 35,65 35,6 150 80
6000 13,0 42 20,7 0,491 31,10 33,0 170 80 6000 25,0 90 39,8 0,444 27,74 40,5 190 80
3000 10,0 24 31,8 1,334 85,04 24,4 60 80 3000 18,5 42 58,9 1,400 88,02 24,0 58 80
560 VDC 4500 14,0 26 29,7 1,134 71,60 29,0 71 80 560 VDC 4500 25,0 53 53,1 1,007 62,95 34,3 80 80
6000 13,0 26 20,7 0,802 50,71 34,3 100 80 6000 25,0 54 39,8 0,740 46,20 40,4 110 80
► Cooling: External ventilation ► m = 22.3 kg ►J = 58.6 kg · cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1 ► Cooling: Liquid-cooled ► m = 29.8 kg ► J = 58.6 kg • cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1
20 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 21
PMS System Components
SYSTEMS FROM A Motor Controller
Controller
Drive Systems
SINGLE SOURCE Permanently excited synchronous motors require electronic
Der Betrieb von Synchronmotoren erfordert den Einsatz
controllers for their operation. These controllers are subject to the
elektronischer Regler - allerdings sind für die noch relativ
As well as supplying the right type of utmost dynamic requirements and must demonstrate extreme
junge Technologie derzeit nur wenige geeignete Typen am
motor for your application, we provide the performance characteristics. That‘s why a selection of tried-and-tested
Markt erhältlich. Die Verfügbarkeit hängt von der jeweiligen
associated system components to form a motor controllers is available for the motors in the PMS series. As a
Voltage und der gewünschten Leistung sowie den daraus
complete solution. result, the interplay of both components achieves optimum results.
resultierenden Strömen im Regler ab.
The benefit to you is that the HEINZMANN Motor controllers of varying levels of performance
team of experts gives you support in
choosing a tailored drive system for your
Applications
application and you receive perfectly System Overview Sinus-Cosinus
harmonised components from a single Sensors sensor
Magnet
source.
Depending on requirements, we offer
three types of sensor for the motor
feedback within the PMS series:
Hall sensor, Sin-Cos sensor and Resolver.
This enables control of PMS motors
Motor
Motors & Generators
by virtually any conventional motor Resolver
controller. Semiconductor sensor
Synchronous
Hall sensor
HEINZMANN provides
Motors Gears
Motor controller
Motors in the PMS series are also
Sensors available with a gear on request.
Motor 1-, 2- or 3-stage planetary gears are
Gears controller
Wheel Hub Motors
used to adjust speed and torque to
meet requirements. For more details,
Brakes
please refer to the section on PMSG
Systems Solutions.
Gear type 500 Gear type 1500
Brakes
All PMS motors can also
be equipped with brakes.
DC Disc Motors
Depending on requirements,
this can be a service brake
USB/CAN Operating Changeover or parking brake with electric
adapter for Unit contactor or manual control, and safety
laptops brakes are also available.
Electrically-actuated Brake with additional manual
service brake actuation
22 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 23
Series of PMSG System Solutions
PMSG Features Gearing data PMSG xxx-500 PMSG xxx-1500
Drive Systems
MOTOR AND GEAR Maintenance-free Reduction possibilities
(some reduction possibilities
1:4/1:7/1:16/
1:24/1:42/1:96/
1:5/1:8/1:25/1:40/1:64/
1:100/1:150/1:240/1:384
COMBINATIONS Energy recuperation are not available in standard 1:144/1:252 (optional manual decoupling
versions) (optional manual decoupling possible)
High efficiency possible)
The PMSG wheel hub motor from
Low noise Max. continuous torque 160 Nm 500 Nm
HEINZMANN sets itself apart with a clean,
environmentally-friendly drive concept that
High starting torque Max. peak torque 500 Nm 2000 Nm
produces no emissions or noise. Max. axial forces 2500 N 5000 N
Max. radial forces 8000 N 25000 N
It boasts a high starting torque with large
Lubrication Lifetime Lifetime
Applications
overload factor, plus the option of energy
Lifetime 20.000 hours 20.000 hours
recuperation during braking. This powerful (depending on application)
motor requires no maintenance and also up to IP67 up to IP67
Degree of protection
has a high level of efficiency in its favour.
Weight planetary gear ~ 7 kg 14 – 17.5 kg
It mounts directly on the rim, so no axle is
Implementation
required. The PMSG features an integrated Power connection: Cable length 1 m, open cable ends Motor feedback: Probe with sin/cos-output
planetary gear and inbuilt wheel bearing Encoder connection: Cable length 1 m, open cable ends Temperature sensor: KTY 84-130
Cooling: External ventilation, generated independently from motor, min. air velocity > 5 m/s required
Motors & Generators
for direct mounting on the rim. A parking
brake is available as an option.
Synchronous
This product is suitable for both 2-wheel
and 4-wheel drives. PMSG System Overview
.
Motor Controller
Range of Applications
n Turf applications, lawn tractors
Wheel Hub Motors
n Harvester
n Forklift trucks
n Lifters
n Floor care machinery
n Municipal vehicles
n Commercial vehicles
n Electric cars and NEV Sensor Brake PMS Motor Gear
n Replacement for hydraulic drives
DC Disc Motors
The combinations described on the following pages are only a selection.
The complete list of standard combinations consists of the motors (page 13-21) and the gear list above.
Other variants on request.
24 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 25
Series of PMSG System Solutions
PMSG 100-500 PMSG 120-500
Drive Systems
MOTOR AND GEAR Dimensions MOTOR AND GEAR Dimensions
COMBINATION 1.45 - 2.7 KW COMBINATION 3.0 - 8.0 KW
The PMSG 100-500 combines a PMS 100 The PMSG 120-500 combines a PMS 120
motor with a gear and an output torque of motor with a gear and an output torque of
M12x1,5
up to 160 Nm. up to 160 Nm.
M10x1,5
(4x90°)
(6x60°)
210 ±1
+1
254
M12x1,5
(4x90°)
Applications
M10x1,5
m = 7,2 kg
(6x60°)
TK 100 240,3 ±1 TK 100 253,3 ±1
TK 150 TK 150
188
230
Generators
& Generators
Synchronous
Synchronous
Technical Data
Motors &
Motors
Motor data Gearing data
Rated current
Rated power
Rated speed
Rated speed
Voltage
Rated load
Rated load
Gear ratio
Efficiency
torque
torque
Wheel Hub Motors
Technical Data
kW rpm Nm A i % rpm Nm Motor data Gearing data
PMSG 100-500-2-16
1,45 4500 3,1 71,8 16 94 281 46
Rated current
Rated power
24 VDC
Rated speed
Rated speed
Voltage
Rated load
Rated load
1,4 6000 2,2 71,4 16 94 375 34
Gear ratio
Efficiency
2,6 4500 5,5 85,6 16 94 281 83
torque
torque
36 VDC
2,6 6000 4,1 92,4 16 94 375 62
2,6 4500 5,5 65,4 16 94 281 83
48 VDC
2,7 6000 4,3 66,9 16 94 375 65 kW rpm Nm A i % rpm Nm
DC Disc Motors
PMSG 100-500-2-42 PMSG 120-500-2-16
1,45 4500 3,1 71,8 42 94 107 121 5,5 3000 17,5 126,9 16 94 188 160
24 VDC
1,4 6000 2,2 71,4 42 94 143 88 48 VDC 6,0 4500 12,7 134,0 16 94 281 160
2,6 4500 5,5 85,6 42 94 107 160 6,0 6000 11,9 137,0 16 94 375 160
36 VDC
2,6 6000 4,1 92,4 42 94 143 160 6,4 3000 20,4 73,6 16 94 188 160
2,6 4500 5,5 65,4 42 94 107 160 96 VDC 7,5 4500 15,9 83,7 16 94 281 160
48 VDC
2,7 6000 4,3 66,9 42 94 143 160 8,0 6000 12,7 93,4 16 94 375 160
► Cooling: Forced ventilation ► m = 14.5 kg ► Operating mode = S1 ► Cooling: Forced ventilation ► m = 19.6 kg ► Operating mode = S1
26 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 27
Series of PMSG System Solutions
PMSG 120-1500 PMSG 150-1500
Drive Systems
MOTOR AND GEAR Dimensions MOTOR AND GEAR Dimensions
COMBINATION 3.0 - 8.0 KW COMBINATION 5.0 - 14.0 KW
The PMSG 120-1500 combines a PMS 120 The PMSG 150-1500 combines a PMS 150
M14x1.5
(4x90°)
motor with a gear and an output torque of motor with a gear and an output torque of
M10x1.5
(8x45°)
up to 500 Nm. up to 500 Nm.
+1
334
+1
254
Applications
M14x1.5
M10 - 12tief
(4x90°)
(8x45°)
TK 130 294 ±1 TK 130 326
TK 180 TK 180
230 274
Motors & Generators
Synchronous
Technical Data
Motor data Gearing data
Rated current
Rated power
Rated speed
Rated speed
Rated load
Rated load
Voltage
Gear ratio
Efficiency
Wheel Hub Motors
torque
torque
Technical Data
kW rpm Nm A i % rpm Nm
Motor data Gearing data PMSG 150-1500-2-16
8,5 3000 27,1 191,9 16 94 188 408
Rated current
Rated power
Rated speed
Rated speed
48 VDC 8,5 4500 18,0 190,8 16 94 281 270
Voltage
Rated load
Rated load
Gear ratio
Efficiency
8,5 6000 13,5 192,0 16 94 375 203
torque
torque
10,5 3000 33,4 130,8 16 94 188 500
96 VDC 14,0 4500 29,7 167,4 16 94 281 447
kW rpm Nm A i % rpm Nm 13,0 6000 20,7 157,5 16 94 375 311
DC Disc Motors
PMSG 120-1500-2-40 PMSG 150-1500-2-40
5,5 3000 17,5 126,9 40 94 75 500 8,5 3000 27,1 191,9 40 94 75 500
48 VDC 6,0 4500 12,7 134,0 40 94 113 500 48 VDC 8,5 4500 18,0 190,8 40 94 113 500
6,0 6000 11,9 137,0 40 94 150 449 8,5 6000 13,5 192,0 40 94 150 500
6,4 3000 20,4 73,6 40 94 75 500 10,5 3000 33,4 130,8 40 94 75 500
96 VDC 7,5 4500 15,9 83,7 40 94 113 500 96 VDC 14,0 4500 29,7 167,4 40 94 113 500
8,0 6000 12,7 93,4 40 94 150 479 13,0 6000 20,7 157,5 40 94 150 500
► Cooling: Forced ventilation ► m = 27.8 kg ► Operating mode = S1 ► Cooling: Forced ventilation ► m = 37.8 kg ► Operating mode = S1
28 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 29
Series of PGS Generators
PGS GENERATORS Features Customer-Specific Range of Applications
Drive Systems
The PGS synchronous generators are Double stator for high power density Applications n Combined heat and power plants
brushless, highly efficient disc generators The double-sided design sees the patented rotor disc operate The generators in the PSG series are n Auxiliary power supplies
with patented rotor technology. This using 2 stators. The generator demonstrates its full potential available in various versions. They can be n Auxiliary power units
series of generators boasts a great power here with the neodymium iron boron magnets. self-cooled, forced-ventilated or liquid- n Range extender
density, low weight, high efficiency and an cooled.
n Hydro-electric power plants
extremely flat design. Their housing makes High level of efficiency
Our experts will advise you on finding
them completely enclosed. The large air gap area on the double-sided version makes the right generator to suit your needs. If
the PGS generators highly efficient. The result is a maximum- our standard variants don‘t fit the bill, you
The PGS series has been designed for a
Applications
efficiency generator within a small installation space. can also opt for a custom-built design.
power range of 0.1 to 20 kVA at variable
speeds and voltage. The voltage range Our engineers work with you to develop
Flat design
reaches a maximum of 500 VAC. a specific solution and provide you with a
The small axial length of the PGS generators means they
quote once all the technical details have
Whether block heating plant or emergency can even be used in restricted installation spaces. For even
been confirmed.
power supply, we deliver the generator more extreme applications where even the double-sided
that meets your requirements, air or liquid- generators can no longer be accommodated mechanically, This guarantees you a tailored solution
cooled. From special developments to the even flatter generators within the F series with single-side that meets your specific circumstances and
Motors & Generators
large-scale production, we are the partner stator can be employed. requirements.
Synchronous
you can rely on. A number of satisfied industrial clients can
Maintenance-free and long service life
Detailed information on the individual testify to our expertise in this area.
As PGS generators have no mechanical commutation, they
models of generator within the PGS series,
are completely maintenance-free. Designed to deliver an
including technical data and drawings, is
extremely long service life, these products are intended for
available on request.
use in a wide variety of environments and to meet high
levels of requirements.
Flexible
Wheel Hub Motors
The PGS generators have been designed by
HEINZMANN with special consideration given
to customer requirements. The range of
sizes cover a nominal speed range of
3,000 – 6,000 rpm and nominal
voltages of up to 500 VAC. We therefore
offer our customers the flexibility to
resolve their technical problem from an
individual standpoint.
DC Disc Motors
30 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 31
PMS Motoren
PMS/PGS Technical
Reihe PMS Motoren Data
Technical Data and Information Permissible Forces
Drive Systems
for 20,000 hours lifespan
Motor type Brushless synchronous disc motor/generator, excited by
permanent magnet in disc motor technology
Miscellaneous provisions Relevant standards DIN EN 60034 Radial force FR [N] at n rpm
Operational mode S1 (continuous duty) Bearing
Rated speed 3000 4500 6000
A-side
Cooling Self-cooling = without fan, mounting on satisfactory cooling
surface Motor type
Forced ventilation = generated independently from motor,
PMS/PGS 066 360 310 280 6002
Applications
min. air velocity > 5 m/s required
Liquid cooling = 6 l/min, max. coolant temperature 60 °C,
PMS/PGS 080 500 430 400 6202 6004
max. operating pressure 3 bar, customer
specific design on request PMS/PGS 100 1000 900 810 6304
Pairs of poles 4 (5 at PMS/PGS 066F) PMS/PGS 120 900 780 720 6205
Magnet material Neodymium iron boron (NdFeB)
PMS/PGS 150 900 780 720 6205 6206
Electrical connection Terminal box with cable approx. 1 m, wire cross-section depending
Motors & Generators
on motor current
Plug on request
Axial force FA [N] at n rpm
Synchronous
Electric strength According to standard DIN EN 60034
Rated speed 3000 4500 6000
Thermal class F (155 °C)
Motor type
Degree of protection IP54, alternatives obtainable on request
PMS/PGS 066 105 90 75
Permissible ambient temperature -25 ... +40 °C
Motor feedback/variants of pick-up Resolver two-pin PMS/PGS 080 140 120 95
Digital Hall probe
PMS/PGS 100 300 255 210
Analogue Hall probe with sin/cos-output
Wheel Hub Motors
Further types of motor feedback on request PMS/PGS 120 300 255 210
Temperature sensor KTY84-130, optional PTC according to DIN 44081
PMS/PGS 150 460 390 320
Painting On request
Standard finish: cast aluminium
All given characteristics of the motors are calculated data which may differ slightly.
Shaft Shaft with key groove Subject to alterations.
Types PMS/PGS Type F: one stator, one rotor with closed magnetic circuit On request: Alternative voltage, speed, torque or power for customised applications obtainable and additional
PMS/PGS double-sided: two stators, one rotor self-contained mounting of gearbox or brake obtainable.
Specific features The customer has the option of integrating components from
DC Disc Motors
PMS/PGS series drives into machinery in kit form.
32 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 33
PMS Motoren
PMS/PGS Technical
Reihe PMS Motoren Data
Permissible Mounting Orientation Structogram of a Drive System with Synchronous Motor
Drive Systems
For any PMS motors with protection grade lower than IP65 mounting with vertical or approx. vertical
shaft is critical. These motors are not absolutely waterproof. Water accumulated at the bearing (e.g. spray, DC AC
condensate or similar) may penetrate into the housing. Corrosion and motor failure may be the result.
Brake,
Bremse,
+ U Gear
Getriebe
Electrical Connections
M
– Frequency
Frequenz- V
Converter
umrichter W
Motor connection Where possible the motors are equipped as standard with highly flexible, two-norm Power
Spannung-
servo cables (UL/CSA and VDE-REG. no.) suitable for drag chains. These cables Supply
versorgung
Applications
combine supply cores and pilot cores for thermal protection KTY 84-130. The cables
are equipped with an additional overall screen for increased interference immunity Sensor
Sensor
(EMC).
Motors with bigger wire cross-section are equipped with single strands.
Technical data/design Special PUR drag chain cable in accordance with UL AWM Style. Overall screen from
galvanised copper braid with approx. 85 % cover.
Pilot cores Imprint BR1, BR2
Core measurement motor connection & KTY cable
Motors & Generators
Thermal protection
Number of cores x cross section Current A Outer diameter mm
Synchronous
Outer sheath PUR, extremely abrasion-resistant, low-adhesion, mm²
halogen-free, resistant to UV, oil, hydrolysis and
microbes 4×1.5/(2×1) up to 18 11.5
Sheath colour: orange (RAL 2003) in accordance
with DESINA 4×2.5/(2×1) up to 26 13.6
Lowest permissible At least 7.5 × cable diameter 4×4/(2×1) up to 34 15
bend radius
4×6/(2×1) up to 44 16.1
Temperature range cable Flexing: -30 ... +80 °C
4×10/(2×1) up to 61 20.2
Wheel Hub Motors
Fixed installation: -40 ... +80 °C
4×16/(2×1) up to 82 23.8
Rated voltage according Power cores: Uo/U 600/1000 V
to VDE Pilot cores: Uo/U 300/500 V
DC Disc Motors
34 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 35
PMS Motoren
PMS/PGS Technical
Reihe PMS Motoren Data
Transmitter connection
Drive Systems
Resolver connector: Coninvers - M 23 - Series RC - 12-pole
Type: Pin insert on motor side, reverse rotation, coding centre
LTI Servo One KEB F5-Multi LENZE
Pin Function Function Function
1 COS + (S1) SIN - REF +
2 COS – (S3) COS - REF –
3 SIN + (S2) n.c. n.c.
4 SIN – (S4) n.c. COS +
Applications
5 n.c. REF - COS –
Transmitter with cable gland Transmitter with connector
6 REF + (R1) n.c. SIN +
7 REF – (R2) REF + SIN – Technical Data/Structure Overall screen Galvanised copper braid
8 n.c. n.c. n.c.
Coninvers-M23 pin, RC Series, 12-pole Cores Braided in pairs: Core colour in
9 n.c. n.c. n.c. accordance with DIN 47100
view on pin insert from connector side
10 n.c. SIN + n.c.
Outer sheath PVC
11 KTY +/PTC COS + KTY +
12 KTY –/PTC n.c. KTY –
Lowest permissible bend radius At least 6 × cable diameter
Motors & Generators
Temperature range sensor Flexing: -5 ... +70 °C
Fixed installation: -40 ... +80 °C
Synchronous
Rated voltage according to VDE 500 V
Effective capacitance Core/core: approx. 120 nF/km
Core/sheath: approx. 160 nF/km
Power connector M23
Pin insert on motor side
Sensors open cable ends
Pin Pole Function
Sensor type Cable type Core number beige black
1 Phase U or brown green yellow grey or blue red
x profile
4 Phase V white pink
Wheel Hub Motors
Probe with sin/cos-output Unitronic 100 CY GND
3 Phase W 7x 0.25 mm² KTY + COS Vcc n.c. SIN n.c. /
(temperature sensor integrated) Ölflex Classic 100 KTY -
GND/2 PE
Probe with sin/cos-output Unitronic 100 CY 7x 0.25 mm² Data Data Vcc GND n.c. Clock + Clock - /
A n.c. (temperature sensor separately) Unitronic PUR CP 2x 0.5 mm² / KTY + / / / / KTY - /
B n.c. Resolver LTI / KEB / LENZE 4x 2x 0.25 KTY - KTY + SIN - SIN + REF - REF + COS - COS +
Topgeber 503
C – Temperature sensor (temperature sensor integrated) mm² KTY - KTY + SIN + SIN - REF - REF + COS - COS +
PTC/KTY 84 Hall sensor
D + Unitronic PUR CP 7x 0.34 mm² GND Vcc Hall 2 Hall 1 Hall 3 KTY + KTY - /
(optional) (temperature sensor integrated)
Open cable ends Unitronic 100 CY - Unitronic colour code
Unitronic PUR - 47100 colour code
DC Disc Motors
Core colour No. Function
black 1 Phase U
View of pin insert from the connector side
black or blue 2 Phase V
black or red 3 Phase W
green-yellow PE
red or black KTY +
black KTY -
36 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 37
PMS Motoren
DirectPower E-Bike Motors
DIRECTPOWER Features Technical Data
Drive Systems
PRA 180-25 Front/rear wheel drive Pedelec Pedelec 20” Speed Pedelec
HEINZMANN bicycle drives from the DC supply voltage 36 VDC
Support up to 50 km/h*
DirectPower series are characterised Rated power 250 W 250 W 500 W
by innovative technology and Nominal output up to 500 W*
Nominal speed 210 rpm 275 rpm 380 rpm
flexibility. The independent 11 Nm nominal and 60 Nm Typical speed limit in 20” 25 38 38
control unit built into peak torque km/h according to rim
24” 32 42 42
the battery box means size
that they can be Weight: 4.5 kg (front wheel), 26” 34 46 46
4.7 kg (rear wheel)
Applications
integrated into a variety 28” 37 50 50
of systems. The power Regeneration in the front and Impulse torque 60 Nm
electronics are located rear wheel Weight 4.5 kg front wheel motor
4.7 kg rear wheel motor
outside the motor.
Brake discs can be mounted on
So it is not affected
the front and rear wheel
by potential motor heat
Dimensions
that might impair system No gear, no brush, no wear,
no noise
Motors & Generators
performance. Whether used 100
135 Ø220
as a front or rear wheel drive, 57
Cassette can be used 61 74 TK Ø208
Synchronous
51
HEINZMANN e-bike drives will meet 51
your needs. The power electronics are not installed in the motor, 135 Ø220
so motor heat does not impair their performance 61 74 TK Ø208 A
The regeneration-enabled system can 51
charge the battery during downhill travel Backwards travel is possible for special applications A
and braking to achieve an increase in
range of up to 15 %. * Comply with the relevant legal requirements when using.
Our drive can be installed in the front or
Wheel Hub Motors
rear wheel thanks to strict compliance
with the standard dimensions used Range of Applications
in the bicycle industry. This reduces
n E-Bikes
manufacturing costs and gives our
n Rehab bikes
customers the highest possible flexibility
n Pedelecs 135 Ø220
in product design. After Sales Service and 61 74 TK Ø208
n Special applications
spare parts planning are therefore made 51
10°
A
significantly easier.
10°
A A
The option of turning the drives in both
5°
directions opens up a wealth of usage 5°
DC Disc Motors
options, including outside the e-bike
Ø2,9
Ø2,9
market. The mobility scooter sector is just
one example.
38 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 39
PMS Motoren
DirectPower System Components
Reihe PMS Motoren
DIRECTPOWER
Drive Systems
COMPLETE SYSTEM
HEINZMANN supplies complete drive Downtube battery
systems based on the DirectPower motor.
A selection of system components has
been specially tailored to the DirectPower Optionally perfectly integrated in the luggage Can be combined with display and
carrier or as downtube battery control unit
drive. Customers can make a personal Separate control unit on the handlebar for
Battery Safe, tested and proven lithium ion technology safe operation when traveling Twist grip Assisted pull-away up to 6 km/h or
selection to meet their needs.
pack 20 km/h E-bike and S-Pedelec
Carrier battery: 36 V/11 Ah Display Clear display of key operating data
For handlebars with a diameter of
Applications
Downtube battery: 36 V/14.25 Ah Quick setting of support levels 22.2 mm
Simple activation of assisted pull-away
Passive cell balancing increases the service life
of the battery pack Bicycle anti-theft protection through user-
specific PIN
Technically, mechanically and visually
sophisticated Easy to read, even in bright conditions
Magnetic plug connections for quick mounting Clear user interface
of the battery
Quick troubleshooting in the event of
Motors & Generators
Watertight and robust Service faults
Software
Synchronous
Shock and vibration resistant Built-in wizard for convenient quick
configuration
Parameters can be set easily by the
dealer
Drive control in the luggage carrier or on the All major system parameters can be
downtube configured in the field
Control Pre-programmed for various merchantable Protection system against plant data
torque sensors Carrier battery manipulation
Control firmware can be updated in the
Various parameters can be adapted by the
field
customer to set an individual driving style
Wheel Hub Motors
(support levels, assisted pull-away and Universal e-bike carrier Automatic Internet
many more)
Aluminium tube 10 mm, weight 1000 g
Optimal monitoring of the electrical system Luggage
Outstanding weight/stability ratio and lateral
Integrated safety routines carrier rigidity
Software can be updated via an interface Corrosion-resistant
Various adaptation options through the built-
Optionally prepared for regeneration and
in Quick Snap System
equipped with brake levers with switches
With LineTec lighting
Assisted pull-away can be parameterized
via a control element on the display or via Max. load limit 30 kg
handle bar The system is pre-programmed and
DC Disc Motors
tested for a range of torque sensors.
The pedal speed sensor can be mounted on Torque
Additional adaptations can be made
Sensor the right or left sensor for the torque sensor of your choice as
Cable length on request necessary.
40 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 41
CargoPower Motor
Reihe PMS Motoren
CARGOPOWER RN 111 Features Technical Data
Drive Systems
HEINZMANN has developed a drive High torque at low speeds Nominal output 250 ... 600 W Maximum power 1000 W Axle load
system for cargo bikes that leaves Maximum efficiency over the entire Nominal speed 190 ... 380 rpm Maximum torque 100 Nm
nothing to be desired. A powerful speed range Front wheel 150 kg
Torque up to 25 Nm Weight ca. 4.5 kg Rear wheel 125 kg
motor combined with proven system High power and torque density through Single side 100 kg
components guarantee maximum driving oil cooling Voltage 36 / 48 VDC Speed 25 ... 45 km/h
force for a wide range of professional and
Suitable for all bike types
commercial applications.
Torque sensor integrated
234in the rear wheel
The HEINZMANN heavy-duty motor ±3
motor Dimensions
Applications
16 ±0.5 26 ±0.3 28,9 ±0.5 13,1 ±0.5
CargoPower RN 111 offers innovative 115 ±0.2
9×
40°
4 ±0.3 10.6 ±0.3
technology, robust design and good 10° 7.9
45 ±0.5 234 ±3
° ±1
reliability. It has been specially developed ° 16 ±0.5 26 ±0.3 28,9 ±0.5 13,1 ±0.5
Installation Versions
115 ±0.2
9×
36×Ø3.1 40°
for heavy-duty applications. Torque, torque 10°
45 ±0.5 4 ±0.3 10.6 ±0.3
7.9
support and the reliable axle loads are The compact design enables the motor to be installed in standard ° ±1
°
specifically designed for uses like forks (100 mm) or standard frame dropouts (135 mm). 36×Ø3.1
these. Mounting on one side is also possible, e.g. for three-
Motors & Generators
Ø8.4
CargoPower is the most wheel models. The optimised geometry of the 4× M8×0.75
flanges enables easy spoking on 20“ to 29“ rims.
Synchronous
compact motor in its 15.9 ±0.3
class. A unique high The motor is suitable for rear wheel, front
Ø8.4
Mitte Mitte 4× M8×0.75
torque and equally wheel or single sided mounting.
LK Ø65 Felgenbett Felgenbett
15.9 ±0.3
high power density Ø189.6 ±0.3 (67.5) 50
Ø203.6 ±0.3 135 ±1 101 ±1
are achieved with a Mitte Mitte
Range of Applications
Felgenbett Felgenbett
high-performance Vorderrad
LK Ø65
Hinterrad
Ø189.6 ±0.3 (67.5) 50
planetary gear
n Cargo bikes Ø203.6 ±0.3 135 ±1 101 ±1
made from
n Rehab bikes
Front wheel Rear wheel
Wheel Hub Motors
hardened steel and Vorderrad Hinterrad
n Special applications 21 ±0.5 21 ±0.5
innovative oil lubrication
and cooling. The motor can
run in reverse and regenerate.
21 ±0.5 21 ±0.5
This makes manoeuvring easier, even
on three-wheel models, and supports
braking when travelling downhill. The Single side
Einseitige
range is increased and the wear on the mounting
Aufhängung
brakes is reduced.
DC Disc Motors
Einseitige
Mitte
Felgenbett Aufhängung
59
90 ±1
Mitte
Felgenbett
59
90 ±1
42 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 43
CargoPower System Components
Reihe PMS Motoren
CARGOPOWER
Drive Systems
COMPLETE SYSTEM
The system components for the
CargoPower system are coordinated Heavy Duty Battery
Assembly rail with controller box for
specifically for this powerful drive. Active Power Battery 2 variants available:
The complete system comprises a motor, Heavy Duty or Active Power Battery
Drive control integrated in the controller 3 control units and 2 displays to choose from
a control unit, battery with mounting box (Active Power Battery) or in a separate Safe, tried-and-tested lithium-ion Operating
housing (Heavy Duty Battery) Battery technology Quick setting of support levels, safe
system, display and operating unit plus units & operation while travelling
Control pack
Pre-programmed for various torque sensors Displays
Applications
– depending on the configuration – Heavy Duty Battery: 36 V/585 Wh
currently available Easy to read, even in bright conditions
supplementary sensors. Active Power Battery: 48 V/500 Wh
Various parameters can be adapted by the Control units Connect and Comfort can be
There are two types of battery available OEM to set an individual driving style (support Passive cell balancing increases the service used with or without display
to meet various power requirements levels, assisted pull-away and many more) life of the battery pack
Removable display
(Heavy Duty and Active Power Battery). Optimal monitoring of the electrical system Technically, mechanically and visually
sophisticated Bluetooth interface with control units
Our systems can also be combined with
Optionally prepared for regeneration and Micro-USB interface
batteries from other manufacturers. connecting brake handles with installed CAN bus interface
actuation switch CAN bus interface
Motors & Generators
Degree of protection IP65
A torque sensor is deployed in the hub as
Parametrizable assisted pull-away either via the Degree of protection IP65
standard in order to control the support.
Synchronous
control element on the display or via twist grip
Smartphone App
Other options for the system include Reverse travel
a twist grip. Further variants are also Controller box
Heavy Duty CAN bus interface
possible. Our sales team will advise you
Battery Degree of protection IP65
on a tailored solution.
Active Power Battery
Wheel Hub Motors
Pedal speed sensor can be mounted on
the right or left
Sensor
Cable length on request
DC Disc Motors
Can be combined with display and control
unit
Twist grip
Assisted pull-away up to 6 km/h or 20 km/h
E-bike and S-Pedelec
For handlebars with a diameter of 22.2 mm
44 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 45
CargoPower Motor
Reihe PMS Motoren Classic Motor
System overviews CLASSIC RN 120 Features
Drive Systems
HEINZMANN Classic motors have been Powerful, proven DC wheel hub motor
Front wheel installation
proving themselves in electric bicycles Front/rear wheel drive
System components Part numbers
for decades. The HEINZMANN Classic
Gear for highest torques
Front wheel motor 880-00-181-xx bicycle drive is characterised by the tried-
Controller Active Power Battery 880-81-247-xx and-tested robust technology, combined Support up to 25 km/h
Controller Heavy Duty Battery 880-81-248-xx with the innovative optimisation of its Rated power 250 W
Active Power Battery 880-80-282-00 components and properties. The powerful Torque up to nominal 11.4 Nm (28“),
DC motor offers even power development up to nominal 13.2 Nm (26“)
Heavy Duty Battery 880-80-281-00
Applications
with economical use of the battery
Charger Active Power Battery 010-33-038-00 Weight: approx. 3.5 kg
capacity.
Charger Heavy Duty Battery 010-33-037-00 Max. values for the torques are 35 to 60 Nm
Powerful torques are achieved with
Control unit Comfort 010-69-325-20 depending on the design
the built-in gear, which offers the rider
Pedal sensor 870-81-134-10 (right pedal side)
maximum support, even during uphill
870-81-145-10 (left pedal side)
travel or with increased loads. This makes
010-29-049-00 (magnetic disk)
this drive particularly suited to use in
Motors & Generators
mobility scooters, for cargo bikes and for
Rear wheel installation special applications.
Synchronous
System components Part numbers At the heart of the Classic drive
880-00-180-xx system is the RN 120, which
Rear wheel motor incl. freewheel for cassettes with
combines the proven
Range of Applications
integrated torque sensor
Controller Active Power Battery 880-81-247-xx Classic motor with robust n E-Bikes
Controller Heavy Duty Battery 880-81-248-xx
and reliable system n Velotaxis
modules.
Active Power Battery 880-80-282-00
Heavy Duty Battery 880-80-281-00 Decades of
Wheel Hub Motors
experience in the field of
Charger Active Power Battery 010-33-038-00
bicycle drives make us a
Charger Heavy Duty Battery 010-33-037-00
reliable partner. The reliability of
Control unit Comfort 010-69-325-20
HEINZMANN drives is also highly
valued by Deutsche Post, who have
Optional components them fitted on their electric bicycles.
System components Part numbers
Control unit Connect 010-69-325-10
Control unitt Drive 010-69-325-00
DC Disc Motors
Display Premium 010-69-325-40
Display Advanced 010-69-325-30
Splitter cable 010-69-325-50
Display holder 010-69-325-60
Twist grip 870-90-069-00
E-Bike Deutsche Post
46 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 47
Classic Motor
Reihe PMS & System Components
Motoren
Technical Data COMPLETE SYSTEM
Drive Systems
Rated voltage 36 VDC CLASSIC
Rated power 250 W
The Classic Drive System combines long-
Weight 3.5 kg established system components.
Max. weight vehicle* 120 kg
Wheel size 26“ 28“
Rated speed 210 rpm 180 rpm The digital control unit offers two control
options: customers can choose between
Rated torque in operational mode S1 13.2 Nm 11.4 Nm
a twist grip with pedal speed sensor or a
solution with twist grip only
Applications
* with load Control
The control is pre-parameterised for all
requirements, such as assisted pull-away
up to 6 km/h or heavy load start
The lithium ion battery is in the saddle bag
Dimensions Battery Supplied with a built-in battery
management system for longer battery life
Available with 9 or 13 Ah
Motors & Generators
58±1
Synchronous
Digital twist grip
Twist grip LED light indicator charge condition
Ø166±0.5
Ø178
ON/OFF switch
Ø156
Eco Mode
Cable length on request
Wheel Hub Motors
The luggage carrier is designed for
66±1
mounting a control unit and up to two
Luggage batteries
133±0.5 / 100
carrier
Max. permitted total weight 30 kg
The pedal speed sensor can be mounted
DC Disc Motors
on the right or left
Sensor
Cable length on request
48 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 49
PRA Motor
Reihe PMS Motoren
PRA 230 Features Dimensions
Drive Systems
The gearless PRA 230 wheel hub drive Gearless 216.5±0.5
is a permanently excited, synchronous Maintenance-free
110 80
external-rotor motor with built-in wheel 87.5±0.5
45°
Low noise
45°
45° 45°
bearing and is mounted directly on the
rim. Integrated wheel bearing
Successfully employed many times over, Energy recuperation
M10×1
this wheel drive is maintenance-free, quiet High starting torque
Ø160
Ø35
and boasts impressive braking energy
Applications
recuperation and a high starting torque.
Technical Data
Part of the PRA series, this direct drive M10×1
is available in a gearless design and 1.6 kW
Rated power
Operational mode S1
operated using a commercial controller.
It is connected to the chassis via clamp Rated speed 420 rpm
170 140
connection. Naturally, it also has a brake- Max. torque 160 Nm
225
disc connection. Its degree of protection Battery voltage 48 V 216.5±0.5
Motors & Generators
is IP54. Max. wheel load 2000 N
110 80
Synchronous
87.5±0.5
The PRA 230 is suitable for use on Weight 16 kg 45° 45°
45° 45°
1-wheel, 2-wheel and all-wheel drives.
Range of Applications
M10×1
Ø160
Ø35
n Light electric vehicles
n E-Scooters
n Handicap vehicles
Wheel Hub Motors
M10×1
n Driverless transport vehicles
170 140
225
DC Disc Motors
50 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 51
PMS Motoren
PMG Motor
Reihe PMS Motoren
PMG 132 Features Range of Applications
Drive Systems
n Generally all kind of battery driven and n Boat drives
The PMG 132 is a multi-pole, permanently Compact electric vehicles n Fans
excited DC disc motor.
Cost-efficient n Cleaning machines
The excitation field is created using high- High efficiency
performance permanent magnets from
rare earths.
Less installation space thanks to compact design
Lower power-to-weight ratio
Strong torque Technical Data
Applications
Greater efficiency over broad range of Operation voltage 24 V 36 V 48 V 60 V
operating conditions Rated power 1.8 kW 3.1 kW 4.7 kW 5.1 kW Elektrische Antriebe / Electri
Simple control Rated speed 1100 rpm 1800 rpm 2400 rpm 3000 rpm
Energy recovery possible through regenerative Rated current 90 A 97 A 110 A 97 A
operation Auswahldiagramm / Motortyp / Type: PMG132
Rated load torque 15 Nm 16 Nm 19 Nm 16 Nm Magnetsystem / Magnet system: 3.9/1.2
Cost advantage through integration of
Selection diagram
Table valid for operation in duty type S1
Ausgabe / Edition: 08/2014
commutator into winding ends DC current in short-time duty 210 A
Motors & Generators
PMG132
S2 10 min
0 5 10 15 20 25 30 35 40
Synchronous
Peak torque 38 Nm 3250
240
60V V
60 220
Mass inertia 0,025 kgm ² 3000
200
2750
V
Inductance 0,019 mH 24
The disc-shaped rotor has been made Dimensions 2500 48V 180
with copper-profiled lamellae at whose Resistance 16 mΩ 2250 160
2000 140
Degree of protection IP20
n [min ]
inner end a disc commutator is moulded 36V
-1
Elektrische Antriebe / Electric Drives
I [A]
1750
deep
4×M8 - 12 tief 120
by means of suitable profiling. Power Weight approx. 12.5 kg 1500 100
1250
is transmitted via metalliferous carbon
24V
80
1000
brushes that are optimally adapted to the Auswahldiagramm /
Wheel Hub Motors
60
Motortyp / Type: PMG132
750
shape of the commutator and conducted Magnetsystem / Magnet system: 3.9/1.2 40
Ø19g8
Selection diagram
500
Ausgabe / Edition: 08/2014 20
via a special brush holder alignment. 4×M8 - 12 tief
Selection Diagram
250
Ø126
Ø80
0 0
0 5 10 15 20 25 30 35 40
The magnetic flow passes axially through PMG132
Motor type: M [Nm]
the lamination stacks. This alignment PMG132 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40
240 12 100
reduces the air gap to the minimum 3250
Ø19g8
60V V 11
60
Magnet system: 220 90
required mechanically and reduces 3000 60V
3.9/1.2 10
Ø126
Ø80
200
2750 80
magnetic losses. What results is far greater TK 106 70 2500 48V
24
V
180 9 24V
70
efficiency (approx. 90 %) across a broad 210 86 5.5
Edition: 2250 160 8
08/2014 V 60
range of operating conditions. 222 129 43 [rpm] ] 2000
36V
140 7 60
P [kW]
-1
DC Disc Motors
η [%]
nn [min
I [A]
1750 6 50
120 V
48
1500 5
100 40
1250 24V
4 36V
80
TK 106 70 1000 30
60 3
210 86 5.5 750 24V
20
40 2
222 129 43 500
1 10
250 20
0 0 0 0
0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40
M [Nm] M [Nm]
0 5 10 15 20 25 30 35 40
12 100 Heinzmann GmbH & Co. KG • D-79677 Schönau / Germany • Am Haselbach 1
52 www.heinzmann.com/e-motor Phone: +49 7673 8208 0
Tel. / phone: +49 7673 8208 - 0 • Fax: +49 7673 8208 - 199 • E-Mail / email: info@heinzmann.de
53
11 90
PMS Motoren
Series of SL Motors
SL MOTORS Features Applications
Drive Systems
DC disc motors with brushes have been They are also deployed in other industrial applications
Flat, dynamic and extremely adaptable: Flat
used for several decades now in rough wherever reliable operation at the supply voltage itself is
HEINZMANN DC disc motors. Because HEINZMANN disc motors are flat when installed. It is this extremely
environments in HEINZMANN actuators required, without any need for a controller. However, an
of their streamlined design, which flat design that opens up installation options that are just not
for medium and large combustion optional controller does allow torque and speed to be
distinguishes them from other electric possible with other motors. The permanent magnets arranged in a
circle around the shaft produce an axial field through the disc rotor engines. regulated as well.
motors, they constitute the best solution
while ensuring a large air gap area proportional to the available
for a customer seeking a drive of up to torque. The result is a powerful motor within the smallest possible
1.1 kW that can be easily and precisely installation space.
controlled and can fit in a restricted Range of Applications
Dynamic
Applications
installation space. n Industrial and individual transport
DC disc motors have a thin, non-ferrous disc armature for an systems with greater range than
Disc motors have proven themselves extremely low intrinsic moment of inertia. Manufactured as air coils, Power range SL motors
electric vehicles, guided ware
in many applications within machinery the windings are characterised by low inductance and low internal Leistungsbereiche SL-Motoren
house vehicles or disabled person
and equipment manufacture and also resistance to ensure a very low electrical time constant. This results
assistance systems
medical engineering, reliably performing in dynamic drives that can be easily and precisely controlled.
n Positioning and delivery systems or
a wide variety of drive tasks with quiet
Adaptable handling units
synchronous operation.
SL disc motors are not only available in the versions presented n Machine tools, winding devices
Motors & Generators
The continuous development of the here. These are just a selection of the possibilities on offer in order
n Pumps
Synchronous
materials used has achieved a much to facilitate that first choice. We excel at providing customised
solutions. n Replacement for hydraulic systems
greater gap between maintenance
in agricultural vehicles and
intervals for wearing parts (e.g. charcoal Our strong sales, design and motor development teams will
dedicate themselves to your request so we can arrive at the machinery
and collectors). This is why brush drives self-cooled
optimum solution for your drive together. n Medical engineering, e.g.
with a somewhat limited service life now
centrifuges, hose and metering
have only a subordinate role to play. Robust pumps 20 40 60 80 100 200 400 600 800 1000
The „disc rotor“ is thus a drive HEINZMANN originally developed and optimised disc motors
for use in proprietary products. The features mentioned Continuous power/W
solution that not only provides the
Wheel Hub Motors
above have been implemented to optimum levels in
aforementioned benefits, but also
our internal mechatronic systems. Side A Side B
back iron ring
offers an impressive price-
Torque range SL motors
back iron ring
Our many years of testing has resulted in robust
performance ratio. Magnet Magnet Drehmomentbereiche SL-Motoren
motors that can operate under the toughest of
environmental conditions. Ball bearing
Armature compl.
Feather key
Ball bearing
Commutator
Bearing housing A
DC Disc Motors
Bearing housing B self-cooled
Single coil
4 6 8 10 20 40 60 80 100 200 400 600
Cross section of a disc motor SL 120-2NFB
Nominal torque/Ncm
54 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 55
Series of SL Motors
SL 80-F SL 100-F
Drive Systems
SL 80-F is the smallest DC disc motor with Dimensions The SL 100-F is the next larger variant Dimensions
brushes of the SL series equipped with of a disc motor with brushes and ferrite
ferrite magnets. magnets.
Applications
Motors & Generators
Synchronous
Technical Data
constant (25 °C)
constant (25 °C)
Rated voltage
Rated current
Rated power
Rated speed
Rated load
Back-EMF
Torque
Technical Data
Wheel Hub Motors
Coil U [VDC] P [W] n [rpm] M [Ncm] I [A] KE [V/1000 rpm] KT [Ncm/A]
constant (25 °C)
constant (25 °C)
Rated voltage
Rated current
Rated power
Rated speed
Rated load
12 59 4700 12 7,8
Back-EMF
6/63 2,1 2,0
15 68 6500 10 6,8
Torque
18 50 4000 12 4,6
10/50 3,5 3,4
24 70 6100 11 4,4
Coil U [VDC] P [W] n [rpm] M [Ncm] I [A] KE [V/1000 rpm] KT [Ncm/A] 24 57 3900 14 3,8
14/45 5,0 4,7
27 64 4700 13 3,6
12 22 3500 6 2,9 24 37 2500 14 2,9
11/53 18 38 6000 6 3,0 2,9 2,7 18/40 30 52 3800 13 2,8 6,4 6,1
20 43 6800 6 3,1 36 67 4900 13 2,8
DC Disc Motors
18 26 2900 8,5 2,6 24 30 1900 15 2,7
17/40 20 29 3500 8 2,5 4,4 4,2 21/37,5 36 57 3900 14 2,6 7,4 7,1
24 37 4700 7,5 2,3 42 68 5000 13 2,4
24 22 3000 7 1,7 36 44 2800 15 2,2
22/31,5 30 31 4200 7 1,7 5,7 5,5 26/31,5 42 54 3700 14 2,0 9,2 8,8
33 33 4900 6,5 1,6 48 65 4400 14 2,1
► m = 0,9 kg ► J = 0,9 kg · cm 2 ► m = 0,9 kg ► J = 1,2 kg · cm2
56 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 57
Series of SL Motors
SL 120-F SL 100-1NFB
Drive Systems
The SL 120-F is the largest SL series motor Dimensions The SL 100-1NFB is the smallest Dimensions
with brushes equipped with ferrite magnets. DC disc motor with brushes of the SL series
equipped with neodymium iron boron
deep
magnets.
Applications
Technical Data
constant (25 °C)
constant (25 °C)
Rated voltage
Motors & Generators
Rated current
Rated power
Rated speed
Rated load
Back-EMF
Synchronous
Torque
Coil U [VDC] P [W] n [rpm] M [Ncm] I [A] KE [V/1000 rpm] KT [Ncm/A]
12 44 1600 26 7,8
Technical Data
8/63 15 63 2500 24 7,3 4,4 4,2
24 110 5000 20 6,5
constant (25 °C)
constant (25 °C)
18 63 2400 25 6,1
Wheel Hub Motors
Rated voltage
Rated current
Rated power
Rated speed
10/56 24 89 3700 23 5,8 5,5 5,3
Rated load
Back-EMF
36 110 6600 16 4,4
Torque
24 79 2900 26 5,3
12/53 36 110 5200 21 4,5 6,6 6,3
42 120 6400 18 4,1
Coil U [VDC] P [W] n [rpm] M [Ncm] I [A] KE [V/1000 rpm] KT [Ncm/A]
24 70 2300 29 5,0
14/50 36 110 4300 25 4,6 7,7 7,4 12 100 4000 24 13
4/90 2,6 2,5
48 125 6300 19 3,6 15 100 5400 18 10
24 53 1800 28 4,2 12 100 3000 32 13
5/85 3,2 3,1
36 95 3500 26 4,0 18 120 5200 22 10
DC Disc Motors
16/45 8,8 8,4
48 120 5200 22 3,5 18 110 3200 33 9,6
60 120 7100 16 2,8 7/71 24 120 4900 24 7,6 4,5 4,3
36 64 2100 29 3,2 27 110 5700 18 6,2
48 96 3400 27 3,0 24 120 3100 36 7,2
22/40 12,0 11,5
60 120 4700 24 2,8 10/60 30 140 4200 31 6,5 6,4 6,1
72 130 5900 21 2,5 36 130 5300 24 5,3
► m = 1,2 kg ► J = 2,5 kg · cm2 ► m = 0,9 kg ► J = 1,6 kg · cm2
58 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 59
Series of SL Motors
SL 100-2NFB SL 120-1NFB
Drive Systems
In comparison, the SL 100-2NFB disc Dimensions DC disc motor with brushes equipped with Dimensions
motor with brushes contains larger neodymium iron boron magnets.
neodymium iron boron magnets.
Applications
Technical Data
constant (25 °C)
constant (25 °C)
Rated voltage
Rated current
Rated power
Rated speed
Rated load
Motors & Generators
Back-EMF
Torque
Technical Data
Synchronous
Coil U [VDC] P [W] n [rpm] M [Ncm] I [A] KE [V/1000 rpm] KT [Ncm/A]
12 77 3700 20 9,9
3/106 3,0 2,9
15 96 4800 19 10,0
Technical Data 18 140 3400 38 10,0
5/100 24 180 4700 37 10,0 5,0 4,7
constant (25 °C)
constant (25 °C)
27 200 5400 36 10,0
Wheel Hub Motors
Rated voltage
Rated current
Rated power
Rated speed
24 200 3100 60 11,0
Rated load
Back-EMF
7/90 6,9 6,6
36 270 5100 50 9,4
Torque
24 160 1900 82 9,7
10/75 36 260 3300 74 9,2 9,9 9,5
48 300 4700 60 7,7
Coil U [VDC] P [W] n [rpm] M [Ncm] I [A] KE [V/1000 rpm] KT [Ncm/A]
36 180 1900 90 7,2
12 110 2800 36 13,0 15/63 48 250 2800 84 6,8 15,0 14,0
4/90 3,6 3,5
15 140 3700 35 13,0 72 310 4700 63 5,4
18 160 3600 42 12,0 36 140 1600 85 6,0
5/85 4,5 4,3
24 130 5200 24 8,0 48 200 2400 80 5,7
DC Disc Motors
17/56 17,0 16,0
18 120 2300 51 10,0 60 250 3200 75 5,4
7/71 24 160 3400 44 8,9 6,3 6,1 72 280 4000 67 4,9
27 160 3900 40 8,3 48 140 1600 84 4,6
24 120 2100 56 7,6 60 190 2300 80 4,4
22/47,5 22,0 21,0
10/60 36 170 3600 46 6,5 9,0 8,6 72 230 2900 76 4,2
48 140 5300 26 4,2 80 250 3300 73 4,1
► m = 1,0 kg ► J = 1,6 kg · cm2 ► m = 1,8 kg ► J = 3,5 kg · cm2
60 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 61
Series of SL Motors
SL 120-2NFB SL 140-2NFB
Drive Systems
Disc motor variant 120-2NFB with brushes Dimensions Disc motor with brushes equipped with an Dimensions
is equipped
enlarged rotor and neodymium iron boron
with enlarged
magnets.
neodymium iron
boron magnets.
Applications
Technical Data
Rated voltage
Rated current
Rated power
Rated speed
Rated load
Back-EMF
constant
constant
(25 °C)
(25 °C)
Torque
Motors & Generators
Coil U [VDC] P [W] n [rpm] M [Ncm] I [A] KE [V/1000 rpm] KT [Ncm/A] Technical Data
Synchronous
12 100 2300 41 11,0
3/106 4,8 4,6
constant (25 °C)
constant (25 °C)
18 150 3600 40 12,0
Rated voltage
Rated current
Rated power
Rated speed
24 210 2900 70 11,0
Rated load
Back-EMF
5/100 30 270 3700 70 11,0 8,1 7,7
Torque
36 240 4500 50 8,7
24 180 1900 90 9,7
7/90 36 280 3100 85 9,7 11,0 10,0
Coil U [VDC] P [W] n [rpm] M [Ncm] I [A] KE [V/1000 rpm] KT [Ncm/A]
48 290 4300 65 7,7
Wheel Hub Motors
36 270 2000 130 9,6 24 280 2000 135 16,0
48 340 2800 115 8,7 3/90 36 410 3300 120 14,0 11,0 10,0
10/75 16,0 15,0
60 350 3700 90 7,1 48 310 4600 64 8,6
72 290 4600 60 5,1 48 410 2100 185 11,0
48 260 1700 145 7,1 6/71 60 480 2700 170 9,8 21,0 20,0
60 320 2300 135 6,7 80 530 3800 132 7,9
15/63 24,0 23,0
72 360 2900 120 6,0 60 360 1700 200 7,6
80 380 3200 114 5,8 80 490 2400 196 7,4
9/60 32,0 31,0
48 200 1400 138 5,9 96 570 3000 180 6,9
60 270 2000 130 5,6 110 590 3500 160 6,2
DC Disc Motors
17/56 27,0 26,0
72 310 2400 122 5,4 80 330 1700 185 5,3
80 340 2800 116 5,2 12/50 96 410 2100 185 5,3 42,0 40,0
48 150 1000 140 4,6 110 480 2500 185 5,3
60 200 1400 135 4,5 96 370 1600 220 4,9
22/47,5 35,0 34,0
72 250 1800 133 4,5 15/47,5 110 430 1900 215 4,8 53,0 50,0
80 260 2000 126 4,3 120 460 2100 210 4,8
► m = 1,9 kg ► J = 3,5 kg · cm2 ► m = 4,9 kg ► J = 4,9 kg · cm2
62 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 63
Series of SL Motors
SL 160-2NFB SL 180-2NFB
Drive Systems
The SL 160-2NFB is a disc motor with Dimensions The SL 180-2NFB is the largest disc motor Dimensions
brushes, enlarged rotor and larger with brushes and large neodymium iron
neodymium iron boron magnets. boron magnets.
Applications
Motors & Generators
Synchronous
Technical Data
constant (25 °C)
constant (25 °C)
Rated voltage
Rated current
Rated power
Rated speed
Rated load
Back-EMF
Technical Data
Torque
constant (25 °C)
constant (25 °C)
Rated voltage
Rated current
Rated power
Rated speed
Rated load
Wheel Hub Motors
Coil U [VDC] P [W] n [rpm] M [Ncm] I [A] KE [V/1000 rpm] KT [Ncm/A]
Back-EMF
Torque
36 440 2800 150 16,0
3/90 12,0 11,0
48 420 4000 100 12,0
48 510 1800 270 13,0
Coil U [VDC] P [W] n [rpm] M [Ncm] I [A] KE [V/1000 rpm] KT [Ncm/A]
6/80 60 600 2300 250 12,0 24,0 23,0
72 680 2900 225 11,0 60 770 2100 350 16,0
3/90 27,0 26,0
72 460 1800 245 8,1 80 910 2900 300 14,0
9/63 96 640 2500 245 8,2 36,0 35,0 125 830 2200 360 8,1
120 710 3300 205 7,0 6/63 150 930 2700 330 7,6 54,0 52,0
96 570 1800 300 7,3 190 940 3600 250 5,9
DC Disc Motors
12/60 110 630 2100 285 7,1 48,0 46,0 150 780 1700 440 6,5
120 690 2400 275 6,8 9/56 190 960 2300 400 5,9 81,0 77,0
110 500 1600 300 5,8 220 1100 2700 375 5,7
15/53 61,0 58,0
120 570 1800 300 5,9 190 700 1600 415 4,6
12/45 110,0 100,0
110 460 1400 315 5,4 220 800 1900 400 4,5
17/50 69,0 66,0
120 520 1600 310 5,3 15/45 220 750 1500 480 4,2 130,0 120,0
► m = 5,5 kg ► J = 11,3 kg · cm2 ► m = 10,2 kg ► J = 23,5 kg · cm2
64 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 65
SL Technical Data
Technical Data and Information Permissible Forces
Drive Systems
for 20,000 hours lifespan
Motor type Permanently excited DC motor in disc armature technology
General regulations Complying with IEC 60034 Radial force FR [N] at n rpm
Operational mode S1 (continuous duty)
Bearing
Speed 1500 3000 4500 6000 7000
Cooling Without cooling fan, without cooling circuit, mounting at adequate A-side
cooling surface is recommended Motor type
Permissible ambient temperature -10 ... +40 °C SL 80-F 210 165 145 127 108 626
Applications
Pairs of poles 4 SL 100-F 303 263 223 183 156 6000
Magnetic material Ferrite (F) SL 120-F 303 263 223 183 156 6000
Neodymium iron boron (1 NFB, 2 NFB), SL 100-1NFB 303 263 223 183 156 6000
1, 2 indicates size of magnets
SL 100-2NFB 360 300 260 230 220 6000
Electrical connection According to motor size and customer’s request: SL 120-1NFB 303 263 223 183 156
flat connectors, terminal box, free cable
SL 120-2NFB 360 300 260 230 220
Electric strength According to IEC 60034
SL 140-2NFB 480 380 340 310 290 6003
Motors & Generators
Thermal class 155 (F)
SL 160-2NFB 480 380 340 310 290 6003
Synchronous
Degree of protection IP44, alternatives obtainable on request SL 180-2NFB 1150 900 780 720 680 6205
Fastening On customer‘s request
Shaft On customer‘s request, hollow shaft optional
Optional extensions Gearbox, tachometer generator, encoder, holding break
Axial force FA [N] at n rpm
Speed 1500 3000 4500 6000 7000
Temperature sensor On request
Motor type
Kind of surface Steel: zinc coating
Aluminium: uncoated SL 80-F 42 36 31 25 22
Wheel Hub Motors
SL 100-F 61 53 45 37 31
Rating All given characteristics of the motors are calculated data which may
differ slightly, subject to alterations SL 120-F 61 53 45 37 31
SL 100-1NFB 61 53 45 37 31
Without exception for the operating temperature status, based on:
armature temperature ~125 °C SL 100-2NFB 87 75 64 52 45
solenoid temperature ~105 °C SL 120-1NFB 104 90 77 63 54
housing temperature ~85 °C
SL 120-2NFB 104 90 77 63 54
Tolerances: SL 140-2NFB 144 125 106 87 74
Back-EMF constant and torque constant: ±6 % of nominal value
SL 160-2NFB 144 125 106 87 74
Speed: ±8 % of nominal value
Efficiency: 1.15 % of nominal value - 15 % SL 180-2NFB 345 299 254 208 178
Motors
Disc Motors
Alternative voltage, speed, torque or power for customised applications
obtainable on request.
DC Disc
DC
66 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 67
SL Technical Data
Selection Diagrams SL120-2NFB 10/75
Drive Systems
0 20 40 60 80 100 120 140 160 180
The operational characteristics of the HEINZMANN disc motors Application example: 5000
SL120-2NFB 10/75 14
are best illustrated through motor diagrams. They enable Given: Voltage U = 48 V 0 20 72V 40 60 80 100 120 140 160 180
the ideal motor variant to be selected to suit a particular 4500
5000 14
Torque M = 115 Ncm 72V P 12
application. The procedure for this is described below. v =7
5
4000 60V W V
Required: Speed n 4500
72 V
HEINZMANN offers a wide range of disc motor variants. You P
=7 36 12
can access the full range of selection diagrams from our home Curremt I v
5 10
3500
4000 60V W
7 2V V
Output P B 36
page: www.heinzmann.com/en/e-motor. 48V
10
Efficiency η 3000
3500 (3)
3
B 8
][min-1]
How to use the selection diagrams 48V (2)
n n[rpm]
2 A
I [A] I [A]
Applications
Readings in upper diagram: 2500
3000 36V (3) 8
Each selection diagram consists of 2 subdiagrams.
-1
► Starting from M = 115 Ncm, go vertically (1) go to (2)
n [min
2000
2500
A 6
The upper diagram in each case shows these the speed characteristic for U = 48 V. Intersecting 36V
characteristics: point A is on the borderline, i.e. still in the 1500
2000
6
4
permitted area.
► Speed - Torque (blue wide)
► From A, go left horizontally (2) to the left to the 1000
1500 4
► Current - Torque (red narrow) speed scale and then read off the relevant speed (1)
1
2
(here: ~2800 rpm). 500
1000
The lower diagram in each case shows these (1)
► Continue from A vertically into the range between
Motors & Generators
2
characteristics: 0 0
the two current characteristics (between 36 V and 500
► Output - Torque (green wide) 0 20 40 60 80 100 120 140 160 180
Synchronous
72 V) and estimate point B.
0 M [Ncm] 0
► Efficiency - Torque (orange narrow) ► From B, go right horizontally (3) to the right to 0 20 40 60 80 100 120 140 160 180
the current scale and then read off the relevant 0 20 40 60 80 100 120 140 160 180
The characteristics are shown for several voltages. M [Ncm]
amperage (here: ~8.7 A). 100
For overview purposes, the characteristics for the current and
72V
360 0 20 40 60 80 100 120 140 160 180
efficiency show only the lowest and the highest practical Readings in lower diagram: C 100
► Starting from M = 115 Ncm, go vertically (4) go to (5) 72V
V V
voltage (in this example, 36 V and 72 V). Characteristic values 320
360
60 72
80
for voltages in between (in this instance, 48 V and 60 V) must the output characteristic for U = 48 V. Intersecting D C (6) 90
point C is also on the borderline, i.e. still in the 280
320
(5)
5 (6)
6 36
72V
V
be estimated.
permitted area. D 80
48 0V
Wheel Hub Motors
36V
The area highlighted in white on the diagram represents the
V
► From C, go left horizontally (5) to the left to the
6
240
280 60
safe operating range for the S1 operation of an uncooled
P v=75 P v=7
output scale and then read off the relevant output 70
P [W] P [W]
V
motor mounted to a sufficiently sized cooling area.The wide (here: ~340 W).
48
200
240 V
η [%] η [%]
36
W
red line represents the limit for a power loss that is just on the 60
► Continue from C vertically into the range between 40
borderline (in this example 75 W). the two efficiency characteristics and estimate 160 V
5W
200
36 50
point D. (4)
inm 1
The section highlighted in light grey in the diagram represents
0mrp -
the range for which additional cooling measures are required ► From D, go right horizontally (6) to the right to 120
160
40
80
(4)
4 20
to operate motors. Without them this operating range must the efficiency scale and then read off the relevant
gr 4
n =
be avoided. Depending on the type of motor and the winding efficiency (here ~81 %). 80
120 30
design, there is a borderline for the maximum permissible Unknown values can be determined for other given 40
80 020
speed (ngr). The relevant value is also specified in case it does variables in the same manner.
Motors
Disc Motors
not coincide with the borderline for power loss. 0
40 10
The diagrams are valid without exception for the operating Additional example: 0 20 40 60 80 100 120 140 160 180
temperature status, based on: Appointed: Speed n = 2000 rpm 0 M [Ncm] 0
DC Disc
Torque M = 120 Ncm = 1.2 Nm 0 20 40 60 80 100 120 140 160 180
► Armature temperature ~125 °C
(i.e. P = 0.104•M•n = 250 W) M [Ncm]
► Magnet temperature ~105 °C
DC
Required: The relevant required operating voltage
► Ambient temperature 25 °C
Result: U ≈ 36 V
68 www.heinzmann.com/e-motor Phone: +49 7673 8208 0 69
70
Notes
www.heinzmann.com/e-motor
Phone: +49 7673 8208 0
Synchronous
71
DC Disc Motors Wheel Hub Motors Motors & Generators Applications Drive Systems Notes
HEINZMANN
Group
Quality & Precision
since 1897
The Group started in 1897 with
Heinzmann GmbH & Co. KG,
and now includes
HEINZMANN UK,
HEINZMANN China,
HEINZMANN Korea,
HEINZMANN India,
HEINZMANN Australia,
HEINZMANN AUTOMATION,
REGULATEURS EUROPA, Head office Subsidiaries Subsidiaries with production facilities Distributors and dealers
and CPK Automotive
as member companies.
The HEINZMANN Group
operates numerous global HEINZMANN - Electric Drives
subsidiaries, including eight Based in the heart of the Black Forest, HEINZMANN develops and produces
production sites and an progressive solutions for drive technology.
international distributor From industrially batch produced engines to application based redesigns,
network. substitute solutions and individual new developments: our patented drive
technology constantly excels through above-average performance data and
Our product portfolio comprises significant increases in efficiency.
engine management system
solutions, as well as exhaust
gas aftertreatment solutions,
for industrial combustion
engines and turbines. It also
encompasses automation
systems, primarily for the
shipping industry.
For decades, HEINZMANN
also has been developing and Head Office
producing sturdy, powerful Germany
electric drives up to 25 kW, Heinzmann
Gm bH & Co. KG
which have proven their worth Schönau
in numerous applications, Phone: +49 7673 8208 0
ED_CAT_001_17_11_e_1_2017
info@heinzmann.de
particularly in harsh industrial www.heinzmann.com/e-motor
environments.
Sales & Service Partners worldwide: www.heinzmann.com/e-motor-contacts
ww
wwww. h
. heeiinnzzm
maa n n . ccoom
m//ee- -mmoot ot o
rr
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