4 3 2 1

W6FP WINCH INSTALLATION

PUSH/PULL CONTROLS (P CONTROLS)
D
SHANTUI SD16 D

TABLE OF CONTENTS
PAGE 2:
PARTS LIST
WINCH MOUNTING
TRACTOR REAR FACE

PAGE 3:
CONTROL LEVER INSTALLATION

C C

COMPONENT WEIGHTS OVER 55 lbs (25 kg)

COMPONENT Weight
3000 lbs
WINCH
( 1361 kg)

2313557
875 lbs
FAIRLEAD
(397 kg)
1100 lbs
INTEGRAL ARCH
(499 kg)
1.85 lbs/ft
WIRE ROPE
( 2.75 kg/m)

HARDWARE TORQUE: STANDARD

B SIZE GRADE TORQUE
B
6 ft-lbs
1/4-20 UNC 5
(8 Nm)
14-15 ft-lbs
1/4-28 UNF 8
(10-11 Nm)
37-39 ft-lbs
3/8-24 UNF 8
(50-53 Nm)
23-24 ft-lbs
3/8-16 UNC 5
(31-33 Nm)
1500-1575 ft-lbs
1 1/4-12 UNF 8
(2050-2150 Nm)

HARDWARE TORQUE: METRIC

SIZE CLASS TORQUE
38-40 ft-lbs
M10 X 1.5 10.9
(52-55 Nm)
117-123 ft-lbs
M16 X 2 8.8
(225-236 Nm)
557-585 ft-lbs KEEP ALL PAGES OF THIS DOCUMENT
M24 X 3 10.9 They will be needed if service work requires
(755-793 Nm)
1554-1631 ft-lbs the winch to be removed from the tractor.
M33 X 3 10.9
(2107-2212 Nm)
Winch Serial Number ________________

A SPECS. THIS DRAWING AND ITS CONTENT ARE A

THE PROPERTY OF ALLIED SYSTEMS
COMPANY. ANY REPRODUCTION,
MANIPULATION OR DISTRIBUTION OF THIS
DOCUMENT WITHOUT WRITTEN CONSENT
OF ALLIED SYSTEMS COMPANY IS

WARNING UNLESS OTHERWISE SPECIFIED CRITICAL

STRICTLY PROHIBITED.

DRAWN BY: DESIGN BY: DATE: SIM. TO:

DO NOT OPERATE WINCH UNLESS VEHICLE IS DIMENSIONS ARE IN INCHES;
WITH A TOLERANCE OF DESIGNATION JB EM 4/26/2011 2300314W

! EQUIPPED WITH A REAR SCREEN FOR OPERATOR REL ECN X.X = `

TITLE:
INSTL DWG
104269 X.XX = `
PROTECTION AGAINST CABLE BREAKAGE. EST. WEIGHT:
X.XXX = ` W6FP ON SHANTUI SD16 (U46)
DWG. #: SHEET: REV:
REV CHANGE
DATE
BY ECN
BURN TEMPLATE
NO
ANG. = ` C 2313557 1 OF 3 -
4 3 2 1
 4 3 2 1
BILL OF MATERIAL
ITEM QTY PART NUMBER DESCRIPTION
1 1 2313497 LIST - INSTL DIV, W6F; SHANTUI SD16 (U46)
1.3 1.4 1.5 1.8 1.1 1 2313536 ASSY - HAND LEVER
1.2 2 129563W CLAMP - STRAP, .30 X 13.75; R# 175833W
1.2 WINCH BREATHER CAP 1.3 4 16828W CAPSCREW; 3/8 UNC X 1 1/4 HX HD, ASC-508
1.6 1.4 4 15134W HCE-551 WASHER 3/8
1.5 4 221707W NUT, HEX; 3/8 UNC, ASC-536
D 1.6 1 271731W DECAL - HANDLEVER, PFR W/FS D
1.7 4 221507W CAPSCREW; 3/8 UNF X 1 3/4 HX HD, ASC-509
1.8 4 15156W HCE-554 WASHER 3/8
1.25
1.9 1 2313552 YOKE - 5C
1.10 1 2313578 WASHER
1.11 1 2313554 SEAL - OIL; R# 155256W
1.12 1 Y09C-M1640 CAPSCREW; M16x2 x 40 HX HD, ASC-1000
1.13 1 2300015W DRIVESHAFT - ROCKFORD 5C; R# 2302917W
1.14 4 274044W CAPSCREW; M24x3 x 80 HX HD, ASC-1001
1.15 4 296434W WASHER, HARD; ASC-1032, M24 x 44
1.16 2 213035W STUD - 1.250 DIA X M33 X 4.62; R# 213033W
1.17 2 221725W NUT, HEX; 1 1/4-12 UNF, ASC-536
1.18 2 296440W WASHER, HARD; ASC-1032, M33 x 60
1.19 4 293632W CAPSCREW; M10x1.5 x 45 HX HD, ASC-1001
1.20 1 55287W ORING; HCE-24;2-222-NITRILE (70D)
1.21 2 18717W CAPSCREW; 1/4 UNF X 1/2 BTN HD, ASC-502
1.22 2 383881W NUT - TALL, 1/4 UNF
1.23 1 230064W KIT - LOCTITE
1.24 1 318702W THREAD LOCK-MED STRENGTH-10 ML
1.1 1.25 1 2301055W VINYL PROTECTIVE TRIM
1.26 2 18001W PLUG - 1.44; R# 151456W
C 1.27 6 18005W PLUG - 1.063; R# 151456W C

WINCH INSTALLATION
1. CLEAN ALL MOUNTING PADS TO BE SURE THEY ARE FREE OF
FOREIGN MATERIAL.

2. LIFT THE WINCH SO THAT THE WINCH MOUNTING PADS ARE PARALLEL
WITH THE TRACTOR REAR FACE.

3. ROUTE PUSH-PULL CABLES TO HANDLEVER AS WINCH IS MOVED

TOWARD TRACTOR.

4. BOLT U-JOINT DRIVE SHAFT ASSEMBLY TO YOKE ON WINCH.

5. LIFT WINCH ASSEMBLY AND SLIDE INTO PLACE KEEPING

U-JOINT SHAFT ASSEMBLY FROM HITTING HOSES AND TUBES ON TRACTOR.

2313557
6. INSTALL BOLTS AND WASHERS WITH LOCTITE ON TRACTOR REAR FACE.
1.14 1.15 1.23
7. BOLT U-JOINT ASSEMBLY TO YOKE AT TRACTOR.
1.7
8. DRAIN WATER FROM WINCH. LOOSEN PLUGS AT BOTTOM OF WINCH UNTIL
1.19
WATER DRAINS OUT. TIGHTEN PLUGS WHEN OIL BEGINS TO DRAIN OUT.

9. REMOVE WINCH BREATHER CAP

B A B

1.27
B

1.13

REMOVE SPACER THAT SEAL RIDES ON FROM TRACTOR 1.26

PTO SHAFT BEFORE INSTALLING U-JOINT YOKE.
1.26
(SEE DETAIL B-B ABOVE)

1.20 1.9 1.10

1.11
1.12 1.16 1.17 1.18 1.24

B SECTION B-B
TRACTOR REAR FACE

A SPECS. THIS DRAWING AND ITS CONTENT ARE A

THE PROPERTY OF ALLIED SYSTEMS
COMPANY. ANY REPRODUCTION,
MANIPULATION OR DISTRIBUTION OF THIS
DOCUMENT WITHOUT WRITTEN CONSENT
OF ALLIED SYSTEMS COMPANY IS
STRICTLY PROHIBITED.

UNLESS OTHERWISE SPECIFIED CRITICAL DRAWN BY: DESIGN BY: DATE: SIM. TO:
DIMENSIONS ARE IN INCHES;
WITH A TOLERANCE OF DESIGNATION JB EM 4/26/2011 2300314W
TITLE:
X.X = `
DETAIL A REL ECN
104269 X.XX = `
INSTL DWG
YOKE INSTALLATION EST. WEIGHT:
X.XXX = ` W6FP ON SHANTUI SD16 (U46)
DWG. #: SHEET: REV:
REV CHANGE
DATE
BY ECN
BURN TEMPLATE
NO
ANG. = ` C 2313557 2 OF 3 -
4 3 2 1
 4 3 2 1

PIN, COTTER
AND CLEVIS
D D

1.24 1.21

STAR WASHER

1.22

JAM NUT

C C

CONTROL LEVER ASSEMBLY INSTALLATION

1/4 NUT
1. REMOVE COVER FROM RIGHT SIDE OF CONSOLE.

2. REMOVE COVER FROM CONTROL LEVER.

PLACE O-RING ON CABLE BEHIND GROOVE. ATTACH CLEVIS TO 1/4-20 UNC

2313557
O-RING
CONTROL CABLE USING TALL NUT. TIGHTEN TALL NUT AND CPASCREW
BUTTONHEAD CAPSCREW WITH LOCTITE.

3. ATTACH CLEVIS TO CONTROL LEVER ASSEMBLY USING PIN AND COTTER.

4. ADJUST CONTROL LEVER POSITION SO FULL VALVE SPOOL STROKE

IS ATTAINED BY SCREWING CABLE IN OR OUT OF TALL NUT.

B 5. INSTALL CABLE ADAPTER IN GROOVE ON CONTROL LEVER COVER AND B

ATTACH COVER TO CONTROL LEVER USING 1/4 CAPSCREWS AND NUTS.

6. CHECK FOR COMPLETE LEVER TRAVEL.

REPEAT PREVIOUS TWO STEPS IF ADJUSTMENT IS INCORRECT.

7. INSTALL HANDLEVER ASSEMBLY TO RIGHT OF CONSOLE

IN RIPPER CONTROL LOCATION USING CAPSCREWS, WASHERS AND
NUTS (ITEMS 10, 14, 15, 17)
OPENING WILL NEED TO BE NOTCHED TO ALLOW CLEARANCE
FOR THE CAPSCREWS, WASHERS AND NUTS.

8. CLAMP PUSH-PULL CABLES TOGETHER WITH ITEM 6 AS SHOWN.

9. CUT HOLE IN COVER OF RIGHT SIDE OF CONSOLE FOR HANDLEVER

BOOT TRAVEL. INSTALL TRIM (ITEM 29).

10. RE-INSTALL COVERS.

11. HANDLEVER DECAL TO BE IN CLEAR VIEW OF THE OPERATOR.

A SPECS. THIS DRAWING AND ITS CONTENT ARE A

THE PROPERTY OF ALLIED SYSTEMS
COMPANY. ANY REPRODUCTION,
MANIPULATION OR DISTRIBUTION OF THIS
DOCUMENT WITHOUT WRITTEN CONSENT
OF ALLIED SYSTEMS COMPANY IS
STRICTLY PROHIBITED.

UNLESS OTHERWISE SPECIFIED CRITICAL DRAWN BY: DESIGN BY: DATE: SIM. TO:
DIMENSIONS ARE IN INCHES;
WITH A TOLERANCE OF DESIGNATION JB EM 4/26/2011 2300314W
TITLE:
REL ECN X.X = `
104269 X.XX = `
INSTL DWG
EST. WEIGHT:
X.XXX = ` W6FP ON SHANTUI SD16 (U46)
DWG. #: SHEET: REV:
REV CHANGE
DATE
BY ECN
BURN TEMPLATE
NO
ANG. = ` C 2313557 3 OF 3 -
4 3 2 1