Air Conditioner Technical Guide
Air Conditioner Technical Guide
MAC0208024C8
CONTENTS
Page Page
1 Features 2 11 2-way, 3-way Valve 54
2 Functions 3 12 Servicing Information 67
3 Product Specifications 6 13 Troubleshooting Guide 71
4 Dimensions 12 14 Technical Data 73
5 Refrigeration Cycle Diagram 14 15 Exploded View 79
6 Block Diagram 15 16 Replacement Parts List 80
7 Wiring Diagram 16 17 Exploded View 81
8 Operation Details 17 18 Replacement Parts List 82
9 Operating Instructions 39 19 Electronic Circuit Diagram 83
10 Installation Instructions 44
1 Features
• High Efficiency • Quality Improvement
− Gas leakage protection
• Compact Design − Prevent compressor reverse cycle
− 2-stage OLP to protect compressor
• Comfort Environment − Noise prevention during soft dry operation.
− Ionizer control for generate negative ion in discharge air − Compressor Protection Control (Cooling & Soft Dry)
− Air filter with function to reduce dust and smoke − Overload Protection Control (Heating)
− Wider range of horizontal discharge air − Outdoor Fan Control
− Compressor High Pressure Control
• Auto Restart − Blue Coated Condenser
− Random auto restart after power failure for safety restart − High resistance to corrosion.
operation
• Operation Improvement
• Removable and Washable Front Panel − Quiet mode to provide extra quiet operation
− Powerful mode to reach the desired room temperature
• Remote Control Self-illuminating Button quickly
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2 Functions
Remote Control
Self illuminating
button
OFF / ON I TEMP.
Operation OFF / ON Room Temperature Setting
Heating, Cooling, Soft Dry Operation.
• Temperature Setting (16°C to 30°C)
MODE
Operation Mode Selection
Automatic Operation
• AUTO Automatic Operation Mode • Operation with 2°C higher than
• HEAT Heating Operation Mode standard temperature.
• COOL Cooling Operation Mode • Operation with standard temperature.
• DRY Soft Dry Operation Mode • Operation with 2°C lower than
standard temperature.
FAN SPEED
Indoor Fan Speed Selection ON-TIMER
OFF-TIMER
Timer Operation Selection
• FAN Low Fan Speed
• FAN Medium Fan Speed • 24-hour, OFF / ON Real Timer Setting.
• FAN High Fan Speed
• AUTO Automatic Fan Speed
FAN TIME
Time / Timer Setting
• Hours and minutes setting.
AIR SWING
Vertical Airflow Direction Control SET
CANCEL
• AUTO Automatic Vertical Airflow Timer Operation Set / Cancel
Direction Control
• ON Timer and OFF Timer setting and
• MANUAL Vertical Airflow Direction
cancellation.
Manual Control (5 stages of
adjustment)
CLOCK
Clock Setting
POWERFUL
Powerful Mode Operation OFF/ON • Current time setting.
QUIET
Quiet Mode Operation OFF/ON Ionizer Operation OFF / ON
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Indoor Unit
AUTO
OFF / ON
Automatic Operation Button Ionizer Control
• Press for < 5s to operate Automatic • Ionizer control for generate negative ion in
operation mode. discharge air.
(Used when the remote control cannot be used.)
• Press continuously for 5s or < 10s to Indoor Fan Speed Control
operate Test Run/Pump down. “Beep”
sound will be heard at the 5th second. • High, Medium and Low.
(Used when test running or servicing.) • Automatic Fan Speed Mode
– Heating : Fan speed varies from Me →
• Press continuously for 10s and above to
SSLo in accordance with
omit or resume the remote control signal indoor heat exchanger.
receiving sound. “Beep, beep” sound will
– Cooling : Fan rotates at Hi, Me and SLo
be heard at the 10th second. speed. Deodorizing control is
available.
Operation Indication Lamps (LED) – Soft Dry : Fan rotates at Lo- speed.
Deodorizing control is
• POWER (Green) ......... Lights up in operation,
available.
blinks in Automatic
Operation Mode judging.
• QUIET (Orange) ......... Lights up in Quiet Mode Airflow Direction Control
Operation. • Automatic air swing and manual adjusted
• TIMER (Orange) ......... Lights up in Timer by remote control for vertical airflow.
Setting. • Manually adjusted by hand for horizontal
• POWERFUL (Orange) ... Lights up in Powerful airflow.
Mode Operation.
Starting Current Control
• (Green) ............ Lights up in Ionizer
Mode Operation. • Fan motor is delayed for 1.6 seconds when
compressor starts simultaneously.
Operation Mode
Time Delay Safety Control
• Heating, Cooling, Soft Dry and Automatic
Mode. • Restarting is inhibited for appro. 3 minutes.
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Outdoor Unit
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3 Product Specifications
Unit CS-A7CK CU-A7CK
Power Source Phase, Voltage, (1) Single, 220 - 230, 50 Hz
Cycle (3)
(2) Single, 220 - 240, 50 Hz
Cooling Capacity kW (kcal/h) (1) 2.00 - 2.05 (1,720 - 1,760)
(3)
kW (BTU/h) (2) 2.00 - 2.05 (6,820 - 6,990)
Heating Capacity kW (kcal/h) (1) 2.20 - 2.25 (1,890 - 1,940)
(3)
kW (BTU/h) (2) 2.20 - 2.20 (7,500 - 7,500)
Moisture Removal l/h (Pint/h) 1.3 (2.7)
INTAKE
Air Volume Indoor Air (Lo) m3/min (cfm) Cooling; 6.4 (230) - 6.4 (230) —
Heating; 7.0 (250) - 7.0 (250)
Indoor Air (Me) m3/min (cfm) Cooling; 7.6 (270) - 7.6 (270) —
Heating; 7.7 (270) - 7.7 (270)
Indoor Air (Hi) m3/min (cfm) (1) Cooling; 8.5 (300) - 8.5 (300) Cooling; 34.0 (1,200) - 34.5 (1,220)
(3) Heating; 9.9 (350) - 9.9 (350)
(2) Cooling; 8.5 (300) - 8.5 (300) Cooling; 34.0 (1,200) - 35.0 (1,240)
Heating; 9.9 (350) - 9.9 (350)
Indoor Air (SHi) m3/min (cfm) Cooling; 9.9 (350) - 9.9 (350) —
Heating; 9.9 (350) - 9.9 (350)
Noise Level dB (A) Cooling; High 33-33, Low 26-26 Cooling; High 46 - 47
Heating; High 36-36, Low 28-28 Heating; High 48 - 49
Power level dB Cooling; High 46 - 46 Cooling; High 61 - 62
Heating; High 47 - 47 Heating; High 64 - 65
Electrical Data Input Power W (1) Cooling; 580 - 600
(3) Heating, 500 - 525
(2) Cooling; 580 - 630, Heating, 510 - 550
Running Current A (1)
(2) Cooling; 2.7 - 2.7, Heating; 2.4 - 2.4
(3)
EER W/W (kcal/hW) (1) Cooling; 3.45 - 3.42 (2.97 - 2.93)
(3)
W/W (BTU/hW) (2) Cooling; 3.44 - 3.25 (11.8 - 11.1)
COP W/W (kcal/hW) (1) Heating; 4.40 - 4.29 (3.78 - 3.70)
(3)
W/W (BTU/hW) (2) Heating; 4.31 - 4.00 (14.7 - 13.6)
Starting Current A 12.4
Piping Connection Port inch G ; Half Union 3/8” G ; 3-way valve 3/8”
(Flare piping) inch L ; Half Union 1/4” L ; 2-way valve 1/4”
Pipe Size inch G ; (gas side) 3/8” G ; (gas side) 3/8”
(Flare piping) inch L ; (liquid side) 1/4” L ; (liquid side) 1/4”
Drain Inner diameter mm 12 —
Hose Length mm 650 —
Power Cord Length m 1.9 —
Power of core wire 3 (1.0 mm2) —
Dimensions Height inch (mm) 10 - 13/16 (275) 21 - 1/4 (540)
Width inch (mm) 31 - 15/32 (799) 30 - 23/32 (780)
Depth inch (mm) 8 - 9/32 (210) 11 - 3/8 (289)
Net Weight lb (kg) 20 (9.0) 64 (29.0)
Compressor Type — Rotary (1 cylinder)
rolling piston type
Motor Type — Induction (2-poles)
Rated Output W — 550
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Note:
• Specifications are subject to change without notice for further improvement.
• (1) — CS-A7CKP/CU-A7CKP5 (Europe & CIS).
• (2) — CS-A7CKP-2/CU-A7CKP5-2 (Oceania).
• (3) — CS-A7CKP-6/CU-A7CKP5-6 (Turkey & Tunisia).
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INTAKE
Air Volume Indoor Air (Lo) m3/min (cfm) Cooling; 6.8 (240) - 6.8 (240) —
Heating; 7.0 (250) - 7.0 (250)
Indoor Air (Me) m3/min (cfm) Cooling; 8.3 (290) - 8.3 (290) —
Heating; 8.0 (280) - 8.0 (280)
Indoor Air (Hi) m3/min (cfm) (1) Cooling; 9.9 (350) - 9.9 (350) Cooling; 34.0 (1,200) - 34.5 (1,220)
(3) Heating; 10.2 (360) - 10.2 (360)
(2) Cooling; 9.9 (350) - 9.9 (350) Cooling; 34.0 (1,200) - 35.0 (1,240)
Heating; 10.2 (360) - 10.2 (360)
Indoor Air (SHi) m3/min (cfm) Cooling; 10.2 (360) - 10.2 (360) —
Heating; 10.2 (360) - 10.2 (360)
Noise Level dB (A) Cooling; High 36-36, Low 26-26 Cooling; High 48 - 49
Heating; High 38-38, Low 28-28 Heating; High 48 - 49
Power level (dB) Cooling; High 49 - 49 Cooling; High 62 - 63
Heating; High 49 - 49 Heating; High 64 - 65
Electrical Data Input Power W (1) Cooling; 800 - 830
(3) Heating; 700 - 740
(2) Cooling; 830 - 870, Heating; 730 - 780
Running Current A (1) Cooling; 3.8 - 3.7
(3) Heating; 3.3 - 3.3
(2) Cooling; 3.8 - 3.7, Heating; 3.4 - 3.3
EER W/W (kcal/hW) (1) Cooling; 3.31 - 3.25 (2.85 - 2.80)
(3)
W/W (BTU/hW) (2) Cooling; 3.19 - 3.05 (10.9 - 10.4)
COP W/W (kcal/hW) (1) Heating; 4.29 - 4.12 (3.69 - 3.54)
(3)
W/W (BTU/hW) (2) Heating; 4.11 - 3.91 (14.0 - 13.3)
Starting Current A 17.3
Piping Connection Port inch G ; Half Union 3/8” G ; 3-way valve 3/8”
(Flare piping) inch L ; Half Union 1/4” L ; 2-way valve 1/4”
Pipe Size inch G ; (gas side) 3/8” G ; (gas side) 3/8”
(Flare piping) inch L ; (liquid side) 1/4” L ; (liquid side) 1/4”
Drain Inner diameter mm 12 —
Hose Length mm 650 —
Power Cord Length m 1.9 —
Number of core-wire 3 (1.0 mm2) —
Dimensions Height inch (mm) 10 - 13/16 (275) 21 - 1/4 (540)
Width inch (mm) 31 - 15/32 (799) 30 - 23/32 (780)
Depth inch (mm) 8 - 9/32 (210) 11 - 3/8 (289)
Net Weight lb (kg) 20 (9.0) 73 (33.0)
Compressor Type — Rotary (1 cylinder)
rolling piston type
Motor Type — Induction (2-poles)
Rated Output W — 720
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Note:
• Specifications are subject to change without notice for further improvement.
• (1) — CS-A9CKP/CU-A9CKP5 (Europe & CIS).
• (2) — CS-A9CKP-2/CU-A9CKP5-2 (Oceania).
• (3) — CS-A9CKP-6/CU-A9CKP5-6 (Turkey & Tunisia).
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INTAKE
Air Volume Indoor Air (Lo) m3/min (cfm) Cooling; 7.3 (260) - 7.3 (260) —
Heating; 7.8 (270) - 7.8 (270)
Indoor Air (Me) m3/min (cfm) Cooling; 9.1 (320) - 9.1 (320) —
Heating; 9.1 (320) - 9.1 (320)
Indoor Air (Hi) m3/min (cfm) (1) Cooling; 10.2 (360) - 10.2 (360) Cooling; 32.5 (1,150) - 33.0 (1,160)
(3) Heating; 10.6 (370) - 10.6 (370)
(2) Cooling; 10.2 (360) - 10.2 (360) Cooling; 32.5 (1,150) - 33.5 (1,180)
Heating; 10.6 (370) - 10.6 (370)
Indoor Air (SHi) m3/min (cfm) Cooling; 10.6 (370) - 10.6 (370) —
Heating; 10.6 (370) - 10.6 (370)
Noise Level dB (A) Cooling; High 39-39, Low 29-29 Cooling; High 48 - 49
Heating; High 40-40, Low 29-29 Heating; High 48 - 49
Power level (dB) Cooling; High 52 - 52 Cooling; High 62 - 63
Heating; High 52 - 52 Heating; High 64 - 65
Electrical Data Input Power kW (1) Cooling; 1.08 - 1.12
(3) Heating; 1.07 - 1.10
(2) Cooling; 1.12 - 1.17, Heating; 1.07 - 1.11
Running Current A (1) Cooling; 5.1 - 5.0
(3) Heating; 5.0 - 4.8
(2) Cooling; 5.1 - 4.9, Heating; 5.0 - 4.8
EER W/W (kcal/hW) (1) Cooling; 3.26 - 3.21 (2.80 - 2.77)
(3)
W/W (BTU/hW) (2) Cooling; 3.14 - 3.05 (10.7 - 10.4)
COP W/W (kcal//hW) (1) Heating; 3.64 - 3.70 (3.13 - 3.18)
(3)
W/W (BTU/hW) (2) Heating; 3.64 - 3.60 (12.4 - 12.3)
Starting Current A 16.9
Piping Connection Port inch G ; Half Union 1/2” G ; 3-way valve 1/2”
(Flare piping) inch L ; Half Union 1/4” L ; 2-way valve 1/4”
Pipe Size inch G ; (gas side) 1/2” G ; (gas side) 1/2”
(Flare piping) inch L ; (liquid side) 1/4” L ; (liquid side) 1/4”
Drain Inner diameter mm 12 —
Hose Length mm 650 —
Power Cord Length m 1.9 —
Number of core-wire 3 (1.0 mm2) —
Dimensions Height inch (mm) 10 - 13/16 (275) 21 - 1/4 (540)
Width inch (mm) 31 - 15/32 (799) 30 - 23/32 (780)
Depth inch (mm) 8 - 9/32 (210) 11 - 3/8 (289)
Net Weight lb (kg) 20 (9.0) 82 (37.0)
Compressor Type — Rotary (1 cylinder)
rolling piston type
Motor Type — Induction (2-poles)
Rated Output W — 930
Air Circulation Type Cross-flow Fan Propeller Fan
Material AS + Glass Fiber 20% PP Resin
Motor Type Induction (4-poles) Induction (6-poles)
Input W 44.8 - 53.5 65 - 73
Rate Output W 15 33
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Note:
• Specifications are subject to change without notice for further improvement.
• (1) — CS-A12CKP/CU-A12CKP5 (Europe & CIS).
• (2) — CS-A12CKP-2/CU-A12CKP5-2 (Oceania).
• (3) — CS-A12CKP-6/CU-A12CKP5-6 (Turkey & Tunisia).
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4 Dimensions
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6 Block Diagram
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7 Wiring Diagram
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8 Operation Details
8.1. Cooling Mode Operation
Cooling in operation according to Remote Control setting.
• When the compressor is stopped by Remote Control, it restarts after 3 minutes when it is turned ON by Remote Control.
• When the setting temperature is reached during cooling operation, the compressor stops and it will not start for 3 minutes.
• The compressor will start automatically if it has stopped for 7 minutes even if the room temperature is between the compressor
ON temperature and OFF temperature.
• When the compressor outdoor fan motor and indoor fan motor are simultaneously started, the indoor fan motor will operate 1.6
second later.
Anti-Freezing Control
• If the compressor is operating continuously for 5 minutes or longer and the temperature difference between intake air and
indoor heat exchanger is 2.5°C or less for 2 minutes, compressor will stop and restart automatically.
(Time Delay Safety Control is valid)
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• After the compressor starts for 50 seconds but the outdoor fan motor is still OFF, the compressor will stop and restart
automatically. (Time Delay Safety Control is valid).
• If the above phenomenon is repeated for 3 times, the compressor will stop totally.
• The above phenomenon is reset when there is a change to heating mode or stopped by Remote Control Switch.
When Automatic Fan Speed is selected at Remote Control during cooling operation.
• Fan speed rotates in the range of Hi to Me.
• Deodorizing Control.
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• The unit starts cooling operation until the room temperature reaches the setting temperature set on the Remote Control, and
then Soft Dry operation will start.
• During Soft Dry operation, the Indoor Fan will operate at Lo- speed.
• The operation will be switched on and off for up to 10 minutes “ON” and 6 minutes “OFF”. Once Soft Dry operation is turned
off, it stops for 6 minutes.
• Once the compressor stops, it will not start for 3 minutes during Cooling operation.
Anti-Freezing Control
• Same as Anti-Freezing Control for Cooling Mode operation. (For Soft Dry region, 6 minutes waiting is valid during compressor
stops.)
Compressor Reverse Rotation Protection Control
• Same as Compressor Reverse Rotation Protection Control for Cooling Mode Operation. (For Soft Dry region, 6 minutes waiting
is valid during compressor stops.)
When Automatic Fan Speed is selected at Remote Control during Soft Dry operation.
• Fan speed rotates at Lo- speed.
• Deodorizing Control.
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• When the compressor is stopped by Remote Control, it restarts after 3 minutes when the Remote Control is turned ON.
• When the setting temperature is reached during heating operation, the compressor stops and it will not start for 4 minutes.
• The compressor will start automatically if it has stopped for 30 minutes even if the room temperature is between the compressor
ON temperature and OFF temperature.
• If the compressor is operating continuously for 5 minutes or longer and temperature difference between intake air and indoor
heat exchanger is 5°C or less for 2 minutes, compressor will stop and restart automatically.
(Time Delay Safety Control is valid).
• When compressor stops (reaches room temperature), outdoor fan will operate for 30 seconds.
(30 seconds Forced Operation).
• When compressor stops (reaches room temperature), indoor fan will stop for 1 minutes, operate for 3 minutes, if still not yet
reaches the room temperature, indoor fan Lo- for 40 sec. after that operate at SLo speed.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
When Heating operation starts, Indoor Fan will not start until the indoor heat exchanger reaches 30°C as diagram shown.
Hot Start is completed when indoor heat exchanger rises to 39°C or over 4 minutes.
• This operation is to prevent the Cold Draft during Heating mode operation.
• The operation will start when compressor OFF (Thermo OFF) during Heating operation.
• For the first 30 sec. from compressor OFF (Thermo OFF), Indoor fan speed will operate accordingly to the Indoor heat
exchanger temperature as shown below:
• After 30 sec. from compressor OFF (thermo OFF), Indoor fan will run at SSLo speed only.
• Anti Cold Draft Control will stop when:
− Intake temperature < set temperature. (Time Delay Safety Control 4 minutes waiting is valid)
− After 30 minutes time saved control.
(refer to next page).
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
When Automatic Fan Speed is selected at Remote Control during heating operation.
• Fan speed rotates in the range of Me → SLo according to the heat exchanger temperature.
• If use Manual Fan Speed, at above diagram will operate with setting Fan Speed.
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Deicing Control
• Overload Deicing
During heating operation, if the outdoor Fan OFF duration (due to overload control) is accumulated up to 60 minutes and
after compressor starts for 1 minutes, deicing starts.
• After deicing operation, compressor stops for 30 seconds and 4-way valve stays at cooling position for 10 seconds.
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1. When the Automatic Mode Operation is selected, the indoor fan operates at SLo fan speed for 25 seconds to sense intake air
temperature and determine the 1st operation mode.
2. Operation mode will be determine again after 1 hour of operation, if the room temperature reaches to set temperature and
compressor off time is over 7 minutes 30 seconds continuously.
The present operation mode will be continued, if the room temperature does not reach to set temperature (Compressor keeps running)
eventhough after 1 hour from automatic operation mode started.
O O
Soft Dry 20°C Soft Dry Not Applicable (Judgement: (Judgement:
Heating 20°C & Above) Below 20°C)
O O
Heating Cooling (Judgement: Not Applicable (Judgement:
25°C Heating Above 25°C) 25°C & below)
• The mode judging temperature and standard setting temperature can be increased by 2°C, by open the circuit of JX1 at
indoor electronic controller.
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• The louver swings up and down as shown above. • The louver can be selected between 14° - 36° (as
• The louver does not swing when the Indoor Fan stops shown above) when pressing Manual Airflow Direction
during operation at the upper limit. Selection Button.
Heating Mode
• When the intake air temp. reaches 38°C, the louver is • The louver can be selected between 0° - 61° (as shown
changed from upper to lower limit. When the intake air above) when pressing Manual Airflow Direction
temp falls to 35°C, the louver is changed from lower to Selection Button.
upper limit.
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2. Heating Mode
• When the Powerful Mode is set, the set temperature will be automatically increased 3°C against the present setting
temperature (Higher temperature: 30°C).
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Control Condition
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3. Ionizer operation status is not memorised after off. After OFF, when operation is “ON” again, air-conditioner operates without
ionizer operation.
However, during Cool mode etc. + ionizer operation, if there is a power failure & then power resume, A/con shall on at that
mode + ionizer operation.
(b) When Ionizer is OFF (example case: ionizer connecting wire loose)
• During air conditioner is at standby or ON operation and ionizer at OFF condition, if ionizer feed back voltage = Hi (micon
input) is detected, Ionizer breakdown detection control is activated and ion LED immediately blinks.
• To cancel Ion LED blinking, press ion button at remocon (or forcible operation sw at a/con unit). If ion button is pressed
again, ion LED blinks again.
• During ionizer at breakdown condition, if ionizer feedback voltage = Lo (become OK), ion LED will stop blinking.
Case 1a: Ionizer only operation (12h delay timer ON) Case 1b: Ionizer only operation (12h delay timer OFF)
Case 2a: Ionizer only operation (24h real time timer ON) Case 2b: Ionizer only operation (24h real time timer OFF)
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Case 3a: Operation Mode + Ionizer (12h delay timer ON) Case 3b: Operation Mode + Ionizer (12h delay timer OFF)
Case 4a: Operation Mode + Ionizer (24h real time timer ON) Case 4b: Operation Mode + Ionizer (24h real time timer OFF)
Case 5a: Ionizer only operation (24h real time timer ON) Case 5b: Ionizer only operation (24h real time timer OFF)
Case 6a: Ionizer only operation (12 delay timer ON) Case 6b: Ionizer only operation (24h real time timer ON)
Case 7a: Operation Mode + Ionizer (12 delay timer ON) Case 7b: Operation Mode + Ionizer (24h real time timer ON)
Case 8: Ionizer only operation (Auto Fan) & shift to Cool Mode
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
Note:
1. 24 times checking: Actual Ion ON for 10s & OFF for 1s 30 min continuously for 24 times.
2. 24 times count will be cleared when following conditions happen.
a) 24 times count over, b) Ionizer cancel if press Ion button or power reset, c) Ion f/b sgnl OK.
3. Error protection will be cleared when following conditions happen.
a) Power reset, b) Remocon operation ON/OFF button press, c) Forcible operation press, d) Opt OFF due to Timer OFF
4. Ion auto restart: Ion will auto restart if Actual Ion was ON with no error protection control before power shutdown. Otherwise
Ion will not auto restart.
5. Ion LED blinking can ON/OFF during error protection by following conditions:
a) Press remocon ion button
b) Press emergency opt SW to OFF blinking.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
38
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
9 Operating Instructions
SAFETY PRECAUTIONS
■ Installation Precautions ■ Operation Precautions
Before operating, please read the following
“Safety Precautions” carefully.
! Warning ! Warning
● To prevent personal injury, injury to others and This sign warns of death or serious injury.
property damage, the following instructions must be ● Do not install, remove and reinstall the unit by
followed. yourself. ● Do not share outlet.
Improper installation will cause leakage, electric ● Do not insert plug to operate the unit. Do not
● Incorrect operation due to failure to follow instructions
shock or fire. Please engage an authorized dealer pull out plug to stop the unit.
will cause harm or damage, the seriousness of which
or specialist for the installation work. ● Do not operate with wet hands.
is classified as follow:
● Do not damage or modify the power cord.
● Do not insert finger or other objects into the
! Warning indoor or outdoor units.
● Plug in properly.
● This room air conditioner must be ● Use specified power cord.
! Caution earthed.
Improper grounding could cause
This sign warns of damage to property. electric shock.
● Ensure that the drainage piping is OFF
OFF
3
AU
TE FA
AN
N
TTO
MP
MO
DE
AIR OF
EC F/O
Ste SW ON N
p ING OM
1 Y
ON SL
EE
OFF 2 P
FAN
SP
EE
CHE 3 D
CK TIM SE
T
2
RES ER
ET CA
CLO NC
CK EL
BAT +
TER
Y
7 6 5 4
● Remote Control Indication Sticker
1 Front Panel
1 Front Panel
2 Air Intake Vent
2 Air Filters
3 Power Supply Cord
3 Air Purifying Filter
4 Air Outlet Vent
1 2 3 456 3
6
4
5
● Two RO3 (AAA) dry-cell batteries or equivalent
1 Auto Operation Button
(when the front panel is opened)
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
2 OF
AU
TO
OL
AU
TO DRY
FA
N
PO A
WER FA UTO
2 Operation Display
N
FUL
1 MO
DE
AU AIR EC
TO ON
3 Ionizer Mode Operation Button
SW
IN OM
1 MA G
Y
ON NU SL
AL E
OF 2
F FAN
SP
EE
4 Room Temperature Setting Button
CH 3 D
EC
K
TIM SE
ER T
2
RE
SE
T
CL
CA
NC
AUTO HEA
AUT HEAT COOL DR
DRY FAN
AN (illuminating button) OCK
EL
AUTO 1.5
1.5 V
5 Operation Mode Selection Button V
ON
OFF AUTO
FAN 6 Quiet Mode Operation Button 1
TEMP
7 Auto Airflow Direction Button
3 OFF/ON
! 8 ON-Timer Button
4 1 Slide down the remote control cover completely
5 MODE QUIET POWERFUL
# 9 OFF-Timer Button
6 2 Insert the batteries
$
AIR SWING
AUTO MANUAL FAN SPEED 0 Reset Point – Be sure the direction is correct
7 $ (Press with fine-tipped object to clear the memory)
8
1 2 3
% – 12.00 at display - flashing
ON SET • Set the current time (CLOCK) immediately to
9 ^ ! OFF/ON Button prevent battery exhaustion.
OFF CANCEL
(illuminating button)
TIMER &
0 * ● About the batteries
CHECK RESET CLOCK @ Powerful Mode Operation Button • Can be used for approximately one year.
( # Fan Speed Selection Button ● Observe the following when replacing the
batteries
$ Manual Airflow Direction Selection Button • Replace with new batteries of the same type.
● Remote Control Signal. • Do not use rechargeable batteries (Ni-Cd).
% Timer Set Button • Remove the batteries if the unit is not going to be
• Make sure it is not obstructed.
• Maximum distance : 10 m. used for a long period.
^ Timer Cancellation Button
• Signal received sound.
One short beep or one long beep. & Time-Setting Button
AU
TO
HE
AT
Cooling Model Heat Pump Model
ON CO
2 1 2 OF
F
AU L D
O
TO RY
FA
A
N
COOL –> 26°C ~ 28°C COOL –> 26°C ~ 28°C
TE FA UTO
6 MP N
DRY –> 1°C ~ 2°C DRY –> 1°C ~ 2°C
3 MO
DE lower than the lower than the
3 5 AU AIR OF
room temperature
1
QU
TO SW
IN IE
T
F/O
N room temperature
5 4 OF
ON
1
2
MA G
NU
A L
PO
WER
FUL
6
HEAT –> 20°C ~ 24°C
F FAN
SP
4 • During AUTO Operation, press 3 to select:-
EE
CH 3 D
EC
K
TIM SE
RE
SE
ER T
T
CL
CA
NC
1
OCK
EL
Connect the power supply cord to an independent
• Operation with 2°C higher than the standard
power supply temperature.
■ To start the operation
2 Open the front panel • Press 1. • Operation with the standard temperature.
• POWER indicator (green) on the indoor unit will light
up. • Operation with 2°C lower than the standard
3 Remove the air filters • To stop, press once more. temperature.
AUTO HEAT COOL DRY FAN
AUTO
■ Setting Mode ● Standard Temperature
4 Fit the air purifying filters in place
• Press 2 to select:-
Cooling Model
5 Insert the air filters AUTO
FAN Standard
Indoor
Cooling Model temperature Operation temperature
6 Close the front panel
Cooling 25°C
AUTO – Automatic Operation
COOL – Cooling Operation 23°C Soft Dry 22°C
■ Remote Control DRY – Soft Dry Operation
– To set the current time FAN – Air Circulation Operation
• Once the Automatic Operation is selected, the indoor
AIR SWING temperature sensor operates automatically to select
AUTO MANUAL FAN SPEED the desired operation mode with Cooling or Soft Dry.
Heat Pump Model • After the operation mode has been selected, the
1 2 3
ON SET mode does not change.
AUTO – Automatic Operation
OFF CANCEL HEAT – Heating Operation Heat Pump Model
TIMER 2 COOL – Cooling Operation Indoor Standard
CHECK RESET CLOCK
1 DRY – Soft Dry Operation temperature Operation temperature
Cooling 25°C
23°C Soft Dry 22°C
1 Press 1. 20°C Heating 21°C
2 Then press 2 to increase or decrease the time.
3 Press 1 again. • At the beginning of the automatic operation, Heating,
Cooling or Soft Dry is automatically selected according
Set time at display will light up.
to the indoor temperature.
• The operation mode changes every hour, when
necessary.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
■ Setting the Fan Speed ■ Setting the Horizontal Airflow Direction ● Operation Details
• Press 4 to select:-
FAN – Low Fan Speed COOL – Cooling Operation
FAN – Medium Fan Speed • To set the room temperature at your preference
FAN – High Fan Speed
AUTO cooling comfort.
FAN – Automatic Fan Speed
The speed of the indoor fan is adjusted AUTO – Automatic Operation
automatically according to the operation. • Sense indoor temperature to select the optimum
The indoor fan stops occasionally during mode.
cooling operation. • Adjust it manually
• Temperature is not displayed on the remote control
during AUTO operation.
■ Setting the Vertical Airflow Direction ● Use this air conditioner under the following
• Press 5 or 6 to select:- conditions: DRY – Soft Dry Operation
• A very gentle Cooling Operation, prior to
Cooling Model dehumidification. It does not lower the room
Cooling Model
temperature.
COOL / DRY Operation FAN Operation
Unit in °C • During Soft Dry operation, the indoor fan operates at
AUTO AUTO
Low fan speed.
DBT: Dry Bulb Temp Indoor Outdoor
WBT: Wet Bulb Temp DBT WBT DBT WBT HEAT – Heating Operation
Maximum Temperature (for Heat Pump Model only)
36° 61° 32 23 43 26
• Heat is obtained from outdoor air to warm up the
Minimum Temperature 16 11 16 11 room. When the outdoor ambient air temperature
Swing up/down Move up/down falls, the heating capacity of the unit might be
Automatically Automatically reduced.
• Defrosting Operation
MANUAL MANUAL Heat Pump Model
Depend on the outdoor temperature, the operation
Five stages of adjustment Five stages of adjustment
can be made between Unit in °C occasionally stops to melt the frost on the outdoor
can be made between
0° ~ 61°. unit.
14° ~ 36°. Indoor Outdoor
DBT: Dry Bulb Temp
WBT: Wet Bulb Temp DBT WBT DBT WBT FAN – Air Circulation Operation
Heat Pump Model (for Cooling Model only)
Maximum Temperature-Cooling 32 23 43 26 • When the room temperature reaches the set
(Maximum Temperature-Heating) (30) (-) (24) (18)
COOL / DRY Operation HEAT Operation temperature, operation commences at Low airflow
AUTO AUTO Minimum Temperature-Cooling 16 11 16 11 volume. It stops when the room temperature drops to
(Minimum Temperature-Heating) (16) (-) (-5) (-6) 2°C below the set temperature.
– When the discharge air (It is useful when using a heater).
temperature is low such
as at the start of heating
36° operation, the air blows ● Notes
at horizontal level. As • If the unit is not going to be used for an extended
the temperature rises,
period of time, turn off the main power supply. If it is
the hot air blows at a
Swing up/down downward direction.
left at the ON position, approximately 2.5 W of
Automatically – To stop this operation, electricity will be used even if the indoor unit has been
press MANUAL. turned off with the remote control.
• If operation is stopped, then restart immediately, the
MANUAL MANUAL
Five stages of adjustment
unit will resume operation only after 3 minutes.
Five stages of adjustment
can be made between can be made between
14° ~ 36°. 0° ~ 61°.
AUTO
FAN
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
42
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
TROUBLESHOOTING
■ Normal Operation ■ Call the Dealer Immediately
Is it okay? This is the answer If the following conditions occur, turn off and unplug the
main power supply, and then call the dealer immediately.
• Air conditioner has been restarted, but does not • This is to protect the air conditioner. Wait until the air
operate for 3 minutes. conditioner begins to operate. • Abnormal noise is heard during operation.
• A sound like water flowing can be heard. • This is the sound of refrigerant flowing inside the air • Water or foreign material gets into the remote
conditioner.
control by mistake.
• It seems that fog is coming out from the air • Condensation occurs when the airflow from the air
conditioner. conditioner cools the room. • Water leak from the indoor unit.
• The room has a peculiar odour. • This may be a damp smell emitted by the wall, • Switches or buttons do not operate properly.
carpet, furniture or clothing in the room.
• During Automatic Vertical Airflow setting, • This is to remove smell emitted by the surroundings. • The circuit breaker switches off frequently.
indoor fan stops occasionally.
• Power supply cord and plug become unusually
• The outdoor unit emits water or steam. • In COOL/DRY operation, moisture in the air warm.
condenses into water on the cool surface of outdoor
unit piping that causes dripping.
• (For Heat Pump Model only) • This is to melt the frost which has accumulated on
Operation stops for about 12 minutes during the outdoor unit (defrosting operating). This will take
heating (The power indicator blinks). no longer than about 12 minutes. Water drips from
the outdoor unit. Wait until this operation ends. (the
power indicator will light up).
(Frost will accumulates on the outdoor unit when the
outdoor temperature is low and humidity is high.)
• (For Heat Pump Model only) • This is to prevent undesired cooling effect during
During heating operation, indoor fan may heating operation.
run at on and off conditions.
■ Abnormal Operation
Is it okay? Please check
• The air conditioner does not operate. • Has the circuit breaker been tripped?
• Has the power plug been removed from the wall outlet?
• Is the timer being used correctly?
• Air conditioner produces loud noise during • Is the installation work slanted?
operation. • Is the front grille closed properly?
• The air conditioner does not cool or warm • Has the temperature been set incorrectly?
effectively. • Are the filters dirty?
• Are the intake or outlet vents of the outdoor unit
obstructed?
• Are all windows and doors closed?
• Remote control / display doesn’t work • Batteries empty?
• Batteries correctly inserted (+) and (–)?
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
10 Installation Instructions
Required tools for Installation Works
1. Philips screw driver 5. Spanner 9. Gas leak detector 13. Multimeter
2. Level gauge 6. Pipe cutter 10. Measuring tape 14. Torque wrench
18 N.m (1.8 kgf.m)
42 N.m (4.2 kgf.m)
55 N.m (5.5 kgf.m)
3. Electric drill, hole core drill 7. Reamer 11. Thermometer 15. Vacuum pump
(ø70 mm)
4. Hexagonal wrench (4 mm) 8. Knife 12. Megameter 16. Gauge manifold
This indication shows the possibility of causing injury or damage to properties only.
Symbol with background white denotes item that is PROHIBITED from doing.
• Carry out test running to confirm that no abnormality occurs after the installation. Then, explain to user the operation, care and
maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future reference.
1. Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock or fire.
2. Install according to this installation instruction strictly. If installation is defective, it will cause water leakage, electrical shock or fire.
3. Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or
electrical shock.
4. Install at a strong and firm location which is able to withstand the set’s weight. If the strength is not enough or installation is not properly
done, the set will drop and cause injury.
5. For electrical work, follow the local national wiring standard, regulation and this installation instruction. An independent circuit and single
outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
6. Use the specified cable (1.5 mm 2) and connect tightly for indoor/outdoor connection. Connect tightly and clamp the cable so that no
external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection.
7. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will
cause heat-up at connection point of terminal, fire or electrical shock.
8. When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle.
Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
9. When connecting the piping, do not allow air or any substances other than the specified refrigerant (R410A) to enter the
refrigeration cycle. Otherwise, this may lower the capacity, cause abnormally high pressure in the refrigeration cycle, and
possibly result in explosion and injury. (Only for models: CS/CU-V7CK, V9CK, V12CK, W7CK, W9CK, W12CK)
10. • When connecting the piping, do not use any existing (R22) pipes and flare nuts. Using such same may cause
abnormally high pressure in the refrigeration cycle (piping), and possibly result in explosion and injury. Use only
R410A materials.
• Thickness of copper pipes used with R410A must be more than 0.8 mm. Never use copper pipes thinner than 0.8
mm.
• It is desirable that the amount of residual oil is less than 40 mg/10 m (Only for models: CS/CU-V7CK, V9CK,
V12CK, W7CK, W9CK, W12CK).
11. Do not modify the length of the power supply cord or use of the extension cord, and do not share the single outlet with
other electrical appliances. Otherwise, it will cause fire or electrical shock.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
1. The equipment must be earthed. It may cause electrical shock if grounding is not perfect.
2. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at
surrounding of the unit, it may cause fire.
3. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the
furniture.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
Attached accessories
INDOOR UNIT
• There should not be any heat source or steam near the
unit.
• There should not be any obstacles blocking the air
circulation.
• A place where air circulation in the room is good.
• A place where drainage can be easily done.
• A place where noise prevention is taken into
consideration.
• Do not install the unit near the door way.
• Ensure the spaces indicated by arrows from the wall,
ceiling, fence or other obstacles.
• Recommended installation height for indoor unit shall be
at least 2.3 m.
OUTDOOR UNIT
• If an awning is built over the unit to prevent direct
sunlight or rain, be careful that heat radiation from the
condenser is not obstructed.
• There should not be any animal or plant which could be
affected by hot air discharged.
• Keep the spaces indicated by arrows from wall, ceiling,
fence or other obstacles.
• Do not place any obstacles which may cause a short
circuit of the discharged air. • This illustration is for explanation purposes only.
• If piping length is over the common length, additional The indoor unit will actually face a different way.
refrigerant should be added as shown in the table.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
The mounting wall is strong and solid enough to prevent it from Caution
the vibration. When the wall is hollow, please be sure to use the
sleeve for tube ass’y to prevent dangers caused by
mice biting the connecting cable.
47
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
(This can be used for left rear piping & left bottom piping also.)
48
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
• Secure the cable onto the control board with the holder
(clamper).
49
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
50
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
10.3.4. (a) EVACUATION OF THE EQUIPMENT (FOR EUROPE & OCEANIA DESTINATION)
WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES in the
following procedure.
1. Connect a charging hose with a push pin to the Low and High side of a charging set and the service port of the 3-way valve.
• Be sure to connect the end of the charging hose with the push pin to the service port.
2. Connect the center hose of the charging set to a vacuum pump with check valve, or vacuum pump and vacuum pump adaptor.
3. Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from 0 cmHg (0 MPa) to
-76 cmHg (-0.1 MPa). Then evacuate the air approximately ten minutes.
4. Close the Low side valve of the charging set and turn off the vacuum pump. Make sure that the needle in the gauge does not
move after approximately five minutes.
Note: BE SURE TO FOLLOW THIS PROCEDURE IN ORDER TO AVOID REFRIGERANT GAS LEAKAGE.
5. Disconnect the charging hose from the vacuum pump and from the service port of the 3-way valve.
6. Tighten the service port caps of the 3-way valve at torque of 18 N.m with a torque wrench.
7. Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “OPEN” using a hexagonal
wrench (4 mm).
8. Mount valve caps onto the 2-way valve and the 3-way valve.
• Be sure to check for gas leakage.
CAUTION
• If gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa), in step 3 above take the following measure:
• If the leak stops when the piping connections are tightened further, continue working from step 3.
• If the leak does not stop when the connections are retightened, repair the location of leak.
• Do not release refrigerant during piping work for installation and reinstallation. Take care of the liquid refrigerant, it may cause
frostbite.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
3. Secure the cable onto the control board with the holder (clamper).
4. Attach the control board cover back to the original position with the screw.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
CHECK ITEMS
• Open front panel and remove air filters. Is the earth wire connection properly done?
(Drainage checking can be carried out without removing the
front grille.) Is the indoor unit properly hooked to the installation plate?
• Pour a glass of water into the drain tray-styrofoam. Is the power supply voltage complied with rated value?
• Ensure that water flows out from drain hose of the indoor
Is there any abnormal sound?
unit.
Is the cooling operation normal?
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
54
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO If air remain in the indoor unit and refrigeration pipes, it will
EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES affect the compressor, reduce to cooling capacity, and could
in the following procedure. lead to a malfunction.
Procedure:
1. Connect a charging hose with a push pin to the Low 5. Disconnect the charging hose from the vacuum pump
side of a charging set and the service port of a 3-way and from the service port of the 3-way valve.
valve. 6. Tighten the service port cap at a torque of 18 N.m with
• Be sure to connect the end of the charging hose with the a torque wrench.
push pin to the service port. 7. Remove the valve caps of the 2-way valve and the 3-
2. Connect the centre hose of the charging set to a way valve. Position both of the valves to “open” using
vacuum pump. a hexagonal wrench (4 mm).
3. Turn on the power switch of the vacuum pump and 8. Mount the valve caps onto the 2-way and 3-way valves.
make sure that the needle in the gauge moves from 0 • Be sure to check for gas leakage.
MPa (0 cmHg) to -0.1 MPa (-76 cmHg). Then evacuate
the air for approximately ten minutes.
4. Close the Low side valve of the charging set and turn
Caution
off the vacuum pump. Make sure that the needle in the If gauge needle does not move from 0 cmHg to -76
gauge does not move after approximately five minutes. cmHg in step (3) above, take the following measures:
BE SURE TO TAKE THIS PROCEDURE IN ORDER TO If the leaks stop when the piping connections are
AVOID GAS LEAKAGE. tightened further, continue working from step (3).
If the leaks do not stop when the connections are
retightened, repair the location of the leak.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
Procedure:
1. Confirm that both the 2-way and 3-way valves are set to 6. Operate the air conditioner at the cooling cycle and
the opened position. stop it when the gauge indicates 0 MPa (0 kg/cm2G).
• Remove the valve stem caps and confirm that the valve If the unit cannot be operated at the cooling condition
stems are in the opened position. (weather is rather cool), short the Pumping Down pins
• Be sure to use a hexagonal wrench to operate the valve on the Main Control P.C.B.
stems. (Simply press the pumping down button if it is
2. Operate the unit for 10 to 15 minutes. equipped.)
3. Stop operation and wait for 3 minutes, then connect the So that the unit can be operated.
charge set to the service port of the 3-way valve. 7. Immediately set the 3-way valve to the closed position.
• Connect the charge hose with the push pin to the Gas • Do this quickly so that the gauge ends up indicating 0.1
service port. MPa (1 kg/cm2G) to 0.3 MPa (3 kg/cm2G).
4. Air purging of the charge hose. 8. Use refrigerant reclaiming equipment to collect
• Open the low-pressure valve on the charge set slightly refrigerant from indoor unit and pipes.
to purge air from the charge hose. 9. Disconnect the charge set, and mount the 2-way and 3-
5. Set the 2-way valve to the closed position. way valve’s stem caps and the service port caps.
• Use a torque wrench to tighten the service port cap to a
torque of 18 N.m.
• Be sure to check for gas leakage.
10. Disconnect pipes from indoor unit and outdoor unit.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
WHEN REINSTALLING AN AIR CONDITIONER, BE SURE TO If air remain in the indoor unit and refrigeration pipes, it will
EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES affect the compressor, reduce to cooling capacity, and could
in the following procedure. lead to a malfunction.
Procedure:
1. Connect a charging hose with a push pin to the Low 7. Tighten the service port cap at a torque of 18 N.m with
side of a charging set and the service port of the 3-way a torque wrench.
valve. 8. Remove the valve caps of the 2-way valve and the 3-
• Be sure to connect the end of the charging hose with the way valve. Position both of the valves to “open” using
push pin to the service port. a hexagonal wrench (4 mm).
2. Connect the centre hose of the charging set to a 9. Mount the valve caps onto the 2-way and 3-way valves.
vacuum pump. • BE SURE TO USE REFRIGERANT RECLAIMING
3. Turn on the power switch of the vacuum pump and EQUIPMENT WHILE DISCHARGING THE
make sure that the needle in the gauge moves from 0 REFRIGERANT.
MPa (0 cmHg) to -0.1 MPa (-76 cmHg). Then evacuate • Purge the air from charge set’s centre hose.
the air for approximately ten minutes.
• Be sure to check for gas leakage.
4. Close the Low side valve of the charging set and turn
off the vacuum pump. Make sure that the needle in the
Caution
gauge does not move after approximately five minutes. If gauge needle does not move from 0 MPA (0 cmHg)
BE SURE TO TAKE THIS PROCEDURE IN ORDER TO to -0.1 MPa (-76 cmHg) in step (3) above, take the
following measures:
AVOID GAS LEAKAGE.
If the leaks stop when the piping connections are
5. Disconnect the charging hose from the vacuum pump. tightened further, continue working from step 3.
6. Charge the pipes and indoor unit with gas refrigerant If the leaks do not stop when the connections are
from 3-way valve service port, and then discharge the retightened, repair the location of the leak.
refrigerant until low side (gas side) gauge needle
indicates 0.3 MPa (3 kg/cm 2).
57
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
Procedure:
1. Confirm that both the 2-way and 3-way valves are set to
the open position.
2. Connect the charge set to the 3-way valve’s service
port.
• Leave the valve on the charge set closed.
• Connect the charge hose with the push-pin to the
service port.
3. Connect the charge set’s centre hose to refrigerant
reclaiming equipment.
• Purge the air from charge hose.
4. Open the valve (Low side) on the charge set and
discharge the refrigerant until the gauge indicates 0.05
MPa (0.5 kg/cm2G) to 0.1 MPa (1 kg/cm2G).
• If there is no air in the refrigeration cycle (the pressure
when the air conditioner is not running is higher than 0.1
MPa (1 kg/cm2G), discharge the refrigerant until the
gauge indicates 0.05 MPa (0.5 km/cm2G) to 0.1 MPa (1
kg/cm2G). If this is the case, it will not be necessary to
apply a evacuation.
• Discharge the refrigerant gradually; if it is discharged
too suddenly, the refrigeration oil will also be
discharged.
5. Turn on refrigerant reclaiming equipment.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
11.1.5. Evacuation
(No refrigerant in the refrigeration cycle)
Procedure:
1. Connect the vacuum pump to the charge set’s centre
hose.
2. Evacuation for approximately one hour.
• Confirm that the gauge needle has moved toward -0.1
MPa (-76 cmHg) [vacuum of 4 mmHg or less.]
3. Close the valve (Low side) on the charge set, turn off
the vacuum pump, and confirm that the gauge needle
does not move (approximately 5 minutes after turning
off the vacuum pump).
4. Disconnect the charge hose from the vacuum pump.
• Vacuum pump oil
If the vacuum pump oil becomes dirty or depleted,
replenish as needed.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
Procedure:
1. Connect the charge hose to the charging cylinder.
• Connect the charge hose which you disconnected from This is different from previous procedures. Because you are
charging with liquid refrigerant from the gas side, absolutely do
the vacuum pump to the valve at the bottom of the no attempt to charge with large amount of liquid refrigerant
cylinder. while operating the air conditioner.
2. Purge the air from the charge hose.
• Open the valve at the bottom of the cylinder and press 4. Immediately disconnect the charge hose from the 3-
the check valve on the charge set to purge the air (be way valve’s service port.
careful of the liquid refrigerant). • Stopping partway will allow the refrigerant to be
3. Open the valve (Low side) on the charge set and charge discharged.
the system with liquid refrigerant. • If the system has been charged with liquid refrigerant
• If the system cannot be charged with the specified while operating the air conditioner, turn off the air
amount of refrigerant, it can be charged with a little at a conditioner before disconnecting the hose.
time (approximately 150 g each time) while operating 5. Mount the valve stem caps and the service port cap.
the air conditioner in the cooling cycle; however, one
• Use torque wrench to tighten the service port cap to a
time is not sufficient, wait approximately 1 minute and
torque of 18 N.m.
then repeat the procedure. (pumping down-pin)
• Be sure to check for gas leakage.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
Required tools: hexagonal wrench, adjustable wrench, torque The air in the indoor unit and in the piping must be purged. If air
wrenches, wrench to hold the joints and gas leak detector. remains in the refrigeration pipings, it will affect the
The additional gas for air purging has been charged in the compressor, reduce the cooling capacity, and could lead to a
outdoor unit. malfunction.
However, if the flare connections have not been done correctly
and there gas leaks, a gas cylinder and the charge set will be
needed.
Procedure:
1. Recheck the piping connections. 6. Set the 3-way valve to the opened position.
2. Open the valve stem of the 2-way valve counter- 7. Mount the valve stem nuts to the 2-way and 3-way
clockwise approximately 90°, wait 10 seconds, and valves.
then set it to closed position. 8. Check for gas leakage.
• Be sure to use a hexagonal wrench to operate the valve • At this time, especially check for gas leakage from the 2-
stem. way and 3-way’s stem nuts, and from the service port
3. Check for gas leakage. cap.
• Check the flare connection for gas leakage.
4. Purge the air from the system Caution
If gas leakage is discovered in step (3) above, take
• Set the 2-way valve to the open position and remove the the following measures:
cap from the 3-way valve’s service port. If the leaks stop when the piping connections are
• Using the hexagonal wrench to press the valve core pin, tightened further, continue working from step (4).
discharge for three seconds and then wait for one If the gas leaks do not stop when the connections are
retightened, repair the location of the leak, discharge
minute.
all of the gas through the service port, and then
Repeat this three times. recharge with the specified amount of gas from a gas
5. Use torque wrench to tighten the service port cap to a cylinder.
torque of 1.8 kg.m. (18 N.m).
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
Procedure:
1. Confirm that both the 2-way and 3-way valves are set to 5. Set the 2-way valve to the close position.
the opened position.
• Remove the valve stem caps and confirm that the valve 6. Operate the air conditioner at the cooling cycle and
stems are in the opened position. stop it when the gauge indicates 1 kg/cm2G (0.1 MPa).
• Be sure to use a hexagonal wrench to operate the valve
stems.
7. Immediately set the 3-way valve to the closed position.
• Do this quickly so that the gauge ends up indicating 3 to
2. Operate the unit for 10 to 15 minutes. 5 kg/cm2G (0.3 to 0.5 MPa).
3. Stop operation and wait for 3 minutes, then connect the 8. Disconnect the charge set, and mount the 2-way and 3-
charge set to the service port of the 3-way valve. way valve’s stem nuts and the service port caps.
• Connect the charge hose with the push pin to the Gas • Use a torque wrench to tighten the service port cap to a
service port. torque of 1.8 kg.m (18 N.m).
• Be sure to check for gas leakage.
4. Air purging of the charge hose.
• Open the low-pressure valve on the charge set slightly
to purge air from the charge hose.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
Procedure:
1. Confirm that both the 2-way and 3-way valves are set to 5. Discharge the refrigerant.
the closed position. • Close the valve on the charging cylinder and discharge
the refrigerant until the gauge indicates 3 to 5 kg/cm2G
2. Connect the charge set and a charging cylinder to the (0.3 to 0.5 MPa)
service port of the 3-way valve.
• Leave the valve on the charging cylinder closed. 6. Disconnect the charge set and the charging cylinder,
and set the 2-way and 3-way valves to the open
position.
3. Air purging.
• Be sure to use a hexagonal wrench to operate the valve
• Open the valves on the charging cylinder and the
stems.
charge set. Purge the air by loosening the flare nut on
the 2-way valve approximately 45° for 3 seconds then
closing it for 1 minute; repeat 3 times. 7. Mount the valve stem nuts and the service port cap.
• After purging the air, use a torque wrench to tighten the • Be sure to use a torque wrench to tighten the service
flare nut on the 2-way valve. port cap to a torque 1.8 kg.m (18 N.m).
• Be sure to check for gas leakage.
4. Check for gas leakage.
• Check the flare connections for gas leakage.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
Procedure:
1. Confirm that both the 2-way and 3-way valves are set to
the open position.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
Procedure:
1. Connect the vacuum pump to the charge set’s centre
hose.
3. Close the valve (Low side) on the charge set, turn off
the vacuum pump, and confirm that the gauge needle
does not move (approximately 5 minutes after turning
off the vacuum pump).
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
Procedure:
1. Connect the charge hose to the charging cylinder.
• Connect the charge hose which you disconnected from This is different from previous procedures. Because you are
charging with liquid refrigerant from the gas side, absolutely do
the vacuum pump to the valve at the bottom of the no attempt to charge with large amount of liquid refrigerant
cylinder. while operating the air conditioner.
2. Purge the air from the charge hose.
• Open the valve at the bottom of the cylinder and press 4. Immediately disconnect the charge hose from the 3-
the check valve on the charge set to purge the air (be way valve’s service port.
careful of the liquid refrigerant). • Stopping partway will allow the refrigerant to be
3. Open the valve (Low side) on the charge set and charge discharged.
the system with liquid refrigerant. • If the system has been charged with liquid refrigerant
• If the system cannot be charged with the specified while operating the air conditioner, turn off the air
amount of refrigerant, it can be charged with a little at a conditioner before disconnecting the hose.
time (approximately 150 g each time) while operating 5. Mount the valve stem caps and the service port cap.
the air conditioner in the cooling cycle; however, one
• Use torque wrench to tighten the service port cap to a
time is not sufficient, wait approximately 1 minute and
torque of 18 N.m.
then repeat the procedure. (pumping down-pin)
• Be sure to check for gas leakage.
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12 Servicing Information
Caution:
• Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use
a high temperature soldering iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).
• Pb free solder will tend to splash when heated too high (about 1100° F/600°C).
Fig. 1
Fig. 2
Fig. 3
12.2. Indoor Fan Motor and Cross Flow Fan Removal Procedures
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
Fig. 5
Fig. 6
Fig. 7
68
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
Fig. 8
− Push up the Evaporator and pull out the Cross Flow Fan
from shaft. By then, Fan Motor can be taken out. (Fig. 9)
Fig. 9
69
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
When the batteries are inserted for the first time, or the
batteries are replaced, all the indications will blink and the
remote control might not work.
If this happen, remove the cover of the remote control and
you will find a resetting terminal, and by shorting it with a
minus screwdriver, it will return to normal.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
13 Troubleshooting Guide
13.1. Refrigeration cycle system
In order to diagnose malfunctions, make sure that there are no
electrical problems before inspecting the refrigeration cycle.
Such problems include insufficient insulation, problem with the
power source, malfunction of a compressor and a fan.
The normal outlet air temperature and pressure of the
refrigeration cycle depends on various conditions, the standard
values for them are shown in the table to the right.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
13.1.1. Relationship between the condition of the air conditioner and pressure and
electric current
Cooling Mode Heating Mode
Condition of the air
conditoner Low Pressure High Pressure Electric current Low Pressure High Pressure Electric current
during operation during operation
Insufficient refrigerant
(gas leakage)
Heat radiation
deficiency of the
outdoor unit
Inefficient compression
• Carry out the measurements of pressure, electric current, and temperature fifteen minutes after an operation is started.
• Electric current during operation becomes approximately 20% lower than the normal value.
Insufficient compressing of a compressor • The discharge tube of the compressor becomes abnormally hot (normally 70 to 90°C).
• The difference between high pressure and low pressure becomes almost zero.
• Electric current reaches a high level abnormally, and the value exceeds the limit of an
ammeter. In some cases, a breaker turns off.
Locked compressor
• The compressor is a humming sound.
• Electric current during operation becomes approximately 80% lower than the normal value.
Insufficient switches of the 4-way valve
• The temperature different between from the discharge tube to the 4-way valve and from
suction tube to the 4-way valve becomes almost zero.
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14 Technical Data
73
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74
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
75
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
76
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77
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78
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
15 Exploded View
Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
(Note)
• All parts are supplied from MAICO, Malaysia (Vendor Code: 061).
• “O” marked parts are recommended to be kept in stock.
• (1) — CS-A7CKP, CS-A9CKP, CS-A12CKP (Europe & CIS).
• (2) — CS-A7CKP-2, CS-A9CKP-2, CS-A12CKP-2 (Oceania).
• (3) — CS-A7CKP-6, CS-A9CKP-6, CS-A12CKP-6 (Turkey & Tunisia).
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
17 Exploded View
Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
(Note)
• All parts are supplied from MAICO, Malaysia (Vendor Code: 061).
• “O” marked parts are recommended to be kept in stock.
• (1) — CU-A7CKP5, CU-A9CKP5, CU-A12CKP5 (Europe & CIS).
• (2) — CU-A7CKP5-2, CU-A9CKP5-2, CU-A12CKP5-2 (Oceania).
• (3) — CU-A7CKP5-6, CU-A9CKP5-6, CU-A12CKP5-6 (Turkey & Tunisia).
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
MAIN
R12 R08
1k 5.1k
C02
R60 C28
10k
R61 R62
10k 1k
R06 Q08 c
24k
b
22k 22k e
(XH4)
C22 R58 R59
CN-HA 10k 1k
4
3
2
1
R30 C04
20k R33 C08
15k
(PH4)
AIR TEMP. SENSOR
(15k 3950) CN-TH
1
2
1 R/B RS 8
3
4
2 Vcc GND 7
IC02
PIPE TEMP. SENSOR R05 R04
43 /2W 43 /2W A52BR9020F
(20k 3950) 10 9 g 7 3 CS D0 6
11 6 C05
4 SK D1 5
RY-PWR f
12 5
RY-HOT e
13 4
d
(PH5) 14 c 3
CN-STM 15 2
b
1 1
2 2
16 a1
3 3 8
4 4 IC05
5 5
A52A2003GR
(ZH5)
AIR SWING STEPPING MOTOR DRIVE
MOTOR
83
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
CN-ION
TEST R01 R02
1k 4
10k 3
2
1
C31 D01
C32
BZ
Q01 BZ1
c
b R55
1k
4.7k 10k e
R10
Q02 SSR02
10k c
b
4.7k 10k
64
P46/AD6 63
P45/AD5 62
P44/AD4 61
P43/AD3 60
P42/AD2 59
P41/AD1 58
57
56
55
54
53
52
51
P73 50
49
e
P40/AD0
P67
P66
P65
P64
P75
P74
P72
P47/AD7
P71
1 P50/A8 48 SSR01
Q03 c
P51/A9 P70 b
2 RY-PWR DRIVE SIGNAL RY-HOT DRIVE SIGNAL 47
STEPPING 4.7k 10k e
P52/A10 MOTOR
DRIVE TIMER SHORTEN P03/INTP3 46
3
SIGNAL
FAN SPEED
P53/A11 P02/INTP2
4 BUZZER DRIVE SIGNAL 45
10 VDD0 IC 39 X01
4.096MHz
(47pF X 2) T01
11 P30 XT1 38 5 8
ERROR FEEDBACK INTAKE AIR TEMP
2 13
12 P31 XT2 37
PIPE TEMP
IONIZER ON/OFF
CONTROL Reset
13 P32 RESET 36
DEICE
DETECTION
14 P33 AUTO RESTART AVd0 35
POWER C10 R41 R44
GROUND 1.0k 1k
Q04
P34 AVref
15 34 R31 POWER CLOCK
GENERATOR
P22/SCK
P11/AN1
P17/AN7
P16/AN6
P15/AN5
P14/AN4
P13/AN3
P12/AN2
P21/S0
VDD1
/ANO b
AVss
R56
P36
P23
P24
P25
e
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Q07 c
b
R64 JX1
6.2k e
R63
6.2k
JX2 R09
10k
R37 C15 JX4
10k R38
84
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
CN2
F1 T01 D101 HV
CH1
4 R101
R2 R3 R6
3
VIN
2 R16
1
GND
ERR D102
c c Q4
EH-4P Q1 R13 R9 C5
b b
Q2 C* R102
c D6
e C3 D1 e D3 -5.7kV
b Q5 R15 C10 D5
c
C2 C1 e C3 R4 b Z02
C9
4.7k 10k e
R3 R14 R10
C6 R12 C7
D1 CN3
D2 Z01 GND
AC 220-240V
50/60Hz
1 1
BL
2 2
BL/B BL/B
3 3
TRS
AC 4 4
RY-PWR
(WHT)
COIL REVERSING VALVE
BL
FM(BLU) BL
D13 CT01 GRY
HOT(RED) ELECTROLYTIC
MAGNETIC RELAY B
C09 + D14 R35 R CAPACITOR
RB501V-40 10k
RY-HOT
SSR02
CR02
CR01
16V FUSE BL
250V 3 2 8
2A
GRY
6 7 4
PROTECTOR
OVER LOAD
O BR BL
GRY
IC04 IC03 3 1 4 2 8 1
DB01 REGULATOR REGULATOR MAGNETIC
RELAY A Y
COMPRESSOR
~
5 6 7
+
I 12V O I 5V O
C17 C14 C11 Y B B
~
G G
35V 25V 16V
(NHG)
FAN MOTOR
R B
CN-FM 1 2 3 4 5
ZD1
R43 7.5EL1
RX1 R50 R51 C21
R49 100k 10k R52
1k 6.2k 50V
c
R42 JX3 C18 R53 (PH-3)
24k b 10k
c
R40 e b CN-FB1 FAN
10k
e R54 3 MOTOR
Q05 6.2k 2
1
RESET SIGNAL Q06
GENERATION
RESET SIGNAL
GENERATION
85
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
86
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
TIMER TABLE
Test Mode
Name Time (When test point Remarks
Short-circuited)
Real Timer 1 hr. 1 min.
10 min. 10 sec.
1 min. 1 sec.
Time Delay Safety Control 2 min. 58 sec. 0 sec.
Forced Operation 60 sec. 0 sec.
Time Save Control 7 min. 4.2 sec.
Anti-Freezing 4 min. 0 sec.
Auto Mode Judgement 25 sec. 0 sec.
Soft Dry OFF 6 min. 36 sec.
ON 10 min. 60 sec. Soft Dry: 10 min. operation
Cooling 40 sec. 4 sec.
70 sec. 7 sec.
Deodorizing Control 20 sec. 2 sec.
180 sec. 18 sec.
Soft Dry 40 sec. 4 sec.
360 sec. 36 sec.
Comp. Reverse Rotation Detection 5 min. 30 sec. Comp. ON 5 min. and above
2 min. 0 sec.
Comp./ Fan Motor Delay Timer 1.6 sec. 0 sec.
Powerful Mode Operation 15 min. 15 sec.
Random Auto Restart Control 0 ~ 62 sec. 0 ~ 6.2 sec.
TRS Recovery Detection 12 min. 72 sec.
6 min. 36 sec.
3 min. 18 sec.
1 min. 6 sec.
Time Save Control (Heating) 30 min. 3 sec.
4 Way Valve Control (Delay) 5 min. 30 sec.
Deice Operation Occurs 60 min. 6 sec. 60 min. after previous deice
4 min. 24 sec. Continuously 4 min. Comp. ON
50 sec. 0 sec. TRS ON continuously for 50 sec. check
Overload Deice Timer 1 min. 6 sec. Comp. ON continuously for 1 min. check
Deice End 12 min. 72 sec. Max. Operation time
30 sec. 3 sec. 30 sec. Comp. OFF after deice
10 sec. 1 sec. 4-Way Valve ON 10 sec. later after deice
Deice Operation (Extend) 60 sec. 0 sec.
120 sec. 0 sec.
180 sec. 0 sec.
Hotstart Finish 30 sec. 0 sec.
Ion OFF Timer 10 min. 10 sec.
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CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
88
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
TOP VIEW
89
CS-A7CKP CU-A7CKP5 / CS-A9CKP CU-A9CKP5 / CS-A12CKP CU-A12CKP5
BOTTOM VIEW