2014 Juke Exterior Repair Guide
2014 Juke Exterior Repair Guide
E
CONTENTS
PRECAUTION ............................................... 3 Removal and Installation .........................................27 F
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. D
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING: E
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
F
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”. G
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors. H
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation. I
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing J
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
EXT
Precautions for Removing of Battery Terminal INFOID:0000000010138834
• When removing the 12V battery terminal, turn OFF the ignition
L
switch and wait at least 30 seconds.
NOTE:
ECU may be active for several tens of seconds after the ignition
switch is turned OFF. If the battery terminal is removed before ECU M
stops, then a DTC detection error or ECU data corruption may
occur.
• For vehicles with the 2-batteries, be sure to connect the main bat-
N
tery and the sub battery before turning ON the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of
SEF289H
main battery and sub battery disconnected, then DTC may be O
detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE: P
The removal of 12V battery may cause a DTC detection error.
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
PIIB3706J
Tool number C
(Kent-Moore No.) Description
Tool name
D
(J-39570)
Locates the noise E
Chassis ear
SIIA0993E F
(J-50397)
G
NISSAN Squeak and Rat- Repairs the cause of noise
tle Kit
H
SIIA0994E
EXT
Remover tool Removes clips, pawls and metal clips
L
JMKIA3050ZZ
JMKIA5809ZZ
SBT842
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer comments. Refer to EXT-10, "Diagnostic Worksheet". This information is necessary to duplicate the
conditions that exist when the noise occurs.
• The customer may not be able to provide a detailed description or the location of the noise. Attempt to obtain
all the facts and conditions that exist when the noise occurs (or does not occur).
• If there is more than one noise in the vehicle, perform a diagnosis and repair the noise that the customer is
concerned about. This can be accomplished by performing a test drive with the customer.
• After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so that the customer, service adviser, and technician use the same language when describing
the noise.
• Squeak – (Like tennis shoes on a clean floor)
Squeak characteristics include the light contact / fast movement / brought on by road conditions / hard sur-
faces = high-pitched noise / softer surfaces = low-pitched noises / edge to surface = chirping
• Creak – (Like walking on an old wooden floor)
Creak characteristics include firm contact / slow movement/twisting with a rotational movement / pitch
dependent on materials / often brought on by activity.
• Rattle – (Like shaking a baby rattle)
Rattle characteristics include fast repeated contact / vibration or similar movement / loose parts/missing clip
or fastener / incorrect clearance.
• Knock – (Like a knock on a door)
Knock characteristics include hollow sounds / sometimes repeating / often brought on by driver action.
• Tick – (Like a clock second hand)
Tick characteristics include gentle contacting of light materials / loose components / can be caused by driver
action or road conditions.
• Thump – (Heavy, muffled knock noise)
Thump characteristics include softer knock / dull sounds often brought on by activity.
• Buzz – (Like a bumblebee)
Buzz characteristics include high frequency rattle / firm contact.
• Often the degree of acceptable noise level varies depending upon the person. A noise that a technician may
judge as acceptable may be very irritating to a customer.
• Weather conditions, especially humidity and temperature, may have a great effect on noise level.
DUPLICATE THE NOISE AND TEST DRIVE
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by
applying felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate
wiring harness.
CAUTION:
Never use silicone spray to isolate a squeak or rattle. If the area is saturated with silicone, the
recheck of repair becomes impossible.
CENTER CONSOLE
Components to check include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Check the following items:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon connection to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping, moving the components, or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. The areas can usually be insulated with felt cloth tape or insulator foam blocks from
the NISSAN Squeak and Rattle Kit (J-50397) to repair the noise.
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the customer.
In addition check for the following items:
PIIB8740E
EXT
PIIB8742E
Regular Grade
JSKIA3762GB
EXT
JSKIA3763GB
H
JMKIA5593ZZ
3. Remove front fillet molding front side. Refer to EXT-31, "FRONT FILLET MOLDING : Removal and Instal-
lation". I
4. Remove bumper fascia assembly fixing screws (A) (LH and
RH).
J
EXT
L
JMKIA5559ZZ
5. Remove air guide fixing screws, and then remove air guide (LH and RH).Refer to EXT-27, "Exploded M
View".
6. Remove clips of bumper lower side.
7. Pull bumper fascia side toward the vehicle side to disengage the N
fitting of bumper side bracket and bumper fascia side as shown
by the arrow in the figure.
O
: Pawl
CAUTION:
When removing bumper fascia assembly, 2 workers are P
required so as to prevent it from dropping.
JMKIA5592ZZ
JMKIA5560ZZ
NISMO Grade
JSKIA3162GB
EXT
Regular Grade
JSKIA3837GB
NISMO Grade
C
EXT
JSKIA3160GB
, , , , , : Indicates that the part is connected at points with same symbol in actual vehicle.
CAUTION:
Bumper fascia is made of resin. Never apply strong force to it, and be careful to prevent contact with
oil.
REMOVAL
1. Fully open back door.
2. Remove bumper fascia mounting screws of rear combination lamp (LH and RH) lower side.
3. Remove rear fillet molding rear side. Refer to EXT-32, "REAR FILLET MOLDING : Removal and Installa-
tion".
4. Remove bumper closing.
5. Remove clips of bumper lower side.
6. Remove bumper fascia assembly fixing screws (A) (LH and
RH).
JMKIA5561ZZ
7. Pull bumper fascia side toward the vehicle side to disengage the
fitting of bumper side bracket and bumper fascia side as shown
by the arrow in the figure.
: Pawl
CAUTION:
When removing bumper fascia, 2 workers are required so
as to prevent it from dropping.
JMKIA5564ZZ
E
JMKIA5562ZZ
F
Portion Clearance Surface height difference
Bumper fascia assembly – 0.0 – 1.0 mm (−0.3) – (+1.7) mm
A–A G
Rear fender (0.000 – 0.039 in) [(−0.012) – (+0.067) in]
Bumper fascia assembly – 0.2 – 3.0 mm
B–B —
Rear combination lamp (0.008 – 0.118 in)
H
3.0 – 7.0 mm 0.0 – 4.0 mm
C–C
Bumper fascia assembly – (0.118 – 0.276 in) (0.000 – 0.157 in)
Back door 6.0 – 10.0 mm 0.0 – 4.0 mm I
D–D
(0.236 – 0.394 in) (0.000 – 0.157 in)
EXT
Regular Grade
JMKIA5563ZZ
H
JSKIA3764GB
REMOVAL EXT
CAUTION:
When remove front grilles (1) apply protective tape (A) on the
bumper fascia (2) to protect the painted surface from damage. L
JMKIA5622ZZ
O
1. Fully open hood assembly.
JMKIA5623ZZ
3. Disengage fixing pawls from back side while pulling front center
grille to wade vehicle front, and then remove front center grille.
: Pawl
JMKIA5756ZZ
4. Remove front side grille (LH and RH) upper fixing clips (A).
5. Disengage fixing pawls from back side of front side grille (LH
and RH).
: Pawl
CAUTION:
Apply protective tape (B) around bumper fascia.
JMKIA5624ZZ
6. Remove front side grille (LH and RH) to ward vehicle front.
7. Remove emblem after removing front grille.
INSTALLATION
Install in the reverse order of removal.
EXT
JMKIA5940ZZ
P
1. Front fender cover RH 2. Cowl top cover seal 3. Cowl top insulator
4. Blind plug RH 5. Cowl top cover cap 6. Cowl top extension
7. EPT seal [t: 3.0 mm (0.118 in)] 8. Air intake cover 9. Cowl top cover
10. Front fender cover LH 11. Washer nozzle
: Clip
REMOVAL
1. Fully open hood assembly.
2. Remove front wiper arm (LH and RH). Refer to WW-59, "Removal and Installation".
3. Disconnect washer tube joint on cowl top cover RH.
4. Remove cowl top seal fixing clips, and then remove cowl top seal.
5. Remove cowl top insulator fixing clips, and then remove cowl top insulator.
6. Remove front fender cover (LH and RH).
7. Remove cowl top cover fixing clips.
8. Pull forward to release cowl top cover from windshield glass.
CAUTION:
When performing the procedure after removing cowl top
cover, cover the lower end of windshield glass with ure-
thane etc.
JMKIA5621ZZ
J
JMKIA5651ZZ
M
REMOVAL
1. Remove front fillet molding. Refer to EXT-31, "FRONT FILLET MOLDING : Removal and Installation".
2. Remove air guide fixing bolts, and then remove air guide. N
3. Remove front fender protector mounting screws and clips.
4. Remove front fender protector from wheel house.
O
INSTALLATION
Install in the reverse order of removal.
P
JMKIA5581ZZ
REMOVAL
1. Remove sill cover front end fixing screw (A).
JMKIA5565ZZ
JMKIA5566ZZ
D
3. Remove sill cover lower side fixing screws.
4. Fully open front door and rear door.
5. Remove clips from sill cover back side with a remover tool (A). E
: Clip
CAUTION: F
Apply protective tape (B) on the body to protect the painted
surface from damage.
G
JMKIA5567ZZ H
EXT
JMKIA5648ZZ
REMOVAL
FLOOR UNDER COVER
Remove floor under cover mounting nut and push spring nuts, and then remove floor under cover.
INSTALLATION
Install in the reverse order of removal.
J
JMKIA5582ZZ
, , , : Indicates that the part is connected at points with same symbol in actual vehicle.
M
FRONT FILLET MOLDING
FRONT FILLET MOLDING : Removal and Installation INFOID:0000000009750229
N
REMOVAL
1. Remove front fillet molding fixing clips.
O
2. Remove front fillet molding front side fixing pawls.
: Pawl
P
JMKIA5583ZZ
: Clip
CAUTION:
• Apply a protective tape (B) on the body to protect the
painted surface from damage.
• Never pull fillet molding strongly.
JMKIA5584ZZ
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
• Always replace fillet molding fixing clips.
• When installing front fillet molding, check that blind clips and pawls are securely fitted in panel holes
on body, and then press them in.
REAR FILLET MOLDING
REAR FILLET MOLDING : Removal and Installation INFOID:0000000009750230
REMOVAL
1. Remove filet molding fixing clip from end of sill cover.
2. Remove rear fillet molding rear side fixing pawls.
: Pawl
CAUTION:
Never pull the rear fillet molding strongly.
JMKIA5585ZZ
3. Using remover tool (A), disengage the clips from rear fillet mold-
ing by starting from rear side.
: Clip
CAUTION:
• Apply a protective tape (B) on the body to protect the
painted surface from damage.
• Never pull the rear fillet molding strongly.
JMKIA5586ZZ
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
• Always replace fillet molding fixing clips.
• When installing rear fillet molding, check that blind clips and pawls are securely fitted in panel holes
on body, and then press them in.
J
JMKIA5649ZZ
1. Roof side molding 2. Roof side molding clip 3. Double-sided tape EXT
[t: 2.5 mm (0.098 in)]
4. Body side outer panel 5. Roof panel
: Vehicle front L
: Always replace after every disassembly.
REMOVAL
N
ROOF SIDE MODLDING
1. Disengage roof side molding rear side fixing clip, using a
remover tool (A).
O
: Clip
: Vehicle front
P
CAUTION:
Apply protective tape (B) on body to protect the painted
surface from damage.
JMKIA5770ZZ
: Vehicle front
CAUTION:
Never pull the roof side molding strongly.
JMKIA3884ZZ
: Clip
JMKIA5650ZZ
EXT
JMKIA5664GB
1. Front door panel 2. Front door outside molding 3. Rear door panel
4. Rear door outside molding 5. Door glass
: Pawl
REMOVAL
1. Fully open front door glass.
2. Twist door outside molding toward the outside of the vehicle,
and then lift up and remove it while disengaging the pawls.
: Pawl
JMKIA5801ZZ
INSTALLATION
Note the following item, and then install in the reverse order of removal.
CAUTION:
JMKIA5669ZZ
E
REMOVAL
1. Fully open rear door glass.
2. Twist rear door outside molding toward vehicle outside and F
remove molding while disengaging it from door panel.
: Pawl G
JMKIA5696ZZ
I
3. Slide rear door outside molding (1) toward vehicle front, and
then pull molding out from rear door handle (2). J
EXT
JMKIA5697ZZ
M
INSTALLATION
Note the following item, and then install in the reverse order of removal.
CAUTION:
When installing rear door outside molding, check that pawl (1) N
is accurately aligned with mounting hole (2), then press in.
JMKIA5698ZZ
JMKIA5665ZZ
1. Front door panel 2. Front door sash tape 3. Rear door sash tape
4. Rear door panel
: Always replace after every disassembly.
REMOVAL
Heat door sash tape surface using a dryer, and then peel door sash tape.
CAUTION:
Never damage painted surface of door panel.
INSTALLATION
NOTE:
For installation position of door sash tape, refer to the position as shown in the figure.
I
JMKIA5666ZZ
1. Front door panel 2. Front door sash tape 3. Rear door panel
J
R. Radius
: Always replace after every disassembly.
D : 2.0 mm (0.08 in) EXT
E : 4.0 mm (0.16 in)
CAUTION:
• Degrease door panel mounting surface for sash tape. L
• Paint grain or dust on mounting surface of sash tape may spoil exterior appearance if it remains.
Clean the mounting surface and check that no paint grain or dust remains, before starting the opera-
tion. M
• Never reuse blackout tape.
1. Affix door sash tape align blackout tape upper portion to rear door outer upper end.
2. Affix door sash tape (2) to door panel (3) by applying pressure using a squeegee (A) while peeling offre- N
lease coated paper (1).
NOTE:
• Peel release coated paper at distance of 10 – 20 mm (0.394 – 0.787 in) ahead (B) of squeegee and affix
blackout paper. O
• To prevent any bubbles from forming, slightly lift the portion, not yet affixed using squeegee, so that por-
tion dose not contact with panel surface. Apply pressure and affix at a low and constant speed using
squeegee tilted at 40 – 50° angle (pushing direction) (C) 30 – 45° angle (pulling direction) (D). P
JMKIA4862GB
JMKIA4655ZZ
REMOVAL
Heat door sash tape surface using a dryer, and then peel door sash tape.
CAUTION:
Never damage painted surface of door panel.
INSTALLATION
NOTE:
For installation position of door sash tape, refer to the position as shown in the figure.
I
JMKIA5667ZZ
1. Rear door panel 2. Rear door sash tape 3. Front door panel
J
R. Radius
: Always replace after every disassembly.
D : 2.0 mm (0.08 in) EXT
CAUTION:
• Degrease door panel mounting surface for door sash tape.
• Paint grain or dust on mounting surface of door sash tape may spoil exterior appearance if it L
remains. Clean the mounting surface and check that no paint grain or dust remains, before starting
the operation.
• Never reuse door sash tape.
M
1. Affix door sash tape align door sash tape upper portion to rear door outer upper end.
2. Affix door sash tape (2) to door panel (3) by applying pressure using a squeegee (A) while peeling off
release coated paper (1).
N
NOTE:
• Peel release coated paper at distance of 10 – 20 mm (0.394 – 0.787 in) ahead (B) of squeegee and affix
blackout paper.
• To prevent any bubbles from forming, slightly lift the portion, not yet affixed using squeegee, so that por- O
tion dose not contact with panel surface. Apply pressure and affix at a low and constant speed using
squeegee tilted at 40 – 50° angle (pushing direction) (C) 30 – 45° angle (pulling direction) (D).
P
JMKIA4862GB
JMKIA4655ZZ
JMKIA5663ZZ
G
1. Rear fender cover 2. Rear fender
: Clip
EXT
JMKIA5668ZZ
L
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
M
When installing rear fender cover, check that clips are securely fitted in body panel holes, and then
press them it.
JMKIA5733ZZ
REMOVAL
1. Remove back door trim. Refer to INT-39, "BACK DOOR LOWER FINISHER : Removal and Installation".
2. Remove back door finisher mounting nuts.
3. Disconnect license lamp, back door opener request switch and rear view camera harness connectors.
4. Remove harness grommet.
5. Disengage back door finisher fixing clips using a remover tool
(A), and then remove back door finisher.
6. Disengage fixing clips at both ends of back door finisher from
inside of back door.
: Clip
CAUTION:
• Apply protect tape (B) on back door panel to protect the
painted surface from damage.
• Never pull back door finisher strongly.
JMKIA6179ZZ
INSTALLATION
EXT
JUKE NISMO
JSKIA3180GB
REMOVAL
1. Remove fixing grommet.
2. Remove rear spoiler mounting nuts.
3. Cut rear spoiler fixing double-sided tape.
4. Remove rear spoiler fixing clips.
5. Disconnect high-mounted stop lamp harness connector, and then remove rear spoiler.
6. Remove the following parts after removing rear spoiler:
• High-mounted stop lamp cover.
• High-mounted stop lamp. Refer to EXL-110, "Exploded View".
INSTALLATION
EXT