MT-2 Manual Transaxle System
General Information
SPECIFICATION
Engine type A2.5 VGT
Manual transaxle type M5SR1
Gear ratio 1st 4.393
2nd 2.306
3rd 1.452
4th 1.000
5th 0.825
Reverse 4.632
Final gear ratio 3.727
T/M oil capacity(ℓ)※ 3.5 liter
※ The quantity in the chart above is for the reference.
The actual filling quantity of the automatic transaxle fluid
must be set according to 'INSPECTION' or
'REPLACEMENT' procedure of the automatic transaxle
fluid.
Recommended transaxle oil SAE 75W/85 or API GL - 4
Check＆Replenishment Every one year or every 15,000km
Normal use No service required
Private use
Replacement Severe use(※)
Every 90,000 Km
Business use
※ Severe use(marked '※') is defined as:
1. Driving on rough road(bumpy road, gravel road,
snowy road, unpaved road etc.).
2. Driving on mountain road, ascent/descent.
3. Repetition of short distance driving.
4. More than 50% operation in heavy city traffic during
hot weather above 32°C(89.6°F).
5. Police car, Taxi, Commercial type operation or trailer
towing, etc.
Manual Transaxle System MT-3
Manual Transaxle System
SERVICE ADJUSTMENT PROCEDURE
Transmission oil inspection and replacement
1. After parking the vehicle on a plain, stop the engine.
2. After removing the oil filler plug and washer, inspect
the manual transaxle fluid condition and quantity.
3. If the manual transaxle fluid is contaminated, drain it
out by removing the oil drain plug.
4. Tighten the new oil drain plug and feed manual
transaxle fluid to a proper level.
TORQUE:
58.83~63.74 Nm(6.0~6.5kgf.m, 43.39~47.01lb-ft)
Oil type: SAE75W/90 or API GL-4
Oil quantity:
3.2 liter
5. Retighten the oil filler plug with a new washer.
TORQUE:
58.83~63.74 Nm(6.0~6.5kgf.m, 43.39~47.01lb-ft)
Back up lamp switch inspection
1. Disconnect the back up lamp switch connector.
2. Inspect the continuity of the switch. When the shift
lever is located in reverse range, it should be applied
an electric current.
3. Replace the back up lamp switch, if necessary.
MT-4 Manual Transaxle System
Manual Transaxle
COMPONENTS
Manual Transaxle System MT-5
EM24001F
SBLMT6002L
REMOVAL
1. Remove the console. (see BD group) 5. Remove the CKP sensor(A).
2. Remove the console cover dust assembly(A).
SBLMT6003L
SBLMT6009L 6. Remove the under cover(A).
3. Remove the battery (-) terminal(A).
SBLMT6004L
SBLMT6001L 7. Remove the front propeller shaft(A). (4WD)
4. Remove the engine cover(A).
SBLAT6007L
MT-6 Manual Transaxle System
8. Remove the rear propeller shaft(A).
SBLAT6018L
SBLAT6009L 12.Remove the starter motor mounting bolts(A) and wire
9. Remove the transmission lower mounting bolts(A). harness mounting bolt(B).
SBLMT6005L SBLMT6008L
10.Remove the clutch release cylinder(A) and 13.Remove the transmission mounting bolts(A).
transmission mounting bolt(B).
SBLMT6006L
SBLMT6007L 14.Lower the jack slightly to make easy to remove the
11.Remove the mounting bolts(A) supporting the related connector and bolts on the upper part of
transmission with a jack. transmission.
Manual Transaxle System MT-7
SBLAT6019L SBLAT6021L
15.Remove the vehicle speed sensor connector(A). INSTALLATION
1. Lowering the vehicle or lifting up a jack, install the
transmission assembly(A/B).
SBLAT6022L
16.Remove the transfer case connectors(A). (4WD)
SBLAT6021L
2. Tighten the transmission mounting bolts.
TORQUE
42.16~53.93Nm (4.3~5.5 kgf.m, 31.1~39.78 Ib-ft)
3. Install the transfer case connectors(A). (4WD)
SBLAT6023L
17.Remove the transmission upper mounting bolts.
18.Remove the transmission assembly(A).
MT-8 Manual Transaxle System
harness mounting bolt(B).
TORQUE
A: 49~63.74Nm (5.0~6.5 kgf.m, 36.16~47 lb-ft)
SBLAT6023L
4. Install the vehicle speed sensor connector(A).
SBLMT6008L
7. Install the crossmember mounting bolts(A).
SBLAT6022L
5. Install the transmission mounting bolts(A).
TORQUE
A: 42.16~53.93Nm (4.3~5.5 kgf.m, 31.1~39.78 lb-ft) SBLAT6018L
8. Install the clutch release cylindre(A) and transmission
mounting bilt(B).
TORQUE :
B: 42.16~53.93Nm (4.3~5.5 kgf.m, 31.1~39.78 lb-ft)
SBLMT6006L
6. Install the starter motor mounting bolts(A) and wire
Manual Transaxle System MT-9
11.Install the front propeller shaft(A). (4WD)
TORQUE :
58.83~68.64Nm (6~7 kgf.m, 43.39~50.63 lb-ft)
SBLMT6007L
9. Install the Tighten the transaxle lower mounting
bolts(A).
SBLAT6007L
12.Install the under cover(A).
SBLMT6005L
10.Install the rear propeller shaft(A).
TORQUE : SBLMT6004L
58.83~68.64Nm (6~7 kgf.m, 43.39~50.63 lb-ft) 13.Install the CKP sensor(A).
SBLAT6009L SBLMT6003L
MT-10 Manual Transaxle System
14.Install the engine cover(A).
SBLMT6002L
15.Install the battery (-) terminal(A).
SBLMT6001L
16.Install the console cover dust assembly.
SBLMT6009L
17.Install the console. (see BD group)
