Yekini'
Yekini'
1.0 INTRODUCTION
SIWES stands for Students Industrial Work Experience Scheme. It is the accepted skills training
program, which forms part of the approved minimum Academic standards in the various degree
program for all Nigerian tertiary Universities (N.U.C 1996). SIWES goes a long way inputting to
test the level of knowledge a student has acquired during the industrial training program. It
is an effort to bridge the gap existing between theory and other practice of
architecture, engineering and technology, sciences, agriculture and other professional educational
programs in the Nigerian tertiary institutions. It is aimed at exposing students to machines and
equipment and professional work methods in industries and other organizations. The scheme is
a tripartite program, involving the students, the universities and the industries
(employers of labor). It affords students the opportunity to familiarize and expose themselves to
the knowledge and experience needed in handling equipment that is not readily available in
their various institutions. Before the establishment of this scheme, employers believed
that the theoretical education in tertiary institutions were not adequate enough to meet most of
Students Industrial Work Experience Scheme (SIWES) was established in 1971 by decree47
with the aim of promoting and encouraging the acquisition of skills in the private and public
industries. Its relevance in education system cannot be over emphasized as it develops the
student to become skilled and experience professionalism in their various disciplines. It enables
students to appreciate the basic concept involved in their field of study. It is also an effort to
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bridge the gap existing between theory and practical, in the sense that it exposes students to real
industrial work experience. SIWES, which involves the University authorities and the industrial
sector, runs for 24weeks for students in the fourth academic year in universities. The scheme was
organized by the Federal Government and jointly coordinated by the Industrial Training
Fund(ITF) and the Nigeria Universities Commission (NUC).The importance of the training
scheme
justified as it is a research field, which enables students to be totally in-depth in finding the
1. To provide an avenue for students in the Nigerian Universities to acquire industrial skills and
2. To prepare students for the work situation they are likely to meet after graduation.
3. To expose students to work methods and techniques in handling equipment and machinery
4. To make transition from the university to the world of work and thus enhance student’s
5. To provide students with the opportunity to apply the theoretical knowledge they had gain in
school to real-life work situation, thereby bridging the gap between university work and actual
practice.
6. To enlist and strengthen employers involvement in the entire education process of preparing
7. To provide students with an opportunity to apply their theoretical knowledge in real work
situation, thereby bridging the gap between University work and actual practice.
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8. To serve as opportunity for self- actualization for students thus making positive
One of the significant features of advanced industrial societies is the degree to which they have
achieved progress in the field of science and technology. This had enabled the citizens to enjoy a
good standard of living, which exceeds that of the developing Countries. Thus, formal education
comprising of field or industrial work is vital for the production of graduates with
increasingly specialized skill. Therefore, Students Industrial Work Experience Scheme (SIWES)
is relevant for;
5. New innovations in the field of science and technology. As a matter of fact, the student
industrial work experience scheme (SIWES) is a promotion for the growth of science and
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1.5 ESTABLISHMENT’S PROFILE
Olowo’s Mechanical Workshop was founded by Engr. Seun Olowookere situated at Aba Damola
Street Erinfun, beside western Avenue, Ado-Ekiti, Ekiti state concern with the sales and repair of
Petrol Generator
CEO/TECHNICIAN
APPRENTICE
IT/SIWES STUDENT
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CHAPTER TWO
An Engine generator is best described as a machine, which transforms mechanical energy into
electrical energy through combustion of a fuel. Although most of the engine driven generators
have been argued to be hazardous to the environment but they offer various advantages to the
users in industries. An engine generator set is more commonly known as “Genset”. They are
generally rated in horsepower or a torque, watts or Kilowatts. The main components of an engine
driven generator include an engine, fuel supply mechanism, a constant engine speed regulator
and a generator voltage regulator, cooling and exhaust systems, and lubrication system
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2.1.2 Components of an engine driven generator
Engine: In an engine driven generator, the engine is the main component. It creates
mechanical energy that gets converted into electricity. A generator engine’s design and size
determine the maximum power output it can create by running on a specific fuel or another
power source.
Fuel Mechanism – Fuel tank, Fuel pipes, Fuel filter: The entire system contains a tank
for storage of fuel and fuel pipes connecting the tank and the engine. The fuel pump moves the
fuel through the fuel pipes to the engine and a fuel filter helps filter any debris from the fuel
before delivery to the engine. This ensures maximum efficiency and increases the durability of
the engine. The fuel injector injects the fuel directly into the combustion chamber of the engine.
Alternator: The alternator consists of the stator and the rotor. A set of coils that conduct
electricity is called a stator which is a stationary part, whereas a rotor moves to create a
Cooling and Exhaust System: The Cooling system is required in a generator to avoid
overheating or regulate the temperature when in use. An exhaust is required to dispel harmful
gases emitted during operation of a generator. Generators often use a fan, coolant or both to
Lubricating System: Since generators comprise of many moving parts, they require
regular oiling to ensure smooth functioning. The lubricating system in a generator helps in
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2.2 SAFETY RULES OBSERVED IN GENERATORS WORKSHOPS
One of the fundamental principles every engineer and technician should have at the back of
their mind when working is the fact that safety is first. This is very important in order to avoid
workshop hazards that could result in the loss of lives and property. As a result of this, I will
be listing some of the safety rules which must be adhered to while working in a generator
workshop.
could lead to outbreak of fire since fuels like petrol are usually contained an used
in the workshop.
Proper protective clothing (both shoe and overall) should be worn at all times in
the workshop
Avoid touching the silencer when it is still hot especially while the engine is still
running.
Ensure that flammable materials are kept away from generator workshops
Any fuel spilled should be wiped off before starting the engine because fuel
vapors is extremely flammable and may ignite after the engine has started.
Screwdrivers: Used to tighten or loosen screws and bolts on generator components during
Wrenches: Including adjustable wrenches, socket wrenches, and combination wrenches. Used to
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Pliers: Used for gripping, bending, or cutting wires and cables during electrical work on
generators.
Wire Strippers: Used to strip insulation from electrical wires, allowing mechanics to make
connections or repairs.
Load Bank: Used for testing generators under load conditions to ensure they can handle their
rated capacity.
Oil Filter Wrench: Specifically designed to remove and replace oil filters in generators during
maintenance.
Fuel Pressure Gauge: Measures the pressure of fuel in the generator's fuel system to ensure
Tachometer: Measures the rotational speed of the generator's engine, helping mechanics adjust
Torque Wrench: Used to apply precise torque to nuts and bolts, ensuring they are tightened to the
A spark plug is a crucial component of your generator, functioning as the ignition's linchpin. Its
primary role is to ignite the fuel-air mixture in the combustion chamber, thus starting the
generator. The spark plug delivers an electric current from the generator’s ignition system to the
combustion chamber, creating a spark that ignites the mixture and starts the power generation
process.
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Figure 2.2: Spark plug
Here are some common signs that indicate it might be time for a change:
Difficulty in starting the generator: If your generator takes multiple tries to start or
doesn't start at all, this could be a sign that your spark plug needs replacement.
Reduced fuel efficiency: A worn-out spark plug can lead to incomplete combustion,
Engine misfire: This can be caused by a faulty spark plug failing to ignite the fuel-air
mixture properly.
Rough engine idling: If your generator engine idles roughly or runs unevenly, it could be
First, we gathered all the necessary tools and materials: a spark plug wrench, a new spark plug,
and a socket set. Then, I turned off the generator and allowed it to cool down completely to avoid
any burns. Next, we located the spark plug wire and carefully removed it from the old spark plug
using the spark plug wrench. Afterward, we used the socket set to unscrew the old spark plug
from the generator's engine block, taking care not to damage the surrounding components. Once
the old spark plug was removed, we inspected it for any signs of wear or damage, noting that it
was indeed due for a replacement. We then took the new spark plug and applied a small amount
of anti-seize lubricant to the threads before carefully threading it into the engine block by hand to
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avoid cross-threading. Using the spark plug wrench and socket set, we tightened the new spark
plug securely but not overly tight to avoid stripping the threads. Finally, we reattached the spark
plug wire, ensuring it was snug and secure. With the new spark plug installed, we started the
tear. A generator engine runs at high speeds, generating a lot of heat, which can cause damage to
the engine over time. The oil serves as a lubricant to minimize the friction between the moving
parts, which reduces the amount of heat generated and prevents premature wear and tear.
Generator oil also helps to cool the engine by carrying heat away from the moving parts and
transferring it to the oil filter, which removes impurities from the oil. The oil then circulates back
Firstly, we gathered the necessary tools: a socket wrench, an oil pan, a funnel, a clean rag, and a
new oil filter. Next, we let the generator cool down for a while to ensure that the oil was not too
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hot to handle. Then, we located the oil drain plug underneath the generator. Using the socket
wrench, we carefully loosened the drain plug and positioned the oil pan underneath to catch the
old oil. Once the plug was fully removed, we allowed the oil to drain completely. After the oil
had finished draining, we cleaned the area around the drain plug and filter housing with a clean
rag to remove any dirt or debris. With everything in place, we reinstalled the drain plug and
tightened it securely with the socket wrench. Then, we used the funnel to pour the appropriate
amount of fresh oil into the generator. Once the oil level was correct, we started the generator
briefly to circulate the new oil. Finally, we checked the oil level again and made any necessary
A starting coil in a generator is typically part of the starting system, especially in older or smaller
generators. It helps initiate the generation process by providing the initial electromagnetic force
We replace the starting coil for a generator using the following procedure: we first assessed the
generator to determine the type and model of the starting coil needed for replacement. After
identifying the appropriate starting coil, we procured the replacement part from a reliable
supplier. Before starting the replacement process, we disconnected the generator from the power
source and allowed it to cool down to ensure safety. Using the appropriate tools, we gained
access to the coil compartment of the generator, Carefully, we removed the old starting coil from
its position, taking note of its orientation and connections, we then installed the new starting coil
in place of the old one, ensuring that it was properly aligned and securely fitted. After installing
the new coil, we connected the wires according to the manufacturer's instructions, ensuring a
snug and secure connection. With the replacement complete, we tested the generator to ensure
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that the new starting coil functioned correctly and that the generator started smoothly. Finally,
we reassembled any parts or covers that were removed during the process and conducted another
Grinding a cylinder valve is a process used to ensure that the valve seat and valve face make
proper contact, creating a tight seal. This is important for maintaining engine performance and
preventing issues like leakage or loss of compression. A valve grind (commonly referred to as a
valve job or valve lap) can be crucial for proper functioning valves/seals. It is the process of
smoothing out the engine valves so that they are effectively able to seal in the valve seat in the
Improved Compression: Valve grinding restores the proper sealing between the valves
and valve seats, improving compression within the engine cylinders. This leads to
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Enhanced Fuel Efficiency: With improved compression, the engine operates more
efficiently, leading to better fuel economy. Properly sealed valves reduce the risk of fuel
Restored Valve Seating: Valve grinding removes irregularities and wear from the valve
and valve seat surfaces, ensuring proper contact and sealing. This helps prevent
Increased Valve Lifespan: By grinding the valves, their seating surfaces are renewed,
reducing wear and promoting longevity. This extends the lifespan of the valves and can
Smoother Engine Operation: Properly ground valves result in smoother engine operation,
reducing vibrations, noise, and potential valve-related issues. This contributes to a more
Prevention of Oil Leaks: Valve grinding eliminates gaps and imperfections that can lead
to oil leaks into the combustion chamber. This helps maintain proper lubrication and
Restored Valve Timing: During a valve grind, valve clearances are checked and adjusted
if necessary. This ensures that the valves open and close at the correct intervals,
maintaining proper valve timing and preventing interference with the pistons.
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Figure 2.5: Valve
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Before starting the grinding process, it was necessary to ensure that we had the necessary tools
and safety equipment. This typically included a valve grinding compound, a valve grinding tool
(such as a valve grinder or a valve seat cutter), a valve lapping tool, and gloves. We began by
removing the cylinder valve from the engine. This involved disassembling other parts of the
engine to access the valve. We used a suitable solvent to clean the valve thoroughly, removing
any carbon deposits, oil, or other contaminants. We made sure that both the valve face (the
surface that contacts the valve seat) and the valve stem were clean, we inspected the valve seat in
the cylinder head, looking for signs of wear, pitting, or damage. If the valve seat was in poor
condition, it might have needed to be refaced or replaced. We applied a small amount of valve
grinding compound to the valve face. This compound helped to create a smooth, uniform contact
surface between the valve and the valve seat, we used the valve grinding tool. This involved
using a handheld valve grinder or a valve seat cutter attached to a drill or other power tool, we
ground the valve face evenly and carefully to ensure a good seal. After grinding, we cleaned off
the valve and the valve seat. Then, performed a visual inspection to ensure that the valve face
and the valve seat made complete contact without any gaps, Once the valve grinding and lapping
processes were complete, we reassembled the engine components, including the cylinder valve.
we performed a compression test or other relevant tests to ensure that the valve was sealing
properly and that the engine was functioning correctly. We double-checked all connections,
A gasoline generator crankshaft is a crucial component in the realm of power generation, serving
as the backbone for many generators sets and engines. This integral part transforms the linear
motion of the pistons into rotational motion, which in turn generates electricity. The crankshaft
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must withstand high rotational speeds and significant forces, making its design and material
A crankshaft in a petrol generator is a critical component that converts the linear motion of the
usual. This vibration may be felt throughout the generator or specifically in the engine
compartment.
noises from the engine. These sounds may indicate loose or worn-out components within
Engine Misfires: If the crankshaft is not functioning properly, it can lead to irregular
Oil Leaks: A damaged crankshaft can result in oil leaks from the engine. You may notice
oil puddles under the generator or oil seepage around the crankshaft seals.
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Excessive Oil Consumption: A faulty crankshaft can cause increased oil consumption by
the engine. This could be due to oil leaking into the combustion chamber or other areas
Difficulty Starting: A worn or damaged crankshaft can make it harder for the engine to
start, requiring more effort or multiple attempts to get the generator running.
performance.
First, the generator was turned off and disconnected from any power source to ensure safety
during the replacement process. Next, the outer casing of the generator was carefully removed to
access the internal components. We then identified the bad crankshaft by inspecting for visible
signs of damage such as cracks, wear, or misalignment. Once the faulty crankshaft was located,
it was necessary to disassemble other parts of the generator to gain full access to the crankshaft
assembly. Using appropriate tools, the bolts and fasteners securing the crankshaft were carefully
loosened and removed. Special care was taken to avoid damaging any surrounding components
during this step. With the old crankshaft removed, it was inspected further to determine the
extent of the damage and to confirm that it was indeed the cause of the generator's malfunction.
A new crankshaft, compatible with the generator model and specifications, was then prepared for
installation. This involved applying lubrication to the appropriate areas and ensuring that all
necessary components such as bearings and seals were in place. The new crankshaft was
carefully maneuvered into position within the generator, taking care to align it correctly with
other internal parts. Bolts and fasteners were then reinstalled and tightened to the manufacturer's
specifications to secure the new crankshaft in place. After the replacement was completed, we
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conducted a thorough inspection of the entire generator to check for any loose connections,
leaks, or other issues that could affect its performance. Once everything was deemed to be in
proper working order, the generator was reassembled, and a test run was performed to ensure
A carburetor for a generator serves the purpose of mixing air and fuel in the correct proportions
i. Air-Fuel Mixture Control: The carburetor regulates the amount of air and fuel entering
the combustion chamber based on the engine's speed and load. This ensures the engine
ii. Idle Control: The carburetor maintains a stable idle speed when the generator is not under
load. It adjusts the air-fuel mixture to keep the engine running smoothly without stalling.
iii. Acceleration Enrichment: When the generator experiences a sudden increase in load or
throttle input (such as when starting or under heavy load conditions), the carburetor
enriches the air-fuel mixture to provide extra fuel for combustion and prevent stalling.
iv. Fuel Vaporization: The carburetor atomizes the fuel into small droplets and mixes it with
air to create a combustible vapor. This vaporized fuel is easier to ignite and burn
v. Fuel Metering: The carburetor accurately meters the fuel flow into the engine based on
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vi. Decompression or Choke Function: Some carburetors incorporate a choke or
decompression mechanism to assist with cold starts by enriching the fuel mixture or
reducing compression
Servicing a generator carburetor typically involved several steps, which were carried out during
my Industrial training; First, the generator was turned off, and all electrical connections were
disconnected to ensure safety during the servicing process. Depending on the generator model,
the carburetor was located either on the top or side of the engine. Access panels or covers were
removed using appropriate tools. The carburetor components were inspected for any signs of
wear, damage, or buildup of dirt and debris. Old fuel residues, varnish, or clogs were carefully
cleaned using carburetor cleaner and soft brushes or compressed air. If any parts of the
carburetor, such as gaskets, seals, or jets, were worn out or damaged beyond repair, they were
replaced with new ones. It was important to use compatible replacement parts to ensure proper
functioning, The carburetor settings, including the idle speed and fuel mixture, were adjusted.
This often involved using a screwdriver to turn the idle and mixture screws to achieve the desired
settings. After cleaning, inspecting, and adjusting the carburetor, all components were
reassembled carefully. Gaskets and seals were properly installed to prevent air leaks. Once
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reassembled, the generator was started to check the performance of the carburetor. The engine's
idle speed, response to load changes, and overall smoothness of operation were observed to
In a generator, the connecting rod and piston are essential components of the internal combustion
Piston: The piston is a cylindrical component that moves up and down inside the engine's
cylinder. It's usually made of aluminum alloy and is designed to withstand high temperatures and
pressures. The top of the piston is called the crown, and it's where the combustion process
occurs.
Connecting Rod: The connecting rod connects the piston to the crankshaft. It's typically made
of forged steel to handle the stresses of engine operation. One end of the connecting rod has a
bearing that attaches to the piston's wrist pin, while the other end has a bearing that attaches to
the crankshaft.
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Figure 2.9: Connecting rod
To replace the connecting rod and piston in a generator, the following process was followed:
The generator was turned off, and all electrical connections were disconnected to ensure safety
during the repair process. The fuel supply was also shut off, and the generator was allowed to
cool down. The generator's housing or cover was removed to access the internal combustion
engine. This often involved removing screws, bolts, or clips that held the cover in place. The
cylinder head was detached from the engine block to expose the piston. The connecting rod cap
bolts were loosened, and the connecting rod was disconnected from the crankshaft. The piston
assembly, including the piston, connecting rod, and wrist pin, was carefully removed from the
cylinder. The removed piston, connecting rod, and related components were inspected for
damage. Any debris or buildup in the cylinder or on the components was cleaned using
appropriate tools and cleaning agents. A new piston assembly, including the piston, rings,
connecting rod, and wrist pin, was prepared for installation. The new connecting rod bearings
were also prepared if necessary. The piston rings were carefully installed onto the piston
according to the manufacturer's specifications. The new piston assembly was inserted into the
cylinder, ensuring proper orientation and alignment with the crankshaft. The connecting rod was
attached to the crankshaft using new bolts and torqued to the recommended specifications. The
cylinder head was then reattached to the engine block. After reassembly, the generator was tested
to ensure that the new piston and connecting rod were functioning correctly. This involved
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running the generator under load conditions to verify its performance and stability. Once the
generator was confirmed to be operating correctly, a final inspection was conducted to check for
any leaks, unusual noises, or other issues. Any necessary adjustments were made to ensure
optimal performance and reliability. The generator cover or housing was reinstalled, and all
electrical connections were reconnected. The fuel supply was restored, and the generator was
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CHAPTER THREE
Spark Plug: A device that produces the spark necessary for igniting the fuel-air mixture in the
engine cylinder.
Carburetor: A device that mixes air and fuel in the correct ratio for combustion in the engine.
Ignition Coil: A component that generates high voltage to create the spark at the spark plug.
Fuel Filter: A device that removes impurities from the fuel before it reaches the engine.
Air Filter: A device that removes dust and debris from the air before it enters the engine for
combustion.
Engine Piston: A cylindrical component that moves up and down in the engine cylinder,
Cylinder Head: The top part of the engine cylinder where the valves, spark plug, and
Valves: Devices that control the flow of air and exhaust gases in and out of the engine cylinder.
Gasket: A seal placed between engine parts to prevent leakage of fluids and gases.
Oil Filter: A device that removes contaminants from engine oil, ensuring proper lubrication and
engine longevity.
Starter Motor: An electric motor that initiates the engine's rotation to start the combustion
process.
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Flywheel: A heavy wheel connected to the engine crankshaft that helps maintain rotational
Choke: A valve or mechanism that regulates the air-fuel mixture during engine start-up or cold
conditions.
Throttle: A mechanism that controls the amount of air and fuel entering the engine, regulating
its speed.
Governor: A device that maintains engine speed by adjusting the throttle in response to load
changes.
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CHAPTER FOUR
4.1 SUMMARY
During my SIWES (Student Industrial Work Experience Scheme), I gained valuable experience
in various. My industrial attachment at Olowo’s Mechanical Workshop was a huge success and a
great time of acquisition of knowledge skills. During my training I was able to appreciate my
chosen course of study even more, because I had opportunity to blend the theoretical knowledge
acquired from school with practical hands-on application of knowledge gained here to perform
The Students’ Work Experience Program has helped me to apply my theoretical knowledge to
real practical situations. It opened my eyes to the various expectations from the engineer by the
society. I also learnt some of the challenges facing the profession and from experience, learnt
that safety is key in the profession. The fourteen weeks duration spent at Olowo’s Mechanical
Workshop has provided me the opportunity to master practical skills in servicing the petrol
engine generator, as well as fixing of piston and connecting rod, changing of oil, servicing of
carburetor. I also acquired practical skills in troubleshooting and fixing of faults in petrol engine
generators.
4.2 CONCLUSION
In conclusion, the SIWES experience provided valuable insights into various machining
operations essential in industrial settings. From practical skills in servicing the petrol engine
generator, as well as fixing of piston and connecting rod, changing of oil, servicing of carburetor.
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related fields, equipping me with the necessary knowledge and skills to contribute effectively in
industrial settings.
4.3 RECOMMENDATION
Based on my experience during the SIWES program and the knowledge gained in various
essential to continue learning through formal education, vocational training programs, or online
courses. Keeping abreast of the latest developments in machining technologies and techniques
2. Practical Application: Seek opportunities to apply the acquired skills and knowledge in real-
world projects or industrial settings. Engaging in hands-on projects, internships, or part-time jobs
related to machining operations will provide valuable practical experience and help reinforce
theoretical concepts.
personal interests, aptitude, and career goals. Whether it's precision machining, CNC
programming, tool and die making, or manufacturing engineering, focusing on a particular niche
mentors, and peers in the machining and manufacturing sector. Networking can provide valuable
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