Poly (Vinyl Chloride) (PVC) Plastic Drain, Waste, and Vent Pipe and Fittings
Poly (Vinyl Chloride) (PVC) Plastic Drain, Waste, and Vent Pipe and Fittings
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
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                                                                             D 2665 – 04ae2
4. Significance and Use                                                                  6. Requirements
  4.1 The requirements of this specification are intended to                                6.1 General—The pipe and fittings shall be homogeneous
provide pipe and fittings suitable for the drainage and venting                          throughout and free of visible cracks, holes, foreign inclusions,
of sewage and certain other liquid wastes.                                               or other injurious defects. The pipe shall be as uniform as
                                                                                         commercially practicable in color, opacity, density, and other
  NOTE 1—Industrial waste disposal lines should be installed only with                   physical properties.
the specific approval of the cognizant building code authority since
chemicals not commonly found in drains and sewers and temperatures in                       6.1.1 The requirements in this section are intended only for
excess of 180°F (82.2°C) may be encountered.                                             use as quality control tests, not as simulated service tests.
                                                                                            6.2 Dimensions and Tolerances:
5. Materials                                                                                6.2.1 Method—All dimensions shall be determined in accor-
   5.1 Basic Materials—The pipe shall be made of virgin PVC                              dance with Test Method D 2122.
compounds meeting or exceeding the requirements of Class                                    6.2.2 Dimensions:
12454 as defined in Specification D 1784. The fittings shall be                             6.2.2.1 The outside diameter and wall thicknesses of pipe
made of virgin PVC compounds meeting or exceeding the                                    shall meet the requirements of Table 2. The pipe shall be in
requirements of Class 12454 as defined in Specification                                  either 10 or 20-ft (3.05 or 6.1-m) lengths, unless otherwise
D 1784 or Class 11432 as defined in Specification                                        specified, with an allowable tolerance of +1⁄2 , −0 in. (+13, −0
D 4396.These plastics contain stabilizers, lubricants, and pig-                          mm).
ments.                                                                                      6.2.2.2 The patterns, dimensions, and laying lengths of
   5.2 Rework Material—The manufacturer shall use only his                               fittings, including adaptors, shall meet the requirements of
own clean pipe or fitting rework material, and the pipe or                               Specification D 3311 and Table 1.
fittings produced shall meet all the requirements of this                                   6.2.2.3 The patterns, dimensions, and laying lengths of
specification.                                                                           Short-Pattern fittings shall meet the requirements of Specifica-
   5.3 Solvent Cement—The solvent cement used to join pipe                               tion F 2135.
and fittings made to this specification shall meet the require-                             6.2.2.4 The spigot dimensions of fittings shall meet the
ments of Specification D 2564.                                                           requirements of Table 2.
                 TABLE 1 Dimensions and Tolerances for Fitting Sockets for PVC Plastic Drain, Waste and Vent Pipe Fittings
  Nominal                           A                                               B                             C               E                Internal Threads
   Pipe
                         Socket Entrance Diameter                        Socket Bottom Diameter                Socket            Wall           Outside         Thread
   Size
                                                                                                               Depth,      thickness min.A     Diameter of      length
              Average         Tolerance         Out-of        Average        Tolerance          Out-of
                                                                                                                min                            Hub, M. min.       min.
                               on Avg.        -Roundness                      on Avg.         –Roundness
                                                                                in. (mm)
    1⁄14       1.675        +0.010/-0.005        0.024         1.655          60.005              0.024        0.687            0.156             1.871         0.687
               (42.54)       (+0.25/-0.13)       (0.61)        (42.04)        (60.13)             (0.61)       (17.44)          (3.96)            (47.52)       (17.44)
    1 1⁄ 2     1.915        +0.010/-0.005        0.024         1.894          60.006              0.024        0.687            0.156             2.127         0.687
               (48.64)       (+0.25/-0.13)       (0.61)        (48.11)        (60.15)             (0.61)       (17.44)          (3.96)            (54.03)       (17.44)
     2         2.390        +0.010/-0.005        0.024         2.369          60.006              0.024        0.750            0.156             2.634         0.750
               (60.71)       (+0.25/-0.13)       (0.61)        (60.17)        (60.15)             (0.61)       (19.05)          (3.96)            (66.90)       (19.05)
     3         3.520        +0.010/-0.005        0.030          3.492         60.008              0.030        1.500            0.219             3.841         1.187
               (89.41)       (+0.25/-0.13)       (0.76)        (88.70)        (60.20)             (0.76)       (38.10)          (5.56)            (97.56)       (30.15)
     4         4.520        +0.010/-0.005        0.030         4.491          60.009              0.030        1.750            0.250             4.907          1.28
               (114.8)       (+0.25/-0.13)       (0.76)        (114.1)        (60.23)             (0.76)       (44.45)          (6.35)            (124.6)       (32.54)
     6         6.647        +0.015/-0.010        0.060         6.614          60.011              0.060         3.000           0.281             7.203         1.500
               (168.8)      (+0.38/-0.25)        (1.52)        (168.0)        (60.28)             (1.52)        (76.20          (7.14)            (183.0)       (38.10)
                                                                                                                                                     C             C
    10        10.780        +0.025/-0.020        0.120         10.737         60.015              0.120        5.000            0.365
              (273.8)        (+0.64/-0.51)       (3.05)        (272.7)        (60.38)             (3.04)       (127.0)          (9.28)
                                                                                                                                                     C             C
    12         12.780       +0.030/-0.025        0.150        12.736          60.015              0.150        6.000            0.406
               (324.6)       (+0.76/-0.64)       (3.81)       (323.5)         (60.38)             (3.81)       (152.4)          (10.3)
   A
     The wall thickness is a minimum value except that a 610% variation resulting from core shift is allowable. In such case, the average of the two opposite wall
thicknesses shall equal or exceed the value shown in the table.
   B
     The existing + tolerance for the 8-inch socket bottom dimension (+0.030) is scheduled to be lowered to +0.015 no later than Dec., 2006. This will allow manufacturers
to modify existing tooling to be in compliance with the lower maximum at that time.
   C
      Not applicable for these nominal sizes.
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                                                                     D 2665 – 04ae2
         TABLE 2 Dimensions and Tolerances for Outside Diameters and Thicknesses of PVC Plastic Drain, Waste, and Vent Pipe
   6.2.2.5 For all fittings having taper pipe threads, threads                  6.3.1.1 Pipe Stiffness (PS)—Three specimens shall be
shall conform to Specification F 1498 and be gaged in accor-                 tested. If all three meet the PS requirement, the sample meets
dance with 7.5. Fittings of nominal sizes not given in Specif-               the PS requirement. If one or two fail, additional testing shall
cation F 1498 shall not have threads.                                        be conducted in accordance with 6.3.1.2. If all three fail, the
   6.2.2.6 Fabricated DWV fittings shall comply with F 1866.                 sample does not meet the PS requirement.
   6.3 Pipe Stiffness, Deflection Load and Flattening:                          6.3.1.2 Pipe Stiffness and Lower Confidence Limit—In the
   6.3.1 Pipe—The minimum pipe stiffness at 5 % deflection                   event that one or two of the specimens tested in 6.3.1 fail to
shall be in accordance with Table 3. The pipe shall deflect by               meet the minimum PS requirement, the average pipe stiffness
60 % of the nominal outside diameter (flattening) without                    of eleven specimens shall meet or exceed the minimum
cracking, rupture, or other visible evidence of failure when                 requirement given in Table 3. The 99 % lower confidence limit
tested in accordance with 7.4.                                               (LCL) shall be within 15 % of the average value. The LCL
                                                                             shall be calculated using the Student’s “t” distribution, with
     TABLE 3 Pipe Stiffness Requirements for PVC DWV PipeA                   N-1 degrees of freedom, where N is the number of specimens.
                                                                             The critical t value shall be used to at least three significant
          Nominal Pipe Size,                 Pipe Stiffness,
                 in.                         min, psi (kPa)                  digits. Alternatively, if the LCL exceeds the minimum PS
                  1 1⁄ 4                      1400 (9650)                    requirement in Table 3, but is not within 15 % of the average,
                  1 1⁄ 2                      1010 (6960)                    the sample meets the requirements of the pipe stiffness testing.
                   2                          600 (4140)                     The eleven specimens include the three tested under 6.3.1, and
                   3                          510 (3520)
                   4                          310 (2140)                     an additional eight with rotation by 35°, as specified in Test
                   6                          150 (1030)                     Method D 2412, continuing throughout the remaining speci-
                   8                           100 (690)
                                                                             mens.
                  10                           78 (530)
                  12                           63 (430)                         6.3.1.3 The LCL based on testing eleven specimens is
                  14                           60 (415)                      calculated as follows:
                  16                           60 (415)
                  18                           60 (415)                                          LCL 5 ~avg PS! 2 $2.76~std. dev.!/=~N!%                  (1)
                  20                           51 (350)
                  24                           45 (315)
 A
     Measured at 5 % deflection.                                                 where:
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                                                                              D 2665 – 04ae2
                             ~avg PS! 5 [(~PSi!#/                             (2)         TABLE 5 Impact Resistance of PVC Plastic Drain, Waste and
                                                                                                           Vent Pipe and Fittings
                    ~std. dev.! 5   F       2          2
                                        (PS 2 ~ (PS! / N
                                            N—1             G   1/2
                                                                                            Description                   Impact Resistance, min., ft-lbf (J)
                                                                                                                          73°F (23°C)
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                                                              D 2665 – 04ae2
   7.4.3 Procedure—Terminate the test when the diameter of               9. Product Marking
pipe test specimens is reduced to 40 % of its original value or
                                                                            9.1 Pipe—The pipe shall be marked in letters not less than
the pipe cracks or shows other evidence of visible failure.
                                                                          ⁄ in. (5 mm) high, in a contrasting color, and shall at least
                                                                         3 16
Terminate the test on fittings when the load reaches 750 lbf/ft
                                                                         consist of the manufacturer’s name or trademark, the designa-
(11 kN/m) of centerline length. Observe the load and deflection
at the first evidence of cracking, if any. Record location and           tion ASTM D 2665, the nominal pipe size, the symbol PVC,
type of failure.                                                         and the symbol DWV, spaced at intervals of not more than 5 ft
   7.4.4 Calculations—For pipe, divide the load at failure               (1.5 m).
(flattening) if such occurred, by the length of the pipe test              NOTE 4—It is common practice to dual mark Schedule 40 DWV and
specimen to obtain the flattening resistance. Express results in         potable water piping in which compliance with each applicable standard
N/m or lbf/ft. Calculate the values for each specimen of pipe            is met. This is NOT an acceptable practice when external recycled
and fittings for conformance to the requirements of 6.3.1 and            material is used in the manufacture of the pipe.
6.3.2. For calculation of pipe stiffness, refer to the Calculation
Section and the Appendix of Test Method D 2412. Calculate                  9.2 Fittings—Fittings shall be marked on the body or hub
the values for each specimen separately. Examine the results             with the manufacturer’s name or trademark, and the symbol
for each specimen of pipe for conformance to the requirements            PVC.
of Table 3.
   7.5 Threads—All taper pipe threads shall be gaged in                  10. Quality Assurance
accordance with Specification F 1498.                                       10.1 When the product is marked with this designation, D
8. Retest and Rejection                                                  2665, the manufacturer affirms that the product was manufac-
                                                                         tured, inspected, sampled, and tested in accordance with this
   8.1 If the results of any test(s) do not meet the requirements
                                                                         specification and has been found to meet the requirements of
of this specification, the test(s) shall be conducted again only
                                                                         this specification.
by agreement between the purchaser and the seller. Under such
agreement, minimum requirements shall not be lowered,
changed, or modified, nor shall specification limits be changed.         11. Keywords
If, upon retest, failure occurs, the quantity of product repre-           11.1 DWV; fittings; pipe; plastic; PVC; Schedule 40; ther-
sented by the test(s) does not meet the requirements of this             moplastic
specification.
APPENDIX
(Nonmandatory Information)
X1. STORAGE AND INSTALLATION PROCEDURES FOR PVC PLASTIC DRAIN, WASTE, AND VENT PIPING
  X1.1 Storage—Do not store pipe and fittings in direct                  combinations that give interference fits. Pipe loose in the
sunlight for long periods. Store pipe in such a manner as to             socket may not properly fuse chemically. The allowable
prevent sagging or bending. See X1.11.                                   tolerances assure a forced fit and when solvent is applied will
                                                                         readily mate, thus assuring a chemical fusion equal in strength
   X1.2 Visibility of Marking—Always position pipe and                   to pipe or fitting. Attempting to correct a loose fit after
fittings so that identifying markings are readily visible to             assembly by additional cement may result in an unsatisfactory
inspection when installed.                                               joint.
  X1.3 Solvent Cement—Use solvent cements meeting the                       X1.5 Joining Technique:
requirements of Specification D 2564 and packaged in contain-
ers suitable for size of pipe being joined. Do not thin the                X1.5.1 Cutting the Pipe—Cut the pipe square with saws or
cement. Discard cement that has thickened. Solvent cements               pipe cutters designed specifically for this material; protect pipe
are flammable. Keep away from heat, spark, and open flame.               and fittings from serrated holding devices and abrasion.
Avoid prolonged breathing of vapors. Prolonged contact with                X1.5.2 Deburring Pipe—Remove burrs from inside and
skin is harmful. Use with adequate ventilation and avoid                 outside pipe edges.
contact with eyes and skin. For further information, see                   X1.5.3 Cleaning Joining Surfaces—Wipe off all dust, dirt,
Practice F 402.                                                          and moisture from surfaces to be cemented with a clean, dry
                                                                         rag or paper towel. Remove gloss and any oily film from the
  X1.4 Socket Fit—PVC         pipe and fittings are manufactured         pipe and mating socket with clean steel wool, fine abrasive
to close tolerances. Close    tolerances are required to ensure          paper, chemical cleaner, or primer. In case of conflicting
satisfactory“ interference”    fit between the pipe and fitting          solvent cementing instructions, the instructions of the cement
during the solvent cement     joining. Use only pipe and fitting         manufacturer should be followed.
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                                                                      D 2665 – 04ae2
   X1.5.4 Application of Cement—Use a natural bristle or                       fittings, and to bell–and–spigot pipe and fittings of other
nylon brush of adequate size (usually at least 1 / 2 the pipe                  materials, with approved mechanical compression joints de-
diameter) or an applicator supplied with the can of cement.                    signed for this use, or caulked joints made in an approved
Apply a moderate even coating of cement in the fitting socket                  manner. In caulking, pack the joint with oakum or hemp and fill
completely covering the pipe joining surfaces only. Heavy or                   with molten lead to a depth of not less than 1 in. (25.4 mm).
excessive applications of cement may become an obstruction                     Allow a period of 4 min for cooling, following which caulk the
inside of the piping. Quickly apply a heavy even coat of                       lead at the inside and outside edges of the joint. Do not
cement to the outside of the pipe. Make sure that the coated                   overheat lead. Heat lead to melting point only.
distance on the pipe is equal to the depth of the fitting socket.
   X1.5.5 Assembly—Make the joint as quickly as possible                          X1.7     Alignment and Grade—Align all piping system
after application of the cement and before the cement dries.                   components properly without strain. Do not bend or pull pipe
Insert the pipe into the fitting socket turning the pipe slightly to           into position after being solvent welded. Grade of horizontal
ensure even distribution of cement. Make sure that the pipe is                 drainage and vent piping shall be as specified for other
inserted to the full depth of the socket. Remove excess solvent                materials in the applicable code.
cement from the exterior of the joint with a clean, dry cloth.
                                                                                  X1.8 Supports and Spacing—Hangers and straps should
Reasonable handling of the assembly is permissible after 2
                                                                               not compress, distort, cut or abrade the piping and should allow
min. Do not attempt to disturb the pipe-fitting joint until after
                                                                               free movement of pipe. Support horizontal piping at intervals
the cement has set; damage to the joint and loss of fit may
                                                                               of not more than 4 ft (1.2 m), at end of branches, and at
result. Should the cement dry partially before joint is made up,
                                                                               changes of direction or elevation. Supports should allow free
reapply cement before assembling. Allow 15 min for joint to
                                                                               movement. Maintain vertical piping in straight alignment with
develop good handling strength.
                                                                               supports at each floor level or at 10-ft (3.1-m) intervals,
   X1.6 Joints:                                                                whichever is less. Support trap arms in excess of 3 ft (0.9 m)
                                                                               in length as close as possible to the trap. Securely fasten closet
   X1.6.1 Threaded Connection—Do not cut threads on PVC
                                                                               rings with corrosion-resistant fasteners to the floor with top
drain, waste, and vent pipe. Molded threads are permitted. Use
                                                                               surface 1⁄4 in. (6.4 mm) above the finish floor level. Stabilize
of adapter fittings for transition to threaded construction is
                                                                               the closet bends or stubs against all horizontal or vertical
necessary except in the case of cleanout plugs. The joint
                                                                               movement. Protect the pipe exposed to damage by sharp
between the PVC pipe and transition fitting should be of the
                                                                               surfaces with grommets or sleeves of rubber or plastic.
solvent cement type. Only approved thread tape or thread
lubricant specifically intended for use with PVC plastic pipe                     X1.9 Thermal Expansion—Allow for thermal expansion
should be used. Conventional pipe thread compounds, putty                      and movement in all piping installations by the use of approved
linseed oil base products, and unknown mixtures shall be                       methods. Support but do not rigidly restrain piping at branches
avoided.                                                                       or changes of direction. Do not anchor pipe rigidly in walls.
   X1.6.2 Connections to Traps—Connect traps by means of                       Holes through framing members should be adequately sized to
approved threaded trap adapters.                                               allow for free movement. Thermal expansion for installations
   X1.6.3 Connection to Closet Flanges—Install screw-type                      subject to temperature changes may be determined from Table
closet flanges in the drainage system by means of a threaded                   X1.1. The linear expansion shown
connection. Install caulk-type closet flanges in accordance with               is independent of the diameter of the pipe. Buried piping or
the procedure outlined in X1.6.6.                                              piping installed in the crawl space under a building
   X1.6.4 Connection to Nonplastic Pipe—When connecting                        is normally subject to less than the ambient temperature
plastic pipe to other types of piping use only approved types of               change. Do not install piping except vent piping through roofs,
fittings and adapters, designed for the specific transition                    so as to be exposed to direct sunlight after installation.
intended.
   X1.6.5 Thread Tightness—Where a threaded joint is made,                        X1.10 Building Drains Under Floor Slabs— Make trench
obtain tightness by maximum hand tightening plus additional                    bottoms smooth and of uniform grade with either undisturbed
tightening with a strap wrench not to exceed one full turn.                    soil or a layer of selected and compacted backfill so that no
   X1.6.6 Transition to Bell-and-Spigot Pipe—Make connec-                      settlement will be encountered. Pipe must bear on this material
tions or transitions to bell–and–spigot cast–iron soil pipe and                throughout the entire length of its barrel.
TABLE X1.1 Thermal Expansion Table for PVC Plastic Pipe and Fittings
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                                                                           D 2665 – 04ae2
  X1.11 Exposed Piping—Provide adequate support where                                    X1.12 Antifreeze Protection—When necessary to protect
piping is exposed to wind, snow, and ice loading. Plumbing                            traps and fixtures from freezing do not use petroleum products.
vents exposed to sunlight shall be protected by water-base                            Use only approved plastic pipe antifreeze packaged for this
synthetic latex paints. Where surface temperatures exceed                             purpose or one of the following solutions:
140°F (60°C) piping shall be protected by means of shielding                             X1.12.1 A 60 weight % of glycerin in water mixed at 74°F
or some type of lightweight insulation. Exposure to sunlight                          (23°C).
during normal construction periods is not harmful. It is good                            X1.12.2 A 22 weight % of magnesium chloride in water.
practice to store pipe and fittings under suitable cover prior to                     Strong solutions of common table salt (sodium chloride) may
installation.                                                                         also be used.
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