Material Management
Material Management
Contents
MM.00 Material Management Overview ................................................................................................... 4
MM.01 Enterprise Structure ....................................................................................................................... 6
MM.02.01 Material Master Creation .......................................................................................................... 7
MM.02.02 Material Master Change............................................................................................................ 8
MM.02.03 Material Master Deletion .......................................................................................................... 9
MM.03.01 MRP Generated Procurement ................................................................................................. 10
MM.03.02.01 Purchase Requisition – Inventoriable Material .................................................................. 11
MM.03.02.02 Purchase Requisition – Non Capitalizable, Non Inventoriable Materials or Services ........ 12
MM.03.02.03 Purchase Requisition - Capitalizable .................................................................................. 13
MM.04.01 Vendor Canvassing .................................................................................................................. 14
MM.04.02 Vendor Accreditation .............................................................................................................. 15
MM.04.03 Vendor Master Maintenance for Purchasing Data ................................................................. 16
MM.04.04 Vendor Evaluation ................................................................................................................... 17
MM.05 Purchasing Info Records Maintenance ......................................................................................... 18
MM.06 Purchase Order Creation .............................................................................................................. 19
MM.07.01 Goods Receipt of Construction Related Services .................................................................... 21
MM.07.02 Goods Receipt of Materials and Services ................................................................................ 23
MM.08.01 Transfer Posting from Warehouse to Other Storage Location ............................................... 24
MM.08.02 Goods Issue of Snackbar, Pay Toilet, Cinema Tickets and Vendo Supplies ............................. 25
MM.08.03 Goods Issue of Tenant Supplies .............................................................................................. 26
MM.08.04 Return Delivery to Vendor (Inventoriable).............................................................................. 27
MM.08.05 Return Delivery to Vendor (Non Inventoriable/Asset)............................................................ 28
MM.08.06 Vendor Delivery of Returned Materials (Inventoriable) ......................................................... 30
MM.08.07 Vendor Delivery of Returned Materials (Non Inventoriable/Asset) ....................................... 31
MM.08.08 Stock Transfer (Mall to Mall) ................................................................................................... 32
MM.08.09 Item Disposal (Inventoriable) .................................................................................................. 34
MM.08.10 Item Disposal (Non Inventoriable/Confiscated/Asset) ........................................................... 35
MM.08.11 Scrap Bidding Procedure ......................................................................................................... 36
MM.08.12 Physical Inventory ................................................................................................................... 37
MM.09 MM Reports.................................................................................................................................. 38
DOCUMENT CONTROL
A. Signatories
Objective : To illustrate a comprehensive overview of all business transactions related to Material Management
Finance Dept.
Maintain Vendor
Master Data
FI.AP.03.01
Purchase
Item Management Vendor Management Purchase Order
Requisition
Purchase
Material Master Material Master Requisition- Vendor Purchase Order
Vendor Evaluation A
Change Deletion Inventoriable Accreditation 1 Creation
MM.04.04
MM.02.02 MM.02.03 Material MM.04.02 MM.06.01
MM.03.02.01
Purchase
Requisition- Non-
Capitalizable Non-
Inventoriable
Requesting Dept.
Materials or
Services
MM.03.02.02
Purchase
Requisition-
Capitalizable
MM.03.02.03
Objective : To illustrate a comprehensive overview of all business transactions related to Material Management
Item Disposal
Goods Issue of
(Non-Inventoriable/
Tenant Supplies
Confiscated/Asset)
MM.08.03
MM.08.10
Invoicing
Finance Dept.
Invoice Verification
and Three Way
Matching
FI.AP.03.02.02
PMC
Pacific Mall
Corporation
LE01
Plant
MA01 LU01
Mandaue Lucena Legaspi
Storage Location
MAW1 MAW2 LUW1 LUV1 LUW2 LEW1 LEV1 LEW2 LEC1 LES1 LEP1
Warehouse Warehouse Warehouse Vendo Vendor Storage Warehouse Vendo Vendor Storage Cinema Snackbar Pay Toilet
Organization
Purchasing
PM01
Pacific Mall Purchasing
Purchasing
Group
Objective : To create a material master record that will store all material related information
A new material is
Event
identied by a particular 1
department
Department
Check
Completeness Approved? NO 1
of Data
YES
Head
Check
Completeness Approved? NO 1
of Data
An Inventoriable or Non-
Inventoriable Material is
identified for change
Accomplish
1
Form Views to be changed:
Accomplished - Basic View (BUoM, Material Group,
Form Weight)
- Purchasing View (Purchasing Group,
- For Inventoriable materials Order Unit)
requestor should be purchasing - MRP Views (MRP Type, Reorder Point,
assistant Minimum Order Quantity) MRP Controller)
- Departments other than purchasing - General Plant Data/Storage View (Shelf
can request change of non- Life)
inventoriable materials only
- if there are changes with cost
implications, it should undergo
creation process
Accomplished
Purchasing
Form
Head
Check
Completeness Approved? NO 1
of data
YES
Accomplished
Purchasing
Form
Assistant
Inform
Change Material
Requestor that
Data in the Material End Process
request has
Master
been done
MM02
Accomplish
NO
Staff
Form
Deletion
Form
Department
Forward
Receive and
Head
Deletion
Review
Approved? YES Form to 1
Deletion
Purchasing
Form
Asst.
Deletion
Form
Check Open Purchasing Material with Open Inventoriable/Non- Flag Material for
NO Non-Inventoriable 3 4
Document Transaction (PR/PO)? Inventoriable? Deletion
Purchasing Assistant
ME2M MM06
This process will zero out
material inventory for
YES Inventoriable deletion
Inform
Inform Requestor that
Physical Item Disposal
Requestor for material has
1 Inventory Stocks Existing? YES (Inventoriable) 3
Cancellation of been deleted/
MM.08.12 MM.08.09
Request request is
disapproved
Perform the
process to
2 correct inventory 4 End Process
in the system vs NO
actual
YES
Purchasing
Deletion
Inform
Head
Form
Receive
Purchasing
and review
3 Approved? NO Asst. regarding
deletion 2
the disapproval Deletion
form
of request Form
An inventoriable material
stock level reached an
amount below reorder point
-Automatic process
-Frequency: Weekly
Purchase Requisitions
Generated 4 Print Purchase Order
Purchasing Assistant
3
MD01 (Batch Job) Purchase
ME9F Order Form
NO
End Process
Finance Head
Receive E-
Release Purchase Is the amount of
mail for PO Approved? YES YES 1
Order PO below 5k?
Release
ME29N/ME28
NO 2
Mall Manager
Receive E-
Release Purchase
1 mail for PO Approved? YES 4
Order
Release
ME29N/ME28
NO 3
Manager
Receive E-
General
Release Purchase
2 mail for PO Approved? YES 4
Order
Release
ME29N/ME28
NO 3
If a change is introduced,
Release strategy will reset
Purchasing Assistant
capitalizable non-
inventoriable material is
identified
ME51N ME52N
YES
Department
ME54N/ME55
YES
Finance Head
ME54N/ME55 3
NO
Purchasing Assistant
Vendor
Check Approved Is there an identified
4 NO Canvassing 2
Purchase Requisitions Vendor/Supplier?
MM.04.01
ME5A
Purchase Order
YES Creation End Process
MM.06
CO.01.07.01
ME52N
No
CHANGE
Requisitioner
Internal Order for
requests for Maintain Asset Change or Cancel Purchase
Budget Create Purchase CANCEL
creation of Master Data Cancel? Requsition
Supplement Requisition
asset master FI.AA.04.01
CO.01.07.02
data ME51N ME52N
Department
ME54N/ME55 NO
YES
Finance Head
ME54N/ME55
Purchasing Assistant
Vendor
Is there an identified
2 NO Canvassing
Vendor/Supplier?
MM.04.01
Purchase Order
YES Creation End Process
MM.06
Objective : To select the most qualified Vendor that can supply the materials/services
Event
An approved Purchase
Requisition Item is subject
to Vendor Canvassing
Minimum of 3 Vendor
1 Comparison 2
Vendors are Report
required for Approved
canvassing Recommendation
Create a Request for
For accredited Receive
Quotation Recommend
Vendor, use Vendor Approved
Vendor Recommendation
master data
Purchasing Assistant
ME41 Recommendation
For Non-accredited
Vendor use one time
Vendor for initial
Print RFQ and send to RFQ Compare Prices for
prospect Vendors each Quotation Update Info
New Vendor? NO
Vendor Records?
ME9A Quotation Form Comparison
ME49
Report
YES
Quotation
Purchasing Info
Send RFQ to Maintain Price for each Vendor
Records
Prospect RFQ created Accreditation End Process
Maintenance
Vendors MM.04.02
MM.05
ME47
Quotation Form
Accomplish
Vendor
and Submit
RFQ to
Purchasing
Assistant Quotation
Finance Head
Recommendation Vendor
Comparison
Report Send
Recommendation Recommend Documents to
1 NO 2
Approved? Other Vendor Purchasing
Assistant Approved
Recommendation
YES
Approved
Company Profile, Copy Cert. of
of Business Permit, 1. Certificate of
Accreditation Registration
Submit Copy of ITR Submit 2. Proof of Business
Vendor
2nd Set of
Purchasing Assitant
1st set of
1st set of Required
Required Docs
Required Documents
Give list of Approved
Docs Forward Copy
required Cert. of Receive &
Prepare of Certificate
documents that Accreditation Endorse
Certificate of of
Vendor needs Documents for
Accreditation Accreditation
to submit Certificate of Encoding to
Should be prepared in 3
Accreditation to Vendor Vendor Masterlist
copies- original for vendor,
duplicate to Finance,
triplicate to File
1st set of
Required
Finance Head
Docs Certificate of
Accreditation
Approve
Certifcate of
Accreditation Approved
Certificate of
Accreditation
2nd Set of
Required Approved
Accounting
Supervisor
Documents Cert. of
Accreditation
Vendor Master
Maintenance for
End Process
Accounting Data
FI.AP.03.01
A vendor is endorsed
by FI department for
creation/change
Accomplished
Form
Receive
Accomplished
Form Supply the following details:
Purchasing Data:
- order currency
Purchasing Assitant
- terms of payment
-salesperson/telephone
-control data
Inform
Create/Change Add Purchasing Org
CREATE Finance
Purchasing Data? Data to Vendor
Department
XK01/MK01
Change Purchasing
CHANGE
Org Data of Vendor
Field subject to change:
XK02/MK02 - order currency
- terms of payment
-salesperson/telephone End Process
-control data
Objective : To evaluate Inventoriable and Non-Inventoriable regular supplier based on annual performance
Reviewed
Criteria for Vendor Evaluation: Vendor
Run Vendor 1. Hit Rate of Delivery Date Performance Vendor Master
Purchasing Assitant
Issue Vendor
Recommend
Performance Approved? NO End Process
Vendors for
Form to
blocking
Requestors
Department Head
Vendor
Performance Report
Forward Vendor
Review
Performance
Vendor
Report to
Performance
Purchasing Reviewed Vendor
Report
Assistant Performance Report
Objective : To create/update a purchasing info record which contains information of a specific material from a specific vendor
Event
Request Form
1
Form Info Record
Request Form
Purchasing Asst. shall indicate the following details ME12
1. General Data 3. Conditions
- Vendor - Conditions Type
Change
- Order Unit - Amount
- Purch. Org. - Currency
- Validity Date
2. Purch. Org - Unit of Measure
- Planned Delivery Time Create Purchasing
Create or Change? Create End Process
- Standard Order Quantity Info Record
- Minimum Order Quantity
ME11
Request Form
Purchasing
Review if the
Head
request for
NO
creation/ Approved? 1
change is
acceptable YES
An approved Purchase
Event
Convert Purchase
A Downpayment
3 Display Approved PR Requisition to
Purchase Order to Vendors
FI.AP.03.03
Purchasing Assistant
ME5A ME21N
YES
`
Downpayment
NO
needed?
Inform
C B End Process
Requesting Print Purchase Order
deparment
Purchase
ME9F Order Form
Department Staff
ME52N
ME29N
C NO 2
NO
Mall Manager
ME29N
C
NO
Vendor/Contractor Sends
Progress Billing for a Project
Billing Doc.
A
Request for Billing Certficate of
Payment Received Payment Certificate of
Evaluated Billing
Payment
Department Staff/Head
together with the Purchasing The Evaluated Billing shall show
Asst. shall go to the site to the comparison between the
check if the request being B Billing sent by contractor and the
billed is in accordance with correct amount to be billed based
the actual accomplishment on the evaluation by the Dept.
Staff. This should also be agreed
upon by the contractor
Billing Doc.
Purchasing Assistant
Evaluated Billing
Certificate of
Payment
Invoice
Verification and
C Receive Goods Receipt of
Three Way End Process
Documents Service
Matching
D Expense / Asset FI.AP.03.02.02
MIGO (MvT 101) C GR/IR Clearing
Account
Inform
Billing Doc. Dept. B
Staff/
Evaluated Billing
Head
Finance Head
Certificate of
Payment NO
Evaluated Billing
Signed Certificate
of Payment
Inform
Billing Doc. Dept. B
Staff/
General Manager
Certificate of NO
Payment
Evaluated Billing
Signed Certificate
of Payment
Charge
Invoice
Delivery
Receipt
Photocopy of
PO
Receive Received Inventoriable
Delivered 2
Materials are
Material unrestricted and ready
*If delivered quantity is equal to PO quantity
for issuance
= PO is automatically close
-If material received is an Asset = Indicate
Asset Numbers generated by Asset
Perform Accounting
Store
Quality 2
*If delivered quantity is not equal to PO: Materials to
Inspection Warehouse Delivery
Check Signed Delivery - no deliveries expected = set delivery
Receipt
Receipt complete indicator in MIGO
Purchasing Assistant
Reject
1 YES Asset? 1 End Prcess
Delivery
NO
Issue
Print and Attach material/
Asset Tag to asset to
Asset requesting
ZPROGRAM Asset Tag deparment
Requesting
Dept. Staff
Pay Toilet/Snackbar/
Event
YES
Requisition endorsed accepted? MIS
Form To be printed in 2 copies- the items Acknowledged
original will be kept by the
Material
receiving department and the NO Issuance Slip
Submit duplicate will be kept by the
request to Purchasing Assistant
Purchasing Inform
Assistant Purchasing
Assistant
Material
Requisition
Form
Check material
stock levels
Purchasing Assistant
MMBE
Endorse Requested
Items and Submit Cancel Material
Stocks Encode Materials to Print Material
YES Issuance Slip to Document
Available? be transferred Issuance Slip
Receiving Department
for Acceptance MIGO/MBST
MIGO (MvT 311) MB90
Material
NO Issuance Slip
Inform
End Process
Requestor
MM.08.02 Goods Issue of Snackbar, Pay Toilet, Cinema Tickets and Vendo Supplies
MM.08.02 Goods Issue of Snackbar, Pay Toilet, Cinema Tickets and Vendo Supplies
Trigger : Daily Sales Report/Vendo Machine Cash Retrieval Report
Output : Material document is generated for Goods Issuance of materials
Objective : To record consumed inventoriable material and post the expense to a Cost Center
*Pay Toilet Daily Sales
Event
Cinema Daily
Sales Report
Cash Retrieval
Financial Analyst
Report
Receives
Check/
Email of Cash
Summarized
Retrieval
Sales Report
Report
Should be printed in 2
copies: Original copy for
Cinema Sup.; duplicate copy
for Purchasing Asst.
Is the report Post Goods Issue to Cost Print Material Indicate Beginning and
1 NO YES
correct? Center Issuance Slip Ending Ticket Numbers of
Cinema and Pay Toilet
D Cost of Sales Material Issuance
MIGO (MvT 201) Tickets
C Inventory MB90 Slip
Cinema Sup.
Purch. Asst./
Objective : To record issuance of Tenant Supplies and post Cost of Sales to a cost center
Event
Requisition
Material
Form Tenants’ Material
Issuance
Requisition Form Indicate the following data: Slip Signed Material
1. Requesting Tenant Issuance Slip
Material Issuance
2. Date of Request
Slip
3. Items Requested
Submit 4. Quantity Requested Receive
Requisition Must be approved by authorized approver Ordered
Forms Items
2
1 4
Tenants’ Material
Requisition Form YES
Purchasing Assistant
Submit
Receive Issuance Slip
Check material stock Stocks Inform
Request from NO 3 to Tenant for Material Issuance Slip
levels Available? Tenant
Tenant Acceptance to be printed in
triplicate- original copy
MMBE
to tenant, duplicate to
Tenants’ Material
AR, triplicate to File
Requisition Form
Verify with AR with note
Staff if Tenant
Qualified to be Post Goods Issue to Print Material
1 is Qualified to 4 NO YES
issued supplies? Cost Center Issuance Slip
be issued
D Cost of Sales
supplies MIGO (MvT 901) C Inventory Material Issuance
MB90 Slip
Receivable Staff
3
Signed Material
Accounts
Tenants’ Material
Issuance Slip
Requisition Form
Credit Standing Park and Post
Note in the Customer
Verification of Receive Mat’l
MRS if 2 Invoice and End Process
Customer Issuance Slip
qualified or Tenants’ Material Credit Memo
Account
not Requisition Form
FI.AR.02.06
FI.AR.02.14 with note
Return an inventoriable
material to its Vendor/
Supplier
Purchase
Return Slip
Vendor
Acknowledge
Receive
and Sign on
Physical
Purchase
Materials
Return Slip Acknowledged
Purchase
Return Slip
YES
Purchase
Finance Head
Return Slip
Forward
Approves Approved
Purchase Approved? YES Purchase Return 1
Return Slip Slip to Approved
Purchasing Asst. Purchase Return
Slip
A Non-inventoriable
material/asset needs to
be returned to Vendor
Approved
Purchase
Item Disposal (Non- Return Slip
within Return
Inventoriable/
replacement NO E C Physical D
Confiscated/Asset)
warranty? Materials
MM.08.10
to Vendor
YES
Vendor Delivery
Call vendor to Note in PRS
of Returned
check or For that a
YES Materials (Non- 3
validate items replacement? replacement
Invtoriable)
for return is expected
MM.08.06
NO
Purchasing Assistant
Invoice
Accomplish Verification and To write off recorded
B Purchase has depreciation for the
Purchase 2 YES Three Way 1
been paid? asset to be returned
Return Slip Matching
Purchase For return of all items in 1 FI.AP.03.02.02
Return Slip GR, use Cancellation; if not
all items in 1 GR were NO
returned, use Reversal
Purchase
Return Slip
Finance Head
Forward
Approves Approved
A C
Purchase Approved? YES Purchase Return
Return Slip Slip to Approved
Purchasing Asst. Purchase Return
NO Slip
Purchase
Return Slip
Vendor
Acknowledge
Receive
D and Sign on E
Physical
Purchase
Materials
Return Slip Acknowledged
Purchase
Return Slip
Replacement of returned
inventoriable material is
received
Deliver
replacement
Vendor
2 for returned
inventoriable Acknowledged
materials PRS Delivery
Receipt
Acknowledged 1
PRS
Delivery
Receipt
Receive
Reject
Delivered
Delivery
Materials Materials transferred from Vendor
Warehouse to Warehouse is
NO unrestricted and ready for issuance
Write
Purchasing Assistant
Invoice
Transfer materials from Verification and Delivery still
purchase has 2 YES NO 3
3 Vendor Warehouse YES Three Way expected?
been paid?
Location to Warehouse Matching
FI.AP.03.02.02
MIGO (MvT 311)
Perform Return
Do this movement for NO End Process
Delivery to Vendor
the remaining
undelivered D GR/IR Clearing
To zero out quantity of MIGO (MvT 122)
materials; status is C Inventory
returned materials that will
blocked to prevent
no longer be delivered by the
issuance
vendor 1
Replacement of returned
non-inventoriable material/
asset is received
Deliver
replacement
Vendor
2 for returned
inventoriable Acknowledged
materials PRS Delivery
Receipt
Acknowledged Invoice
Delivery Issue
PRS Receive Verfication and
Receipt material to
Delivered 3 Three Way
Materials requesting Matching
deparment FI.AP.03.02.02
YES
Match
Purchasing Assistant
Delivery
YES End Process
complete?
Delivery
Department
Requesting
Receipt
Receive and
Staff
Sign on the
3 Signed
delivery
receipt Delivery
Receipt
An inventoriable material
will be transferred from mall
to mall
Prepare
B request for A
1
stock
transfer Request
Form
Endorse
C Transfer materials to Print Material With Freight materials to D
NO
receiving mall Issuance Slip Charges? receiving
Material mall
D Adva Affi
MIGO (MvT 9XX) C Inventory MB90 Issuance Slip
YES
Purchasing Assistant
Accounts
Payable
CHECK 1
Processing
FI.AP.03.04 D Misc. Expense
C Cash
Acknowledged
MIS
Park & Post GL
Items
E Receive & Document-
Completely NO
Check MIS Journal Voucher D Misc. Expense
Received?
FI.GL.01.03.01 C Adva Affi
Form
Endorse to
Receive and Sign the
Head
Mall)
A Finance
review Approved? YES Request 2
Head for
request form Form Request approval
B Form
NO
Request
Finance Head
Form
Receive and Endorse to
Review Purchasing C
2 Approved? YES
Request Assistant for
Form transfer
B
NO
Purchasing Asst. (Receiving Mall)
Material
Issuance Slip Note the lacking
items or quantities if
Receive and there is any
D Check
endorsed
items
An inventoriable material
beyond warranty period is 2
identified for disposal
Isolate materials
Transfer material from for disposal and
For Selling? NO 1 End Process
unrestricted to blocked Submit Request to
Finance Head
MIGO (MvT 344) To be prepared in 2
copies- original to
Security Dept. and
YES duplicate to file
Material
Disposal
Inform
Request
Receive and Purchasing
Finance Head
Material
Disposal
Request Summary of
Scrap Buyer Gatepass
request
Approve
Gatepass 2
request
NO
Gatepass
Scrap Bidding File for request
Asset/Non- Asset Retirement Physically
Purchasing Assistant
Material
Disposal
Inform
Request
Receive and Purchasing
Finance Head
*Material
Disposal
Request *Summary of
Scrap Buyer Gatepass
request
Approve
Gatepass 2 *These documents will be
request kept by the Purchasing
Asst.
Identify and
Recommend 1
Scrap Buyer
Summary of
Scrap Buyer
NO
Summary of
Scrap Buyer
Finance Head
Sign on the
Summary of
Approved? YES Below 5K? NO
Scrap Buyer
Form
Summary of
Scrap Buyer
Material
General Manager
Disposal
Request Summary of
Scrap Buyer
Material YES
Disposal
Mall Manager
Request
Summary of
Scrap Buyer Collection of
Receive and Payment from
Review Approved? YES Non-Trade End Process
Request Approved Customer
Summary of FI.AR.02.07.03
Scrap Buyer
NO 1
Objective : To ensure accuracy of material stock levels in the system against actual stocks on hand
Event
Semi-Annual/as needed
Inventory Count
Do recount if disapproved by
2 Finance Head
Inventory
Document
Sign on
Create Physical Print Physical Inventory Do Physical Enter Physical Count
Physical 1
Inventory Document Document Count Quantity
Invty. Form
Physical Inventory
MI01/MI31 MI21 Document MI04/MI11
Physical
Inventory
Document
Receive
List of Inventory and Sign on
1
Differences
Financial Analyst
Physical
List of Physical
Invty. Form Physical
MI20 Inventory
Invty. differences
Document
List of Physical
Invty. differences
NO
List of Physical
Finance Head
Invty. differences
Review and
approve List
For Recount? YES 2
of Physical
Invty. Diff.
MM.09 MM Reports
MM.09 MM Reports
Trigger : User want to display and analyze Purchase documents and Material Movements through reports
Output : MM Report displayed for a specific filter chosen
Purchase Material
RFQ/Quotation Purchase Order
Requisition Document
Displays PRs Report for RFQ/ Report showing Report showing the
subject for release Quotation per current status of stock level of a
and status Vendor Purchase Order specific material
PR Collective PO General
RFQ per Vendor Stock Overview
Release Analyses
MB5S
Assignment of
Assign Company Code Account Determination Creation of Storage
System
Mass Upload of
Materials to New Plant
LSMW
End Process