Blue Pottery
Blue Pottery
Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur
1. Introduction
2. People and Place
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
D’source 2
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Source: The distinguishing factor which makes the craft of Blue Pottery different from any other pottery techniques
http://www.dsource.in/resource/blue-pottery-jaipur/ being practiced around the world is that it is the only pottery technique that does not use clay. Also the blue
introduction color used in it makes it distinct in appearance. Originally blue and turquoise green colors were used on a white
base. The pottery is semi translucent or opaque in nature. Blue pottery rarely develops crack due to continuous
smoothing of the surface and low firing. It is suitable for daily use and is hygienic. Since it is fired at a very low
1. Introduction temperature it makes it fragile.
2. People and Place
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
introduction
1. Introduction
2. People and Place
3. Tools and Raw Materials
4. Making Process The typical blue pottery flower vase. The women involved in grinding Multani Mitti
5. Products (Fullers Earth).
6. Design
7. Contact Details
Tiles of standard sizes are made and used to produce different products.
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Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
introduction
1. Introduction
Blue pottery products stocked at artisan’s work place. A typical work environment at Kot Jewar.
2. People and Place
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
Source: Blue Pottery Craft started in Jaipur and latter many people learned this craft and started practicing it in places
http://www.dsource.in/resource/blue-pottery-jaipur/ near to Jaipur. Though presently there are only few centers where Blue Pottery is being practiced, new people
people-and-place are gradually showing interest in blue pottery due to its increased demands in recent years. Presently, apart from
many big setups in Jaipur the craft is being practiced in nearby places like Kot Jewar, Sanganer, Neota, Delhi and
Khurja. People in Jaipur are still practicing the traditional way while those in Khurja have moved on to make the
1. Introduction base in red clay and then glazing it in vibrant colors.
2. People and Place
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
The craftsman and his family. Ancestral house of the crafts person.
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Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
people-and-place
1. Introduction Local god Raamdev ji shrine. The village of Kot Jewer is surrounded by hills, sand
2. People and Place dunes and ponds.
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
Grinding Stone:
A small grinding stone is used to grind Multani Mitti, Saaji, Katira Gond and glass. These stones are found on river
bed and are available in local market.
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/ Jaali (Iron Sieve):
tools-and-raw-materials Iron sieve is used to sieve/filter all the grinded raw materials for filtering out unwanted and big particles.
Molds:
1. Introduction Molds of desired shape and size are made out of Plaster Of Paris in which the articles are casted. These molds are
long lasting if kept carefully.
2. People and Place
3. Tools and Raw Materials Tarazu (Weighing Tool):
4. Making Process The dough is prepared by mixing Quartz Powder, Multani Mitti, Katria Gond, Saaji and glass in definite proportion.
5. Products To weigh them the traditional weighing tool is used.
6. Design Flattening Tool:
7. Contact Details Made out of fired clay, a flattening tool is used to flatten the dough which is then either cut into tiles or put in
the molds to take the desired shape.
Base Stone:
It is a flat stone block on which the products are initially rubbed to smoothen the surface and remove unwanted
material/coarseness.
Koochi (Broom):
A small broom locally called as Koochi is made out of husk. It is used to brush off the dust generated while
smoothing the surface with sand paper.
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/ Chaak (Potter’s Wheel):
tools-and-raw-materials The artisans in recent years have started using electrical wheels instead of the traditional hand driven one. The
potter’s wheel is generally used to make small piece, necks of the vases or base or a product.
Brushes:
1. Introduction Different numbers of brushes are used to paint beautiful motifs on the surface of a Blue Pottery product. Earlier
2. People and Place the artisans used to make their own brushes using the hair from the squirrel’s tail. These brushes were long last-
3. Tools and Raw Materials ing but now with the ban on these material artisans buy brushes from market.
4. Making Process Bhatti (Heating Kiln):
5. Products The final products are fired in a traditional closed kiln made out of clay and brick. These are generally circular in
6. Design shape to trap the heat and can accommodate an average of 50-60 products kept on a patiya (cement plates) and
7. Contact Details separated by a nali (terracotta stands). They are closed from above and wood is put from below.
Kaanch (Glass):
Scrap or broken pieces of glass is used in the process. Earlier these glasses used to be bought from the local ka-
baadi shop free of cost, but now artisans buy it at the rate of Rs.8 - Rs.10/Kg. The glass once bought from the mar-
Source: ket goes through washing and then it is grounded into pieces. This is basically done by the women of the house
http://www.dsource.in/resource/blue-pottery-jaipur/ during their free hours. These small pieces are then grinded into fine powder using a grinding machine. Glass is
tools-and-raw-materials basically a mixture of Boric Oxide and silica which reduces the temperature and also helps in baking the quartz.
Maida (Flour):
Maida is used for coating the products and is also sometimes used as a substitute in place of Multani Mitti. It also
acts as an adhesive. This can be procured from grocer’s shop for Rs.16 – Rs.18/Kg
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Wood:
1. Introduction For firing purposes locally available and seasoned Khezadi wood is used.
2. People and Place
3. Tools and Raw Materials Other ingredients used are:
Charcoal, Water, Borex powder, Zinc Oxide, Potassium nitrate, and Boric acid.
4. Making Process
5. Products
6. Design
7. Contact Details
Quartz- the main raw material in blue pottery. Lumps of salt sajja.
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Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
tools-and-raw-materials
Katira Gond (Edible Gum). The dough being molded into a circular shape with
the help of a brick.
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Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
tools-and-raw-materials
POP molds and sandpaper used to make cups. Raakh (Burnt wood dust) being filled in the mold to give
1. Introduction it a desired shape.
2. People and Place
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
Once the product is made the raakh is brushed Base of any product is made on the Chaak (Potter’s
off using a Koochi (Broom). Wheel).
D’source 13
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Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
tools-and-raw-materials
Regmaal (Sand Paper), used to rub the surface of the Oxide colors used to paint on products.
1. Introduction product in order to make it smooth.
2. People and Place
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
tools-and-raw-materials
Designs are made on the product. Patti (Iron Blade/Knife) used to mix color and also to
1. Introduction scarp out excess dough.
2. People and Place
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
Maida, mixed with other ingredients is used to coat the Traditional Bhatti used to fire the products.
final product.
D’source 15
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Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
tools-and-raw-materials
Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
tools-and-raw-materials
Design Resource then flattened using a flattening tool on the stone base till is gets a round shape like chapatti with an approxi-
Blue Pottery - Jaipur mate thickness of 4-5 mm. This round shaped chapatti is then carefully placed in the mold. The mold is contin-
uously wiggled so that the dough sets properly inside the mold. Once the dough is partially placed in the mold,
Art of Blue Glaze Pottery the mold is filled with raakh (burnt wood dust) and is pressed gently so that the dough takes the exact shape of
by the mold. The extra edges of the dough which comes out of the mold are cut using a knife. After this the mold is
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms. turned upside down and removed. The prepared product along with raakh is kept for 1-2 days for drying.
Anushree Kumar
NID, Bengaluru Scrubbing:
After the product is dried and has taken the shape of the mold it is turned upside down and the raakh is removed
from it. The extra raakh stuck on the walls are brushed off using a koochi (small broom). Generally while placing
the dough in the mold the dough achieves an uneven thickness making the walls of the product non-uniformed.
To create the walls of uniform thickness the product is sprinkled with a small amount of water to make it leather
Source: hard. After that with the help of Patti (iron knife) the extra material is scooped off making the walls even. The
http://www.dsource.in/resource/blue-pottery-jaipur/ product is dried again for few hours.
making-process
Finishing:
The dried product now undergoes several stages of finishing process, firstly the rough edges of the product is re-
moved by rubbing it on the stone base. This process is done gently by hand. After that the product is rubbed with
1. Introduction regmaal (sandpaper) to remove the major grains, which occur due to raakh and scrubbing.
2. People and Place
3. Tools and Raw Materials Attaching the Base:
The products are added with a base wherever required. Generally vases, small cups stands, etc. are provided with
4. Making Process base to give them stability. The base is mainly fixed on the product (if round in shape) on the potter’s wheel. The
5. Products product is turned upside down over the potter’s wheel and the base is sprinkled with water so that it gets leath-
6. Design er hard. A small amount of dough is used along with some water to make the base. Once the base is made, the
7. Contact Details finished product is again left for drying for 1-2 days.
Smoothening:
The dried product with base now goes through another finishing process which is mainly focused on smoothing
the surface for painting. Therefore products are coated with a coat of dough mixed with water to fill the major
holes and dried. Once dried it is rubbed with regmaal to smoothen the surface. A second round of coating is done
once the product is rubbed. This time the product is dipped in the slurry, prepared by mixing quartz powder (10
kg), powdered glass (3 kg), Maida (edible flour, 2kg) and water. The process is done by hand in a way that the coat-
ing is done evenly. After drying the surface is again rubbed with regmaal and made ready for painting.
Designing:
Once the surface smoothing process is completed the product moves to design development process. Artisan
D’source 19
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Design Resource makes designs from his imagination and seldom uses a tracing. All products are individually painted by hand.
Blue Pottery - Jaipur Designing starts with making the outlines on a dried coated surface of the product. If the product is circular in
shape it is placed on the potter’s wheel and the brush tip is touched on the surface while the wheel is rotating
Art of Blue Glaze Pottery and thus the outline is made. The further intricate designs are made by hand using brushes of different sizes.
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms. Color Making:
Anushree Kumar The colors used in Blue Pottery are mainly oxides and sometime Ferro metal. These oxides are available in the
NID, Bengaluru market in form of small lumps. The lumps of oxides are mixed with edible gum and made into powdered form by
grinding. Edible gum acts as a binding agent.
Painting:
The designs/outlines made on the products are now filled with the oxide colors using fine brushes. The main
Source: colors used in Blue Pottery are blue, green, yellow and brown. The product is kept for drying once painted.
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making-process Glazing:
After the paint is dried the product is glazed. A special glaze is prepared using different raw material in definite
proportion. A mixture of powdered glass (21kg), Borex (17 kg), zinc oxide (1 kg) potassium nitrate (2 kg) and boric
acid (7 kg) is prepared and heated till it melts. The mixture is allowed to cool and lumps are obtained which are
1. Introduction again grounded into fine powder. This powder is further mixed with Maida(flour) and slurry is prepared using wa-
2. People and Place ter. The final products are dipped in this solution in a way that it gets an even coating. The product is finally dried
3. Tools and Raw Materials in sun.
4. Making Process Firing:
5. Products The products prepared so far taken for firing in a closed kiln. They are stacked inside the kiln one on top of the
6. Design other, separated by patiya and nali. The stacking is done with utmost care so that no two products stick to each
7. Contact Details other, there is proper circulation of heat within and the kiln is uniformly packed. If products stick to each oth-
er there are possibilities of them turning black. After stacking the kiln is closed from top. Heating is done from
below using wood and charcoal. The temperature goes up to 800-850 degree Celsius. The firing process takes
almost 4-5 hours. Thereafter, the kiln is left for slow cooling for 2-3 days. Any drastic change in temperature may
lead to develop cracks in the products. Once the kiln is cooled, it is opened and the products are taken out and
checked. In case of rejection, the pieces are separated. The final products are cleaned and are packed for the
market.
D’source 20
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Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
making-process
1. Introduction Initially all the raw materials are grinded to The grounded raw material is sieved with Jaali (Iron
2. People and Place make fine powder. Sieve).
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
The raw materials are mixed with water to make The non-sticky dough is ready for casting.
the dough.
D’source 21
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Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
making-process
The dough is flattened in a round shape like chapatti. The round shaped dough is placed in the mold and the
1. Introduction mold is wiggled until dough sets properly inside the
2. People and Place mold.
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
The excess dough is removed. The raakh is filled inside the mold.
D’source 22
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Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
making-process
1. Introduction The mold is turned upside down to remove the shaped The shaped dough is allowed to dry.
2. People and Place dough.
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
The dried products, after removing the raakh are now The dried raakh is brushed off using a koochi (small
ready for finishing process. broom).
D’source 23
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Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
making-process
1. Introduction Rough edges are smoothened by rubbing on a stone. Surface of the cup is smoothened using sand paper.
2. People and Place
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
Scooping is done to make the inside walls even. A coat of prepared dough is applied to fill the gaps.
D’source 24
Digital Learning Environment for Design - www.dsource.in
Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
making-process
1. Introduction The base is attached using potter’s wheel. The product is again smoothened after drying.
2. People and Place
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
The products are coated with a coat of slurry Artisan designs from their imagination.
(dough mixed with water).
D’source 25
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Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
making-process
1. Introduction The designs on the products are filled with the The product is kept for drying after painting.
2. People and Place oxide colors after sketching.
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
The product is dipped in final solution of glaze to The excess solution is removed and kept for drying.
obtain shine.
D’source 26
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Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
making-process
1. Introduction To make the surface of the nali even small amount Products are placed between the two patiya (cement
2. People and Place of dough is placed on the nali. plates) and separated by nails.
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
making-process
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
products
1. Introduction
2. People and Place
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
A narrow necked vase in intricate floral motifs. A vase in captivating Persian blue color.
D’source 29
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Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
products
Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
products
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
design
1. Introduction
2. People and Place
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details
Artisan drawing freehand floral motif on the tea coaster. References of birds to be used as motifs.
D’source 32
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Design Resource
Blue Pottery - Jaipur
Art of Blue Glaze Pottery
by
Prof. Bibhudutta Baral, Ms. Anisha Crasto and Ms.
Anushree Kumar
NID, Bengaluru
Source:
http://www.dsource.in/resource/blue-pottery-jaipur/
design
Artisans are also making contemporary designs. Traditional motifs of elephants painted on soap dishes.
1. Introduction A sketch of stylized fish made by an artisan.
2. People and Place
3. Tools and Raw Materials
4. Making Process
5. Products
6. Design
7. Contact Details