L610D1068

TABLE OF CONTENTS LH410 160914

5. LUBRICATION SYSTEM
* BG00712497 GREASING UNIT ASSEMBLY, CENTRAL.................................................................................................................. 2
** 56211606 PUMP, GREASING....................................................................................................................................................... 8
*** 56206268 PUMP UNIT................................................................................................................................................................ 10
*** 56024134 VALVE, DIRECTIONAL.............................................................................................................................................. 14
** BG00311682 GREASING UNIT..................................................................................................................................................... 16
*** 04705134 LUBRICATION UNIT................................................................................................................................................... 18
** BG00213821 GREASING UNIT..................................................................................................................................................... 20
** 56019590 BLOCK, GREASING...................................................................................................................................................... 22
** 56019586 BLOCK, GREASING...................................................................................................................................................... 24
** 56045955 LUBRICATION............................................................................................................................................................... 26
* 56021077 GREASING UNIT ASSEMBLY, CENTRAL...................................................................................................................... 28
** 04705135 LUBRICATION UNIT....................................................................................................................................................... 30

Sandvik Mining and Construction Oy Loaders Turku © 2016

 1 (31)

47 17 18 50 52 40
39
8 52 51 47
47
55 60 19 47
11

47
39 41
12
40
19

37 4 8

11 52 13 47 51 20 47
6 21
9 46
56 60 43
56
10 61
37 60 49
15
12 38 42
8
BG00712497 aA

45
38
GREASING UNIT ASSEMBLY, CENTRAL

20
9 52
14 21
47
47 37 48
52 41
23 46 38
22 22
5
23
47 61 43

49 52 41
42

Sandvik Mining and Construction Oy Loaders Turku © 2016

160914
 BG00712497 aA
160914 GREASING UNIT ASSEMBLY, CENTRAL 2 (31)

Ref. Part no. Description Standard designation Qty

e
4 56019590 BLOCK, GREASING SEE PAGE 5-22 1
5 56019586 BLOCK, GREASING SEE PAGE 5-24 1
6 56045955 LUBRICATION SEE PAGE 5-26 1
7 56209375 CENTRAL LUBRICATION KIT SEE PAGE 14-130 1
8 29406370 PIPE 1
. . . . .
9 BG00712738 PIPE D 6X1 AISI 304 1
10 BG00213882 PIPE 1
11 BG00214243 PIPE 1
12 BG00214244 PIPE 1
13 BG00712727 PIPE D 6X1 AISI 304 1
. . . . .
14 BG00712735 PIPE D 6X1 AISI 304 1
15 BG00306825 PIPE 1
17 BG00392470 PIPE 1
18 BG00392471 PIPE 1
19 BG00392416 PIPE 1
. . . . .
20 BG00392418 PIPE 1
21 BG00214171 PIPE 1
22 BG00392362 PIPE 1
23 BG00392363 PIPE 1
37 56020390 HOSE, HYDRAULIC R1T-04-0630-J4A-J4A-0-0 3
. . . . .
38 56020392 HOSE, HYDRAULIC R1T-04-0730-J4A-J4A-0-0 2
39 56030074 HOSE, HYDRAULIC R1T-04-0900-J4A-J4A-0-0 2
40 56211153 HOSE, HYDRAULIC R1T-04-1000-J4A-J4A-0-0 2
41 02796730 HOSE TW-2240-4-3150-J4A-J4A 4
42 02839370 HOSE, HYDRAULIC R2T-04-1000-J4A-J4A-0-0 1
. . . . .
43 29521421 LUBRICATION UNIT CENTRAL LUBRICATION 2
45 04110402 ADAPTER, HYDRAULIC R 1/8 - 6 MM, STRAIGHT 1
46 04110404 ADAPTER, HYDRAULIC G 1/8 - 6 MM, STRAIGHT 2
47 04112206 ADAPTER, HYDRAULIC BANJO UNION 1/8 BSP 12
48 04180250 ADAPTER, HYDRAULIC -- 4
. . . . .
49 04180301 ADAPTER, HYDRAULIC JIC 7/16 - G 1/8 2
50 06760001 ADAPTER, HYDRAULIC G 1/8 X G 1/8 - 13MM 7
51 06760002 ADAPTER, HYDRAULIC G 1/8 X G 1/8 - 25MM 2
52 06751001 NIPPLE, GREASE BSP 1/8 STRAIGHT 30
55 04705930 CLIP 1X6 21
. . . . .
56 04705931 CLIP 2X6 12
60 06536963 SCREW, HEXAGON HEAD M5X12, DIN 965 74
61 AF00100637 SCREW, HEXAGON HEAD, PARTIAL THREAD M10X40 - 8.8 ZN, ISO 4014 2
63 56020635 PIPE 1

Sandvik Mining and Construction Oy Loaders Turku © 2016

 BG00712497 aA
3 (31) GREASING UNIT ASSEMBLY, CENTRAL 160914

60 57 56 60 60 59 25 26

58
60

27
29
28
30

13

33

44

54

53 10

25

26

36

27

28

35

Sandvik Mining and Construction Oy Loaders Turku © 2016

 BG00712497 aA
160914 GREASING UNIT ASSEMBLY, CENTRAL 4 (31)

Ref. Part no. Description Standard designation Qty

e
10 BG00213882 PIPE 1
13 BG00712727 PIPE D 6X1 AISI 304 1
25 BG00226791 PIPE 1
26 BG00226792 PIPE 1
27 BG00213885 PIPE 1
. . . . .
28 BG00213886 PIPE 1
29 BG00213982 PIPE 1
30 BG00213992 PIPE 1
33 BG00232653 PIPE 1
35 BG00307434 PIPE 1
. . . . .
36 BG00307435 PIPE 1
44 04110203 ADAPTER, HYDRAULIC -- 1
53 04110507 ADAPTER, ELBOW G 1/8 - 6 MM 2
54 06421080 COLLAR, SLEEVE 1
56 04705931 CLIP 2X6 12
. . . . .
57 04705934 CLIP 8X2 1
58 04705936 CLIP 8X3 1
59 04705937 CLIP 2
60 06536963 SCREW, HEXAGON HEAD M5X12, DIN 965 74

Sandvik Mining and Construction Oy Loaders Turku © 2016

 BG00712497 aA
5 (31) GREASING UNIT ASSEMBLY, CENTRAL 160914

26 25 34

62

14
39

36
17
30
2 35

18 40 16 15

31 32
2

29 33 1

56
60

14

15

13

55
60

52 16 53

Sandvik Mining and Construction Oy Loaders Turku © 2016

 BG00712497 aA
160914 GREASING UNIT ASSEMBLY, CENTRAL 6 (31)

Ref. Part no. Description Standard designation Qty

e
1 56211606 PUMP, GREASING SEE PAGE 5-8 1
2 BG00311682 GREASING UNIT SEE PAGE 5-16 1
3 BG00213821 GREASING UNIT SEE PAGE 5-20 1
13 BG00712727 PIPE D 6X1 AISI 304 1
14 BG00712735 PIPE D 6X1 AISI 304 1
. . . . .
15 BG00306825 PIPE 1
16 BG00307446 PIPE 1
17 BG00392470 PIPE 1
18 BG00392471 PIPE 1
25 BG00226791 PIPE 1
. . . . .
26 BG00226792 PIPE 1
29 BG00213982 PIPE 1
30 BG00213992 PIPE 1
31 BG00232649 PIPE 1
32 BG00232650 PIPE 1
. . . . .
33 BG00232653 PIPE 1
34 BG00232655 PIPE 1
35 BG00307434 PIPE 1
36 BG00307435 PIPE 1
39 56030074 HOSE, HYDRAULIC R1T-04-0900-J4A-J4A-0-0 2
. . . . .
40 56211153 HOSE, HYDRAULIC R1T-04-1000-J4A-J4A-0-0 2
52 06751001 NIPPLE, GREASE BSP 1/8 STRAIGHT 30
53 04110507 ADAPTER, ELBOW G 1/8 - 6 MM 2
55 04705930 CLIP 1X6 21
56 04705931 CLIP 2X6 12
. . . . .
60 06536963 SCREW, HEXAGON HEAD M5X12, DIN 965 74
62 06575109 NUT, HEXAGON, NYLOC M12 - 8, DIN 985 5

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56211606 cC
7 (31) PUMP, GREASING 160914

28 29

31

33

15 12 25 26 22 24 22 21 23

20

30 19
31
13
32
33 4

18

7 5

12 16

15 10 2 7

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56211606 cC
160914 PUMP, GREASING 8 (31)

Ref. Part no. Description Standard designation Qty

e
2 56206268 PUMP UNIT SEE PAGE 5-10 1
4 04791332 PLATE, BASE 1
5 00803590 PLATE, MOUNTING 1
6 04182202 ADAPTER, HYDRAULIC ORFS 9/16 - G 3/8 4
7 04182201 ADAPTER, HYDRAULIC ORFS 9/16 - G 1/4 4
. . . . .
10 04110203 ADAPTER, HYDRAULIC -- 1
12 06575108 NUT, HEXAGON, NYLOC M10 - 8, DIN 985 4
13 06575105 NUT, HEXAGON, NYLOC M5 - 8, DIN 985 4
15 06530422 HEXAGON HEAD SCREW (FULL THREAD) M10X25 - 8.8, ISO 4017 4
16 AF00500329 SCREW, SOCKET HEAD, HEXAGON M8X16 - 8.8 ZN, ISO 4762 2
. . . . .
18 AF00500134 SCREW, SOCKET HEAD, HEXAGON M5X35-8.8 ZN 4
19 56024134 VALVE, DIRECTIONAL SEE PAGE 5-14 1
20 AF00500137 SCREW, SOCKET HEAD, HEXAGON M5X50 - 8.8 ZN, ISO 4762 4
21 06575107 NUT, HEXAGON, NYLOC M8 - 8, DIN 985 4
22 06536977 SCREW, HEXAGON SOCKET, COUNTERSUNK M8X25 - 8.8, DIN 7991 8
HEAD
. . . . .
23 AF02300005 WASHER, PLAIN, NORMAL M8 - 200 HV ZN, ISO 7089 4
24 56029392 HINGE 2
25 04182200 ADAPTER, HYDRAULIC ORFS 9/16 - G 1/8 1
26 04182650 ADAPTER, TEE ORFS 9/16 SWIVEL NUT BRANCH 1
28 06530440 HEXAGON HEAD SCREW (FULL THREAD) M12X25 - 8.8, ISO 4017 1
. . . . .
29 AF02500007 WASHER, PLAIN, LARGE M12 - 200 HV ZN, ISO 7093-1 1
30 AF00100740 SCREW, HEXAGON HEAD, FULL THREAD M12X50 5
31 AF01400007 NUT, HEXAGON M12 - 8 ZN, ISO 4032 5
32 AF02300007 WASHER, PLAIN, NORMAL M12 - 200HV ZN, ISO 7089 5
33 AF02400007 WASHER, PLAIN, THICK M12 ZN, DIN 7349 5
. . . . .

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56206268 bB
9 (31) PUMP UNIT 160914

16
4

7
8

19
4

17

11

14

12 1 5

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56206268 bB
160914 PUMP UNIT 10 (31)

Ref. Part no. Description Standard designation Qty

e
1 56212859 SWITCH, LIMIT 1
2 04705984 VALVE, DIRECTIONAL 1
4 04705945 VALVE, INLET 2
5 04705944 LIMIT SWITCH ASSEMBLY 1
6 04705030 SCREW 1
. . . . .
7 04705033 BLEED SCREW 1
8 04705983 SCREW 2
11 04705922 ELEMENT, FILTER 1
12 04705975 SPRING 1
14 04705974 WASHER, THRUST 1
. . . . .
16 04705982 CLIP 1
17 56212858 CYLINDER FOR PUMP UNIT 1
19 04705973 PISTON 1
200 04705956 SEAL KIT 1

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56206268 bB
11 (31) PUMP UNIT 160914

3 34

22

21

20

17

9 13

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56206268 bB
160914 PUMP UNIT 12 (31)

Ref. Part no. Description Standard designation Qty

e
3 04705946 VALVE, PRESSURE RELIEF 1
9 04705985 CLIP 1
13 56013526 PLUG GF-400 1
17 56212858 CYLINDER FOR PUMP UNIT 1
20 04705031 PLATE, BASE 1
. . . . .
21 04705341 TANK 1
22 04705964 COVER 1
34 04705034 BALL 1

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56024134 bB
13 (31) VALVE, DIRECTIONAL 160914

2
200
200
1

200
200

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56024134 bB
160914 VALVE, DIRECTIONAL 14 (31)

Ref. Part no. Description Standard designation Qty

e
1 56030296 COIL 28V 1
2 56030297 NUT 1
200 56030298 SEAL KIT 1

Sandvik Mining and Construction Oy Loaders Turku © 2016

 BG00311682 bB
15 (31) GREASING UNIT 160914

4 1 8 2 6 7 2 7 6 9 2 8 3 12

13

11 8 13 6 7 9 6 10 8

Sandvik Mining and Construction Oy Loaders Turku © 2016

 BG00311682 bB
160914 GREASING UNIT 16 (31)

Ref. Part no. Description Standard designation Qty

e
1 04705415 PLATE, BASE 1
2 04705135 LUBRICATION UNIT SEE PAGE 5-30 4
3 04705134 LUBRICATION UNIT SEE PAGE 5-18 1
4 29604423 PLATE 1
5 04182201 ADAPTER, HYDRAULIC ORFS 9/16 - G 1/4 2
. . . . .
6 04180301 ADAPTER, HYDRAULIC JIC 7/16 - G 1/8 4
7 04180601 ADAPTER, ELBOW JIC 7/16 SWIVEL NUT 4
8 04110507 ADAPTER, ELBOW G 1/8 - 6 MM 5
9 06760002 ADAPTER, HYDRAULIC G 1/8 X G 1/8 - 25MM 2
10 06760001 ADAPTER, HYDRAULIC G 1/8 X G 1/8 - 13MM 1
. . . . .
11 04910138 HEXACON SOCKET HEAD PLUG G 1/4 2
12 04910139 HEXACON SOCKET HEAD PLUG G 1/8, DIN 2353 1
13 AF00500338 SCREW, SOCKET HEAD, HEXAGON M8X60 - 8.8, ISO 4762 2

Sandvik Mining and Construction Oy Loaders Turku © 2016

 04705134
17 (31) LUBRICATION UNIT 160914

Sandvik Mining and Construction Oy Loaders Turku © 2016

 04705134
160914 LUBRICATION UNIT 18 (31)

Ref. Part no. Description Standard designation Qty

e
1 PLUG 1
2 09370244 O-RING 10,1X1,6, NBR, 70, SHORE A 3
3 PISTON 1
4 04705966 SEAL, U 8-4-2 2
5 PIN 1
. . . . .
6 04705967 SEAL, U 7-3-5 1
7 04705913 COVER 1
8 SCREW M8X8, DIN 916 1
9 BODY 1
10 09370216 O-RING 2
. . . . .
11 SLIDE SG 011 1
12 09370242 O-RING 6,3X2,4, NBR, 70 SHORE 4
13 BODY 1
14 PLUG 2
15 FLANGE 1
. . . . .

Sandvik Mining and Construction Oy Loaders Turku © 2016

 BG00213821 bB
19 (31) GREASING UNIT 160914

2
2
2 5 9
2
2

10

6 8

8
4

11

3 6 7 10 9 5 9 10

Sandvik Mining and Construction Oy Loaders Turku © 2016

 BG00213821 bB
160914 GREASING UNIT 20 (31)

Ref. Part no. Description Standard designation Qty

e
1 04705415 PLATE, BASE 1
2 04705135 LUBRICATION UNIT SEE PAGE 5-30 5
3 29604423 PLATE 1
4 04182201 ADAPTER, HYDRAULIC ORFS 9/16 - G 1/4 2
5 04180301 ADAPTER, HYDRAULIC JIC 7/16 - G 1/8 5
. . . . .
6 04110404 ADAPTER, HYDRAULIC G 1/8 - 6 MM, STRAIGHT 2
7 06760002 ADAPTER, HYDRAULIC G 1/8 X G 1/8 - 25MM 3
8 04182401 ADAPTER, ELBOW ORFS 9/16 - G 1/4 2
9 04180601 ADAPTER, ELBOW JIC 7/16 SWIVEL NUT 5
10 04110507 ADAPTER, ELBOW G 1/8 - 6 MM 3
. . . . .
11 AF00500338 SCREW, SOCKET HEAD, HEXAGON M8X60 - 8.8, ISO 4762 2

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56019590 aA
21 (31) BLOCK, GREASING 160914

3 6

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56019590 aA
160914 BLOCK, GREASING 22 (31)

Ref. Part no. Description Standard designation Qty

e
1 02835780 BLOCK, GREASING 1
2 04180301 ADAPTER, HYDRAULIC JIC 7/16 - G 1/8 6
3 AF02300006 WASHER, PLAIN, NORMAL M10 - 200HV ZN, ISO 7089 4
4 04110404 ADAPTER, HYDRAULIC G 1/8 - 6 MM, STRAIGHT 1
5 04112206 ADAPTER, HYDRAULIC BANJO UNION 1/8 BSP 1
. . . . .
6 AF00100637 SCREW, HEXAGON HEAD, PARTIAL THREAD M10X40 - 8.8 ZN, ISO 4014 2

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56019586 aA
23 (31) BLOCK, GREASING 160914

3 6

3 6

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56019586 aA
160914 BLOCK, GREASING 24 (31)

Ref. Part no. Description Standard designation Qty

e
1 02835780 BLOCK, GREASING 1
2 04180301 ADAPTER, HYDRAULIC JIC 7/16 - G 1/8 7
3 AF02300006 WASHER, PLAIN, NORMAL M10 - 200HV ZN, ISO 7089 4
4 04110404 ADAPTER, HYDRAULIC G 1/8 - 6 MM, STRAIGHT 4
5 04112206 ADAPTER, HYDRAULIC BANJO UNION 1/8 BSP 1
. . . . .
6 AF00100637 SCREW, HEXAGON HEAD, PARTIAL THREAD M10X40 - 8.8 ZN, ISO 4014 2

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56045955 aA
25 (31) LUBRICATION 160914

3 2

5 5

8 7
6
6

4 4

3
2

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56045955 aA
160914 LUBRICATION 26 (31)

Ref. Part no. Description Standard designation Qty

e
1 00810480 CONNECTOR 1
2 56045956 PIPE 1
3 56045957 PIPE 1
4 04110402 ADAPTER, HYDRAULIC R 1/8 - 6 MM, STRAIGHT 2
5 04110404 ADAPTER, HYDRAULIC G 1/8 - 6 MM, STRAIGHT 2
. . . . .
6 06751001 NIPPLE, GREASE BSP 1/8 STRAIGHT 2
7 06530424 HEXAGON HEAD SCREW (FULL THREAD) M10X35 - 8.8, ISO 4017 1
8 AF02300006 WASHER, PLAIN, NORMAL M10 - 200HV ZN, ISO 7089 1

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56021077 hH
27 (31) GREASING UNIT ASSEMBLY, CENTRAL 160914

33
6 8
5 30

13 7
20 7
20 3

4 8
4 21

32
33 14
5 5
30
33 3
30 14 33 30 7 5 3 7

31 25 36 37 6

24
30 31

35 35

29 30

29
34

36 37

15

28 17

21 17 10

14 13 3 1

23 2 11 4

26 12 17
22
19 28
24 3

8 29
6
16 18 17

Sandvik Mining and Construction Oy Loaders Turku © 2016

 56021077 hH
160914 GREASING UNIT ASSEMBLY, CENTRAL 28 (31)

Ref. Part no. Description Standard designation Qty

e
1 04705413 PLATE, BASE 1
2 04705135 LUBRICATION UNIT SEE PAGE 5-30 3
3 04112206 ADAPTER, HYDRAULIC BANJO UNION 1/8 BSP 5
4 04110404 ADAPTER, HYDRAULIC G 1/8 - 6 MM, STRAIGHT 5
5 04182200 ADAPTER, HYDRAULIC ORFS 9/16 - G 1/8 2
. . . . .
6 04111204 ADAPTER, HYDRAULIC 6MM, UNION 3
7 06760001 ADAPTER, HYDRAULIC G 1/8 X G 1/8 - 13MM 3
8 06760002 ADAPTER, HYDRAULIC G 1/8 X G 1/8 - 25MM 5
10 04132282 ADAPTER, HYDRAULIC G 1/4 X G 1/4 - 23MM 2
11 AF00500336 SCREW, SOCKET HEAD, HEXAGON M8X50 - 8.8 ZN, ISO 4762 2
. . . . .
12 29604424 PLATE 1
13 56021080 PIPE 1
14 56021082 PIPE 1
15 56034430 SWITCH, PRESSURE 2
16 04130190 CONNECTOR, PRESSURE GAUGE G 1/4 2
. . . . .
17 09371820 USIT-SEAL U/SC 13,7X20X1,5, 70 SHORE A 8
18 04136411 ADAPTER, TEE G 1/4 2
19 04130012 ADAPTER, HYDRAULIC G 1/4 UNION 2
20 56018665 PIPE 1
21 56021081 PIPE 1
. . . . .
22 56021078 PIPE 1
23 56021083 PIPE 1
24 BG00319212 PIPE 1
25 BG00319211 PIPE 1
26 56021079 PIPE 1
. . . . .
28 04130208 ADAPTER, HYDRAULIC G 1/4 SWIVEL MALE 4
29 04182401 ADAPTER, ELBOW ORFS 9/16 - G 1/4 4
30 04182400 ADAPTER, ELBOW ORFS 9/16 - G 1/8 4
31 56004097 HOSE, HYDRAULIC R2T-04-0400-V4A-V4A-0-SS 2
32 56020611 HOSE, HYDRAULIC R2T-04-2200-V4A-V4A-0-0 2
. . . . .
33 29605098 HOSE, HYDRAULIC R2T-04-0360-V4A-V4A-0-0 2
34 64110884 CLAMP, HOSE 1
35 04110507 ADAPTER, ELBOW G 1/8 - 6 MM 2
36 56007651 CLAMP, HOSE 3
37 06536963 SCREW, HEXAGON HEAD M5X12, DIN 965 3
. . . . .

Sandvik Mining and Construction Oy Loaders Turku © 2016

 04705135
29 (31) LUBRICATION UNIT 160914

Sandvik Mining and Construction Oy Loaders Turku © 2016

 04705135
160914 LUBRICATION UNIT 30 (31)

Ref. Part no. Description Standard designation Qty

e
1 PLUG 1
2 09370244 O-RING 10,1X1,6, NBR, 70, SHORE A 3
3 PISTON 1
4 04705966 SEAL, U 8-4-2 2
5 PIN 1
. . . . .
6 04705967 SEAL, U 7-3-5 1
7 04705913 COVER 1
8 SCREW M8X8, DIN 916 1
9 BODY 1
10 09370216 O-RING 2
. . . . .
11 SLIDE SG 012 1
12 09370242 O-RING 6,3X2,4, NBR, 70 SHORE 4
13 BODY 1
14 PLUG 2
15 FLANGE 1
. . . . .

Sandvik Mining and Construction Oy Loaders Turku © 2016