303-03A Engine Cooling - 1.
0L EcoBoost (92kW/125PS) 2018 Focus
Removal and Installation Procedure revision date: 02/7/2017
Radiator
Special Tool(s) / General Equipment
Vehicle/Axle Stands
Hose Clamp Remover/Installer
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Drain the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.0L EcoBoost
(92kW/125PS), General Procedures).
2. Recover the A/C system.
Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - Vehicles With: R134A Refrigerant
(412-00 Climate Control System - General Information, General Procedures).
3. WARNING: Be prepared to collect escaping fluid.
Detach the wiring harness retainers.
Remove the bolt and position the electric coolant pump aside.
Torque: 53 lb.in (6 Nm)
4. Release the clamp and disconnect the lower radiator hose.
Use the General Equipment: Hose Clamp Remover/Installer
5. Remove the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.0L EcoBoost (92kW/125PS), Removal and
Installation).
6. WARNING: Be prepared to collect escaping fluid.
Disconnect the electrical connector.
Detach the pin-type harness retainers.
Release the clamp and disconnect the upper radiator hose.
Use the General Equipment: Hose Clamp Remover/Installer
7. Depress the tabs and disconnect the coolant tube.
8. Remove the CAC .
Refer to: Charge Air Cooler (CAC) (303-12A Intake Air Distribution and Filtering - 1.0L EcoBoost (92kW/125PS),
Removal and Installation).
9. Detach the active grill shutter clips from the air deflector.
Use the General Equipment: Vehicle/Axle Stands
10. Support the cooling module.
Use the General Equipment: Vehicle/Axle Stands
11. Remove the nuts and position the A/C lines aside.
Torque: 159 lb.in (18 Nm)
12. NOTE: If equipped.
Release the clamps and disconnect the transmission fluid cooler hoses.
13. 1. Cut the cable ties.
2. Remove the cooling module.
14. 1. Remove the retaining clip.
2. Release the locking tab.
3. Raise the active grill shudder to separate it from the radiator.
15. 1. Remove the discard the foam pad.
2. Release the locking tab.
3. Release the locking tab.
4. Raise the cooling fan assembly to separate it from the radiator.
16. 1. Remove the bolt.
Torque: 89 lb.in (10 Nm)
2. Release the locking tab.
3. Raise the A/C condenser to separate it from the radiator.
17. NOTE: If equipped..
1. Release the locking tab.
2. Raise the transmission cooler to separate it from the radiator.
Installation
1. To install, reverse the removal procedure.
2. NOTE: If equipped with an transmission fluid cooler.
Check and adjust the transmission fluid level.
Refer to: Transmission Fluid Level Check (307-01B Automatic Transmission - 6-Speed Automatic Transmission –
6F15, General Procedures).
3. Fill and bleed the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.0L EcoBoost
(92kW/125PS), General Procedures).
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