Personnel
Personnel
All personnel involved in distribution activities should be trained and qualified in the
requirements of GDP, as applicable. Training shall be based on written standard operating
procedures (SOPs). Personnel shall receive initial and continuing training relevant to their tasks,
and be assessed as applicable, by a written training program. In addition, training of the
personnel shall include the topic of product security, as well as aspects of product identification,
the detection of counterfeits, and the avoidance of counterfeits entering the supply chain. A
record of all training, which includes details of subjects covered and participants trained shall be
kept.
Key personnel involved in the distribution of medical devices shall have the ability and
experience appropriate to their responsibility for ensuring that pharmaceutical products are
distributed properly. There shall be an adequate number of competent personnel involved in all
stages of the distribution of pharmaceutical products to ensure that the quality of the product is
maintained. National regulations relating to the qualifications and experience of personnel should
be adhered to.
Personnel dealing with hazardous pharmaceutical products (such as highly active materials,
radioactive materials, narcotics, and other hazardous, environmentally sensitive and/or dangerous
pharmaceutical products, as well as products presenting special risks of abuse, fire, or explosion)
should be given specific training.
Personnel involved in the distribution of pharmaceutical products should wear garments suitable
for the activities that they perform. Personnel dealing with hazardous pharmaceutical products,
including products containing materials that are highly active, toxic, infectious, or sensitizing,
should be provided with protective garments as necessary.
Appropriate procedures relating to personnel hygiene, relevant to the activities to be carried out,
should be established and observed. Such procedures should cover the health, hygiene, and
clothing of personnel.
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Procedures and conditions of employment for employees, including contract and temporary staff,
and other personnel having access to pharmaceutical products must be designed and administered
to assist in minimizing the possibility of such products coming into the possession of
unauthorized persons or entities.
Codes of practice and punitive procedures should be in place to prevent and address situations
where persons involved in the distribution of pharmaceutical products are suspected of, or found
to be implicated in, any activities relating to the misappropriation, tampering, diversion or
counterfeiting of any product.
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The supplies are then uploaded into the system and the stock card is updated appropriately.
Storage
Goods received are stored at HDU stores and the alternative company warehouse.
Items are stored under the manufacturer’s recommended storage conditions; those that are to be
under cold chain are stored in the cold room under a range of 2-8 ⁰c and those not requiring cold
storage are stored in the main store in a range of 15 - 35 ⁰c. Temperature logs should be filled in
every morning, afternoon, and evening.
Filing
Copies of invoices are filed by the store personnel and accountant for future reference and goods
follow-up.
Upon receipt of invoices stamped by local suppliers, the procurement and stores officer
countercheck and then file accordingly.
Goods follow-ups
A routine follow-up with clients (up-country) via telephone/email is done to verify whether they
have received their goods in the right quantity and condition.
Dispatch of orders
Upon confirmation of requests for products from clients or internal requests from the sales
representatives in the field, the goods are packed, and labeled and a copy of the delivery note
and invoice are included accordingly. Depending on the urgency of local deliveries, goods are
dispatched to clients according to route plans, either by Dispatch officers or sales teams. Bulk
orders are packed and dispatched by third parties and ensures courier meets all the transportation
conditions as per the product requirements.
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THE STANDARD OPERATING PROCEDURES
1.0 PROCEDURE FOR RECEIVING AND INSPECTING
1.1 Local supplies.
Once goods are received at the HDU store, each item is checked and verified with the
supplier invoice and LPO reference document. Clarifications about expiry date, batch
number, and quantities are made. The Stores Officer records the Goods Received Note
(GRN) and forwards it to the CEO, field, and finance teams.
In cases of any damages /leakages, the item(s) shall be returned with a “goods returned
note”, which is eventually noted in the supplier file.
Approved goods are received and supplier invoices are acknowledged by authorized
signatory and stamped.
Before offloading consignments, the seal of the consignment is checked to ensure it’s
intact, therefore the seal is broken in the presence of the Stores Officer and the
transporter,
Items and quantities are verified as per the proforma invoice, invoice, and or packing list.
Upon confirmation of the right product with the right quantity and quality of packaging
against the packing list, the items are received & stored under the recommended
manufacturer’s conditions.
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In case of any damages/leakages, they must be reported on the transporter's delivery note/
suppliers, the supplier is contacted and the items are stored in the quarantine for
subsequent inspection.
2.0 STORAGE.
The products received for storage, range from medical laboratory equipment, reagents,
consumables, and their accessories to rapid diagnostic test kits and point-of-care devices. Each
kind of product is stored as per the manufacturer’s storage specifications.
There is a dedicated cold room for products that need to be stored under low temperatures and a
main storage area for items that require room temperature or 15-35⁰c storage.
Storage area is labeled as per product and independent shelves are allocated for different
categories of products. Room thermometers are used to ensure appropriate temperatures are
maintained and recorded.
2.1 Cold Room - Procedures
The cold room has compartments and shelves.
Reagents are stored in the cold room and temperatures range from 2 0C – 8 0C, as per the
manufacturer’s instructions.
Temperature recordings are done three times a day and are recorded in the daily
temperature log, that is for; morning, mid-day, and evening.
The temperature monitoring thermometers are calibrated annually by a contracted service
provider as per Uganda National Bureau of Standards (UNBS) requirements.
Daily cleaning of cold room floor, compartments, and the shelf is in place and is marked
once per day.
Documentation done; stock cards and electronic systems are used simultaneously.
2.2 Store (room temperature) - Procedures
The main store is a gazette for equipment, some reagents and accessories, spare parts, and
point-of-care devices.
The store room temperatures are kept between 15 0C – 35 0C
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Temperature recordings are taken three times a day and are recorded in the temperature
log at morning, mid-day, and evening intervals.
The room thermometers used are calibrated annually as per the Uganda National
Bureau of Standards UNBS requirements by a contracted service provider.
Daily cleaning of storeroom floor, compartments, and shelves is in place and is
marked once per day.
Documentation done; stock cards and an electronic system are used
simultaneously.
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The original invoice and a copy of the delivery note are also packed together with the
item(s) and a copy of the invoice filed to the respective customer’s files in the Finance
department.
Once the expired/ damaged products in the quarantine have accumulated, a National
Environment Management Authority (NEMA) authorized company, contracted for waste
disposal is called upon to collect the products for disposal.
The products are weighed and the waste acceptance form is filled by the disposing
company.
The disposing company issues the invoice
Payments are made
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An approved waste disposal certificate from the company is then issued on completion of
waste disposal.
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Packs broken, breached, or damaged at the customer premises will not be accepted.
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Each product recall form shall be assigned a unique alphanumeric number by the QAM,
for example, PR24000 Where, the first two characters of PR stand for “Product Recall”,
3rd and 4th characters represent the last two digits of the year and the last three characters
denote sequential serial number.
The form shall be forwarded to the CEO for approval.
The reasons and conditions of the product recall and its class shall be discussed by the
QAM and the technical department (sales, applications, and marketing / Service and
maintenance department). An action plan shall be prepared by this group.
If the product batches to be recalled are from the regulated markets, necessary
communication will be sent by the QAM to the respective regulatory body.
The Product Recall shall be initiated promptly no sooner after the decision is taken by the
CEO. Necessary communication shall be sent to all concerned parties within the shortest
period, but not later than 72 hours in case of Class I and Class II recalls.
The Distribution record shall be checked by the Procurement Officer in consultation with
the stores department to identify the destinations, quantities, and batch numbers.
The QAM shall advise HDU management and the Procurement department to instruct the
sales team to stop further dissemination and sale of the affected product batches.
The communication can be sent by telephone, email, and any other mode. Where required
this may also be put on news media, but only in case of Class I recall.
A follow-up on the communication and response to it shall be monitored by the QAM and
HDU management.
Necessary arrangements shall be administered by the Supply chain to receive the recalled
product. The returned stock shall be reconciled to the closest quantity of actual
distribution.
The batch documentation and reconciliation shall be thoroughly scrutinized by competent
personnel from the Technical, Stores, and Procurement departments.
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In the likelihood of the possibility of destruction of stocks in the country of the market,
the QAM shall seek permission from the local Regulatory body.
All records and communications related to Product Recall shall be properly maintained
by the respective departments, such as Procurement, Stores, and technical departments.
These records shall be reviewed by QAM for adequacy and accuracy.
The National Drug Authority shall also be informed of such recalls by QAM.
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Document Ref : HDU-GDP-QMAN-001
Revision : 00
Author : QA Manager
Mock Recall-In order to evaluate the product recall program, periodic mock recalls
should be carried out at least once a year. All information obtained during the Mock recall
shall be documented on the Recall Log. The mock recall file should include the name,
address, and telephone number of clients for the lot tested, production records, inventory,
and distribution of the lot.
Mock recalls are used to determine whether the recall procedure is capable of identifying
and quickly controlling a given lot of potentially affected products and reconciling the
quantities procured, quantities in inventory, and quantities distributed.
A mock recall will identify potential problems and allow personnel to become familiar
with recall procedures. If problems are identified in the recall procedures, they should be
corrected.
All corrective actions and deficiencies shall be documented in the Recall Report.
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9.1 Solid materials
If any breakage occurs, the store personnel shall segregate or shift other surrounding
materials to avoid contamination.
Store personnel shall communicate to HDU management staff about the incidence of
corrective action.
With the help of a broom, the broken material shall be collected by taking sufficient
safety precautions before cleaning the area (wear safety goggles, nose mask, hand gloves,
etc.)
Transfer the contents of the affected container or bag to another good and cleaned
container or bag.
Take note of the affected quantity and transfer it to the quarantine.
After approval from the QAM and Accountant, the same quantity is to be deducted from
the inventory management system and respective stock cards.
Prepare the incident report with the cause of the accident and appropriate corrective
action to avoid the recurrence of such incidents.
9.2 For Liquids
In case of spillage or breakage of Liquids, immediately open the windows and doors (if
possible) for proper ventilation.
Store personnel shall restrict the area for minimum movement.
Mop the area with all safety precautions like wearing a nose mask
Transfer the remaining contents of the affected container or drum to another appropriate
and clean container (if possible)
Take note of the quantity of the spilled material and transfer it to the quarantine area.
After approval from the QAM and Accountant, the same quantity is to be deducted from
the inventory management system and respective stock cards.
Prepare the incident report with the cause of the accident and appropriate corrective
action to avoid the recurrence of such incidents.
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10.0 TEMPERATURE MAPPING PROCEDURE
Temperature mapping is to be carried out using calibrated room thermometers three times
a day (morning, mid-day, and evening).
Identify positions and the number of locations for temperature mapping such that it
covers every corner and center of the company stores.
Place temperature thermometers at the identified locations without touching the tip to any
surface in the HDU stores.
Start the mapping after stabilization of the displayed temperature.
Record the temperature readings of each thermometer in a temperature mapping record.
If the results do not fall within the specified limits take the necessary corrective actions
and perform mapping again.
The monthly temperature mapping records are to be filed, for future reference.
Annual calibration of thermometers is done and a calibration certificate is issued by the
contracted service provider.
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The QAM shall review the data recorded every two weeks and perform risk analysis on
the impact of the materials or products stored in the same environment.
The service provider in charge of cold room and AC servicing shall be contacted
Verification of the service provider’s corrective action(s) shall be evidenced by a report or
job card.
Any particular area showing persistent deviation will be considered for further action
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Start the cleaning activity with dry cleaning followed by a wet cleaning system.
Dry clean the reception area, doors, glass panel, furniture, waste bin, and electrical
fittings with a duster followed by wet cleaning except for electrical fittings.
Dry clean the offices, windows, floor, furniture, and electrical fittings, with a duster and a
mop, as applicable.
The office reception area is cleaned once in a day
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12.4 Washroom cleaning
(This is a role for the janitor)
Put on the protective gloves.
Flush the toilet, if the flush is not working properly then inform the control desk to create
a maintenance job order for the same.
Sprinkle the cleaning solution in a circular motion around and inside the top of the water
closet bowl and leave it for 10 minutes.
Apply cleaning solution on the walls beside and behind the toilet and under the vanity.
Wipe the outside of the toilet bowl and the walls around the toilet with a damp sponge.
Wipe the pipes leading to the toilet.
Wipe the walls under the vanity and the drain pipe.
Use a toilet bowl brush to scrub the inside of the toilet bowl.
Clean under the rim and the seats.
Clean the top of the rim of the water closet, in and around the hinges, bottom of the water
closet seat cover.
Flush the toilet.
Rinse the brush in the toilet once the cleaning is done.
Dry the entire water closet, using a clean dry cloth to remove all marks.
Polish the walls and pipes.
Recheck inside the water closet bowl, especially under the rim, and ensure the water is
clear.
Close the water closet seat cover.
13.0 PROCEDURE FOR ENSURING STORE PREMISES SAFETY
Store staff, with the help of the shall inspect received equipment (newly received or
old/retrieved) before use to ensure no problems exist that would make it unsafe. Any
problems or defects found shall be brought to the attention of experienced and qualified
staff (engineers and application specialists) to be immediately repaired or replaced.
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Ladders; Staff shall ensure ladders are used for their manufacturer-designed purpose. Staff
shall never use the top step or use it on unstable surfaces.
Precaution shall be followed at all times to assure the safety of the general public and staff
while storing or handling company equipment.
This program shall provide appropriate personal protective equipment to staff and ensure
use while operating equipment
Adequate airflow shall be provided in work areas to lessen potential exposures to vapors or
gas emitted from equipment or other reagents under storage.
Employees should wear protective shoes and helmets while in the HDU stores.
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Eye protection will be worn where there is a danger of falling or flying debris from
equipment or loads, especially in windy conditions.
Hand protection will be worn when handling cable or any other material where there
might be a danger of cuts or puncture injury.
Hearing protection will be worn when exposed to noise levels exceeding 85 dBA.
15.3 Parking
The motor vehicle must be parked on level ground, clear of hazards, to allow ease of
access.
15.4 Travelling
Proper gear selection must be used to maintain control.
Drive according to terrain conditions. Drivers are responsible for load security.
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15.6 Fueling
Shut off the engine while fueling. No smoking. Be aware of slip and trip hazards.
Beware of spills and splash-back. Return the hose to its proper storage position when
fueling is completed.
15.7 Hazardous materials
Read label. If there is no label, contact the supervisor.
Use protective equipment and follow safe handling instructions as outlined on the stores
safety label.
Use proper storage procedures.
With extra care – is easy to over brake.
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17.0 PROCEDURE FOR AVOIDING COUNTERFEITS
17.1 Purchasing
Products are to be purchased, whenever possible, directly from manufacturers or from
Manufacturer’s authorized suppliers.
Independent distributors are used only after authorization has been obtained from the
procurement officer who maintains a register of approved suppliers. Procurement
assurance processes for avoiding counterfeit products begin at purchasing.
Assurances, at minimum, include the use of the Approved Suppliers Register.
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17.3 Documents
Reception documents specify contract/purchase order requirements to minimize the risk
of being provided counterfeit products. These documents may contain, where or when
appropriate:
Requirements for Catalogue number, item number, or other accurate description of the
item.
Requirement for Certificate of Analysis for non-pharmaceuticals and reagents, being
imported.
Requirement for Product Traceability, when applicable.
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17.5 Reporting
All occurrences of counterfeit parts are reported, as appropriate, to internal organizations,
Customers, regulatory authorities, government reporting organizations, industry-
supported reporting programs, and criminal investigation departments.
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19.0 SELF INSPECTION PROCEDURE
The self-inspection shall be conducted, at least twice a year and exhibit neither objectivity nor
partiality. The internal auditors shall not audit the departments/ functions they work under
This is as stated below;
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He/she should perform random stock take to confirm the quantity of the goods. He/ she
should check the conditions of storage in the HDU stores and confirm that there is a
segregation of samples, rejected goods, counterfeits, and quarantined goods.
He/ she should also check that documentation related to the process being audited is
updated as evidence that the GDP system is adhered to.
19.3 The store/procurement officer should inspect the Finance and Administration
department.
They should check whether they issue statements regularly whether they follow up with
Customers and how they do it.
The finance department should be able to indicate for how long a client should stay with
credit.
What is the procedure for goods returned?
Who writes the credit note?
How documents are filed.
19.4 Fields technical representative should inspect sales/ reception and dispatch of
goods.
Sales assistant should be able to explain the criteria used for calling Customers, the
procedure after receiving orders and how he/she ensures good customer relations.
A report should be prepared by every department/ auditor at completion of inspection.
The report should include; results, evaluation, conclusions and recommended corrective
measures.
Follow-up action should include Effective follow-up program and company management
to evaluate both the report and corrective actions.
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Examples of Major Deficiency in good distribution practices:
a. Lack of qualification and validation for equipment and instruments, process and procedures
b. Failure to monitor temperature and humidity within specified limits
c. Lack of appropriate procedures and records for handling/management of temperature
excursions outside of predefined temperature limit extremes.
d. Damage (holes, cracks, peeling paint) to walls/ceilings in the warehouse
e. Design of a warehouse that does not permit effective cleaning that could lead to mix-ups
f. Lack of designated and labelled storage area for expired, recalled/returned and/or substandard
medical products
g. Inadequate initial and ongoing training and/or no training records
h. Cleaning procedures not documented and/or no cleaning records
i. Deviations from instructions not approved
j. No or inadequate internal inspection program
k. No proper release for supply procedure
l. No system/procedures for handling complaints or returned goods
m. Insufficient lighting in storage areas
n. The containers from which samples have been taken were not identified
o. Inadequate change control system
p. Inadequate deviation system
q. No investigation into alarms and temperature excursions for deviations from storage or
transport requirements
r. Unpacking of finished products for individual unit’s sales.
s. QA is not independent from the person responsible for operations
t. Lack restriction access measures to storage areas and/or computerized system.
u. The computerized system was not validated
v. Lack of procedures for software data back-up
w. Lack of cleaning procedures and records of implementation
x. Lack of pest control procedures and records of implementation
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