Wang 2020
Wang 2020
a r t i c l e i n f o a b s t r a c t
Article history: The thermal conductivity of paraffin phase change materials (PCMs) is greatly enhanced by filling ex-
Received 5 February 2020 panded graphite, whereas the microstructure of graphite in the PCM is intensively affected by the fab-
Revised 6 April 2020
rication method. The effect of graphite microstructure evolution on the thermophysical properties of
Accepted 22 April 2020
the expanded graphite (EG)/paraffin composite PCM (CPCM) is not considered and remains unclear. In
this paper, the microstructure evolutions of graphite during the CPCM fabrication process are evaluated
Keywords: through SEM, XRD, Raman, and TEM. Anisotropy degree is proposed from the SEM morphology to quan-
Phase change materials titatively illustrate the distribution evolution of graphite sheets in the paraffin matrix. The results show
Microstructure evolution that the microstructure integrity of graphite is deteriorated when infiltrating the liquid paraffin into the
Anisotropy degree
EG porous bulk. Notably, the interlayer spacing of graphite is expanded as inferred from the TEM pattern.
Thermal conductivity
With increasing density, the microstructure integrity of graphite in the CPCM can be gradually improved.
Thermal energy storage
Anisotropic thermal conductivity is identified in the CPCM, and the thermal conductivity in the parallel
direction reaches 20.8 W/(m•K) at 60 °C, which is almost 70 times of the paraffin wax. The high thermal
conductivity in the CPCM can be mainly attributed to the synergetic effects induced by the intrinsic high
thermal conductivity of graphite and the high anisotropy degree of graphite sheets in the paraffin matrix.
In addition, the temperature-time curve of the CPCM shows the solid region, mushy region, and liquid
region in the parallel direction. While in the normal direction, it only shows the solid region during the
same test period. The lower temperature rise reflected in the temperature-time curve confirms that the
thermal energy storage performance of CPCM is dominated by the thermal conductivity.
© 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.ijheatmasstransfer.2020.119853
0017-9310/© 2020 Elsevier Ltd. All rights reserved.
2 X.L. Wang, B. Li and Z.G. Qu et al. / International Journal of Heat and Mass Transfer 155 (2020) 119853
Fig. 2. Images of CPCM samples prepared for thermal conductivity test from the (a–c) parallel and (d–f) normal directions with increasing bulk density.
Fig. 3. SEM morphology of (a) EG-A, (b)EG-B, and (c)EG-C bulk precursors; (d-f) the corresponding magnifications; SEM morphology of (g) composite CPCM-A, (h)CPCM-B,
and(i)CPCM-C, and (j-l) the corresponding magnifications.
Specifically, the morphology of the EG precursors and the and the CPCMs are investigated using X-ray diffraction (XRD-
CPCMs are investigated using field-emission scanning electron mi- 70 0 0S) using Cu Ka radiation (λ = 1.54060 Å). The defects of
croscopy (SEM, Gemini-500). A more detailed microstructure anal- graphite in both the EG precursors and the CPCMs are inves-
ysis is carried out using transmission electron microscopy (TEM, tigated by Raman spectroscopy (HORIBA, hr800) using 633 nm
JEOL JEM-F200). The phase compositions of the EG precursors excitation.
4 X.L. Wang, B. Li and Z.G. Qu et al. / International Journal of Heat and Mass Transfer 155 (2020) 119853
graphite sheet in the EG bulk measured from the SEM image, the
anisotropy degree of graphite (θ ) is expressed in terms of the
angle distribution ρ (θ ) as presented in Eq. (1) [35,36],
ρ
(θ )cos2 θ sin θ dθ
(θ ) = ρ (1)
(θ ) sin θ dθ
the orientation angle θ (highlighted with the green arc in
Fig. 5 (a)) between the base plane and the graphite sheets is mea-
sured and employed to calculate the angle distribution ρ (θ ) and
further the anisotropy degree (θ ). To obtain the angle distribu-
tion, the angle θ (at least 500 angles are measured in each sam-
ple to ensure the reproducibility) obtained from the SEM image is
firstly processed using Origin software to count the relative fre-
quency and plotted versus θ (Figure S1, Appendix A), the obtained
angle distribution curve is further fitted by Eq. (2) to obtain the
constant value of A1 , X0 , W, and y0 , and finally determine the spe-
cific expression of ρ (θ ),
Fig. 5. (a) SEM image showing the distribution of graphite in the EG bulk and the measurement of angle θ , (b) the anisotropy degree deduced from the angle θ in the EG
bulk and CPCMs.
Fig. 7. Raman spectrum showing the structure integrity variations of graphite in the (a) EG bulks and (b) the corresponding CPCMs.
6 X.L. Wang, B. Li and Z.G. Qu et al. / International Journal of Heat and Mass Transfer 155 (2020) 119853
Fig. 8. TEM morphologies showing the microstructure of graphite in the (a) EG-C bulk and (b) CPCM-C, respectively.
Table. 1
Thermophysical properties of paraffin and CPCMs.
Volume fraction (Paraffin, vol.%) Density (ρ , g/cm3 ) Melting temperature (Tm , °C) Latent heat (L, J/g)
Fig. 9. Thermal conductivity of (a) the EG bulk materials and (b) the CPCMs in parallel (P) and normal (N) directions, respectively.
rate of 2 °C/min (DSC curves are offered in Appendix B). Table 1 increasing temperature (ranging from 20 to 60 °C) for the EG bulks,
presents the density, melting point, and latent heat of paraffin wax especially in the parallel direction. What should be noted is the
and CPCMs, which shows the melting point keeps stable around significant anisotropic thermal conductivity performed in parallel
85.3 °C for all the CPCMs. In contrast, the latent heat of the CPCMs and normal directions. The thermal conductivity in the parallel di-
decreases slightly (6% ~ 30%) as compared with that of the paraffin rection is higher than that in the normal direction. The maximum
wax. These stable thermophysical properties make it promising to value reaches 102 W/(m K) in the parallel direction for EG-C at
apply the CPCMs as thermal management devices in the aerospace 60 °C, which is more than three times compared with that in the
field. normal direction (32 W/(m K)).
The effect of microstructure evolution on the thermal property Similar to the EG bulk material, Fig. 9(b) shows that the ther-
of the CPCM is also investigated by measuring the thermal con- mal conductivity of CPCM increases with increasing density (rang-
ductivity of CPCMs and the corresponding EG bulks using DTC- ing from 1.26 to 1.34 g/cm3 ) in the parallel direction, and is much
300 thermal conductivity meter (the accuracy is ±0.01 °C and re- higher than that in the normal direction. The thermal conductiv-
producibility is ±0.5%). To be specific, the thermal conductivity is ity increases gradually with increasing temperatures (ranging from
tested at 20 °C, 40 °C, and 60 °C along the parallel and normal di- 20 to 60 °C) and reaches 20.8 W/(m·K) at 60 °C in the parallel di-
rection with respect to the graphite plane. Fig. 9(a) and (b) show rection, which is much higher than that reported in [39,40] and is
the thermal conductivity as a function of temperature and bulk nearly 70 times of the paraffin wax (~0.3 W/(m·K)) [41]. The en-
density for EG bulk and CPCMs from the parallel and normal di- hancement in the thermal conductivity can be attributed to the
rection, respectively. The abscissa in the left corresponds to the heat conduction network provided by the EG porous bulk, it is
temperature, and the label A-P and A-N in the right abscissa repre- confirmed from the SEM morphology that the continuous length
sent the thermal conductivity of sample-A tested from the parallel of the graphite sheet increases with increasing density, which pro-
and normal direction. Fig. 9(a) shows that the thermal conductiv- vides a prolonged heat transfer path in the bulk material in the
ity increases gradually with increasing density (ranging from 0.13 parallel direction. Moreover, the anisotropy degree increases with
to 0.21 g/cm3 ) in both the parallel and normal directions for EG increasing density, which helps reduce the interfacial thermal re-
bulk materials. Moreover, the thermal conductivity increases with sistance in the parallel direction.
X.L. Wang, B. Li and Z.G. Qu et al. / International Journal of Heat and Mass Transfer 155 (2020) 119853 7
Fig. 10. (a) Thermal energy storage test system of the CPCM, TES test at different positions inside the sample from the (b) parallel and (c) normal directions, respectively.
Fig. 11. Temperature-time curve of the (a) PCM-B at different directions, and (b) CPCMs at position 2 with different densities in the parallel direction.
While in the normal direction, the thermal conductivity keeps (thickness 10 mm), which is designed according to the practical
steady and ranges from 6 to 7 W/(m K) for CPCMs with different application requirement of CPCM in the aerospace field.
density at different temperatures. The anisotropic thermal conduc- To investigate the effect of composite thermal conductivity on
tivity of the CPCM can be mainly attributed to the synergetic ef- the TES performance, the temperature-time curve of the CPCM
fects of the anisotropic microstructure of the graphite and the in- is collected at different positions inside the sample. As schemat-
trinsic anisotropic thermal conductivity of the graphite sheet. In ically illustrated in Fig. 10(b), the thermocouples (TT-K-30, diame-
addition, the thermal conductivity of the CPCM decreases com- ter 0.25 mm) are distributed inside the CPCM sample with a grad-
pared with that of the corresponding EG bulk, which can be ex- ual increasing distance from the heating film, which is designated
plained in terms of the infiltration of paraffin, it is reasonable that as P1 (5 mm), P2 (10 mm), and P3 (15 mm), respectively. More-
the thermal conductivity of the CPCM ranges in the middle be- over, the effect of microstructure anisotropy on the TES perfor-
tween the EG and the paraffin wax after mixing process. mance is also evaluated by collecting the temperature-time curve
of the CPCM from both the parallel and normal direction (as il-
5. Thermal energy storage performance lustrated in Fig. 10(c)). The electrical heating film is tightly fixed
on the surface of the specimen to offer a heat source with an im-
The thermal energy storage (TES) performance of the posed power density of 3086 W/m2 . What should be noted is the
EG/paraffin CPCM is mainly determined by the latent heat contact area between the heating film and the sample is different
and thermal conductivity. To evaluate the TES performance of in the parallel and normal directions, as highlighted in Fig. 10(b)
the CPCMs, the temperature-time curve of the CPCM sample and (c). The temperature signal obtained from the thermocouple is
during the heating process is collected and analyzed. As schemat- recorded every two seconds by the Agilent Data Acquisition system
ically illustrated in Fig. 10(a), the test apparatus mainly consists (34972A, USA). For comparison, the temperature-time curve of the
of three parts, i.e., the power supply module, the sample test EG bulks is also measured from the parallel and normal directions.
module, and the data acquisition/analysis module. To be spe- The temperature-time curves of the CPCM-B along the paral-
cific, the sample test module includes the electrical heating film lel and normal directions are selected and shown in Fig. 11(a),
(heating source), testing sample, thermal insulation material, and the temperature response is faster in the parallel compared with
thermocouples. The TES test is carried out in a rectangular con- that in the normal direction. To be specific, the temperature rises
tainer (260 mm × 230 mm × 100 mm) made of synthetic glass quickly in the parallel direction in the solid region (0~750 s), which
8 X.L. Wang, B. Li and Z.G. Qu et al. / International Journal of Heat and Mass Transfer 155 (2020) 119853
could be attributed to the weak heat absorption from the sensi- Acknowledgments
ble heat and the relatively low thermal conductivity at low tem-
peratures. With increasing heating time, the temperature incre- This work was supported by the National Natural Science
ment slows down and tends to be steady in the mushy region Foundation of China (grant number 51906189); the National Key
(750~20 0 0 s). The decreased temperature rise is mainly attributed Research and Development Program of China (grant number
to the high heat storage ability induced by the latent heat during 2017YFB0102703); and the Basic Science Center Program for Or-
the phase change process. Moreover, the increasing thermal con- dered Energy Conversion of the National Natural Science Founda-
ductivity at elevated temperatures further enhances the heat con- tion of China(grant number 51888103).
duction and hence reduces the temperature rise. When it comes
to the liquid region, the solid-liquid phase change process finishes
and paraffin wax is completely transferred into the liquid phase, Supplementary materials
then the sensible heat continues to absorb the heat, resulting in
the rapid increase in temperature. Supplementary material associated with this article can be
In contrast, the temperature-time curve in the normal direction found, in the online version, at doi:10.1016/j.ijheatmasstransfer.
only presents a solid region during the same test period. The slow 2020.119853.
temperature response in the normal direction is due to the low
thermal conductivity of CPCM caused by the weak heat transfer References
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