CUS71D Manual
CUS71D Manual
Turbimax CUS71D
Ultrasonic interface sensor
Immersion sensor for interface measurement
BA490C/07/EN/01.11
71129495
Endress+Hauser
Turbimax CUS71D
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 4 9 Technical Data. . . . . . . . . . . . . . . . . . . 17
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 9.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.2 Installation, commissioning and operation . . . . . . . . 4 9.2 Performance characteristics . . . . . . . . . . . . . . . . . . 17
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 4 9.3 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 9.4 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.5 Notes on safety icons and symbols . . . . . . . . . . . . . . 5 9.5 Mechanical construction . . . . . . . . . . . . . . . . . . . . 17
2 Identification . . . . . . . . . . . . . . . . . . . . 5 Index . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 5
3 Installation . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Incoming acceptance, transport, storage . . . . . . . . . . 6
3.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3 Installation instructions . . . . . . . . . . . . . . . . . . . . . . 7
3.4 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . 9
3.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 10
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1 Connecting to the transmitter . . . . . . . . . . . . . . . . 11
4.2 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 11
5 Device description . . . . . . . . . . . . . . . 12
5.1 Sensor design . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2 Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . 12
5.3 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.4 Sensor monitoring . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.5 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.6 Cyclic cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 Maintenance. . . . . . . . . . . . . . . . . . . . 14
6.1 Cleaning the sensor . . . . . . . . . . . . . . . . . . . . . . . . 14
7 Accessories. . . . . . . . . . . . . . . . . . . . . 15
7.1 Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.2 Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.3 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8 Troubleshooting . . . . . . . . . . . . . . . . . 16
8.1 Troubleshooting instructions . . . . . . . . . . . . . . . . . 16
8.2 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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Safety instructions Turbimax CUS71D
1 Safety instructions
1.4 Return
If the sensor has to be repaired, please return it cleaned to the sales center responsible.
Please use the original packaging, if possible.
Before returning the device, please clarify all formalities - such as obtaining an identification number
- with your sales center.
Please enclose the completed "Declaration of Hazardous Material and De-Contamination" (copy the
second last page of these Operating Instructions) with the packaging and the transportation
documents. No repair without completed declaration!
4 Endress+Hauser
Turbimax CUS71D Identification
Warning!
# This symbol alerts you to hazards that can cause serious damage to the instrument or to persons if
ignored.
Caution!
" This symbol alerts you to possible faults which could arise from incorrect operation. They could
cause damage to the instrument if ignored.
! Note!
This symbol indicates important items of information.
2 Identification
2.1 Nameplate
Compare the order code indicated on the nameplate to the product structure and your order.
The nameplate contains the following information:
• Manufacturer data
• Order code (device version)
• Extended order code
• Serial number
! Note!
To discover what sensor version you have, enter the order code on the nameplate into the search
screen at the following address:
www.products.endress.com/order-ident
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Installation Turbimax CUS71D
3 Installation
3.2 Dimensions
mm (inch)
20 (0.79)
46 (1.81)
G1
NPT 3/4"
12 (0.47)
46 (1.81)
G1 34.7 (1.37)
12 (0.47)
34.7 (1.37)
110 (4.33)
135.5 (5.33)
68.8 (2.71)
43.3 (1.70)
19 (0.75)
74.3 (2.93)
74.3 (2.93)
a0014922 a0014921
6 Endress+Hauser
Turbimax CUS71D Installation
3
1
2
a0014923
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Installation Turbimax CUS71D
1 2 3
a0015156
1 Holder system Flexdip CYH112 (cross clamp) 3 Assembly Flexdip CYA112 with CUS71D
2 Holder system Flexdip CYH112 (pendulum holder) 4 PVC wiper (C-UA 100826-61)
The PVC wiper (C-UA 100826-61) protects the ultrasonic sensor from getting damaged by the
surface skimmer.
8 Endress+Hauser
Turbimax CUS71D Installation
A B
E
F
6°
a0002181
Installation instructions
Look at the construction drawing of the basin for a suitable position for the sensor. In doing so, you
must take the following factors into account:
• The minimum distance between the basin wall and the sensor is 45 cm (1.48 ft.) (sensor emits
ultrasound in conical form).
• There should not be any basin wall protrusions or piping in the measuring range below the sensor.
Scrapers that are only temporarily in this area are permitted.
• Do not install the sensor in zones in which air bubbles, turbulence, high levels of turbid material
or suspended matter or foam formation occur (e.g. inlet).
• Using an immersion tube, install the sensor 20 cm ( 0.66 ft.) beneath the surface of the water.
• The transmitter may not be installed in a second enclosure (heat accumulation).
• If possible, do not install the transmitter near high voltage sources. In addition, also avoid sources
of magnetic fields, e.g. large transformers or frequency converters.
• The system can only detect a separation zone if there is a clear transition between the zones.
Unclear transition from the liquid to the solid phase cannot be detected.
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Installation Turbimax CUS71D
Circular Clarifier
2
1/3 2/3
4
12
13
1/3 2/3
11
14
a0015232
10 Endress+Hauser
Turbimax CUS71D Wiring
4 Wiring
# Warning!
• The electrical connection must only be carried out by a certified electrician.
• Technical personnel must have read and understood the instructions in this manual and must
adhere to them.
• Ensure that there is no voltage at the power cable before beginning the connection work.
a0012460
Does the supply voltage of the transmitter match the specifications on the
nameplate?
Is the cable type route completely isolated ? Power cable/weak current cable
Are the power supply and signal cable correctly connected to the Use the connection diagram of the
transmitter ? transmitter.
Long enough length of cable core stripped and correct in terminal? Check seating (pull slightly)
Are all the cable entries installed, tightened and sealed ? For cable entries lateral: cable loops
downwards for water to be able to drip off.
Are all the cable entries installed downwards or lateral ?
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Device description Turbimax CUS71D
5 Device description
5.3 Function
The speed of the sound varies according to the physical properties of the measuring medium and is
affected by temperature and air pressure. The liquid zones and solids content of the medium also
vary.
To obtain precise measurement results, it is therefore vital to adapt system variables to the process,
e. g. pulselength and the speed of the sound.
The CM44x offers the following possibilities for signal evaluation:
• Mask out regions where the separation zone is not expected.
• Evaluate received signal strengths differently.
• Select leading or trailing signal edges in the evaluation.
• Amplify sensor signals at different rates, e. g. for floating sludge.
• Define a region (gate) above and below the separation zone. Signal evaluation only takes place in
the defined region. The gate wanders with the separation zone. This makes smoothing algorithms
unnecessary.
• Arrow indicator for basin floor.
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Turbimax CUS71D Device description
5.5 Calibration
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Maintenance Turbimax CUS71D
6 Maintenance
You have to perform maintenance tasks at regular intervals.
We recommend setting the maintenance times in advance in an operations journal or log.
The maintenance cycle primarily depends on the system, the installation conditions and the
medium in which measurement takes place.
! Note!
You must rinse the sensor thoroughly with water after cleaning.
Sensor with wiper
The time interval is selectable via software. The cleaning time interval depends on the medium. It
is recommended to replace the wiper once a year.
14 Endress+Hauser
Turbimax CUS71D Accessories
7 Accessories
7.1 Assemblies
Wastewater assembly Flexdip CYA112
• Modular assembly system for sensors in open basins, channels and tanks
• Versions in stainless steel or PVC
• Ordering acc. to product structure (Technical Information TI432C/07/en)
7.2 Holder
Holder system Flexdip CYH112 for water and wastewater assembly Flexdip CYA112
• Modular holder system for sensors and assemblies in open basins, channels and tanks
• The holder system CYH112 works for nearly any type of fixing - fixing on the floor, wall or
directly on a rail.
• Material: stainless steel
• Ordering acc. to product structure (Technical Information TI430C/07/en)
7.3 Transmitter
Liquiline CM44x
• Multiple-channel transmitter for the connection of digital sensors with Memosens technology
• Power supply: 85 to 265 V AC, 18 to 36 V DC or 20 to 28 V AC (not CM448)
• Universally upgradeable
• SD card slot
• Alarm relay
• IP 66
• Ordering acc. to product structure (Technical Information TI444C/07/en)
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Troubleshooting Turbimax CUS71D
8 Troubleshooting
Nothing displayed, no Power supplied to the transmitter? Connect the mains voltage
reaction from the sensor Sensor connected correctly? Connect sensor correctly
Buildup on sensor membrane? Clean sensor
Display value fluctuates a Check mounting location. Select other mounting location
lot
! Note!
Please observe the troubleshooting instructions provided in the transmitter operating manual.
Examine the transmitter if necessary.
8.2 Return
If the sensor has to be repaired, please return it cleaned to the sales center responsible.
Please use the original packaging, if possible.
Before returning the device, please clarify all formalities - such as obtaining an identification number
- with your sales center.
Please enclose the completed "Declaration of Hazardous Material and De-Contamination" (copy the
second last page of these Operating Instructions) with the packaging and the transportation
documents. No repair without completed declaration!
8.3 Disposal
The device contains electronic components and must therefore be disposed of in accordance with
regulations on the disposal of electronic waste.
Please observe local regulations.
16 Endress+Hauser
Turbimax CUS71D Technical Data
9 Technical Data
9.1 Input
Turbidity 1 NTU
Measuring interval Adjustable
9.3 Environment
Degree of protection IP 68 (test conditions: 1 m (3.3 ft) water column during 60 days, 1 mol/l KCl)
9.4 Process
Wiper Rubber
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Turbimax CUS71D
Index
A S
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Sensor
C Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Sensor design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Factory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
In the process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Checking
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 T
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Compressed air cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . 13 Transmitter connection. . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connection Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Troubleshooting instructions . . . . . . . . . . . . . . . . . . . . . . . 16
D
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . 5 U
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 W
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
F
Factory calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
H
Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
I
Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 6–7
Installation conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
M
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Measuring system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
N
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
O
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operational safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
P
Post-connection check . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
R
Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 16
18 Endress+Hauser
a
0
0
0
2
5
8
7
Because of legal regulations and for the safety of our employees and operating equipment, we need the "Declaration of Hazardous Material
and De-Contamination", with your signature, before your order can be handled. Please make absolutely sure to attach it to the outside of the
packaging.
Aufgrund der gesetzlichen Vorschriften und zum Schutz unserer Mitarbeiter und Betriebseinrichtungen, benötigen wir die unterschriebene
"Erklärung zur Kontamination und Reinigung", bevor Ihr Auftrag bearbeitet werden kann. Bringen Sie diese unbedingt außen an der
Verpackung an.
Used as SIL device in a Safety Instrumented System / Einsatz als SIL Gerät in Schutzeinrichtungen
Process data/ Prozessdaten Temperature / Temperatur_____ [°F] _____ [°C] Pressure / Druck _____ [psi] _____ [ Pa ]
Conductivity / Leitfähigkeit ________ [µS/cm] Viscosity /Viskosität _____ [cp] _____ [mm2/s]
harmful/
Medium /concentration Identification flammable toxic corrosive irritant other * harmless
Medium /Konzentration CAS No. entzündlich giftig ätzend gesundheits- sonstiges* unbedenklich
schädlich/
reizend
Process
medium
Medium im
Prozess
Medium for
process cleaning
Medium zur
Prozessreinigung
Returned part
cleaned with
Medium zur
Endreinigung
* explosive; oxidising; dangerous for the environment; biological risk; radioactive
* explosiv; brandfördernd; umweltgefährlich; biogefährlich; radioaktiv
Please tick should one of the above be applicable, include safety data sheet and, if necessary, special handling instructions.
Zutreffendes ankreuzen; trifft einer der Warnhinweise zu, Sicherheitsdatenblatt und ggf. spezielle Handhabungsvorschriften beilegen.
“We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge.We further certify that the returned
parts have been carefully cleaned. To the best of our knowledge they are free of any residues in dangerous quantities.”
“Wir bestätigen, die vorliegende Erklärung nach unserem besten Wissen wahrheitsgetreu und vollständig ausgefüllt zu haben. Wir bestätigen
weiter, dass die zurückgesandten Teile sorgfältig gereinigt wurden und nach unserem besten Wissen frei von Rückständen in gefahrbringen-
der Menge sind.”
nt a X IV
www.endress.com/worldwide
BA490C/07/EN/01.11
71129495
FM+SGML 6.0 71129495