Lecture - Electrical Installation
Lecture - Electrical Installation
HECNOLOGY UNIVERSITY
Electrical installation
Electrical regulations and
standards
The following references contain
provisions which, through reference in
this chapter constitute provisions of the
Ethiopian Building Code
Standards(EBCS-10 1995)on
Electrical Installation of Buildings.
IEC 364-1:1972 Electrical
Installations of Building, Part 1, Scope,
Object and Definitions.
b) lEC 50:1982 : International
Electrotechnical Vocabulary.
c) BS 7671:1992: Requirements for
Electrical Installations, lEE Wiring
Regulations, Sixteenth Edition.
d) C 22.1:1992: Canadian Electrical
Code, Part I, Safety Standard for
Electrical Installations, Sixteenth 2
Edition.
(l) The following references contain
provisions which, through reference in this
chapter, constitute provisions of the
Ethiopian Building Code Standards on
Electrical Installation of Buildings.
(a) BS 8206: 1985 Part 1 - Lighting for
Building.
(b) DIN 5035:1990 Part 1 - Artificial
Lighting, Terminology and General
Requirements.
(c) DIN 5035:1990 Part 2 - Artificial
Lighting, Recommended Values for Lighting
Parameters for Indoor and Outdoor
Workplaces.
(d) DIN 5035:1988 Part 3 - Artificial
Lighting of Interiors, Hospital Lighting.
(e) DIN 5035: 1983 Part 4- Artificial
Lighting of Interiors, Special
Recommendations for Lighting Educational
establishments
(f) DIN 5035:1987 Part 5 - Artificial
3
The various types of insulting materials used
in cables are :-
1. Rubber:- Rubber may be natural or
synthetic.
. Its dielectric strength is above 30KV/mm.
.Though it posses high insulating qualities, it
absorbs moisture readily, softens when
heated to a temperature of 600c to 700c,
swells under the action of mineral oils and
ages when exposed to light.
. Hence pure rubber cannot be used as
insulating materials.
2. PVC (Polyvinyl chloride)
:- is a man made thermo- plastic which is tough, non-
inflammable and chemically unreactive.
◦ single core
◦ twin core
◦ twin core with ECC (earth
continuity conductor)
B. According to voltage grading
250/440 volt
650/1100-volt cable
AC cables are designed to be suitable for specific
design voltages, which is called the "Voltage Grade"
(or "Voltage Designation", "Voltage Class" or
"Voltage Rating") of the cable.
The voltage grade is commonly expressed in the
following form:
Where is the power frequency voltage between
phase and earth (V rms)
is the power frequency voltage between two
phase conductors (V rms)
For example, some standard IEC voltage grades are
0.6/1kV, 1.9/3.3kV, 3.8/6.6kV, 6.35/11kV,
12.7/22kV, 19/33kV, etc.
C. Based on type of insulation
Conduit Fittings
Conduit Accessories and Fittings
Conduit Couplers:
Couplers are used to join two
lengths of conduit.
screwed conduit are always
threaded at both ends on the outer
side.
Conduit accessories and
fittings
A. Conduit couplers:-
Fig.
used to join two lengths of
conduit.
a. Tees
are threaded on both ends.
B. Bends elbows and tees: -are
generally called conduit fittings.
Bends are usually used for
change
in direction of conduit.
This should never be sharp.
The minimum allowable radius
b. Elbows
of curvature is 2.5 times the
outside diameter of the conduit.
Solid elbows and tees should be
used only at the end of the
conduit run.
Bends, Elbows and Tees:
Conduit Boxes:
B. If the designer could not get the exact electrical ratings, determine their ratings
from other consultant.
I. Prepare the panel schedule (table). This table shows the load distribution over
the three phases and the type of load which is connected on each circuit..
J. From the panel schedule (table) compute panel loads, and make connection
rearrangement so that you will be able to an optimum power balance over the
three phases R, S and T.
Final circuit feeds one type of circuit. It can range from a pair of 1.5 mm2 cables
feeding a light to a very heavy three- core cable feeding a large motor from a CB or
switch at the main DB. Each circuit should have its own protective fuse or CB. the
rating of the protective device must not be less than the designed load current of
the circuit.
Lighting circuits 10A, general purpose socket outlets 16A, soket outlets for watter
heater 3kw 16A, s.o for cooker 20/25A, power outlets for feeding motor 16A, bell
circuits 6A etc.
47
Cont…
Residential wiring system
Guidelines
a. The NEC requires to supply a load of 3w/sq ft in the building, excluding
unfinished spaces such as porches, garages, and basements.
b. The NEC requires a minimum of two 20-amp appliance branch circuits to feed
all the small appliance outlets in the kitchen, pantry, dining room, family room
etc.
c. The NEC requires that at least one 20-amp circuit supply to be set for laundry
outlets
e. Circuit the lighting and receptacles so that each room has parts of at least two
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iv) Use heavy-duty devices and key operated switches for public area
lighting (corridors, etc.), plastic instead of glass in fixtures, and vandal-
proof equipment wherever possible. All panels must be locked and
should be in locked closets.
52
(b) Office Space
i. In small office spaces (less than 400 sq ft) provide either one outlet for
every 40 sq ft, or one outlet for every 10 linear ft of wall space, In larger
office spaces, provide one outlet every 100 to 125 sq ft.
(c)Stores.
In stores, good practice requires at least one convenience
outlet receptacle for every 300 sq ft in addition to
outlets required for loads such as lamps, show windows,
53
56
RECOMMENDED ILLUMINATION LEVELS
Building Areas
- Circulation areas, corridors 100
- Stairways, Escalators 150
- Cloak rooms, Toilets 150
Assembly Shops
- Rough work: Heavy machinery assembly 300
- Medium work: Engine,Vehicle body 500
assembly 750
- Fine work: Electronic and Office machinery
assembly
Offices
- General offices, Typing, Computer rooms - 500
Deep-Plan general offices 750
- Drawing offices 750
Schools
- Class rooms, Lecture theatres 300
- Laboratories, Libraries, Reading rooms and Art rooms 300
Shops, Stores and Exhibition Areas
- Conventional Shops 300
- Self-service Shops 500
- Supermarkets 750
Museums and Art galleries
- Light - Sensitive exhibit 150
- Exhibits insensitive to light 300
Public Buildings
- Cinemas 50
- Auditoriums 150
Theatres and Concert Halls
- Auditorium 100
- Foyer 200
Dwelling Houses
- Bed rooms: - 50
- General 200
- Bed-Head
Nursery 150
Example
Assume a single floor of an office building 10 m X 20 m.
Calculate the required number of panels, circuits for lighting.
Solution
=51 single
fluorescent lamps
Total wattage=51*40=2040W
60
Cont…
Receptacles:
we simply take into account the furniture,
electronic equipments that located in that
room and the functions of rooms. Let ’ s take
total number of receptacles =6(mostly 6
receptacles supplying from one branch ckt ) So,
one branch ckt for socket is required.
Total wattage of
receptacles=6*200=1200W (Each
socket outlet point has wattage of 200 61
Total of 4 ckts.
62
Riser Diagrams
This diagram is an electrical version of a
vertical section taken through the building.
64
Cable Size Design procedure
65
Steps for selection of
cable size
1. Determine the design current Ib.
2. Select the rating of the protection In(rating of protective device)
3. Select the relevant correction factors (CFs).
4. Divide In by the relevant CFs to give cable current-carrying
capacity (Iz)
5. Choose a cable size to suit Iz
6. Check the voltage drop
7. Cheek for shock risk constraints
8. Cheek for thermal constraints.
66
Design current
In many installations, the design current Ib is quoted by the
manufacturer, but there are times when it has been calculated.
Single phase
Three phases:
Correction factors
When a cable carries its full load current, it can become warm.
Because of the high fusing factor of BS 3036 fuses, the rating of the
fuse In, should be less than or equal to 0.725Iz. Hence 0.725 is the
68
correction factor to be used when BS 3036 fuses are used.
Images of BS 3036 fuses
Cont…
Current carrying capacity of conductor = Iz=In/(relevant
CFs)
Or In
I z
c g c a ci
Ci
IEE Regulation gives these factors for situations when thermal
insulation touches one side of a cable. However, if a cable is totally
surrounded by thermal insulation for more than 0.5 m, a factor
of 0.5 must be applied to the tabulated clipped direct ratings. For
less than 0.5 m, derating factors should be applied.
o Choice of cable size
Having established Iz of the cable to be used, it now
remains to choose a cable to suit that value.
The IEE regulation also lists all
Cable Sizes,
Current Carrying Capacity
Voltage Drops Of Varies Types Of Cables.
70
Vd = mV/Am* I b* L
71
Cont….
The resistance of a conductor
increases as the length increases
and / or the cross sectional area
decreases.
Associated with an increased
resistance is drop in voltage, which
means that a load at the end of
along thin cable will not have the
full supply voltage available.
72
The IEE regulation require that the voltage
drop Vc shouldn’t be so excessive that
equipment doesn’t function safely.
The drop of not more than 4% (IEE)
Therefore for single phase 220v , the drop
should not exceed 4% of 220v = 8.8V
For three phase 380V, the voltage drop
should not exceed 4% of 380v = 15.2V
The drop of not more than 2.5% (EEPCO)
Single phase It should be less than 2.5% of
220v = 5.5v
Three phase It should be less than 2.5% of
380v = 9.5v
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V = V – VL =
Ri = L/ A
-resistivity of
conductor material
Where L - length from source
to load
A- cross-sectional area
of the conductor
V
2 xLxI
L
A
R i-resistivity per unit
length
2 xLxI
V L
cos
A
for pure
resistive
V
load
2xLx x P
cos
VA
for 74
reactive load
For three phase ,
V = Lx x P
V=380v
AxV
The above formula can be summarized as follows:
Voltage Drop For dc or single phase, For 3-phase ac with
power factor=cos power factor=cos
When the current I is V = 2x xLx IL x V =1.73xLx IL x cos
known cos A
A
When the power P is V = 2x xLxP V = xLxP
known AxV AxV
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2 L1 2 L2 2 L3
V I1( ) I2 ( ) I3 ( )
A A A
2
V (I1L1 I2 L2 I3L3 )
A
In practice the highest voltage drop is calculated
for the most distant load
Example
1. A 240 V radial distributor is 70 m long
and has a resistance of 0.0008 per metre
supply and return. Four loads A, B, C and D
rated at 30 A, 45 A, 60 A and 80 A are fed
from the cable at distances of 20 m, 10 m,
15 m and 25m respectively. Calculate the
total current drawn from the supply, the
current in the cable between each of the loads,
and the voltage at load D if all the loads are
connected.
78
Examples
1. Mr Tadele wants to install an electric
iron of 12kw,220v,50Hz in the kitchen
which is 20m far away from the
distribution board by using PVC
insulated non-armored, copper
conductors multi core cables clipped
directly to the wall at an ambient
temperature of 350c and protection is
by MCB. If only one side of cable is in
contact with thermal insulation.
Determine:
Design current
The nominal setting of protection(In)
The correction factor current(Iz)
The size of cable and
Check for the voltage drop 80
Cont…
2. A 16kw, 400V, 50Hz, three-phase
industrial process heater is to be installed in
a factory using a PVC insulated, non-
armored, copper conductors multi core
cables. Length of run is 25m enclosed in a
conduit . Assume a maximum ambient
temperature of 450c, no. of circuits is 4
and protection is by MCB.
Design current
The nominal setting of protection(In)
The correction factor current(Iz)
The size of cable and
Check for the voltage drop
2. what length of two core 1.5mm2 copper
cable be used to supply a current to a
combined load of 25 lamps of 80W each on
a 220V supply and at the same time not to
exceeding the allowable voltage drop of IEE 81
regulation i.e. 4% of the nominal voltage.
Cont….
EXAMPLE 4 A circuit is to be
installed using 2.5 mm2, 1.5
mm2 twin and earth 70°C
thermoplastic cables, it is 32
metres long and protected by a
BS 88 fuse. The load to be
supplied is a 4.2kW ,the circuit is
to be installed in trunking
containing one other circuit at an
ambient temperature of 35°C.
Maximum permissible volt drop is
7 V. 82
84
Diversity Factor
The ratio of the maximum demand of a load to the
total connected load.
85
Cont…
lighting 0.7- 0.9
floor-warming installation
13A fused socket outlets and appliance fed there from and
(b) 400 V balanced 3-phase power circuit. Load 18.65 kW, efficiency, 80%,
87
Solutions
a)
Given
Power =10.5kw
single phase Voltage =240V
Length of cable run= 10 m=L
Average ambient temperature of 25oC
diversity factor =0.66
Required
selecting suitable cable size
88
Cont…
Then,
Current taken by load = Power / Voltage = 10.5kw/ 240v =43.75 A =Ib
maximum current through cables =43.75* 0.66= 28.88
A (using D.F)
From table, If BS 88 32-A circuit breaker is chosen for
protection, 32 A rated circuit breaker can be selected ,
Then, In = 32 Amp
The correction factor for ambient temperature from Table
A.4 for250C is 1.04.
Iz = In/CF
Ca = 1.06, Cf = 0.725
From Table B.1, a 6mm2 conductor carries 41 A. And a 10mm2 conductor carries 57 A.
From table B.2 voltage drop for 10mm2 conductor size = 4.4mv/Am
Since the actual voltage drop is less than from the allowable maximum voltage drop,
selected size is 10mm2.
91
Cont…
b) output kw
eff .
input 3VI cos
18.65kw
I 48.77 A
3 400 0.8 0.69
From table 9.1, 50 A circuit-breaker of type BS 3871 can use for protection.
then, In = 50 Amp
Load current will be :
→ Iz = In/CF : =Ca = 1
Then,
→ Iz = 50 A
Choose 16 mm2cable which is capable of 92
carrying 52 A.
Cont…
Testing for Voltage drop:
Maximum voltage drop = 2.5% of 400 V = 2.5*400/100=10V.
Voltage drop on the cable = (mV/Am) * Ib * L
= 2.3 * 48.77 * 100
= 11.22 V which is beyond the allowable
voltage drop.
So, choose the next cable size, which is 25mm2.
Voltage drop for 25 mm2 = 1.7 * 48.77 * 100 = 8.29 V
Therefore selected size is 25 mm2.
i.e. voltage drop becomes the main determining Factor
93
Cont…
when, 50 A BS 3036 fuse can used for protection from table 9.1
→ In = 50 A
→ Correction factor for the fuse is Cf= 0.725
→ Load current Iz = In / CF = In / Cf
→ Iz = 50 A / 0.725 = 68.966 A
From table B.3 select 25mm2 cable which carries 97 A
Testing for Voltage drop:
Voltage drop on the cable = (mV/Am) * Ib * L
Voltage drop for 25 mm2 = 1.7 x 48.77 x 100 = 8.29 V
Therefore selected size is 25 mm2 conductor sizes. 94
Example. Consider the SDB shown
below
95
No. of light points (lamps) per lighting circuit = 4
No. of sockets per circuit = 3
No. of space heater = 1
No. of water heater = 1
Determine
a) The estimate of maximum power demand, Pmax
the rating of the main switch
the size of the feeder cable
Solution:
a. Circuit Power with DF Power
without DF
Lighting 4x220x10 = 8800W 0.7 x
8800 = 6160W
Socket outlet 3 x 220 x 16 = 10560W 0.2
x10560 = 2112W
Water heater 220 x 16 = 3520W
0.2x3520 = 704W
Space heater 220 x 25 = 5500W 0.2
x 5500 = 1100W
28380 Pmax=10076W
96
b. P 3 V L I L Cos
P
IL ; Cos 1 because most of the loads are resistive
3 V L Cos
10076
15 .3 A
3 x 380
In = 32A
A = 4 x 6mm2 97
The End
98