Sandwich Structure
Sandwich Structure
                                                                     Composite Structures
                                                       journal homepage: www.elsevier.com/locate/compstruct
A R T I C L E I N F O A B S T R A C T
Keywords:                                                 The response and energy absorption of novel sandwich beams with combined re-entrant double-arrow auxetic
Sandwich beam                                             honeycomb (RDAH) cores subjected to three-point bending were studied experimentally and numerically. Two
Auxetic honeycomb                                         typical sandwich beams loaded at different loading positions were considered. Quasi-static three-point bending
Three-point bending
                                                          experiments were conducted to obtain the failure modes and force–displacement curves. The reliable numerical
Energy absorption
Negative Poisson’s ratio
                                                          simulation models were further established based on experimental validations. The results indicate that when the
                                                          loading roller is located directly above the re-entrant cell, the RDAH core sandwich beam has better load-
                                                          carrying and energy absorption capacity. Subsequently, the influence of face sheet distribution, cell-wall
                                                          thickness, impact velocity and cell configuration on the structural response were explored. For the sandwich
                                                          beams with same total mass, the arrangement where the thickness of the front face sheet is larger than that of the
                                                          back face sheet is beneficial for improving the load-carrying and energy absorption capacity. In addition, the cell-
                                                          wall thickness has an influence on the local deformation mode of the sandwich beam, and increasing its value can
                                                          produce more stable deformation and improve the load-carrying capacity. Increasing impact velocity has a
                                                          significant influence on the initial deformation but little influence on the final deformation of the sandwich
                                                          beams. As the impact velocity increases, the total energy absorption of the sandwich beam gradually increases,
                                                          and the negative Poisson’s ratio characteristic of the core still exists. Compared to the traditional re-entrant
                                                          honeycomb (RH) core sandwich beams, RDAH core sandwich beams have better energy absorption capacity
                                                          and bending resistance.
    * Corresponding author.
      E-mail address: zhangweiok@wust.edu.cn (W. Zhang).
https://doi.org/10.1016/j.compstruct.2023.117606
Received 15 May 2023; Received in revised form 25 August 2023; Accepted 5 October 2023
Available online 10 October 2023
0263-8223/© 2023 Elsevier Ltd. All rights reserved.
H. Wang et al.                                                                                                          Composite Structures 326 (2023) 117606
Fig. 1. Schematic diagram of a novel sandwich beam with RDAH auxetic core.
and numerically. Three different deformation modes were observed and            core is an effective method to enhance the mechanical properties of
it was found that honeycomb core sandwich beam has the highest spe             sandwich beams due to the high load-carrying capacity. Li et al. [51]
cific energy absorption for the same relative density of core. Zaharia          investigated the bending behavior and energy absorption capacity of
et al. [29] studied the bending performance of lightweight sandwich             sandwich beams with three different cores (re-entrant honeycomb,
structures with honeycomb, diamond-celled and corrugated cores using            conventional honeycomb and truss) under three-point bending tests.
three-point bending experiments, and observed three main failure                The results indicated that the sandwich beams with re-entrant honey
modes, i.e. face yielding, face wrinkling and core/face debonding.              comb core exhibit a sequential snap-through instability which signifi
Yazdani et al. [30] conducted three-point bending and low-velocity              cantly enhanced the energy absorption capacity. Hou et al. [52]
impact experiments to investigate the failure mechanism and energy              conducted dynamic three-point bending tests on auxetic core and non-
absorption capability of 3D printed polymeric meta-sandwich structures          auxetic core sandwich panels, and found that the re-entrant core sand
made of cubic, octet and Isomax cellular cores. It was found that Isomax        wich panel performed best in both force mitigation and energy dissi
meta-sandwich structures show higher quasi-static and dynamic energy            pation when the impact energy was appropriate. Li et al. [53]
absorption capabilities. Farrokhabadi et al. [31] investigated the dam         systematically explored the influences of face sheet thickness, core to
age mechanism, contact force, and energy absorption of the sandwich             pology, core depth and core direction on the deformation mode and
panels with different corrugated cores (rectangular, trapezoidal, and           mechanism of the sandwich structures with auxetic and non-auxetic
triangular) under three-point bending loading. Overall, it is of great          honeycomb core under out-of-plane three-point bending. Zhao et al.
significance to improve the bending performance of sandwich structures          [54] used three-point bending experiments and numerical simulations
by changing the configuration of the core and designing geometric               to investigate the bending response and energy absorption of star-
dimensions.                                                                     triangular honeycomb core sandwich beam. Subsequently, the effects
    Among these sandwich cores, honeycomb is an important choice due            of loading position, geometric parameters and configuration on the
to the excellent load-carrying and designability. Compared to traditional       deformation modes and bending performances of the sandwich beam
honeycomb, auxetic honeycomb undergoes lateral aggregation (expan              were discussed. So far, some research has been conducted on the
sion) when subjected to axial compression (tension), exhibiting a               bending performance of the sandwich structures with traditional auxetic
negative Poisson’s ratio effect [32]. This unique behavior makes the            honeycomb core. However, the research on designing new types of
auxetic honeycomb have more excellent mechanical properties,                    auxetic honeycomb core and revealing the bending behaviors and en
including enhanced shear resistance [33], indentation resistance [34],          ergy absorption capacity of these novel sandwich structures is still
fracture toughness [35] and energy absorption ability [36,37]. With the         relatively limited.
development of 3D printing technology, different auxetic honeycomb                  In this work, a novel auxetic honeycomb core sandwich beam is
structures have been manufactured and studied, including re-entrant             designed and studied experimentally and numerically, which combines
structures [38–40], chiral structures [41–43], rotating structures              re-entrant honeycomb and double-arrow honeycomb, to reveal its
[44–46] etc. The application of auxetic honeycomb as the core of                bending response and energy absorption mechanism. Two typical
sandwich beams has great potential for improving mechanical proper             sandwich beam samples loaded at different loading positions are man
ties [47], and it has attracted extensive attentions in recent years.           ufactured by 3D printing process. The deformation modes and force
    To evaluate the effect of auxetic core on the bending properties of         –displacement response of the sandwich beams are obtained by three-
sandwich structures, Namvar et al. [48] experimentally and numerically          point bending experiments, and the established numerical simulation
researched the out-of-plane bending performance of sandwich structures          models are verified. Subsequently, the effects of mass distribution of the
with different cores, such as honeycomb, tetra chiral, re-entrant,              face sheets, cell-wall thickness of core, and impact velocity on the
arrowhead, and star-shaped arrangements. Li et al. [49] investigated            deformation modes and bending properties of the sandwich beams are
the nonlinear bending behavior of the sandwich beams with functionally          systematically discussed. Finally, the mechanical properties of the novel
graded negative Possion’s ratio (NPR) honeycomb core in thermal en             sandwich beams are compared with the traditional re-entrant honey
vironments. The finite element (FE) simulation results showed that the          comb (RH) core sandwich beam. This study is expected to provide some
NPR core sandwich beams have lower load-bending moment curves                   guidance for further optimize and design novel sandwich structures with
compared with those with positive Poisson’s ratio cores. Najafi et al.          auxetic core.
[50] adopted experimental and finite element methods to evaluate the
flexural behavior and energy absorption of the sandwich beams with
chiral, arrowhead and re-entrant auxetic cores, and compared with
conventional honeycomb core. The results showed that using auxetic
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                                                                                   and core were meshed by four-node shell elements (S4R) with a size of 1
                                                                                   mm based on mesh convergence testing. The supporting rollers and the
                                                                                   loading roller with a diameter 10 mm and a length 30 mm were meshed
                                                                                   by the discrete rigid elements (R3D4). General contact was adopted
                                                                                   between the front face sheet and the rigid loading roller, as well as be
                                                                                   tween the back face sheet and the rigid supporting rollers. The friction
                                                                                   coefficient of tangential behavior was set to 0.2, and the normal
                                                                                   behavior was set to hard contact. Due to the fact that the face sheets and
                                                                                   the core of the samples were modeled and printed as a whole, while they
                                                                                   were modeled separately in the FE model, “Tie” constraint was used to
                                                                                   simulate the bonding between the face sheets and the core to ensure that
                                                                                   debonding does not occur during the loading process. Apply a vertical
                                                                                   downward displacement to the loading roller and restrict its other de
 Fig. 5. FE model of RDAH core sandwich beam under three-point bending.            grees of freedom. All degrees of freedom of the supporting rollers were
                                                                                   restricted. For verification, the FE model was established, which is
                                                                                   consistent with the geometric parameters and material properties of the
                                                                                   RDAH core sandwich beam samples. Further, based on the verified FE
Fig. 6. Experimental and numerical deformation and failure processes of the sandwich beam loaded at position-1 under different loading displacements.
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Fig. 7. Experimental and numerical force–displacement curves of the sandwich beam loaded at position-1.
Fig. 8. Experimental and numerical deformation and failure processes of the sandwich beam loaded at position-2 under different loading displacements.
model, the influences of different thicknesses of the face sheets (1.0 mm,         processes of the sandwich beam loaded at position-1 under different
1.5 mm, 2.0 mm), different cell-wall thicknesses of core (0.5 mm, 0.6              compressive displacements. In the initial stage, the sandwich beam
mm, 0.8 mm, 1.0 mm, 1.2 mm) and different impact velocities (1 m/s, 5              undergoes overall elastic bending deformation. When the compression
m/s, 10 m/s, 15 m/s, 20 m/s, 25 m/s) on the deformation modes and                  displacement is d = 8 mm, the RDAH cells between two supporting
bending performances of the RDAH core sandwich beams are explored.                 rollers undergo rotation and bending of the re-entrant inclined walls,
                                                                                   forming two symmetrical inclined shear bands, while the change of the
4. Results and discussion                                                          cell below the loading roller is not obvious. When d = 15 mm, the right
                                                                                   front face sheet undergoes local bucking, compressing the upper hon
4.1. Bending response of sandwich beams loaded at position-1                       eycomb cells bonded to the front face sheet, causing distortion of the cell
                                                                                   walls. As the compression displacement continues to increase, the
    Fig. 6 shows the experimental and numerical deformation and failure            honeycomb cells below the loading roller are further compressed,
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Fig. 9. Experimental and numerical force–displacement curves of the sandwich beam loaded at position-2.
Fig. 10. Comparisons of force–displacement curves of the sandwich beams loaded at different positions.
resulting in cell wall fracture at d = 22.5 mm. Due to the asymmetric           are in good agreement.
buckling of the front face sheet, the sandwich beam experiences slight              Experimental and numerical force–displacement curves of the
sliding. During this process, the deformation is mainly concentrated in         sandwich beam loaded at position-1 are shown in Fig. 7. In the linear
the region near the loading roller, while the cells near the two sup           elastic stage, the compressive force increases proportionally with the
porting rollers do not undergo significant deformation except for rota         compressive displacement. Subsequently, during the overall bending of
tion. In addition, lateral shrinkage deformation of RDAH cell is observed       the sandwich beam and the shear deformation of the core, the force
in the loading region. Overall, the experimental and numerical defor           increases to reach the initial peak value. Further, due to the asymmetric
mation and failure processes of the sandwich beam loaded at position-1          local buckling of the front face sheet, the load-carrying capacity of the
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Fig. 15. Comparisons of maximum mid-span deflections of the back face sheet of the sandwich beams with different mass distributions of the face sheets (d =
25 mm).
with each other, the force continues to increase. The increased force             energy absorption (SEA) is defined as the energy absorption (EA) per
–displacement curve is influenced by the negative Poisson’s ratio effect           unit mass of a sandwich beam. It can be seen that the sandwich beam
of the auxetic core. In general, the FE results are basically consistent           sample loaded at position-2 exhibits more excellent energy absorption
with the experimental results, verifying the reliability of the FE model.          capacity. When the loading displacement is d = 25 mm, the specific
                                                                                   energy absorption of the sandwich beam sample loaded at position-2 is
                                                                                   26.49 % higher than that at position-1. Therefore, the following series of
4.3. Influence of loading position                                                 studies will only focus on the RDAH core sandwich beams loaded at
                                                                                   position-2.
    From the comparison of deformation modes in Figs. 6 and 8, it can be
observed that when the loading roller is located at different positions,
the overall deformation modes of the sandwich beams are similar, but               4.4. Influence of mass distribution of face sheets
there are significant differences in the local deformation modes. When
loaded at position-1, the buckling of the front face sheet leads to                    In order to investigate the influence of face sheet distribution on the
asymmetric local deformation, causing the loading position to move                 mechanical properties of the sandwich beams under three-point
towards to the right side of the sandwich beam. When loaded at position-           bending, different mass distributions of front and back face sheets of
2, the front face sheet and the re-entrant honeycomb cell below the                the sandwich beams are designed and compared. Fig. 12 shows the
loading roller bend inward, resulting in a relatively stable deformation           comparisons of deformation modes of the sandwich beams with the
and a smaller indentation area compared to loaded at position-1.                   same total mass of the front and back face sheets. It can be observed that
    Fig. 10 shows the comparison of the force–displacement curves of               when hf < hb , the front face sheet in contact with the loading roller
RDAH core sandwich beam samples loaded at different positions. It can              exhibits a significant indentation deformation, while when hf > hb , the
be found that the initial stage of the force–displacement curves is                back face sheet in contact with the supporting rollers exhibits a signif
consistent, but the subsequent trends are inconsistent. When                       icant local bending deformation. With the increase of hf /hb , the inden
8mm < d < 15mm, the force of the sandwich beam loaded at position-1                tation deformation of the front face sheet decreases, and the local
is higher than that loaded at position-2. This is because the sandwich             bending deformation of the back face sheet increases.
beam loaded at position-1 mainly exhibits core shear deformation dur                  Comparisons of force–displacement curves of the sandwich beams
ing this loading process, while the sandwich beam loaded at position-2             with the same total mass of the face sheets are shown in Fig. 13. It can be
exhibits indentation deformation of the front face sheet and the hori             found that the elastic bending stiffness is less affected by the mass dis
zontal wall below the loading roller, resulting in a relatively low force.         tribution of the face sheets, and the force–displacement curves show the
When d⩾15mm, for the sandwich beam loaded at position-1, the un                   same characteristics and trends. The difference is that as the proportion
stable deformation of the front face sheet in contact with the loading             of the front face sheet thickness increases, the load-carrying capacity of
roller results in cell-wall buckling and contact of the cells in the loading       the sandwich beam gradually increases during the large deflection stage.
region. As deformation proceeds, the cell wall of the core in the defor           This may be that the front face sheet has a smaller thickness and lower
mation region breaks, leading to a significant decrease of the load-               stiffness, resulting in more obvious indentation mode, thereby reducing
carrying capacity of the sandwich beam. However, the deformation of                the load-carrying capacity.
the sandwich beam is relatively stable when loaded at position-2.                      The comparisons of specific energy absorption of the sandwich
Therefore, the load-carrying capacity of the sandwich beam at                      beams with different mass distributions of the face sheets are shown in
position-2 is higher than that at position-1.                                      Fig. 14. It is found that increasing the thickness of the face sheet can
    The comparison of the energy absorption capacity of the sandwich               significantly improve the energy absorption capacity of the sandwich
beam samples at different positions is shown in Fig. 11. The specific              beam, while maintaining a constant thickness of the back face sheet and
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Fig. 16. Comparisons of deformation modes of the sandwich beams with different cell-wall thicknesses of core (d = 25 mm).
increasing the thickness of the front face sheet has greater influence.           beams, five types of sandwich beams with different cell-wall thicknesses
Besides, for the same mass of sandwich beam, the arrangement where                of core are designed, and the final deformation mode (d = 25 mm) are
the front face sheet thickness is greater than the back face sheet thick         compared and shown in Fig. 16. When h < 0.8 mm, the RDAH cells in the
ness has better energy absorption capacity than other arrangements.               loading region exhibit significant unstable buckling deformation. The
   In addition, the maximum mid-span deflections of the back face sheet           other RDAH cells between the supporting rollers undergo significant
of the sandwich beams with different mass distributions of the face               shear deformation. When h = 0.8 mm, the front face sheet and the
sheets also vary greatly. When the thickness of one face sheet is constant,       horizontal wall of the upper RDAH cell below the loading roller undergo
increasing the thickness of the other face sheet significantly reduces the        symmetrical inward bending deformation, while the lower RDAH cell
maximum mid-span deflection of the back face sheet, as shown in                   exhibits significant lateral shrinkage deformation. When h > 0.8 mm,
Fig. 15. In general, increasing the thickness of the face sheets can              the indentation mode of the front face sheet and the cell in contact with
significantly improve the load-carrying capacity and energy absorption            the loading roller increases, while the local yield deformation on both
capacity of the sandwich beam.                                                    sides of the loading roller weakens and transforms into shear deforma
                                                                                  tion of the cells. In addition, due to the increase of cell-wall thickness of
4.5. Influence of cell-wall thickness of core                                     the core, the upper RDAH cell bears more load, and the lateral shrinkage
                                                                                  deformation of the lower RDAH cell directly below the loading roller
   The relative density of the core is another important factor affecting         gradually weakens, but there is still a local negative Poisson’s ratio
the mechanical properties of the sandwich beams. To reveal the effect of          effect.
the relative density of the core on the bending response of the sandwich              Fig. 17 shows comparisons of the force–displacement curves of
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Fig. 17. Comparisons of force–displacement curves of the sandwich beams with different cell-wall thicknesses of core.
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Fig. 19. Comparisons of deformation modes of the sandwich beams subjected to different impact velocities. (a) d = 5 mm, (b) d = 25 mm.
Fig. 20. Comparisons of force–displacement curves of the sandwich beams subjected to different impact velocities.
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                                                                                     Fig. 23. Comparisons of deflection distribution of the back face sheet of the
Fig. 21. Comparisons of energy absorption of the sandwich beams subjected to         sandwich beams with different cell configurations of core.
different impact velocities (d = 25 mm).
structure. The two types of sandwich beams have the same overall size,
face sheet thickness and relative density of the core.
    Fig. 22 shows the comparisons of deformation modes of the sandwich
beams with different cell configurations of core. It is found that RDAH
core sandwich beam and RH core sandwich beam all exhibits overall
bending deformation in the initial stage. During this process, the cell
wall of the core rotates and bends, resulting in shear bands between the
two supporting rollers. As the loading displacement increases, the hor
izontal wall below the loading roller of the two types of sandwich beams
begins to bend inward, forming a deformation mode of indentation, and
the degree gradually increases with the increase of loading displace
ment. However, the RDAH core sandwich beam begins to produce
indentation earlier than the RH core sandwich beam. Both types of
sandwich beams exhibit lateral shrinkage deformation of the cells below
the loading roller, exhibiting a significant negative Poisson’s ratio effect.
When d = 22.5 mm, the indentation area of the front face sheet of the
RDAH core sandwich beam is larger than that of the RH core sandwich
beam. The comparisons of deflection distribution of the back face sheet
of the sandwich beams with different cell configurations of core are
                                                                                     Fig. 24. Comparisons of force–displacement curves of the sandwich beams
shown in Fig. 23. At the same loading displacement (d = 25 mm), the
                                                                                     with different cell configurations of core.
mid-span bending deflection of the back face sheet of RDAH core
sandwich beam is smaller than that of RH core sandwich beam.
Fig. 22. Comparisons of deformation modes of the sandwich beams with different cell configurations of core. (a) RDAH core sandwich beam, (b) RH core sand
wich beam.
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   Fig. 24 shows the comparisons of force–displacement curves of the                Declaration of Competing Interest
sandwich beams with different cell configurations of core. It can be
found that when d < 8 mm, the force of RDAH core sandwich beam is                       The authors declare that they have no known competing financial
significantly greater than that of RH core sandwich beam, indicating a              interests or personal relationships that could have appeared to influence
greater stiffness of the RDAH core sandwich beam. The load-carrying                 the work reported in this paper.
capacity of RDAH core sandwich beams experience a decrease after
reaching its peak, while RH core sandwich beams do not. This is mainly              Data availability
caused by the obvious indentation of the RDAH core sandwich beam.
Due to the lateral shrinkage deformation of the core and the mutual                     No data was used for the research described in the article.
contact between the cell walls, the load-carrying capacity of RDAH core
sandwich beam continues to increase after a certain decrease and                    Acknowledgements
continue to be higher than that of RH core sandwich beam. Fig. 25 shows
the comparisons of the specific energy absorption curves of the two                    The authors are grateful for financial supports of Project funded by
types of sandwich beams. To ensure that the relative density of the two             China Postdoctoral Science Foundation (2021M702537), Natural Sci
types of cores is the same, the cell wall thickness of RDAH is less than            ence Foundation of Hubei Province of China (2021CFB029), Opening
that of RH. Nevertheless, it can be found that the energy absorption of             projects of State Key Laboratory of Strength and Vibration of Mechanical
RDAH core sandwich beam is significantly better than that of RH core                Structures (Xi’an Jiaotong University, SV2021-KF-23), Hubei Province
sandwich beam.                                                                      Key Laboratory of Systems Science in Metallurgical Process (Wuhan
                                                                                    University of Science and Technology, Y202204).
5. Conclusion
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