Article 7 Itt
Article 7 Itt
2 TECHNICAL PACKAGE
Page 1 of 217
Part TE 1
TENDER COVER LETTER
(mandatory)
Page 2 of 217
Part TE 2
Current Workload
Page 3 of 217
Potential Workload
Part TE 2
Page 4 of 217
ATTACHMENT 7 – PAST EXPERIENCE
Client Designation of Location Award Date Completion Contract Value MUSD Peak Role JV Major
the work/ (MM/YY/YY) Date Manpower * Partners SUBC
service (MM/YY/YY) (if ONTR
relevant) ACTO
RS
(if
releva
nt)
Contracts with TOTALENERGIES group (Exploration & Production subsidiaries and other areas of operations shall be
distinguished)
Contracts with other companies involved in Oil & Gas activities (Various countries shall be highlighted
Page 5 of 217
9 Field
Page 6 of 217
007-SI
ENI ENI- Zubailr 10-05-2021 10-05-2023 $2,81,30,687.86
500002049 Oil
9 Field
ENI-IGC 460003976 Zubailr 11-10-2021 12-10-2022 $25,31,627.16
0 Oil
Field
ENI ENI- Zubailr 05-11-2022 05-11-2024 $1,21,40,040.00
500002139 Oil
6 Field
ENI ENI- Zubailr 05-11-2022 05-11-2024 $1,93,16,653.00
500002185 Oil
8 Field
ENI ENI- Zubailr 29/11/2022 29/11/2024 $61,06,186.19
500002296 Oil
1 Field
ENI ENI- Zubailr 24/6/2023 24/6/2026 $47,44,000.00
500002388 Oil
7 Field
ENI ENI- Zubailr 08-06-2023 08-06-2026 $3,45,00,250.00
500002417 Oil
2 Field
ENI ENI- Zubailr 19/10/2023 19/10/2026 $1,94,98,000.00
500002437 Oil
1 Field
BP CN103114 Rumaila 30/11/2022 30/11/2024 $66,09,648.17
Oil
Field
PEG/ENI PE19527 Zubailr 06-01-2023 18/2/2024 $25,03,682.84
Oil
Field
ENI-IGC IGC Main Zubailr 07-05-2022 04-06-2023 $15,15,845.00
building Oil
Field
ENI-IGC 460003976 Zubailr 19/10/2023 19/10/2026 IQD
0 Oil 6,48,52,25,780.00
Field
Page 7 of 217
Part TE 3.1:
TENDERER’s general organizational chart (corporate and AFFILIATE) AS PER APPENDIX K-1
Page 8 of 217
Part TE 3.2:
WORK oriented structure and management
APPENDIX K-2
TAAM
Deputy Manager/
PROJECT DIRECTOR
Financial
Affairs
Maintenance
Manager Administration
Engineering
Team
Planning Eng.
Discipline
LEAD ENGINEERS &
Inspector
Material
Controller
Construction
Manager
Commissioning
Engineers ; Reporting Ling
; Coordination / Communication
Page 9 of 217
Part TE 3.2:
Description of TENDERER’s WORK oriented structure and management to support TENDERER’s project
management team AS PER APPENDIX K-3
APPENDIX K-3
Page 10 of 217
Part TE 3.2:
Description of TENDERER’s WORK oriented structure and management to support TENDERER’s project
management team AS PER APPENDIX K-4
APPENDIX K-4
Page 11 of 217
Part TE 3.3:
PERSONNEL management procedures including PERSONNEL rotation schedule, temporary versus
permanent staff, skills assessment, etc.
Page 12 of 217
NAME/EXPERINCE
NOS ED ED ED
SR
KEY PERSONNEL KEY PERSONNEL ED ED+ ED+ +4 +5 ED+ +7 ED+ ED+
NO
ED +1M 2M 3M M M 6M M 8M 9M
1 PROJECT DIRECTOR 1
2 PROJECT MANAGER 1
ENGINEERING 1
3
MANAGER
PROCUREMENT 1
4
MANAGER
CONSTRUCTION 1
5
MANAGER
COMMISSIONING 1
6
MANAGER
CONTRACT 1
7
MANAGER
8 HSE MANAGER 1
9 QA/QC MANAGER 1
PROJECT CONTROL 1
10
MANAGER
INTERFACE 1
11
MANAGER
12 SECURITY MANAGER 1
COMMUNITY LIASON 1
13
OFFICE(CLO)
ENGINEERING DISCIPLINE ENGINEERING
LEADS DISCIPLINE LEADS
14 MECHANICAL 0
15 CIVIL 4
16 ELECTRICAL 2
17 INSTRUMENT/TELECOM 1
18 PIPING/PIPELINE 2
SUBCONTRACTOR
SUBCONTRACTORS
S
1 FOR GRADING, ROADS,
19 SUB CONT CIVIL 1 TEAM DITCH, BERM.AIR LOCK
CIVIL WORKS
1 FOR GRADING, ROADS,
20 SUB CONT CIVIL 2 TEAM DITCH, BERM.AIR LOCK
CIVIL WORKS
1 TWALLS CONSTR &
21 SUB CONT TWALLS TEAM INSTALLATION
22 1 TWALLS CONSTR &
TAAM T WALLS TEAM INSTALLATION
1
23 SUB CONT FENCING TEAM
FOR FENCING WORKS
1
24 SUB CONT ELECT TEAM
FOR ELECTRICAL WORKS
1
25 SUB CONT TELECOM TEAM
FOR TELECOM WORKS
SUB CONT 1
26 TEAM PLANTATION
PLANTATION
1 ALL LEFT-OVER JOBS
27 OTHERS TEAM (BATCHING PLANT)
Page 13 of 217
Part TE 3.4:
Statement that TENDERER and his SUBCONTRACTORS shall at all times ensure that working
conditions shall not infringe human dignity principles or any other fundamental rights, as
defined and protected by the UNO “Universal Declaration of Human Rights” and the
International Labour Organization core principles
Page 14 of 217
Part TE 3.5:
All required training or certification of PERSONNEL for the performance of the WORK
1. MANDATORY TRAINING
The HSE Director in cooperation with the Project Manager will coordinate; provide trainers and
resources to carry out the following mandatory training courses:
Includes procedures of Safety, Health and Environmental matters to assist leaders implement the
Health, Safety and Environment (HSE) Management System
Highlight the problems of drug and alcohol use in the workplace as well as fatigue management issues.
TAAM policies and procedures will be explained.
Toolbox Meeting
All training will be carried out by qualified trainers and meet applicable statutory requirements.
2. RECOMMENDED TRAINING
The HSE Director, in cooperation with the Project Manager will coordinate; provide trainers
and resources to carry out the following recommended training courses where applicable.
Construction Management Liability and Awareness;
Making Toolbox Meetings More Effective;
Confined Space Training;
Trenching and Excavations;
Lock out and Tag out;
Powered Industrial Trucks;
Fall Protection;
Scaffolding.
PTW
PPE
First Aid
Incidents Reporting & Investigation
Emergency Evacuation & Response
Lifting Equipment & Response
Emergency Evacuation & Response
Lifting Equipment & Operations
Fire Prevention & Protection
Page 15 of 217
Part TE 3.6:
FOR
ENGINEERING, PROCUREMENT, SUPPLY, CONSTRUCTION AND
COMMISSIONING
OF EARLY WORKS
FOR
AR RATAWI GAS MIDSTREAM PROJECT
INDEX
1. PURPOSE 17
2. SCOPE 17
3. APPLICATION 17
4. REFERENCIES 17
5. GENERAL 17
6. ORIENTATION 17
7. RESPONSABILITIES 18
8. ORIENTATION STRUCTURE 19
9. PROJECT ORIENTATION 21
10. MANDATORY TRAINING 15
11. RECOMMENDED TRAINING 15
12. RECORDS 23
13. APPENDIX 23
13.1. SUPERVISOR SAFETY RESPONSIBILITIES
FORM…………………………………………………………….…... 13
Page 16 of 217
3. PURPOSE
The purpose of this procedure is to provide an outline of site/project specific HSE orientation and
training material for area employees and site visitors. The material is to be adapted to project and site
specific conditions.
4. SCOPE
This procedure describes new employee and visitor orientation and training procedures and content.
5. APPLICATION
This procedure applies to all TAAM, contractors/subcontractors and visitors.
6. REFERENCES
TAAM HSE Policy THSEPOL-01
Occupational Health and Safety Management Systems - Guidelines for OHSAS 18002:1999
Implementation of OHSAS 18001
7. GENERAL
Minimum Standard Requirement
The purpose of this procedure is to define the minimum general requirements for required and
recommended orientation training for all TAAM project and contractor personnel working on or visiting a
TAAM Project, office or other facility.
8. ORIENTATION
Orientation is the programmed development of a new or transferred employee to the standards and
requirements in his or her job description. This orientation procedure has been developed to assist
Construction Managers and Supervisors in confirming that employee orientation is carried out in a
systematic and comprehensive manner.
The purpose of orientation training is to make each person conversant with the following:
Page 17 of 217
The Project TAAM Health, Safety and Environment (HSE) Management System
Individual roles and responsibilities in managing health, safety and environmental issues;
Particular hazards that may be inherent in a process, equipment or substance that may be present at or
in a work method used at a project work site.
Orientation should be carried out to a standard format for the following reasons:
A standard format provides consistency that all relevant topics are covered;
Proper systematic orientation reduces the likelihood of injuries to the new employee;
The new employee will become a productive member of the team in the minimum time;
Occupational health and safety legislation and the relevant acts place the responsibilities on employers
to inform and train employees to recognize potential workplace hazards. Proof of such training may also
be needed should a legal issue arise at a later date;
Adherence to the standard format is also important for apprentices and casual employees for the same
reasons; and
Initial impressions are important. Research shows that the first few days in a job have a large impact on
the outlook and motivation of new employees. Therefore, attention must be paid to the initial orientation
of new employees so that at the end of their first day they feel pleased to have joined the Project.
Sufficient time must be allowed to cover all relevant material. The first session may be required for
introductory material, followed by a program of on the job training and follow up over a number of
weeks.
There is a large amount of information that must be absorbed by the new employee about the Project,
TAAM, its work, its people and the job. Careful consideration should be given to avoid overloading the
employee with excessive detail in the early stages.
Obtaining feedback from the new employee is essential. Questions should be asked and the answers
documented, to establish whether an employee has grasped the essential features of the job and the
workplace. Questions should be asked in such a way that employees have to respond with information
rather than just a “yes” or “no”.
HSE orientation training must be documented, with the employee acknowledging, by signature on the
appropriate forms, that the training has been received and understood. All the relevant documents
should be placed in the employee’s personal file.
Personnel who fail or do not t satisfactorily complete the general orientation may find their employment
on the Zubair Oil Field Project Suspended until such time they complete orientation.
9. RESPONSABILITIES
Page 18 of 217
Advising that each person acting in a supervisory role within the project is advised of his or her
responsibilities as set out below;
Participating and confirming that senior representatives provide for all employees to attend
orientation required training.
Confirming that each person for whom they are responsible has already attended orientation
required training in accordance with this procedure and in the interim;
Nominating competent person to guide each individual in his/her work group (or visitor) who has
not attended orientation training; and
Employees Generally
Each individual is responsible to attend and to constructively participate in the orientation, at the time
and location, as notified by their direct supervisor or other authorized person. Employees will need to
read and sign Employees HSE Responsibilities form.
Either a General TAAM Standard Site HSE Orientation / Project Orientation, or Visitors Safety HSE
Orientation.
0
Project Orientation Trainers
A competent person(s) shall be nominated to conduct the Standard Site HSE Orientation General
Orientation and Visitors Safety HSE Orientation. A delegated Alternate(s) will also be nominated to fulfill
the role in the absence of the assigned person(s).
The Construction HSE Manager or his delegate will nominate the competent person(s) and delegate(s).
The Standard Site HSE Orientation / General Orientation Content template and Trainer's notes are
included.
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Infrequent very short-term visitors (e.g., delivery personnel) are not necessarily required to receive
orientation training.
All other personnel are required to complete the Visitors Site HSE Orientation and/or the Project TAAM
Standard Site HSE Orientation. In addition to a Visitors HSE Orientation some individuals may require a
more specific orientation, relevant to the hazards they are likely to be exposed. Visitors are also
required to sign the Visitor Orientation Attendance Record.
Personnel onsite visiting or working for a very short duration (generally less than 2 days) may not be
required to attend the Project TAAM General Orientation at the Project Manager’s discretion unless
their visit exceeds eight (8) hours in any 48-hour period. In all cases a fully inducted site employee must
escort these personnel.
All other personnel will attend the Standard Site HSE Orientation Project General Orientation on arrival
at site, and prior to commencing work. If no such arrangements are available and it will be more than 12
hours before the next scheduled orientation, they will attend the Project Visitors HSE Orientation prior to
commencing work on site. Personnel within this category must be escorted by a fully inducted
employee while at the workplace until they have satisfactorily completed the Project TAAM Standard
Site HSE Orientation / General Orientation.
All personnel are required to attend annual HSE refresher or refresher training at the Project Manager’s
discretion.
Personnel who have not satisfactorily been able to complete orientation training for their workplace
must attend the Visitors HSE Orientation and then must be continually accompanied at the workplace
by a person who has completed the Project TAAM Standard Site HSE Orientation / General Orientation.
They must also attend the next available general site orientation.
The person who has been fully inducted will be nominated by the workplace supervisor and will be
responsible for escorting and guiding the visitor to enable that person to comply with the workplace and
emergency procedures and have an understanding of site or project rules and responsibilities.
Inform relevant people (e.g., Supervisors; HSE Representative; work-mates or; Administration Officer)
to arrange personal protective equipment.
Providing each new employee with any necessary pre-start information. This should include:
Initial Discussion
Involve the employee in the discussion by drawing on your own HSE experiences and those of
the employee.
Encourage questions. It is vital that the employee understands TAAM safe working procedures
and work methods.
Page 20 of 217
Verify that the employee is aware of the project HSE Management System and Key
Procedures, which are available from the HSE Manager, to confirm understanding and
compliance.
To highlight the importance, we place on HSE, it is recommended that the new employee be
introduced to the Construction/Maintenance Manager on the first day.
Introduce the new employee to his/her applicable Supervisor, workmates, and HSE personnel;
Discuss the location of First Aid facilities, amenities, lockers, eating areas, parking areas, and
notice boards;
Point out emergency and firefighting facilities and equipment locations. Demonstrate how to
raise an alarm;
Point out emergency exits and assembly locations and discuss evacuation procedures;
Discuss general workplace hazards and show how they are managed. This should include
equipment safety devices, lockouts and location of safety and protective equipment, safety
signs, and notice board;
Housekeeping;
Issue personal protective equipment and clothing and demonstrate its use and care
Demonstrate/discuss safe working practices and hazard control procedures that are specific to
the job. This may include the use of safety equipment, location of emergency stops switches,
nearest fire extinguishers, safe handling of materials, explanation of Material Safety Data
Sheets, manual handling practices, etc.
The TAAM Standard Site HSE Orientation, General Safety Orientation/Project Orientation.
Follow Up
No one can learn everything about a job in one day or even one week. There must be regular follow up
of a new or transferred employee to verify that safe work practices are being observed.
Verification of Training
Page 21 of 217
Each Project (including Visitors) orientation attendee must sign an acknowledgment that they have
attended the orientation, have had the relevant topics discussed with them, and that they understood
the material discussed.
Each Project TAAM Standard Site HSE Orientation / General Orientation attendee is required to sign an
attendance sheet; and satisfactorily answer a questionnaire, at the completion of the training. Each
contractor must require attendees at the "Contract Work Scope" Contractor’s specific orientation to sign
an acknowledgment of their attendance and items discussed. A copy of this acknowledgement must be
forwarded to the HSE Manager/Advisor within 24 hours and kept for auditing purposes.
Each Visitors Safety HSE Orientation attendee is required to sign an attendance sheet.
Each TAAM Standard Site HSE Orientation / General Project Orientation attendee is required to
complete the Project Orientation Record following the site tour orientation.
A numbered and distinctively colored identification badge will be issued to personnel who have
completed the Visitors HSE Orientation. The badge must be worn in a visible position while the Visitor is
on site.
An identification badge pass with the individual's photograph will be issued to personnel who have
satisfactorily completed the TAAM Standard Site HSE Orientation / General Orientation. The badge
pass must be carried at all times while on site.
A numbered and distinctively colored identification badge will be issued to personnel who have
completed the Visitors HSE Orientation. The badge must be worn in a visible position while the Visitor is
on site.
The HSE Director in cooperation with the Project Manager will coordinate; provide trainers and
resources to carry out the following mandatory training courses:
Includes procedures of Safety, Health and Environmental matters to assist leaders implement the
Health, Safety and Environment (HSE) Management System
Highlight the problems of drug and alcohol use in the workplace as well as fatigue management issues.
TAAM policies and procedures will be explained.
Toolbox Meeting
All training will be carried out by qualified trainers and meet applicable statutory requirements.
The HSE Director, in cooperation with the Project Manager will coordinate; provide trainers
Page 22 of 217
and resources to carry out the following recommended training courses where applicable.
Construction Management Liability and Awareness;
Making Toolbox Meetings More Effective;
Confined Space Training;
Trenching and Excavations;
Lock out and Tag out;
Powered Industrial Trucks;
Fall Protection;
Scaffolding.
PTW
PPE
First Aid
Incidents Reporting & Investigation
Emergency Evacuation & Response
Lifting Equipment & Response
Emergency Evacuation & Response
Lifting Equipment & Operations
Fire Prevention & Protection
All training will be carried out by qualified trainers and meet applicable statutory requirements.
14. RECORDS
The Trainer conducting the orientation training must maintain (or forward to relevant department) the
formal training attendance records and the TAAM Standard Site HSE Orientation / General Orientation
questionnaires and any test results signed by attendees. All training carried out must be entered onto a
training register and records.
15. APPENDIX
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13.1 Supervisor Safety Responsibilities Form
Possess a comprehensive knowledge of all accident prevention standards and project safety rules.
Accept responsibility for the implementation of all accident prevention standards and safe work practices at the project/site.
Ensure that each employee has received an initial safety orientation and a copy of the Fluor Craft Employee Handbook and
Safety Guidelines and has signed an acknowledgment of the receipt of such handbook.
Explain all applicable safe practice rules and regulations to all employees under your direct supervision and ensure each
employee understands the rules and regulations.
Consistently enforce safety regulations and rules.
Maintain a zero tolerance for unsafe acts.
Supervise the instruction and training of all new employees.
Monitor employees’ performance to ensure the use of safe work practices.
Be responsible for the use and maintenance of all personal protective devices, equipment and safeguards.
Notify your direct supervisor and/or the safety representative concerning work areas where unique hazards exist and/or
special assistance is required.
Perform routine and organized safety inspections in your work areas.
Attend and participate in all supervisor safety meetings.
Conduct “toolbox” accident prevention meetings for all employees under your supervision as required by project procedures.
Immediately report all incidents that could have resulted in personal injury or property damage.
Immediately report all incidents that have resulted in personal injury or property damage.
Assist in accident investigations and submit a report promptly on required forms.
Analyze work practices in detail for the purpose of issuing safety task assignments and for the establishment of safe work
practices.
Participate in the preparation of departmental or project safe practice rules.
Correct hazards on the spot.
Maintain a consistent use of the Safety Task Assignment.
Field supervisors, foremen, and general foremen are to read and sign this form acknowledging receipt and understanding of their
safety responsibilities as defined above.
NAME:
SUPERVISORY POSITION/CRAFT:
BY SIGNING BELOW, I ACKNOWLEDGE THAT I HAVE READ AND UNDERSTAND MY SAFETY RESPONSIBILITIES.
SIGNATURE:
Page 24 of 217
13.2 Employees Safety Responsibilities Form
NAME:
JOB TITLE:
SIGNATURE:
Page 25 of 217
REQUIRED TRAININGS MATRIX:
Management
Murtadha
Managing
Kadhem
Director
X X X X X X X X
1 Haloob
Mohammed
Deputy
Kadhem
Manager
X X X X X X X X
2 Haloob
Projects
3
Hasan Afat
Manager
X X X X X X X X
Project
4
Ali Alaasdsy
Manager
X X X X X X X X
Hussein
Procurment
Jassim
Manager
X X X X X X X X
5 Haloob
Hussein Ali Construction
6 Alhajaj Manager
X X X X X X X X
Mohammed Project
X X
7 Hasan Engineer
Ayman Planner &
8 Ajeel Cost Control
X X X X X
Murtada
Planner X X X
9 Qasam
12 Yashar Engineer X
Ali
Site
Abdulwahab
Manager
X X X X X X X X
13 Mosa
Ameen Essa
Abdulhussei Planner X X X X X X X X
14 n
QA/QC Department
Mujtaba
QA/Qc
Abdulhadi
Engineer
X X X X X X X X
1 Abdullah
Khaldoon QA/Qc
4 Abdulwahab Manager
X X X X X X X X
Mohsen Ali QA/Qc
3 Karamaty Engineer
X X X X X X X X
Yousif
QA/Qc
Ahmed
Engineer
X X X X X X X X
4 Baqeri
Mohammed QA/Qc
5 Ali Lakheer Engineer
X X X X X X X X
Elecetrical Department
Kareem Elecetrical
Abdulkadhe Engineer
X X X X X X X X
1
Page 26 of 217
m
Ibraheem Elecetrical
Mohammed Engineer
X X X X X X X X
2
Elecetrical
Alaa Qabel
Engineer
X X X X X X X X
3
Elecetrical
Natheer
Engineer
X X X X X X X X
4
Ali Jubeer Elecetrical
Shareef Supervisor
X X X X X X X X
5
Material Department
Ahmed Material
1 Shawqi Engineer
X X X X X X
Material
2
Munther
Engineer
X X X X X X
Hasan
3 Malah
Store Keeper X X X X X
Mohammed
4 Ali
Store Keeper X X X X X X X X
Civil Department
Mohammed Civil
1 Fahan Engineer
X X X X X X X X
Civil
2
Anwar
Engineer
X X X X X X X X
3
Ali Muosa Surveryer X X X X X X X X
4
Ali Sadiq Surveryer X X X X X X X X
Yousif
5 Kareem
Surveryer X X X X X X X X
Abbas
6 Fadhil
Carpenter X X X X X X X X
Murtadha
7 Jassem
Carpenter X X X X X X X X
Hussein
8 Dhahi
Carpenter X X X X X X X X
Hussein
9 Khamees
Carpenter X X X X X X X X
Ammar
10 Jawad
Carpenter X X X X X X X X
Construction Department
louy
Piping
Mohammed
Engineer
X X X X X X X X
1 Ali
Mustafa
Piping
Falah
Engineer
X X X X X X X X
2 Hassan
Safa
Site
Mustafa
Supervisor
X X X X X X X X
3 Abdulnabi
Aqeel
Site
Qassim
Supervisor
X X X X X X X X
4 Mahdi
Page 27 of 217
Wissam
Site
Zeyara
Supervisor
X X X X X X X X
5 chaloob
Ali Aziz Site
6 Hachem Supervisor
X X X X X X X X
Adel
7 Kareem
Fabricator X X X X X X X X
Alamdar
Bander Fabricator X X X X X X X X
8 Muhreban
Shehab
9 Ahmed
Fabricator X X X X X X X X
Hussam
Hussein Welder X X X X X X X X
10 Bahrani
Shehab
Nasrat Welder X X X X X X X X
11 Baqeri
Nematallah
12 Ali Baz
Welder X X X X X X X X
Mohammed
13 Lafta Amori
Welder X X X X X X X X
Abdulradha
14 Bahrani
Welder X X X X X X X X
Yasser
Habeeb Welder X X X X X X X X
15 Raaisy
Majeed
Jassem Welder X X X X X X X X
16 Abodawla
Yousif
Salim Welder X X X X X X X X
17 Sameryan
Mahdi
Serour Welder X X X X X X X X
18 Bornajaf
Meaad
Eskander Welder X X X X X X X X
19 Baghlani
Saeedsaaed
Saeedyahia Welder X X X X X X X X
20 Mosawi
Ebrahim
Abdulrazaq Welder X X X X X X X X
21 Albana
Alsaeed
Alkhudher
Jaber
Welder X X X X X X X X
22 Ahmed
Muhammed
Mustafa Ali Welder X X X X X X X X
23 Mohi
Jassem
Mohammed Grinder X X X X X X X X
24 Nasser
Aouda Lafta
25 Khdaeer
Grinder X X X X X X X X
26
Adel Mahdi Grinder X X X X X X X X
Page 28 of 217
Yassein
27 Adel
Grinder X X X X X X X X
Abdullah
28 Hassan
Grinder X X X X X X X X
Hamza
29 Mahdi
Grinder X X X X X X X X
30
Rassol Naser Grinder X X X X X X X X
Rahman
31 Mahdi
Grinder X X X X X X X X
Sadeq
32 Najem
Grinder X X X X X X X X
Ahmed
33 Azeez
Grinder X X X X X X X X
Mohammed
Abdulredha Tractor
Abdulkaree Operator
X X X X X X X X
34 m
Hussein
Tractor
Hmood
Operator
X X X X X X X X
35 Abdali
Ali Salam
Tractor
Abdulhussei
Operator
X X X X X X X X
36 n
Ahmed
Salam Tractor
Abduluhssai Operator
X X X X X X X X
37 n
Abdulhafez
Tractor
Mohammed
Operator
X X X X X X X X
38 Abdulqader
Ehsan Alaa
Tractor
Abdulhussei
Operator
X X X X X X X X
39 n
Murtadha Tractor
40 Mahal Jahed Operator
X X X X X X X X
Najem
Crane
Abdullah
Operator
X X X X X X X X
41 Noor
Satar Jony Crane
42 Mohi Operator
X X X X X X X X
Mohammed
Side boom
Thijeel
operator
X X X X X X X X
43 Musaab
Faisal Saiah Side boom
44 Jahed operator
X X X X X X X X
Abdullah Wheel
Salman loader X X X X X X X X
45 Abdulazeez Operator
Basheer
Excavator
Qassem
Operator
X X X X X X X X
46 Mahdi
Haitham Trailler
47 Oun majeed Operator
X X X X X X X X
Abbas
Hi-up
Jassem
Operator
X X X X X X X X
48 Farhan
Essam Hi-up
49 Hussein Ali Operator
X X X X X X X X
Page 29 of 217
Kadhem
Hi-up
Jabar
Operator
X X X X X X X X
50 Mourad
Jamal
Hi-up
Nasser
Operator
X X X X X X X X
51 Mahdi
Ahmed
Tanker
Abdulzahra
Operator
X X X X X X X X
52 Hassan
53
Faisal Jawad Worker X X X X X X X X
54
Omer Romi Worker X X X X X X X X
55
Youssif Ali Worker X X X X X X X X
Mohammed
56 Dhamen
Worker X X X X X X X X
57
Ali Majed Worker X X X X X X X X
58
Ali Salah Worker X X X X X X X X
59
Sajad Ali Worker X X X X X X X X
Sajad
60 Shareef
Worker X X X X X X X X
Mujtaba
61 Sadiq Najem
Worker X X X X X X X X
Hassan
62 Salah
Worker X X X X X X X X
63
Adel Naif Worker X X X X X X X X
64
Ali Faiz Worker X X X X X X X X
Hussein Ali
65 Mawat
Worker X X X X X X X X
Hussein
66 Hamad
Worker X X X X X X X X
67
Taher Kased Worker X X X X X X X X
Maher
68 Kased
Worker X X X X X X X X
Khaled
Ghazi Worker X X X X X X X X
69 Abdullah
Jassem
70 Dhmeed
Worker X X X X X X X X
71
Ali Nawaf Worker X X X X X X X X
Mohammed
72 Ateeya
Worker X X X X X X X X
73
Naif Ateeya Worker X X X X X X X X
Saaeed
74 Ketan
Worker X X X X X X X X
75
Ali Taleb Worker X X X X X X X X
Mohammed
76 Eidan
Worker X X X X X X X X
Methaq
77 Salih
Worker X X X X X X X X
Page 30 of 217
Mohsen
78 Faraj
Worker X X X X X X X X
79
Hassan Jader Worker X X X X X X X X
Hassan
80 Jawad
Worker X X X X X X X X
jassem
81 Chasseb
Worker X X X X X X X X
Alaa
82 Sharhan
Worker X X X X X X X X
Khalaf
83 Keaaem
Worker X X X X X X X X
Raed
84 Hussein
Worker X X X X X X X X
Waleed
Khaled Worker X X X X X X X X
85 Aubeed
Basheer
86 Taban
Worker X X X X X X X X
Shaker
87 Elawi
Worker X X X X X X X X
Sabar
88 Ghazal
Worker X X X X X X X X
Ahmed
89 Abdulameer
Worker X X X X X X X X
Ahmed
90 Falah
Worker X X X X X X X X
Abdullah
91 Ataallah
Worker X X X X X X X X
Ahmed
92 Bedewi
Worker X X X X X X X X
Aqeel
93 Hassan
Worker X X X X X X X X
94
Ali Qassem Worker X X X X X X X X
Hakeem
95 Hamad
Worker X X X X X X X X
Mohsen
96 Lafta
Worker X X X X X X X X
Bassem
97 Mohammed
Worker X X X X X X X X
Mohammed
98 Sabar
Worker X X X X X X X X
99
Saod Azeez Worker X X X X X X X X
Hussein
100 Ejresh
Worker X X X X X X X X
101
Hamza Lafta Worker X X X X X X X X
Khaled
102 Sabih
Worker X X X X X X X X
Mohaned
103 Naji
Worker X X X X X X X X
Ali
104 Mohammed
Worker X X X X X X X X
Haider
105 Ahmed
Worker X X X X X X X X
106
Akram Salah Worker X X X X X X X X
Page 31 of 217
Sami Shaker
107 Faisal
Worker X X X X X X X X
Saad
108 Abdulredha
Worker X X X X X X X X
Mohammed
109 Naji
Worker X X X X X X X X
Mohammed
110 Ali
Worker X X X X X X X X
Zainalabede
111 en Ali
Worker X X X X X X X X
Qassem
112 Mohammed
Worker X X X X X X X X
113
Ali Shaheed Worker X X X X X X X X
Abdulameer
114 Jassem
Worker X X X X X X X X
115
Ali Abdullah Worker X X X X X X X X
Montadhar
116 reyadh
Worker X X X X X X X X
117
Yaqob Adel Worker X X X X X X X X
Ahmed
118 Ghazi
Worker X X X X X X X X
119
Haider Adel Worker X X X X X X X X
Ali Hassan
120 Dhahi
Worker X X X X X X X X
Najem
121 Abdullah
Worker X X X X X X X X
Saif
122 Abdullah
Worker X X X X X X X X
123
Alaa Khaled Worker X X X X X X X X
124
Karar Falah Worker X X X X X X X X
Mohammed
125 Khalaf
Worker X X X X X X X X
Hussein
126 Mahdi
Worker X X X X X X X X
Khadem
127 Jameel
Worker X X X X X X X X
Karar
128 Shaheed
Worker X X X X X X X X
Hussein
129 Mohammed
Worker X X X X X X X X
Hussein Ali
130 fadhil
Worker X X X X X X X X
Haider
131 Shaheed
Worker X X X X X X X X
Amjed
132 Hameed
Worker X X X X X X X X
133
oun Dahash Worker X X X X X X X X
Jameel
134 Abbas
Worker X X X X X X X X
135
Hussein Ali Worker X X X X X X X X
Ammar
136 Sabah
Worker X X X X X X X X
Page 32 of 217
Jassem
137 Mohammed
Worker X X X X X X X X
Hassan
138 Sabih
Worker X X X X X X X X
Hassan
139 Haider
Worker X X X X X X X X
Hatem
140 Kareem
Worker X X X X X X X X
Kadhem
141 Sahel
Worker X X X X X X X X
Hussein
142 Saad
Worker X X X X X X X X
Ahmed
Qassem Worker X X X X X X X X
143 Mahdi
Hassan Ali
144 Madhi
Worker X X X X X X X X
Khalaf
Ahmed Worker X X X X X X X X
145 Barwan
Mustafa
146 Azeez
Worker X X X X X X X X
Mezaal
147 Hassan
Worker X X X X X X X X
148
Abbas Dhahi Worker X X X X X X X X
149
Saleh Mahdi Worker X X X X X X X X
Maintenance Department
Ali Nasser Maintenance
Salman Responsible
X X X X X X X X
1
Ahmed
Maintenance
Abdulameer
Technical
X X X X X X X X
2 khalaf
Ahmed
Maintenance
Mohammed
Technical
X X X X X X X X
3 Ali
Ali Ghaleb
Maintenance
Abdulmajee
Technical
X X X X X X X X
4 d
Haider Amer Maintenance
Jawad Technical
X X X X X X X X
5
Karar Amer Maintenance
Jawad Technical
X X X X X X X X
6
Nazar
Maintenance
Nasser
Technical
X X X X X X X X
7 Hashim
Ebrahim
Maintenance
Mohammed
Technical
X X X X X X X X
8 Hameed
Ali Ahmed Maintenance
Shershab Technical
X X X X X X X X
9
Logistics / Adminstration /Fainancial
Emad
Ressan HR/ Finance X X X X X X X X
1 Zaboon
Page 33 of 217
Fadhil Jabar
2 Abdulrazaq
Logistic X X X X X X X X
Hussein
Adminsrativ
Maleh
e
X X X X X X X X
3 Hassan
Asaad
Adminsrativ
Jassem
e
X X X X X X X X
4 Haloob
Sadiq Najem Vehicle
5 Abood Operator
X X X X X X X X
Hameed Vehicle
6 Jawad Noor Operator
X X X X X X X X
Faisal Ghazi Vehicle
7 Abdullah Operator
X X X X X X X X
Saad Sabih Vehicle
8 Zghayer Operator
X X X X X X X X
Aqeel
Vehicle
Hjabar
Operator
X X X X X X X X
9 Abdulrazaq
Rashad
Vehicle
fouad
Operator
X X X X X X X X
10 Abdulrazaq
Dhiaa Jabar Vehicle
11 abdullzahra Operator
X X X X X X X X
Ali Saeed Vehicle
12 Ahmed Operator
X X X X X X X X
Thaer Jaber Vehicle
13 Nabakh Operator
X X X X X X X X
Hassan
Vehicle
Mtasher
Operator
X X X X X X X X
14 Lely
Aqeel Joda
15 Essa
Chef X X X X X X X X
Jalal Qassem
16 Shehab
Chef X X X X X X X X
Service
17
Ali Jassem
Worker
X X X X X X X X
Page 34 of 217
Part TE 4 – SUBCONTRACTORS
ATTACHMENT 8 – SUBCONTRACTING
(To be submitted in Technical Package)
Number of positions as
Service to be subcontracted SUBCONTRACTOR name (*)
applicable
(*) For each of the SUBCONTRACTORS detailed specific information shall be provided (as per
Part TE 4 of the Technical Package of the ITT with addition of the full address, telephone
number, fax number, e-mail address, contact person, etc.).
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Part TE 5.1:
- TENDERER shall provide his Perennial (Corporate) Quality Manual which shall be confirming to
ISO 9001:2015 requirements (including all phases of the project);
FOR
ENGINEERING, PROCUREMENT, SUPPLY, CONSTRUCTION AND
COMMISSIONING
OF EARLY WORKS
FOR
AR RATAWI GAS MIDSTREAM PROJECT
Page 36 of 217
TABLE OF CONTENTS
Page 37 of 217
10.0 MATERIAL PROCUREMENT ........................................................................................................................ 48
10.1 REQUISITIONING .............................................................................................................................................. 48
10.2 SHOP EXPEDITING AND INSPECTION................................................................................................................. 48
11.0 MEASUREMENT, ANALYSIS AND IMPROVEMENT............................................................................... 49
11.1 GENERALITIES ................................................................................................................................................. 49
11.2 MONITORING AND MEASUREMENT .................................................................................................................. 49
11.3 INTERNAL AUDIT ............................................................................................................................................. 49
11.4 CONTROL OF NON-CONFORMING PRODUCT..................................................................................................... 50
12.0 ATTACHMENT ................................................................................................................................................. 50
12.1 ISO-9001 CERTIFICATE ................................................................................................................................... 50
12.2 ISO 14001 CERTIFICATE .................................................................................................................................. 50
12.3 ISO 45001 CERTIFICATE .................................................................................................................................. 50
Page 38 of 217
INTRODUCTION
1Generalities
TAAM ENGINEERING CO. PRESENTATION;
TAAM is a private Iraqi EPCC contractor and supplier Company located in Basra, TAAM
achieved certification to ISO 9001:2015, ISO 14001:2015, ISO 45001:2018 and OHSAS
18001:2015 in 2021.
TAAM Mission
TAAM’s mission is to strive to the establishment of a long-term relationship with its existing
customers by exceeding their needs and expectations and attracting target customers through
providing high quality of engineering services. This is done by means of integrating
technology, resources, and the best people along with the compliance of health, safety and
environmental standards. We will also maintain the values of professionalism, teamwork,
integrity and fairness in our relationships with suppliers, professional associates,
subcontractors and especially with our clients.
In addition, for the continuous improvement of our services, trainings will always be provided
for our people so that they can grow and develop professionally.
Company Scope Of business
Pipeline & Piping Works
Civil & surveying & Infrastructural works
Mechanical Engineering / Construction (Structural & Civil Works)
Cathodic protection.
Pipeline fittings and Equipment supplying.
Blasting & Painting
Cleaning, grit blasting, coating and repairing,
Non- Destructive Testing (NDT
Electrical & Instrumentation
TAAM Targets
The high capacity of engineering resources of the contractor’s academic graduation gives the
company the professionalism, the specialty, and the integrity. The owner’s credibility provides
the stable financial status. The serious management and qualified personnel award the perfect
control on the sites. The innovative solutions put the company away from failure with most
challenges. The honest will for well completion resulted in a clean history.
abbreviation
QMS----Quality Management System
NDT---Non-Destructive test
PM----Project Manager
QA/QC---- Quality Analysis & Quality control
NCR--- Non-Conforming Report
HSE--- Health Safety & Environment
FQCP—Fabrication Quality Control Plan
MR----Material Requisition
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QUALITY MANAGEMENT SYSTEM
General Requirements
The Quality Management System (QMS) of the TAAM is established, implemented documented
and maintained in full compliance with the requirements of the ISO 9001: 2015 standard.
TAAM has been awarded with the compliance certificate by international recognized Third
Party,
The Project Quality Management System takes into account the requirements as defined in the:
Contract
Applicable Statutory Rules and Regulations
Project quality requirements as reported in the Contract
COMPANY’s standards and procedures containing quality requirements
This Project Quality Plan
Project Procedures
TAAM Quality (System) Manual.
Documentation Requirements
Generalities
The Quality Management System documentation necessary to develop the contractual
requirements is generated starting from the TAAM QMS documentation that will be tailored, if
necessary, to meet contractual obligations.
The overall project documentation will include the integration, responsibilities, organizational,
structure, procedures and resources necessary to carry out the management of quality in the
Project.
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TAAM QMS DOCUMENTATION
The documentation of TAAM Quality Management System contains the following main topics:
Quality Policies
Quality Objectives
Quality Manual
Work procedures describing the processes and establishing the responsibilities under the
Guidelines of what is done, who does what and when.
Work instructions, which are all the existing technical documentation, design practices
and other standard documents generated with the aim to guide how to perform the work
to which they refer.
Records of documents that provide objective evidence of activities performed or the
results obtained.
The Project Manager is responsible for the Project Management Quality System and he
Delegates to the Project QA/QC Coordinator the responsibility for modifications and updates
this Document, if required, to ensure that there is response to the requirements for quality as
Established by the COMPANY. The Project Manager delegates to Project QA/QC Coordinator
the responsibility to verify for its Implementation, to identify quality-related problems and to
promote corrective and/or preventive actions as necessary.
This document is sent to the COMPANY for its reviews and final approval before
implementation. The project organization as well as the operative plans and procedural aspects
are summarized.
MANAGEMENT RESPONSIBILITY
Management Commitment
The Project Management of TAAM is committed to the development and improvement of the
Quality Management System by:
Ensuring that the required activities for the Quality Management System or the
Contract are planned, implemented and controlled, and its progress is monitored
Establishing Quality Policy
Establishing specific Project Quality Objectives
Ensuring the availability of necessary resources
Determining the sequence of the inter-action of the processes pertinent to the Project
Taking care that the proper contractual documentation is issued to the personnel
making part of the Project Management Team and to the Discipline Leaders, as soon as
their appointment has been made
Communicating the requirements to all the departments and function, subcontractors
and COMPANY resolving problems that come up in the inter-phase between such
groups
Reviewing the result of the audit performed
Controlling the corrective and preventive actions
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Authorizing petitions for exemptions of the requirements of the Quality Management
System of the organization
Reviewing and authorizing the changes or deviations of the Project Quality Plan
Conducting management reviews in accordance with the Contract and TAAM Quality
Manual.
Quality Policy
The TAAM Quality Policy, as declared in the Quality Manual.
TAAM Top Management defines the Quality Policy in accordance with the Company’s strategic
Prospects and objectives.
Quality objectives and performance indicators
The objective of TAAM Project Team is to perform the work complying with the schedule and
according to COMPANY’s standards and specifications meeting contractual requirements. In
order to provide measurable achievement of continuous improving practices, the TAAM Project
Management System foresees the use of Project performance indicators and relevant targets.
They have been selected on the basis of previous experience with similar projects.
The integrity and effective implementation of Project Quality Management System is ensured
by the Project Manager, who is the primarily responsible for enforcing and improving (where
necessary) the Project QMS.
Responsibility, Authority and Communication
The Project Team will ensure that the activities having a project quality impact will be planned,
implemented and controlled. The main roles and responsibilities of key personnel of the
organization of the Project are described here below.
Project Manager
The PM is responsible for the Project and represents the TAAM in front of the COMPANY for
all
matters relevant to the Contract obligations up to the conclusion of the activities.
He is also manly responsible:
• to manage the day-by-day activities necessary for the preparation of the
project plans and documents to approve/authorize the issue of project deliverables He
reports to the TAAM Top Management.
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Project Engineer
Assisting the PM, the Project Engineer (PE) is mainly responsible to coordinate and supervise:
the engineering activities carried out by the discipline groups
the material procurement activities in strict coordination with the procurement
department to be the facilitator of the communication between the different disciplines
solving possible technical topics. He reports directly to the Project Manager.
Process Coordinator
The Process Coordinator is mainly responsible to coordinate and manage the process
Engineering issues
He reports technically to the Process Department and functionality to the Project Manager.
Project Control Coordinator
He is mainly responsible:
to prepare and to manage the schedule and cost control of the Project reporting the
results to the Project Manager
to prepare the Progress Report on monthly basis. He reports directly to the Project
Manager.
Project HSE Coordinator
The Project HSE Coordinator is responsible:
to issue the Project HSE documentation necessary to develop his/her activity on the
Project
to coordinate the activity relevant to Health, Safety and Environment aspects of the
Project
to ensure that the Project HSE aspects have been properly considered and incorporated
into the design
to perform/conduct/monitor all project activities relevant to safety for the operability of
the manifolds.
to implement, with the support of the technical departments, the HSE Plan for the
Project.
Project QA/QC Coordinator
The Project QA/QC Coordinator has the authority and the organizational freedom to identify
Quality problems and to propose solutions. The Quality Program on the Project includes a mix
of the Quality Management, Quality Assurance and Quality Control elements.
In particular, he has:
to monitor and to ensure the compliance with QA/QC requirements
to prepare the Project Quality Plan following the contractual requirements and the
Project Manager instructions
to monitor and verify the approved Project Quality Plan effective implementation
to identify improvement opportunities and to maintain close contact with COMPANY on
the matter
to conduct and report quality assurance meetings between COMPANY and TAAM and
Provide expediting for the actions agreed
to prepare the Quality System requirement specifications for Suppliers as necessary
to conduct audits based on project and standard procedures and according to approved
Audit plan
to report audit result to the PM, Quality Department and to COMPANY
to ensure the execution of the non-conformity management, record and resolution
through resources and procedures of TAAM organization
to ensure the execution of the corrective/preventive actions management, record and
Resolution through resources and procedures of TAAM organization
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to conduct root cause analysis for non-conformities and repeated violation, as
necessary, for identifying potential common origin
to provide input data for the analysis of management review meeting
to follow up the implementation of management review meeting action items
to ensure that project personnel are aware of Project QMS requirements
The Project QA/QC Coordinator reports directly to TAAM Quality Department.
Project Discipline Leaders
The Project Discipline Leader is the Technical Specialist Coordinator of his/her team, assigned
to the Project for the performance of the activity of the specific discipline with the support of
the related Department. He/she can work either on a “Task Force” basis or on “Department”
basis depending on Project policy and strategy.
Each leader, within his/her main competence, has:
to review the Job Specifications for completeness and compliance with applicable
Codes
to manage the preparation and the quality control of the documentation produced
to manage resources and schedule for the preparation of the pertinent documentation
to monitor incoming and outgoing documentation
to lead his group in the preparation of the technical documents necessary for material
Procurement.
to exchange the needed information with other Discipline Lead Engineers and with the
Project Engineer
to review/approve the Vendor documents.
He/she reports technically to the pertinent department and functionality to the Project
Engineer.
Procurement Manager
The Procurement Manager, assisted by his/her staff and in strict coordination with the
Procurement department is responsible mainly:
to plan the procurement campaign as per contractual requirements
to assist the discipline leaders on obtaining quotations
to prepare the commercial tabulation and selection of the Vendor
to prepare the prefabrication contract
to lead the commercial meetings with Vendors and Subcontractors
to monitor the quality control activity by Vendor through the expediter and inspector
Personnel He/she reports to the Project Manager.
Expediting and Inspection Coordinator
He is responsible mainly:
to manage all the QC activity relevant to the materials reporting the results to the
Procurement Manager
to verify the quality and conformity of the goods inspected and accepted as per
Specifications In particular:
to review together with the lead engineer, the manufacturer’s Fabrication QC Plan
(FQCP)
to plan and employ, together with the section head, the necessary qualified resources
for inspection activities
to prepare and update scheduling documents concerning inspection activities
checking that the documentation received with the purchase order is complete and
contains all instructions necessary for carrying out inspections
to organize QC inspection meetings with COMPANY QC Representative, preparing and
distributing the meeting report
to perform periodical expediting and inspection as per the approved plan
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to attend the tests and inspection activities as per the inspection plan agreed with the
Supplier and COMPANY
to provide the necessary coordination with the approved Third-Party Inspection
Agency from a documental and scheduling point of view
Responsibility for the completeness and correctness of the Manufacturer Inspection
Book for each supply, which must be reviewed at the proper stages during the supply,
and finally collected and accepted at the satisfactory final inspection.
before signing the release note, to verify the closure of all the NCR’s originated by
vendor.
after the final successful inspection, issuing the release note and the final inspection
report to be sent through his organization to the Project Manager for approval.
Project Document Controller
Mainly responsible:
to manage the project documentation and incoming/outgoing correspondence
to prepare at the beginning of the Project the distribution matrix following the Project
Manager instruction
to verify the correct coding, format and approval course of the project documentation
ready to be issued
to perform the document distribution and filing, including the electronic copy following
the instruction included in the project and standard procedures
to manage the Final Documentation generated for the Project. For her activity, she is
supported by TDR and Documented, databases for the document management. She
reports directly to the Project Manager.
Management representative
The Project Manager is responsible for compliance with COMPANY requirements as well as
being responsible for their check through preventive actions.
The Project Manager will ensure during the Project life as follows:
to establish and to implement the project Quality Management System.
to report to Senior Management about the project performance in terms of quality, cost
and schedule and possibility of improvement.
to ensure that involved people know the COMPANY requirements and to promote
Compliance at all levels.
Internal communication
The Project Manager will ensure the appropriate communication processes for the Project and
that the communication will take place regarding the effectiveness of quality management
(through correspondence/meeting with the COMPANY, internal/external coordination meetings
held also specific for discipline, participating/coordinating the design reviews,
revising/commenting the project plans, communicating actions to be done for the activities,
approving the non-conforming resolutions adopted, the corrective/preventive action taken,
endorsing the results of the Top Management Review for the Project, etc.).The Project
Manager will ensure that internal and external communications are conducted
Considering the effectiveness of quality management, so that the project staff is motivated by
the and correspondence are available and easily accessible.
participation to performance targets, resulting in behavior that results in the control of
processes and improving efficiency and COMPANY satisfaction, ensuring that all elements of
information.
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Management Review
Generalities
TAAM Top Management reviews periodically the status of the Project in order to check
whether the progress of Project activities are in accordance with the planned schedules and
for identifying. The areas of concerns, if any, and for planning their resolution. The major
topics reviewed and actions taken are detailed here below.
Input Information for Review
Management reviews will utilize:
Internal and external quality audit results
COMPANY TAAM performance evaluations
Feedback from COMPANY
Product conformance results, i.e. NCR analysis
Preventive and corrective action status
Follow up on actions from previous management reviews
Other changes (as example scope of work changes) that could affect the QMS.
RESOURCE MANAGEMENT
Provision of Resources
The resources required for performing the Project activities in terms of personnel, hardware,
software and other facilities will be defined, organized and utilized in order to fulfill the
obligations of the Contract and to ensure the successful project execution. In particular, all
TAAM personnel and resources assigned to the Project will fulfill the requirements of
Contract. TAAM will agree and identify the Hardware, Software and Telecommunication
Infrastructure adequate and to be used for the Project.
These resources will be identified specifying responsibility for making them available and for
seamless implementation.
Human Resources
Generalities
TAAM will assign personnel who are skilled and experienced in similar nature of projects.
The key personnel assigned to project activities will have the prime responsibility for ensuring
the
Awareness of the project personnel on the following topics:
familiarization with contractual documentation
familiarization with project documents (including the project procedures and plans) to
be used during the project phases
Implementation of the Project Quality Plan with its project procedures.
Competence, Training and Awareness
For each key person appointed to the Project, competence is verified through his/her past
experience on similar projects and professional attitude recorded in his/her dossier.
Training activities are carried out in accordance with the Quality Manual. Minimum skills for
single tasks are defined and kept by the Human Resources Department.
The Human Resources Department is responsible for recording and updating data relating to
training activities on Quality and/or other sectors.
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Work Environment
TAAM ensures the creation of suitable work environment for developing the potential of the
personnel and guaranteeing their safety. The provisions of the IRAQ laws on this regard are
continuous monitored and applied. Safety regulations and guidelines are described in the
standard document Health, Safety,
Processes Related to the COMPANY
Determination of Requirements Related with the Product
The Project Manager, together with his team will be responsible for ensuring that COMPANY
requirements are properly clarified, documented and understood by the project staff.
The Project Manager will ensure that the following requirements will be identified and
Determined:
COMPANY requirements for the activities of product delivery and post-delivery.
legal and regulatory requirements to be applicable
any additional requirements deemed necessary for the Project.
Any other requirements not identified by the COMPANY in the Contract that are necessary for
the development of activities relevant to contractual obligations and needed to be implemented
to support the delivery of the Work.
Communication with the COMPANY
The Project Manager represents the TAAM towards the COMPANY; therefore, he is
responsible for ensuring effective methods of communication with. Communication channels
and modality, as requested in the Contract, are mainly:
Correspondence (letters, faxes, mails, Memorandum)
Coordination meetings to identify needs of changes, modifications and COMPANY
Complaints. The reports produced will fix the topics discussed and the decisions taken.
The communication topics could be:
to communicate decisions taken by the Parties
to transmit information relevant to the Contract
to get timely the information and data pertaining to the COMPANY, necessary and not
available in the contractual documents.
to transmit project documentation for review/approval or information
to inform about COMPANY performance feedback made on evaluating the products
quality
to resolve every hold problem
to submit the documentation for the contractual changes and to get their formal
approval.
Planning of Design and Development
During the planning stage of the Project, the Project Manager will request the following
actions:
to collect and distribute the contractual documentation and the technical documents
Received by the COMPANY through the Contract
to prepare the project execution strategy
to verify the resources necessary to develop the Project and their availability
to prepare the project organization chart
to prepare the list of deliverables
to prepare/review the project schedule with the comments of the discipline leaders
To verify the person-hours declared to be necessary to the specialist’s vs budget.
Validation of Design and Development
COMPANY, after “Unit” start-up, will carry out performance test in order to ascertain
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conformity with the requirements specified in the Contract and capacity to operate at the
established operating conditions (design validation).
For this Project, the hydraulic test to each manifold skid is assumed as the validation of design
and development. The test Record will be included in the final QA_QC Documentation Dossier.
Control of Design and Development changes
Change in design can be a result of design review, consequence of change of the scope of
work or suggestion by COMPANY/TAAM or other Parties. Change order modalities are ruled in
the Contract. All changes to documents and data shall be reviewed and approved by the same
party / function that developed and approved the original document. All documents shall be
reviewed when necessary.
Material Procurement
Requisitioning
Requisitioning activities are performed according to the above-mentioned Project Execution
Plan.
Each MR will be prepared incorporating the QC contractual requirements as per the:
Vendor drawings approval and quality records management
In particular, the Inspector Coordinator, together with the pertinent Technical
Department, will:
prepare the ITP for each MR
Give assistance to verify the consistency with inspection contractual requirements.
The overall review and consistency verification of each MR with all the attachments is
performed by the pertinent Discipline Section Head or his/her delegated Lead Discipline
Engineer. In addition, the spot check of fulfilment of requirements of contractual constrains is
item of internal Audit on Engineering and Procurement. Procurement of Equipment/Material
and Vendor selection will be executed according to the quality requirements defined in the
Procurement Procedure, Said procedure specifies the methods adopted by TAAM for ensuring
that drawings, specifications and inspection requirements are properly transmitted to Suppliers
at all tiers of order placement.
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approval.
c) Inspection activity management. When forecast in the order, TAAM inspector will conduct at
Supplier workshop the pre-inspection meeting to finalize the FQCP content and attendance,
to agree with the Supplier coordination details/clarifications, as necessary, and to assure a
smooth approach of subsequence inspection activity between Supplier, TAAM and COMPANY
QC inspectors. Inspection activity and attendance will be done according to the approved
FQCP.For any shop inspection required to be witnessed by COMPANY (Hold and Witness
points), TAAM will provide notice of such inspection at least ten (10) calendar days in
advance to enable COMPANY to attend according to relevant ITP.
d) Reports TAAM will provide Pre-inspection Meeting Reports and subsequent Vendor
expediting and Inspection Reports to COMPANY. Such reports will summarize details and
supporting documentation in order to identify any deficiencies about the quality of supplies.
Status of the inspection activities and relevant issues detected at manufacturer shop will be
reported in the Project Monthly Report.
Page 49 of 217
Project Management (including project organization, project resources management,
project control, control management, external interface management)
Project Document Management
Process Design
Engineering Design
Procurement
Fabrication (including material management)
Detailed audit schedule will be issue after the approval of the present Project Quality Plan.
Control of Non-Conforming Product
The management of the non-conformity is ruled through the Non-Conformities & Corrective
actions Management Procedure.
Non conformity will be any condition not in compliance with the contractual documents,
Applicable codes, standards and project specifications. The continuous monitoring will be made
on the Project activity with the aim to prevent nonconformities.
Should non-conformities be detected, appropriate record and remedial action will be put in
place. It implies recording of the non-conformity, investigation to individuate the non-
conformity cause, analysis of the work procedure and definition of the action to
reduce/eliminate the nonconformity.
A project non-conformity log (Project NC Record) will be managed by the Project QA/QC
Coordinator and periodically distributed to the interested parties and COMPANY for
information.
attachment
ISO-9001 Certificate
ISO 14001 Certificate
ISO 45001 Certificate
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Part TE 5.2:
- TENDERER shall provide Quality Management System (QMS) certificates of compliance with ISO
9001 issued by an accredited independent body
TAAM ENGINEERING
COMPANY - 9001 Certificate (2).pdf
TAAM ENGINEERING
COMPANY - 14001 Certificate R1.pdf
ISO 45001_2018.pdf
Page 51 of 217
Part TE 5.3:
- TENDERER shall provide its internal audit procedure with the list of qualified auditors.
FOR
ENGINEERING, PROCUREMENT, SUPPLY, CONSTRUCTION AND
COMMISSIONING
OF EARLY WORKS
FOR
AR RATAWI GAS MIDSTREAM PROJECT
Page 52 of 217
1. SCOPE 54
2. RESPONSIBILITIES 54
3. REFERENCE DOCUMENTS 54
3.1 INTERNATIONAL STANDARDS 54
3.2 CONTRACT DOCUMENTS 54
3.3 TAAM DOCUMENTS 54
4. ABBREVIATIONS AND DEFINITIONS 55
4.1 ABBREVIATIONS 55
4.2 DEFINITIONS 55
4.2.1 AUDIT 55
5. PURPOSE OF QUALITY AUDIT 55
5.1 GENERAL 55
5.2 AUDIT SCHEDULE 56
5.3 PERFORMANCE OF AUDIT 56
5.3.1Audit Follow – Up 57
5.3.2Closing out Audit 57
5.3.3Audit Records 57
6. ATTACHEMENT 57
Page 53 of 217
1. SCOPE
Scope of this project procedure is to define planning, executing and recording of internal and external
audits.
The aim of this procedure is to describe the TAAM Quality audit method adopted in the project-Water
Injection Well Hook Ups-Contract # 5000024371.
The audit system is to ensure that the quality related programs and plan have been
developed, documented and effectively implemented. Such procedure is applicable to the
project activities. Headquarter personnel will refer to the relevant Corporate Audit procedure.
This procedure is intent only for all quality activities. For HSE activity, please refer to HSE
relevant Procedures.
This procedure provides the operating procedure to coordinate the audit activities of the
TAAM at site and head office.
2. RESPONSIBILITIES
Responsibility of planning and recording each Audit carried out by project Audit team is assigned to
project QM.
The Audits, to any extent, are to be carried out by qualified personnel with no direct involvement with
audited project related activities and with adequate knowledge and skills.
Audits to sub-vendors and sub-contractor’s quality management system are carried out by qualified
(Second part) internal auditor or appointed external Auditor.
3. REFERENCE DOCUMENTS
3.1 INTERNATIONAL STANDARDS
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4. ABBREVIATIONS AND DEFINITIONS
4.1 ABBREVIATIONS
4.2 DEFINITIONS
4.2.1 AUDIT
Internal audit- The internal audit is carried out by a qualified auditor nominated by the PQM, for their
related field of application, to evaluate the Taam quality system performance using documented
procedures and check lists to verify by examination, questioning and evaluation of objectives
evidence, that the system has been developed, documented and effectively implemented.
External Audit- The external audit is carried out by a qualified auditor whose competence is
recognized by both Client and Contractor. Scope of the external audit is to control
Vendors/Subcontractors in order to verify the organization, capacity and activities to supply
products/services in compliance to Project Contractor and Company Requirements.
Findings Understand the finding so you can judge what needs to be done and how much time
is needed to complete these steps. The finding will be explained when found, Data presented
in tables, charts, graphs, and other figures and guide the reader through key results.
Use as is- statement defining a non-conforming item but still satisfactory for its intended use.
Quality Audits are implemented to ensure that the Taam quality system, the involved activities, and
performances are in conformance to expectations and planning documents.
Checks will verify the implementation of project procedures, if they are actually followed and able to
achieve planned goals.
Verify, by means of objective evaluations, the correct interpretation and application of quality
plan and related project procedures.
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Judge the effectiveness and consistency of the contractor quality system and processes.
Evaluate adequacy of specific project quality plan and quality control plan.
Reveal non-conformities or inadequacies, what causes them and then activate remedial
actions.
Evaluate the effectiveness and consistency of Contractor supplier's and subcontractor’s quality
system and processes, organization, capability and activities in respect of Project Contractor
and Company requirements.
Verify, by means of objective evaluations, the correct interpretation, application and adequacy
of quality plan and related project procedures.
An audit plan that contains internal and external audits is provided for the project. The project quality
audit plan, included in the PROJECT MANAGEMENT QUALITY PLAN is an independent document
that should be updated frequently. Its frequency is connected to various conditions as, for example,
work progress, management system verifications, critical items, or by any other concern that may arise
during the execution of the works.
Before the audit execution the Client will be informed on the planned date. The auditor is responsible
for performing and reporting the audit in accordance with the requirements of this procedure.
Personnel in charge of auditing are authorized to investigate and have complete access to all
project documentation (drawings, specifications, purchase orders, archives, reports, calculations,
etc.).
Audits are prepared by the auditor using a check list. The audit check list, based on the areas to be
audited, is the reference document to be used as guidelines for the audit. (Ref. APPENDIX 3)
Based on spot check the auditor will indicate any found lack or non-conformity on the Finding sheet
form (ref. APPENDIX 1) and, on the same form, will report the recommended remedial actions.
Copies of the "finding sheet” is sent to PM, QM, each involved Department Manager, and Client.
The Monthly progress report will include the audit results as feedback of the project implementation.
Particular care is taken for enhancing and improving the system as a consequence of remedial
actions taken after previous Audits .
On the record form, besides various observations, will be reported all findings. They represent the
deficiencies that may affect substantially the project quality status, and in case considered NCR, they
will be managed as per project specific Procedure. Any non-compliance will be managed by PQM
following the project NCR management procedure.
Remedial action should be proposed by Section Managers or by PM, that must notify to PQM, in
due time and in writing, remedial actions and related execution program. Explanations will be
required if no remedial actions are undertaken.
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The audit reports are archived by PQE.
The audit follow-up date shall be indicated in the audit report by the Auditor.
The follow-up audit will be based on the implementation and effectiveness of the corrective
action taken by the auditee.
External audit follow-up and action plan is prepared and sent for Company Information.
5.3.2 Closing out Audit
On completion of the follow-up audit and confirmation that corrective actions are effective and in
accordance with the specified standard/requirements, a statement on the same will be issued by
the auditor for the closing out the audit.
5.3.3 Audit Records
6. ATTACHEMENT
Page 57 of 217
Appendix 1
AUDIT SUPPLIER
AUDIT STAFF
REFERENCES:
Doc. CONTROLLED Documents
AUDITOR Signature
ACCEPTANCE Signature
Legend:
0 observation (no corrective/ improvement action required) NCR Non-conformance report (corrective/
improvement action required)
Page 58 of 217
Appendix 2
Date of Follow – Up
No. and Action
N0: Audit Report Audited Area
Location Type of NCR Auditor
No. Company
Issued
DECIDED VERIFIED
Page 59 of 217
Appendix 3
CONTRACT ACQUISITION
□ What is the scope of contract? ISO 9001
para.4.3.2
□ Explain the contract acquisition
process?
CONTRACT REVIEW
□ Project documents are made
available to all the project functions?
QUALITY SYSTEM
ISO 9001
□ Is the Project Quality Plan (QP) and the para.4.3.2
Project Quality Control Plan?
ORGANIZATION
ISO 9001
□ Do you know the project organization? Is the Paragraph 4.1.2
project organization chart available?
ISO 9001
PROJECT CHANGING Paragraph 4.9
MANAGEMENT
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PROCUREMENT AND VENDOR ISO 9001
INSPECTION AND TEST paragraph.4.9 &
4.10
ISO 9001
TEST EQUIPMENT CALIBRATION paragraph.4.11
Page 62 of 217
SITE INSPECTION AND TEST ISO 9001
paragraph.4.9 &
4.10
□ In which way are the quality requirements
ensured in the work execution?
QUALITY MANAGEMENT
□ Are there audits? Have been performed audit
from external organization?
DOCUMENT MANAGEMENT
□ Is the document list available and updated?
Page 63 of 217
INSTALLATION
□ Are material certificates available?
Page 64 of 217
Part TE 5.4:
- TENDERER shall also provide the evidence of the Internal Audit Plan including the one proposed for the project
covering all phases and parties
Page 65 of 217
Part TE 5.5:
TENDERER shall provide a preliminary Quality Plan (QP) specific to the project, which demonstrates that he has
fully understood all project particularities inclusive but not limited to project objectives, project Quality Policies,
etc. QP shall also describe a process of Risk and Opportunity Management.
FOR
ENGINEERING, PROCUREMENT, SUPPLY, CONSTRUCTION AND
COMMISSIONING
OF EARLY WORKS
FOR
AR RATAWI GAS MIDSTREAM PROJECT
Page 66 of 217
TABLE OF CONTENTS
1.0 INTRODUCTION 70
2.0 STATEMENT OF QUALITY POLICY 70
3.0 SCOPE OF WORK 72
4.0 REFERENCES 72
5.0 TERMS AND DEFENITIONS: 73
6.0 QUALITY MANAGEMENT SYSTEM HEADLINES 74
7.0 DOCUMENT & ITEM MANAGEMENT PROCEDURE 74
8.0 CONTROL OF RECORDS 75
9.0 9) MANAGEMENT RESPONSIBILITY 76
10.0 COMPANY FOCUS 76
11.0 QUALITY POLICY 76
12.0 PLANNING 76
13.0 ORGANIZATION 77
14.0 RESPONSIBILITIES 78
14.1 PROJECT MANAGER (PM) ................................................................................................................................ 78
14.2 CONSTRUCTION MANAGER ............................................................................................................................. 78
14.3 PROJECT CONTROL ENGINEER (PCE) .............................................................................................................. 78
14.4 SITE CONSTRUCTION ENGINEER ...................................................................................................................... 78
14.5 ENGINEERING MANAGER (EM) ....................................................................................................................... 79
14.6 HSE MANAGER ............................................................................................................................................... 79
14.7 CONSTRUCTION PLANNING ENGINEER ............................................................................................................. 79
14.8 PROJECT PROCUREMENT ENGINEER ................................................................................................................ 79
14.9 MATERIAL CONTROL ENGINEER ..................................................................................................................... 80
14.10 COMMISSIONING ENGINEER ............................................................................................................................. 80
14.11 QA/QC MANAGER .......................................................................................................................................... 80
14.12 QA/QC ENGINEER ........................................................................................................................................... 80
14.13 QC INSPECTOR ................................................................................................................................................ 81
15.0 INTERNAL COMMUNICATIONS 81
16.0 RESOURCE MANAGEMENT 81
16.1 MANAGEMENT REVIEW ................................................................................................................................... 81
16.2 HUMAN RESOURCES ........................................................................................................................................ 82
17.0 INFRASTRUCTURE 82
18.0 WORK ENVIRONMENT 82
19.0 PRODUCTION REALIZATION 82
20.0 CONTRACT REVIEW PROCESS DOCUMENTATION 82
20.1 DESIGN AND ENGINEERING CONTROL ............................................................................................................. 83
20.2 GENERAL ......................................................................................................................................................... 83
20.3 ESTABLISHMENT OF DESIGN INTERFACE ......................................................................................................... 83
20.4 REVIEW AND APPROVAL .................................................................................................................................. 83
20.5 PROCUREMENT ................................................................................................................................................ 84
20.5.1 Technical Inquiry Document ..................................................................................................... 84
20.5.2 Review of Inquiry Document .................................................................................................... 84
20.5.3 Selection of Vendor .................................................................................................................. 84
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20.5.4 Vendor List................................................................................................................................ 84
20.5.5 Check of Inquiry and Vendor Evaluation .................................................................................. 84
20.5.6 Review and Approval of Vendor’s Documents ......................................................................... 85
20.5.7 Control and Verification of Vendor’s Performance .................................................................. 85
21.0 CONTROL OF CONSTRUCTION 85
21.1 CONSTRUCTION PLANNING .............................................................................................................................. 85
21.2 CONTRACTOR REFERENCE : PROJECT EXECUTION PLAN ................................................................................. 85
21.3 CONSTRUCTION SCHEDULE CONTROL ............................................................................................................. 85
21.4 24) FIELD QA/QC PLANNING ......................................................................................................................... 85
21.5 CONSTRUCTION MATERIAL CONTROL ............................................................................................................. 86
21.5.1 Contractor Reference: .............................................................................................................. 86
21.5.2 Material Receiving Inspection .................................................................................................. 86
21.5.3 Material Handling, Storage, Delivery and Use ......................................................................... 86
21.6 INSPECTION AND TEST ..................................................................................................................................... 86
21.6.1 Contractor Reference: .............................................................................................................. 86
21.6.2 Pre-Inspection Meeting ............................................................................................................ 86
21.6.3 Inspection/Test Schedule ......................................................................................................... 86
21.6.4 Performance of the inspections ............................................................................................... 86
21.6.5 Special Process ......................................................................................................................... 87
22.0 CONTROL OF MEASURING AND TEST EQUIPMENT 87
22.1 EQUIPMENT IDENTIFICATION ........................................................................................................................... 87
23.0 CONTROL OF COMMISSIONING 88
23.1 EXECUTION ORGANIZATION ............................................................................................................................ 88
23.2 COMMISSIONING PLANNING ............................................................................................................................ 88
23.3 START UP, INITIAL OPERATION AND PERFORMANCE TEST .............................................................................. 88
24.0 HEALTH, SAFETY AND ENVIRONMENT MANAGEMENT 88
24.1 RISK EVALUATION AND MANAGEMENT........................................................................................................... 89
24.2 ENVIRONMENTAL MANAGEMENT .................................................................................................................... 89
25.0 PRODUCT IDENTIFICATION AND TRACEABILITY 89
25.1 IDENTIFICATION OF ITEM. ................................................................................................................................ 89
25.2 TRACEABILITY CONTROL OF ITEM ................................................................................................................... 89
25.3 CONTROL OF COMPANY SUPPLIED PRODUCT (ITEM) ........................................................................................ 89
26.0 MEASUREMENT, ANALYSYS AND IMPROVEMENT 90
26.1 AUDIT PROCEDURE .......................................................................................................................................... 90
26.2 GENERAL ......................................................................................................................................................... 90
26.3 MONITORING AND MEASUREMENT .................................................................................................................. 90
26.4 INTERNAL QUALITY AUDITS ............................................................................................................................ 90
26.5 MONITORING AND MEASUREMENT OF PROCESSES ........................................................................................... 91
26.6 INSPECTION AND TEST PLAN :.......................................................................................................................... 91
27.0 CONTROL OF NON-CONFORMING PRODUCT 91
27.1 CONTRACTOR REFERENCE: NON-CONFORMANCE PROCEDURE ....................................................................... 91
27.2 RESPONSIBILITY AND AUTHORITY ................................................................................................................... 92
27.2.1 Construction Manager ............................................................................................................. 92
27.2.2 QA/QC Manager ....................................................................................................................... 92
27.2.3 QA/QC Engineer ....................................................................................................................... 92
27.2.4 Field Discipline Manager .......................................................................................................... 92
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27.3 DISPOSITION OF NON-CONFORMANCE ITEMS ................................................................................................... 92
27.4 IDENTIFICATION OF NON-CONFORMANCE PRODUCT ........................................................................................ 92
27.5 REPORTING AND NOTIFICATION....................................................................................................................... 92
27.6 SEGREGATION .................................................................................................................................................. 92
27.7 CORRECTIVE ACTION....................................................................................................................................... 93
27.8 UNCONDITIONAL USE ...................................................................................................................................... 93
27.9 ISSUANCE OF CAR ........................................................................................................................................... 93
27.10 RECORDS ......................................................................................................................................................... 93
27.10.1 Analysis of Data ........................................................................................................................ 93
27.10.2 Improvement............................................................................................................................ 93
27.10.3 Corrective action ...................................................................................................................... 93
27.10.4 Preventive action...................................................................................................................... 94
27.11 CORRECTIVE AND PREVENTIVE PROCEDURE ................................................................................................... 94
27.11.1 QA/QC Manager ....................................................................................................................... 94
27.11.2 Each Team Manager ................................................................................................................. 94
28.0 COORDINATION PLAN 95
28.1 REQUIREMENTS FOR CAD 3D MODELS ........................................................................................................ 97
28.2 TECHNICAL DOCUMENT PLANNING AND PROJECT PHASES .............................................................................. 97
28.3 DOCUMENT PAPER COPIES TO BE DELIVERED .................................................................................................. 98
29.0 CORRESPONDENCE MANAGEMENT 98
29.1 CORRESPONDENCE TYPE ................................................................................................................................. 98
29.2 ANNEX 2. LIST OF FORECASTED DOCUMENTATION DOSSIER ........................................................................ 101
Page 69 of 217
INTRODUCTION
This Project Quality Plan (hereinafter called ‘PQP) describes how TAAM Eng. Co. will apply its Quality
Management System & Quality Manual which has been established in accordance with the requirements of
the International Standardization (ISO 9001), to meet the specific requirements.
The Quality Plan sets out the specific quality practices, resources and sequences of activities appropriate to
the engineering, procurement and construction phases of the Project.
The Quality Plan specifies the Quality Requirements for the Project, the procedures to be followed in
meeting these requirements and the manner in which compliance with these requirements is verified.
Project Quality Plan serves as the basis for addressing the contract quality requirements, project execution
instruction and to establish the quality management system for complying with the quality requirements on
Project”. This Project Quality Plan identifies the systems/activities required, which are to be specified in the
project procedures to meet the requirements of the contract and serves as a reference for the preparation
of project procedures by TAAM Engineering Co. (hereinafter called “ CONTRACTOR”). This includes
planning and performance of Project Quality Audits throughout the project at all work locations, review and
monitoring of vendor quality assurance requirements, quality surveillance of any project-related activities
including review of quality assurance and quality control activities of the project site during construction.
The project team, resources, infrastructure, systems (including Quality and HSE) and all other facilities
necessary to complete the project shall be provided by TAAM.
To achieve this quality policy, Project Manager is responsible for establishment of execution plan for the
project quality objectives including detailed implementation plan which be able to perform, measure and
review the project in accordance with this Project Quality Plan with close coordination and communication
with relevant organization and each discipline number. All project participants shall achieve project quality
objectives through performance of their scope of work and responsibilities by understanding fully of this
PQP and project requirements, and shall remote effectiveness through continual improvement of
effectiveness of the established quality management system.
For the detail, please refer to the Quality Policy :
Page 70 of 217
QA/QC Manager as the project quality management representative shall have full support of Construction
Manager and shall report directly to the Construction Manager for strict and correct enforcement of project
quality management system. Further, he is given the organizational freedom to identify quality problem,
request corrective actions, and verify the results.
Any problems or difference of opinion on quality matters within the project organization shall be reported to
Construction Manager by the member who has the responsibility for final resolution. Such resolution shall be
consistent with all the specified requirements.
We, all project participants, shall commit ourselves to be aware of quality policy and to achieve quality
objectives and to provide the best quality product to Company.
Page 71 of 217
SCOPE OF WORK
The Scope of this project be performed by CONTRACTOR for the Engineering, Procurement and
Construction activities necessary to complete “this” WORKS Project.
CONTRACTOR shall provide PERSONNEL and PLANT required to complete the construction WORK detailed
in Contract.
CONTRACTOR shall ensure that all PERSONNEL are competent to perform the WORK assigned to them and
that PERSONNEL are mobilized in sufficient numbers and in sufficient time for the WORK to be completed by
the SCHEDULED COMPLETION DATE stated in the Contract.
Unless otherwise specified, CONTRACTOR shall supply all personnel, materials and equipment necessary to
undertake the SCOPE in a safe and controlled manner, although COMPANY may from time to time supply
selected repair materials where and when necessary.
COMPANY will hand over the location with the necessary land clearance certificates to allow CONTRACTOR
to excavate the identified area to the required depth to start the inspection and repair works.
REFERENCES
1) All Applicable Company Specifications and standards related to Scope of work .
2) TAAM Quality Management Plan (250600DBQA0116T)
3) International Standards:
- ISO 9001: 2015 Quality Management System – Requirements
- ISO 9004:2018 Managing for the sustained success of an organization
- ISO 19011:2018 Guideline for Quality and/or Environmental
- ISO 10013:2021 Guidelines for Quality Management System
- ISO10005: 2018 Quality Management System – Guidelines for quality plans
ASME B31.3: Ed.2020 “Process Piping”
ASME B31.4: Ed.2019 “Pipeline Transportation System for Liquids and Slurries”
ASME B16.34: Ed.2020 “Valves - Flanged, Threaded and welding end”Scope of Work
ASME B16.49: Ed.2017 “Factory - Made, Wrought Steel, Butt-welding induction bends for
transportation and distribution systems”
ASME B36.10M: Ed.2022 ” Welding and Seamless Wrought Steel Pipe”
ASME PCC-1: Ed.2019“Guidelines for Pressure Boundary Bolted Flange Joint Assembly”
ASME B16.9: Ed.2018 “Factory-Made Wrought Butt-Welding Fittings”
ASME B16.11: 2016 “Forged Fittings, Socket-Welding and Threaded”
ASME B16.5: Ed.2020 “Pipe Flanged and Flanged Fittings”
ASME B16.20: Ed.2017”Metallic Gaskets for Pipeline Flanges”
ASME IX: Ed.2021 “Welding, Brazing & Fusing Qualifications”
ASME II: Ed.2021“Part A ferrous Materials (Volume 1 & 2)”
ASME II: Ed.2021“Part C Welding Consumables”
ASME V: Ed.2021 “Non-Destructive Examination”
API 1104 Ed.2021_ADDENDUM 2: “Welding of Pipelines and Related Facilities,
API 600: Ed.2021 “Steel Gate Valves - Flanges and Butt-Welding ends, Bolted Bonnets”
Page 72 of 217
API 1102: Ed.2017”Steel Pipeline Crossing Rail Roads and Highways”
API 1109: Ed.2010”Marking Liquid Petroleum Pipeline Facilities”
API RP 1110: Ed.2018“Recommended Practice for the Pressure Testing of Steel Pipelines for the
Transportation of Gas, Petroleum Gas, Hazardous Liquids, Highly Volatile Liquids or Carbon Dioxide”
API 2201: Ed.2020 “Safe Hot Tapping Practices in the Petroleum and Petrochemical Industries”
EN ISO 8501-1: Ed.2017Preparation of Steel Substrates before Application of Paints and Related
Products – Visual assessment of surface cleanliness. Part 1: Rust grades and preparation grades of
uncoated steel substrates and of steel substrates after overall removal of previous coatings.
EN ISO 8502-3: Ed.2017 Preparation of Steel Substrates before Application of Paints and Related
Products - Methods of assessment of surface cleanliness. Part 3:
Assessment of dust on steel surfaces prepared for painting (pressure-sensitive tape method)
EN 10289: Ed.2015 Steel Tubes and Fittings for Onshore and Offshore Pipelines –External Liquid
Applied Epoxy and Epoxy-Modified Coatings
EN 10290: Ed.2015Steel Tubes and Fittings for Onshore and Offshore Pipelines –External Liquid
Applied Polyurethane and Polyurethane –Modified Coatings
Page 73 of 217
QUALITY MANAGEMENT SYSTEM HEADLINES
Quality Management System Clearly defines those elements of any Corporate QMS that may prevail
over, and interfaces with the project QMS which will be implemented to control and assure the
WORK.
Contains the project organization chart which includes reporting relationships for those persons who
are responsible for assuring and controlling the quality of the WORK, and in particular to define the
relationship of the functional reporting of the Project Quality Manager to the Project Manager and
Corporate Quality Manager. The organization chart shall also indicate whether staff is assigned full
or part time to the WORK.
Defines ownership, responsibilities and authorities of individuals with specific regard to execution of
the WORK,
Describes the resources to develop and complete the WORK in accordance with CONTRACT
requirements,
Includes a list of QMS procedures and instructions adopted by the CONTRACTOR in order to comply
with the applicable elements of ISO 9001:2015 (or equivalent), and the CONTRACTOR shall include a
matrix indicating the relevant QMS procedures relating to the applicable sections of ISO 9001:2015,
In addition to the procedures required to meet ISO 9001: 2015 (or equivalent) and to control the
WORK, specific procedures are required to address the following subjects:
Change Control including technical change control
Critical and complex activities
Risk assessment that includes any identified risks to the planned execution of the WORK along with
measures to mitigate the possible effects of a risk,
Regulatory Authorities that includes or references a Licenses, Permits and Approvals Plan that shall
identify all Iraqi and International Regulatory Licenses, Permits and Approvals requirements
applicable
the WORK, planned and actual application dates, and allows for the time required to apply and obtain
the necessary Permits and Approvals,
The interfaces between any SUBCONTRACTOR(s) and Vendor(s) organizations,
The interfaces between any external party, e.g. Third-Party Verifier, Third Party Authority, Third
Party Inspection, Regulatory Authorities, etc.
Describes the control of SUBCONTRACTOR(s) and Vendor(s) by CONTRACTOR, particularly with
respect to Quality performance,
The Project Quality Plan (PQP) covers the entire WORK and shall interlink the activities and Quality
Plans of all SUBCONTRACTORS and Vendors involved with the CONTRACT.
The CONTRACTOR shall report monthly upon the Quality Assurance and management of Quality
related activities detailed in the PQP.
This Project Quality Plan establishes the applicable top-level quality assurance program
requirements, identifies or references detailed implementing procedures, practices, plans for the
Project, including construction to be performed by CONTRACTOR.
Improvement methods shall be established according to the process of corrective action and
preventive action if any improvement is needed on the results of monitoring, measurement and
analysis.
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On receiving revised documents, the document controller shall promptly destroy or discard the
obsolete documents after replacing them with new ones to assure that only the latest documents are
used for the construction work.
The document may be in any form or type of medium.
The documents shall be identified by the title, document number, revision number and date, and shall
show the preparation, review and approval by Initial and date on the cover sheet.
The requirements of preparation, review, approval and distribution of the controlled documents are
summarized as shown on the Document Control Table below.
Control of Records
Contractor Reference : Document Control Procedure
Quality records are documents which provide written evidence for the quality or quality activities,
such as various kinds of inspection or test records, heat treatment charts, qualification certificates,
surveillance, audit records, calibration records, NCR, CAR, etc.
Original records shall remain legible, readily identifiable and retrievable.
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Quality records shall be produced in accordance with the requirements of relevant specifications,
procedures and Inspection and Test Plan (ITP), etc., and shall be controlled and filed under
responsibility of Project QHSE Manager in Head Office, and by QA/QC Manager at site.
QA/QC Manager shall ensure that all quality records shall be properly compiled.
Upon project completion, all quality records shall be collected and filed in accordance to Document
index to be agree with Company and shall be hand over to Company in accordance with the
requirements of the Contract.
Quality records shall, as far as practicable, be protected against any accidental, environmental,
physical damage or loss, including fire, floor, vermin, etc.
9) MANAGEMENT RESPONSIBILITY
Project Manager shall ensure that establishing, implementation and evaluating of the quality
management system, and continual improvement of its effectiveness, and also ensure that the
Contractor’s organization realizes the Company satisfaction by :
1) To suggest directions in order to satisfy statutory, regulatory requirement and Company
requirements,
2) To ensure that spreading quality policy, establishment of quality objectives consistent with the
quality policy and establishment of implementation plan to achieve quality objectives,
3) To ensure that continual review and improvement of quality management system for Company
satisfaction through management review on a regular basis,
4) To ensure that continual improvement of processes, obtaining the necessary management resources
for the work and job environment and its effective operation
Company Focus
The following shall be reviewed to ensure that the Company’s requirements are met and enhanced;
1) To communicate effectively with Company.
2) To monitor and measure the Company satisfaction or control till take-over dissatisfaction through
the followings;
3) Measurement indicator
- Project schedule and material delivery status.
- Quality matters
1) reviewing of data as follows;
- Issues on minutes of meeting
- Correspondence with Company.
- Analysis of data such as NCRs/CARs and inspection records
Quality Policy
Maintaining an effective and efficient Quality Management System and complying with current applicable
legislation
QA/QC Manager shall distribute and control the quality policy and objectives which are established
by Project Manager.
The quality objectives shall be measurable and consistent with quality policy.
Quality policy and objectives would be revised in case of the followings.
- On change of quality policy and objectives by Project Manager.
- On generation of revision reason through management review
Planning
Project quality objectives
Contractor shall take responsibility for engineering, construction, commissioning support activities of the
project, as required by the contract.
It is the general project objectives to deliver all products and services required under the terms and
conditions of the Contract, in full compliance with the project specifications, Company requirements, and all
relevant statutory requirements. Specific project quality objectives are: “ ON-TIME Turn-over ”
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Organization
CONTRACTOR Reference : Project Organization Charts
The project organization is illustrated in the functional scheme of the next page: the nominative and detailed
charts for project management, engineering, procurement, construction and Quality have been included in
the Project Organization Charts.
PROJECT ORGANIZATION
TAAM
Deputy
Financial
Affairs
Maintenance
Manager Administration
Engineering
Team
Planning Eng.
Discipline
Inspector
Material
Controller
Construction
Manager
Commissioning
Engineers ; Reporting Ling
; Coordination / Communication
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RESPONSIBILITIES
Project Manager (PM)
Overall organization and management for project execution
Approving the project Quality Plan
Supervise, control of all personnel assigned to the project
Define and bring into effect, by means of criteria, instructions, directives, procedures or any other
method, the preparation and drawing up of the Design, Construction and Test service documents in
accordance with the terms and condition of the contract.
Implement and maintain the required work instruction and methods for the systematic management of
the project
Management of employee for the project
Control and support of project objectives
Management for all project execution
Commissioning & start-up, initial operation.
Construction Manager
Report to Project Manager (PM) for all matters related to quality occurred during construction
Identifying the current and future Company needs and expectations, in addition to requirements
Implementing quality assurance program
Managing each process to achieve the process objectives
Ensuring the preparation of work and process
Reviewing management achievements and taking proper actions on it
Shall strive to continually promote and increase quality standards, and awareness on the site for all
through strong leadship, proper communication, and quality development training plan.
Directing the corrective action identified through quality audit, and management review
Identifying the current and future Company needs and expectations and requirements
Implementing construction works in accordance with specific procedure and specification.
Ensuring the preparation of work and process before start work.
Communicate with construction Manager for construction.
Managing the corrective action identified through quality and HSE audit, and management review
Project Control Engineer (PCE)
Report to Project Manager for performance of the project to meet the critical of effective cost
control and compliance with project schedule
Follow up with responsible parties to ensure that schedule are maintained or improved
Assure the scheduling and/or cost control report by planning, analyzing and forecasting of project
performance
Assure the effects of all deviation for project schedule, at the earliest possible time for evaluation
and remedial action by PM
Preparation of all trend, status and progress reports
Assure communication between other engineering and construction discipline.
Site Construction Engineer
Report to Construction Manager for performance of project
Coordinating and executing the administrative issues with home office pertaining to accounting and
material purchase
Planning, implementing and evaluation of infrastructure
Ensuring good labor employment practices and custom clearance
Expediting the supply and arranging shipping method/schedule as required
Delivering products to the project with shipping documents, including customs clearance, as required
Ensuring that purchase order activities are implemented as per the project requirement
Ensuring that the purchasing documents are adequate to the requirements of specification prior to
release
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Ensuring that the purchased product conforms to the procurement requirements and is delivered on
the project site with shipping documents as required
Engineering Manager (EM)
Report to Project Manager for performance of engineering works.
For planning, coordinating and directing the engineering and design work.
Supervise and coordinate the design work of the various engineering discipline.
Establish engineering and design basis. And define the deliveries and non-deliveries.
Resolve the conflicts among the engineering discipline during the engineering and design work.
Review and approve engineering documents.
HSE Manager
Report to Project Manager (PM) for Quality and HSE performances
Preparation and execution of Internal IMS Audit
Qualification of auditor
Communicate with QA/QC Manager for QA/QC matters
Controlling of HSE Procedures.
Improvement of effectiveness of the HSE management system through audit results, analyzing of
data, corrective and preventive action, and management review.
Shall assist HSE Manager and construction Manager on HSE matters
Report to HSE Manager for HSE matters occurred during project execution
Conduct HSE program under the direction of HSE Manager
Have a direct line of communication to the Company’s HSE Manager
Managing the implementation of the HSE Plan throughout all phases of the project
Organization and overview application of the HSE Management system, including planning,
coordination, recording and control of HSE studies and reviews.
Perform risk evaluation and management including occupational and special risks
Ensure development and implementation at site on activities described in the HSE Plan
Assisting the PM team in the analysis and approval of each CONTRACTORs HSE Plan, associated
method statement and safe working procedures
Managing the First-aid and Health-care organization and facilities at site and ensuring any necessary
liaison with relevant organization
Cooperating with HSE Engineer for discussing and resolving HSE issues related to the execution of
the contract
Construction Planning Engineer
Report to construction Manager for all matters related to project planning activities
Controlling for identifying the Company needs and expectations
Controlling costs
Planning and controlling project schedule
Checking, analyzing and reporting the differences between schedule and actual progress
Coordinating and supervising the subcontractors
Controlling for expediting the delivery of purchased material and handling materials at site
Coordinating any engineering matter with Company Engineer
Analyzing any change in the scope of work and assessing the relevant impact on costs and schedule
Project Procurement Engineer
Report to PM for all matters related to procured material and equipment
Control of vendor supplied material and equipment
Survey, evaluation and selection of vendor
Quality control of material and equipment procured (except items procured at site)
Management of inspection activities such as pre-inspection meeting, witness inspection, expediting
and shipping
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Material Control Engineer
Report to Construction Manager for all matters related to control the procured material and
equipment
Follow-up of damage / shortage / incorrect items which report issued
Request of receiving inspection for arrived items at site
Control of identification and storage for received items
Performing the preliminary damage, shortage inspection
And the damage and discrepancy to specification if any, shall be forwarded to Site QA/QC team for
their further detail inspection.
Commissioning Engineer
Report to Construction Manager for all matters related to pre-commissioning and commissioning
Establishment of organization to be performed
Preparation of pre-commissioning and commissioning as follows:
List of system and sub-system
Application DWG, P&ID and documents
Planning and manpower to perform pre-commissioning and commissioning
Detailed list of test equipment, measuring devices
Detailed schedule
Communicate with Company during pre-commissioning and commissioning
QA/QC Manager
Report to Construction Manager the quality matters during execution of project
Initializing and establishing the Project Quality Plan
Having the authority and responsibility to assure that all project activities affecting quality are in
compliance with this plan
Controlling special processes and qualifying special labors
Performing receiving inspection for procured materials and Company furnished items at site
Planning inspection activity and practicing inspection for work
Planning education and training related to quality
Controlling non-conforming product and using corrective and preventive action for improvement at
site.
Shall carry out site safety instruction for employees including CONTRACTOR and visitors
Executes inspection and testing as per the ITP and/or procedures
Provides assistance in the coordination with engineering team on confliction of drawings and
specifications
Coordinates Contractor and CONTRACTOR quality inspectors.
Ensure that corrective and preventive actions and performed
Monitoring CONTRACTORs non-conformance
QA/QC Engineer
Report to QA/QC Manager the all-quality matters
Conduct the training of QC Inspector and workers
Conduct the witness inspection with Company or his representative
Collect and analysis the data related quality activities
Controlling QA Recorder who collect, maintain all documents issued at site during construction of
project
Assuring that Project Quality Plan has been implemented
Check and verify that all documents required for construction activities are available and approved
Check quality compliance to project and contract requirements on all construction activities
Controlling / managing of NCR
Coordinates CONTRACTOR quality inspectors
Prepares, reviews and monitors Inspection and Test Plans
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QC Inspector
Report to QA/QC Engineer for all inspection matters
Manage inspectors of each discipline
Witness inspection with each discipline inspector for any specific point
Identification the inspection activities performed by each discipline inspector
Coordinate and program with construction Supervisors Inspection / Test activities
Provide for the issue and managing of Request for Inspection with Contractor site Representative
when indicated in the I & T. P.
INTERNAL COMMUNICATIONS
1) For internal communication, meeting may be held periodically in order to review the project
status/progress/interference, identify the problem areas and establish plans corrective actions
2) Using the following media or communication, the common information may be accomplished each
other.
E-mail / Internet (Web hard)
Facsimile / Telecommunication
Meeting
Transmittal
RESOURCE MANAGEMENT
Management Review
Management review meeting shall be carried out once a year under the direction of Construction
Manager for decisions and actions related to :
Improvement of the effectiveness of the quality management system and its process
Improvement of product related to customer requirements
Resource needs
The following subjects should be included in the meeting of management review
Evaluating the degree of Company satisfaction
Status and results of project objectives and improvement activities
Results of audit or self-assessment of the organization
Provision of Resource
Each team manager shall identify, plan and mobilize the essential resources needed for
implementation of quality management program.
Identification and plan resources shall be performed as follows.
Identification
Resource Description Planning Approval
of necessity
Planning/ Construction
Human resource Each Manager
Administration Manager
Site office, workshop,
Construction
transport and Each Manager Administration
Infra- Manager
communication
structure
Administration Construction
Construction equipment Each Manager
/Planning Manager
QA/QC QA/QC
PQP and QC procedures PM
Manager Engineer
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Construction
Work environment Each Manager Administration
Manager
Human Resources
Personnel performing work affecting product quality shall be competent; Qualified and Certified on
the basis of appropriate education, training, skills and experience.
Each team manager is responsible for providing the required job training to all levels of personnel
within his organization
The QA/QC Manager is responsible for;
1) Establishing the overall program and plan for quality related training of staffs and workers at site
2) Qualifying the personnel performing certain specialized activities in accordance with work
procedures
Infrastructure
The infrastructure shall be properly planned, prepared and controlled within the approved budget.
Infrastructure includes, as applicable;
1) Site office, piping fabrication shop, welding school, warehouses or temporary facilities needed for
project execution
2) Process equipment (both hardware and software) :
3) Telecommunication facilities, internet, website, etc.
Work Environment
Work environment shall be determined and managed to meet health & safety requirements and
regulations, including following;
1) Project work conditions and environment
2) Protective equipment
3) Work facility
4) Field work environment (sanitation, cleanliness, noise, lighting, temperature, humidity, etc)
PRODUCTION REALIZATION
Project organizations shall determine applicable project execution processes of design, procurement,
construction and turnover step of the Project for the realization required by Company. As part of
overall planning and scheduling for project realization, project organization shall develop project
management tools to provide a clear, complete and consistent definition of the following.
- Contractual work scope of the Project and its requirements,
- Project objectives and its properties,
- Performance targets,
- Manpower mobilization plan
- Project progress control,
- Design, procurement and construction plan,
- Development of necessary quality management system and its improvement,
- Safety Plan
- Required verification, validation, monitoring, inspection and test activities, acceptance criteria,
specific to the product and service,
Required verification, monitoring, inspection and test activities specific to the product and the
criteria for product acceptance shall be carried out in accordance with ‘Measurement, Analysis and
Improvement’ section.
Preparation and control of records needed to provide evidence that the realization processes and
resulting product meet requirements shall be carried out in accordance with the Inspection and Test
Plan (ITP) and relevant procedures.
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1) Upon contract award, each dept. shall review the requirements of contract and related documents in
relation to their work scope to ensure that any ambiguities or anomalies are highlighted and clarified.
2) The reviewers shall document and forward any ambiguities or anomalies to their manager, who shall
review all comments and make recommendations to project director for taking further action.
3) Construction Manager shall take necessary actions to clarify or resolve the discrepancies with
Company. Any changes in the contractual requirements resulting from this review shall be formally
documented and submitted for Contractor’s review and approval.
4) All documents pertaining to determination of contractual requirement shall be filed in the appropriate
project file.
5) This review shall be conducted prior to the commencement of the relevant works considering the
following;
- Company’s requirements, etc.
- Facilities, technology, material and resources to meet requirements
- Constructability
- Interface between the disciplines
- Error or omission in specification, drawing and/ or references
6) Each team shall provide procedures, method statements, instruction, etc. needed for performance of
the specific job and/or quality affecting activities according to determined requirement
Design and Engineering Control
Contractor Reference : Engineering Execution Plan
General
1) Design documents to be superseded and revised shall be controlled in accordance with the company
specification.
2) If any change in drawing is necessary, the Planning Engineer shall inform to the Contractor with the
detail of discrepancies, and ask the disposition to resolve.
3) Design change having cost or schedule impact will be treated in accordance with contract regulation
4) All the changes made at site shall be marked with cloud marking on the drawing by the QA/QC
Engineer, and checked by the Contractor’s Engineer and send them to the design organization to
produce as-built drawing for submission to Company for final quality records.
5) The documents shall be identified by the title, document number, revision number and date, and shall
show the preparation, review and approval by Initial and date on the cover sheet.
Establishment of Design Interface
1) Engineering Execution Plan describe the flow of design activities and control of the interface among
the relevant parties or organizations.
2) Design Interface between CONTRACTOR and Contractor
3) The Project Manager shall control design interface by defining responsibility of design work . After
reviewing contract, kickoff meeting with Contractor is to be held between the two parties.
4) Design Planning
5) Engineering Manager shall be responsible for the establishment of design planning, and for
confirming that each concerned team shall request and change the design data and solve the matter
of interface continuously
6) Internal and external design interface shall be described in the design planning, and preparation,
review, approval, issuance, revision and distribution of design documents shall be included. Review
of Design Input . All design input data and information including HSE aspects shall be reviewed and
verified by Contractor Engineering Manager for adequacy in details.
7) Process design package and technical information supplied by Company shall be reviewed by
Contractor Engineering Manager for adequacy in details.
8) Incomplete, ambiguous or conflicting requirements shall be clarified and resolved with relevant
engineers and organizations in writing.
Review and Approval
1) Inter-discipline Check (Squad Check)
In the case where contents of a design document require the review by other pertinent team(s),
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squad check shall be initiated by the Lead Engineer. The reviewer shall make comments for the
documents and return it with signature. Comments generated during the squad check shall be
reflected in the design document.
2) ii) Internal Screening
The screening meeting shall be held at the key issue stages of key design and engineering document
and drawings to confirm design status and consistency. The results shall be incorporated into design
documents.
3) iii) Design Verification
Verification of all design output and products shall be conducted to verify, confirm and substantiate
the design, taking the safety, complexity, maturity, and experiences of similar plant, etc. into
account.
Design verification shall be conducted by means of:
Carrying out alternative calculations;
Comparing with the similar proven design;
Inter team check and others.
Each discipline engineer shall control their design activities and verify their design output and
products.
Procurement
Contractor Reference : Procurement Execution Plan
Preparation of Inquiry Document
Procurement member shall prepare commercial requirements, such as, instruction to bidder, terms and
conditions of purchase, shipping and packing instructions, etc.
Selection of Vendor
Vendor List
Bidders list shall be based on the Approved Project Vendor List.
Any additional Vendor(s) to the Approved Project Vendor List shall be subject to Company approval.
Any technical deviations from Project Specifications shall be approved by Company prior to award of
purchase order.
Evaluation and Verification of Vendor’s Performance
After placing purchase order, CONTRACTOR exerts the following control;
Control of Construction
Construction Planning
Contractor Reference: Project Execution Plan
Construction Manager has a responsibility to establish detailed construction plan including construction
method statement in accordance with relevant Contractor standards and shall issue control procedures
covering field control elements before opening the site.
Constructability Program is a key element in a construction driven project. Therefore, Contractor’s
construction personnel shall be actively involved during engineering to advise on construction issues,
including the application of lessons learned from previous projects.
Construction Schedule Control
A construction schedule shall be developed and controlled in accordance with the detailed construction plan.
This construction schedule shall fully identify the applicable activities that control the manufacturer,
prefabrication and installation of each item.
The construction schedule shall be reviewed and monitored by the Project Control Manager and/or the
Project Planning/Scheduling Engineer, in order to highlight possible areas that may affect the overall project
schedule and completion.
24) Field QA/QC Planning
Contractor Reference:
Corrective and Preventive Action Procedure
Non-Conformance Procedure
NDE(RT/MT/PT/UT) Procedure
Welder Qualification Procedure
Piping Pressure Procedure
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QA/QC Manager has a responsibility to establish Field QA/QC procedures including Site Welder control in
conjunction with the detailed construction plan.
NDE Procedures, which describe method of non-destructive examination in detail, shall be prepared and
issued by the appointed NDE Agency to perform NDE, and shall be signed by Level Ⅲ certified inspector.
Construction Material Control
Contractor Reference:
Material Identification and Traceability Procedure
Material Receiving Inspection Procedure
Particular attention shall be given to preventive maintenance or other specific instructions of stored items
are met, for compliance to equipment warranties, Contract requirements and Vendor data packages.
Handling, storage, packing and protection of products to maintain their conformity until turnover to
Contractor’s person shall be maintained. Appropriate methods of product handling to prevent damage or
deterioration during and after construction shall be implemented.
Inspection and Test
Contractor Reference:
Field Inspection and Test Plan
Welder Qualification Procedure
NDE(RT/MT/PT/UT) Procedure
Pre-Inspection Meeting
CONTRACTOR shall hold a general Pre-Inspection Meeting with Contractor prior to beginning any specific
inspection and test to mutual understand any specific requirements of project as follow:
Inspection/Test Schedule
CONTRACTOR shall prepare the Inspection/Test Schedule for the following week and/or month based on the
construction progress and submit it to Contractor for review.
QA/QC Manager shall assign QC Inspector to witness inspection of any item based on the Inspection/Test
Schedule submitted by CONTRACTOR.
CONTRACTOR shall issue the Request of Inspection Procedure which describe the way of Request of
inspection between CONTRACTOR and Contractor
CONTRACTOR shall perform the inspection required to verify conformance and prepare and maintain the
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records of inspected items. When required by the Inspection & Test Plan – Witness and Hold points,
CONTRACTOR shall be notified in advance (according to the contractual conditions) of the established time
for Inspection.
Item inspected
Number of reference specification or drawing
Date of inspection
Name of inspector or operator
Name of witness inspectors of CONTRACTOR and Contractor
Type of observation
Results of acceptability
Number of referred Inspection & Test Plan
CONTRACTOR shall issue a weekly forecast Inspection activity to Contractor
Contractor shall evaluate the inspection results in accordance with acceptance criteria to verify
conformance of an item to the specific requirements and sign and date the records for an acceptable item.
Such inspection shall be carried out by qualified personnel ( in case of NDE Inspection, personnel shall be
Qualified and Certified in accordance to : SNT-TC-1A or equivalent International Standard) and shall
include verification of material certification.
When required, Contractor may check the control sheets to verify that inspections have been performed
sequentially and to ensure that an unacceptable or nonconforming item is not inadvertently installed, used or
preceded to further construction sequence.
Special Process
Special processes are those of which the results of construction processes cannot be verified by the
subsequent monitoring or measurement and processing deficiencies may be apparent only after the product
is in use, such as welding, heat treatment and nondestructive examination.
Special processes shall be performed by qualified personal under approved procedures in accordance with
applicable code, standard, specification and other special requirement.
Contractor shall submit the documents related to the qualification of special processes ( such as : WPS and
PQR , Welders Qualification Test ) and of operator assigned to Company for approval at least 15 days before
the start up of the activities defined as special processes. If required, Welders Test qualification shall be
performed at site.
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2) The Calibration sticker shall be attached to each equipment, if practicable, and shall indicate the
identification number, calibration and expiration date. When it is practical, the sticker shall be
attached on the equipment container.
3) The accepted equipment is registered in the Calibration Master List with I.D. No., name of
equipment, manufacturer, and accuracy and calibration frequency.
4) CONTRACTOR shall provide the list of M&TE to be used for measuring and test to Contractor, and
Contractor submits it to Company for his review as request before to commence construction.
5) Procedure for calibration
6) Calibration shall be performed by qualified independent services or qualified personnel in accordance
with a written procedure and/or instruction which complies with the national standard.
Manufacturer's calibration procedure may be used.
7) The M & TE Controller shall record as received readings if the M & TE device is out of tolerance,
except when, M & TE requires re-calibration if de-energized.
8) Acceptance criteria for calibrations shall be as required by the calibration procedure published
standard or manufacturers or industry practice unless required otherwise.
9) Periodic check
10) The calibration frequency of M&TE shall be established considering manufacturer's
recommendations, invalidation of previous M & TE results, type M & TE and planned utilization.
11) When equipment is found as damaged, worn or out of calibration, the M & TE Controller shall tag the
equipment "DO NOT USE", remove it from the work area.
12) Records
13) QA/QC Manager or his designee shall ensure that CONTRACTORs maintain Calibration Master List
to assure that calibration is performed. Records shall be traceable to their Calibration Master List.
Control of Commissioning
Contractor Reference : Pre-Commissioning & Commission Procedure Commissioning Manager has
responsibility to develop Commissioning procedures covering organization, planning and Implementation.
Execution Organization
Commissioning Manager shall establish commissioning organization in which commissioning staff group
including Process Engineer, Operation Supervisors, Vendor’s Specialists, etc. shall be designated.
The Contractor's operating and maintenance personnel shall be involved in this under CONTRACTOR
supervision and direction.
Commissioning Planning
Commissioning Engineer shall prepare and arrange following plans, procedures, etc. including mechanical
tests and commissioning with the cooperation of relevant parties and members.
Commissioning Plan, identifying operational sequence, equipment / system boundaries for tests and release,
pre-requisitions, inspection and test items and methods, schedule and plant acceptance procedure. as
follow:
1) Detailed programs for start-up operations.
2) Training Plan and Instruction Manual for operators and for plant maintenance
3) Arrangement of test and examination equipment
4) Preparation of checklists and record forms, etc.
5) Organization and manpower resource planning
6) All other documentation mentioned in Design dossier
Start Up, Initial Operation and Performance Test
Commissioning / start up, initial operation and performance shall be organized, planned and conducted in
accordance with the Pre-Start-up Activities procedure and, Detailed Performance Test and Operational
Test Procedures.
HSE Manager is responsible for implementation of the Risk Evaluation and Management System.
Environmental Management
Environmental review including potential impact, project environmental management procedures, waste
management and monitoring of environmental effects of the works will be developed and implemented.
1) Site Material Controller shall confirm with 'Receiving Inspection Report' that only accepted item is
used for construction.
2) All material can be identified during receipt and delivery Identification marking shall be applied
without harmful.
3) When material is cut into more than one piece, the material identification marking or code number
shall be transferred to each piece of the material before cutting.
4) In case that marking is impossible to indicate on surface of material, Item shall be segregated to
other place.
5) When some special identification is required for special process material such as welding rod, Heat
or Lot No. size or brand mark, they may be used for identification and shall be controlled
Traceability control of Item
1) In case that traceability is mentioned in the project specification, an unique identification marking
shall be used for each item and batch so that traceability and withdrawal of items are possible.
2) Marking, Tag, Sticker and Inspection report shall be used for all processes in order to be
traceability.
3) Identification marking shall be traced according to drawings and applicable documents.
4) When inspector carries out inspection for the item which is needed for traceability, he shall verify
the marking on the material. (material kind, size, grad, Heat No. or Lot No.)
Control of Company supplied product (Item)
1) Engineering Manager shall notify the Contractor supplied items to Construction Manager, Material
Control Engineer, QA/QC Manager and any concerned team.
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2) Upon receipt, Contractor supplied items; Material Control Engineer requests the receiving inspection
to the QA/QC Manager.
3) Receiving inspector shall carry out an inspection for the Company supplied items and issue the
Receiving Inspection Report.
4) Material Control Manager shall handle and preserve the accepted items.
5) If the non-conforming items were found during inspection, QA/QC Engineer shall be issue NCR, and
dispose it in accordance with related Non-Conformance Procedure .
6) CONTRACTOR shall carefully inspect all Contractor supplied material/items at Contractor storage
yard for quantity and damage in the presence of Contractor
7) Such inspection shall be carried out qualified personnel and shall include verification of material
certification and recording of any non-conformance. Defective or damaged material shall be marked
and stored in a dedicated quarantine area, inside the Contractors storage facility.
8) CONTRACTOR shall sign for sound received materials/items, for quantity and conditions, and shall
be solely responsible for the materials while in his care and custody.
Welding Repair %
Coating Repair %
RT backlog
Hydrotest Rejection rate
Inspection and Test Plan:
1) Inspection and Test Plan (ITP) shall be prepared and approved in accordance with contractual
requirements prior to commencement of related work.
2) All required Request of inspections is sent to Contractor and/or his authorized inspectors in a timely
manner to allow their participation therein.
3) QA/QC Manager or his designee is responsible for performing or witnessing the inspection and/or
testing activities.
4) Witness of all inspections and test shall be carried out in accordance with the applicable ITP of each
discipline.
5) Inspection and test requirements and acceptance criteria shall be based on the applicable contract
documents, specification, codes or standards.
6) Record control
Quality records shall be maintained to demonstrate the achievement of the required quality
QA/QC Manager is responsible for collecting the quality records from the concerned teams including
quality records generated by CONTRACTORs and for maintaining them till take-over to the
Company.
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Request for concession shall be carried out in accordance with the Non-Conformance Control
Procedure
4) NCR’-s shall be maintained as a quality record.
Non Conformance Report (NCR) Procedure
Responsibility and Authority
Construction Manager
Coordination between the Field Discipline Manager and Construction Manager in case of request for
discussion from the QA/QC Manager on the site quality matters,
Authorizing the QA/QC Manager to manage the site quality activities.
QA/QC Manager
Total management of NCR and the activities of the non-conformance,
Management of the disposition on Non-Conformance Report,
Transmittal with Field Discipline Manager as for the disposition of NCR,
Request for discussion to Construction Manager when the critical non-conformances subject has
occurred at site that affect importantly to construction progress,
Session of the meeting to solve the non-conformance item, and
Approval of disposition completion for non-conformances items, and inform Company of the result of
completion of NCR.
QA/QC Engineer
Summarizing and management of NCR through construction and reporting/request for approval to the
QA/QC Manager,
Confirm the disposition of NCR and report it to the QA/QC Manager, and
Distribution NCR to Construction Manager and relevant manager after approval of QA/QC Manager
and/or Contractor , and preserve it.
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Corrective Action
Contractor shall determine how to deal with the non-conforming product relevant to work in accordance
with the following choices of corrective action:
Rework to meet the specified requirement, or
Accept with or without repair by concession by Company, or
Reject/Scrap and apply alternative
Contractor shall raise the proposal for rework or concession of the non-conforming product to the
Company and obtain the Company's approval prior to the use of the non-conforming product.
(MANAGEMENT OF CORRECTIVE ACTION)
Unconditional Use
When the material/product with before accept inspection/final inspection and already decided to non-
conformance item have to be used for urgent purpose, it can be approved to use by QA/QC Manager after
get approval from Contractor. But it can be applied in case only disposition of relevant be not affected from
following stay progress.
The situation of items used in conditional approval shall be handled to possible to pursing, and non-
conforming situation shall be settled before final inspection.
Issuance of CAR
The occurrences and causes of non-conformance shall be analyzed. If non-conformity occurred with same
reason, and then QA/QC Manager shall be given to raising formal Corrective action Request (CAR) on the
Discipline or CONTRACTOR concerned.
Corrective action for any NCR shall be approved by Contractor.
Records
CONTRACTOR shall develop and maintain a NCR Log of non-conformance, recording details of the non-
conformance and approval status. This register and sub-registers based upon the source of the non-
conformance shall be issued on a monthly basis to Contractor.
Analysis of Data
Analytical technique is available for below;
1) The result of inspection and test
2) Control of non-conforming products
3) Corrective and preventive action
4) Company complaints
5) Findings of internal quality audit
6) Repair and performance rate and trend of defect type for improving quality
Improvement
Each Team manager shall continually improve the effectiveness of the quality management system through
the use of the quality policy, quality objectives, audit results, analysis of data, corrective and preventive
actions and management reviews.
Corrective action
1) Corrective action shall be controlled and recorded in accordance with Corrective and Preventive
Action Procedure.
2) In the case of a significant condition adverse to quality, the cause of the condition shall be
investigated and corrective or preventive actions shall be properly taken to preclude recurrence.
3) All available information to detect, analyze and eliminate potential causes of nonconformity is
carefully managed and reported to Construction Manager for review and evaluation of preventive
action.
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4) Corrective action shall be documented on the Corrective Action Request (CAR) and identified the
responsible organization, the condition adverse to quality, the recommended action and response due
date as a minimum.
Preventive action
1) Non-conformities noted during Quality audits or quality surveillance, it shall be controlled and
recorded in accordance with Corrective and Preventive Action Procedure which includes the
followings
Review of identified or potential non-conformity,
Determination of the cause of identified or potential non-conformity,
Evaluation of the need for action to prevent recurrence or occurrence of non-conformity,
Determination of needed and its implementation,
Record control,
Follow-up on the action taken
2) Preventive action shall be documented on the Corrective Action Request (CAR) and identified the
responsible organization, the recommended action and response due date as a minimum,
(MANAGEMENT OF PREVENTIVE ACTION)
QA/QC Manager
Identification of the conditions adverse to quality
Issue of Corrective Action Request (“CAR” hereafter) and verification of its results
Control of status for CAR
On the receipt of completed CAR, QA/QC Engineer shall determine whether the proposed or
implemented corrective action and/or preventive action are adequate and sufficient to preclude
recurrence of the problem originally identified.
The corrective action response is satisfactory, QA/QC Engineer shall verify the implementation of
corrective action.
7) If the corrective action response is not satisfactory, QA/QC Engineer shall return the CAR with
“Reason for Dissatisfaction.” In that case, the reply request date shall be recorded in the space of
“Remark” of the bottom of the CAR.
8) CAR Log shall be utilized to allocate the CAR numbers and track the status of CAR implementation.
9) Close-out of CAR
The QA/QC Engineer shall review the content of corrective action. If the content of corrective action
is satisfactory, QA/QC Manager shall close the CAR by signing of the CAR.
The QA/QC Manager shall collect the CAR issued in fabrication/installation stage and shall analyze
them on a bi-annual basis to identify the cases of any further recurrence/occurrence thereafter. The
analysis results of CAR shall be reported to the Construction Manager.
The CAR shall be maintained as a quality record by the Site QA/QC Team.
COORDINATION PLAN
Contractor Reference : Document & Item Management Procedure
Technical Documents Transmission
A= Approval
A1=Approval (critical document)
I= Information
CONTRACTOR shall insert this information in the DEOD file (column Surveillance Type).
For documents with surveillance type A or A1, Contractor shall submit documents with sending reason: C=
Comments and F= Final.
For documents with surveillance type I, CONTRACTOR shall submit documents with sending reason: I =
information.
Time for Sub-
Time for
Surveillance Sending Contractor to implement
CONTRACTOR to Possible reply by Contractor
Type reason comments and return
return comments
document
APPROVED
A C/F 10 working days APPROVED WITH COMMENTS 3 working days
NOT APPROVED
Page 95 of 217
APPROVED
A1 C/F 5 working days APPROVED WITH COMMENTS 7 working days
NOT APPROVED
I I n.a. No reply n.a.
CONTRACTOR shall send all technical documentation to:
Transmittals will be checked on receipt to ensure that all listed documents are present and are the correct
issue/revision. Replacements will be requested for any incorrect or incomplete attachments.
A copy of each transmittal received shall be signed/dated and returned immediately to the originator as
acknowledgement of receipt.
Each transmission shall be composed by:
Transmittal file generated by the contractor’s information procedures. The name of this file shall been as
below indicated.
The documents listed in the Transmittal
Company “Transmittal” excel file, duly filled in, sent to Company EDC only in a separate e -mail.
Where:
XXXXXX Facility code
YYY Contractor’s Code, assigned by Company
NNNNN Sequential number
For document with surveillance type A or A1 the following flow chart will be followed.
Technical documentation will be available for Contractor download in PDF format throughout the Design
phase. Native files of Technical Documents will be provided by CONTRACTOR at final revision of the
document.
iii. Contractor to Sub-Contractor
For all the technical documents issued for comments/approval, CONTRACTOR will receive a comment
sheet, a document reporting the comments elaborated by the CONTRACTOR disciplines.
Page 96 of 217
It will be sent from CONTRACTOR EDC to:
Position Name Email
The comment sheet, together with any referenced attachments as may be required, will be transmitted via
email to Contractor Document Controller by CONTRACTOR EDC.
CS_XXXXXXXXXXXXXXXXX_XXXX_XX
Where:
CS Comment Sheet
XXXXXXXXXXXXXXXXX Document Number
XXXX Validity Status
XX Revision
OUT-XXXXXX-KEIL-YYY-NNNNN
Where:
XXXXXX Facility code
YYY Contractor Code, assigned by Company
NNNNN Sequential number
Possible amendments to CONTRACTOR comments shall be reported in the comment sheet in the column
“Contractor’s reply (if any)”.
Where:
XXXXXXXXXXXXXXXXX COMPANY Document Number
XXXX Validity Status
XX Revision
Requirements for CAD 3D MODELS
Contractor will use PDMS for 3D modelling and AutoCAD for 2D drafting.
Technical Document Planning and Project Phases
It is required the management of the full life planning of all technical documents for all Project phases
included in the Contract.
At the formal closure of each project phase, documents shall be delivered to EDC for filing in EDAM
(Company final document filing system).
The full life document planning is named (DED) and it is the unique reference technical document list for
Page 97 of 217
the Project.
According to the approved DED document, the scheduling data will be sent with a transmittal by Contractor
to the Contractor EDC by means of standard files denominated DEOD (Documents of Engineering
Operational Deliverables ) containing the following information:
Scheduling for each document and each phase (planned issue dates)
Definition for each document of surveillance type: for information (I), for approval (A).
Contractor shall issue Document Status Reporting to CONTRACTOR on monthly base, attached to the
Monthly Report.
Document Paper Copies to be delivered
Paper copies of final revisions of technical documentation shall be delivered according to IIT
Correspondence Management
The information exchange will be done in accordance with the following criteria:
All the official information shall be transmitted in writing. In principle any form of written communication is
accepted (e-mail, fax and letter).
The official information exchange between CONTRACTOR and CONTRACTOR shall take place through the
respective authorized representatives.
The main exchange of technical information shall be through e-mail or information system.
A minute of meeting (MOM) shall be prepared for all the meetings between Company and Contractor.
The conversations between CONTRACTOR and CONTRACTOR not reported in writing will have no effect.
Communications regarding different matters or relative to different discipline will be accepted provided that
the main points are recalled in the object of the communication so as to allow their traceability.
Generally the following indications shall be included in the correspondence:
References to previous correspondence
Reply or expected actions
Timing for the actions or expected replies
v. Correspondence Identification
In order to facilitate the management of the technical correspondence among the parties involved in the
project the below reported identification shall be used:
FFFFFFSS_NNN_OOO_RRR_NNNNN_date
Where:
FFFFFF Facility Code
SS Sub-facility Code
NNN Correspondence Type
OOO Originator (business name code - three alphanumerical characters)
RRR Receiver (business name code - three alphanumerical characters)
NNNNN Sequential number of the originator
Date dd_mm_yyyy
Correspondence Type
LET Letter
EMA E-mail
TRN Transmittal
MOM Minutes of Meeting
EMR Engineering Monthly Report
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EWR Engineering Weekly Report
NCR Non-Conformity Report
TQ Technical Query
TN Technical Note
VOR Variation Order (Technical) Request
VO Variation Order
WST Work Statements
CI Company Instruction
MPC Milestone Payment Certificate
Example: 00250600_LET_ENI_SXA_00001_2018_10_05
Note
MCP Coding: The sequential no. shall reflect the MPC that is being applied for e.g. Invoice no. 1 for
Application for Milestone Payment (MPC No. 0001) and the direction is always from Company to Contractor.
CONTRACTOR EDC shall address & send all contractual and commercial correspondence (LET, EMA, MOM,
CI, VO) to:
Cc
Position Name E-mail
Page 99 of 217
Annex 1. List of Applicable Project Procedure
Contractor, during Project execution phase shall provide for Company approval the complete General
Document Index in accordance to each Scope of Work Package.
TABLE OF CONTENTS
Decide on the metrics to document for reports. These can be expected outcomes vs. results,
actionable items, or opportunities for building upon the lessons from previous projects.
Ask the team what went well and what can be improved. Administer a survey or record responses
when meeting with the team.
Organize these responses into a document that’s easy to read and reference. These documents
should later be used to create your lessons learned report(s).
Collect and store these documents for reference in future projects. These should be stored on a
cloud server or a shared drive so that they are accessible for future reference to all members of the
team at any time.
Faheem sadiq
QA/QC Coordinator QA/QC Coordinator
Ali Lakhir Khaldoon Abdlwahb
NDT Inspection
Pipeline/Piping Electrical Inspection NDT Inspection Civil Inspection
Inspection H.Hosseini
Fadhal Nazr
Haider Alwas.
Mohammed
Document Control
Welding (Site) Inspector
Duties
Duties
To be sure all necessary documents and Prepare welders’ documents (ID cards,
instruments are available on the site. certificates, WPQ, WQT, etc.)
Verify that the specified joint preparation and fit-
up used prior to welding. Prepare painters, grinders and pipe fitters`
To be sure to comply all activities as per client documents (ID cards, certificates)
requirements. (also Approved RFI is available)
Sends daily reports to client and receive the RT
Monitor the welders, grinders and pipe fitters and
report their performances. results and inform inspectors
Check for the machines and consumable
Verify a document register is in place and
soundness before the welding.
Inspect and evaluate welds according to specified maintained.
REFER ANNEXURE 7
Contents
1. PURPOSE ................................................................................................................................. 113
2. GENERAL INFORMATION AND SCOPE OF APPLICATION ......................................................... 113
3. REFERENCE DOCUMENTS........................................................................................................ 114
3.1 STANDARDS AND LEGISLATION ..................................................................................................... 114
3.2 COMPANY DOCUMENTS .................................................................................................................... 114
4. TERMS AND DEFINITIONS ....................................................................................................... 115
5. PHILOSOPHY BEHIND THE SUBCONTRACT PROCESS .............................................................. 116
6. QUALIFICATION OF SUBCONTRACTORS –VENDOR LIST MANAGEMENT ................................ 117
6.1 LEVEL OF QUALIFICATION .............................................................................................................. 119
6.2 POST-CONTRACT EVALUATION OF THE SUBCONTRACTOR ................................................ 119
7. PLANNING OF SUBCONTRACTS ............................................................................................... 120
8. SUBCONTRACT REQUEST ........................................................................................................ 121
9. FORMULATION OF THE BID REQUEST ..................................................................................... 122
The purpose of this procedure is to describe the methods adopted by TAAM for evaluating
subcontractors and awarding and managing subcontracts.
1. Project engineering
2. Radiographic testing and other non-destructive testing of girth
welds.
3. Important civil works (for example: line systems, support walls,
crib wall construction)
4. Under-river, road and railway crossings
5. Tunneling and Raise bore Drilling
SUBCONTRACTS: Category “B”
1) Earth moving works
2) Non-specialized works, leveling and preparation of areas, metal
structure work in general, project transport
SUBCONTRACTS: Category “C.1”
General services: catering, security, lodgings
The list provided above, indicating the types of subcontract, which TAAM may make use of, is
purely indicative and not exhaustive.
The subcontracts are divided into categories depending on the role and degree of importance
they have on the quality of the product supplied by TAAM to its Client.
Category “A” subcontracts is activities, which directly affect the quality of the product.
Category “B” subcontracts involve the execution of specialist inspections (e.g. unexploded war
3. REFERENCE DOCUMENTS
Quality manual
Documentation numbering system”
Commercial activities at headquarters”
Evaluation of suppliers and procurement”
Billing and payment authorizations
Management of the legal compliance
Code of ethics
Organization model,
Client
COMPANY (AS PER ITT) or entity for which the entirety of the work is performed, regardless of
any sub-division in its realization, the holder of decision-making and expenditure power relative to
Contract management and which stipulates the work contract with the company assigned to carry
out the work (the Contractor).
Contractor:
Company assigned to carry out the works (TAAM) with which the Client stipulates the Work
Contract.
Subcontractor:
Economic organization/company, which provides a specific product, meaning the result of a
process, based on a subcontract, stipulated with the Contractor.
Subcontract:
A type of contract by which one party, with organization of the necessary means and operating at
his own risk, undertakes to complete a work or service, against payment of a compensation. A
written agreement between the Contractor and the
Subcontractor for the execution of a part of the works awarded to the Contractor in the main Work
Contract. Service Contract – Intellectual service contract under which a person undertakes to
perform, against payment of a compensation, work or a service, mainly through his own work and
without any restriction of subordination towards the client.
If a Professional enrolled in a special professional register or list performs the service contract,
the idea of the Professional Service Contract comes into being. The law determines the intellectual
professions for which enrolment in special registers or lists is necessary before said professions
can be exercised.
Work contract
Contract by which TAAM, with organization of the necessary means and operating at its own risk,
undertakes to complete a work or service, against payment of a compensation. A written
agreement between the Client and AAM for the realization of the main work governed by the
Contract.
Qualification process (ISO 9000)
Process, which makes it possible to prove that, specified requirements could be met. The term
“qualified” is used to indicate compliance with this condition. Qualification may apply to persons,
products, processes or systems.
Qualification of subcontractors
Page 115 of 217
Qualification activity applied to subcontractors providing goods or services. In order to obtain
qualification, subjects must prove that they possess suitable general requirements, favorable
financial economic conditions, technical skills and QHSE organization.
Evaluation of subcontractors
The objective evaluation of subcontractors consists in TAAM verifying the outcome of the works or
services performed by the subcontractor and in the giving of an opinion on the overall work
performed by the subcontractor, based on an established form of
Classification.
Vendor List
This is a register designed to hold information concerning the qualification status of
subcontractors and SUBs.
Register of Subcontractors
This is collection of final subcontractor’s evaluation sheets, which constitutes a support for the
Vendor List Aimed at constant updating of the same.
Subcontract request
The term Subcontract Request refers to the internal document recognized by TAAM and issued
by the authorized functions (Subcontracts Manager, Project Manager and appointed Subcontracts
Management function) for completing a job or service for the overall realization of the Contracted
Work.
Bid request
The term Bid Request refers to the internal document recognized by TAAM and issued by the
authorized functions (Subcontracts Manager, Project Manager and appointed Subcontracts
Management function) for obtaining a bid from a potential subcontractor (Bidder). The Bid Request
contains all the contractual and technical documents needed to formulate a bid. An appropriate
and complete proposal needed to evaluate the awarding of works or services submitted by a
company or enterprise (Bidder) to the requesting
Organization, in accordance with the Bid Request document.
Preparation and issue of the Bid Requests and sending of the same to the potential bidders in
question.
TAAM performs qualification of subcontractors in order to verify their ability to meet the specified
requirements. The qualification process is the responsibility of:
Headquarters’ Subcontracts Department, Subcontract Engineer,
Headquarters’ Quality Management Department, Headquarters’ HSE Management
Department and Headquarters ‘Administrative and Financial Department.
Either the Project Manager or person appointed to manage subcontracts,
depending on the indications given in the project specifications.
For the purpose of dividing and classifying subcontractors subjected to qualification, as previously
indicated, TAAM has identified the following three levels of qualification.
Qualified Company a subcontractor for which there are elements making it possible to pass
appositive evaluation (documentation provided, evidence based on past record, positive results
from the execution of one or more audits).
Temporarily Qualified Company A subcontractor
which potentially could have a business relationship with TAAM but for which TAAM does not
have certain elements needed to make a full evaluation (not all the necessary documentation is
available, lack of results from the execution of audits, etc.). In these cases, it will be up to the
Subcontracts Department together with the Quality Management, Safety Management and
Administrative and Financial Departments to send a systematic request for the documentation
needed to complete the informative framework of the company being examined. Once all the
necessary documentation has been obtained and analyzed by the various persons involved, it will
be the Subcontracts Department’s task
to proceed with evaluation of the qualification or not, as the case may be, of the company in
question.
Not qualified Company a subcontractor or supplier of services for which there are objective
elements and confirmations that make it impossible to consider the company compliant with the
necessary quality, health, safety and environmental protection standards, as envisaged by TAAM
Integrated Management System. Therefore, it will not be possible to enter into business relations
with companies classified by this code for the purpose of stipulating subcontracts. The data of the
companies in question will in any case be kept and it will be up to the Subcontracts Department to
assess
whether or not to activate a new qualification process, at a time considered convenient by the
same or if specific company needs arise.
Subcontractors which have been awarded subcontracts are subject to periodic inspection during
Page 119 of 217
execution of the activities and upon completion of the same, in order to maintain initial
qualification or to be given the status of Approved or Not Approved SUB. Formalization of
evaluation is carried out by the Project Manager or duly appointed person who must fill in the
Final Evaluation Sheet .The status of Subcontractor evaluation may be:
Approved
Not Approved
TAAM assigns the status of Approved to the Subcontractor when the same has successfully
passed the Final Evaluation to which it has been subjected. Said status is kept until such time as a
negative Final
Evaluation outcome is given to works/services carried out by the Subcontractor.
TAAM assigns the status of Not Approved to the Subcontractor when the same has not
successfully passed the Final Evaluation to which it has been subjected. The status of the
Subcontractor can go back to the status of Approved if a subsequent Final Evaluation makes it
possible to change the relative status For as long as the Not Approved qualification persists, the
Subcontractor in question cannot be used or considered as a potential subcontractor in any Project
Vendor List, the relative qualification will therefore be transformed into NOT QUALIFIED in the
Vendor List. The collection “Final Evaluation Sheets” make up the Headquarters’ Register of
Subcontractors. For TAAM the Register of Subcontractors will be used for updating the company
Vendor List and consequently a tool for monitoring Subcontractors’
performance.
7. PLANNING OF SUBCONTRACTS
8. SUBCONTRACT REQUEST
The TAAM Project Manager or the Subcontract Engineer, must issue the Subcontract Requests,
in the following cases:
Any contractual obligations/requirements and/or Mandatory Requirements
Degree of specificity required by the work.
Execution of the activity in the most efficient way possible. The requesting
personnel, TAAM Project Manager
The Subcontract Engineer must fill in the Subcontract Request form. Upon acquisition of new job
orders, the Project Manager must provide written communication to the Headquarters’
Subcontracts Department indicating the name of any person he has appointed to issue any
Subcontract Request on the worksite. The Subcontract Request form will indicate in each field the
main data of the requested service to be subcontracted:
Subcontract Request identification number as indicated in the General
“Documentation numbering system”;
date of request issue;
name of the requesting party
job title of the requesting party
description of the service requested
location of the service requested
envisaged activity starting and end dates
estimated cost entered in the worksite budget for execution of the activity
potential SUB suggested or imposed by the Client.
Notes:
The Headquarters’ Subcontracts Department will check the form has been filled in correctly,
The Bid Request, is the action which TAAM (Headquarters or Worksite) implements towards the
SUBs in order to obtain information as to their availability and to receive commercial quotations for
the activities to be awarded. The action will be based on the verified and approved Subcontract
Requests and on the selection of the qualified SUBs. It is mandatory to request at least three bids
before formalizing a subcontract, in the following cases:
Whenever potential subcontractors have their registered office in a country on
the Black List of this procedure. The attached list is the one in force at the time of issuing
this procedure and is provided as an example.
The updating and distribution of this list will be separate from this procedure. It is the task of the
Administration Manager in the Headquarters to come to an agreement with the Headquarters’
Subcontracts Management Department Manager with regard to the annual revision and the
widespread distribution of subsequent updates in accordance with the standards in force.
Whenever subcontracts amount to total costs exceeding 5,000.00 Euros. The
power to dispense with the obligation to request at least three bids before proceeding to
select the best offer lies with Top Management. Whenever all the preselected SUBs are
included exclusively on the Black List indicated of this procedure, it is necessary to
Specific contractual requests and/or requests linked to mandatory standards may envisage the
need to
Request and obtain approval for the subcontract from the Client and/or responsible body. In this
case, TAAM shall adhere to the identified prescriptions and keep the relative request records and
relative approvals. The Client may request, within the scope of the prescriptions provided in the
contractual documents, the inclusion in the subcontract of specific clauses, in
Observance of mandatory standards. The Client himself, as a condition for his authorizing the
subcontract, may request said clauses.
Before stipulating the subcontract, a revision of the bid may be requested from the subcontractor
for the
purpose of integrating and perfecting the terms of the bid, with additions or explanatory clauses
and/or any
revisions to the price and/or proposed terms
Each contract will be identified in accordance with the indications given in General Procedure
Documentation numbering system”. Stipulation of the contract is executed:
The original copy of the subcontract must be sent by the person who drew it up or a person
appointed by
the same, to the subcontractor who must print out two original copies to be signed and returned to
the
Sender. The Subcontracts Department and the worksite functions involved in drawing up the
contract must return the original copy of the contract, signed by TAAM, to the subcontractor and
make a scanned copy of the same.
The original copy of each contract must be stored in the document archives at the Headquarters
‘Subcontracts Department whenever the original copy is not requested on the worksite to fulfill
contractual or legal requirements.
Each contract must be scanned by the Headquarters ‘Department and archived in the
Headquarters’ IT
archive which also takes care of compiling a General Archive Register divided by Project and
transmitted to
the company functions involved:
1) Company management
2) Project Manager
Headquarters’ Administrative and Financial Department
4) Technical Department if involved in the bid phase
The Project Manager or the Subcontract Engineer, in collaboration with the Headquarters’
Once the contractual terms have been defined by means of formalization of the subcontract, the
subcontract management phase begins. The Project Manager, or appointed member of staff,
checks that the subcontractor provides, before starting
work in the designated workplaces, the compulsory documentation in accordance with the
contractual prescriptions and all mandatory standards (e.g. Safety and Emergency Response
plans, licenses to practice,
Etc.).In relation to the type of works subcontracted out, TAAM may request from the subcontractor,
or agree upon with the same, a works schedule, especially if the contractual clauses clearly state
the period in which the works governed by the subcontract need to be carried out. Should the
subcontractor fail to provide its own work schedule document, it must to adhere to the work
schedule drawn up by TAAM.
In this phase the Project Manager or the Subcontracts Management Function of delegated staff,
13. RESPONSIBILITIES
The indication of new SUBs for possible inclusion in the Vendor List of qualified subcontractors
may be promoted by the Project/Area Managers.
Headquarters' Top Management is the only body authorized to approve the subcontract, in
accordance with the prescriptions provided of this procedure.
The Area/Project Manager is responsible for:
managing the relations with subcontractors during the execution of the works,
based on the subcontract signed by the parties;
collecting and controlling all the documentation requested by the contract,
checking the contents of the same and making sure they observe the stipulated quality
standards;
drawing up the List or Log of Project Subcontractors (SUB LOG) and checking
that it has been sent to Headquarters;
drawing up the Final Subcontractors Evaluation Sheet;
Asking the subcontractor for the List of measuring/control instruments and
managing, in collaboration with the Worksite Quality Manager, the documentation
received.
checking the performance of the subcontractor and implementing any
corrective action;
Establishing the organizational structure of the Site Subcontract Office and
submitting it to the General Management and the Headquarters’ Subcontracts
Department for approval.
indicating the performances of subcontractors if this information (both negative
and in terms of excellence) is deemed useful to the company; On the worksite the Project
Manager is the only person with the authority to sign Subcontract Requests and sign
contracts, within the limits set out by Top Management (see App. 1 and the relative
paragraph explaining this procedure).
The Subcontracts Department Manager has the following responsibilities:
checking correct application of this procedure at company headquarters;
Checking the correct application of this procedure in the project structures
through monitoring and the requested periodical feedback.
CORROSION
MONITORING
COUPONS, ER-LPR
PROBES, CORROSION
METAL SAMPLES MONITORING
5000024371 Subcontract 2023/11/17 --- 16175 Sent
COMPANY PRODUCTS,
CORROSION
MONITORING
INTRUSIVE AND NON-
INTRUSIVE SYSTEMS
CORROSION
MONITORING
COUPONS, ER-LPR
PROBES, CORROSION
METAL SAMPLES MONITORING
5000024172 Subcontract 2023/11/17 --- 16174 Sent
COMPANY PRODUCTS,
CORROSION
MONITORING
INTRUSIVE AND NON-
INTRUSIVE SYSTEMS
INSTRUMENTATION
5000024172 Subcontract TE.MA. SRL 2023/11/01 2023/11/08 15995 Authorized
AND GUAGES
PG SEALING
PG SEALING
TECHNOLOGIES
5000024172 Subcontract TECHNOLOGIES 2023/10/31 2023/11/17 15988 Authorized
MANUFACTURING
MANUFACTURING LLC
LLC
CORROSION
TECHNOLOGY Corrosion Control and
5000024172 Subcontract 2023/11/08 2023/11/13 16045 Authorized
SERVICES EUROPE Material Selection
LTD
5000023887 Subcontract METAL KOREA METAL KOREA 2023/08/10 2023/11/13 15205 Authorized
5000023887 Subcontract ASIA COMPANY ASIA COMPANY FOR 2023/08/09 2023/11/13 15176 Authorized
5000023887 Subcontract TE.MA. SRL TE.MA. SRL 2023/10/09 2023/11/13 15680 Authorized
Subcontractor
Subcontractor name
name URUK
5000021858 Subcontract URUK Engineering 2023/04/18 --- 13841 Sent
Engineering
Services Co. Ltd.
Services Co. Ltd.
Subcontractor
name URUK URUK Engineering
5000021858 Subcontract 2023/06/10 2023/07/16 14531 Authorized
Engineering Services Co. Ltd.
Services Co. Ltd.
Contents
1.0 Introduction
1.1 Purpose
This SECTION serves as the Preliminary Execution Plan (PEP) of TENDERER (referred hereinafter to as
CONTRACTOR) for ENGINEERING, PROCUREMENT, SUPPLY, CONSTRUCTION AND COMMISSIONING
OF EARLY WORKS FOR AR RATAWI GAS MIDSTREAM PROJECT Republic of Iraq based on TOTAL
Energies EP Ratai Hub SAS (referred hereinafter as COMPANY) requirements as provided in its
Instruction to Tenderers (ITT) package. including - Scope of Work . It describes the procedures that
will be applied by the CONTRACTOR for the execution of the project. CONTRACTOR will develop a
full set of procedures and method statements that cover the full scope of work set out within the
contract in addition to the PEP.
Prior to implementation, CONTRACTOR will submit all proposed procedures to COMPANY for review
and APPROVAL. Our PEP serves as the governing document that establishes the means to execute,
monitor, and control the project. The Plan serves as the main communication vehicle to ensure that
everyone is aware and knowledgeable of the project objectives as well as the strategy to execute
them. The key elements of our PEP will be finalized and APPROVED by the COMPANY. Our PEP
describes who does what and how, and defines the policies, procedures, and priorities that will be
adopted in executing the project. It includes targets, timescales, costs, quality and benefits. It
Page 133 of 217
specifies day-today (operational) management procedures and control including action plans;
resource schedules; quality procedures; reporting procedures, product purchasing, and
development plans; risk management; and project budgets.
1.2 Scope
The PEP encompasses all phases of project implementation: Project Management, Detail
Engineering, Procurement of balance of materials (also referred to as GOODS), Construction, Pre-
Commissioning and Commissioning activities and start-up construction, commissioning and startup.
In addition, the PEP addresses various activities vital to a project’s success, including, but not limited
to, HSSE, project drivers, assurance, governance, risk management, project organization, interface
management, project controls, quality, contracting, procurement, and information management.
The Early Works Scope of Works under the CONTRACT is divided into four (4) packages: A, B, C and
D (collectively referred to as PACKAGES and individually as PACKAGE). CONTRACTOR shall refer to
the below information in relation to individual PACKAGES. The below information is provided for
information only.
Initiating: Data
Collection, Survey,
SSI Report ,
Closing : Hand over
site after satisfactory
inspection of client
Planning: Study on
requirement, site
planning ,GAD
preparation , Structural
design , drawings , BOQ
This Method Statement applies to all the civil works - Excavation including
ground preparation, setting out, backfilling, soil compaction, concreting, Waterproofing, masonry,
plastering, joinery, painting.
Project Leader:
Overall execution and administration of the project as per contract requirements,
specifications and the PQP. Liaise with the Head (Quality & HSE) for preparation and
updating of PQP. Directly control the Site Engineers and Supervisors. He is responsible to
ensure that all the correct procedures are followed and all necessary permits for the works
Page 136 of 217
are obtained in advance.
Site Engineer:
Assess manpower, equipment or other resources required to ensure timely completion of
the project. Monitor availability of all materials as per schedule. Inform the Project Leader
for any non-availability of materials to take proper action. Carry out receiving inspection in
coordination with the QA/QC Engineer. Ensure that the drawings and documents are up to
date and the latest drawing is available and is being utilized in the project site works.
Filled-up the check-
sheet and submit the necessary IR to the QA/QC function when the work is ready for inspection.
QA/QC Engineer:
Responsible for the monitoring and implementing of quality related matters and ensure the
works are being executed with the approved Project Quality Plan and requirements of the
Contract Documents, approved method statement and ITPs.
Safety Officer:
Responsible for monitoring and implementation of safety related matters such as work
permits, First Aid, PPE, approval of diversions, follow the safety and traffic regulations by
all the workmen during the construction, according to the approved projects plan. First Aid
boxes are readily available with HSE officer and other adequate numbers vehicles for site
requirements.
Supervisor/Foreman:
Plan and obtain required manpower and resources in coordination with the Site Engineer.
Carry out all activities as per the planned schedule to achieve target dates. Coordinate with
respective disciplines of work and liaise with the site engineer for day to day activities.
Inform Discipline Engineer regarding site inspections when it is ready. Ensure pre task
briefing is to be conducted prior to start of work at each session.
1.4.8 MATERIALS
Approval shall be obtained for all the materials with reference to
Client’s preferred vendor list, prior to commencement of activities. Material Inspection
Request (MIR) will be submitted to client upon material arrival to warehouse. All
materials must be stored properly as per the manufacturer’s recommendations and QCS.
The Material shelf life will be monitored as per Manufacturer’s data sheets.
1.4.9 MANPOWER
Lead Engineers, Site Engineer, Supervisor, QC Inspector, Steel Fixers ,Masons, Helpers, Painter,
welder, riggers, pipefitters etc.
This Package which consists of survey, civil works (comprising of excavation, compaction,
grading in a layer wise, leveling to desired FGL, making all types roads, ditch and berm ) will be
done by our TWO (2) DEDICATED TEAMS with number of further sub groups.
The fencing work which comprises of external and internal fencing will be executed by our
THIRD (3rd)TEAM with further split into required sub groups.
The construction & installation of T Walls will be undertaken by the FOURTH TEAM (4 th) &
FIFTH (5th) TEAM.
The electrical and telecom part of the work associated with package will be completed by
SIXTH (6th) AND SEVENTH (7th) TEAM respectively.
The security gates and security Towers will be fabricated and erected with EIGTH (8th) AND
NINTH (9th) TEAM.
The TEN (10th) TH TEAM will be working with installation of batching plant.
The ELEVENTH (11th) TEAM will be working with all miscellaneous jobs including any
piping, mechanical and infrastructural jobs, etc. once detailed after detailed Engineering.
Required manpower and equipments involved to carry on the works of this package will be
detailed in the subsequent para.
MANPOWER &
EQUIPMENTS
MOBILISATION
SURVEY WORKS
SITE GRADING
,COMPACTION
& LEVELING
PATROL ROADS
& CROSSINGS
CULVERTS
&temp access
roads 3 nos.
SERVICE ROADS
PRIMARY
ROADS
FENCING
WORKS
T WALLS
CONSTRUCTION
&
INSTALLATION
ELECTRICAL
WORKS
TELECOM
WORKS
HVAC WORKS
SECURITY
TOWERS
GATES
FABRICATION &
ERECTION
Batching plant
erection
Plantation
TAAM WORKSHOPS
Our 3 fabrication workshops with a total of 4000m2 has optimized through (increasing the capacity of
overhead crane, Automatic Welding Machine , providing new welding machine, safety ways guide,
emergency alarm, warning signs published in workshop wall, providing new gas cylinder kits, eyes washing
and first aid at the place.
TAAM stockyard are separated by signs mark that refer for each facility, and achieved all required conditions
which is listed on the material label to avoid any damage might occ
Zone1
TAAM Camp
ACTIVITY ED ED+1M ED+2M ED+3M ED+4M ED+5M ED+6M ED+7M ED+8M ED+9M
MANPOWER &
EQUIPMENTS
MOBILISATION
SURVEY WORKS
SITE GRADING
,COMPACTION
& LEVELING
PATROL ROADS
& CROSSINGS
CULVERTS
&temp access
roads 3 nos.
SERVICE ROADS
PRIMARY
ROADS
FENCING
WORKS
T WALLS
CONSTRUCTION
&
INSTALLATION
ELECTRICAL
WORKS
TELECOM
WORKS
HVAC WORKS
SECURITY
TOWERS
GATES
FABRICATION &
ERECTION
Batching plant
erection
Plantation
NOTE: FOR ANY DELAYS WE WILL BE HAVING COVER UP PLANS AND CLOSE
MONITORING WITH LOOK AHEAD SCHEDULE TO BE SUBMITTED DURING EXECUTION
PHASDE OF THE PROJECT IF REQUIRED.
1.0 SCOPE
This procedure describes the requirements and control methods for preparation, review,
approval receipt and distribution of Quality Performance Monitoring and Reporting
documents affecting quality including revisions thereto, that are to be used for Engineering,
Procurement and Construction activities necessary to complete THE PROJECT.
The Quality Manager (QM) is the main responsibility for the application of this Procedure.
2.0 REFERENCES
250600DBQB0038T Project Quality Plan
250600DBPG0023T Management Of Corrective Action
250600DBPG0024T Management Of Preventive Action
250600DBQB0037T Quality Management Plan
250600DGPG0012T Document & Item Management Procedure
The following minimum listed documents shall apply for the purposes of this CONTRACT. In
addition, CONTRACTOR shall prepare a controlled document listing all applicable standards
and codes for the WORK for review by the COMPANY.
2.1 Applicable Codes:
ISO 9000-2015 Quality Management Systems – Fundamentals and Vocabulary;
ISO 9001-2015 Quality Management Systems – Requirements;
ISO 10005-2018 Quality Management - Guidelines for Quality Plans;
ISO 10006-2017 Quality Management - Guidelines for Quality in WORK Management;
ISO 19011-2018 Guidelines for Quality and/or Environmental Management Systems
Auditing;
The use of standards that have not been publicly recognised as equivalent to those specified
by this Section, by the appropriate international standards organisations, shall be submitted
as exceptions to the CONTRACT for evaluation by the COMPANY.
The CONTRACTOR shall keep up to date with revisions to the national standards (or the
equivalent international standards) as referenced to, and cited in, this Section as being
applicable to the WORK. All standards referred to by this Section are referenced in their
current revision status.
Standards and codes relevant to the scope of work include but not limited to the latest
version of the following:
API – American Petroleum Institute
API 5L Ed. 2020: Specification for Line Pipe
API 6D Ed.2021: Specification for Pipeline and Piping Valves
API RP 1102 Ed.2017: Recommended Practice for Steel Pipeline Crossing Railroads and
Highways
API Std. 1104 Ed.2021: Standard for welding of pipelines and related facility
ASME – American Society of Mechanical Engineers
ASME B 31.3 Ed.2018: Process Piping
ASME B 31.8 Ed.2018: Gas transmission and Distribution Piping System
ASME B 16.5 Ed.2020: Pipe flanges and flanged fittings
ASME B16.47 Ed.2017: Large Diameter Steel Flanges
ASME B 16.9 Ed. 2018: Factory made wrought steel butt welding fittings
ASME B 16.10 Ed. 2017: Face to Face and end to end dimensions of Valves
ASME B 16.25 Ed.2017: Butt welding ends
AMSE B16.49 Ed. 2017: Factory made wrought steel butt welding Induction bends for
transportation
and Distribution systems
ASME B 36.10 Ed.2018: Welded and seamless wrought steel pipe
3.0 ABBREVATIONS
TOTAL ENERGY COMPANY
TAAM ENGINEERING CONTRACTOR
PQM PROJECT QUALITY
MANAGER
QC QUALITY CONTROL
QM QUALITY MANAGER -
HEADQUARTERS
HSE HEALTH AND SAFETY
ENVIRONMENT
PM PROJECT MANAGER
TPA THIRD PARTY AGENCY
MOM MINUTES OF MEETING
QA/QC QUALITY
ASSURANCE/QUALITY
CONTROL
SoW SCOPE OF WORK
KPI KEY PERFORMANCE
INDICATOR
PQP PROJECT QUALITY
PLAN
ITP INSPECTION & TEST
PLAN
4.0 DEFINITIONS
• COMPANY:
• CONTRACTOR: The firm, which will be appointed by COMPANY to perform the activities,
included in the scope of work of this document.
• OPEN CONTRACT: Contract between the COMPANY and TAAM establishing negotiated
terms and prices for subsequent procurement of goods/works/services, valid for a
determined period. This contract is activated by the issue of specific purchase orders (call-
offs)
• CLOSED CONTRACT: Contract between the COMPANY and TAAM in which all the terms
and conditions for goods, services and works provision are stated according to a fixed time
and an agreed cost
• CONTRACTOR: Party performing on behalf of TAAM, a part of the activity, object of the
contract. The firm/s entrusted by with the execution of any part of work or the supply of
materials needed for the work. The sub-contractor shall be previously approved by
COMPANY.
• VENDOR: Supplier/s of materials ordered either by Company or by TAAM and necessary
for the execution of the work.
TPA (Third Party Agency): being the agency appointed by CONTRACTOR, and APPROVED
by Company, to carry out inspection and certification tasks.
QA/QC Engineer
• The QA/QC Engineer will carry out internal/preliminary inspection of work completed prior
to raise an inspection/testing to the Company.
• The QA/QC Engineer will coordinate with the QA/QC Manager to carry out
inspection/testing of the completed works.
• The QA/QC Engineer will record each Inspection & Test carried out at site and maintain all
the site inspection & test records.
QA/QC Inspector
• The QA/QC Inspectors along with the QA/QC Engineer are responsible for the detail
application of this procedure for the inspection and testing, to coordinate with the Site
Engineer for the inspection of on-going work.
• Execute the works in line with the related approved ITP procedure and co-ordinate with the
QA/QC Engineer to advice for the areas to be raised for inspection.
6.0 PROCEDURE
6.1 General
The types of Reports and documents which shall be controlled and distributed in accordance
with this procedure are as follows, but not limited to;
a) PQP / HSE Plan
b) Project Management Procedures
c) QA/QC Procedures and HSE Procedures
d) Drawings
e) Working procedures and Introductions
f) MOM, Project schedule and Progress reports
g) QC documents such as welder list, etc.
The Reports s shall be identified by the title, document number, revision number and date,
and shall show the preparation, review and approval by Initial and date on the cover sheet as
reference to Para. 2.0 of “Report & Item Management Procedure”
For Design Phase, Reports are issued in Construction state and referred to Para. 2.6 of
TAAM internal procedure “Report & Item Management Procedure”
Site inspections and tests are carried out according to the inspection & test plans. The
contractual SOW are covered by the Specific Project Quality Plans:
All checks, inspection and tests necessary to make the plant (or a part of the plant) ready for
commissioning up to the mechanical completion phase, are subject to quality control, in
order to ensure compliance with the quality requirements indicated in the applicable
drawings, specifications, codes and standards.
For each inspection activity the Inspection & Test Plan reports the following information:
• the tests and examinations to be recorded for the various cases;
the recipient shall indicate the internal distribution on the document or applicable transmittal
and distribute them.
6.7 Control of Receiving Reports and Documents
• The Site Manager and Site QA/QC shall supervise the Site Reports in order to ensure that
any missing or damage of documents should not occur.
• The Site QA/QC inspector shall be responsible for receiving all Reports from outside
organization including Company –Subcontractor. See note below: 6.6.4.
• The Site QA/QC inspector shall record and maintain the receiving status of the
Company/Subcontractor Reports on the Controlled Document & Drawing Master Register,
and it may be recorded and maintained in the computer Data Base program.
• The Site Document Controller Site QA/QC inspector shall make copies of the prepared
reports for the distribution to the organizations as required by Document Distribution Matrix.
• When any organization has lost the documents, the responsible manager shall request
reissue to the originator generating the documents verbally, and the Site Document
Controller shall distribute new documents in the same manner as the original.
1 Scope
All Road Transport is considered a routine operation and will be carried out by
Carriers in accordance with applicable Regulations.
Transportation of the Goods and Construction Items from Loading Port(s) to Point(s)
of Entry in Iraq shall be carried out by Sea via commercial routes, utilizing
conventional ships, container ships, Ro-Ro ships and self-sustaining ships duly
equipped with lifting machinery for loading – offloading of all materials and
equipment. Ships must be:
Transshipment between loading and unloading ports will not be permitted; exception
will be made only for materials loaded in containers.
Sea transport of materials will be affected mainly by use of Liner ships, thus assuring
the transportation time from the Loading Port to the Port of Entry in Iraq;
Pipes will be loaded nested and fully stackable in order to avoid causing damage
between layers.
Small quantities and urgent material may be shipped by air.
Coordination and monitoring of loading and stowing operations on board the ships;
The Logistics Manager will report directly to the Project Manager and his duties will
include:
6 Transportation in Iraq
All Materials will enter Iraq through the under listed Point(s) of Entry as listed in
Appendix “T” and Recommended by the COMPANY.
Other locations of entry into the Country might be taken into consideration, if
required, subject to accurate investigation and survey to ascertain suitability in terms
of security and functionality and prior to discussion with client.
- Zackho (Kurdistan)
-Vehicle change at the border is required to access Iraqi Territory.
Each vehicle will be checked according to agreed HSE procedures and will then be
loaded with materials in respect of HSE and operational guidelines.
Each truck shall be subject to a detailed inspection prior to being qualified to effect
the transport and join the convoy. This inspection is carried out by the HSE
Inspectors under the responsibility of the HSE Manager.
Drivers must ensure that any identified condition is reported in a timely manner.
Drivers are responsible for conducting daily checks as appropriate of the vehicle that
they are dispatched to drive or on vehicles which have been assigned to them.
Loading on trucks:
After the allocation process, Logistics CONTRACTOR will conduct safety inspections
prior to loading in accordance with COMPANY and CONTRACTORS’ requirements
Each vehicle will be checked according to agreed HSE procedures and will then be
loaded with materials in compliance with agreed HSE and operational guidelines.
Logistics CONTRACTOR will load all vehicles utilizing its dedicated equipment.
Whilst the driver will be responsible for securing his load, Logistic CONTRACTOR
Yard personnel will inspect lashing and protective covering.
Logistic CONTRACTOR will ensure that lashing and fastening materials are certified
and appropriate for the load and will provide additional lashing and fastening material
if required.
Pre-allocation dialogue will take place prior to arrival so that convoys can be
assembled safely and efficiently.
CONTRACTOR will provide all required certified fork lift, cranes and handling
equipment as well as all associated personnel for off-loading at Final Destination.
Once at Final Destination Goods and Construction Items will be stacked or stored in
the Storage Area or Storage Warehouse beside the Camp or any other dedicated
area as required by the Project.
Coated pipes will be stacked clear of the ground with minimum 150mm ground
clearance to ensure that the bottom row of pipes remains free from surface contact.
The stacked pipes shall be slightly inclined to prevent driving rain collecting inside
the pipes.
Stocking areas shall be flat and levelled for temporary storage of pipes. The pipes
shall be placed over beams or screened sand or soft material covered with
polyethylene sheeting or by using skids and chocks.
Pipes shall be stacked so that the uncoated beveled ends are in line at one end, thus
making the differences in lengths clearly noticeable.
Pipes will be separated from each other by providing a layer of soft protective
cushioning material to prevent damage during stockpiling and subsequent handling
operations.
Pipes will be segregated and stockpiled in separate groups, to avoid mixing with
piping of different characteristics, according to the following requirements:
Nominal Diameter
Wall thickness
Coating type and thickness
A Road Survey shall take place prior to the start of any journey, in order to assess
and verify road conditions.
Any major changes that could occur to the itinerary (deviations, construction etc.)
shall be subject to an immediate Road Survey revision.
A report on the Road Survey, including the major identified risks, shall be part of the
training modules for all convoy personnel.
The convoy staff (Convoy Leader, Convoy Assistant, Convoy vehicle Drivers) shall
be subject to a specific Road Survey training session.
The Road Survey shall be the reference document for any communication between
the convoy and the Tracking/Security Coordinator (i.e. Kilometre Point).
Any temporary changes to the Road Survey identified by the Patroller (i.e. road
works, etc.) shall be communicated to the Convoy Leader by means of a specific
“Road Survey Alert” prior to the convoy’s departure or by appropriate communication
means when the convoy is already on route.
These changes shall also be communicated to Convoy Staff and truck drivers during
daily tool box
meetings or routine halts.
Import, Export and Customs clearance processes will be duly coordinated and
followed by the Logistic
Team based at the Site of the Project.
Logistic Team will manage the activity in accordance with nature and quality of
material in respect of
the local Regulations and in compliance with Shipping Instructions provided by the
COMPANY
Logistic Team jointly with the designated Freight Forwarder will identify the
procedures necessary for Import and Export operations.
CONTRACTOR will utilize officially authorized Agent(s) for performance of Export,
Import and Customs clearance operations.
The Agent will be selected based on references, experience and capabilities. Agent’s
activities will be
supervised, coordinated and monitored by the Logistics Team.
Agent’s scope of activities will be as follows: Implementing Custom exemptions
applicable under the CONTRACT
Streamlining flow of documents with Customs
Process Administrative aspects of Customs clearance, including Import Declaration
(Permanent versus Temporary Import), classification of Goods and Construction
Items
Arranging and coordinating activities with Customs, (inspections in particular)
Supporting and advising CONTRACTORS to ensure that operations are conducted
in accordance with applicable Customs Regulations and Shipping Instructions
provided by the COMPANY.
all documents shall be authenticated as needed and required by Iraqi Laws and
Regulations
For each consignment of materials delivered against individual Packing List / Bills of
Lading/ Airway
Bill, the Logistic Subcontractor will open a master file.
The file will be opened upon Pre-Alert Notification of arrival.
Logistic CONTRACTOR will inspect the cargo at the Port of Entry and take note of
any
overage/shortage or damaged (OS&D) materials.
Accredited Surveyor may be appointed in case a claim is filed against the
shipping/airline.
Logistic CONTRACTOR will arrange Customs clearance and the required
transportation at earliest
possible stage.
Logistic CONTRACTOR will submit the endorsed Original Packing List / Bill of
Lading / Airway Bill to Shipping Line Agent.
8 Logistic Monitoring
Logistic CONTRACTOR will develop a unique & real time global track & trace
module which is interfaced with execution modules (material management and
transport management) involved in the execution of logistics operations. will develop
a unique & real time global track & trace module which is interfaced with execution
modules (material management and transport management) involved in the
execution of logistics operations.
10 Weight limitations
Trucks and Trailers will be loaded in accordance with their loading capacity as
recommended by the manufacturer and certified by the Authority of the Country in
which transport is performed, taking into account limitations of roads, bridges and
other facilities to be crossed.
11 Critical Items
Shipment activities of all Critical Items will be coordinated jointly by the Logistics
Manager, the Project Manager and the CONTRACTOR appointed for transportation.
The method of transportation of Overweight and Oversize Items will be determined
by the size, weight and quantity of equipment and/or materials to be transported.
In general, low-bed, flat-bed, open trucks will be used for Road Transportation.
1. Logistics stage
TAAM will deliver inland, ocean and air transportation, and forwarding work of the project
cargo from outside of Iraq.
TAAM will utilize a suitable vessel in consideration of project schedule and cost
effectiveness. The arrangement of ocean transportation will be executed as per the following
procedure;
6. TAAM will send a shipping Notice with Cargo data by e-mail to COMPANY.
7. TAAM will trace the vessel’s position and report the expected date of arrival of the vessel to
COMPANY so that all the necessary preparations prior to the vessel’s arrival at the discharging
port may be made for the smooth arrangement of receipt of the Cargo.
8. TAAM and his overseas partners will send a facsimile or e-mail to COMPANY with updates on the
vessel’s movement on monthly basis, if required. TAAM will update the shipping and local status
in the shipping control network system
This is applicable to transporting goods and cargo by land, air, and/or Sea. Shipping
requirement shall be arranged by TAAM or as agreed with Company. TAAM will ensure all
equipment, packages and materials are ready for shipping as per the Project schedule, and
will coordinate shipping movements, documentation, importation, and warehousing as
required. Shipping status shall be maintained and updated whenever any consignment is
ready for boarding.
TAAM will appoint a potential Freight Forwarder, which shall arrange for transportation and
shipping requirements. The following documents will be prepared as required:
And whenever the shipment arrived to the its destination the custom clearance company will
carry out the process starting with submission of all original copy of the shipment material
including the above list as well as any other specific requirement by the client side as well as
the inland transportation to site or warehouse.
The documents will be sent to BOC the main logistic The document will be
department for getting the clearance documentation checked and reviewed.
prepared and sent to the custom side
The fencing work which comprises of external and internal fencing will be executed by
our THIRD (3rd)TEAM with further split into required sub groups.
The construction & installation of T Walls will be undertaken by the FOURTH TEAM (4
th) & FIFTH (5th) TEAM.
The electrical and telecom part of the work associated with package will be completed by
SIXTH (6th) AND SEVENTH (7th) TEAM respectively.
The security gates and security Towers will be fabricated and erected with EIGTH (8th)
AND NINTH (9th) TEAM.
The TEN (10th) TH TEAM will be working with installation of batching plant.
The ELEVENTH (11th) TEAM will be working with all miscellaneous jobs including any
piping, mechanical and infrastructural jobs, etc. once detailed after detailed Engineering.
Required manpower and equipments involved to carry on the works of this package will
be detailed in the subsequent para.
MANPOWER &
EQUIPMENTS
MOBILISATION
SURVEY WORKS
SITE GRADING
,COMPACTION
& LEVELING
PATROL ROADS
& CROSSINGS
CULVERTS
&temp access
roads 3 nos.
SERVICE ROADS
PRIMARY
ROADS
FENCING
WORKS
T WALLS
CONSTRUCTION
&
INSTALLATION
ELECTRICAL
WORKS
TELECOM
WORKS
HVAC WORKS
SECURITY
TOWERS
GATES
FABRICATION &
ERECTION
Batching plant
erection
Plantation