C50 - Module 1 Safety Induction
C50 - Module 1 Safety Induction
SAFETY INDUCTION
1
Introduction to Module 1
Aim
Delegates must be able to identify the hazards which are specific to offshore oil and gas installations, explain
potential risks associated with those hazards, and how controls are put in place to eliminate or reduce risks.
Learning Outcomes
– Identify the main offshore hazards and hazard effects/consequences; explain their associated risks, and how
they are controlled.
– Explain the potential environmental impact of offshore installation operations.
– Identify key offshore installation safety regulations and explain the basic concept of these regulations.
– Explain the principles of managing safety on offshore installations.
– State the procedure for prescribed medicines offshore.
– Explain the concept of alcohol and substance abuse policy.
– Explain PPE requirements of working on an offshore installation.
– Explain how to report incidents, accidents and near misses on an offshore installation.
– Explain the role of the Offshore Medic.
Timetable
–
Assessment Method
– Short Assessment at the end of the module
– Multi Choice
– 18 Questions
Staff / Instructors
– Theory Based Training in Classroom
A8 2
Element 1.1
Industry And Installation Overview
3
Typical Offshore Oil and Gas Activities
Overview
• The Offshore Life Cycle
• Formation of Hydrocarbons
• Extraction and Production of Hydrocarbons
• Types of Offshore Installations
• The Offshore Environment
1.1.1 4
Offshore Oil and Gas Activities - Lifecycle
Exploration
• Seismic surveys & Exploration wells, etc.
Appraisal
• Appraisal wells drilled to determine the content, quality and quantity
of any reserves
Field Development
• Once a ‘field’ is deemed viable, it can be developed to produce oil
and/or gas
• Production can come from single subsea wells, to multi-well
production platforms
Production
• The production life of any development depends on the amount of
financially-viable recoverable reserves
Decommissioning
• The end!
1.1.1 5
How Hydrocarbons Are Formed
1.1.2 6
How Hydrocarbons Are Formed
1.1.2 7
How Hydrocarbons Are Found
Seismic Survey
This involves firing pulses of sound energy down through the layers of rock
below and recording the energy that is bounced back.
A geophysicist will interpret the data displayed as a series of wavy lines
and a decision will be made…
1.1.2 8
How Hydrocarbons Are Found
•An exploration well is drilled to determine the presence or absence of oil or gas
1.1.2
How Hydrocarbons Are Found
1.1.2 10
How Hydrocarbons Are Found
1.1.2 11
How Hydrocarbons Are Produced
12
1.1.2
Type of Installation - Drilling
1.1.3.a 13
Type of Installation - Drilling
Semi-submersible Rig
These usually need to be towed.
1.1.3.a 14
Type of Installation - Drilling
Semi-Submersible Rig
• Semi-Submersible
Drilling Unit
• MODU – (Mobile
Offshore Drilling Unit)
1.1.3.a 15
Type of Installation - Drilling
Drill Ship
1.1.3.a 16
Type of Installation – Production
1.1.3.b 17
Type of Installation – Production
1.1.3.b 18
Type of Installation – Production
Fixed Platform
1.1.3.b 19
Type of Installation – Production
1.1.3.b 20
Type of Installation – Construction
JACKETS TOPSIDES
The legs are built on land and made either of The accommodation, drilling, production and a pad for
steel or concrete – known as the jacket. helicopters to land on.
They are built onshore, then towed out on a barge.
These modular parts are lifted into position by a
massive crane barge.
1.1.3.c 21
Type of Installation – Construction
1.1.3.c 22
23
Accommodation
They provide
accommodation, leisure and
catering facilities in remote
areas.
1.1.3.d 24
Accommodation
• Flotel -
Accommodation
– Platform
– Vessel Flotel Superior
1.1.3.e 26
Specialist Vessels – Support
Supply Vessel
• Replenishment
– Food
– Tools
– Equipment
• Removal
– Waste
– Used Equipment
– Waste Skips
• Metal
• Wood
• Plastic
• Can be used as a multi
function vessel
1.1.3.e 27
Specialist Vessels – Diving Support
1.1.3.e 28
Specialist Vessels – Field Support
Underwater
operations
Pipe laying
1.1.3.e 29
Offshore Environment
• Remote Nature
– Out at sea isolated
– Cant ‘clock off and go home’
– May feel isolated from family /
friends
• Self Contained
– Own fire brigade
– Medicare
– Laundry
– Recreation
– Catering
1.1.4 30
Offshore Environment
• Harsh Conditions
– Weather
• Hot / Cold
• High Winds
• Fog
• Living / Working Environment
– Living ‘at work’
– Close to work place – no
escape
– Noise from continual
production operations /
process
– Smell for working environment
– Other Personnel – (work /
rest)
1.1.4 31
Any Questions?
32
Element 1.2
Offshore Hazards
33
Definition of Hazard
Definition of HAZARD
1.2.1 34
Definition of Risk
Definition of RISK
1.2.1 35
Definition of Control Measure
1.2.1 36
Accident Statistics
Three-Year Average (2010 to 2013) Non-Fatal Injury Rate by Industry Sector
per 100,000 Workers – UK Representation
1.2.2 37
Accident Statistics
1.2.2 38
Accident Statistics
1 Fatality
73 Recordable Injuries
1.2.2 39
Environmental Statistics
Quantity of oil spilled (spills>1 barrel) per unit of hydrocarbon offshore by Region
1.2.3 40
Environmental Impact
• Wildlife / Ecosystems
• Environment
• Agricultural Industries
– Fishing
– Lobster etc.
1.2.3 41
Environmental Impact
Environmental Impact
• Need to ensure safe Working Practices
• Nothing to be discharged into sea
• Correct removal by drums & skips
• Environmental Impact
– Sea Bed
– Mammals
– Flora / Fauna
• Reporting
– SOPEPS (Shipboard Oil Pollution Emergency Plans)
– Regional Governmental Legislation
1.2.3 42
Offshore Hazards - Pressure
1.2.4.a 43
Offshore Hazards - Motion
•Drilling tubular.
•Exposed machinery parts.
•Moving heavy equipment.
•Manual handling.
1.2.4.b 44
45
Offshore Hazards - Chemical
•Drilling Chemicals.
•Reservoir fluids / gases
(including Hydrogen Sulphide
(H2S)).
•Process chemicals.
•Solvents.
1.2.4.c 46
Offshore Hazards - Chemical
H2S – how it is formed and where is it found?
1.2.4.c 47
Offshore Hazards - Electrical
1.2.4.d 48
Offshore Hazards – Gravity
1.2.4.e 49
Offshore Hazards – Noise
Working in:
• process area
• drilling area
• helicopter area
Noise Exposure Levels
1.2.4.f 50
Offshore Hazards – Hazardous Zones
Area in which explosive gas or air mixture may normally be expected to be present in
quantities which can require special precautions
Designated in to the following zones:
Zone 0 – Gas Continually present / present for long periods
Zone 1 – Area in which explosive gas is likely to occur
Zone 2 – Area where explosive gas in not likely to occur
1.2.4.g 51
Offshore Hazards – Confined Space
It includes, but is not limited to, boilers, pressure vessels, cargo holds, cargo tanks,
ballast tanks, double bottoms, double hull spaces, fuel oil tanks, lube oil tanks,
sewage-tanks, pump-rooms, compressor rooms, cofferdams, void spaces, duct
keels, inter-barrier spaces and engine crankcases.
1.2.4.h 52
Any Questions?
53
Element 1.3
Managing Offshore Safety
54
Multiple Barriers Model
Swiss cheese analogy
(J. Reason: 1990)
11 FATALITIES
PLANT
• Blow out
PROCESS preventer
• Safe failure
PROCEDURES
operation
• Reliance•on
Preparation
PEOPLE safe operating
for new
proceduresphase
• Personnel under
• Procedures
• Disregarded
pressure
were disregarded
• Company pressure
• Friction between
contractors
55
Safe Systems of Work (SSOW)
Definition
A formal procedure which results from systematic
examination of a task in order to identify all the hazards. It
defines safe methods to ensure that hazards are
eliminated or risks minimised
1.3.1.a 56
Safe Systems of Work (SSOW)
1.3.1.a 57
Safe Systems of Work (SSOW)
1.3.1.a 58
Safe Systems of Work (SSOW)
1.3.1.a 59
Safe Systems of Work (SSOW)
1.3.1.a 60
Safe Systems of Work (SSOW)
1.3.1.a 61
Safe Systems of Work (SSOW)
– Procedures laid down are being carried out and are effective
1.3.1.a 62
Personal Responsibility for Safety
Observable Behaviors'
1. CLEAR EXPECTATIONS
High Safety Standards are set and followed
2. EFFECTIVE COMMUNICATIONS
Everyone is involved in regular face to face discussions on safety
issues
3. PERSONAL LEADERSHIP
People are leading through personal safe behaviours and positive
encouragement
4. PERSONAL RISK AWARENESS
People continually act to manage and assess risks
5. PLANNING
Time is set aside for planning, all involved in the job are included and
all questions are addressed
6. THE RIGHT AND DUTY TO INTERVENE
Everyone is looking out for each other, stopping unsafe acts and
questioning what and why things are being done
7. ACCOUNTABILITY
People are organized, enthusiastic, act safely and do not tolerate
unsafe behaviours
8. SELF EVALUATION
People list and openly share their safely commitments, seek feedback
and measure progress
9. DEVELOP, ENCOURAGE AND SUSTAIN SAFE BEHAVIOURS
People are giving encouragement offering help and know how their
actions contribute to safety performance
1.3.1.b 63
Safety Observation Programmes
1.3.1.c 64
Safety Observation Systems
STOP
There are a wide variety of Safety Safety
Training
Observation systems in use, but they
Observation
all follow the same fundamental Programme
principles.
The original system STOP© was pioneered by the large American chemical
company Du Pont.®
They all depend on the basic principle of people looking out for each
other, to improve safety. The two key components are good:-
• Hazard Recognition; and
• Communication.
1.3.1.c 65
Any Questions?
66
Element 1.4
Controlling Offshore Hazards
67
Hierarchy of Control
• Eliminate
Reduce
• Reduce Isolate
• Isolate
Control
• Control
PPE
• Personnel Protective Equipment
1.4.1 68
Hierarchy of Control
Eliminate Eliminate
Example:
Mixing Chemicals
(Can you make Suggestions)
1.4.1 69
Hierarchy of Control
Reduce Eliminate
Example:
Reduce
Mixing Chemicals
(Can you make Suggestions)
• Exposure time
• Amount of chemicals being used
1.4.1 70
Hierarchy of Control
Isolate
Example: Eliminate
Mixing Chemicals
(Can you make Suggestions)
Reduce
Isolate
• Isolate the area to contain
dust & particles
• Use extraction fans to control
flow of air
• Amount of chemicals being
used
1.4.1 71
Hierarchy of Control
Control Eliminate
Example:
Mixing Chemicals Reduce
(Can you make Suggestions)
Isolate
• Control the area by erecting Control
warning signs and barriers.
• Put out PA to inform personnel of
the hazard in that area.
• Use of Material Safety Data Sheets
(MSDS)
1.4.1 72
Hierarchy of Control
PPE Eliminate
Example:
Mixing Chemicals Reduce
(Can you make Suggestions)
Isolate
• Personnel Protective
Equipment should only be Control
used when all other avenues
have been exhausted. PPE
• Special PPE for different types
of work.
• Minimum PPE
1.4.1 73
Determining Risks
1.4.2.a-g 74
Implementing the Control Measures
1.4.2.a-g 75
Consequences of Failure to Control Risks
•Fire
•Explosion
•Loss of Stability
•Gas Leak (Think about H2S)
•Blow Out
•Collision
•Electrical Shock
•Environmental Effect
•Oil Spill
•Chemical Release
•Slips, Trips, Falls
1.4.3 76
Any Questions?
77
Element 1.5
Regulating Offshore Safety
78
How Offshore Safety Is regulated
Applicable Legislation
oRegion Specific (Nigerian / Norwegian / UK / US / etc)
oSuitable and Available
oAdopting Best Industry Standard Practice in absence
oInternational Standards e.g. (Marpol 73/78)
Legislative Requirements
oActs (Laws), Regulations, Guidelines, Approved Codes of Practice,
Statutory Instruments
Legal Responsibilities
•Compliance
•Effective Implementation
•Monitoring
1.5.1.a-c 79
How Offshore Safety Is Regulated
1.5.1.d 80
How Offshore Safety Is Regulated
Documenting Safety Management Systems
•Company Policies, Plans & Procedures
•Implementation verified through internal Audit
•Documented Control Measures
•TRA – Task Risk Assessments
•PTW – Permit To Work
•SO’s – Safety Observation Systems
•Emergency Response Plans & Procedures
•Training & Competence Delivery
•Assigned / Elected Safety Representatives
•Safety Meeting / Committees
•Legislation
1.5.1.e 81
Hierarchy Of Legislation
(Incorporating Directives)
Typical Example
ACTS OF PARLIAMENT
REGULATIONS DIRECTIVES
GUIDELINES/STANDARDS
1.5.2 / 3 82
Safety Case Regulations
1.5.4 83
Safety Case Regulations
1.5.4 84
Duties of Employers
1.5.5 85
Duties of Employees
•To take reasonable care for the health and safety of themselves and
others affected by their acts or omissions.
•To co-operate with the employer and others to enable them to fulfill their
legal obligations.
1.5.5 86
ALARP
ALARP
• As Low As Reasonably Practicable
SFAIRP
• So Far As Is Reasonably Practicable
1.5.5 87
Goal Setting
1.5.6 88
Role of Health & Safety Authorities
Scope
– Prevent major accidents.
– Secure a step change in improvement of injury rates and work
related ill health and consequent days lost from work.
– Support industry’s goal to be the world’s safest offshore sector.
– Secure more effective work place involvement.
– Maintain effective regulatory framework
1.5.7 89
Role of Health & Safety Authorities
1.5.7 90
Use of ISO Standards
There are many other standards which support the regulation of offshore industry. ISO
is internationally recognised, however it is not limited to the above.
1.5.8 91
Use of ISO Standards
PLAN DO
ACT CHECK
1.5.8 92
Industry’s Expectations
1.5.9 93
Any Questions?
94
Element 1.6
Living and Working Offshore
95
Fitness Requirements & Medical Standards
• Fitness
– Physically Fit (Including Dental)
– Mentally Fit
• Offshore Medical
“non specialist” BOSIET
Emergency Training
“specialist” HLO
1.6.1 96
Procedure for Prescribed Medicines
1.6.2 97
Alcohol and Substance Abuse
Zero Tolerance
1.6.3 98
Offshore Requirements and Welfare
Arrival Offshore
•Room Allocation
•Safety Induction
•Station Bill
•Lifeboat Allocation
•Safety Constituency
(Reps/Committees)
•Alarm (Types)
•Tour of Installation, including
Escape Routes and Designated
Lifeboat.
•(IF IN DOUBT ASK)
1.6.4.a, c 99
Offshore Requirements and Welfare
Items Permitted / Not Permitted
1.6.4.b 100
Offshore Requirements and Welfare
Safety Environment
•Safety Constituencies
•Individuals elected by the workforce for period of time
•Represent Specific Work Activities (Drilling / Production…)
•Role of Safety Representative
•Safety Committees
•Employer’s Duties
•Daily / Weekly Safety Meetings
•Safety Inspection / Audits
•Toolbox Talk
•Safety Training
•Galley
•Laundry •Getting on with others
•Rec Room •Behaviour
•Cinema •Personal Hygiene
•Bond •Cleanliness
•Cigarettes
•Shaving items (Foam / Razor)
•Snacks
•Phone cards etc.
1.6.4.h/i/j 102
Offshore Requirements and Welfare
Typical Line of Reporting
OIM
Night Pusher
Roustabout
During your company induction, you should receive information about your line of
reporting and structure. The above is to provide you with a typical example.
1.6.4.g 103
Offshore Requirements and Welfare
SMOKING POLICY
1.6.4.i 104
Working Routines
Procedures
• Always to be followed
• Another Barrier / Layer as a Control
• There for your Safety
• Installation Specific
1.6.5.a 105
Working Routines
Work Authorisation
1.6.5.b 106
Working Routines
P.P.E.
Hard Hat
Ear Defenders
Eye Protection
Coveralls
Gloves
Boots
1.6.5.c 107
Working Routines
1.6.5.c 108
Working Routines
– Erect Barriers.
– Beware of conflicting work.
– Good Housekeeping at all times.
– Periodic Equipment Inspections
– Use of Correct Tools
1.6.5.d 109
Working Routines
Waste Disposal
• Different Skips and Bins Provided.
• Metal to Metal, Wood to Wood, and so on
• Segregation Stations at various points.
• Do it right first time
• Throwing Waste overboard is Prohibited
1.6.5.e 110
Working Routines
1.6.5.f 111
Your Involvement in Safety
• STOP STOP
Safety
• Daily Walkabouts
• Audits
1.6.6.a 112
Your Involvement in Safety
Permit to Work
• Area Authority
• Responsible Person
• Safety Officer
1.6.6.b 113
Your Involvement in Safety
Toolbox Talks
1.6.6.c 114
Your Involvement in Safety
Safety Meetings
1.6.6.d 115
Your Involvement in Safety
1.6.6.e 116
Your Involvement in Safety
• Stretcher Party
• Runner
• Coxswain
• Muster Checker
• Fire Team Member
• Fire Team Leader
1.6.6.f 117
Your Involvement in Safety
Getting Involved
1.6.6.g 118
Communicating Safety
• Safety Meetings
• Safety Representative
• Safety Observation
Systems
• Industry Safety
Campaigns
– Step Change
– IMO
– IMCA
– DROPS
1.6.7 119
Communicating Safety
120
1.6.7
Communicating Safety
121
1.6.7
What To Do When Not Satisfied
Local H & S
Authority
ONSHORE OIM
MANAGEMENT
SAFETY COMMITTEE
SAFETY
REPRESENTATIVE EMPLOYERS
REPORTING STRUCTURE
INDIVIDUAL
1.6.8 122
Injuries and Illness
• To prevent recurrence.
• So Safety Alerts and Flashes can be distributed to the
Fleet / the Industry.
• To keep records for auditing purpose’s.
• To ensure action has been taken
1.6.9.a 123
Injuries and Illness
1.6.9.b 124
Injuries and Illness
• On Board Medic
o Sickbay
o Defibrillator
1.6.9.c 125
Injuries and Illness
• Depending on Seriousness
• Investigation Team (OIM, Safety Persons, Duty Holder,
HSE)
• Investigate Accident or Incident Site.
• Close out with findings, Reports & Procedures.
1.6.9.d 126
Injuries and Illness
Preventing a Recurrence
1.6.9.e 127
Injuries and Illness
1.6.9.f 128
Safety Tips for Offshore
129
Safety Tips for Offshore
130
Safety Tips for Offshore
• Hold the handrail at all times when using stairs both inside and
outside the accommodation.
• No jewellery to be worn.
There are many more which you will come across – work safe.
131
Any Questions?
132