Melservo-J3/J3W To Melservo-J4: Existing Manufacturing Assets Are Completely Utilizable
Melservo-J3/J3W To Melservo-J4: Existing Manufacturing Assets Are Completely Utilizable
MELSERVO-J3/J3W to MELSERVO-J4
J3
SAFETY INSTRUCTIONS
Please read the instructions carefully before using the equipment.
To ensure correct usage of the equipment, make sure to read through this Replacement Manual, the
instruction manual, the Installation Guide, and the Appended Documents carefully before attempting to install,
operate, maintain, or inspect the equipment. Do not use the equipment until you have a full knowledge of the
equipment, safety information and instructions.
In this Replacement Manual, the safety instruction levels are classified under "WARNING" and "CAUTION".
Note that the CAUTION level may lead to a serious consequence according to conditions.
Please follow the instructions of both levels because they are important to personnel safety.
What must not be done and what must be done are indicated by the following diagrammatic symbols.
Indicates prohibition (what must not be done). For example, "No Fire" is indicated by .
In this Replacement Manual, instructions of a lower level than the above, such as those that do not cause
physical damage or instructions for other functions, are classified under "POINT".
After reading this instruction manual, keep it accessible to the operator.
A- 1
1. To prevent electric shock, note the following
WARNING
Before wiring or inspection, turn off the power and wait for 15 minutes or more (when 30 kW or more is
used, 20 minutes or more) until the charge lamp turns off. Then, confirm that the voltage between P+ and
N- is (when 30 kW or more is used, L+ and L-) safe with a voltage tester and others. Otherwise, an electric
shock may occur. In addition, when confirming whether the charge lamp is off or not, always confirm it
from the front of the servo amplifier.
Ground the servo amplifier and servo motor securely.
Any person who is involved in wiring and inspection should be fully competent to do the work.
Do not attempt to wire the servo amplifier and servo motor until they have been installed. Doing so may
cause an electric shock.
Do not operate switches with wet hands. Otherwise, it may cause an electric shock.
The cables should not be damaged, stressed, loaded, or pinched. Otherwise, it may cause an electric
shock.
During power-on or operation, do not open the front cover of the servo amplifier. Otherwise, it may cause
an electric shock.
Do not operate the servo amplifier with the front cover removed. High-voltage terminals and charging area
are exposed and you may get an electric shock.
Except for wiring and periodic inspection, do not remove the front cover of the servo amplifier even if the
power is off. The servo amplifier is charged and you may get an electric shock.
To prevent electric shock, always connect the protective earth (PE) terminal ( marked) of the servo
amplifier to the protective earth (PE) of the cabinet.
To avoid an electric shock, insulate the connections of the power supply terminals.
A- 2
3. Injury prevention
CAUTION
Only the voltage specified in the instruction manual should be applied to each terminal. Otherwise, a
burst, damage, etc. may occur.
The cables must be connected to the correct terminals. Otherwise, a burst, damage, etc. may occur.
Ensure that the polarity (+/-) is correct. Otherwise, a burst, damage, etc. may occur.
The servo amplifier heat sink, regenerative resistor, servo motor, etc. may be hot while power is on or for
some time after power-off. Take safety measures, e.g. provide covers, to avoid accidentally touching the
parts (cables, etc.) by hand.
During operation, never touch the rotor of the servo motor. Otherwise, it may cause injury.
4. Additional instructions
The following instructions should also be fully noted. Incorrect handling may cause a malfunction, injury,
electric shock, fire, etc.
(1) Transportation/installation
CAUTION
Transport the products correctly according to their mass.
Stacking in excess of the specified number of product packages is not allowed.
Do not hold the front cover, cable and connector when transporting the servo amplifier. Otherwise, it may
drop.
Install the servo amplifier and the servo motor in a load-bearing place in accordance with the instruction
manual.
Do not get on or put heavy load on the equipment.
The equipment must be installed in the specified direction.
Secure the prescribed distance between the servo amplifier and the inner surface of the cabinet or other
devices.
Do not install or operate the servo amplifier and servo motor which have been damaged or have anyparts
missing.
Do not block the intake and exhaust areas of the servo amplifier. Otherwise, it may cause a malfunction.
Do not drop or strike the servo amplifier and servo motor. Isolate them from all impact loads.
Do not drop or apply heavy impact on the servo amplifiers and the servo motors. Otherwise, injury,
malfunction, etc. may occur.
Do not strike the connector. Otherwise, a connection failure, malfunction, etc. may occur.
When you keep or use the equipment, please fulfill the following environment.
Item Environment
Ambient Operation 0 °C to 55 °C (non-freezing)
temperature Storage -20 °C to 65 °C (non-freezing)
Ambient Operation
5 %RH to 90 %RH (non-condensing)
humidity Storage
Ambience Indoors (no direct sunlight) and free from corrosive gas, flammable gas, oil mist, dust, and dirt
Altitude The altitude varies depending on the model. (Refer to each servo amplifier instruction manual.)
Vibration resistance 5.9 m/s2or less at 10 to 55 Hz (directions of X, Y, Z axes)
Contact your local sales if the product has been stored for an extended period of time.
When handling the servo amplifier, be careful about the edged parts such as corners of the servo
amplifier.
The servo amplifier must be installed in a metal cabinet.
A- 3
CAUTION
When fumigants that contain halogen materials, such as fluorine, chlorine, bromine, and iodine, are used
for disinfecting and protecting wooden packaging from insects, they cause a malfunction when entering
our products. Please take necessary precautions to ensure that remaining materials from fumigant do not
enter our products, or treat packaging with methods other than fumigation, such as heat treatment.
Additionally, disinfect and protect wood from insects before packing the products.
To prevent a fire or injury from occurring in case of an earthquake or other natural disasters, securely
install, mount, and wire the servo motor in accordance with servo amplifier instruction manual
(2) Wiring
CAUTION
Wire the equipment correctly and securely. Otherwise, the servo motor may operate unexpectedly.
Make sure to connect the cables and connectors by using the fixing screws and the locking mechanism.
Otherwise, the cables and connectors may be disconnected during operation.
Do not install a power capacitor, surge killer, or radio noise filter (optional FR-BIF(-H)) on the output side
of the servo amplifier.
Because installation of these items may cause the servo motor to malfunction, connect the wires to the
correct phase terminals (U/V/W) of the servo amplifier and servo motor power supply.
Directly connect the servo amplifier power output (U/V/W) to the servo motor power input (U/V/W). Do not
let a magnetic contactor, etc. intervene. Otherwise, it may cause a malfunction.
Servo amplifier Servo motor Servo amplifier Servo motor
U U
U U
V V
V M V M
W W
W W
The connection diagrams in this instruction manual are shown for sink interfaces, unless stated
otherwise.
The surge absorbing diode installed to the DC relay for control output should be fitted in the specified
direction. Otherwise, the emergency stop and other protective circuits may not operate.
Servo amplifier Servo amplifier
24VDC 24VDC
DOCOM DOCOM
Control output RA
Control output RA
signal signal
For sink output For source output
interface interface
When the cable is not tightened enough to the terminal block, the cable or terminal block may generate
heat because of the poor contact. Be sure to tighten the cable with specified torque.
To avoid a malfunction, do not connect the U, V, W, and CN2 phase terminals of the servo amplifier to the
servo motor of an incorrect axis.
Configure a circuit to turn off EM2 or EM1 when the main circuit power is turned off to prevent an
unexpected restart of the servo amplifier.
To prevent malfunction, avoid bundling power lines (input/output) and signal cables together or running
them in parallel to each other. Separate the power lines from the signal cables.
A- 4
(3) Trial run/adjustment
CAUTION
When executing a test run, follow the notice and procedures in this instruction manual. Otherwise, it may
cause a malfunction, damage to the machine, or personal injury.
Before operation, check the parameter settings. Improper settings may cause some machines to operate
unexpectedly.
Never perform extreme adjustment or changes to the parameters; otherwise, the operation may become
unstable.
Keep away from moving parts in a servo-on state.
(4) Usage
CAUTION
Provide an external emergency stop circuit to ensure that operation can be stopped and power switched
off immediately.
For equipment in which the moving part of the machine may collide against the load side, install a limit
switch or stopper to the end of the moving part. The machine may be damaged due to a collision.
Do not disassemble, repair, or modify the product.
Disassembled, repaired, and/or modified products are not covered under warranty.
Before resetting an alarm, make sure that the run signal of the servo amplifier is off in order to prevent a
sudden restart. Otherwise, it may cause an accident.
The effect of electromagnetic interference must be reduced by using a noise filter or by other means.
Electromagnetic interference may be given to the electronic equipment used near the servo amplifier.
Burning or disassembling a servo amplifier may generate toxic gases. Do not burn or break it.
Use the servo amplifier with the specified servo motor.
Correctly wire options and peripheral equipment, etc. in the correct combination. Otherwise, it may cause
an electric shock, fire, or injury.
The electromagnetic brake on the servo motor is designed to hold the motor shaft and should not be used
for ordinary braking.
For such reasons as incorrect wiring, service life, and mechanical structure (e.g. where a ball screw and
the servo motor are coupled via a timing belt), the electromagnetic brake may not hold the motor shaft. To
ensure safety, install a stopper on the machine side.
If the dynamic brake is activated at power-off, alarm occurrence, etc., do not rotate the servo motor by an
external force. Otherwise, it may cause a fire.
A- 5
CAUTION
Configure an electromagnetic brake circuit so that it is activated also by an external emergency stop switch.
Contacts must be opened with the ALM (malfunction) Contacts must be opened with
off or the MBR (electromagnetic brake interlock) off. the EMG stop switch.
Servo motor
RA
Electromagnetic
B U 24VDC
brake
When any alarm has occurred, eliminate its cause, ensure safety, and deactivate the alarm before
restarting operation.
If the molded-case circuit breaker or fuse is activated, be sure to remove the cause and secure safety
before switching the power on. If necessary, replace the servo amplifier and recheck the wiring.
Otherwise, it may cause smoke, fire, or an electric shock.
Provide an adequate protection to prevent unexpected restart after an instantaneous power failure.
To prevent an electric shock, injury, or fire from occurring after an earthquake or other natural disasters,
ensure safety by checking conditions, such as the installation, mounting, wiring, and equipment before
switching the power on.
A- 6
Disposal of Waste
When disposing of this product, the following two laws are applicable, and it is necessary to consider each
law. In addition, because the following laws are effective only in Japan, local laws have priority outside Japan
(overseas). We ask that the local laws be displayed on the final products or that a notice be issued as
necessary.
(2) It is recommended that this product be divided as necessary and sold to appropriate purchasers, as
recycled resources are usually divided into iron, electrical parts, and so on, which are then sold to
scrap processors.
2. Requirements of the Act on Waste Disposal & Cleaning (Commonly known as: The
Waste Disposal Treatment Cleaning Act)
(1) It is recommended to decrease waste through the sale of recyclables or through any other means as
shown in the preceding Paragraph 1.
(2) In case the unnecessary products cannot be sold and require disposal, such item falls under
Industrial waste in the above act.
(3) It is required that industrial waste be properly dealt with, including manifest management, by commissioning the
disposal to an industrial waste disposal contractor licensed under the act.
(4) Please dispose of batteries (primary batteries) used in servo amplifiers according to local regulations.
EEP-ROM life
The number of write times to the EEP-ROM, which stores parameter settings, etc., is limited to 100,000. If the
total number of the following operations exceeds 100,000, the servo amplifier may malfunction when the
EEP-ROM reaches the end of its useful life.
Write to the EEP-ROM due to parameter setting changes
Write to the EEP-ROM due to device changes
A- 7
Dealing with overseas standards
See the following relevant manuals concerning dealing with overseas standards.
This Replacement Manual and the following Instruction Manuals are necessary when using this servo for
the first time. Ensure to prepare them to use the servo safely.
Relevant manuals
The wiring cables mentioned in this Replacement Manual are selected based on an ambient temperature
of 40°C.
U.S. customary units are not shown in this manual. Convert the values if necessary according to the
following table.
Quantity SI (metric) unit U.S. customary unit
Mass 1 [kg] 2.2046 [lb]
Length 1 [mm] 0.03937 [inch]
Torque 1 [N•m] 141.6 [oz•inch]
Moment of inertia 1 [(× 10-4 kg•m2)] 5.4675 [oz•inch2]
Load (thrust load/axial load) 1 [N] 0.2248 [lbf]
Temperature N [°C] × 9/5 + 32 N [°F]
A- 8
CONTENTS
1. SUMMARY........................................................................................................................................... 2- 2
2. CASE STUDY ON REPLACEMENT OF MR-J3-_A_ .......................................................................... 2- 2
2.1 Review on Replacement Method .................................................................................................. 2- 2
2.2 Replacement Method.................................................................................................................... 2- 2
3. DIFFERENCES BETWEEN MR-J3-_A_ AND MR-J4-_A_ ................................................................. 2- 4
3.1 Function Comparison Table.......................................................................................................... 2- 4
3.2 Comparison of Standard Connection Diagrams ........................................................................... 2- 7
3.3 List of Corresponding Connectors and Terminal Blocks .............................................................. 2- 9
3.4 Comparison of Peripheral Equipment .......................................................................................... 2-14
3.5 Comparison of Parameters .......................................................................................................... 2-15
3.5.1 Setting requisite parameters upon replacement ................................................................. 2-15
3.5.2 Parameter comparison list .................................................................................................. 2-17
3.5.3 Comparison of parameter details........................................................................................ 2-21
3.6 Important Points for Replacement ............................................................................................... 2-64
1. SUMMARY........................................................................................................................................... 3- 2
2. CASE STUDY ON REPLACEMENT OF MR-J3-_B_ .......................................................................... 3- 2
2.1 Review on Replacement Method .................................................................................................. 3- 2
2.2 Replacement Method.................................................................................................................... 3- 3
3. DIFFERENCES BETWEEN MR-J3-_B_ AND MR-J4-_B_ ................................................................. 3- 6
1
3.1Function Comparison Table.......................................................................................................... 3- 6
3.2Comparison of Networks .............................................................................................................. 3- 9
3.3Comparison of Standard Connection Diagrams ........................................................................... 3- 9
3.4List of Corresponding Connectors and Terminal Blocks ............................................................. 3-10
3.5Comparison of Peripheral Equipment .......................................................................................... 3-13
3.6Comparison of Parameters .......................................................................................................... 3-13
3.6.1 Setting requisite parameters upon replacement ................................................................. 3-14
3.6.2 Parameter comparison list .................................................................................................. 3-15
3.6.3 Comparison of parameter details........................................................................................ 3-18
4. APPLICATION OF FUNCTIONS ........................................................................................................ 3-47
1. SUMMARY........................................................................................................................................... 4- 2
2. CASE STUDY ON REPLACEMENT OF MR-J3W-_B......................................................................... 4- 2
2.1 Review on Replacement Method .................................................................................................. 4- 2
2.2 Servo Amplifier Replacement Model ............................................................................................ 4- 2
2.3 Replacement Method.................................................................................................................... 4- 3
3. DIFFERENCES BETWEEN MR-J3W-_B AND MR-J4W2-_B ............................................................ 4- 6
3.1 Function Comparison Table.......................................................................................................... 4- 6
3.2 Configuration including auxiliary equipment ................................................................................. 4- 8
3.3 Comparison of Networks ............................................................................................................. 4-12
3.4 Comparison of Standard Connection Diagrams .......................................................................... 4-12
3.5 List of Corresponding Connectors and Terminal Blocks ............................................................. 4-14
3.5.1 200 V class ......................................................................................................................... 4-14
3.5.2 48 V DC/24 V DC class ...................................................................................................... 4-17
3.6 Comparison of Peripheral Equipment .......................................................................................... 4-19
3.7 Comparison of Parameters .......................................................................................................... 4-20
3.7.1 Setting requisite parameters upon replacement ................................................................. 4-21
3.7.2 Parameter comparison list .................................................................................................. 4-22
3.7.3 Comparison of parameter details........................................................................................ 4-26
4. APPLICATION OF FUNCTIONS ........................................................................................................ 4-51
1. SUMMARY........................................................................................................................................... 5- 2
2. FUNCTIONS AND CONFIGURATION ................................................................................................ 5- 2
2.1 Differences between MR-J3-DU_ and MR-J4-DU_ ...................................................................... 5- 2
2.2 Combination of converter unit, drive unit, and servo motor .......................................................... 5- 3
2.3 Configuration including peripheral equipment .............................................................................. 5- 5
3. INSTALLATION ................................................................................................................................... 5- 7
3.1 Installation direction and clearances ............................................................................................ 5- 7
3.2 Magnetic contactor control connector (CNP1).............................................................................. 5- 9
4. SIGNALS AND WIRING ..................................................................................................................... 5-11
4.1 Comparison of standard connection diagrams ............................................................................ 5-11
4.1.1 When magnetic contactor drive output is enabled (factory setting).................................... 5-11
4.1.2 When magnetic contactor control connector (CNP1) is made invalid ................................ 5-16
4.2 Power-on sequence ..................................................................................................................... 5-21
4.3 List of corresponding connectors and terminal blocks ................................................................ 5-29
5. PARAMETER...................................................................................................................................... 5-37
5.1 Converter unit .............................................................................................................................. 5-37
5.1.1 Converter unit parameter comparison list ........................................................................... 5-37
2
5.1.2 Converter unit comparison of parameter details................................................................. 5-38
5.2 Drive unit ...................................................................................................................................... 5-41
5.2.1 Drive unit comparison of parameter details ........................................................................ 5-41
6. CHARACTERISTICS .......................................................................................................................... 5-43
6.1 Overload protection characteristics ............................................................................................. 5-43
6.2 Power supply capacity and generated loss ................................................................................. 5-46
6.3 Inrush currents at power-on of main circuit/control circuit ........................................................... 5-48
7. OPTIONS AND PERIPHERAL EQUIPMENT..................................................................................... 5-49
7.1 Comparison table of cable option combinations .......................................................................... 5-49
7.1.1 MR-J3CDL05M (0.5 m) Protection coordination cable ....................................................... 5-50
7.2 Selection example of wires .......................................................................................................... 5-51
7.2.1 MR-J3 series, power supply wire size ................................................................................ 5-51
7.2.2 MR-J4 series, power supply wire size ................................................................................ 5-53
7.3 Selection of Molded-case circuit breakers, fuses, magnetic contactors (example)..................... 5-55
7.3.1 MR-J3-DU_ Molded-case circuit breakers, fuses, magnetic contactors (recommended) .. 5-55
7.3.2 MR-J4-DU_ Molded-case circuit breakers, fuses, magnetic contactors (recommended) .. 5-55
7.4 FR-BU2-(H) brake unit ................................................................................................................. 5-57
7.4.1 Selection ............................................................................................................................. 5-57
7.4.2 Brake unit parameter setting............................................................................................... 5-58
7.4.3 Connection example ........................................................................................................... 5-58
7.4.4 Dimensions ......................................................................................................................... 5-74
7.5 Regenerative option..................................................................................................................... 5-76
7.5.1 Combination and regenerative power ................................................................................. 5-76
7.6 External dynamic brake ............................................................................................................... 5-77
7.6.1 MR-J3 series ....................................................................................................................... 5-77
7.6.2 MR-J4 series ....................................................................................................................... 5-78
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-
J4-_A_-RJ 6- 1 ~ 6-98
1. SUMMARY........................................................................................................................................... 6- 3
2. CASE STUDY ON REPLACEMENT OF MR-J3-_T (DIO command/Serial communication operation)
............................................................................................................................................................. 6- 3
2.1 Review on Replacement Method .................................................................................................. 6- 3
2.2 Replacement Method.................................................................................................................... 6- 5
3. DIFFERENCES BETWEEN MR-J3-_T_(DIO command/Serial communication operation)
AND MR-J4-_A_-RJ ............................................................................................................................. 6- 8
3.1 Function Comparison Table.......................................................................................................... 6- 8
3.1.1 DIO command/Serial communication operation specifications .......................................... 6-15
3.1.2 Function list ......................................................................................................................... 6-17
3.2 Configuration including auxiliary equipment ................................................................................ 6-20
3.3 Comparison of Standard Connection Diagrams .......................................................................... 6-24
3.4 List of Corresponding Connectors and Terminal Blocks ............................................................. 6-30
3.5 Comparison of Peripheral Equipment .......................................................................................... 6-37
3.5.1 MR-J3-_T_/ MR-J4-_A_-RJ ................................................................................................ 6-37
3.5.2 Extension I/O unit................................................................................................................ 6-37
3.6 Comparison of Parameters .......................................................................................................... 6-38
3.6.1 Setting requisite parameters upon replacement ................................................................. 6-38
3.6.2 Parameter comparison list .................................................................................................. 6-41
3.6.3 Comparison of parameter details........................................................................................ 6-44
3.7 Important Points for Replacement ............................................................................................... 6-86
4. COMMUNICATION FUNCTION ......................................................................................................... 6-89
3
4.1 Command and data No. list ......................................................................................................... 6-89
4.1.1 Reading command comparison between MR-J3-_T_ and MR-J4-_A_-RJ
([Pr. PT01]: "1_ _ _") ........................................................................................................... 6-88
4.1.2 Writing command comparison between MR-J3-_T_ and MR-J4-_A_-RJ
([Pr. PT01]: "1_ _ _") ........................................................................................................... 6-95
1. SUMMARY........................................................................................................................................... 7- 3
2. MR-J3-_T_ (CC-Link COMMUNICATION OPERATION) REPLACEMENT CASE STUDY ............... 7- 3
2.1 Examination of replacement method ............................................................................................ 7- 3
2.2 Replacement method.................................................................................................................... 7- 4
3. DIFFERENCES BETWEEN THE MR-J3-_T_ (CC-Link COMMUNICATION OPERATION) AND
MR-J4-_GF_ ........................................................................................................................................ 7- 7
3.1 Function comparison table............................................................................................................ 7- 7
3.1.1 CC-Link ⇒ CC-Link IE Field Network communication operation specifications list ......... 7-13
3.1.2 Function list ......................................................................................................................... 7-15
3.1.3 Detailed comparison of functions........................................................................................ 7-17
3.2 Configuration including peripheral equipment ............................................................................. 7-21
3.3 List of Corresponding Connectors and Terminal Blocks ............................................................. 7-23
3.4 List of supported connectors and terminal blocks ....................................................................... 7-24
3.5 Peripheral equipment compatibility comparison .......................................................................... 7-28
3.5.1 MR-J3-_T_/MR-J4-_GF_ .................................................................................................... 7-28
3.6 Parameter comparison ................................................................................................................ 7-29
3.6.1 Parameters required to be set when replacing ................................................................... 7-30
3.6.2 Parameter comparison list .................................................................................................. 7-32
3.6.3 Parameter detail comparison .............................................................................................. 7-36
3.7 Replacement points and precautions .......................................................................................... 7-77
5
4.5.9 Output signal pin on/off (output signal (DO) forced output) .............................................. 8-132
4.5.10 Alarm history ................................................................................................................... 8-133
4.5.11 Current alarm .................................................................................................................. 8-134
4.5.12 Other commands ............................................................................................................ 8-135
5. HF-_P/HA-_P/HC-_P MOTOR DRIVE ............................................................................................. 8-137
5.1 MR-J3 series servo motors which are available with MR-J4-_A_ and MR-J4-_B_ ................... 8-137
5.2 MR-J3 series servo motors which are available with MR-J4W_-_B .......................................... 8-147
6. APPLICATION OF FUNCTIONS ...................................................................................................... 8-149
6.1 J3 compatibility mode ................................................................................................................ 8-149
6.1.1 J3 Outline of J3 compatibility mode .................................................................................. 8-149
6.1.2 Operation modes supported by J3 compatibility mode..................................................... 8-149
6.1.3 J3 compatibility mode supported function list ................................................................... 8-150
6.1.4 Distinguishing J3 compatibility mode ................................................................................ 8-153
6.1.5 How to switch J4 mode/J3 compatibility mode ................................................................. 8-154
6.1.6 How to use the J3 compatibility mode .............................................................................. 8-155
6.1.7 Cautions for switching J4 mode/J3 compatibility mode .................................................... 8-156
6.1.8 Cautions for the J3 compatibility mode ............................................................................. 8-156
6.1.9 Change of specifications of "J3 compatibility mode" switching process........................... 8-158
6.1.10 J3 extension function ...................................................................................................... 8-160
6.2 Master-slave operation function ................................................................................................ 8-162
6.3 Scale measurement function ..................................................................................................... 8-166
6.3.1 Functions and configuration.............................................................................................. 8-166
6.3.2 Scale measurement encoder ............................................................................................ 8-168
6.3.3 How to use scale measurement function .......................................................................... 8-171
7
9. PANEL THROUGH ATTACHMENT ................................................................................................. 10-73
9.1 MR-J3 series (MR-J3ACN) ........................................................................................................ 10-73
9.2 MR-J4 series (MR-J4ACN15K/MR-J3ACN) .............................................................................. 10-75
1. SUMMARY........................................................................................................................... Appendix 1- 2
1.1 Servo amplifier replacement model .............................................................................. Appendix 1- 2
1.2 Features ........................................................................................................................ Appendix 1- 2
2. IMPORTANT POINTS TO NOTE WHEN REPLACING ...................................................... Appendix 1- 3
3. REPLACMENT COMBINATION LIST ................................................................................. Appendix 1- 4
3.1 Servo amplifier replacement combination list ............................................................... Appendix 1- 4
3.2 Servo Motor Substitute Model and Compatibility ......................................................... Appendix 1- 6
4. RENEWAL TOOL PRODUCT LIST ..................................................................................... Appendix 1- 9
5. SPECIFICATIONS .............................................................................................................. Appendix 1-12
5.1 Standard Specifications ............................................................................................... Appendix 1-12
6. DIMENSIONS ..................................................................................................................... Appendix 1-13
6.1 Mounting attachment ................................................................................................... Appendix 1-13
6.2 Conversion cable ......................................................................................................... Appendix 1-16
6.2.1 Servo motor side power supply conversion cable .............................................. Appendix 1-16
6.2.2 Servo motor side encoder conversion cable ...................................................... Appendix 1-18
6.2.3 Cable pulling direction ........................................................................................ Appendix 1-19
6.2.4 Servo motor side conversion cable for the cooling fan ....................................... Appendix 1-19
6.2.5 The control signal conversion cable for the servo amplifier side ........................ Appendix 1-20
8
Part 1: Summary of MR-J3/MR-J3W Replacement
Part 1
Summary of
MR-J3/MR-J3W Replacement
1- 1
Part 1: Summary of MR-J3/MR-J3W Replacement
This document describes the review items for replacing MR-J3/MR-J3W with MR-J4. Some equipment may require
review on items not described in this document. Please review those items after viewing the instruction manual and
the catalogs.
In this document, the flow when replacing a system using the MELSERVO "MR-J3" with the "MR-J4 series"
is explained.
After deciding the replacement strategy (batch update or partial update of the servo amplifier, servo motor,
and controller), please proceed with replacement by referring to the corresponding parts of this manual and
the manual for each model.
MR-J3-_A_ MR-J4-_A_
→
MR-J3-_B_ MR-J4-_B_
Note. MR-J3-D01 and MR-D01 have the same functions and performance. MR-J3-D01 can be used with MR-J4-_A_-
RJ.
1- 2
Part 1: Summary of MR-J3/MR-J3W Replacement
3. FLOW OF REPLACEMENT
3.1 Summary
This section describes the flow of replacement when replacing a system using the MR-J3 series/MR-J3W
series with a system using the MR-J4 series.
Checking the system prior to replacement Check the components of the system prior to replacement.
: Refer to "3.2.1 Checking the system prior to replacement" in this document.
Determination of base replacement model Determine the base replacement model for the servo amplifier/servo motor model
used for the system prior to replacement.
: Refer to "3.2.2 Determination of base replacement model" in this document.
Detailed specifications/
Determine the base replacement model and check the impact according to the
functions difference check "specification/function" of the replacement model.
: Refer to "Part 8: Common Reference Material" in this document.
Attachment compatibility check Check the compatibility and the attachment differences in the "Attachment
compatibility" items in the list of base replacement models.
: Refer to "Part 8: Common Reference Material, 2. SERVO AMPLIFIER
DIMENSIONS /INSTALLATION DIFFERENCES", and "Part 9: Replacement of
Motor" in this document.
(When replacing the MR-J3W series with the MR-J4 series, also refer to "Part 4:
Review on Replacement of MR-J3W-_B with MR-J4W2-_B".)
Detailed review on replacement model Determine the replacement strategy and perform detailed designing.
: Refer to "Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_",
"Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_"
"Part 4: Review on Replacement of MR-J3W-_B with MR-J4W2-_B"
"Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_"
"Part 6: Review on Replacement of MR-J3-_T_ (DIO/Serial communication
operation) with MR-J4-_A_-RJ"
"Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication
operation) with MR-J4-_GF_"
"Part 9: Review on Replacement of Motor" in this document.
Peripheral equipment check Check the peripheral equipment that comes with the replacement.
: Refer to "Part 10: Review on Replacement of Optional Peripheral Equipment" in this
document.
1- 3
Part 1: Summary of MR-J3/MR-J3W Replacement
The following displays the review items when replacing MR-J3 series with MR-J4 series using MR-J3-100A
or less as an example case.
Options and
Peripheral equipment
RST
Power supply
No-fuse breaker
(NFB) or fuse
Options and
Peripheral equipment
CN6
Analog monitor
Magnetic Servo amplifier
contactor
(MC)
Personal
Setup software
computer
(SETUP221E)
CN5 (Note)
L1 CN1
L2
L3 Junction terminal block
CN2
Servo motor
UVW
P C
Regenerative
option
L11
L21
Note. "MR Configurator2" can also be used for MR-J3 series/MR-J3W series.
1- 4
Part 1: Summary of MR-J3/MR-J3W Replacement
POINT
The following table summarizes the changes from MR-J3 series to MR-J4 series.
For details, refer to the reference document/items.
For large capacity models of 30 kW or more, Refer to "Part 5: Review on
Replacement of MR-J3-DU_ with MR-J4-DU_"
Reference
Changes Check items Impact
document/items
Servo Connector Connector shape, pin arrangement, signal abbreviation, and Part 2, Section 3.3
amplifier location are different. Part 3, Section 3.4
Part 8, Section 1.2.2
Terminal block Terminal block shape, location, and method of drawing out
Part 8, Section 1.2.1
wires are different.
P3, P4 terminals MR-J4 servo amplifier has P3 and P4 in the upstream of the
inrush current suppression circuit. Note that the locations of
Part 8, Section 1.2.1
the P1 and P terminals of MR-J3-11K_ to MR-J3-22K_ are
different.
Z-phase There is no difference caused by the replacement from the MR-
Part 8, Section 1.2.7
J3 servo amplifier to the MR-J4 servo amplifier.
Parameter General-purpose interface is upward compatible, but the
parameter needs to be changed. The parameter converter Part 2, Section 3.5
function of MR Configurator2 can transfer the parameter setting Part 3, Section 3.6
for MR-J3 to the setting for MR-J4. For SSCNET III interface, the Part 8, Section 2.2
MR-J3 compatibility mode is available with the MR-J4 series and Part 8, Section 2.3
the parameter does not need to be changed.
Dimensions MR-J3 and MR-J4 have compatibility in mounting.
Note that the positions (clearances) of mounting screws for the Part 8, Section 2.1.1
5 kW (200 V), 3.5 kW (400 V), 11 kW, and 15 kW have been Part 8, Section 2.1.2
changed to reduce the size of external dimensions.
Dynamic brake coasting The servo motor has a different dynamic brake coasting
Part 8, Section 1.2.3
distance distance.
Forced stop deceleration For MR-J4, in the shipping status, the servo motor decelerates Part 8, Section 1.2.4
to stop during a forced stop or when an alarm has occurred. MR-J4-_A_(-RJ)/MR-
The stop method for MR-J4 is different from the method of J4-03A6(-RJ) Servo
when an emergency stop or a forced stop of MR-J3 is enabled. Amplifier Instruction
Manual
MR-J4-_B_(-RJ)
Servo Amplifier
Instruction Manual
MR-J4-_GF_ Servo
Amplifier Instruction
Manual (Motion
mode)
Initialization time The time it takes to reach servo-on from power-on is different. Part 8, Section 1.2.6
Options and Molded-case circuit breaker Those for MR-J3 may not be usable. Select those for MR-J4.
Part 10, Section 4.3
peripheral Fuse
equipment Magnetic contactor Those for MR-J3 may not be usable. Select those for MR-J4. Part 10, Section 4.3
Power factor improving AC Those for MR-J3 may not be usable. FR-HAL is Part 10, Section 7.2
reactor recommended. Part 10, Section 7.5
Part 10, Section 7.6
Power factor improving DC Those for MR-J3 may not be usable. FR-HEL is Part 10, Section 7.1
reactor recommended. Part 10, Section 7.3
Part 10, Section 7.4
Regenerative option Some regenerative options cannot be used for MR-J4. Part 10, Chapter 1
Setup software Setup software (SETUP221E) cannot be used for MR-J4. Use
(SETUP221E) MR Configurator2.
Part 10, Chapter 8
"MR Configurator2" can also be used for MR-J4 series and
MR-J3 series.
Battery Use MR-BAT6V1SET(-A) or MR-BT6VCASE for MR-J4. Part 10, Chapter 5
Encoder cable When more than 15 kW of HG-JR 1000 r/min series or more
than 22 kW of HG-JR 1500 r/min series is used, setting Part 8, Section 1.2.2
changes are required for the following encoder cables. Part 10, Chapter 3
MR-ENECBL _ M-H-MTH
1- 5
Part 1: Summary of MR-J3/MR-J3W Replacement
Reference
Changes Check items Impact
document/items
Options and Wire An HIV wire is recommended for MR-J4. Part 10, Chapter 4
peripheral Dynamic brakes Some dynamic brakes cannot be used for MR-J4. Part 10, Chapter 2
equipment EMC filter There is no change in recommended products. Part 10, Chapter 6
Panel through attachment MR-J3ACN cannot be used for MR-J4-11K_(4) or MR-J4-
Part 10, Chapter 9
15K_(4).
Servo motor Mounting compatibility Some models have no mounting compatibility. Part 9, Section 1.1
Dimensions The total length may differ depending on models. Part 9, Section 2.1
Part 9, Section 2.2
Part 9, Section 2.3
Reducer The actual reduction ratio of HF-KP and HF-MP series
Part 9, Section 2.3
G1 types may differ from that of HG-KR series G1 types
Part 9, Section 2.4
depending on models.
Moment of inertia The moment of inertia of the HF-_P/HC-_P/HA-_P motor
may differ from that of the HG motor depending on Part 9, Section 2.5
models. (Note 2)
Load to motor inertia ratio The range of the load to motor inertia ratio for the servo
motor may differ between the HF-_P/HC-_P/HA-_P motor Part 9, Section 2.5
and the HG motor depending on models.
Connector The power connector, encoder connector, and
electromagnetic brake connector may differ from one Part 9, Section 2.6
another in shape.
Torque characteristics The torque characteristics of the HF-_P/HC-_P/HA-_P
Part 9, Section 2.7
motor may differ from those of the HG motor.
Rated speed/maximum speed The Rated speed/maximum speed of the HF-_P/HC- Servo Motor
_P/HA-_P motor may differ from those of the HG motor. Instruction Manual
(Vol. 3)
Thermal sensor (Note 1) For HG-JR 1000 r/min series of 15 kW or more and HG- HG-MR/HGKR/
JR 1500 r/min series of 22 kW or more, the thermal HG-SR/HGJR/
sensor is replaced with a thermistor. For HG-JR 1000 HG-RR/HGUR/
r/min series of 12 kW or less and HG-JR 1500 r/min HG-AK Servo Motor
series of 15 kW or less, the thermal sensor is removed. Instruction Manual (Vol.
3)
Encoder resolution The encoder resolution differs as follows. HG-MR/HGKR/
HF-_P/HC-_P/HA-_P motor: 18bit ABS HG-SR/HGJR/
HG-RR/HGUR/
HG motor: 22 bit ABS
HG-AK Servo Motor
Instruction Manual (Vol.
3)
Controller MR-J4-_B_ servo amplifiers have two operation modes.
(SSCNET III "J4 mode" is for using all functions with full performance
interface only) and "J3 compatibility mode" is compatible with MR-J3-_B_
series for using the amplifiers as the conventional series.
When you connect an amplifier with SSCNET III/H
communication for the first controller communication with
the factory setting, the operation mode will be fixed to "J4
mode". For SSCNET III communication, the operation
mode will be fixed to "J3 compatibility mode".
Note 1. For HG-JR 1000 r/min series of 15 kW or more and HG-JR 1500 r/min series of 22 kW or more, the thermal sensor is
replaced with a thermistor. For HG-JR 1000 r/min series of 12 kW or less and HG-JR 1500 r/min series of 15 kW or less, the
thermal sensor is removed. A new encoder cable laying is required because the motor thermal wiring differs.
2. This may change the motor inertia, making it necessary to adjust the servo gain.
1- 6
Part 1: Summary of MR-J3/MR-J3W Replacement
POINT
The following table summarizes the changes from MR-J3W series to MR-J4
series. For details, refer to the reference document/items.
Reference
Changes Check items Impact
document/items
Servo Connector Connector shape, pin arrangement, signal abbreviation, Part 4, Section 3.6
amplifier and location are different. Part 8, Section 1.2.2
Parameter For SSCNETIII interface, the MR-J3 compatibility mode
is available with the MR-J4 series and parameters do not Part 4, Section 3.7
need to be changed.
Dimensions MR-J3W-22B/-44B ⇒ MR-J4W2-22B/-44B
: The dimensions are the same. The number of mounting
screws is different.
MR-J3W-77B/-1010B ⇒ MR-J4W2-77B/-1010B
: Note that the positions (clearances) and the number of
Part 8, Section 2.1.5
mounting screws have been changed to reduce the size
of external dimensions.
MR-J3W-0303BN6 ⇒ MR-J4W2-0303B6
: The dimensions, the clearances and number of
mounting screw are the same.
Dynamic brake coasting distance The servo motor has a different dynamic brake coasting
Part 8, Section 1.2.3
distance.
Forced stop deceleration For MR-J4, in the shipping status, the servo motor Part 8, Section 1.2.4
decelerates to stop during a forced stop or when an alarm MR-J4W2-_B
has occurred. The stop method for MR-J4 is different from /MR-J4W3-_B
the method of when an emergency stop or a forced stop of /MRJ4W2-0303B6
MR-J3W is enabled. Servo Amplifier
Instruction Manual
Initialization time The time it takes to reach servo-on from power-on is
Part 8, Section 1.2.6
different.
Options and Molded-case circuit breaker Those for MR-J3W may not be usable. Select those for
Part 10, Section 4.3
peripheral Fuse MR-J4.
equipment Magnetic contactor Those for MR-J3W may not be usable. Select those for
Part 10, Section 4.3
MR-J4.
Power factor improving AC Those for MR-J3W may not be usable. FR-HAL is Part 10, Section 7.2
reactor recommended. Part 10, Section 7.5
Regenerative option Some regenerative options cannot be used for MR-J4. Part 10, Chapter 1
Setup software (SETUP221E) Setup software (SETUP221E) cannot be used for MR-J4.
Use MR Configurator2.
Part 10, Chapter 8
"MR Configurator2" can also be used for MR-J4 series
and MR-J3W series.
Battery Use MR-BAT6V1SET(-A) or MR-BT6VCASE for MR-J4. Part 10, Chapter 5
Encoder cable MR-J3W cables can be used as they are. Part 8, Section 1.2.2
Part 10, Chapter 3
Wire An HIV wire is recommended for MR-J4. Part 10, Chapter 4
EMC filter Some EMC filters cannot be used for MR-J4. Part 10, Chapter 6
1- 7
Part 1: Summary of MR-J3/MR-J3W Replacement
Reference
Changes Check items Impact
document/items
Servo motor Mounting compatibility Some models have no mounting compatibility. Part 9, Section 1.1
Dimensions The total length may differ depending on models. Part 9, Section 2.1
Part 9, Section 2.2
Part 9, Section 2.3
Reducer The actual reduction ratio of HF-KP and HF-MP series
Part 9, Section 2.3
G1 types may differ from that of HG-KR series G1 types
Part 9, Section 2.4
depending on models.
Moment of inertia The moment of inertia of the HF-_P/HC-_P/HA-_P motor
may differ from that of the HG motor depending on Part 9, Section 2.5
models. (Note)
Load to motor inertia ratio The range of the load to motor inertia ratio for the servo
motor may differ between the HF-_P/HC-_P motor and Part 9, Section 2.5
the HG motor depending on models.
Connector The power connector, encoder connector, and
electromagnetic brake connector may differ from one Part 9, Section 2.6
another in shape.
Torque characteristics The torque characteristics of the HF-_P/HC-_P motor
Part 9, Section 2.7
may differ from those of the HG motor.
Rated speed/maximum speed The Rated speed/maximum speed of the HF-_P/HC-_P HG-MR/HGKR/
motor may differ from those of the HG motor. HG-SR/HGJR/
HG-RR/HGUR/
HG-AK Servo Motor
Instruction Manual
(Vol. 3)
Encoder resolution The encoder resolution differs as follows. HG-MR/HGKR/
HF-_P/HC-_P motor: 18bit ABS HG-SR/HGJR/
HG-RR/HGUR/
HG motor: 22 bit ABS
HG-AK Servo Motor
Instruction Manual
(Vol. 3)
Controller MR-J4W2-_B servo amplifiers have two operation modes.
(SSCNET "J4 mode" is for using all functions with full performance
interface only) and "J3 compatibility mode" is compatible with MR-J3W-
_B series for using the amplifiers as the conventional
series.
When you connect an amplifier with SSCNET III/H
communication for the first controller communication with
the factory setting, the operation mode will be fixed to "J4
mode". For SSCNET III communication, the operation
mode will be fixed to "J3 compatibility mode".
Note. This may change the motor inertia, making it necessary to adjust the servo gain.
1- 8
Part 1: Summary of MR-J3/MR-J3W Replacement
QD75P(D)
1) MR-J3 series
Positioning module MR-J3-_A_ "Part 2: Review on Replacement of
A1SD75P(D) MR-J3-_A_ with MR-J4-_A_" Position control
2) MR-J3 series
Controller from Controller from
another company another company
MR-J3-_A_ "Part 5: Review on Replacement of
MR-J3-DU_ with MR-J4-DU_"
3) MR-J3 series Speed control
MR-J3-_A_ Torque control
"Part 6: Review on Replacement of
No controller MR-J3-_T_ + MR-J3- MR-J3-_T_ (DIO command/Serial
No controller
connected D01 communication operation) with MR- Positioning mode
(DIO/Serial J4-_A_-RJ" (Point table method)
communication)
SSCNET III MR-J3-_B_ 1) MR-J3 series
Positioning module
QD75MH
MR-J3W-_B
"Part 3: Review on Replacement of
MR-J3-_B_ with MR-J4-_B_"
Q17_HCPU 2) MR-J3W series
"Part 4: Review on Replacement of Position control
SSCNET III MR-J3-_B_
Motion controller
Q170MCPU
MR-J3W-_B
MR-J3W-_B with MR-J4W2-_B"
3) MR-J3 series
Q17_DCPU "Part 5: Review on Replacement of
MR-J3-DU_ with MR-J4-DU_"
CC-Link QJ61BT11N MR-J3-_T_ MR-J3 series Positioning mode
master/local (CC-Link "Part 7: Review on Replacement of
A1SJ61QBT11
(Point table method,
module communication) MR-J3-_T_ (CC-Link
communication operation) with MR- Indexer method)
J4-_GF_" Speed control (Point
A1SJ61BT11
table method)
1- 9
Part 1: Summary of MR-J3/MR-J3W Replacement
(1) Models for replacement between MR-J3 series and MR-J4 series
Shown below are the base replacement models with the assumption that both the servo amplifier and
servo motor will be replaced as a set.
Note.Refer to Comparison of servo amplifier dimensions (Part 8 Common Reference Material) for dimensions of mounting holes.
1 - 10
Part 1: Summary of MR-J3/MR-J3W Replacement
1 - 11
Part 1: Summary of MR-J3/MR-J3W Replacement
Note.Refer to Comparison of servo amplifier dimensions (Part 8 Common Reference Material) for dimensions of mounting holes.
Note.Refer to Comparison of servo amplifier dimensions (Part 8 Common Reference Material) for dimensions of mounting holes.
Note.Refer to Comparison of servo amplifier dimensions (Part 8 Common Reference Material) for dimensions of mounting holes.
1 - 12
Part 1: Summary of MR-J3/MR-J3W Replacement
1 - 13
Part 1: Summary of MR-J3/MR-J3W Replacement
1 - 14
Part 1: Summary of MR-J3/MR-J3W Replacement
(2) Models for replacement between MR-J3W series and MR-J4 series
Shown below are the base replacement models with the assumption that both the servo amplifier and
servo motor will be replaced as a set.
Note 1. The dimensions are the same. The number of mounting screws is different.
2. Note that the positions (clearances) and the number of mounting screws have been changed to reduce the size of
external dimensions.
1 - 15
Part 1: Summary of MR-J3/MR-J3W Replacement
(3) Servo amplifier and servo motor combination for the MR-J4 series
For a review on the replacement of an existing servo motor with a new one, Refer to "Part 9: Review on
Replacement of Motor".
Note. With this combination, the rated torque and maximum torque can be increased.
1 - 16
Part 1: Summary of MR-J3/MR-J3W Replacement
Note. With this combination, the rated torque and maximum torque can be increased.
1 - 17
Part 1: Summary of MR-J3/MR-J3W Replacement
Refer to "Part 8: Common Reference Material" and "Part 9: Review on Replacement of Motor".
Refer to "Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_", "Part 3: Review on Replacement
of MR-J3-_B_ with MR-J4-_B_", "Part 4: Review on Replacement of MR-J3W-_B with MR-J4W2-_B", "Part
5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_" , "Part 6: Review on Replacement of MR-J3-
_T_(DIO/Serial communication operation) with MR-J4-_A_-RJ" and "Part 7: Review on Replacement of MR-
J3-_T_(CC-Link communication operation) with MR-J4-_GF_".
Refer to "Part 10: Review on Replacement of Optional Peripheral Equipment" in this document.
4. RELATED MATERIALS
4.1 Catalog
(1) Mitsubishi Electric General-Purpose AC Servo MELSERVO-J4
1 - 18
Part 1: Summary of MR-J3/MR-J3W Replacement
(3) Migration Guide from Positioning Module to Simple Motion Module [QD75M(H) ⇒ RD77MS]
(L(NA)03158)
(4) Migration Guide from Positioning Module to Simple Motion Module [QD74MH ⇒ RD77MS]
(L(NA)03170ENG)
(8) Migration Guide from Positioning Module to Simple Motion Module [QD75M(H) ⇒ QD77MS]
(L(NA)03122ENG)
(9) Migration Guide from Positioning Module to Simple Motion Module [QD74MH ⇒ QD77MS]
(L(NA)03165ENG)
(10) Motion controller Replacement Virtual mode with Advanced synchronous control (L(NA)03123ENG)
This tool is a reference for replacing the in-use MR-J3 series with the MR-J4 series.
The replacement tool is available on the Mitsubishi Electric FA site.
When an in-use rotary servo motor or servo amplifier is selected, a corresponding MR-J4 series product can
be selected.
Note 1. Use the results as just a reference. Refer to catalogs or instruction manuals. For details, contact your local sales office.
2. MR-J3W series is not compatible.
Servo motor series model, servo amplifier model, Selection result configuration, servo motor
regenerative option, encoder motor power supply, and dimensions/specification comparison, servo amplifier
electromagnetic brake selection dimensions/specification comparison
1 - 19
Part 1: Summary of MR-J3/MR-J3W Replacement
http://www.mitsubishielectric.com/fa/
1 - 20
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
Part 2
Review on Replacement of
MR-J3-_A_ with MR-J4-_A_
2- 1
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
1. SUMMARY
This section describes the changes to be made when a system using MR-J3-_A_ is replaced with a system
using MR-J4-_A_.
POINT
An HG motor cannot be driven by MR-J3-_A_. When a servo motor is replaced
with an HG motor, servo amplifier also needs to be replaced with MR-J4-_A_
simultaneously.
Pulse train
command
Controller
MR-J3-_A_
HF-_P/HC-_P/HA-_P
motor
Servo amplifier and NO
YES servo motor
Simultaneous
replacement?
(1) Simultaneous replacement with MR-J4-_A_ and an HG motor (2) Separate repair of a servo amplifier is available. (Note)
Although heavier burdens including a longer construction period For the available servo motors, refer to the following.
need to be borne, once replaced the system can be operated for a (Refer to "Part 8: Common Reference Material".)
long period of time. (Refer to Section 2.2 (1).)
MR-J3-_A_
MR-J4-_A_
2- 2
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J4-_A_ MR-J4-_A_
HF-_P/HC-_P / HF-_P/HC-_P /
HA-_P motor HA-_P motor
HF-_P/HC-_P /HA-_P motor
HG motor
Replacing the system allows the J3 series servo motors to drive The HG motor cannot be driven by MR-J3-_A_. When a servo
in MR-J4-_A_. Refer to "Part 8: Common Reference Material" for motor is replaced with an HG motor, servo amplifier also needs to
target motors. be replaced with MR-J4-_A_ simultaneously.
2- 3
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
POINT
Functions with difference are shown with shading.
Note 1. For the coasting distance, refer to "1.2.3 Dynamic brake: coasting distance" in "Part 8 Common Reference Material".
2. If using a 1-phase 200 V AC to 240 V AC power supply with a 1 kW/2 kW servo amplifier, operate the servo amplifier at 75% or
less of the effective load ratio.
2- 4
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
Note. For the coasting distance, refer to "1.2.3 Dynamic brake: coasting distance" in "Part 8 Common Reference Material".
2- 5
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
Note. For the coasting distance, refer to "1.2.3 Dynamic brake: coasting distance" in "Part 8 Common Reference Material".
2- 6
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
Short-circuit connector
(Packed with the servo amplifier)
CN1 CN1 24 V DC
24 V DC 21 DICOM 46 DOCOM
CN1
Trouble
DICOM 20 48 ALM RA 1 47 DOCOM
10 m or less
DOCOM 46 Zero speed detection
23 ZSP RA 2 48 ALM RA1 Malfunction
Emergency stop EMG 42
Limiting torque Main circuit power supply CN1
Servo-on SON 15 25 TLC RA 3
Forced stop 2 EM2 42 23 ZSP RA2 Zero speed
Reset RES 19 Speed reached detection
Servo-on SON 15 25 TLC Limiting torque
Speed selection 1 SP1 41 24 SA RA 4
RA3
2- 7
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
CN1 CN1 24 V DC
24 V DC CN1 21 D IC OM 46 DOCOM
Trouble
DICOM 20 48 ALM RA1 47 DOCOM
DOC OM 46 Zero speed detection 10 m or less
Emergency stop EMG 42 23 ZSP RA2 48 ALM RA1 Malfunction
Limiting speed Main circuit power supply CN1
Servo-on SON 15 25 VLC RA3 23 ZSP RA2 Zero speed
Forced stop 2 EM2 42 detection
Reset RES 19 Ready
49 RD RA4 Servo-on SON 15 25 VLC RA3 Limiting speed
Speed selection 1 SP1 41
Reset RES 19
Speed selection 2 SP2 16 49 RD RA4 Ready
10 m max. Speed selection 1 SP1 41
Forward rotation selection RS1 18
Speed selection 2 SP2 16
Reverse rotation selection RS2 17 8 LZ Encoder Z-phase pulse 10 m or less
(differential line driver) Forward rotation selection RS1 18
DOC OM 47 9 LZR
10 m max. Reverse rotation selection RS2 17 8 LZ Encoder Z-phase pulse
4 LA Encoder A-phase pulse (differential line driver)
(differential line driver) DICOM 20 9 LZR
5 LAR
Upper limit setting DICOM 21 4 LA Encoder A-phase pulse
P15R 1 6 LB Encoder B-phase pulse 24 V DC
Analog torque command 5 LAR (differential line driver)
TC 27 7 LBR (differential line driver) Upper limit setting
± 8 V/ma x. torque P15R 1 6 LB Encoder B-phase pulse
LG 28 Control common Analog torque command
Upper limit setting TC 27 7 LBR (differential line driver)
34 LG ±8 V/maximum torque
Analog speed limit VLA 2 LG 28 Control common
33 OP Enco der Z-phase pulse Upper limit setting
0 to ± 10 V/rated speed (open collector) 34 LG
SD Plate 1 P15R Analog speed limit VLA 2
33 OP Encoder Z-phase pulse
2 m max. Plate SD 0 to ±10 V/rated speed (open collector)
Personal Plate SD
2 m max. SD Plate
Setup software compu ter
Personal 2 m or less 2 m or less
(SETUP221E) USB cable CN5 CN6 computer
(option) MR Configurator2
3 MO1 Analog monitor 1
USB cable CN5 CN6
1 LG (option) Analog monitor 1
3 MO1
2 MO2 Analog monitor 2 + DC ± 10 V
1 LG
DC ± 10 V
2 MO2 Analog monitor 2
Plate SD
CN8
2 m or less
2 m max. Short-circuit connector
(Packed with the servo amplifier)
2- 8
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
RST RS T
Power
Power supply supply Personal
Molded-case computer
circuit breaker MR Configurator2
No-fuse breaker (MCCB)
(NFB) or fuse
U
L1 L1
V
L2 L2
L3 L3 W
Power factor P3
improving DC
Power factor P1 reactor
(FR-HEL) P4
improving DC Encoder cable
reactor P2 P+
(FR-BEL) Regenerative
option
Battery
C
L11
Servo motor
U V W L21 Servo motor
P C
Regenerative
option
L11
Note 1. The above configuration example is applied to MR-J3- Note 1. The above configuration example is applied to MR-J4-
200A or a system with less capacity. 200A or a system with less capacity.
2. The power factor improving AC reactor can also be used. 2. The power factor improving AC reactor can also be used.
In this case, the power factor improving DC reactor In this case, the power factor improving DC reactor
cannot be used. cannot be used.
Note. When not using the STO function in MR-J4-_A_, attach the short-circuit connector supplied with the servo amplifier to CN8 (STO
input signal connector).
The configuration of the main circuit terminal block differs depending on the capacity. Refer to "Part 8: Common Reference
Material".
2- 9
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
2 - 10
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
2 - 11
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
2 - 12
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
(b) CN6
MR-J3-_A_ Signal MR-J4-_A_
Connector pin assignment Connector pin No. abbreviation Connector pin No. Connector pin assignment
CN6 CN6
CN6-1 LG CN6-1
3 3
MO1 MO1
1 1
LG CN6-3 MO2 CN6-3 LG
(c) CN3
MR-J3-_A_ Signal MR-J4-_A_
Connector pin assignment Connector pin No. abbreviation Connector pin No. Connector pin assignment
8 8
NC CN3-2 P5D CN3-2
7 7
LG CN3-3 RDP CN3-3 LG
6 6
RDN RDN
5 CN3-4 SDN CN3-4 5
SDP SDP
4 CN3-5 SDP CN3-5 4
SDN SDN
3 3
RDP CN3-6 RDN CN3-6 RDP
2 2
P5D CN3-7 LG CN3-7 P5D
1 1
LG LG
CN3-8 NC (-) CN3-8
2 - 13
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
POINT
Refer to "Part 10: Replacement of Optional Peripheral Equipment".
2 - 14
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
POINT
For the parameter converter function, refer to "Part 8: Common Reference
Material".
To enable a parameter whose abbreviation is preceded by *, turn the power OFF
and then ON after setting the parameter.
For details about parameter settings for replacement, refer to the "MR-J4-_A_ (-
RJ)/MR-J4-03A6(-RJ) Servo Amplifier Instruction Manual".
With MR-J4-_A_(-RJ), the deceleration to a stop function is enabled by factory
settings. To disable the deceleration to a stop function, set [Pr. PA04] to "0 _ _
_".
The parameters shown in this section are a minimum number of parameters that need to be set for
simultaneous replacement. Depending on the settings of the currently used servo amplifier, parameters other
than these may need to be set.
(1) Parameters common to position control mode, speed control mode, and torque control mode
MR-J3-_A_ MR-J4-_A_ Precautions
No. Name No. Name
PA02 Regenerative option PA02 Regenerative option The setting value must be changed to use
the regenerative option added for MR-J4-
_A_.
PA04 CN1-23 pin function selection No corresponding parameter (Can
substitute with PD23 to PD26, PD28.)
PA05 Number of command input pulses PA05 Number of command input pulses The setting value must be changed
per revolution per revolution according to the encoder resolution.
PA06 Electronic gear numerator PA06 Electronic gear numerator The setting value must be changed
PA07 Electronic gear denominator PA07 Electronic gear denominator according to PA21 (Electronic gear
selection).
When MR-J3-_A_: PA05 = 0
→MR-J4-_A_: PA21 = 2_ _ _
(Set the values of PA06 and PA07 for J3.)
When MR-J3-_A_: PA05 = other than 0
→MR-J4-_A_: PA21 = 1_ _ _
PA09 Auto tuning response PA09 Auto tuning response The setting value must be changed based
on machine resonance frequency.
PB06 Load to motor inertia ratio PB06 Load to motor inertia ratio The unit system is different. (0.1 times →
0.01 times)
Check the setting value.
PB07 Model loop gain PB07 Model loop gain The unit system is different. (rad/s → 0.1
rad/s)
PB08 Position loop gain PB08 Position loop gain The unit system is different. (rad/s → 0.1
rad/s)
PB29 Load to motor inertia ratio after gain PB29 Load to motor inertia ratio after The unit system is different. (0.1 times →
switching gain switching 0.01 times)
Check the setting value.
PB30 Position loop gain after gain PB30 Position loop gain after gain The unit system is different. (rad/s → 0.1
switching switching rad/s)
2 - 15
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Precautions
No. Name No. Name
PC14 Analog monitor 1 output PC14 Analog monitor 1 output When the command pulse frequency is
selected
(±10 V/1 Mpulses/s → ±10 V/4 Mpulses/s)
PC15 Analog monitor 2 output PC15 Analog monitor 2 output When the command pulse frequency is
selected
(±10 V/1 Mpulses/s → ±10 V/4 Mpulses/s)
PC22 Restart after instantaneous power PC22 Encoder cable communication "Restart after instantaneous power failure
failure selection method selection selection" is not supported.
Encoder cable communication
method selection
PC37 Analog speed command offset/ PC37 Analog speed command offset/ Depends on hardware. The setting values
Analog speed limit offset Analog speed limit offset must be changed.
PC38 Analog torque command offset/ PC38 Analog torque command offset/ Depends on hardware. The setting values
Analog torque limit offset Analog torque limit offset must be changed.
PC39 Analog monitor 1 offset PC39 Analog monitor 1 offset Depends on hardware. The setting values
must be changed.
PC40 Analog monitor 2 offset PC40 Analog monitor 2 offset Depends on hardware. The setting values
must be changed.
PD03 Input signal device selection 1 PD03 Input device selection 1L
(CN1-15) PD04 Input device selection 1H
PD04 Input signal device selection 2 PD05 Input device selection 2L
(CN1-16) PD06 Input device selection 2H
PD05 Input signal device selection 3 PD07 Input device selection 3L
(CN1-17) PD08 Input device selection 3H
PD06 Input signal device selection 4 PD09 Input device selection 4L
(CN1-18) PD10 Input device selection 4H
PD07 Input signal device selection 5 PD11 Input device selection 5L
(CN1-19) PD12 Input device selection 5H
PD08 Input signal device selection 6 PD13 Input device selection 6L
(CN1-41) PD14 Input device selection 6H
PD10 Input signal device selection 8 PD17 Input device selection 8L
(CN1-43) PD18 Input device selection 8H
PD11 Input signal device selection 9 PD19 Input device selection 9L
(CN1-44) PD20 Input device selection 9H
PD12 Input signal device selection 10 PD21 Input device selection 10L
(CN1-45) PD22 Input device selection 10H
PD13 Output signal device selection 1 PD23 Output device selection 1 The setting value 06 (DB) is added.
(CN1-22)
PD14 Output signal device selection 2 PD24 Output device selection 2 The setting value 06 (DB) is added.
(CN1-23)
PD15 Output signal device selection 3 PD25 Output device selection 3 The setting value 06 (DB) is added.
(CN1-24)
PD16 Output signal device selection 4 PD26 Output device selection 4 The setting value 06 (DB) is added.
(CN1-25)
PD18 Output signal device selection 6 PD28 Output device selection 6 The setting value 06 (DB) is added.
(CN1-49)
PD19 Input filter setting PD29 Input filter setting The filter setting value differs.
PD20 Function selection D-1 PD30 Function selection D-1
PD22 Function selection D-3 PD32 Function selection D-3
PD24 Function selection D-5 PD34 Function selection D-5
2 - 16
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
Note. Parameters related to gain adjustment are different from those for the MR-J3_A_ servo amplifier. For gain adjustment, refer to
"MR-J4_A_(-RJ)/MR-J4-03A6(-RJ) Servo Amplifier Instruction Manual".
2 - 17
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
2 - 18
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
PC38 TPO Analog torque command offset 0 PC38 TPO Analog torque command offset 0
Analog torque limit offset Analog torque limit offset
PC39 MO1 Analog monitor 1 offset 0 PC39 MO1 Analog monitor 1 offset 0
PC40 MO2 Analog monitor 2 offset 0 PC40 MO2 Analog monitor 2 offset 0
PC41 For manufacturer setting 0 PC41 For manufacturer setting 0
PC42 0 PC42 0
PC43 0000h PC43 ERZ Error excessive alarm detection 0
level
PC44 0000h PC44 *COP9 Function selection C-9 0000h
PC45 0000h PC45 *COPA Function selection C-A 0000h
PC46 0000h PC46 For manufacturer setting 0
PC47 0000h PC47 0
PC48 0000h PC48 0
PC49 0000h PC49 0
PC50 0000h PC50 0000h
2 - 19
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
2 - 20
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
POINT
The symbols in the control mode column mean the following control modes.
P: Position control mode
S: Speed control mode
T: Torque control mode
Differences between the MR-J3 servo amplifier and the MR-J4 servo amplifier
are described in "Name and function".
"Same setting as MR-J3": The same setting as that for MR-J3 can be used.
(Some functions and models are added for MR-J4.)
"Same as MR-J3": The same setting as that for MR-J3 can be used.
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PA01 Control mode 0000h PA01 Operation mode 0h P
Turn off the power and then on again after setting _ _ _ x: S
the parameter to validate the parameter value. Control mode selection T
Set the control mode and control loop composition of Select a control mode.
the servo amplifier. 0: Position control mode
1: Position control mode and speed control mode
0 0 0 x: 2: Speed control mode
Selection of control mode 3: Speed control mode and torque control mode
0: Position control mode 4: Torque control mode
1: Position control mode and speed control mode 5: Torque control mode and position control mode
2: Speed control mode _ _ x _: 0h P
3: Speed control mode and torque control mode Operation mode selection S
4: Torque control mode 0: Standard control mode T
5: Torque control mode and position control mode Setting other than above will trigger [AL. 37
Parameter error].
_ x _ _: 0h
For manufacturer setting
x _ _ _: 1h
For manufacturer setting
2 - 21
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PA02 Regenerative option 0000h PA02 Same setting as MR-J3 00h P
Turn off the power and then on again after setting S
the parameter to validate the parameter value. Regenerative option
T
Incorrect setting may cause the regenerative option _ _ x x:
to burn. Select the regenerative option.
If the regenerative option selected is not for use with
the servo amplifier, [AL. 37 Parameter error] occurs. Incorrect setting may cause the regenerative option
Set this parameter when using the regenerative to burn.
option, brake unit, power regenerative converter, or If a selected regenerative option is not for use with
power regenerative common converter.
the servo amplifier, [AL. 37 Parameter error] occurs.
0 0 x x:
00: Regenerative option is not used.
Selection of regenerative option
For the servo amplifier of 100 W, a
00: Regenerative option is not used
regenerative resistor is not used.
For servo amplifier of 100 W, regenerative
For the servo amplifier of 0.2 kW to 7 kW, the
resistor is not used.
built-in regenerative resistor is used.
For servo amplifier of 0.2 kW to 7 kW, built-in
The supplied regenerative resistor or a
regenerative resistor is used.
regenerative option is used with the servo
Supplied regenerative resistors or regenerative
amplifier of 11 kW to 22 kW.
option is used with the servo amplifier of 11 kW
to 22 kW. 01: FR-RC-(H)/FR-CV-(H)/FR-BU2-(H)
01: FR-BU2-(H)/FR-RC-(H)/FR-CV-(H) When you use FR-RC-(H) or FR-CV-(H), select
02: MR-RB032 "Mode 2 (_ _ _ 1)" of "Undervoltage alarm
03: MR-RB12 detection mode selection" in [Pr. PC27].
04: MR-RB32 02: MR-RB032
05: MR-RB30 03: MR-RB12
06: MR-RB50 (Cooling fanis required) 04: MR-RB32
08: MR-RB31 05: MR-RB30
09: MR-RB51 (Cooling fanis required) 06: MR-RB50 (Cooling fan is required.)
80: MR-RB1H-4 08: MR-RB31
81: MR-RB3M-4 (Cooling fanis required) 09: MR-RB51 (Cooling fan is required.)
82: MR-RB3G-4 (Cooling fanis required) 0B: MR-RB3N
83: MR-RB5G-4 (Cooling fanis required) 0C: MR-RB5N (Cooling fan is required.)
84: MR-RB34-4 (Cooling fanis required) 80: MR-RB1H-4
85: MR-RB54-4 (Cooling fanis required) 81: MR-RB3M-4 (Cooling fan is required.)
FA: When the supplied regenerative resistor is 82: MR-RB3G-4 (Cooling fan is required.)
cooled by the cooling fan to increase the ability 83: MR-RB5G-4 (Cooling fan is required.)
with the servo amplifier of 11 kW to 22 kW.
84: MR-RB34-4 (Cooling fan is required.)
85: MR-RB54-4 (Cooling fan is required.)
91: MR-RB3U-4 (Cooling fan is required.)
92: MR-RB5U-4 (Cooling fan is required.)
FA: When the supplied regenerative resistor or a
regenerative option used with the servo
amplifier of 11 kW to 22 kW is cooled by a
cooling fan to increase regenerative ability.
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
2 - 22
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PA03 Absolute position detection system 0000h PA03 Same setting as MR-J3 0h P
Turn off the power and then on again after setting
the parameter to validate the parameter value. Absolute position detection system
Set this parameter when using the absolute position _ _ _ x:
detection system in the position control mode. Absolute position detection system selection
Set this digit when using the absolute position
0 0 0 x: detection system in the position control mode.
Selection of absolute position detection system 0: Disabled (incremental system)
0: Used in incremental system 1: Enabled (absolute position detection system by
1: Used in absolute position detection system ABS DIO)
transfer by DI0
2: Used in absolute position detection system ABS 2: Enabled (absolute position detection system by
transfer by communication communication) (available for the software
version A3 or later)
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PA04 Function selection A-1 0000h PD24 Output device selection 2 0Ch P
Turn off the power and then on again after setting _ _ x x: S
the parameter to validate the parameter value. T
Device selection
Set this parameter when assigning the
electromagnetic brake to the CN1-23 pin. Any output device can be assigned to the CN1-23
pin.
0 0 0 x: When "Enabled (absolute position detection system
CN1-23 pin function selection by DIO) (_ _ _ 1)" is selected in [Pr. PA03], the CN1-
0: Output device assigned with [Pr. PD14] 23 pin will become ABSB1 (ABS send data bit 1)
1: Electromagnetic brake interlock (MBR) only during ABS transfer mode.
Refer to table 2.1 in [Pr. PD23] for settings.
Table 2.1 Selectable output devices
Setting Output device (Note)
value P S T
_ _ 00 Always off Always off Always off
_ _ 02 RD RD RD
_ _ 03 ALM ALM ALM
_ _ 04 INP SA Always off
_ _ 05 MBR MBR MBR
_ _ 06 DB DB DB
_ _ 07 TLC TLC VLC
_ _ 08 WNG WNG WNG
_ _ 09 BWNG BWNG BWNG
_ _ 0A Always off SA Always off
_ _ 0B Always off Always off VLC
_ _ 0C ZSP ZSP ZSP
_ _ 0F CDPS Always off Always off
_ _ 11 ABSV Always off Always off
2 - 23
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PA05 Number of command input pulses per revolution 0 PA05 Number of command input pulses per revolution 10000 P
Turn off the power and then on again after setting The servo motor rotates based on set command
the parameter to validate the parameter value. input pulses.
When "0" (initial value) is set in [Pr. PA05], the To enable the parameter value, set "Electronic gear
electronic gear ([Pr. PA06, PA07]) is made valid. selection" to "Number of command input pulses per
When the setting is other than "0", that value is used revolution (1 _ _ _)" of in [Pr. PA21].
as the command input pulses necessary to rotate
the servo motor one turn. At this time, the electronic Setting range: 1000 to 1000000
gear is made invalid.
[Pr. PA05]
Description
setting
Electronic gear ([Pr. PA06]/[Pr.
0
PA07]) is made valid.
Number of command input
1000 to 50000 pulses necessary to rotate the
servo motor one turn [pulse]
PA06 Electronic gear numerator 1 PA06 Electronic gear numerator (command pulse 1 P
PA07 (command pulse multiplying factor numerator) 1 multiplication numerator)
Electronic gear denominator Set the numerator of the electronic gear.
(command pulse multiplying factor denominator) To enable the parameter, select "Electronic gear (0
Incorrect setting can lead to unexpected fast _ _ _)" or "J3 electronic gear setting value
rotation, causing injury. compatibility mode (2 _ _ _)" of "Electronic gear
selection" in [Pr. PA21].
The electronic gear setting range is The following shows a standard of the setting range
1 CMX of the electronic gear.
< < 2000
10 CDV
1 CMX
< < 4000
10 CDV
If the set value is outside this range, noise may be
generated during acceleration/ deceleration or
If the set value is outside this range, noise may be
operation may not be performed at the preset speed
generated during acceleration/deceleration or
and/or acceleration/deceleration time constants.
operation may not be performed at the preset speed
Always set the electronic gear with servo off state to and/or acceleration/deceleration time constants.
prevent unexpected operation due to improper Number of command input pulses per
revolution ([Pr. PA05] "1000" to "1000000")
2 - 24
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PA08 Auto tuning mode 0001h PA08 Same setting as MR-J3 1h P
PA09 Auto tuning response 12 S
Auto tuning mode
Make gain adjustment using auto tuning.
_ _ _ x:
Gain adjustment mode selection
Auto tuning mode [Pr. PA08]
Select the gain adjustment mode.
Select the gain adjustment mode.
0: 2 gain adjustment mode 1 (interpolation mode)
0 0 0 x:
1: Auto tuning mode 1
Gain adjustment mode setting
2: Auto tuning mode 2
0: Interpolation mode (Automatically set parameter
No. [Pr. PB06/PB08/PB09/PB10]) 3: Manual mode
1: Auto tuning mode 1 (Automatically set parameter 4: 2 gain adjustment mode 2
No. [Pr. PB06/ PB07/PB08/PB09/PB10]) Refer to table 2.2 for details.
2: Auto tuning mode 2 (Automatically set parameter
No. [Pr. PB07/PB08/PB09/PB10]) Table2.2 Gain adjustment mode selection
Setting Gain adjustment
3: Manual mode value mode
Automatically adjusted parameter
Setting range: 1 to 40
2 - 25
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PA10 In-position range 100 PA10 In-position range 100 P
Set the range, where In-position (INP) is output, in Set an in-position range per command pulse.
the command pulse unit before calculation of the To change it to the servo motor encoder pulse unit,
electronic gear. With the setting of [Pr. PC24], the set [Pr. PC24].
range can be changed to the encoder output pulse
unit. Setting range: 0 to 65535
Servo motor droop pulse
Command pulse Command pulse
In-position range [pulse]
Droop pulse
ON
In-position (INP)
OFF
PA11 Forward rotation torque limit 100.0 PA11 Same as MR-J3 100.0 P
PA12 Reverse rotation torque limit 100.0 S
Forward rotation torque limit
The torque generated by the servo motor can be T
limited. You can limit the torque generated by the servo
motor.
When torque is output with the analog monitor
output, the smaller torque of the values in the [Pr. When the torque is outputted with the analog
PA11] (forward rotation torque limit) and [Pr. PA12] monitor output, the setting of [Pr. PA11 Forward
(reverse rotation torque limit) is the maximum output rotation torque limit] or [Pr. PA12 Reverse rotation
voltage (8V). torque limit], whichever is larger, will be the
maximum output voltage (8 V).
Set the parameter on the assumption that the
(1) Forward rotation torque limit [Pr. PA11]
maximum torque is 100.0 [%]. The parameter is for
Set this parameter on the assumption that the
limiting the torque of the servo motor in the CCW
maximum torque is 100 [%]. Set this parameter
power running or CW regeneration. No torque is
when limiting the torque of the servo motor in the
generated when this parameter is set to "0.0".
CCW driving mode or CW regeneration mode.
Set this parameter to "0.0" to generate no torque.
Setting range: 0.0 to 100.0
(2) Reverse rotation torque limit [Pr. PA12] PA12 Reverse rotation torque limit 100.0 P
Set this parameter on the assumption that the You can limit the torque generated by the servo S
maximum torque is 100 [%]. Set this parameter motor. T
when limiting the torque of the servo motor in the When the torque is outputted with the analog
CW driving mode or CCW regeneration mode. monitor output, the setting of [Pr. PA11 Forward
Set this parameter to "0.0" to generate no torque. rotation torque limit] or [Pr. PA12 Reverse rotation
torque limit], whichever is larger, will be the
maximum output voltage (8 V).
Set the parameter on the assumption that the
maximum torque is 100.0 [%]. The parameter is for
limiting the torque of the servo motor in the CW
power running or CCW regeneration. No torque is
generated when this parameter is set to "0.0".
2 - 26
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PA13 Command pulse input form 0000h PA13 Command pulse input form 0h P
Turn off the power and then on again after setting _ _ _ x:
the parameter to validate the parameter value. Command input pulse train form selection
Select the input form of the pulse train input signal. 0: Forward/reverse rotation pulse train
Command pulses may be input in any of three 1: Signed pulse train
different forms, for which positive or negative logic 2: A-phase/B-phase pulse train (The servo amplifier
can be chosen. imports input pulses after multiplying by four.)
Arrow or in the table indicates the timing Refer to table 2.3 for settings.
of importing a pulse train.
_ _ x _: 0h P
A- and B-phase pulse trains are imported after they
Pulse train logic selection
have been multiplied by 4.
0: Positive logic
1: Negative logic
Selection of command pulse input form
Forward rotation Reverse rotation
Choose the right parameter to match the logic of the
Setting Pulse train form
command command command pulse train received from a connected
Forward rotation controller. For the logic of MELSEC iQ-R
PP
pulse train series/MELSEC iQ-F series/MELSEC-Q
0010h Reverse rotation
pulse train NP series/MELSEC-L series/MELSEC-F series, refer to
"MR-J4-_A_(-RJ)/MR-J4-03A6(-RJ) Servo Amplifier
Negative logic
PP Instruction Manual".
Signed pulse train
0011h Refer to table 2.3 for settings.
L H
NP
_ x _ _: 1h P
Command input pulse train filter selection
A-phase pulse train PP
0012h B-phase pulse train Selecting proper filter enables to enhance noise
NP tolerance.
Forward rotation 0: Command input pulse train is 4 Mpulses/s or less.
pulse train PP
0000h Reverse rotation
1: Command input pulse train is 1 Mpulse/s or less.
pulse train NP 2: Command input pulse train is 500 kpulses/s or
less.
Positive logic
PP
A-phase pulse PP
train
__12
B-phase pulse
train NP
Forward rotation
pulse train
(positive direction PP
pulse train)
__00
Reverse rotation
pulse train NP
(negative direction
pulse train)
Positive logic
PP
__01 Signed pulse train
NP
A-phase pulse
PP
train
__02
B-phase pulse
train NP
2 - 27
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PA14 Rotation direction selection 0 PA14 Same as MR-J3 0 P
Turn off the power and then on again after setting
the parameter to validate the parameter value. Rotation direction selection
Select a servo motor rotation direction relative to the
input pulse train.
Select servo motor rotation direction relative to the
input pulse train.
Servo motor rotation direction Servo motor rotation direction
Setting
[Pr. PA14] value When forward rotation When reverse rotation
When forward
setting When reverse rotation pulse is input pulse is input
rotation pulse
pulse is input
is input
0 CCW CW
0 CCW CW
1 CW CCW
1 CW CCW
2 - 28
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PA15 Encoder output pulse 4000 PA15 Set the encoder output pulses from the servo 4000 P
Turn off the power and then on again after setting amplifier by using the number of output pulses per S
the parameter to validate the parameter value. revolution, dividing ratio, or electronic gear ratio. T
Used to set the encoder pulses (A-phase, B-phase) (after multiplication by 4)
output by the servo amplifier. To set a numerator of the electronic gear, select "A-
You can use parameter [Pr. PC19] to choose the phase/B-phase pulse electronic gear setting (_ _ 3
output pulse setting or output division ratio setting. _)" of "Encoder output pulse setting selection" in [Pr.
The number of A/B-phase pulses actually output is PC19].
1/4 times greater than the preset number of pulses. The maximum output frequency is 4.6 Mpulses/s
The maximum output frequency is 4.6 Mpulses/s (after multiplication by 4). Use this parameter within
(after multiplication by 4). Use this parameter within this range.
this range.
Setting range: 1 to 4194304
(1) For output pulse designation
PA16 Set a denominator of the electronic gear for the A/B- 1 P
Set "_ _ 0 _" (initial value) in [Pr. PC19].
phase pulse output. S
Set the number of pulses per servo motor
To set a denominator of the electronic gear, select T
revolution.
"A-phase/B-phase pulse electronic gear setting (_ _
Output pulse = set value [pulses/rev]
3 _)" of "Encoder output pulse setting selection" in
For instance, set "5600" to [Pr. PA15], the
[Pr. PC19].
actually output A/B-phase pulses are as indicated
below.
Setting range: 1 to 4194304
5600
A/B-phase output pulses = = 1400 pulses
4
Feedback pulse
Encoder
[Pr. PA05]
[Pr. PA06]/[Pr. PA07]
"0" (Initial value) CDV
CMX
A/B-phase
FBP output pulses
Other than "0" Pt
2 - 29
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PA19 Parameter write inhibit 000Bh PA19 Parameter writing inhibit 00AAh P
Reference
Refer to table 2.4 for settings.
0000h
Writing
Reading
100C
Writing Only 19
Reading
10AA
Writing Only 19
Reading
10AB
Writing Only 19
PB01 Adaptive tuning mode (adaptive filter II) 0000h PB01 Same as MR-J3 0000h P
Select the setting method for filter tuning. Setting S
this parameter to "_ _ _ 1" (filter tuning mode) Adaptive tuning mode (adaptive filter II)
T
automatically changes the machine resonance _ _ _ x:
suppression filter 1 [Pr. PB13], and notch shape Filter tuning mode selection
selection 1 [Pr. PB14]. Set the adaptive tuning.
Select the adjustment mode of the machine
mechanical system
_ x _ _: 0h
For manufacturer setting
Frequency x _ _ _: 0h P
Notch frequency Tuning accuracy selection S
0: Standard T
0 0 0 x: 1: High accuracy
Adaptive tuning mode selection The frequency is estimated more accurately in the
Automatically set high accuracy mode compared to the standard
Setting Adaptive tuning mode
parameter mode. However, the tuning sound may be larger in
0 Filter OFF (Note) the high accuracy mode.
[Pr. PB13] This digit is available with servo amplifier with
1 Filter tuning mode
[Pr. PB14]
2 Manual mode
software version C5 or later.
2 - 30
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PB02 Vibration suppression control tuning mode 0000h PB02 Vibration suppression control tuning mode 0000h P
(advanced vibration suppression control) (advanced vibration suppression control II)
The vibration suppression is valid when the [Pr. _ _ _ x:
PA08] (auto tuning mode) setting is "_ _ _ 2" or "_ _ Vibration suppression control 1 tuning mode
_ 3". selection
When [Pr. PA08] is "_ _ _ 1", vibration suppression Select the tuning mode of the vibration suppression
is always invalid. control 1.
Select the setting method for vibration suppression 0: Disabled
control tuning. Setting this parameter to "_ _ _ 1" 1: Automatic setting
(vibration suppression control tuning mode) 2: Manual setting
automatically changes the vibration suppression
_ _ x _:
control - vibration frequency([Pr. PB19]) and
Vibration suppression control 2 tuning mode
vibration suppression control - resonance
selection
frequency([Pr. PB20]) after positioning is done the
predetermined number of times. Select the tuning mode of the vibration suppression
control 2. To enable the setting of this digit, set
"Vibration suppression mode selection" to "3 inertia
Droop pulse Droop pulse mode (_ _ _ 1)" in [Pr. PA24].
Automatic
Command adjustment Command
0: Disabled
Machine side Machine side
position position 1: Automatic setting
2: Manual setting
0 0 0 x:
Vibration suppression control tuning mode
Vibration suppression Automatically set
Setting
control tuning mode parameter
Vibration suppression
0 control OFF (Note) _ x _ _: 0h
Vibration suppression For manufacturer setting
control tuning mode [Pr. PB19]
1
(Advanced vibration [Pr. PB20]
x _ _ _: 0h
suppression control)
2 Manual mode For manufacturer setting
2 - 31
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PB03 Position command acceleration/deceleration time 0 PB03 Same as MR-J3 0 P
constant (position smoothing)
Used to set the time constant of a low-pass filter in Position command acceleration/
response to the position command. deceleration time constant (position smoothing)
You can use [Pr. PB25] to choose the primary delay Set the constant of a primary delay to the position
or linear acceleration/deceleration control system. command.
When you choose linear acceleration/deceleration, You can select a control method from "Primary
the setting range is 0 to 10 ms. Setting of longer delay" or "Linear acceleration/deceleration" in [Pr.
than 10 ms is recognized as 10 ms. PB25 Function selection B-1]. When the linear
acceleration/deceleration is selected, the setting
POINT range is 0 ms to 10 ms. Setting of longer than 10 ms
When you have chosen linear will be recognized as 10 ms.
acceleration/deceleration, do not select When the linear acceleration/deceleration is
control selection ([Pr. PA01]) and restart after selected, do not set the "Control mode selection"
instantaneous power failure ([Pr. PC22]).
([Pr. PA01]) to the setting other than "_ _ _ 0".
Doing so will cause the servo motor to make a
sudden stop at the time of position control Doing so will cause the servo motor to make a
switching or restart. sudden stop at the time of position control mode
switching.
(Example) When a command is given from a (Example) When a command is given from a
synchronizing detector, synchronous synchronizing encoder, synchronous
operation can be started smoothly if operation will start smoothly even if it
started during line operation. starts during line operation.
Synchronizing
detector Synchronizing
encoder
Start
Servo motor
Start
Servo amplifier Servo motor
Servo amplifier
Without time
Without time constant setting
constant setting
With time Servo motor With time
speed constant setting
Servo motor constant setting
speed ON t
ON t OFF
OFF Start
Start
2 - 32
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PB06 Ratio of load inertia moment to servo motor inertia 7.0 PB06 Load to motor inertia ratio 7.00 P
moment Set the load to motor inertia ratio. S
Used to set the ratio of the load inertia moment to The setting of the parameter will be the automatic
the servo motor shaft inertia moment. When auto setting or manual setting depending on the [Pr.
tuning mode 1 and interpolation mode is selected, PA08] setting. Refer to the following table for details.
the result of auto tuning is automatically used. When the parameter is automatic setting, the value
In this case, it varies between 0 and 100.0. will vary between 0.00 and 100.00.
Pr. PA08 This parameter
_ _ _ 0 (2 gain adjustment Automatic setting
mode 1 (interpolation mode))
_ _ _ 1 (Auto tuning mode 1)
_ _ _ 2 (Auto tuning mode 2) Manual setting
_ _ _ 3 (Manual mode)
_ _ _ 4 (2 gain adjustment
mode 2)
2 - 33
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PB09 Speed loop gain 823 PB09 Same setting as MR-J3 823 P
Used to set the gain of the speed loop. S
Set this parameter when vibration occurs on Speed loop gain
machines of low rigidity or large backlash. Set the gain of the speed loop.
Higher setting increases the response level but is Set this parameter when vibration occurs on
liable to generate vibration and/or noise. machines of low rigidity or large backlash.
When auto tuning mode 1 2, manual mode and Increasing the setting value will also increase the
interpolation mode is selected, the result of auto response level but will be liable to generate vibration
tuning is automatically used. and noise.
Note. The setting range of 50000 applies to the The setting of the parameter will be the automatic
servo amplifier whose software version is A3 setting or manual setting depending on the [Pr.
or later. The setting range of the servo PA08] setting. Refer to the table of [Pr. PB08] for
amplifier whose software version is older than details.
A3 is 20 to 20000. When the software version
of Setup software (SETUP221E) is A3 or Setting range: 20 to 65535
earlier, 20001 or more cannot be set. Use the
display/operation section of the servo amplifier
to set 20001 or more.
PB10 Speed integral compensation 33.7 PB10 Same setting as MR-J3 33.7 P
Used to set the integral time constant of the speed S
loop. Speed integral compensation
Lower setting increases the response level but is Set the integral time constant of the speed loop.
liable to generate vibration and/or noise. Decreasing the setting value will increase the
When auto tuning mode 1 2 and interpolation response level but will be liable to generate vibration
mode is selected, the result of auto tuning is and noise.
automatically used. The setting of the parameter will be the automatic
setting or manual setting depending on the [Pr.
PA08] setting. Refer to the table of [Pr. PB08] for
details.
PB11 Speed differential compensation 980 PB11 Speed differential compensation 980 P
Used to set the differential compensation. Set the differential compensation. S
Made valid when the proportion control (PC) is To enable the setting value, turn on PC (proportional
switched on. control).
PB13 Machine resonance suppression filter 1 4500 PB13 Machine resonance suppression filter 1 4500 P
Set the notch frequency of the machine resonance Set the notch frequency of the machine resonance S
suppression filter 1. suppression filter 1. T
Setting [Pr. PB01] (Adaptive tuning mode (Adaptive When "Filter tuning mode selection" is set to
filter II)) to "_ _ _1" automatically changes this "Automatic setting (_ _ _ 1)" in [Pr. PB01], this
parameter. parameter will be adjusted automatically by adaptive
When the [Pr. PB01] setting is "_ _ _0", the setting tuning.
of this parameter is ignored. When "Filter tuning mode selection" is set to
"Manual setting (_ _ _ 2)" in [Pr. PB01], the setting
value will be enabled.
2 - 34
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
2 - 35
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PB17 Automatic setting parameter PB17 Shaft resonance suppression filter P
The value of this parameter is set according to a set Set the shaft resonance suppression filter. S
value of [Pr. PB06] (Ratio of load inertia moment to This is used to suppress a low-frequency machine T
servo motor inertia moment). vibration.
When "Shaft resonance suppression filter selection"
is "Automatic setting (_ _ _ 0)" in [Pr. PB23], the
value will be calculated automatically from the servo
motor you use and load to motor inertia ratio. Set
manually for "Manual setting (_ _ _ 1)".
When "Shaft resonance suppression filter selection"
is "Disabled (_ _ _ 2)" in [Pr. PB23], the setting value
of this parameter is disabled.
When "Machine resonance suppression filter 4
selection" is "Enabled (_ _ _ 1)" in [Pr. PB49], the
shaft resonance suppression filter is not available.
_ _ x x: 00h P
Shaft resonance suppression filter setting frequency S
selection T
Refer to table 2.5 for settings.
Set the value closest to the frequency you need.
_ x _ _: 0h P
Notch depth selection S
0: -40 dB T
1: -14 dB
2: -8 dB
3: -4 dB
x _ _ _: 0h
For manufacturer setting
Table 2.5 Shaft resonance suppression filter setting
frequency selection
Setting Frequency Setting Frequency
value [Hz] value [Hz]
__00 Disabled __10 562
__01 Disabled __11 529
__02 4500 __12 500
__03 3000 __13 473
__04 2250 __14 450
__05 1800 __15 428
__06 1500 __16 409
__07 1285 __17 391
__08 1125 __18 375
__09 1000 __19 360
__0A 900 __1A 346
__0B 818 __1B 333
__0C 750 __1C 321
__0D 692 __1D 310
__0E 642 __1E 300
__0F 600 __1F 290
2 - 36
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PB18 Low-pass filter setting 3141 PB18 Same as MR-J3 3141 P
Set the low-pass filter. S
Low-pass filter setting
Setting [Pr. PB23] (low-pass filter selection) to "_ _
0 _" automatically changes this parameter. Set the low-pass filter.
When [Pr. PB23] is set to "_ _ 1 _ ", this parameter The following shows a relation of a required
can be set manually. parameter to this parameter.
2 - 37
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PB22 For manufacturer setting 0.00 PB22 Vibration suppression control 1 - Resonance 0.00 P
Do not change this value by any means. frequency damping
Set a damping of the resonance frequency for
vibration suppression control 1 to suppress low-
frequency machine vibration.
When "Vibration suppression control 1 tuning mode
selection" is set to "Automatic setting (_ _ _ 1)" in
[Pr. PB02], this parameter will be set automatically.
Set manually for "Manual setting (_ _ _ 2)".
Refer to "MR-J4-_A_(-RJ)/MR-J4-03A6(-RJ) Servo
Amplifier Instruction Manual".
Setting range: 0.00 to 0.30
PB23 Low-pass filter selection 0000h PB23 Same setting as MR-J3 0h P
Select the low-pass filter. S
Low-pass filter selection
T
Shaft resonance suppression filter selection
0 0 x 0:
_ _ _ x:
Low-pass filter selection
Select the shaft resonance suppression filter.
0: Automatic setting
0: Automatic setting
1: Manual setting ([Pr. PB18] setting)
1: Manual setting
2: Disabled
When automatic setting has been selected, select When "Machine resonance suppression filter 4
the filter that has the band width close to the one selection" is set to "Enabled (_ _ _ 1)" in [Pr. PB49],
calculated with the shaft resonance suppression filter is not
VG2・10 available.
[rad/s]
1 + GD2
_ _ x _: 0h P
Low-pass filter selection S
Select the low-pass filter. T
0: Automatic setting
1: Manual setting
2: Disabled
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PB24 Slight vibration suppression control selection 0000h PB24 0h P
Same as MR-J3
Select the slight vibration suppression control.
When [Pr. PA08] (auto tuning mode) is set to "_ _ _ Slight vibration suppression control
3", the slight vibration suppression control is made Slight vibration suppression control selection
valid. _ _ _ x:
Select the slight vibration suppression control.
0 0 0 x: 0: Disabled
1: Enabled
Slight vibration suppression control selection
To enable the slight vibration suppression control,
0: Invalid
set "Gain adjustment mode selection" to "Manual
1: Valid
mode (_ _ _ 3)" in [Pr. PA08]. Slight vibration
suppression control cannot be used in the speed
control mode.
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
2 - 38
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PB25 Function selection B-1 0000h PB25 Function selection B-1 0h P
Select the control systems for position command _ _ _ x:
acceleration/deceleration time constant ([Pr. PB03]). Model adaptive control selection
0: Enabled (model adaptive control)
0 0 x 0: 2: Disabled (PID control)
Control of position command acceleration/ This digit is supported with software version B4 or
deceleration time constant later.
0: Primary delay _ _ x _: 0h P
1: Linear acceleration/deceleration Position acceleration/deceleration filter type
When linear acceleration/deceleration is selected, selection
do not execute control switching after Select the position acceleration/deceleration filter
instantaneous power failure. The servo motor will type.
make a sudden stop during the control switching 0: Primary delay
or automatic restart. 1: Linear acceleration/deceleration
When you select "Linear acceleration/deceleration",
do not switch the control mode. Doing so will cause
the servo motor to make a sudden stop at the time of
control mode switching.
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PB26 Gain changing selection PB26 Gain switching function
Select the gain changing condition. Select the gain switching condition.
0 0 0 x: 0h Set conditions to enable the gain switching values
Gain changing selection set in [Pr. PB29] to [Pr. PB36] and [Pr. PB56] to [Pr.
Under any of the following conditions, the gains PB60].
_ _ x _: 0h _ _ x _: 0h P
Gain changing condition Gain switching condition selection S
0: Valid when the input device (gain changing 0: Gain after switching is enabled with gain switching
(CDP)) is ON, or valid when the value is equal to condition or more
or larger than the value set in [Pr. PB27] 1: Gain after switching is enabled with gain switching
1: Valid when the input device (gain changing condition or less
(CDP)) is OFF, or valid when the value is equal _ x _ _: 0h P
to or smaller than the value set in [Pr. PB27] Gain switching time constant disabling condition S
_ x _ _: 0h selection
For manufacturer setting 0: Switching time constant enabled
Do not change this value by any means. 1: Switching time constant disabled
x _ _ _: 0h 2: Return time constant disabled
For manufacturer setting This digit is used by servo amplifier with software
Do not change this value by any means. version B4 or later.
x _ _ _: 0h
For manufacturer setting
PB27 Gain changing condition 10 PB27 Same as MR-J3 10 P
Used to set the value of gain changing condition S
(command frequency, droop pulses, servo motor Gain switching condition
speed) selected in [Pr. PB26].The set value unit This is used to set the value of gain switching
changes with the changing condition item. (command frequency, droop pulses, and servo
motor speed) selected in [Pr. PB26].
The set value unit differs depending on the switching
condition item.
2 - 39
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PB28 Gain changing time constant 1 PB28 Same as MR-J3 1 P
Used to set the time constant at which the gains will S
change in response to the conditions set in [Pr. Gain switching time constant
PB26] and [Pr. PB27]. This is used to set the time constant at which the
gains will change in response to the conditions set in
[Pr. PB26] and [Pr. PB27].
2 - 40
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PB33 Gain changing vibration suppression control - 100.0 PB33 Vibration suppression control 1 - Vibration frequency 0.0 P
vibration frequency setting after gain switching
Set the vibration frequency for vibration suppression Set the vibration frequency for vibration suppression
control when the gain changing is valid. This control 1 when the gain switching is enabled.
parameter is made valid when the [Pr. PB02] setting When you set a value less than 0.1 Hz, the value
is "_ _ _ 2" and the [Pr. PB26] setting is "_ _ _ 1". will be the same as [Pr. PB19].
When using the vibration suppression control gain This parameter will be enabled only when the
changing, always execute the changing after the following conditions are fulfilled.
servo motor has stopped. "Gain adjustment mode selection" in [Pr. PA08] is
"Manual mode (_ _ _ 3)".
"Vibration suppression control 1 tuning mode
selection" in [Pr. PB02] is "Manual setting (_ _ _
2)".
"Gain switching selection" in [Pr. PB26] is "Input
device (gain switching (CDP)) (_ _ _ 1)".
Switching during driving may cause a shock. Be
sure to switch them after the servo motor stops.
2 - 41
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PB36 For manufacturer setting 0.00 PB36 Vibration suppression control 1 - Resonance 0.00 P
Do not change this value by any means. frequency damping after gain switching
Set a damping of the resonance frequency for
vibration suppression control 1 when the gain
switching is enabled.
This parameter will be enabled only when the
following conditions are fulfilled.
"Gain adjustment mode selection" in [Pr. PA08] is
"Manual mode (_ _ _ 3)".
"Vibration suppression control 1 tuning mode
selection" in [Pr. PB02] is "Manual setting (_ _ _
2)".
"Gain switching selection" in [Pr. PB26] is "Input
device (gain switching (CDP)) (_ _ _ 1)".
Switching during driving may cause a shock. Be
sure to switch them after the servo motor stops.
2 - 42
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PC03 S-pattern acceleration/deceleration time constant 0 PC03 Same as MR-J3 0 S
Used to smooth start/stop of the servo motor. T
S-pattern acceleration/deceleration time constant
Set the time of the arc part for S-pattern
acceleration/deceleration. Start/stop the servo motor smoothly.
Set the time of the arc part for S-pattern
acceleration/deceleration.
Speed command
Speed
command
Servo motor
Speed
Servo motor
speed
0 r/min
Time
STC STA STC STC STB STC
0 r/min
STA: Acceleration time constant [Pr. PC01] Time
STC STA STC STC STB STC
STB: Deceleration time constant [Pr. PC02]
STA: Acceleration time constant ([Pr. PC01])
STC: S-pattern acceleration/deceleration time
constant [Pr. PC03] STB: Deceleration time constant ([Pr. PC02])
STC: S-pattern acceleration/deceleration time
constant ([Pr. PC03])
Long setting of STA (acceleration time constant) or
STB (deceleration time constant) may produce an
error in the time of the arc part for the setting of the Long setting of STA (acceleration time constant) or
S-pattern acceleration/deceleration time constant. STB (deceleration time constant) may produce an
error in the time of the arc part for the setting of the
The upper limit value of the actual arc part time is limited by S-pattern acceleration/deceleration time constant.
2000000 2000000
STA
for acceleration or by
STB
for deceleration. The upper limit value of the actual arc part time is
(Example) At the setting of STA 20000, STB 5000 and STC 200, limited by
the actual arc part times are as follows.
Limited to 100[ms] since 2000000 2000000
During acceleration: 100[ms] 2000000 STA
for acceleration or by STB
for
100[ms] 200[ms].
20000
deceleration.
200[ms] as set since
During deceleration: 200[ms] 2000000
400[ms] 200[ms]. (Example) At the setting of STA 20000, STB 5000
5000
and STC 200, the actual arc part times
are as follows.
Acceleration: 100 ms
2000000
20000
= 100 [ms] < 200 [ms]
Torque command
After
filtered
Torque
After filtering
TQC: Torque
2 - 43
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PC05 Internal speed command 1 100 PC05 Same as MR-J3 100 S
Used to set speed 1 of internal speed commands.
Internal speed command 1
Set the speed 1 of internal speed commands.
2 - 44
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PC11 Internal speed command 7 800 PC11 Same as MR-J3 800 S
Used to set speed 7 of internal speed commands.
Internal speed command 7
Set the speed 7 of internal speed commands.
Analog speed limit maximum speed Analog speed limit - Maximum speed T
Used to set the speed at the maximum input voltage Set the speed of servo motor at the maximum
(10 V) of the analog speed limit (VLA). voltage (10 V) input to VLA (Analog speed limit).
Set "0" to select the rated speed of the servo motor When "0" is set, the rated speed of the connected
connected. servo motor is used.
When you input a limit value of the permissible
speed or more to VLA, the value is clamped at the
permissible speed.
2 - 45
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PC14 Analog monitor 1 output 0000h PC14 Analog monitor 1 output 00h P
Used to selection the signal provided to the analog _ _ x x: S
monitor 1 (MO1) output. Analog monitor 1 output selection T
Select a signal to output to MO1 (Analog monitor 1).
0 0 0 x: Refer to table 2.6 for settings.
Analog monitor 1 (MO1) output selection _ x _ _: 0h
Setting Item For manufacturer setting
0 Servo motor speed (8 V/max. speed) x _ _ _: 0h
1 Torque (8 V/max. torque) (Note 2) For manufacturer setting
2 Servo motor speed (+8 V/max. speed) Table 2.6 Analog monitor setting value
3 Torque (+8 V/max. torque) (Note 2) (MR-J4-_A_(-RJ) 100 W or more)
4 Current command (8 V/max. current command Setting Item
value
5 Command pulse frequency (10 V/1 Mpulse/s) __00 Servo motor speed (±8 V/max. speed)
__01 Torque (±8 V/max. torque) (Note 2)
6 Droop pulses (10 V/100 pulses) (Note 1)
__02 Servo motor speed (+8 V/max. speed)
7 Droop pulses (10 V/1000 pulses) (Note 1) __03 Torque (+8 V/max. torque) (Note 2)
8 Droop pulses (10 V/10000 pulses) (Note 1) __04 Current command (±8 V/max. current
command)
9 Droop pulses (10 V/100000 pulses) (Note 1) __05 Command pulse frequency (±10 V/±4
Mpulses/s)
A Feedback position (10 V/1 Mpulse) (Note 1)
__06 Servo motor-side droop pulses (±10 V/100
B Feedback position (10 V/10 Mpulses) (Note 1) pulses) (Note 1)
__07 Servo motor-side droop pulses (±10 V/1000
C Feedback position (10 V/100 Mpulses) (Note 1) pulses) (Note 1)
D Bus voltage (8 V/400 V) (Note 3) __08 Servo motor-side droop pulses (±10 V/10000
pulses) (Note 1)
__09 Servo motor-side droop pulses (±10 V/100000
pulses) (Note 1)
Note 1. Encoder pulse unit. __0A Feedback position (±10 V/1 Mpulse) (Note 1)
2. 8 V is outputted at the maximum torque. __0B Feedback position (±10 V/10 Mpulses) (Note
1)
However, when [Pr. PA11] [Pr. PA12] are
__0C Feedback position (±10 V/100 Mpulses) (Note
set to limit torque, 8 V is outputted at the 1)
torque highly limited. __0D Bus voltage (200 V class and 100 V class: +8
3. For 400 V class servo amplifier, the bus V/400 V, 400 V class: +8 V/800 V)
voltage becomes +8 V/800 V.
2 - 46
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PC18 Alarm history clear 0000h PC18 Same as MR-J3 0h P
Used to clear the alarm history. S
Alarm history clear selection
T
_ _ _ x:
0 0 0 x:
Clear the alarm history.
Alarm history clear
0: Disabled
0: Invalid
1: Enabled
1: Valid When "Enabled" is set, the alarm history will be
When alarm history clear is made valid, the alarm cleared at the next power-on. After the alarm history
history is cleared at next power-on. is cleared, the setting is automatically disabled.
After the alarm history is cleared, the setting is
automatically made invalid (reset to 0). _ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PC19 Encoder output pulses selection 0000h PC19 Same setting as MR-J3 0h P
Use to select the, encoder output pulses direction S
and encoder output pulses setting. Encoder output pulse selection
T
_ _ _ x:
0 0 0 x: Encoder output pulse phase selection
Encoder output pulses phase changing Select the encoder pulse direction.
Changes the phases of A/B-phase encoder output 0: A-phase 90° shift in CCW
pulses. 1: A-phase 90° shift in CW
Servo motor rotation direction Servo motor rotation direction
Set value Set value
CCW CW CCW or positive direction CW or negative direction
0 0 x 0: _ _ x _: 0h P
Encoder output pulses setting selection Encoder output pulse setting selection S
(refer to [Pr. PA15]) 0: Output pulse setting T
0: Output pulses setting When "_ 1 0 _" is set to this parameter, [AL. 37
Parameter error] will occur.
1: Division ratio setting
1: Dividing ratio setting
2: Ratio is automatically set to command pulse unit
2: The same output pulse setting as the command
Setting "2" makes the [Pr. PA15] (encoder output
pulse
pulses) setting invalid.
3: A-phase/B-phase pulse electronic gear setting
When you select "1", the setting of [Pr. PA16
Encoder output pulses 2] will be disabled. When you
select "2", the settings of [Pr. PA15 Encoder output
pulses] and [Pr. PA16 Encoder output pulses 2] will
be disabled. When you select the setting, do not
change the settings in [Pr. PA06] and [Pr. PA07]
after the power-on.
_ x _ _: 0h P
Selection of the encoders for encoder output pulse
Select an encoder used for the encoder output
pulses which the servo amplifier outputs.
0: Servo motor encoder
1: Load-side encoder
When "_ 1 0 _" is set to this parameter, [AL. 37
Parameter error] will occur.
x _ _ _: 0h
For manufacturer setting
2 - 47
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PC20 Station number setting 0 PC20 0 P
Same setting as MR-J3
Used to specify the station number for serial S
Station No. setting
communication. T
Specify a station number of the servo amplifier for
Always set one station to one axis of servo amplifier. RS-422 and USB communications.
If one station number is set to two or more stations,
Always set one station to one axis of the servo
normal communication cannot be made.
amplifier. Setting one station number to two or more
stations will disable a normal communication.
Setting range: 0 to 31
PC21 Communication function selection 0000h PC21 RS-422 communication function selection
Select the communication I/F and select the RS-422 Select the communication I/F and select the RS-422
communication conditions. communication conditions.
0 0 x 0: _ _ _ x: 0h
RS-422 communication baud rate selection For manufacturer setting
0: 9600 [bps] _ _ x _: 0h P
1: 19200 [bps] RS-422 communication baud rate selection S
2: 38400 [bps] When using the parameter unit, set "1 _ _ _" in [Pr. T
3: 57600 [bps] PF34].
4: 115200 [bps] 0: 9600 [bps]
0 x 0 0: 1: 19200 [bps]
RS-422 communication response delay time 2: 38400 [bps]
0: Invalid 3: 57600 [bps]
1: Valid, reply sent after delay time of 800 μs or 4: 115200 [bps]
longer
_ x _ _: 0h P
RS-422 communication response delay time S
selection T
0: Disabled
1: Enabled (responding after 800 μs or longer delay
time)
x _ _ _: 0h
For manufacturer setting
PC22 Function selection C-1 0000h PC22 _ _ _ x: 0h
Select the execution of automatic restart after For manufacturer setting
instantaneous power failure selection, and encoder _ _ x _: 0h
cable communication system selection. For manufacturer setting
0 0 0 x:
_ x _ _: 0h
Restart after instantaneous power failure selection
For manufacturer setting
If the power supply voltage has returned to normal
Function selection C-1 0h P
after an undervoltage status caused by the reduction
of the input power supply voltage in the speed x _ _ _: S
control mode, the servo motor can be restarted by Encoder cable communication method selection T
merely turning on the start signal without resetting Select how to execute the encoder cable
the alarm. communication method.
0: Invalid ([AL.10 Undervoltage alarm] occurs.) 0: Two-wire type
1: Valid (If this function is enabled for the drive unit 1: Four-wire type
of 30 kW or more, [AL. 37 Parameter error] When using an encoder of A/B/Z-phase differential
occurs.) output method, set "0".
x 0 0 0: If the setting is incorrect, [AL. 16 Encoder initial
Encoder cable communication system selection communication error 1] or [AL. 20 Encoder normal
communication error 1] occurs.
0: Two-wire type
1: Four-wire type
The following encoder cables are four-wire type.
MR-EKCBL30M-L
MR-EKCBL30M-H
MR-EKCBL40M-H
MR-EKCBL50M-H
Other encoder cables are two-wire type.
Incorrect setting will result in [AL.16 Encoder error 1
(At power on)].
2 - 48
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PC23 Function selection C-2 0000h PC23 0h S
Same as MR-J3
Select the servo lock at speed control mode stop,
the VC-VLA voltage averaging, and the speed limit Function selection C-2
in torque control mode. _ _ _ x:
0 0 0 x: Servo-lock selection at speed control stop
Selection of servo lock at stop In the speed control Select the servo-lock selection at speed control stop.
mode, the servo motor shaft can be locked to In the speed control mode, the servo motor shaft can
prevent the shaft from being moved by the external be locked to prevent the shaft from being moved by
force. an external force.
0: Valid (Servo-locked) 0: Enabled (servo-lock)
The operation to maintain the stop position is The operation to maintain the stop position is
performed. performed.
1: Invalid (Not servo-locked) 1: Disabled (no servo-lock)
The stop position is not maintained. The stop position is not maintained.
The control to make the speed 0 r/min is The control to make the speed 0 r/min is
performed. performed.
0 x 0 0:
VC/VLA voltage averaging __x_: 0h
Used to set the filtering time when the analog speed For manufacturer setting
command (VC) voltage or analog speed limit (VLA)
_ x _ _: 0h S
is imported.
VC/VLA voltage averaging selection T
Set 0 to vary the speed to voltage fluctuation in real
Select the VC/VLA voltage average.
time. Increase the set value to vary the speed slower
to voltage fluctuation. Set the filtering time when VC (Analog speed
command) or VLA (Analog speed limit) is imported.
Set value Filtering time [ms]
Set 0 to vary the speed to voltage fluctuation in real
0 0 time. Increase the set value to vary the speed slower
1 0.444 to voltage fluctuation.
2 0.888
Setting value Filtering time [ms]
3 1.777
0 0
4 3.555
1 0.444
5 7.111
2 0.888
x 0 0 0: 3 1.777
Selection of speed limit for torque control 4 3.555
0: Valid 5 7.111
1: Invalid
Do not use this function except when configuring a
x _ _ _: 0h T
speed loop externally.
Speed limit selection at torque control
If the speed limit is invalid, the following parameters
Select the speed limit selection at torque control.
can be used.
0: Enabled
[Pr. PB01] (Adaptive tuning mode (Adaptive filter ))
1: Disabled
[Pr. PB13] (machine resonance suppression filter 1)
Do not use this function except when configuring an
[Pr. PB14] (notch shape selection 1)
external speed loop.
[Pr. PB15] (machine resonance suppression filter 2)
[Pr. PB16] (notch shape selection 2)
PC24 Function selection C-3 0000h PC24 Function selection C-3 0h P
Select the unit of the in-position range In-position range unit selection
0 0 0 x: _ _ _ x:
In-position range unit selection Select a unit of in-position range.
0: Command input pulse unit 0: Command input pulse unit
1: Servo motor encoder pulse unit 1: Servo motor encoder pulse unit
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h P
Error excessive alarm/error excessive warning level
unit selection
Select units for error excessive alarm level setting
with [Pr. PC43] and for error excessive warning level
setting with [Pr. PC73].
0: Per 1 rev
1: Per 0.1 rev
2: Per 0.01 rev
3: Per 0.001 rev
2 - 49
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PC26 Function selection C-5 0000h PC26 Same as MR-J3 0h P
Select the [AL. 99 stroke limit warning] S
Function selection C-5
0 0 0 x:
_ _ _ x:
[AL. 99 Stroke limit warning] selection
[AL. 99 Stroke limit warning] selection
0: Valid
Enable or disable [AL. 99 Stroke limit warning].
1: Invalid
0: Enabled
When this parameter is set to "1", [AL. 99] will not
occur if the forward rotation stroke end (LSP) or 1: Disabled
reverse rotation stroke end (LSN) turns OFF. _ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PC27 Function selection C-6 0000h PC27 Function selection C-6 0h P
Set this function if undervoltage alarm occurs _ _ _ x: S
because of distorted power supply voltage waveform [AL. 10 Undervoltage] detection method selection T
when using power regenerative converter or power Set this parameter when [AL. 10 undervoltage]
regenerative common converter. occurs due to power supply voltage distortion while
0 0 0 x: using FR-RC-(H) or FR-CV-(H).
Control circuit power supply undervoltage alarm 0: When [AL. 10] does not occur
detection method selectiom 1: When [AL. 10] occurs
0: Initial value _ _ x _: 0h P
1: Set "1" if undervoltage alarm occurs because of Main circuit power supply selection S
distorted power supply voltage waveform when
This digit is not available with MR-J4-_A_(-RJ) 100 T
using power regenerative converter or power
W or more servo amplifiers.
regenerative common converter.
_ x _ _: 0h P
Undervoltage alarm selection S
Select the alarm and warning for when the bus T
voltage drops to the undervoltage alarm level.
0: [AL. 10.2 Voltage drop in the main circuit power]
regardless of servo motor speed
1: [AL. E9.1 Servo-on signal on during main circuit
off] at servo motor speed 50 r/min or less, [AL. 10.2]
at over 50 r/min
x _ _ _: 0h
For manufacturer setting
PC30 Acceleration time constant 2 0 PC30 Same as MR-J3 0 S
This parameter is made valid when the T
acceleration/deceleration selection (STAB2) is Acceleration time constant 2
turned ON. To enable the parameter, turn on STAB2 (Speed
Used to set the acceleration time required to reach acceleration/deceleration selection).
the rated speed from 0 r/min in response to the
analog speed command and internal speed Set the acceleration time required to reach the rated
commands 1 to 7. speed from 0 r/min for VC (Analog speed command)
and [Pr. PC05 Internal speed command 1] to [Pr.
PC11 Internal speed command 7].
2 - 50
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PC32 Command pulse multiplying factor numerator 2 1 PC32 Command pulse multiplication numerator 2 1 P
Available when the [Pr. PA05] is set to "0". To enable the parameter, select "Electronic gear (0
_ _ _)" or "J3 electronic gear setting value
compatibility mode (2 _ _ _)" of "Electronic gear
selection" in [Pr. PA21].
2 - 51
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PC36 Status display selection 0000h PC36 Status display selection 00h P
Select the status display to be provided at power-on. _ _ x x: S
0 0 0 x: Status display selection at power-on T
Selection of status display at power-on Select a status display shown at power-on. Setting
0: Cumulative feedback pulse "21" to "27" will trigger [AL. 37 Parameter error] in
1: Servo motor speed the mode other than the positioning mode.
2: Droop pulse 00: Cumulative feedback pulses
01: Servo motor speed
3: Cumulative command pulses
02: Droop pulses
4: Command pulse frequency
03: Cumulative command pulses
5: Analog speed command voltage (Note 1)
04: Command pulse frequency
6: Analog torque command voltage (Note 2)
05: Analog speed command voltage (Note 1)
7: Regenerative load ratio
06: Analog torque command voltage (Note 2)
8: Effective load ratio 07: Regenerative load ratio
9: Peak load ratio 08: Effective load ratio
A: Instantaneous torque 09: Peak load ratio
B: Within one-revolution position (1 pulse unit) 0A: Instantaneous torque
C: Within one-revolution position (100 pulses unit) 0B: Within one-revolution position/within virtual one-
D: ABS counter revolution position (1 pulse unit)
E: Load inertia moment ratio 0C: Within one-revolution position/within virtual one-
F: Bus voltage revolution position (1000 pulses unit)
0D: ABS counter/virtual ABS counter
Note 1. In speed control mode. Analog speed limit
voltage in torque control mode. 0E: Load to motor inertia ratio
0F: Bus voltage
2. In torque control mode. Analog torque limit Note 1. It is for the speed control mode. It will be
voltage in speed or position control mode. the analog speed limit voltage in the torque
control mode.
0 x 0 0: 2. It is for the torque control mode. It will be
Status display at power-on in corresponding control the analog torque limit voltage in the speed
mode control mode and position control mode.
Control mode Status display at power-on _ x _ _: 0h P
Position Cumulative feedback pulses Status display at power-on in corresponding control S
Position/speed Cumulative feedback pulses/servo mode
T
motor speed 0: Depends on the control mode
Speed Servo motor speed 1: Depends on the last 2 digits settings of the
Speed/torque Servo motor speed/analog torque parameter
command voltage
Control mode Status display at power-on
Torque Analog torque command voltage
Position Cumulative feedback pulses
Torque/position Analog torque command
Position/speed Cumulative feedback pulses/servo
voltage/cumulative feedback pulses motor speed
Speed Servo motor speed
0: Depends on the control mode. Speed/torque Servo motor speed/analog torque
1: Depends on the first digit setting of this command voltage
parameter. Torque Analog torque command voltage
Torque/position Analog torque command
voltage/cumulative feedback pulses
x _ _ _: 0h
For manufacturer setting
2 - 52
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PC37 Analog speed command offset Depen- PC37 The value S
ding on Same as MR-J3 differs
Used to set the offset voltage of the analog speed servo depending
command (VC). amplifier Analog speed command offset on the
servo
For example, if CCW rotation is provided by Set the offset voltage of VC (Analog speed amplifiers.
switching on forward rotation start (ST1) with 0 V command).
applied to VC, set a negative value. For example, if CCW rotation or positive direction
When automatic VC offset is used, the automatically travel is provided by switching on ST1 (Forward
offset value is set to this parameter. rotation start) while applying 0 V to VC, set a
negative value.
The initial value is the value provided by the
automatic VC offset function before shipment at the When automatic VC offset is used, the
VC-LG voltage of 0 V. automatically offset value is set to this parameter.
The initial value is provided before shipment by the
automatic VC offset function on condition that the
voltage between VC and LG is 0 V.
2 - 53
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PD01 Input signal automatic ON selection 1 0000h PD01 Same as MR-J3
Select the input devices to be automatically turned
ON. Input signal automatic on selection 1
Select input devices to turn on them automatically.
_ _ _ x _ x _ _ (BIN): SON (Servo-on) _ _ _ x _ _ _ x (BIN): For manufacturer setting 0h
(HEX) 0: Disabled (Use for an external input (HEX) _ _ x _ (BIN): For manufacturer setting
signal.) _ x _ _ (BIN): SON (Servo-on) P
1: Enabled (automatic on) 0: Disabled (Use for an external input S
signal.) T
1: Enabled (automatic on)
x _ _ _ (BIN): For manufacturer setting
_ _ x _ _ _ _ x (BIN): PC (Proportional control) _ _ x _ _ _ _ x (BIN): PC (Proportional control) 0h P
(HEX) 0: Disabled (Use for an external input (HEX) 0: Disabled (Use for an external input S
signal.) signal.)
1: Enabled (automatic on) 1: Enabled (automatic on)
_ _ x _ (BIN): TL (External torque limit _ _ x _ (BIN): TL (External torque limit P
selection) selection) S
0: Disabled (Use for an external input 0: Disabled (Use for an external input
signal.) signal.)
1: Enabled (automatic on) 1: Enabled (automatic on)
_ x _ _ (BIN): For manufacturer setting
x _ _ _ (BIN): For manufacturer setting
_ x _ _ _ x _ _ (BIN): LSP (Forward rotation stroke _ x _ _ _ _ _ x (BIN): For manufacturer setting 0h
(HEX) end) (HEX) _ _ x _ (BIN): For manufacturer setting
0: Disabled (Use for an external input _ x _ _ (BIN): LSP (Forward rotation stroke P
signal.) end) S
1: Enabled (automatic on) 0: Disabled (Use for an external input
signal.)
1: Enabled (automatic on)
x _ _ _ (BIN): LSN (Reverse rotation stroke x _ _ _ (BIN): LSN (Reverse rotation stroke P
end) end) S
0: Disabled (Use for an external input 0: Disabled (Use for an external input
signal.) signal.)
1: Enabled (automatic on) 1: Enabled (automatic on)
x _ _ _ For manufacturer setting
Convert the setting value into hexadecimal as follows.
0
Initial value 0
Signal name
BIN HEX
Initial value
0 Signal name
BIN HEX
0
0 0
Servo-on (SON) 0
0
0 0
SON (Servo-on) 0
Initial value 0
Signal name
BIN HEX
Proportion control (PC) 0 Initial value
Signal name
BIN HEX
External torque limit
0 PC (Proportional control) 0
selection (TL) 0
0 TL (External torque limit selection) 0
0
0 0
0
Initial value
Signal name
BIN HEX Initial value
Signal name
0 BIN HEX
0 0
Forward rotation 0 0
0 0
stroke end (LSP) LSP (Forward rotation stroke end) 0
Reverse rotation 0 LSN (Reverse rotation stroke end) 0
stroke end (LSN) BIN 0: Use for an external input signal.
BIN 0: Used as external input signal BIN 1: Automatic on
BIN 1: Automatic ON
2 - 54
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PD03 Input signal device selection 1 (CN1-15) 0002 PD03 Input device selection 1L 02h P
Any input signal can be assigned to the CN1-15 pin. 0202h Any input device can be assigned to the CN1-15 pin.
Note that the setting digits and the signal that can be _ _ x x:
assigned change depending on the control mode. Position control mode - Device selection
Refer to table 2.7.
Select the input device of the CN1-15 pin.
x x _ _: 02h S
00____xx
Speed control mode - Device selection
Position control mode
Refer to table 2.7.
00__xx__
Speed control mode Table 2.7 Selectable input devices
00xx____ Setting Input device (Note 1)
Torque control mode
value P S T
The devices that can be assigned in each control 02 SON SON SON
mode are those that have the symbols indicated in
03 RES RES RES
the following table. If any other device is set, it is
invalid. 04 PC PC
05 TL TL
06 CR
Control modes (Note 1)
Setting 07 ST1 RS2
P S T
08 ST2 RS1
00
09 TL1 TL1
01 For manufacturer setting (Note 2)
02 SON SON SON LSP
0A LSP LSP
(Note 3)
03 RES RES RES
04 PC PC LSN
0B LSN LSN
(Note 3)
05 TL TL
06 CR 0D CDP CDP
x x _ _: 02h
For manufacturer setting
2 - 55
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PD04 Input signal device selection 2 (CN1-16) 0021 PD05 Input device selection 2L
Any input signal can be assigned to the CN1-16 pin. 2100h Any input device can be assigned to the CN1-16 pin.
The devices that can be assigned and the setting _ _ x x: 00h P
method are the same as in [Pr. PD03]. Position control mode - Device selection
Refer to table 2.7 in [Pr. PD03] for settings.
Select the input device of the CN1-16 pin. x x _ _: 21h
00____xx Speed control mode - Device selection
Position control mode
Refer to table 2.7 for settings.
00__xx__
PD06 Input device selection 2H
Speed control mode
00xx____ Any input device can be assigned to the CN1-16 pin.
Torque control mode _ _ x x: 21h T
Torque control mode - Device selection
Refer to table 2.7 in [Pr. PD03] for settings.
x x _ _: 20h
For manufacturer setting
PD05 Input signal device selection 3 (CN1-17) 0007 PD07 Input device selection 3L
Any input signal can be assigned to the CN1-17 pin. 0704h Any input device can be assigned to the CN1-17 pin.
The devices that can be assigned and the setting When "_ _ _ 1" is set in [Pr. PA03] and absolute
method are the same as in [Pr. PD03]. position detection system by DIO is selected, the
CN1-17 pin will become ABSM (ABS transfer mode).
Select the input device of the CN1-17 pin. _ _ x x: 04h P
00____xx Position control mode - Device selection
Position control mode Refer to table 2.7 in [Pr. PD03] for settings.
00__xx__ x x _ _: 07h S
Speed control mode Speed control mode - Device selection
00xx____
Refer to table 2.7 in [Pr. PD03] for settings.
Torque control mode
PD08 Input device selection 3H
When "Valid (ABS transfer by DI0)" has been
Any input device can be assigned to the CN1-17 pin.
selected for the absolute position detection system
in [Pr. PA03], the CN1-17 pin is set to the ABS _ _ x x: 07h T
transfer mode (ABSM). Torque control mode - Device selection
Refer to table 2.7 in [Pr. PD03] for settings.
x x _ _: 07h
For manufacturer setting
2 - 56
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PD06 Input signal device selection 4 (CN1-18) 0008 PD09 Input device selection 4L
Any input signal can be assigned to the CN1-18 pin. 0805h When "_ _ _ 1" is set in [Pr. PA03] and absolute
The devices that can be assigned and the setting position detection system by DIO is selected, the
method are the same as in [Pr. PD03]. CN1-18 pin will become ABSR (ABS transfer
request).
Select the input device of the CN1-18 pin. _ _ x x: 05h P
00____xx Position control mode - Device selection
Position control mode Refer to table 2.7 in [Pr. PD03] for settings.
00__xx__ x x _ _: 08h S
Speed control mode Speed control mode - Device selection
00xx____ Refer to table 2.7 in [Pr. PD03] for settings.
Torque control mode
PD10 Input device selection 4H
When "Valid (ABS transfer by DI0)" has been Any input device can be assigned to the CN1-18 pin.
selected for the absolute position detection system
_ _ x x: 08h T
in [Pr. PA03], the CN1-18 pin is set to the ABS
transfer request (ABSR). Torque control mode - Device selection
Refer to table 2.7 in [Pr. PD03] for settings.
x x _ _: 08h
For manufacturer setting
PD07 Input signal device selection 5 (CN1-19) 0003 PD11 Input device selection 5L
Any input signal can be assigned to the CN1-19 pin. 0303h Any input device can be assigned to the CN1-19 pin.
The devices that can be assigned and the setting _ _ x x: 03h P
method are the same as in [Pr. PD03]. Position control mode - Device selection
Refer to table 2.7 in [Pr. PD03] for settings.
Select the input device of the CN1-19 pin. x x _ _: 03h S
00____xx Speed control mode - Device selection
Position control mode
Refer to table 2.7 in [Pr. PD03] for settings.
00__xx__
PD12 Input device selection 5H
Speed control mode
00xx____ Any input device can be assigned to the CN1-19 pin.
Torque control mode
_ _ x x: 03h T
Torque control mode - Device selection
Refer to table 2.7 in [Pr. PD03] for settings.
x x _ _: 03h
For manufacturer setting
PD08 Input signal device selection 6 (CN1-41) 0020 PD13 Input device selection 6L
Any input signal can be assigned to the CN1-41 pin. 2006h Any input device can be assigned to the CN1-41 pin.
The devices that can be assigned and the setting
_ _ x x: 06h P
method are the same as in [Pr. PD03].
Position control mode - Device selection
Refer to table 2.7 in [Pr. PD03] for settings.
Select the input device of the CN1-41 pin.
x x _ _: 20h S
00____xx
Speed control mode - Device selection
Position control mode
Refer to table 2.7 in [Pr. PD03] for settings.
00__xx__
Speed control mode PD14 Input device selection 6H
00xx____ Any input device can be assigned to the CN1-41 pin.
Torque control mode _ _ x x: 20h T
Torque control mode - Device selection
Refer to table 2.7 in [Pr. PD03] for settings.
x x _ _: 39h
For manufacturer setting
2 - 57
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PD10 Input signal device selection 8 (CN1-43) 0000 PD17 Input device selection 8L
Any input signal can be assigned to the CN1-43 pin. 0A0Ah Any input device can be assigned to the CN1-43 pin.
The devices that can be assigned and the setting
method are the same as in [Pr. PD03] _ _ x x: 0Ah P
Position control mode - Device selection
Select the input device of the CN1-43 pin. Refer to table 2.7 in [Pr. PD03] for settings.
00____xx x x _ _: 0Ah S
Position control mode
Speed control mode - Device selection
00__xx__
Refer to table 2.7 in [Pr. PD03] for settings.
Speed control mode
00xx____ PD18 Input device selection 8H
Torque control mode Any input device can be assigned to the CN1-43 pin.
_ _ x x: 00h T
Torque control mode - Device selection
Refer to table 2.7 in [Pr. PD03] for settings.
x x _ _: 0Ah
For manufacturer setting
PD11 Input signal device selection 9 (CN1-44) 0000 PD19 Input device selection 9L
Any input signal can be assigned to the CN1-44 pin. 0B0Bh Any input device can be assigned to the CN1-44 pin.
The devices that can be assigned and the setting
method are the same as in [Pr. PD03]. _ _ x x: 0Bh P
Position control mode - Device selection
Select the input device of the CN1-44 pin. Refer to table 2.7 in [Pr. PD03] for settings.
00____xx x x _ _: 0Bh S
Position control mode
Speed control mode - Device selection
00__xx__
Refer to table 2.7 in [Pr. PD03] for settings.
Speed control mode
00xx____ PD20 Input device selection 9H
Torque control mode Any input device can be assigned to the CN1-44 pin.
_ _ x x: 00h T
Torque control mode - Device selection
Refer to table 2.7 in [Pr. PD03] for settings.
x x _ _: 0Bh
For manufacturer setting
PD12 Input signal device selection 10 (CN1-45) 0023 PD21 Input device selection 10L
Any input signal can be assigned to the CN1-45 pin. 2323h Any input device can be assigned to the CN1-45 pin.
The devices that can be assigned and the setting _ _ x x: 23h P
method are the same as in [Pr. PD03]. Position control mode - Device selection
Refer to table 2.7 in [Pr. PD03] for settings.
Select the input device of the CN1-45 pin. x x _ _: 23h S
00____xx Speed control mode - Device selection
Position control mode
Refer to table 2.7 in [Pr. PD03] for settings.
00__xx__
PD22 Input device selection 10H
Speed control mode
00xx____ Any input device can be assigned to the CN1-45 pin.
Torque control mode _ _ x x: 23h T
Torque control mode - Device selection
Refer to table 2.7 in [Pr. PD03] for settings.
x x _ _: 2Ah
For manufacturer setting
2 - 58
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PD13 Output signal device selection 1 (CN1-22) 0004h PD23 Output device selection 1 04h P
Any output signal can be assigned to the CN1-22 _ _ x x: S
pin. Device selection T
In the initial setting, INP is assigned in the position Any output device can be assigned to the CN1-22
control mode, and SA is assigned in the speed pin.
control mode. When "Enabled (absolute position detection system
Note that the device that can be assigned changes by DIO) (_ _ _ 1)" is selected in [Pr. PA03], the CN1-
depending on the control mode. 22 pin will become ABSB0 (ABS send data bit 0)
only during ABS transfer mode.
0 0 x x: Refer to table 2.8 for settings.
Select the output device of the CN1-22 pin. _ x _ _: 0h
For manufacturer setting
The devices that can be assigned in each control x _ _ _: 0h
mode are those that have the symbols indicated in For manufacturer setting
the following table. If any other device is set, it is
Table 2.8 Selectable output devices
invalid.
Setting Output device (Note)
value P S T
Control modes (Note 1)
Setting _ _ 00 Always off Always off Always off
P S T
00 _ _ 02 RD RD RD
Always OFF Always OFF Always OFF
01 For manufacturer setting (Note 2) _ _ 03 ALM ALM ALM
2 - 59
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PD14 Output signal device selection 2 (CN1-23) 000Ch PD24 Same as MR-J3 0Ch P
Any output signal can be assigned to the CN1-23 S
pin. Output device selection 2
T
In the initial setting, ZSP is assigned to the pin. _ _ x x:
The devices that can be assigned and the setting Device selection
method are the same as in [Pr. PD13]. Any output device can be assigned to the CN1-23
pin.
0 0 x x: When "Enabled (absolute position detection system
by DIO) (_ _ _ 1)" is selected in [Pr. PA03], the CN1-
Select the output device of the CN1-23 pin.
23 pin will become ABSB1 (ABS send data bit 1)
only during ABS transfer mode.
When "Valid (ABS transfer by DI0)" has been
Refer to table 2.8 in [Pr. PD23] for settings.
selected for the absolute position detection system
in [Pr. PA13], the CN1-23 pin is set to the ABS _ x _ _: 0h
transmission data bit 1 (ABSB1) in the ABS transfer For manufacturer setting
mode only. x _ _ _: 0h
For manufacturer setting
PD15 Output signal device selection 3 (CN1-24) 0004h PD25 Same setting as MR-J3 04h P
Any output signal can be assigned to the CN1-24 S
pin. Output device selection 3
T
In the initial setting, INP is assigned in the position _ _ x x:
control mode, and SA is assigned in the speed Device selection
control mode. Any output device can be assigned to the CN1-24
The devices that can be assigned and the setting pin.
method are the same as in [Pr. PD13]. Refer to table 2.8 in [Pr. PD23] for settings.
_ x _ _: 0h
0 0 x x: For manufacturer setting
Select the output device of the CN1-24 pin. x _ _ _: 0h
For manufacturer setting
PD16 Output signal device selection 4 (CN1-25) 0007h PD26 Same setting as MR-J3 07h P
Any output signal can be assigned to the CN1-25 S
pin. Output device selection 4
T
In the initial setting, TLC is assigned in the position _ _ x x:
control and speed control modes, and VLC is Device selection
assigned in the torque control mode. Any output device can be assigned to the CN1-25
The devices that can be assigned and the setting pin.
method are the same as in [Pr. PD13]. When "Enabled (absolute position detection system
by DIO) (_ _ _ 1)" is selected in [Pr. PA03], the CN1-
0 0 x x: 25 pin will become ABST (ABS send data ready)
only during ABS transfer mode.
Select the output device of the CN1-25 pin.
Refer to table 2.8 in [Pr. PD23] for settings.
When "Valid (ABS transfer by DI0)" has been
selected for the absolute position detection system _ x _ _: 0h
in [Pr. PA03], the CN1-25 pin is set to the ABS For manufacturer setting
transmission data ready (ABST) in the ABS transfer x _ _ _: 0h
mode only. For manufacturer setting
PD18 Output signal device selection 6 (CN1-49) 0002h PD28 Same setting as MR-J3 02h P
Any output signal can be assigned to the CN1-49 S
pin. Output device selection 6
T
In the initial setting, RD is assigned to the pin. _ _ x x:
The devices that can be assigned and the setting Device selection
method are the same as in [Pr. PD13]. Any output device can be assigned to the CN1-49
pin.
0 0 x x: Refer to table 2.8 in [Pr. PD23] for settings.
Select the output device of the CN1-49 pin. _ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
2 - 60
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PD19 Input filter setting 0002h PD29 Input filter setting 4h P
Select the input filter. Select a filter for the input signal. S
_ _ _ x: T
0 0 0 x: Input signal filter selection
Input signal filter If external input signal causes chattering due to
If external input signal causes chattering due to noise, etc., input filter is used to suppress it.
noise, etc., input filter is used to suppress it. 0: None
0: None 1: 0.888 [ms]
1: 1.777 [ms] 2: 1.777 [ms]
2: 3.555 [ms] 3: 2.666 [ms]
3: 5.333 [ms] 4: 3.555 [ms]
_ _ x _: 0h P
RES (Reset) dedicated filter selection S
0: Disabled T
1: Enabled (50 [ms])
_ x _ _: 0h P
CR (Clear) dedicated filter selection S
0: Disabled T
1: Enabled (50 [ms])
x _ _ _: 0h
For manufacturer setting
PD20 Function selection D-1 0000h PD30 Function selection D-1 0h P
Select the stop processing at forward rotation stroke _ _ _ x: S
end (LSP)/reverse rotation stroke end (LSN) OFF Stop method selection for LSP (Forward rotation
and the base circuit status at reset (RES) ON. stroke end) off and LSN (Reverse rotation stroke
end) off
0 0 _ x: Select a stop method for LSP (Forward rotation
How to make a stop when forward rotation stroke stroke end) off and LSN (Reverse rotation stroke
end (LSP) reverse rotation stroke end (LSN) is valid. end) off. Setting "2" or "3" will trigger [AL. 37
0: Sudden stop Parameter error] in the mode other than the
1: Slow stop positioning mode.
0: Quick stop
1: Slow stop
00x_: _ _ x _: 0h P
Selection of base circuit status at reset (RES) ON Base circuit status selection for RES (Reset) on S
0: Base circuit switched off 0: Base circuit shut-off T
1: Base circuit not switched off 1: No base circuit shut-off
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h P
Enabled/disabled selection for a thermistor of servo S
motor T
0: Enabled
1: Disabled
The setting in this digit will be disabled when using a
servo motor without thermistor.
This parameter is used by servo amplifier with
software version A5 or later.
2 - 61
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PD21 For manufacturer setting 0000h PD31 Function selection D-2 0h
Do not change this value by any means. _ _ _ x:
For manufacturer setting
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h P
INP (In-position) on condition selection
Select a condition that INP (In-position) is turned on.
0: Droop pulses are within the in-position range.
1: The command pulse frequency is 0, and droop
pulses are within the in-position range.
When the position command is not inputted for
about 1 ms, the command pulse frequency is
decided as 0.
This parameter is used by servo amplifier with
software version B4 or later.
x _ _ _: 0h
For manufacturer setting
PD22 Function selection D-3 0000h PD32 Same setting as MR-J3 0h P
Set the clear (CR).
Function selection D-3
_ _ _ x:
0 0 0 x:
CR (Clear) selection
Clear (CR) selection
Set CR (Clear).
0: Droop pulses are cleared on the leading edge.
0: Deleting droop pulses at the leading edge of
1: While on, droop pulses are always cleared.
turning on of CR
1: Continuous deleting of droop pulses while CR is
on
2: Disabled (available for the software version B3 or
later)
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PD23 For manufacturer setting 0000h PD33 _ _ _ x: 0h
Do not change this value by any means. For manufacturer setting
_ _ x _: 0h
For manufacturer setting
Function selection D-4 0h P
_ x _ _: S
Rotation direction selection for enabling torque limit T
Select a direction which enables internal torque limit
2 or external torque limit.
0: Both of "CCW" and "CW" are enabled.
1: Enabled with "CCW"
2: Enabled with "CW"
This parameter setting is used with servo amplifier
with software version B3 or later.
x _ _ _: 0h
For manufacturer setting
2 - 62
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MR-J3-_A_ MR-J4-_A_
Control
Initial Initial mode
No. Name and function value No. Name and function value
PD24 Function selection D-5 0000h PD34 Function selection D-5 0h P
S
0 0 _ x: _ _ _ x: T
Setting of alarm code output Alarm code output
Select output status of alarm codes.
Select the alarm code and warning (WNG) outputs. Alarm codes are outputted to the pins CN1-22, CN1-
Connector pins of CN1 23, and CN1-24.
Set value
22 23 24 0: Disabled
0 Alarm code is not output 1: Enabled
1 Alarm code is output at alarm occurrence. When "Enabled (absolute position detection system
by DIO) (_ _ _ 1)" is selected in [Pr. PA03] and when
Alarm code (Note) MBR (Electromagnetic brake interlock) or ALM
Alarm
Name
CN1-22 CN1-23 CN1-24 display (Malfunction) is assigned to the CN1-22 pin, CN1-23
0 0 0 88888 Watchdog pin, or CN1-24 pin, selecting alarm code output will
AL.12 Memory error 1
AL.13 Clock error
generate [AL. Parameter error].
AL.15 Memory error 2 (The alarm code output is different from that for MR-
AL.17 Board error
J3. Refer to the "MR-J4-_A_(-RJ)/MR-J4-03A6(-RJ)
AL.19 Memory error 3
AL.37 Parameter error
Servo Amplifier Instruction Manual".)
AL.8A Serial communication time-out __x_: 0h P
error
AL.8E Serial communication error Selection of output device at warning occurrence S
0 0 1 AL.30 Regenerative error
Select ALM (Malfunction) output status at warning T
AL.33 Overvoltage
0 1 0 AL.10 Undervoltage occurrence.
0 1 1 AL.45 Main circuit device overheat
Setting
AL.46 Servo motor overheat
value Device status
AL.47 Cooling fan alarm
AL.50 Overload 1
AL.51 Overload 2 ON
WNG
1 0 0 AL.24 Main circuit OFF
AL.32 Overcurrent ON
0 ALM
1 0 1 AL.31 Overspeed OFF
AL.35 Command pulse frequency error
AL.52 Error excessive
Warning occurrence
1 1 0 AL.16 Encoder error 1
AL.1A Motor combination error
AL.20 Encoder error 2
ON
AL.25 Absolute position erase WNG
OFF
Note 0: off ON
1 ALM
OFF
1: on
A parameter alarm [AL. 37 Parameter Warning occurrence
error] occurs if the alarm code output is
selected with [Pr. PA03] set to "_ _ _ 1"
and the DI0-based absolute position _ x _ _: 0h
detection system selected. For manufacturer setting
x _ _ _: 0h
For manufacturer setting
0 0 x _:
Selection of output device at warning occurrence
Select the warning (WNG) and trouble (ALM) output
status at warning occurrence.
Setting Device status
1
WNG 0
0 ALM 1
0
Warning occurrence
1
WNG 0
1 1
ALM 0
Warning occurrence
Note 0: off
1: on
2 - 63
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
1. SUMMARY
This section describes the precautions for setting parameters for the replacement of MR-J3-_A_ with MR-J4-
_A. For details on the parameters of MR-J3-_A_, refer to "MR-J3-_A_ Servo Amplifier Instruction Manual".
2. Precautions
We recommend that you use the parameter converter function (supported from version 1.12N or later) of MR
Configurator2 for the replacement of MR-J3-_A_ with MR-J4-_A_. The following describes the parameters
that are easily missed when the parameter setting is manually changed.
(1) Command input pulse train filter selection (_ x _ _) of [Pr. PA13 Command pulse input form]
As compared to MR-J3-_A_, the command input pulse train filter selection is added in [Pr.PA13] of MR-
J4-_A_. Do not set "0h" for the command input pulse train filter selection when changing the command
input pulse train form selection and pulse train logic selection. Setting "0h" for the command input pulse
train filter selection enables the command input of up to 4 Mpulses/s but reduces the noise filter ability.
POINT
Set "pulse train form" of the pulse output function correctly.
2 - 64
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
(3) Input signal filter selection (_ _ _ x) of [Pr. PD29 Input filter setting]
MR-J3-_A_ and MR-J4-_A_ have different initial values for the input signal filter selection.
2 - 65
Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_
MEMO
2 - 66
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
Part 3
Review on Replacement of
MR-J3-_B_ with MR-J4-_B_
3- 1
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
1. SUMMARY
This document describes the changes that are applied to when replacing a system using the MR-J3-_B_ with
a system using the MR-J4-_B_.
YES Simultaneouss NO
ystem
replacement
MR-J3-_B_
YES Only the controller NO
and the amplifier
are replaced.
(1) Simultaneous replacement with (3) Gradual replacement of (4) Replace the servo
(2) In (1) on the left, an
SSCNET III/H servo system MR-J3-_B_ with MR-J4-_B_ amplifier and the
J3 series motor is
and eventual replacement with servo motor
controller + MR-J4_B_ + J4 series driven. (Note 3) SSCNET III/H servo system individually.
servo motor (Note 1, 2) controller
Note 1. Although heavier burdens including a longer construction period need to be borne, once replaced the system can be
operated for a long period of time.
2. When designing a new system, apply simultaneous replacement at (1).
3. Replacing the system allows some J3 series servo motors to drive in MR-J4-_B_ (J4 mode) and MR-J4-_B_ (J3
compatibility mode). Check "Part 8: Common Reference Material" for target motors.
3- 2
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
This section shows replacements using a QDS motion controller and an SSCNETIII/H stand-alone motion
controller as examples.
QnUD(E)(H)CPU + QDS motion controller + Q3_DB SSCNET III/H stand-alone motion controller
Q170MSCPU(-S1)
MR-J4-_B_ MR-J4-_B_
HG motor HG motor
High-speed motion control and excellent extensibility can reduce High performance equivalent to that of a QDS motion controller
cycle time. can be achieved at a lower cost.
"QDS motion controller" refers to the following model. "Stand-alone motion controller" refers to the following model.
・Q172DSCPU ・Q170MSCPU(-S1)
・Q173DSCPU
QnUD(E)(H)CPU + QDS motion controller + Q3_DB SSCNET III/H stand-alone motion controller
Q170MSCPU(-S1)
MR-J4-_B_ MR-J4-_B_
HF-_P/HC-_P/
HA-_P motor
HF-_P/HC-_P/
HA-_P motor
"QDS motion controller" refers to the following model. "Stand-alone motion controller" refers to the following model.
・Q172DSCPU ・Q170MSCPU(-S1)
・Q173DSCPU
Note. When designing a new system, please consider simultaneous replacement.
3- 3
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
POINT
MR-J3-_B_ cannot drive an HG motor. When the servo motor is replaced with
an HG motor, simultaneous replacement with MR-J4-_B_ and an HG motor is
necessary.
If the existing system is any of the combinations in the following table, it is
recommended to replace both the servo amplifier and servo motor with an MR-
J4-_B_ and HG motor at the same time. When an HG motor is adopted, the
capacity of the servo amplifier needs to be changed. (Consider replacement,
referring to "torque characteristics" described in "Part 9: Replacement of Motor".)
The low inertia "HG-JR motor" is recommended for the replacement of "HC-LP
motor".
To use a servo motor other than the servo motors listed in following table, check
the compatibility with the equipment because the motor inertia, etc. is different.
Replacement models for simultaneous
Existing device models replacement (example)
Servo motor Servo amplifier Servo motor Servo amplifier
HC-RP103(B)G5 1/_ MR-J3-200B(N)(-RT) HG-SR102(B)G5 1/_ MR-J4-100B
HC-RP203(B)G5 1/_ MR-J3-350B HG-SR202(B)G5 1/_ MR-J4-200B
HC-RP353(B)G5 1/_ MR-J3-500B HG-SR352(B)G5 1/_ MR-J4-350B
HC-RP103(B)G7 1/_ MR-J3-200B(N)(-RT) HG-SR102(B)G7 1/_ MR-J4-100B
HC-RP203(B)G7 1/_ MR-J3-350B HG-SR202(B)G7 1/_ MR-J4-200B
HC-RP353(B)G7 1/_ MR-J3-500B HG-SR352(B)G7 1/_ MR-J4-350B
HC-LP52(B) MR-J3-60B HG-JR73(B) MR-J4-70B
HC-LP102(B) MR-J3-100B HG-JR153(B) MR-J4-200B
HC-LP152(B) MR-J3-200B(N)(-RT) HG-JR353(B) MR-J4-350B
MR-
J4-_B_
Note 1. The MR-J4-_B_ series has "J3 compatibility mode". MR-J4-_B_ and MR-J3-_B_ servo amplifiers can be used together.
Optical fiber cables for the conventional SSCNET III can be used as they are.
2. Change the settings of the MR-J4-_B_ servo amplifier to "J4 mode" using the application software "MR Mode Change" (*1).
The servo amplifiers and servo motors can be used as they are.
(*1): The application software is available with MR Configurator2 version 1.12N or later.
3- 4
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
SSCNET III servo system controller SSCNET III servo system controller
MR-J3-_B_ MR-J3-_B_
MR-J3-_B_ MR-J4-_B_
MR-J3-_B_ MR-J4-_B_ (J3 compatibility mode)
(J3 compatibility mode)
3- 5
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
POINT
Functions with difference are shown with shading.
Note 1. For the coasting distance, refer to "1.2.3 Dynamic brake: coasting distance" in "Part 8: Common Reference Material".
2. If using a 1-phase 200 V AC to 240 V AC power supply with a 1 kW/2 kW servo amplifier, operate the servo amplifier at
75% or less of the effective load ratio.
3- 6
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
Note. For the coasting distance, refer to "1.2.3 Dynamic brake: coasting distance" in "Part 8: Common Reference Material".
3- 7
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
Note. For the coasting distance, refer to "1.2.3 Dynamic brake: coasting distance" in "Part 8: Common Reference Material".
3- 8
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
POINT
Refer to "Part 8: Common Reference Material".
MR-J3-B
(2 axis) CN1B
CN1A SW1
12 CN1A
CN1B SW2
12
MR-J3-B
(n axis)
CN1A SW1
12
3- 9
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
An example of connections with the peripheral equipment is shown below. Refer to the respective instruction
manuals for details on the signals.
RS T Personal
Setup software computer
(SETUP221E)
Power supply
Molded-case
Molded-case circuit breaker Personal
circuit breaker Servo amplifier computer
(MCCB)
(MCCB) MR Configurator2
Junction
terminal Magnetic
Magnetic block contactor
contactor (MC)
(MC) Servo system Junction terminal
controller or Front axis (Note 2) block
(Note 2) servo amplifier CN1B
L3 Power factor P3
improving DC Encoder cable
reactor
(FR-HEL) P4 Servo motor
Power factor P1 P+
improving DC Regenerative
UV W Servo motor option
reactor P2 C
(FR-BEL-H) P C
L11
Regenerative option
L11 L21
L21
Power supply lead
Note 1. The above configuration example is applied to the MR-J3- Note 1. The above configuration example is applied to the MR-J4-
200B or less capacities. 200B or less capacities.
2. The power factor improving AC reactor can also be used. 2. The power factor improving AC reactor can also be used.
In this case, the power factor improving DC reactor cannot In this case, the power factor improving DC reactor
be used. cannot be used.
② SSCNET III cable connector CN1B ② SSCNET III cable connector CN1B
Note. When not using the STO function in MR-J4-_B_, attach a short-circuit connector supplied with a servo amplifier onto CN8 (STO
input signal connector).
The configuration of the main circuit terminal block differs depending on capacity. Refer to "Part 8: Common Reference
Material".
3 - 10
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
L1 1 Servo amplifier
Junction terminal
block
Magnetic Junction
contactor terminal (Note 3)
block Magnetic CN8 To safety relay or MR-J3-D05
(MC)
contactor safety logic unit
(MC)
Servo system Servo system controller or
(Note 2) controller or Front axis
(Note 1) previous servo amplifier
Battery servo amplifier CN1B (Note 1) CN1B
Line noise filter
(FR-BLF) MR-J3BAT
Line noise
filter Next servo amplifier CN1A or
Rear servo amplifier cap
CN1A or Cap (FR-BLF)
L21
L11
Battery
L3
L3 L2
L1
L2
L1 U V W
(Note 2)
Power factor improving Power factor
DC reactor (FR-BEL-(H)) improving DC
reactor
P1 W V U (FR-HEL)
P3
P
P C P4
Regenerative option
P+ C
(Note 4) Regenerative
option
Servo motor
Servo motor
The above configuration example is for MR-J3-11KB or models The above configuration example is for MR-J4-11KB or models
with more capacity. with more capacity.
Note 1. The battery (option) is used for the absolute position Note 1. The power factor improving AC reactor can also be
detection system in the position control mode. used. In this case, the power factor improving DC
2. The power factor improving AC reactor can also be reactor cannot be used.
used. In this case, the power factor improving DC When not using the power factor improving DC reactor,
reactor cannot be used. short P3 and P4.
When not using the power factor improving DC reactor, 2. For power supply specifications, refer to "MR-J4-_B_(-
short P1 and P. RJ) servo amplifier instruction manual".
3. Refer to the respective instruction manuals for the power 3. Depending on the main circuit voltage and operation
supply specification. pattern, bus voltage decreases, and that may cause the
forced stop deceleration to shift to the dynamic brake
deceleration. When dynamic brake deceleration is not
required, slow the time to turn off the magnetic
contactor.
4. When using the regenerative option, refer to Part 10
section 1.1 or 1.2.
② SSCNET III cable connector CN1B ② SSCNET III cable connector CN1B
The cable needs to be
changed when using 15 kW
→ or more HG-JR 1000 r/min
③ Encoder connector CN2 ③ Encoder connector CN2
series or 22 kW or more
HG-JR 1500 r/min series is
used.
USB communication USB communication
④ CN5 ④ CN5
connector connector
⑤ I/O signal connector CN3 ⑤ I/O signal connector CN3
Note 1.When not using the STO function in MR-J4-_B_, attach a short-circuit connector supplied with a servo amplifier onto CN8
(STO input signal connector).
2.The configuration of the main circuit terminal block differs depending on capacity. Refer to "Part 8: Common Reference Material".
3 - 11
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
3 - 12
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
POINT
Refer to "Part 10: Review on Replacement of Optional Peripheral Equipment".
POINT
For the parameter converter function, refer to "Part 8: Common Reference
Material".
The parameter whose symbol is preceded by * is enabled with the following
conditions:
*: After setting the parameter, cycle the power or reset the controller.
**: After setting the parameter, cycle the power.
For details about parameter settings for replacement, refer to the "MR-J4-_B_(-
RJ) Servo Amplifier Instruction Manual" to set parameters.
POINT
With MR-J4-_B_, the deceleration to a stop function is enabled in the factory
setting. To disable the deceleration to a stop function, set [Pr.PA04] to "0 _ _ _".
In cases of 11 kW or more, the dynamic brake (DB) needs to be assigned to a
device in [Pr.PD07] to [Pr. PD09].
3 - 13
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
The parameters shown in this section are a minimum number of parameters that need to be set for
simultaneous replacement. Depending on the settings of the currently used servo amplifier, parameters other
than these may need to be set.
Parameter
Name Precautions
number
In MR-J3-_B_, the maximum torque was set to 300% as the initial value.
However, in MR-J4-_B_, the maximum torque is set to 350% as the initial
PA01 Control type selection value when using the HG-KR servo motor. Refer to Part 9 "Review on
Replacement of Motor", check the operation status on customer side, and
revise the settings as required.
PA02 Regenerative option selection The setting value must be changed according to the option model.
Forced stop deceleration function selection
Function selection A-1
PA04 To configure the same settings as for MR-J3-_B_, select "Forced stop
Servo forced stop selection
deceleration function disabled (with EM1 used)".
PA08 Gain adjustment mode selection The setting value needs to be changed according to the auto tuning mode.
Auto tuning response setting
Refer to "3.6.3 Comparison of parameter details" for the setting value of this
parameter upon replacement. It is necessary to make gain adjustment again
PA09 Auto tuning response when replacing.
For details on how to make gain adjustments, refer to Chapter 6 of the
"MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual". The setting value
needs be changed based on the standard machine resonance frequency.
PA10 In-position range The setting needs to be changed depending on the servo motor.
Used to set the encoder pulses (A-phase and B-phase) output by the servo
PA15 Encoder output pulse
amplifier.
PA19 Parameter writing inhibit Change the setting value as necessary.
The unit system is different. (0.1-fold → 0.01-fold) Pay attention to setting
PB06 Load to motor inertia ratio
value.
PB07 Model loop gain The unit system is different. (rad/s → 0.1 rad/s)
PB08 Position loop gain The unit system is different. (rad/s → 0.1 rad/s)
PB13 Machine resonance suppression filter 1
Change the setting value according to the frequency and depth.
PB14 Notch shape selection 1
PB15 Machine resonance suppression filter 2
Change the setting value according to the frequency and depth.
PB16 Notch shape selection 2
Load to motor inertia ratio after gain The unit system is different. (0.1-fold → 0.01-fold) Pay attention to setting
PB29
switching value.
PB30 Position loop gain after gain switching It is necessary to convert the ratio to a value to change the setting value.
PB31 Speed loop gain after gain switching It is necessary to convert the ratio to a value to change the setting value.
Speed integral compensation after gain
PB32 It is necessary to convert the ratio to a value to change the setting value.
switching
PC09 Analog monitor 1 output The setting value must be changed according to monitor output data.
The "maximum speed" and "maximum torque" differ depending on the servo
PC10 Analog monitor 2 output
motor currently in use. Set them in accordance with the servo motor.
PC11 Analog monitor 1 offset Depends on hardware. It is necessary to change the setting value.
PC12 Analog monitor 2 offset Depends on hardware. It is necessary to change the setting value.
3 - 14
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
PA01 **STY For manufacturer setting 0000h PA01 **STY Operation mode 1000h
PA02 **REG Regenerative option 0000h PA02 **REG Regenerative option 0000h
PA03 *ABS Absolute position detection system 0000h PA03 *ABS Absolute position detection system 0000h
PA04 *AOP1 Function selection A-1 0000h PA04 *AOP1 Function selection A-1 2000h
PA05 For manufacturer setting 0 PA05 For manufacturer setting 10000
PA06 1 PA06 1
PA07 1 PA07 1
PA08 ATU Auto tuning mode 0001h PA08 ATU Auto tuning mode 0001h
PA09 RSP Auto tuning response 12 PA09 RSP Auto tuning response 16
PA10 INP In-position range 100 PA10 INP In-position range 1600
PA11 For manufacturer setting 1000.0 PA11 For manufacturer setting 1000.0
PA12 1000.0 PA12 1000.0
PA13 0000h PA13 0000h
PA14 *POL Rotation direction selection 0 PA14 *POL Rotation direction selection 0
PA15 *ENR Encoder output pulses 4000 PA15 *ENR Encoder output pulses 4000
PA16 For manufacturer setting 0 PA16 *ENR2 Encoder output pulses 2 1
PA17 0000h PA17 **MSR Servo motor series setting 0000h
PA18 0000h PA18 **MTY Servo motor type setting 0000h
PA19 *BLK Parameter write inhibit 000Bh PA19 *BLK Parameter writing inhibit 00ABh
PB01 FILT Adaptive tuning mode 0000h PB01 FILT Adaptive tuning mode 0000h
(adaptive filter II) (adaptive filter II)
PB02 VRFT Vibration suppression control tuning 0000h PB02 VRFT Vibration suppression control tuning 0000h
mode (advanced vibration mode (advanced vibration
suppression control) suppression control II)
PB03 For manufacturer setting 0 PB03 TFBGN Torque feedback loop gain 18000
PB04 FFC Feed forward gain 0 PB04 FFC Feed forward gain 0
PB05 For manufacturer setting 500 PB05 For manufacturer setting 500
PB06 GD2 Ratio of load inertia moment to servo 7.0 PB06 GD2 Load to motor inertia ratio 7.00
motor inertia moment
PB07 PG1 Model loop gain 24 PB07 PG1 Model loop gain 15.0
PB08 PG2 Position loop gain 37 PB08 PG2 Position loop gain 37.0
PB09 VG2 Speed loop gain 823 PB09 VG2 Speed loop gain 823
PB10 VIC Speed integral compensation 33.7 PB10 VIC Speed integral compensation 33.7
PB11 VDC Speed differential compensation 980 PB11 VDC Speed differential compensation 980
PB12 OVA Overshoot amount compensation 0 PB12 OVA Overshoot amount compensation 0
PB13 NH1 Machine resonance suppression 4500 PB13 NH1 Machine resonance suppression 4500
filter 1 filter 1
PB14 NHQ1 Notch shape selection 1 0000h PB14 NHQ1 Notch shape selection 1 0000h
PB15 NH2 Machine resonance suppression 4500 PB15 NH2 Machine resonance suppression 4500
filter 2 filter 2
PB16 NHQ2 Notch shape selection 2 0000h PB16 NHQ2 Notch shape selection 2 0000h
PB17 Automatic setting parameter PB17 NHF Shaft resonance suppression filter 0000h
PB18 LPF Low-pass filter setting 3141 PB18 LPF Low-pass filter setting 3141
PB19 VRF1 Vibration suppression control 100.0 PB19 VRF11 Vibration suppression control 1 - 100.0
vibration frequency setting Vibration frequency
PB20 VRF2 Vibration suppression control 100.0 PB20 VRF12 Vibration suppression control 1 - 100.0
resonance frequency setting Resonance frequency
PB21 For manufacturer setting 0.00 PB21 VRF13 Vibration suppression control 1 - 0.00
Vibration frequency damping
PB22 0.00 PB22 VRF14 Vibration suppression control 1 - 0.00
Resonance frequency damping
PB23 VFBF Low-pass filter selection 0000h PB23 VFBF Low-pass filter selection 0000h
3 - 15
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
3 - 16
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
PC21 *BPS Alarm history clear 0000h PC21 *BPS Alarm history clear 0000h
PC22 For manufacturer setting 0000h PC22 For manufacturer setting 0
PC23 0000h PC23 0000h
PC24 0000h PC24 RSBR Forced stop deceleration time 100
constant
PC25 0000h PC25 For manufacturer setting 0
PC26 0000h PC26 **COP8 Function selection C-8 0000h
PC27 0000h PC27 **COP9 Function selection C-9 0000h
PC28 0000h PC28 For manufacturer setting 0000h
PC29 0000h PC29 *COPB Function selection C-B 0000h
PC30 0000h PC30 For manufacturer setting 0
PC31 0000h PC31 RSUP1 Vertical axis freefall prevention 0
compensation amount
PC32 0000h PC32 For manufacturer setting 0000h
PD01 0000h PD01 For manufacturer setting 0000h
PD02 0000h PD02 *DIA2 Input signal automatic on selection 2 0000h
PD03 0000h PD03 For manufacturer setting 0020h
PD04 0000h PD04 0021h
PD05 0000h PD05 0022h
PD06 0000h PD06 0000h
PD07 *DO1 Output signal device selection 1 0005h PD07 *DO1 Output device selection 1 0005h
(CN3-13)
PD08 *DO2 Output signal device selection 2 0004h PD08 *DO2 Output device selection 2 0004h
(CN3-9)
PD09 *DO3 Output signal device selection 3 0003h PD09 *DO3 Output device selection 3 0003h
(CN3-15)
PD10 For manufacturer setting 0000h PD10 For manufacturer setting 0000h
PD11 0004h PD11 *DIF Input filter setting (Note) 0004h
PD12 0000h PD12 *DOP1 Function selection D-1 0000h
PD13 0000h PD13 *DOP2 Function selection D-2 0000h
PD14 *DOP3 Function selection D-3 0000h PD14 *DOP3 Function selection D-3 0000h
PD15 *IDCS For manufacturer setting 0000h PD15 *IDCS Driver communication setting 0000h
PD16 *MD1 Driver communication setting - 0000h PD16 *MD1 Driver communication setting - 0000h
Master - Transmit data selection 1 Master - Transmit data selection 1
PD17 *MD2 Driver communication setting - 0000h PD17 *MD2 Driver communication setting - 0000h
Master - Transmit data selection 2 Master - Transmit data selection 2
PD18 For manufacturer setting 0000h PD18 For manufacturer setting 0000h
PD19 0000h PD19 0000h
PD20 *SLA1 Driver communication setting - Slave 0 PD20 *SLA1 Driver communication setting - Slave 0
- Master axis No. selection 1 - Master axis No. selection 1
PD21 For manufacturer setting 0 PD21 For manufacturer setting 0
PD22 0 PD22 0
PD23 0 PD23 0
PD24 0000h PD24 0000h
PD25 0000h PD25 0000h
PD26 0000h PD26 0000h
PD27 0000h PD27 0000h
PD28 0000h PD28 0000h
PD29 0000h PD29 0000h
PD30 TLC Master-slave operation - Torque 0000h PD30 TLC Master-slave operation - Torque 0
command coefficient on slave command coefficient on slave
PD31 VLC Master-slave operation - Speed limit 0000h PD31 VLC Master-slave operation - Speed limit 0
coefficient on slave coefficient on slave
PD32 VLL Master-slave operation - Speed limit 0000h PD32 VLL Master-slave operation - Speed limit 0
adjusted value on slave adjusted value on slave
Note Refer to the servo system controller instruction manual for the setting.
3 - 17
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PA01 Control mode 0000h PA01 Operation mode 0h
Turn off the power and then on again after setting the Select an operation mode.
parameter to validate the parameter value.
This parameter is supported by a combination of a servo _ _ _ x:
amplifier, whose software version is C4 or later For manufacturer setting
(manufactured in January 2010 or later), and a HF-KP
__x_: 0h
servo motor (manufactured in August 2009 or later).
Check the software version using status display or Setup Operation mode selection
software (SETUP221E). 0: Standard control mode
When the 350% maximum torque setting of the HF-KP Setting other than above will result in [AL. 37 Parameter
servo motor is enabled, set the torque limit value in the error].
controller at 1000%. _x__: 0h
A HF-KP servo motor with a decelerator and servo For manufacturer setting
motors except the HF-KP series do not support the 350 x___: 1h
maximum torque setting. Making the 350 maximum
Operation mode selection
torque setting valid when using these servo motors
To change this digit, use an application software "MR
causes the [AL. 37 parameter error].
Mode Change". When you change it without the
Set the control loop composition of the servo amplifier,
application, [AL. 3E Operation mode error] will occur.
and the maximum torque of the HFKP series servo
0: J3 compatibility mode
motor.
1: J4 mode
By making the high-response control valid in the control
loop composition, response of the servo can be
increased compared to the response under the standard
control (factory setting).Moreover, the track ability for a
command and the settling time in machines with high
rigidity can be decreased. To further shorten the settling
time using the auto tuning results of the high-response
control, increase the setting of model loop gain ([Pr.
PB07]) in the manual mode.
By making the 350 maximum torque setting valid, the
maximum torque of the HF-KP servo motor can be
increased from 300 to 350. To operate at the maximum
torque of 350, operate within the range of overload
protection characteristic. If operated beyond the overload
protection characteristic range, servo motor overheat
(46), overload 1 (50), and overload 2 (51) may occur.
0 x 0 0:
Control type selection
0: Standard control (350 maximum torque setting of HF-
KP servo motor Invalid)
3: Standard control (350 maximum torque setting of HF-
KP servo motor Valid)
4: High-response control valid (350 maximum torque
setting of HF-KP servo motor Invalid)
5: High-response control valid (350 maximum torque
setting of HF-KP servo motor Valid)
3 - 18
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PA02 Regenerative option 0000h PA02 00h
Same as MR-J3
This parameter value and switch power off once, then
switch it on again to make that parameter setting valid. Regenerative option
Wrong setting may cause the regenerative option to Used to select the regenerative option.
burn. Incorrect setting may cause the regenerative option to
If the regenerative option selected is not for use with the burn.
servo amplifier, [AL.37 parameter error] occurs.
If a selected regenerative option is not for use with the
servo amplifier, [AL. 37 Parameter error] occurs.
0 0 x x:
Selection of regenerative option
_ _ x x:
00: Regenerative option is not used
Regenerative option selection
For servo amplifier of 100 W, regenerative resistor
is not used. 00: Regenerative option is not used.
For servo amplifier of 0.2 kW to 7 kW, built-in For servo amplifier of 100 W, regenerative resistor
regenerative resistor is used. is not used.
Supplied regenerative resistors or regenerative For servo amplifier of 0.2 kW to 7 kW, built-in
option is used with the servo amplifier of 11 kW to regenerative resistor is used.
22 kW. Supplied regenerative resistors or regenerative
01: FR-BU2-(H)/FR-RC-(H)/FR-CV-(H) option is used with the servo amplifier of 11 kW to
02: MR-RB032 22 kW.
03: MR-RB12 01: FR-RC-(H)/FR-CV-(H)/FR-BU2-(H)
04: MR-RB32 When you use FR-RC-(H) or FR-CV-(H), "Mode 2
05: MR-RB30 (_ _ _ 1)" of "Undervoltage alarm detection mode
06: MR-RB50 (Cooling fan is required) selection" in [Pr. PC20].
08: MR-RB31 02: MR-RB032
09: MR-RB51 (Cooling fan is required) 03: MR-RB12
80: MR-RB1H-4 04: MR-RB32
81: MR-RB3M-4 (Cooling fan is required) 05: MR-RB30
82: MR-RB3G-4 (Cooling fan is required) 06: MR-RB50 (Cooling fan is required.)
83: MR-RB5G-4 (Cooling fan is required) 08: MR-RB31
84: MR-RB34-4 (Cooling fan is required) 09: MR-RB51 (Cooling fan is required.)
85: MR-RB54-4 (Cooling fan is required) 0B: MR-RB3N
FA: When the supplied regenerative resistor is cooled by 0C: MR-RB5N (Cooling fan is required.)
the cooling fan to increase the ability with the servo 80: MR-RB1H-4
amplifier of 11kW to 22kW. 81: MR-RB3M-4 (Cooling fan is required.)
82: MR-RB3G-4 (Cooling fan is required.)
Note. The setting is for the servo amplifier of 22 kW or 83: MR-RB5G-4 (Cooling fan is required.)
less.
84: MR-RB34-4 (Cooling fan is required.)
85: MR-RB54-4 (Cooling fan is required.)
91: MR-RB3U-4 (Cooling fan is required.)
92: MR-RB5U-4 (Cooling fan is required.)
FA: When the supplied regenerative resistors or the
regenerative option is cooled by the cooling fan to
increase the ability with the servo amplifier of 11 kW
to 22 kW.
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
3 - 19
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PA03 Absolute position detection system 0000h PA03 Same as MR-J3
This parameter is made valid when power is switched off,
then on after setting, or when the controller reset has Absolute position detection system
been performed. Set this parameter when using the absolute position
This parameter cannot be used in the speed control detection system.
mode. The parameter is not available in the speed control mode
Set this parameter when using the absolute position and torque control mode.
detection system in the position control mode. _ _ _ x: 0h
0 0 0 x: Absolute position detection system selection
Selection of absolute position detection system 0: Disabled (used in incremental system)
0: Used in incremental system 1: Enabled (used in absolute position detection system)
1: Used in absolute position detection system __x_: 0h
For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
PA04 Function selection A-1 0000h PA04 Same setting as MR-J3
This parameter is made valid when power is switched off,
then on after setting, or when the controller reset has Function selection A-1
been performed. This is used to select the forced stop input and forced
The servo forced stop function is avoidable. stop deceleration function.
_ _ _ x: 0h
0 x 0 0: For manufacturer setting
Selection of servo forced stop __x_: 0h
0: Valid (Forced stop (EM1) is used For manufacturer setting
1: Invalid (Forced stop (EM1) is not used.) _x__: 0h
Servo forced stop selection
When not using the forced stop (EM1) of servo amplifier, 0: Enabled (The forced stop input EM2 or EM1 is used.)
set the selection of servo forced stop to Invalid (_ _1_). 1: Disabled (The forced stop input EM2 and EM1 are not
At this time, the forced stop (EM1) automatically turns on used.)
inside the servo amplifier. Refer to table 3.1 for details.
x___: 2h
Forced stop deceleration function selection
0: Forced stop deceleration function disabled (EM1)
2: Forced stop deceleration function enabled (EM2)
Refer to table 3.1 for details.
Table 3.1 Deceleration method
Deceleration method
Setting EM2/EM1 Controller forced
value EM2 or EM1 is off stop is
enabled/Alarm
occurred
00__ EM1 MBR MBR
(Electromagnetic (Electromagnetic
brake interlock) brake interlock)
turns off without the turns off without the
forced stop forced stop
deceleration. deceleration.
20__ EM2 MBR MBR
(Electromagnetic (Electromagnetic
brake interlock) brake interlock)
turns off after the turns off after the
forced stop forced stop
deceleration. deceleration.
0 1 _ _ Not using MBR
EM2 and (Electromagnetic
EM1 brake interlock)
turns off without the
forced stop
deceleration.
2 1 _ _ Not using MBR
EM2 and (Electromagnetic
EM1 brake interlock)
turns off after the
forced stop
deceleration.
3 - 20
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PA08 Auto tuning mode 0001h PA08 Same setting as MR-J3
This parameter cannot be used in the torque control
mode. Auto tuning response
Make gain adjustment using auto tuning. Set a response of the auto tuning.
Auto tuning mode [Pr. PA08] _ _ _ x: 1h
Select the gain adjustment mode. Gain adjustment mode selection
0: 2 gain adjustment mode 1 (interpolation mode)
0 0 0 x: 1: Auto tuning mode 1
Gain adjustment mode setting 2: Auto tuning mode 2
0: Interpolation mode (Automatically set parameter No. 3: Manual mode
(Note) [Pr. PB06/PB08/PB09/PB10]) 4: 2 gain adjustment mode 2
1: Auto tuning mode 1 (Automatically set parameter No. __x_: 0h
(Note) [Pr. PB06/PB07/PB08/PB09/PB10]) For manufacturer setting
2: Auto tuning mode 2 (Automatically set parameter No. _x__: 0h
[Pr. PB07/PB08/PB09/PB10])
For manufacturer setting
3: Manual mode
x___: 0h
Parameter
No. Name For manufacturer setting
Ratio of load inertia moment to servo
PB06 motor inertia moment
PB07 Model loop gain
PB08 Position loop gain
PB09 Speed loop gain
PB10 Speed integral compensation
Note. The parameters have the following names.
PA09 Auto tuning response 12 PA09 Auto tuning response 16
If the machine hunts or generates large gear sound, Set a response of the auto tuning.
decrease the set value. To improve performance, e.g.
shorten the settling time, increase the set value. Machine characteristic Machine characteristic
Settin Guideline Guideline
for machine Setting for machine
g
Guideline for Guideline Response resonance value Respoznse resonance
machine for machine value
Setting Respons Setting frequency frequency
resonance Response resonance [Hz] [Hz]
value e frequency value frequency
[Hz] [Hz] Low Middle
1 2.7 21 67.1
response response
1 Low 10.0 17 Middle 67.1
response response 2 3.6 22 75.6
2 11.3 18 75.6 3 4.9 23 85.2
4 6.6 24 95.9
3 12.7 19 85.2
5 10.0 25 108.0
4 14.3 20 95.9 6 11.3 26 121.7
5 16.1 21 108.0 7 12.7 27 137.1
6 18.1 22 121.7 8 14.3 28 154.4
9 16.1 29 173.9
7 20.4 23 137.1
10 18.1 30 195.9
8 23.0 24 154.4 11 20.4 31 220.6
9 25.9 25 173.9 12 23.0 32 248.5
ON
In position (INP)
OFF
3 - 21
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function No. Name and function
value value
PA14 Rotation direction selection 0 PA14 Rotation direction selection 0
This parameter is made valid when power is switched off, This is used to select a rotation direction.
then on after setting, or when the controller reset has For the setting for the master-slave operation function,
been performed. refer to "Part 8 section 6.2".
Select servo motor rotation direction relative.
3 - 22
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PA19 Parameter write inhibit 000Bh PA19 Parameter writing inhibit 00ABh
Basic Extension
[Pr. PA19] Setting setting
Gain/filter
setting
I/O setting Select a reference range and writing range of the
setting operation [Pr. PA _ _] [Pr. PB_ _] [Pr. PD_ _]
[Pr. PC_ _]
parameter.
Reference See the table below for the setting value.
0000h
Write
[Pr. PA19] setting value and reading/writing range
000Bh Reference
Setting
(initial value) PA19 PA PB PC PD PE PF PL
Write operation
Reference Reading
Other than
000Ch below
Writing
Write
Reading 19 only
Reference 000Ah
100Bh Writing 19 only
[Pr. PA19]
Write only Reading
000Bh
Reference Writing
100Ch [Pr. PA19] Reading
Write only 000Ch
Writing
: Enabled
Reading
000Fh
Writing
Reading
00AAh
Writing
00ABh Reading
(initial value) Writing
Reading
100Bh
Writing 19 only
Reading
100Ch
Writing 19 only
Reading
100Fh
Writing 19 only
Reading
10AAh
Writing 19 only
Reading
10ABh
Writing 19 only
: Enabled
PB01 Adaptive tuning mode (adaptive filter II) 0000h PB01 Adaptive tuning mode (adaptive filter II)
Select the setting method for filter tuning. Setting this Set the adaptive tuning.
parameter to " _ _ _ 1" (filter tuning mode 1) _ _ _ x: 0h
automatically changes the machine resonance Filter tuning mode selection
suppression filter 1 [Pr. PB13] and notch shape selection
Select the adjustment mode of the machine resonance
[Pr. PB14].
suppression filter 1.
0: Disabled
mechanical system
1: Automatic setting
Machine resonance point 2: Manual setting
Response of
__x_: 0h
For manufacturer setting
Frequency _x__: 0h
For manufacturer setting
x___: 0h
Notch depth
3 - 23
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PB02 Vibration suppression control tuning mode 0000h PB02 Vibration suppression control tuning mode (advanced
(advanced vibration suppression control) vibration suppression control II)
This parameter cannot be used in the speed control This is used to set the vibration suppression control
mode. tuning.
The vibration suppression is valid when the [Pr. PA08] _ _ _ x: 0h
(auto tuning) setting is "_ _ _ 2" or "_ _ _ 3". When PA08 Vibration suppression control 1 tuning mode selection
is [Pr. PA08] is "_ _ _ 1", vibration suppression is always Select the tuning mode of the vibration suppression
invalid. control 1.
Select the setting method for vibration suppression 0: Disabled
control tuning. Setting this parameter to "_ _ _ 1"
1: Automatic setting
(vibration suppression control tuning mode) automatically
2: Manual setting
changes the vibration suppression control vibration
frequency ([Pr. PB19]) and vibration suppression control __x_: 0h
resonance frequency ([Pr. PB20]) after positioning is Vibration suppression control 2 tuning mode selection
done the predetermined number of times. Select the tuning mode of the vibration suppression
control 2. To enable the digit, select "3 inertia mode (_ _
Droop pulse Droop pulse _ 1)" of "Vibration suppression mode selection" in [Pr.
Automatic
Command adjustment Command PA24 Function selection A-4].
Machine end Machine end 0: Disabled
position position 1: Automatic setting
2: Manual setting
0 0 0 x: _x__: 0h
Vibration suppression control tuning mode For manufacturer setting
0: Vibration suppression control OFF ([Pr. PB19/PB20] x___: 0h
are fixed to the initial values.) For manufacturer setting
1: Vibration suppression control tuning mode (Advanced
vibration suppression control) (Automatically set
parameter: [Pr.PB19/PB20])
2: Manual mode
3 - 24
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PB06 Load to motor inertia ratio 7.0 PB06 7.00
Same setting as MR-J3
Used to set the ratio of the load inertia moment to the
servo motor shaft inertia moment. When auto tuning Load to motor inertia ratio
mode 1 and interpolation mode is selected, the result of This is used to set the load to motor inertia ratio. Setting
auto tuning is automatically used. a value considerably different from the actual load
When [Pr. PA08] is set to "_ _ _ 2" or "_ _ _ 3", this moment of inertia may cause an unexpected operation
parameter can be set manually. such as an overshoot.
The setting of the parameter will be the automatic setting
or manual setting depending on the [Pr. PA08] setting.
Refer to the following table for details. When the
parameter is automatic setting, the value will vary
between 0.00 and 100.00.
3 - 25
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PB09 Speed loop gain 823 PB09 Same as MR-J3 823
Used to set the gain of the speed loop.
Speed loop gain
Set this parameter when vibration occurs on machines of
low rigidity or large backlash. This is used to set the gain of the speed loop.
Higher setting increases the response level but is liable Set this parameter when vibration occurs on machines of
to generate vibration and/or noise. low rigidity or large backlash. Increasing the setting
value will also increase the response level but will be
When auto tuning mode 1 2, and interpolation mode is
liable to generate vibration and noise.
selected, the result of auto tuning is automatically used.
The setting of the parameter will be the automatic setting
When [Pr. PA08] is set to " _ _ _ 3", this parameter can
or manual setting depending on the [Pr. PA08] setting.
be set manually.
Refer to the table of [Pr. PB08] for details.
PB10 Speed integral compensation 33.7 PB10 Same as MR-J3 33.7
Used to set the integral time constant of the speed loop.
Speed integral compensation
Lower setting increases the response level but is liable to
generate vibration and/or noise. This is used to set the integral time constant of the
speed loop.
When auto tuning mode 1 2 and interpolation mode is
selected, the result of auto tuning is automatically used. Decreasing the setting value will increase the response
level but will be liable to generate vibration and noise.
When [Pr. PA08] is set to " _ _ _ 3", this parameter can
be set manually. The setting of the parameter will be the automatic setting
or manual setting depending on the [Pr. PA08] setting.
Refer to the table of [Pr. PB08] for details.
PB11 Speed differential compensation 980 PB11 Same as MR-J3 980
Used to set the differential compensation.
Speed differential compensation
When [Pr. PB24] is set to "_ _ 3 _", this parameter is
made valid. When [Pr. PB24] is set to " _ _ 0 _", this This is used to set the differential compensation.
parameter is made valid by instructions of controller. To enable the parameter, select "Continuous PID control
enabled (_ _ 3 _)" of "PI-PID switching control selection"
in [Pr. PB24].
PB12 Overshoot amount compensation 0 PB12 0
Same as MR-J3
This parameter is supported by the servo amplifiers
whose software versions are C4 or later. Check the Overshoot amount compensation
software version using Setup software (SETUP221E). This is used to set a dymanic friction torque to rated
Used to suppress overshoot during position control. torque in percentage unit at servo motor rated speed
Overshoot can be suppressed in machines with high rated speed.
friction. When the response level is low or when the torque is
Set a control ratio against the friction torque in limited, the efficiency of the parameter may be lower.
percentage unit.
When [Pr. PA01] is set to "_ 4 _ _" or "_ 5 _ _" and [Pr.
PB12] is set to "0", the control ratio against the friction
torque is fixed at 5% in the servo amplifier.
PB13 Machine resonance suppression filter 1 4500 PB13 4500
Same as MR-J3
Set the notch frequency of the machine resonance
suppression filter 1. Machine resonance suppression filter 1
Setting [Pr. PB01] (adaptive tuning mode (adaptive filter Set the notch frequency of the machine resonance
II)) to "_ _ _ 1" automatically changes this parameter. suppression filter 1.
When the [Pr. PB01] setting is " _ _ _ 0", the setting of When "Filter tuning mode selection" is set to "Automatic
this parameter is ignored. setting (_ _ _ 1)" in [Pr. PB01], this parameter will be
adjusted automatically.
When "Filter tuning mode selection" is set to "Manual
setting (_ _ _ 2)" in [Pr. PB01], the setting value will be
enabled.
3 - 26
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PB14 Notch shape selection 1 0000h PB14 Same as MR-J3
Used to selection the machine resonance suppression
filter 1. Notch shape selection 1
Set the shape of the machine resonance suppression
0 _ x 0: filter 1.
Notch depth selection When "Filter tuning mode selection" is set to "Automatic
0: -40 dB setting (_ _ _ 1)" in [Pr. PB01], this parameter will be
adjusted automatically.
1: -14 dB
Set manually for the manual setting.
2: -8 dB
3: -4 dB _ _ _ x: 0h
For manufacturer setting
0 x _ 0: __x_: 0h
Notch width selection Notch depth selection
0: α = 2 0: -40 dB
1: α = 3 1: -14 dB
2: α = 4 2: -8 dB
3: α = 5 3: -4 dB
_x__: 0h
Setting [Pr. PB01] (adaptive tuning mode (adaptive filter Notch width selection
II)) to "_ _ _ 1" automatically changes this parameter. 0: α = 2
When the [Pr. PB01] setting is "_ _ _ 0", the setting of 1: α = 3
this parameter is ignored. 2: α = 4
3: α = 5
x___: 0h
For manufacturer setting
PB15 Machine resonance suppression filter 2 4500 PB15 Same as MR-J3 4500
Set the notch frequency of the machine resonance
suppression filter 2. Machine resonance suppression filter 2
Set [Pr. PB16] (notch shape selection 2) to "_ _ _ 1" to Set the notch frequency of the machine resonance
make this parameter valid. suppression filter 2.
To enable the setting value, select "Enabled (_ _ _ 1)" of
"Machine resonance suppression filter 2 selection" in [Pr.
PB16].
PB16 Notch shape selection 2 0000h PB16 Same as MR-J3
Select the shape of the machine resonance suppression
filter 2. Notch shape selection 2
Set the shape of the machine resonance suppression filter
0 _ _ x: 2.
Machine resonance suppression filter 2 selection _ _ _ x: 0h
0: Invalid Machine resonance suppression filter 2 selection
1: Valid 0: Disabled
1: Enabled
0_x_: __x_: 0h
Notch depth selection Notch depth selection
0: -40 dB 0: -40 dB
1: -14 dB 1: -14 dB
2: -8 dB 2: -8 dB
3: -4 dB 3: -4 dB
0x__: _x__: 0h
Notch width Notch width selection
0: α = 2 0: α = 2
1: α = 3 1: α = 3
2: α = 4 2: α = 4
3: α = 5 3: α = 5
x___: 0h
For manufacturer setting
3 - 27
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PB17 Automatic setting parameter PB17 Shaft resonance suppression filter
The value of this parameter is set according to a set This is used for setting the shaft resonance suppression
value of [Pr. PB06] (Load to motor inertia ratio) filter.
This is used to suppress a low-frequency machine
vibration.
When you select "Automatic setting (_ _ _ 0)" of "Shaft
resonance suppression filter selection" in [Pr. PB23], the
value will be calculated automatically from the servo
motor you use and load to motor inertia ratio. When
"Manual setting (_ _ _ 1)" is selected, the setting written
to the parameter is used.
When "Shaft resonance suppression filter selection" is
"Disabled (_ _ _ 2)" in [Pr. PB23], the setting value of this
parameter will be disabled.
When you select "Enabled (_ _ _ 1)" of "Machine
resonance suppression filter 4 selection" in [Pr. PB49],
the shaft resonance suppression filter is not available.
_ _ x x: 00h
Shaft resonance suppression filter setting frequency
selection
This is used for setting the shaft resonance suppression
filter.
Refer to table 3.2 for settings.
Set the value closest to the frequency you need.
_x__: 0h
Notch depth selection
0: -40 dB
1: -14 dB
2: -8 dB
3: -4 dB
x___: 0h
For manufacturer setting
Table 3.2 Shaft resonance suppression filter setting
frequency selection
Setting Setting
Frequency [Hz] Frequency [Hz]
value value
__00 Disabled __10 562
__01 Disabled __11 529
__02 4500 __12 500
__03 3000 __13 473
__04 2250 __14 450
__05 1800 __15 428
__06 1500 __16 409
__07 1285 __17 391
__08 1125 __18 375
__09 1000 __19 360
__0A 900 __1A 346
__0B 818 __1B 333
__0C 750 __1C 321
__0D 692 __1D 310
__0E 642 __1E 300
__0F 600 __1F 290
PB18 Low-pass filter setting 3141 PB18 Same setting as MR-J3 3141
Set the low-pass filter.
Low-pass filter setting
Setting [Pr. PB023] (low-pass filter selection) to "_ _ 0 _"
automatically changes this parameter. Set the low-pass filter.
When [Pr. PB023] is set to "_ _ 1 _", this parameter can The following shows a relation of a required parameter to
be set manually. this parameter.
[Pr. PB23] [Pr. PB18]
_ _ 0 _ (Initial value) Automatic setting
__1_ Setting value enabled
__2_ Setting value disabled
3 - 28
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PB19 Vibration suppression control vibration frequency setting 100.0 PB19 Same as MR-J3 100.0
This parameter cannot be used in the speed control
mode. Vibration suppression control 1 - Vibration frequency
Set the vibration frequency for vibration suppression Set the vibration frequency for vibration suppression
control to suppress low-frequency machine vibration, control 1 to suppress low-frequency machine vibration.
such as enclosure vibration. When "Vibration suppression control 1 tuning mode
Setting [Pr. PB02] (vibration suppression control tuning selection" is set to "Automatic setting (_ _ _ 1)" in [Pr.
mode) to "_ _ _ 1"automatically changes this parameter. PB02], this parameter will be set automatically. Set
When [Pr. PB02] is set to "_ _ _ 2", this parameter can manually for "Manual setting (_ _ _ 2)".
be set manually.
PB20 Vibration suppression control resonance frequency 100.0 PB20 Same as MR-J3 100.0
setting
This parameter cannot be used in the speed control Vibration suppression control 1 - Resonance frequency
mode. Set the resonance frequency for vibration suppression
Set the resonance frequency for vibration suppression control 1 to suppress low-frequency machine vibration.
control to suppress low frequency machine vibration, When "Vibration suppression control 1 tuning mode
such as enclosure vibration. selection" is set to "Automatic setting (_ _ _ 1)" in [Pr.
Setting [Pr. PB02] (vibration suppression control tuning PB02], this parameter will be set automatically. Set
mode) to "_ _ _ 1" automatically changes this parameter. manually for "Manual setting (_ _ _ 2)".
When parameter No.PB02 is set to "_ _ _ 2", this
parameter can be set manually.
PB21 For manufacturer setting 0.00 PB21 Vibration suppression control 1 - Vibration frequency 0.00
Do not change this value by any means. damping
Set a damping of the vibration frequency for vibration
suppression control 1 to suppress low-frequency
machine vibration.
When "Vibration suppression control 1 tuning mode
selection" is set to "Automatic setting (_ _ _ 1)" in [Pr.
PB02], this parameter will be set automatically. Set
manually for "Manual setting (_ _ _ 2)".
PB22 For manufacturer setting 0.00 PB22 Vibration suppression control 1 - Resonance frequency 0.00
Do not change this value by any means. damping
Set a damping of the resonance frequency for vibration
suppression control 1 to suppress low-frequency
machine vibration.
When "Vibration suppression control 1 tuning mode
selection" is set to "Automatic setting (_ _ _ 1)" in [Pr.
PB02], this parameter will be set automatically. Set
manually for "Manual setting (_ _ _ 2)".
PB23 Low-pass filter selection 0000h PB23 Same setting as MR-J3
Select the low-pass filter.
Low-pass filter selection
Select the shaft resonance suppression filter and low-pass
0 0 x 0:
filter.
Low-pass filter selection
0: Automatic setting _ _ _ x: 0h
Shaft resonance suppression filter selection
1: Manual setting ([Pr. PB18] setting)
0: Automatic setting
When automatic setting has been selected, select the filter 1: Manual setting
that has the band width close to the one calculated with 2: Disabled
VG2・10 When you select "Enabled (_ _ _ 1)" of "Machine
[rad/s] .
1 + GD2 resonance suppression filter 4 selection" in [Pr. PB49],
the shaft resonance suppression filter is not available.
__x_: 0h
Low-pass filter selection
0: Automatic setting
1: Manual setting
2: Disabled
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
3 - 29
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PB24 Slight vibration suppression control selection 0000h PB24 Same as MR-J3
Select the slight vibration suppression control and PI-PID
change. Slight vibration suppression control
When [Pr. PA08] (auto tuning mode) is set to "_ _ _ 3", Select the slight vibration suppression control and PI-PID
the slight vibration suppression control is made valid. switching control.
(Slight vibration suppression control cannot be used in _ _ _ x: 0h
the speed control mode.) Slight vibration suppression control selection
0: Disabled
0 0 _ x: 1: Enabled
Slight vibration suppression control selection To enable the slight vibration suppression control, select
0: Invalid "Manual mode (_ _ _ 3)" of "Gain adjustment mode
1: Valid selection" in [Pr. PA08]. Slight vibration suppression
control cannot be used in the speed control mode.
00x_: __x_: 0h
PI-PID control switch over selection PI-PID switching control selection
0: PI control is valid. (Switching to PID control is possible 0: PI control enabled
with instructions of controller.) (Switching to PID control is possible with commands
3: PID control is always valid. of servo system controller.)
3: Continuous PID control enabled
If the servo motor at a stop is rotated even one pulse
due to any external factor, it generates torque to
compensate for a position shift. When the servo motor
shaft is to be locked mechanically after positioning
completion (stop), enabling PID control and
completing positioning simultaneously will suppress
the unnecessary torque generated to compensate for
a position shift.
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
PB25 For manufacturer setting 0000h PB25 Function selection B-1
Do not change this value by any means. Select enabled/disabled of model adaptive control.
This parameter is supported with software version B4 or
later.
_ _ _ x: 0h
Model adaptive control selection
0: Enabled (model adaptive control)
2: Disabled (PID control)
__x_: 0h
For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
3 - 30
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PB26 Gain changing selection 0000h PB26 Same setting as MR-J3
Select the gain changing condition.
Gain switching function
Select the gain switching condition.
Set conditions to enable the gain switching values set in
[Pr. PB29] to [Pr. PB36] and [Pr. PB56] to [Pr. PB60].
0 0 _ x: _ _ _ x: 0h
Gain changing selection Gain switching selection
Under any of the following conditions, the gains change 0: Disabled
on the basis of the [Pr. PB29 to PB34] settings. 1: Control command from controller is enabled
0: Invalid 2: Command frequency
1: Control instructions from a controller. 3: Droop pulses
2: Command frequency ([Pr. PB27] setting) 4: Servo motor speed
3: Droop pulse value ([Pr. PB27] setting) __x_: 0h
4: Servo motor speed ([Pr. PB27] setting) Gain switching condition selection
00x_: 0: Gain after switching is enabled with gain switching
Gain changing condition condition or more
0: Valid when the control instruction from a controller is 1: Gain after switching is enabled with gain switching
ON condition or less
Valid at equal to or more than the value set in _x__: 0h
[Pr. PB27] Gain switching time constant disabling condition
1: Valid when the control instruction from a controller is selection
OFF 0: Switching time constant enabled
Valid at equal to or less than the value set in 1: Switching time constant disabled
[Pr. PB27] 2: Return time constant disabled
This parameter is used by servo amplifier with software
version B4 or later.
x___: 0h
For manufacturer setting
PB27 Gain changing condition 10 PB27 Same setting as MR-J3 10
Used to set the value of gain changing condition
(command frequency, droop pulses, servo motor speed) Gain switching condition
selected in [Pr. PB26]. The set value unit changes with This is used to set the value of gain switching (command
the changing condition item. frequency, droop pulses, and servo motor speed)
selected in [Pr. PB26].
The set value unit differs depending on the switching
condition item.
PB28 Gain changing time constant 1 PB28 Same setting as MR-J3 1
Used to set the time constant at which the gains will
change in response to the conditions set in [Pr. PB26 Gain switching time constant
and PB27]. This is used to set the time constant at which the gains
will change in response to the conditions set in
[Pr. PB26] and [Pr. PB27].
PB29 Gain changing load to motor inertia ratio 7.0 PB29 Same as MR-J3 7.00
Used to set the load to motor inertia ratio when gain
changing is valid. Load to motor inertia ratio after gain switching
This parameter is made valid when the auto tuning is This is used to set the load to motor inertia ratio when
invalid ([Pr. PA08]: _ _ _ 3). gain switching is enabled.
This parameter is enabled only when you select "Manual
mode (_ _ _ 3)" of "Gain adjustment mode selection" in
[Pr. PA08].
PB30 Gain changing position loop gain 37 PB30 Position loop gain after gain switching 0.0
This parameter cannot be used in the speed control Set the position loop gain when the gain switching is
mode. enabled.
Set the position loop gain when the gain changing is When you set a value less than 1.0 rad/s, the value will
valid. be the same as [Pr. PB08].
This parameter is made valid when the auto tuning is This parameter is enabled only when you select "Manual
invalid ([Pr. PA08]: _ _ _ 3). mode (_ _ _ 3)" of "Gain adjustment mode selection" in
[Pr. PA08].
3 - 31
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PB31 Gain changing speed loop gain 823 PB31 Speed loop gain after gain switching 0.0
Set the speed loop gain when the gain changing is valid. Set the speed loop gain when the gain switching is
This parameter is made valid when the auto tuning is enabled.
invalid ([Pr. PA08]: _ _ _ 3). When you set a value less than 20 rad/s, the value will
be the same as [Pr. PB09].
This parameter is enabled only when you select "Manual
mode (_ _ _ 3)" of "Gain adjustment mode selection" in
[Pr. PA08].
PB32 Gain changing speed integral compensation 33.7 PB32 Speed integral compensation after gain switching 0.0
Set the speed integral compensation when the gain Set the speed integral compensation when the gain
changing is valid. changing is enabled.
This parameter is made valid when the auto tuning is When you set a value less than 0.1 ms, the value will be
invalid ([Pr. PA08]: _ _ _ 3) the same as [Pr. PB10].
This parameter is enabled only when you select "Manual
mode (_ _ _ 3)" of "Gain adjustment mode selection" in
[Pr. PA08].
PB33 Gain changing vibration suppression control vibration 100.0 PB33 Vibration suppression control 1 - Vibration frequency 0.0
frequency setting after gain switching
This parameter cannot be used in the speed control Set the vibration frequency for vibration suppression
mode. control 1 when the gain switching is enabled.
Set the vibration frequency for vibration suppression When you set a value less than 0.1 Hz, the value will be
control when the gain changing is valid. This parameter the same as [Pr. PB19].
is made valid when the [Pr. PB02] setting is "_ _ _ 2"and This parameter will be enabled only when the following
the [Pr. PB26] setting is " _ _ _ 1". When using the conditions are fulfilled.
vibration suppression control gain changing, always "Gain adjustment mode selection" in [Pr. PA08] is
execute the changing after the servo motor has stopped. "Manual mode (_ _ _ 3)".
"Vibration suppression control 1 tuning mode
selection" in [Pr. PB02] is "Manual setting (_ _ _ 2)".
"Gain switching selection" in [Pr. PB26] is "Control
command from controller is enabled (_ _ _ 1)".
Switching during driving may cause a shock. Be sure to
switch them after the servo motor stops.
PB34 Gain changing vibration suppression control resonance 100.0 PB34 Vibration suppression control 1 - Resonance frequency 0.0
frequency setting after gain switching
This parameter cannot be used in the speed control Set the resonance frequency for vibration suppression
mode. control 1 when the gain switching is enabled.
Set the resonance frequency for vibration suppression When you set a value less than 0.1 Hz, the value will be
control when the gain changing is valid. This parameter the same as [Pr. PB20].
is made valid when the [Pr. PB02] setting is "_ _ _ 2" and This parameter will be enabled only when the following
the [Pr. PB26] setting is "_ _ _ 1". conditions are fulfilled.
When using the vibration suppression control gain "Gain adjustment mode selection" in [Pr. PA08] is
changing, always execute the changing after the servo "Manual mode (_ _ _ 3)".
motor has stopped. "Vibration suppression control 1 tuning mode
selection" in [Pr. PB02] is "Manual setting (_ _ _ 2)".
"Gain switching selection" in [Pr. PB26] is "Control
command from controller is enabled (_ _ _ 1)".
Switching during driving may cause a shock. Be sure to
switch them after the servo motor stops.
3 - 32
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PB35 For manufacturer setting 0.00 PB35 Vibration suppression control 1 - Vibration frequency 0.00
Do not change this value by any means. damping after gain switching
Set a damping of the vibration frequency for vibration
suppression control 1 when the gain switching is
enabled.
This parameter will be enabled only when the following
conditions are fulfilled.
"Gain adjustment mode selection" in [Pr. PA08] is
"Manual mode (_ _ _ 3)".
"Vibration suppression control 1 tuning mode
selection" in [Pr. PB02] is "Manual setting (_ _ _ 2)".
"Gain switching selection" in [Pr. PB26] is "Control
command from controller is enabled (_ _ _ 1)".
Switching during driving may cause a shock. Be sure to
switch them after the servo motor stops.
PB36 For manufacturer setting 0.00 PB36 Vibration suppression control 1 - Resonance frequency 0.00
Do not change this value by any means. damping after gain switching
Set a damping of the resonance frequency for vibration
suppression control 1 when the gain switching is
enabled.
This parameter will be enabled only when the following
conditions are fulfilled.
"Gain adjustment mode selection" in [Pr. PA08] is
"Manual mode (_ _ _ 3)".
"Vibration suppression control 1 tuning mode
selection" in [Pr. PB02] is "Manual setting (_ _ _ 2)".
"Gain switching selection" in [Pr. PB26] is "Control
command from controller is enabled (_ _ _ 1)".
Switching during driving may cause a shock. Be sure to
switch them after the servo motor stops.
3 - 33
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PB45 Vibration suppression control filter 2 0000h PB45 Same as MR-J3
Used to set the vibration suppression control filter 2.
Command notch filter
By setting this parameter, machine end vibration, such as
workpiece end vibration and base shake, can be Set the command notch filter.
suppressed.
0 0 x x: _ _ x x: 00h
Vibration suppression control filter 2 setting frequency Command notch filter setting frequency selection
selection (Note) Refer to table 3.3 for the relation of setting values to
frequency.
Setting value Frequency [Hz]
_x__: 0h
0 Invalid
Notch depth selection
1 2250
Refer to table 3.4 for details.
to to
x___: 0h
5F 4.5 For manufacturer setting
3 - 34
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PC01 Error excessive alarm level 3 PC01 Error excessive alarm level 0
This parameter cannot be used in the speed control Set an error excessive alarm level.
mode or in the torque control mode. Set this per rev. for rotary servo motors and direct drive
Set error excessive alarm level with rotation amount of motors. Setting "0" will be 3 rev. Setting over 200 rev will
servo motor. be clamped with 200 rev.
0 0 x _: __x_: 0h
Encoder output pulse setting selection Encoder output pulse setting selection
0: Output pulse designation 0: Output pulse setting
1: Division ratio setting When "_ 1 0 _" is set to this parameter, [AL. 37
Parameter error] will occur.
1: Division ratio setting
3: A-phase/B-phase pulse electronic gear setting
4: A/B-phase pulse through output setting
_x__: 0h
Selection of the encoders for encoder output pulse
Select an encoder used for the encoder output pulses
which the servo amplifier outputs.
0: Servo motor encoder
1: Load-side encoder
When "_ 1 0 _" is set to this parameter, [AL. 37
Parameter error] will occur.
x___: 0h
For manufacturer setting
3 - 35
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PC04 Function selection C-1 0000h PC04 Same as MR-J3
Select the encoder cable communication system
selection. Function selection C-1
Select the encoder cable communication method
selection.
x 0 0 0:
Encoder cable communication system selection _ _ _ x: 0h
0: Two-wire type For manufacturer setting
1: Four-wire type __x_: 0h
Incorrect setting will result in an [AL.16 encoder alarm 1]. For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
Encoder cable communication method selection
0: Two-wire type
1: Four-wire type
When using an encoder of A/B/Z-phase differential
output method, set "0".
Incorrect setting will result in [AL. 16 Encoder initial
communication error 1]. or [AL. 20 Encoder initial
communication error 1] will occur.
PC05 Function selection C-2 0000h PC05 Same setting as MR-J3
Motor-less operation select.
Function selection C-2
Set the motor-less operation.
0 0 0 x:
Motor-less operation select. _ _ _ x: 0h
0: Valid Motor-less operation selection
1: Invalid 0: Disabled
1: Enabled
__x_: 0h
For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
[AL. 9B Error excessive warning] selection
0: [AL. 9B Error excessive warning] disabled
1: [AL. 9B Error excessive warning] enabled
The setting of this digit is used by servo amplifier with
software version B4 or later.
PC06 Function selection C-3 0000h PC06 Same as MR-J3
This parameter cannot be used in the speed control
mode or in the torque control mode. Function selection C-3
Select the error excessive alarm level setting for Select units for error excessive alarm level setting with [Pr.
[Pr. PC01] PC01]. The parameter is not available in the speed control
mode and torque control mode.
x 0 0 0: _ _ _ x: 0h
Error excessive alarm level setting selection For manufacturer setting
0: 1 [rev] unit __x_: 0h
1: 0.1 [rev] unit For manufacturer setting
2: 0.01 [rev] unit _x__: 0h
3: 0.001 [rev] unit For manufacturer setting
x___: 0h
This parameter is available to software version B1 or Error excessive alarm/error excessive warning level unit
later. selection
Check the software version using Setup software 0: Per 1 rev
(SETUP221E). 1: Per 0.1 rev
2: Per 0.01 rev
3: Per 0.001 rev
3 - 36
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PC07 Zero speed 50 PC07 Same as MR-J3 50
Used to set the output range of the zero speed detection
(ZSP). Zero speed
Zero speed detection (ZSP) has hysteresis width of 20 Used to set the output range of ZSP (Zero speed
r/min detection).
ZSP (Zero speed detection) has hysteresis of 20 r/min.
PC08 For manufacturer setting 0 PC08 Overspeed alarm detection level 0
Do not change this value by any means. This is used to set an overspeed alarm detection level.
When you set a value more than "servo motor maximum
speed × 120%" the set value will be clamped.
When you set "0", the value of "servo motor maximum
speed × 120%" will be set.
PC09 Analog monitor 1 output 0000h PC09 Analog monitor 1 output
Used to selection the signal provided to the analog Select a signal to output to MO1 (Analog monitor 1).
monitor 1 (MO1) output. _ _ x x: 00h
Analog monitor 1 output selection
0 0 0 x: 0 0: servo motor speed (±8 V/max. speed)
Analog monitor 1 (MO1) output selection 0 1: Torque (±8 V/max. torque)
0: Servo motor speed (± 8 V/max. speed) 0 2: servo motor speed (+8 V/max. speed)
1: Torque (±8 V/max. torque) 0 3: Torque (+8 V/max. torque)
2: Servo motor speed (+8 V/max. speed) 0 4: Current command (±8 V/max. current command)
3: Torque (+8 V/max. torque) 0 5: Speed command (±8 V/max. speed)
4: Current command (±8 V/max. current command) 0 6: Servo motor-side droop pulses (±10 V/100 pulses)
5: Speed command (±8 V/max. current command) (Note)
6: Droop pulses (±10 V/100 pulses) 0 7: Servo motor-side droop pulses (±10 V/1000 pulses)
7: Droop pulses (±10 V/1000 pulses) (Note)
8: Droop pulses (±10 V/10000 pulses) 0 8: Servo motor-side droop pulses (±10 V/10000 pulses)
9: Droop pulses (±10 V/100000 pulses) (Note)
A: Feedback position (±10 V/1 Mpulse) 0 9: Servo motor-side droop pulses (±10 V/100000 pulses)
B: Feedback position (±10 V/10 Mpulses) (Note)
C: Feedback position (±10 V/100 Mpulses) 0 A: Feedback position (±10 V/1 Mpulse) (Note)
D: Bus voltage (+8 V/400 V) 0 B: Feedback position (±10 V/10 Mpulses) (Note)
E: Speed command 2 (±8 V/max. current command) 0 C: Feedback position (±10 V/100 Mpulses) (Note)
0 D: Bus voltage (200 V class and 100 V class: +8 V/400 V,
400 V class: +8 V/800 V)
0 E: Speed command 2 (±8 V/max. speed)
3 - 37
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PC12 Analog monitor 2 offset 0 PC12 Same as MR-J3 0
Used to set the offset voltage of the analog monitor 2
(MO2) output. Analog monitor 2 offset
This is used to set the offset voltage of Analog monitor 2
(MO2).
PC13 Analog monitor feedback position output standard data 0 PC13 Same as MR-J3 0
Low
Used to set the standard position of feedback output with Analog monitor - Feedback position output standard data
analog monitor 1 (M01) or 2 (M02). Low
For this parameter, the lower-order four digits of standard Set a monitor output standard position (lower 4 digits) for
position in decimal numbers are set. the feedback position for when selecting "Feedback
position" for Analog monitor 1 (MO1) and Analog monitor
2 (MO2).
Monitor output standard position = [Pr. PC14] setting ×
10000 + [Pr. PC13] setting
PC14 Analog monitor feedback position output standard data 0 PC14 Same as MR-J3 0
High
Used to set the standard position of feedback output with Analog monitor - Feedback position output standard data
analog monitor 1 (M01) or 2 (M02). High
For this parameter, the higher-order four digits of Set a monitor output standard position (higher 4 digits)
standard position in decimal numbers are set. for the feedback position for when selecting "Feedback
position" for Analog monitor 1 (MO1) and Analog monitor
2 (MO2).
Monitor output standard position = [Pr. PC14] setting ×
10000 + [Pr. PC13] setting
PC17 Function Selection C-4 0000h PC17 Same setting as MR-J3
This parameter cannot be used in the speed control mode
or in the torque control mode. Function selection C-4
Home position setting condition in the absolute position This is used to select a home position setting condition.
detection system can be selected. _ _ _ x: 0h
Selection of home position setting condition
0 0 0 x: 0: Need to pass servo motor Z-phase after power on
Selection of home position setting condition 1: Not need to pass servo motor Z-phase after power on
0: Need to pass motor Z-phase after the power supply is __x_: 0h
switched on. When the rotary servo motor is used, the setting need
1: Not need to pass motor Z-phase after the power not be changed.
supply is switched on. _x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
PC18 For manufacturer setting 0000h PC18 Function selection C-5
Do not change this value by any means. This is used to select an occurring condition of [AL. E9
Main circuit off warning].
_ _ _ x: 0h
For manufacturer setting
__x_: 0h
For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
[AL. E9 Main circuit off warning] selection
0: Detection with ready-on and servo-on command
1: Detection with servo-on command
3 - 38
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PC20 Function Selection C-7 0000h PC20 Function selection C-7
Set this function if undervoltage alarm occurs because of This is used to select an undervoltage alarm detection
distorted power supply voltage waveform when using method.
power regenerative converter or power regeneration _ _ _ x: 0h
common converter. [AL. 10 Undervoltage] detection method selection
This is set when FR-RC-(H) or FR-CV-(H) is used and if
0 0 0 x: [AL. 10 undervoltage] occurs due to distorted power
Setting when undervoltage alarm occurs supply voltage waveform.
0: Initial value (Waveform of power supply voltage is not 0: [AL. 10] not occurrence
distorted) 1: [AL. 10] occurrence
1: Set "1" if undervoltage alarm occurs because of
__x_: 0h
distorted power supply voltage waveform when using
For manufacturer setting
power regenerative converter or power regeneration
common converter. _x__: 0h
Undervoltage alarm selection
Select the alarm and warning for when the bus voltage
drops to the undervoltage alarm level.
0: [AL. 10] regardless of servo motor speed
1: [AL. E9] at servo motor speed 50 r/min or less, [AL.
10] at over 50 r/min
x___: 0h
For manufacturer setting
PC21 Alarm history clear 0000h PC21 Same as MR-J3
Used to clear the alarm history.
Alarm history clear
Used to clear the alarm history.
0 0 0 x:
_ _ _ x: 0h
Alarm history clear
Alarm history clear selection
0: Invalid
0: Disabled
1: Valid
1: Enabled
When alarm history clear is made valid, the alarm history
is cleared at next power-on. When "Enabled" is set, the alarm history will be cleared
at the next power-on. After the alarm history is cleared,
After the alarm history is cleared, the setting is
the setting is automatically disabled.
automatically made invalid (reset to 0).
__x_: 0h
For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
3 - 39
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PC24 For manufacturer setting 0000h PC24 Forced stop deceleration time constant 100
Do not change this value by any means. This is used to set deceleration time constant when you
use the forced stop deceleration function.
Set the time per ms from the rated speed to 0 r/min.
Setting "0" will be 100 ms.
Dynamic brake
Rated speed Forced stop deceleration deceleration
0 r/min
[Pr. PC24]
[Precautions]
If the servo motor torque is saturated at the maximum
torque during forced stop deceleration because the set
time is too short, the time to stop will be longer than
the set time constant.
[AL. 50 Overload alarm 1] or [AL. 51 Overload alarm 2]
may occur during forced stop deceleration, depending
on the set value.
After an alarm that leads to a forced stop deceleration,
if an alarm that does not lead to a forced stop
deceleration occurs or if the control circuit power
supply is cut, dynamic braking will start regardless of
the deceleration time constant setting.
Set a longer time than deceleration time at quick stop
of the controller. If a shorter time is set, [AL. 52 Error
excessive] may occur.
PC29 For manufacturer setting 0000h PC29 Function selection C-B
Do not change this value by any means. This is used to select the POL reflection at torque control.
_ _ _ x: 0h
For manufacturer setting
__x_: 0h
For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
POL reflection selection at torque control
0: Enabled
1: Disabled
PC31 For manufacturer setting 0000h PC31 Vertical axis freefall prevention compensation amount 0
Do not change this value by any means. Set the compensation amount of the vertical axis freefall
prevention function.
Set it per servo motor rotation amount travel distance.
When a positive value is set, compensation is performed
to the address increasing direction. When a negative
value is set, compensation is performed to the address
decreasing direction.
The vertical axis freefall prevention function is performed
when all of the following conditions are met.
1) Position control mode
2) The value of the parameter is other than "0".
3) The forced stop deceleration function is enabled.
4) Alarm occurs or EM2 turns off when the servo motor
speed is zero speed or less.
5) MBR (Electromagnetic brake interlock) was enabled in
[Pr. PD07] to [Pr. PD09], and the base circuit shut-off
delay time was set in [Pr. PC02].
3 - 40
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PD02 For manufacturer setting 0000h PD02 Input signal automatic on selection 2
Do not change this value by any means. ___x _ _ _ x: 0h
(HEX) FLS (Upper stroke limit) selection
0: Disabled
1: Enabled
__x_:
RLS (Lower stroke limit) selection
0: Disabled
1: Enabled
_x__:
For manufacturer setting
x___:
For manufacturer setting
__x_ For manufacturer setting 0h
(HEX)
_x__ For manufacturer setting 0h
(HEX)
x___ For manufacturer setting 0h
(HEX)
Convert the setting value into hexadecimal as follows.
0 0 0
Initial value
Signal name
BIN HEX
FLS (Upper stroke limit) selection 0
RLS (Lower stroke limit) selection 0
0
0
0
BIN 0: Use for an external input signal.
BIN 1: Automatic on
3 - 41
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PD07 Output signal device selection 1 (CN3-13) 0005h PD07 Same setting as MR-J3
Any input signal can be assigned to the CN3-13 pin.
Output device selection 1
As the initial value, MBR is assigned to the pin.
You can assign any output device to the CN3-13 pin.
0 0 x x: _ _ x x: 05h
Select the output device of the CN3-13 pin. Device selection
00: Always OFF 0 0: Always off
01: For manufacturer setting (Note 3) 0 2: RD (Ready)
02: RD 0 3: ALM (Malfunction)
03: ALM 0 4: INP (In-position)
04: INP (Note1, 4) 0 5: MBR (Electromagnetic brake interlock)
05: MBR 0 6: DB (Dynamic brake interlock)
06: DB 0 7: TLC (Limiting torque)
07: TLC (Note 4) 0 8: WNG (Warning)
08: WNG 0 9: BWNG (Battery warning)
09: BWNG 0 A: SA (Speed reached)
0A: SA (Note 2) 0 C: ZSP (Zero speed detection)
0B: VLC (Note 5) 0 F: CDPS (Variable gain selection)
0C: ZSP 1 1: ABSV (Absolute position undetermined)
0D: For manufacturer setting (Note 3) _x__: 0h
0E: For manufacturer setting (Note 3) For manufacturer setting
0F: CDPS x___: 0h
10: For manufacturer setting (Note 3) For manufacturer setting
11: ABSV (Note 1)
12 to1F: For manufacturer setting (Note 3)
20 to 3F: For manufacturer setting (Note 3)
3 - 42
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PD09 Output signal device selection 3 (CN3-15) 0003h PD09 Same setting as MR-J3
Any input signal can be assigned to the CN3-15 pin.
Output device selection 3
As the initial value, ALM is assigned to the pin.
You can assign any output device to the CN3-15 pin. ALM
The devices that can be assigned and the setting method
(Malfunction) is assigned as the initial value.
are the same as in [Pr. PD07].
The devices that can be assigned and the setting method
are the same as in [Pr. PD07].
0 0 x x:
_ _ x x: 03h
Select the output device of the CN3-15 pin.
Device selection
Refer to [Pr. PD07] for settings.
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
PD11 For manufacturer setting 0004h PD11 Input filter setting
Do not change this value by any means. Select the input filter.
_ _ _ x: 4h
Input signal filter selection
Refer to the servo system controller instruction manual for
the setting.
If external input signal causes chattering due to noise, etc.,
input filter is used to suppress it.
0: None
1: 0.888 [ms]
2: 1.777 [ms]
3: 2.666 [ms]
4: 3.555 [ms]
__x_: 0h
For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
PD12 For manufacturer setting 0000h PD12 Function selection D-1
Do not change this value by any means. ___x: 0h
For manufacturer setting
__x_: 0h
For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
Servo motor thermistor enabled/disabled selection
0: Enabled
1: Disabled
For servo motors without thermistor, the setting will be
disabled.
This parameter setting is used with servo amplifier with
software version A5 or later.
3 - 43
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PD13 For manufacturer setting 0000h PD13 Function selection D-2
Do not change this value by any means. Select the INP (In-position) on condition.
This parameter is supported with software version B4 or
later.
_ _ _ x: 0h
For manufacturer setting
__x_: 0h
For manufacturer setting
_x__: 0h
INP (In-position) on condition selection
Select a condition that INP (In-position) is turned on.
0: Droop pulses are within the in-position range.
1: The command pulse frequency is 0, and droop pulses
are within the in-position range.
When the position command is not inputted for about 1 ms,
the command pulse frequency is decided as 0.
x___: 0h
For manufacturer setting
PD14 Function selection D-3 0000h PD14 Same setting as MR-J3 0000h
Set the ALM output signal at warning occurrence.
Function selection D-3
0 0 x 0: _ _ _ x:
Selection of output device at warning occurrence For manufacturer setting
Select the warning (WNG) and trouble (ALM) output __x_:
status at warning occurrence. Selection of output device at warning occurrence
Select WNG (Warning) and ALM (Malfunction) output
Output of Servo amplifier status at warning occurrence.
3 - 44
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PD15 Driver communication setting 0000h PD15 Same setting as MR-J3
This parameter setting is used with servo amplifier with
software version C1 or later. Check the software version Driver communication setting
using Setup software (SETUP221E). This parameter is used to select master/slave axis for the
This parameter is used to select master/slave axis for the driver communication.
driver communication. This is available only when the forced stop deceleration
function is disabled. When the forced stop deceleration
function is enabled, [AL. 37 Parameter error] will occur.
This parameter setting is used with servo amplifier with
software version A8 or later.
0 0 _ x: _ _ _ x: 0h
Master axis operation selection Master axis operation selection
0: Disabled (not using master-slave operation function) Setting "1" other than in standard control mode will
1: Enabled (this servo amplifier: master axis) trigger [AL. 37].
0: Disabled (not using master-slave operation function)
1: Enabled (this servo amplifier: master axis)
00x_: _ _ x _: 0h
Slave axis operation selection Slave axis operation selection
0: Disabled (not using master-slave operation function) Setting "1" other than in standard control mode will
1: Enabled (this servo amplifier: slave axis) trigger [AL. 37].
0: Disabled (not using master-slave operation function)
Master-slave operation function Setting value 1: Enabled (this servo amplifier: slave axis)
PD16 Driver communication setting - Master - Transmit data 0000h PD16 Same setting as MR-J3
selection 1
This parameter setting is used with servo amplifier with Driver communication setting - Master - Transmit data
software version C1 or later. Check the software version selection 1
using Setup software (SETUP221E). This parameter is used to select transmit data from
This parameter is used to select transmit data from master axis to slave axis.
master axis to slave axis. When setting this amplifier as master axis ([Pr. PD15] is
When setting this amplifier as master axis ([Pr. PD15] = "_ _ 0 1".), select "_ _ 3 8 (torque command)" with this
"0001"), select "0038 (torque command)" with this parameter.
parameter. This parameter setting is used with servo amplifier with
software version A8 or later.
0 0 x x: _ _ x x: 00h
Transmission data selection Transmission data selection
00: Disabled 00: Disabled
38: Torque command 38: Torque command
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
3 - 45
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PD17 Driver communication setting - Master - Transmit data 0000h PD17 Driver communication setting - Master - Transmit data
selection 2 selection 2
This parameter setting is used with servo amplifier with This parameter is used to select transmit data from
software version C1 or later. Check the software version master axis to slave axis.
using Setup software (SETUP221E). When setting this amplifier as master axis ([Pr. PD15] is
This parameter is used to select transmit data from "_ _ 0 1".), select "_ _ 3 A (speed limit command)" with
master axis to slave axis. this parameter.
When setting this amplifier as master axis ([Pr. PD15] = This parameter setting is used with servo amplifier with
"0001"), select "003A (speed limit command)" with this software version A8 or later.
parameter. _ _ x x: 00h
Transmission data selection
0 0 x x: 00: Disabled
Transmission data selection 3A: speed limit command
00: Disabled _x__: 0h
3A: speed limit command For manufacturer setting
x___: 0h
For manufacturer setting
PD20 Driver communication setting - Slave - Master axis No. 0 PD20 Driver communication setting - Slave - Master axis No. 0
selection 1 selection 1
This parameter setting is used with servo amplifier with Select a master axis when this amplifier is slave axis.
software version C1 or later. Check the software version When setting this amplifier as slave axis ([Pr. PD15] is "_
using Setup software (SETUP221E). _ 1 0".), set the axis No. of the servo amplifier of master.
Select a master axis when this amplifier is slave axis. Setting "0" disables this parameter.
When setting this amplifier as slave axis ([Pr. PD15] = This parameter setting is used with servo amplifier with
"0010"), set the axis No. of the servo amplifier of master. software version A8 or later.
Refer to "MR-J3-_B_ Servo Amplifier Instruction Manual"
for details of axis Nos.
PD30 Master-slave operation - Torque command coefficient on 0000h PD30 Master-slave operation - Torque command coefficient on 0
slave slave
This parameter setting is used with servo amplifier with This parameter is used to set an internal torque
software version C1 or later. Check the software version command coefficient to torque command value received
using Setup software (SETUP221E). from master axis.
This parameter is used to set an internal torque This parameter is enabled when this amplifier is set as
command coefficient to torque command value received slave axis ([Pr. PD15] is "_ _ 1 0".). The maximum value
from master axis. is 500. Setting over 500 will be 500.
This parameter is enabled when this amplifier is set as Setting 100 [%] means multiplication of one. The torque
slave axis ([Pr. PD15] = "0010"). Convert a decimal value ratio will be 100 (master) to 100 (slave).
to a hexadecimal value for input. The maximum value is Setting 90 [%] means multiplication of 0.9. The torque
500. Setting over 500 will be 500. ratio will be 100 (master) to 90 (slave).
Setting 100 [%] (0064h in hexadecimal) means This parameter setting is used with servo amplifier with
multiplication of one. The torque ratio will be 100 software version A8 or later.
(master) to 100 (slave). Setting 90 [%] (005Ah in
hexadecimal) means multiplication of 0.9. The torque
ratio will be 100 (master) to 90 (slave).
3 - 46
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MR-J3-_B_ MR-J4-_B_
Initial Initial
No. Name and function value No. Name and function value
PD31 Master-slave operation - Speed limit coefficient on slave 0000h PD31 Master-slave operation - Speed limit coefficient on slave 0
This parameter setting is used with servo amplifier with This parameter is used to set an internal speed limit
software version C1 or later. Check the software version value coefficient to speed limit command value received
using Setup software (SETUP221E). from master axis.
This parameter is used to set an internal speed limit This parameter is enabled when this amplifier is set as
value coefficient to speed limit command value received slave axis ([Pr. PD15] is "_ _ 1 0".). The maximum value
from master axis. This parameter is enabled when this is 500. Setting over 500 will be 500.
amplifier is set as slave axis ([Pr. PD15] = "0010"). Setting 100 [%] means multiplication of one.
Convert a decimal value to a hexadecimal value for input. Setting example: [Pr. PD31 (VLC)] = 140 [%], [Pr. PD32
The maximum value is 500. Setting over 500 will be 500. (VLL)] = 300 [r/min], and master side
acceleration/deceleration at 1000 [r/min]
Setting 100 [%] (0064h in hexadecimal) means
Speed limit value of
multiplication of one. Speed command from slave side
Speed (r/min)
master side × VLC [%]
1400 r/min
Setting example: [Pr. PD31 (VLC)] = 0078h (120%), [Pr. 1000 r/min
VLL
PD32 (VLL)] = 012Ch (300 r/min), and master side 300 r/min
Speed limit command
from master side (drive
acceleration/deceleration at 1000 [r/min] 0
communication)
1200 r/min
1000 r/min
VLL
Speed limit command
300 r/min from master side
(driver communication)
0
PD32 Master-slave operation - Speed limit adjusted value on 0000h PD32 Master-slave operation - Speed limit adjusted value on 0
slave slave
This parameter setting is used with servo amplifier with This parameter is used to set a minimum value for
software version C1 or later. Check the software version internal speed limit value.
using Setup software (SETUP221E). This parameter is enabled when this amplifier is set as
slave axis ([Pr. PD15] is "_ _ 1 0".). The speed limit value
This parameter is used to set a minimum value for will not be this setting value or lower.
internal speed limit value. This parameter ensures torque control range at low
speed driving (avoid area likely to reach speed limit). Set
This parameter is enabled when this amplifier is set as 100 to 500 [r/min] normally as a reference.
slave axis ([Pr. PD15] = "0010"). Convert a decimal value Refer to [Pr. PD31] for the setting example.
to a hexadecimal value for input. The speed limit value This parameter setting is used with servo amplifier with
will not be this setting value or lower. software version A8 or later.
This parameter ensures torque control range at low
speed driving (avoid area likely to reach speed limit). Set
100 to 500 [r/min] normally as a reference.
Refer to [Pr. PD31] for the setting example.
4. APPLICATION OF FUNCTIONS
POINT
Refer to "Part 8 Common Reference Material" for the application of functions.
J3 compatibility mode
MR-J4-_B_(-RJ) servo amplifiers have two operation mode: "J4 mode" is for
using all functions with full performance and "J3 compatibility mode" for using
the conventional MR-J3-_B_ servo amplifiers.
3 - 47
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_
MEMO
3 - 48
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
Part 4
Review on Replacement of
MR-J3W-_B with MR-J4W2-_B
4- 1
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
1. SUMMARY
This section describes the changes to be made when a system using MR-J3W-_B is replaced with a system
using MR-J4W2-_B.
SSCNETIII
servo system controller
YES Replacement of NO
controller and servo
amplifier only
(1) Replace with SSCNETIII/H (2) Drive J3 series servo (3) Replace MR-J3W-_B (4) Replace the
servo system controller + motors in the system as with MR-J4W2-_B servo amplifier
MR-J4W2-_B + J4 series shown in the left column gradually, and replace and the servo
servo motor simultaneously. (1). (Note 2) with SSCNETIII/H motor individually.
(Note 1) servo system
controller eventually.
Note 1. Although heavier burdens including a longer construction period need to be borne, once replaced the system can be operated
for a long period of time.
2. Replacing the system, you can drive some J3 series servo motors with MR-J4W2-_B (J4 mode) and MR-J4W2-_B (J3
compatibility mode). Refer to "Part 8 Common Reference Material" for the applicable servo motor.
4- 2
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
This section shows replacements using a QDS motion controller and an SSCNETIII/H stand-alone motion
controller as examples.
MR-J4W2-_B
J4 series
servo motor
High-speed motion control and excellent extensibility can reduce cycle time
MR-J4W2-_B
J3 series
servo motor
Note 1. The SSCNETIII/H servo system controller indicates QDS Motion (Q172DSCPU/Q173DSCPU) or Q simple Motion
(QD77MS2/4/16).
2. Replacing the system, you can drive some J3 series servo motors with MR-J4W2-_B (J4 mode) and MR-J4W2-_B (J3
compatibility mode). Refer to "Part 8 Common Reference Material" for the applicable servo motor.
4- 3
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
POINT
MR-J3W-_B cannot drive an HG motor. When the servo motor is replaced with
an HG motor, simultaneous replacement with MR-J4W2-_B and HG motor is
necessary.
Replacing the system, you can drive some J3 series servo motors with MR-
J4W2-_B (J4 mode) and MR-J4W2-_B(J3 compatibility mode). Refer to "Part 8
Common Reference Material" for the applicable servo motor.
When an "HC-_P motor" shown below is used, "simultaneous replacement with
MR-J4W2-_B and an HG motor" is recommended. When an HG motor is
adopted, the capacity of the servo amplifier needs to be changed. (Consider
replacement, referring to "torque characteristics" described in "Part 9:
Replacement of Motor".)
The low inertia "HG-JR motor" is recommended for the replacement of "HC-LP
motor". To use a servo motor other than the motors listed in following table,
check the compatibility with the equipment because the motor inertia, etc. is
different.
Replacement models for simultaneous
Existing device models
replacement (example)
Servo motor Servo amplifier Servo motor Servo amplifier
Replace with the
HC-LP102(B) MR-J3W-1010B HG-JR153(B)
MR-J4-200B.
1: Current system 2: Only one axis replaced 3: All axes replaced 4: Controller update
SSCNETIII servo system SSCNETIII servo system SSCNETIII servo system SSCNETIII/H servo system
controller controller controller controller
MR-
MR- MR- J4W2-_B MR-
MR-
J3W-_B J3W-_B J4W2-_B
J4W2-_B
Note 1. Replacing the system, you can drive some J3 series servo motors with MR-J4W2-_B (J4 mode) and MR-J4W2-_B (J3
compatibility mode). Refer to "Part 8 Common Reference Material" for the applicable servo motor.
2. The application software is available with MR Configurator2 version 1.12N or later.
4- 4
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
SSCNETIII
servo system
controller
MR-J3W-_B MR-J4W2-_B
(J3 compatibility mode)
J3 series J4 series
servo motor servo motor
SSCNETIII
servo system
controller
MR-J3W-_B MR-J4W2-_B
(J3 compatibility mode)
J3 series J4 series
servo motor servo motor
4- 5
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
POINT
Functions with difference are shown with shading.
4- 6
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
Note. For the coasting distance, refer to "1.2.3 Dynamic brake: coasting distance" in "Part 8 Common Reference Material".
Note. For the coasting distance, refer to "1.2.3 Dynamic brake: coasting distance" in "Part 8: Common Reference Material".
4- 7
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
(1) MR-J3W-_B
(Note 2) RST
Power supply Servo amplifier Personal
Setup software
computer
(SETUP221E)
Molded-case CN5
circuit breaker
(MCCB) or fuse
L1
L2 CNP1
L3
Magnetic
contactor CN3 I/O signal
(MC)
P+
Power factor (Note 2) Regenerative
option CNP2 Servo system
improving AC C CN1A controller or Front axis
reactor D
V (Note 3) servo amplifier CN1B
(FR-BAL) U
W
Line noise CNP3A
CN1B Rear axis servo amplifier
filter CN1A or Cap
W
(FR-BSF01)
CNP3B
V
CN2A
U
CN2B
(Note 1)
L21 CN4 Battery
L11 unit
A-axis
1
B-axis
2
Note 1. A battery unit consists of one MR-BTCASE battery case and eight MR-BAT batteries. Use the battery unit in the absolute
position detection system of the position control mode.
2. For 1-phase 200 V to 230 V AC, connect the power supply to L1/L2 and leave L3 open. Refer to section 3.1 for the power
supply specification.
3. Make sure to connect the P+ terminal to the D terminal. When using the regenerative option, Refer to "MR-J3W-0303BN6/MR-
J3W-_B Servo Amplifier Instruction Manual".
4- 8
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
(2) MR-J4W2-_B
Personal
computer
MR Configurator2
CN5
(under the cover)
RS T
Power supply
Molded-case
circuit breaker L1
(MCCB) or fuse L2
CNP1 CN3
L3 I/O signal
B-axis encoder
CN4
(Note 1)
L21 Battery unit
L11
A-axis B-axis
servo motor servo motor
Note 1. The battery unit consists of an MR-BT6VCASE battery case and five MR-BAT6V1 batteries. The battery unit is used in the
absolute position detection system. For details, refer to "MR-J4W2-_B/MR-J4W3-_B/MR-J4W2-0303B6 Servo Amplifier
Instruction Manual".
2. Always connect P+ and D. When using the regenerative option, Refer to,"MR-J4W2-_B/MR-J4W3-_B/MR-J4W2-0303B6
Servo Amplifier Instruction Manual".
4- 9
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
(3) MR-J3W-0303BN6
48 V DC 24 V DC CN3
power supply power supply I/O signal
CN4
CN2A
CN2B
24
0
PM
Relay CNP2A A-axis servo motor
Main circuit power supply: 24 V DC
CNP2B
24 V DC
power supply
MR-J3BAT
Circuit
protector
PM 0 24
4 - 10
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
(4) MR-J4W2-0303B6
Personal
computer
MR Configurator2
CN5
48 V DC 24 V DC CN3
power supply power supply I/O signal
+ - - +
CN2A
CN2B
24 CNP1
0 (Note)
PM
CNP1
Relay
CNP1 A-axis servo motor
24 V DC main circuit power supply
CN4
24 V DC
power supply
- +
Circuit
protector
MR-BAT6V1SET-A
PM 0 24
4 - 11
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
POINT
Refer to "Part 8: Common Reference Material".
10 m or less 10 m or less
10 m or less 10 m or less
Servo amplifier
(1 axis/2 axis) Main circuit Servo amplifier
power supply CN3 24 V DC
24 V DC CN3 CN3 26 DOCOM
DICOM 23 11 ALM-A RA1 A-axis malfunction 24 V DC CN3 11 CALM AND malfunction
DOCOM 26 RA1
A-axis upper stroke limit (FLS) DI1-A 7 24 ALM-B RA3 B-axis malfunction Electromagnetic brake
A-axis FLS DI1-A 7 25 MBR-B RA3 interlock B-axis
A-axis lower stroke limit (RLS) DI2-A 8
25 MBR-B RA4 B-axis electromagnetic A-axis RLS DI2-A 8
A-axis proximity dog (DOG) DI3-A 9 brake interlock A-axis DOG DI3-A 9
B-axis upper stroke limit (FLS) DI1-B 20 20
B-axis FLS DI1-B 24 CINP
B-axis lower stroke limit (RLS) DI2-B 21 3 LA-A A-axis encoder A-phase pulse B-axis RLS DI2-B 21
B-axis proximity dog (DOG) DI3-B 22 16 LAR-A (Differential line driver)
B-axis DOG DI3-B 22
4 LB-A A-axis encoder B-phase pulse 3 LA-A Encoder A-phase pulse A-axis
Personal (differential line driver)
computer USB cable 17 LBR-A (Differential line driver) 16 LAR-A
Setup software
MR-J3USBCBL3M 5 LA-B B-axis encoder A-phase pulse 4 LB-A Encoder B-phase pulse A-axis
(SETUP221E)
(option) 18 LAR-B (Differential line driver) 17 LBR-A (differential line driver)
CN5 5 LA-B Encoder A-phase pulse B-axis
6 LB-B B-axis encoder B-phase pulse CN8
(Differential line driver) 18 LAR-B (differential line driver)
19 LBR-B
Short-circuit connector
(Packed with the servo amplifier) 6 LB-B Encoder B-phase pulse B-axis
19 LBR-B (differential line driver)
2 MO1
±10 V DC Analog monitor 1 Servo system 14 LG Control common
1 LG
controller Plate SD Servo amplifier
Servo system 15 MO2
±10 V DC Analog monitor 2 SSCNET III cable
controller 14 LG (option)
SSCNET cable Plate SD CN1A CN1B CN1A
(option)
CN1A
SW1
Personal CN1B
computer USB cable
MR Configurator2 MR-J3USBCBL3M
SW2 (option)
CN1B CN5 The last servo amplifier
12 +
SW3 CN1A
Front side
ON
A-axis
SSCNET III cable
1
B-axis
(option)
2
CN1B
Cap
MR-J3W-B
(3 axis 4 axis)
CN1A SW1
CN1B SW2
12
SW3
SSCNET cable
Front side
ON
(option) A-axis
1
B-axis
2
MR-J3W-B
(n-1 axis n axis)
CN1A SW1
CN1B SW2
Cap
12
SW3
Front side
ON
A-axis
1
B-axis
2
4 - 12
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
10 m or less 10 m or less
10 m or less 10 m or less
DICOM 23
DOCOM 26 A-axis electromagnetic 12 MBR-A RA2
Electromagnetic brake
12 MBR-A RA2 brake interlock Forced stop 2 EM2 10 interlock for A-axis
Forced EM1 10
B-axis malfunction A-axis FLS DI1-A 7 25 MBR-B RA3
Electromagnetic brake
A-axis upper stroke limit (FLS) DI1-A 7 24 ALM-B RA3
8
interlock for B-axis
A-axis RLS DI2-A
A-axis lower stroke limit (RLS) DI2-A 8 B-axis electromagnetic 13
brake interlock A-axis DOG DI3-A 9
A-axis proximity dog (DOG) DI3-A 9 25 MBR-B RA4
B-axis FLS DI1-B 20 24 CINP
B-axis upper stroke limit (FLS) DI1-B 20 B-axis RLS DI2-B 21
B-axis lower stroke limit (RLS) DI2-B 21 3 LA-A A-axis encoder A-phase B-axis DOG DI3-B 22
pulse (Differential line driver) 3 LA-A Encoder A-phase pulse A-axis
B-axis proximity dog (DOG) DI3-B 22 16 LAR-A
16 LAR-A (differential line driver)
4 LB-A A-axis encoder B-phase
Personal pulse (Differential line driver)
4 LB-A Encoder B-phase pulse A-axis
computer USB cable 17 LBR-A
(differential line driver)
Setup software 17 LBR-A
(SETUP221E) MR-J3USBCBL3M 5 LA-B B-axis encoder A-phase
(option) 5 LA-B Encoder A-phase pulse B-axis
18 LAR-B pulse (Differential line driver)
CN5 18 LAR-B (differential line driver)
6 LB-B B-axis encoder B-phase 6 LB-B Encoder B-phase pulse B-axis
19 LBR-B pulse (Differential line driver)
19 LBR-B (differential line driver)
14 LG
2 MO1 2 MO1
Analog monitor 1 10 V DC ± 5 V Analog monitor 1
1 LG 1 LG
Servo system 15 MO2 15 MO2
Analog monitor 2 10 V DC ± 5 V Analog monitor 2
controller 14 LG
Servo system
SSCNET cable Plate SD Output voltage: 10 V ± 5 V Plate SD
controller Servo amplifier
(option) Maximum current: 1 mA
CN1A 2 m or less SSCNET III cable
SW (option)
CN1A CN1B CN1A
SW
Personal CN1B
computer USB cable SSCNET III cable
12 MR-J3USBCBL3M (option)
MR Configurator2
(option) CNP1
CN5 11 The last servo amplifier
CNP1 +
CN1A
MR-J3W-B
(3 axis 4 axis)
SW Cap CN1B
CN1A
CN1B SW
12
SSCNET cable
(option)
MR-J3W-B
(n-1 axis n axis)
CN1A SW
Cap CN1B SW
12
4 - 13
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
An example of connections with the peripheral equipment is shown below. Refer to the respective Instruction
Manuals for details on the signals.
B-axis encoder
L21 Battery
L11 unit
B-axis
2
4 - 14
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
Note 1. In the initial setting, EM2 is assigned to the CN3-10 pin. Set [Pr. PA04] to "0 0 _ _" when assigning EM1.
2. In the initial setting, CALM is assigned to the CN3-11 pin. Set [Pr. PD09] to "1 _ 0 3" when assigning ALM-A.
3. In the initial setting, MBR-C is assigned to the CN3-13 pin. Set [Pr. PD07] to "_ _ 0 0" when assigning Always off.
4. In the initial setting, CINP is assigned to the CN3-24 pin. Set [Pr. PD08] to "2 _ 0 3" when assigning ALM-B.
5. Because the MR-J4W2-_B servo amplifiers do not support analog monitors (MO1 and MO2), LG for MO1 or MO2 is not
assigned. Use CN3-14 for the control common of the encoder output pulses.
DI1-C is assigned to the CN3-1 pin. Because the signal is for MR-J4W3-_B servo amplifier, it does not function for the MR-
J4W2-_B servo amplifier (Always off).
6. MR-J4W2-_B servo amplifier does not support analog monitors (MO1 and MO2). DI2-C is assigned to the CN3-2 pin, and
DI3-C is assigned to the CN3-15 pin. Because the signal is for MR-J4W3-_B servo amplifier, it does not function for the
MR-J4W2-_B servo amplifier (Always off).
4 - 15
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
CNP1 CNP1
L1 1 L1 1
L2 2 L2 2
L3 3 L3 3
CNP2 CNP2
P+ L11 1 P+ L11 1
C L21 2 C L21 2
D 3 D N- 3
A B A B
CNP3A CNP3A
W U 1 W U 1
V 2 V 2
A B A B
CNP3B CNP3B
W U 1
W U 1
V 2
V 2
A B
A B
PE ( ) PE
Screw Size: M4 Screw Size: M4
Tightening torque: 1.2 [N•m] Tightening torque: 1.2 [N•m]
MR-J3W-77B/MR-J3W-1010B MR-J4W2-77B/MR-J4W2-1010B
CNP1 CNP1
L1 1 L1 1
L2 2 L2 2
L3 3 L3 3
CNP2 CNP2
P+ L11 1 P+ L11 1
C L21 2 C L21 2
D 3 D N- 3
A B A B
CNP3A CNP3A
W U 1 W U 1
V 2 V 2
A B A B
CNP3B CNP3B
W U 1
W U 1
V 2
V 2
A B
A B
4 - 16
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
Personal Personal
Setup software computer
(SETUP221E) computer MR Configurator2
48 V DC 24 V DC 48 V DC 24 V DC
power supply power supply I/O signal power supply power supply I/O signal
+ - - +
24 24
0 0 CNP1
PM PM
Relay Relay
A-axis servo motor A-axis servo motor
Main circuit power supply: 24 V DC 24 V DC main circuit power supply
24 V DC 24 V DC
power supply power supply
MR-J3BAT
- +
Circuit Circuit
protector protector
MR-BAT6V1SET-A
PM 0 24 PM 0 24
4 - 17
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
CNP1
CNP1
6 24 0 12
24 4
5 PM 11
0 3
4 U1 W1 10
PM 2
1
3 V1 E1 9
Screw size: M5
2 U2 W2 8
Screw size: M5
Tightening torque: 1.87 [N•m] 1 V2 E2 7 Tightening torque: 1.87 [N•m]
4 - 18
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
POINT
Refer to "Part 10: Replacement of Optional Peripheral Equipment".
4 - 19
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
POINT
For the parameter converter function, refer to "Part 7: Common Reference
Material".
For details about parameter settings for replacement, Refer to "MR-J4W2-
_B/MR-J4W3-_B/MR-J4W2-0303B6 Servo Amplifier Instruction Manual".
POINT
With MR-J4-_B_ the deceleration to a stop function is enabled by factory
settings. To disable the deceleration to a stop function, set [Pr.PA04] to "0 _ _ _ ".
4 - 20
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
The parameters shown in this section are a minimum number of parameters that need to be set for
simultaneous replacement. Depending on the settings of the currently used servo amplifier, parameters other
than these may need to be set.
Parameter
Name Precautions
No.
In MR-J3W-_B, the maximum torque was set to 300% as the initial value.
However, in MR-J4W2-_B, the maximum torque is set to 350% as the initial
PA01 Control type selection value when using the HG-KR servo motor. Refer to Part 9 "Review on
Replacement of Motor", check the operation status on customer side, and
revise the settings as required.
PA02 Regenerative option selection The setting value must be changed according to the option model.
Function selection A-1 Forced stop deceleration function selection
PA04 To configure the same settings as for MR-J3W-_B, select "Forced stop
Servo forced stop selection
deceleration function disabled (with EM1 used)".
PA08 Gain adjustment mode selection The setting value needs to be changed according to the auto tuning mode.
Auto tuning response setting
Enter this setting value for replacement, referring to "3.7.3 Comparison of
parameter details". It is necessary to make gain adjustment again when
replacing.
PA09 Auto tuning response
For details on how to make gain adjustments, refer to Chapter 6 of "MR-
J4W2-_B/MR-J4W3-_B/MR-J4W2-0303B6 Servo Amplifier Instruction
Manual". The setting value needs be changed based on the standard
machine resonance frequency.
PA10 In-position range The setting needs to be changed depending on the servo motor.
Used to set the encoder pulses (A-phase and B-phase) output by the servo
PA15 Encoder output pulse
amplifier.
PA19 Parameter writing inhibit Change the setting value as necessary.
The unit system is different. (0.1-fold→0.01-fold) Pay attention to setting
PB06 Load to motor inertia ratio
value.
PB07 Model loop gain The unit system is different. (rad/s→0.1 rad/s)
PB08 Position loop gain The unit system is different. (rad/s→0.1 rad/s)
PB13 Machine resonance suppression filter 1
Change the setting value according to the frequency and depth.
PB14 Notch shape selection 1
PB15 Machine resonance suppression filter 2
Change the setting value according to the frequency and depth.
PB16 Notch shape selection 2
Load to motor inertia ratio after gain The unit system is different. (0.1-fold→0.01-fold) Pay attention to setting
PB29
switching value.
PB30 Position loop gain after gain switching It is necessary to convert the ratio to a value to change the setting value.
PB31 Speed loop gain after gain switching It is necessary to convert the ratio to a value to change the setting value.
Speed integral compensation after gain
PB32 It is necessary to convert the ratio to a value to change the setting value.
switching
Select a voltage to be connected to the main circuit power supply with an
MR-J4W2-0303B6 servo amplifier.
[Pr. PC05]: "_ 0 _ _" 48 V DC (Initial value)
"_ 1 _ _" 24 V DC
The setting of this digit in the J3 compatibility mode is the same as the MR-
PC05 Function selection C-2
J3W-0303BN6 servo amplifier. Set it with [Pr. Po04].
[Pr. Po04]: "0 _ _ _" 48 V DC (Initial value)
"1 _ _ _" 24 V DC
The characteristics of the servo motor vary depending on whether the
voltage of the main circuit is 48 V DC or 24 V DC.
PC09 Analog monitor 1 output
Analog monitors (MO1/MO2) support MR-J4W2-0303B6 only. When
PC10 Analog monitor 2 output
MO1/MO2 are used with 200 V of MR-J3W-_B, please consider replacing
PC11 Analog monitor 1 offset
the servo amplifier with 2 MR-J4 single-axis servo amplifiers.
PC12 Analog monitor 2 offset
4 - 21
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
POINT
The parameter whose symbol preceded by * can be validated with the following
conditions.
* : Turn off the power and then on again, or reset the controller after setting the
parameter.
**: Turn off the power and then on again after setting the parameter.
How to set parameters
Each: Set parameters for each axis of A and B.
Common: Set parameters for common axis of A and B. Be sure to set the same
value to all axes.
The same values are set as default for all axes.
Setting an out of range value to each parameter will trigger [AL. 37 Parameter
error].
PA17 This parameter is not used. 0000h PA17 For manufacturer setting 0000h
Do not change the value.
PA18 0000h PA18 0000h
Parameter write inhibit Each Parameter writing inhibit Each 00ABh
PA19 *BLK axis 000Bh PA19 *BLK axis
Adaptive tuning mode Each Adaptive tuning mode Each 0000h
PB01 FILT axis 0000h PB01 FILT axis
(Adaptive filter II) (adaptive filter II)
Vibration suppression Each Vibration suppression control Each 0000h
control tuning mode axis tuning mode (advanced axis
PB02 VRFT 0000h PB02 VRFT
(advanced vibration vibration suppression control
suppression control) II)
This parameter is not used. Torque feedback loop gain Each 18000
PB03 0 PB03 TFBGN axis
Do not change the value.
Feed forward gain Each Feed forward gain Each 0
PB04 FFC axis 0 PB04 FFC axis
4 - 22
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
4 - 23
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
4 - 24
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
Note. Refer to the servo system controller instruction manual for the setting.
4 - 25
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
POINT
"x" in the "Setting digit" columns means which digit to set a value.
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PA01 Control mode 0000h PA01 Operation mode 0h
Turn off the power and then on again after setting the Select an operation mode.
parameter to validate the parameter value. _ _ _ x:
Select the control mode. For manufacturer setting
This parameter is set as "_ _ 0_" in the initial setting. _ _ x _: 0h
Operation mode selection
0 0 x 0: 0: Standard control mode
Control mode selection Setting other than above will result in [AL. 37 Parameter
0: Rotary servo motor error].
For MR-J4W2-0303B6 servo amplifiers, this digit cannot
be used other than the initial value.
_x__ 0h
For manufacturer setting
x___ 1h
Compatibility mode selection
To change this digit, use an application software "MR
Mode Change". When you change it without the
application, [AL. 3E Operation mode error] will occur.
Set the digit as common setting.
0: J3 compatibility mode
1: J4 mode
PA02 Regenerative option 0000h PA02 Regenerative option 00h
Turn off the power and then on again after setting the Select a regenerative option.
parameter to validate the parameter value. Incorrect setting may cause the regenerative option to
Wrong setting may cause the regenerative option to burn. burn.
If the regenerative option selected is not for use with the If a selected regenerative option is not for use with the
servo amplifier, [AL. 37 Parameter error] occurs. servo amplifier, [AL. 37 Parameter error] occurs.
The MR-RB3B can be used with the servo amplifier For MR-J4W2-0303B6 servo amplifiers, this digit cannot
whose software version is B3 or later. be used other than the initial value.
Set this parameter when using the regenerative option. _ _ x x:
For MR-J4W2-0303BN6 servo amplifiers, this digit cannot Regenerative option selection
be used other than the initial value. 00: Regenerative option is not used. (Built-in
0 0 x x: regenerative resistor is used.)
Selection of regenerative option 0B: MR-RB3N
00: Regenerative option is not used (built-in regenerative 0D: MR-RB14
resistor is used) 0E: MR-RB34
0D: MR-RB14 10: MR-RB3B (available with servo motors for MR-J3)
0E: MR-RB34 _x__ 0h
10: MR-RB3B For manufacturer setting
x___ 0h
For manufacturer setting
4 - 26
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PA03 Absolute position detection system 0000h PA03 Absolute position detection system
Turn off the power and then on again, or reset the Set this parameter when using the absolute position
controller after setting the parameter to validate the detection system. The parameter is not available in the
parameter value. speed control mode and torque control mode.
This parameter cannot be used in the speed control _ _ _ x: 0h
mode. Absolute position detection system selection
Set this parameter when using the absolute position 0: Disabled (used in incremental system)
detection system in the position control mode. 1: Enabled (used in absolute position detection system)
_ _ x _: 0h
0 0 0 x:
For manufacturer setting
Selection of absolute position detection system
_ x _ _: 0h
0: Used in incremental system
For manufacturer setting
1: Used in absolute position detection system
x _ _ _: 0h
For manufacturer setting
PA04 Function selection A-1 0000h PA04 Function selection A-1
Turn off the power and then on again, or reset the Select a forced stop input and forced stop deceleration
controller after setting the parameter to validate the function.
parameter value. _ _ _ x: 0h
The servo forced stop function is avoidable. For manufacturer setting
__x_: 0h
0 x 0 0: For manufacturer setting
Selection of servo forced stop _x__: 0h
0: Valid (Forced stop (EM1) is used.) Servo forced stop selection
1: Invalid (Forced stop (EM1) is not used.) 0: Enabled (The forced stop input EM2 or EM1 is used.)
1: Disabled (The forced stop input EM2 and EM1 are not
When not using the forced stop (EM1) of servo amplifier, used.)
set the selection of servo forced stop to Invalid (_ 1 _ _). Refer to table 4.1 for details.
At this time, the forced stop (EM1) automatically turns on x___: 2h
inside the servo amplifier. Forced stop deceleration function selection
0: Forced stop deceleration function disabled (EM1)
2: Forced stop deceleration function enabled (EM2)
Refer to table 4.1 for details.
Table 4.1 Deceleration method
Setting Deceleration method
EM2/EM1
value EM2 or EM1 is off Alarm occurred
00__ EM1 MBR (Electromagnetic MBR (Electromagnetic
brake interlock) turns brake interlock) turns
off without the forced off without the forced
stop deceleration. stop deceleration.
20__ EM2 MBR (Electromagnetic MBR (Electromagnetic
brake interlock) turns brake interlock) turns
off after the forced off after the forced
stop deceleration. stop deceleration.
01__ Not using MBR (Electromagnetic
EM2 and brake interlock) turns
EM1 off without the forced
stop deceleration.
21__ Not using MBR (Electromagnetic
EM2 and brake interlock) turns
EM1 off after the forced
stop deceleration.
4 - 27
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PA08 Auto tuning mode 0001h PA08 Auto tuning mode
This parameter cannot be used in the torque control Select a gain adjustment mode.
mode. _ _ _ x: 1h
Make gain adjustment using auto tuning. Gain adjustment mode selection
Auto tuning mode ([Pr. PA08])
0: 2 gain adjustment mode 1 (interpolation mode)
Select the gain adjustment mode.
1: Auto tuning mode 1
2: Auto tuning mode 2
0 0 0 x:
3: Manual mode
Gain adjustment mode setting
4: 2 gain adjustment mode 2
0: Interpolation mode (Automatically set parameter No.
Refer to table 4.2 for details.
PB06/PB08/PB09/PB10])
1: Auto tuning mode 1 (Automatically set parameter No. Table 4.2 Gain adjustment mode selection
[Pr. PB06/ PB07/PB08/PB09/PB10]) Setting Gain adjustment
Automatically adjusted parameter
value mode
2: Auto tuning mode 2 (Automatically set parameter No.
___0 2 gain adjustment [Pr. PB06 Load to motor inertia ratio/load
[Pr. PB07/ PB08/PB09/PB10])
mode 1 to motor mass ratio]
3: Manual mode (interpolation [Pr. PB08 Position loop gain]
mode) [Pr. PB09 Speed loop gain]
The parameters have the following names.
[Pr. PB10 Speed integral compensation]
Parameter No. Name ___1 Auto tuning mode 1 [Pr. PB06 Load to motor inertia ratio/load
PB06 Load to motor inertia moment ratio to motor mass ratio]
[Pr. PB07 Model loop gain]
PB07 Model loop gain
[Pr. PB08 Position loop gain]
PB08 Position loop gain [Pr. PB09 Speed loop gain]
PB09 Speed loop gain [Pr. PB10 Speed integral compensation]
___2 Auto tuning mode 2 [Pr. PB07 Model loop gain]
PB10 Speed integral compensation
[Pr. PB08 Position loop gain]
[Pr. PB09 Speed loop gain]
[Pr. PB10 Speed integral compensation]
___3 Manual mode
___4 2 gain adjustment [Pr. PB08 Position loop gain]
mode 2 [Pr. PB09 Speed loop gain]
[Pr. PB10 Speed integral compensation]
__x_: 0h
For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
PA09 Auto tuning response 12 PA09 Auto tuning response 16
If the machine hunts or generates large gear sound, Set a response of the auto tuning.
decrease the set value. To improve performance, e.g.
shorten the settling time, increase the set value. Machine characteristic Machine characteristic
Guideline Guideline
Setting for Setting for machine
Guideline for Guideline for machine resonance
machine Settin machine value Response value Respoznse
Setting resonance frequency
Response resonance g Response resonance frequency [Hz]
value
frequency value frequency
[Hz] [Hz] [Hz]
Low Middle 1 Low 2.7 21 Middle 67.1
1 10.0 17 67.1 response response
response response
2 11.3 18 75.6 2 3.6 22 75.6
3 4.9 23 85.2
3 12.7 19 85.2
4 6.6 24 95.9
4 14.3 20 95.9
5 10.0 25 108.0
5 16.1 21 108.0
6 11.3 26 121.7
6 18.1 22 121.7 7 12.7 27 137.1
7 20.4 23 137.1 8 14.3 28 154.4
8 23.0 24 154.4 9 16.1 29 173.9
9 25.9 25 173.9 10 18.1 30 195.9
10 29.2 26 195.9 11 20.4 31 220.6
12 23.0 32 248.5
11 32.9 27 220.6
13 25.9 33 279.9
12 37.0 28 248.5
14 29.2 34 315.3
13 41.7 29 279.9
15 32.9 35 355.1
14 47.0 30 315.3 16 37.0 36 400.0
15 52.9 31 355.1 17 41.7 37 446.6
Middle High 18 47.0 38 501.2
16 response 59.6 32 response 400.0
19 52.9 39 571.5
20 Middle 59.6 40 High 642.7
response response
4 - 28
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PA10 In-position range 100 PA10 In-position range 1600
This parameter cannot be used in the speed control Set an in-position range per command pulse.
mode and the torque control mode.
Set the range, where in-position (INP-A/INP-B) is output,
in the command pulse unit.
ON
In-position (INP-A/INP-B)
OFF
PA14 Rotation direction selection 0 PA14 Rotation direction selection/travel direction selection 0
Turn off the power and then on again, or reset the Select a rotation direction or travel direction.
controller after setting the parameter to validate the
parameter value. Servo motor rotation direction
Setting
Select servo motor rotation direction relative. Positioning address Positioning address
value
Servo motor rotation direction (Note) increase decrease
1 CW CCW
4 - 29
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PA15 Encoder output pulses 4000 PA15 Encoder output pulses 4000
Encoder output pulses 2 Set the encoder output pulses from the servo amplifier by
Turn off the power and then on again, or reset the using the number of output pulses per revolution, dividing
controller after setting the parameter to validate the ratio, or electronic gear ratio. (after multiplication by 4)
parameter value. Set a numerator of the electronic gear, for when selecting
Used to set the encoder pulses (A/B-phase) output by "A-phase/B-phase pulse electronic gear setting (_ _ 3 _)"
the servo amplifier. of "Encoder output pulse setting selection" in [Pr. PC03].
Set the value 4 times greater than the A-phase or B- The maximum output frequency is 4.6 Mpulses/s. Set the
phase pulses. parameter within this range.
You can use [Pr. PC03] to choose the output pulse
setting or output division ratio setting.
The number of A/B-phase pulses actually output is 1/4
times greater than the preset number of pulses.
The maximum output frequency is 4.6 Mpulses/s (after
multiplication by 4). Use this parameter within this range.
4 - 30
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PA19 Parameter write inhibit 000Bh PA19 Parameter writing inhibit 00ABh
Turn off the power and then on again, or reset the Select a reference range and writing range of the
controller after setting the parameter to validate the parameter.
parameter value. In the factory setting, this servo amplifier Refer to the following table for settings.
allows changes to the basic setting parameter, gain/filter Setting parameters ([Pr. PL_ _ ]) cannot be used with
parameter and extension setting parameter settings. With MR-J4W2-0303B6 servo amplifiers.
the setting of [Pr. PA19], write can be disabled to prevent
[Pr. PA19] setting value and reading/writing range
accidental changes.
Setting
The following table indicates the parameters which are PA19 operation PA PB PC PD PE PF PL
enabled for reference and write by the setting of [Pr. Other Reading
PA19]. Operation can be performed for the parameters than
below Writing
marked .
Reading Only 19
000Ah
Special Writing Only 19
Extension Option
[Pr. PA19] Setting Basic setting Gain/filter I/O setting setting
setting operation [Pr. PA _ _] [Pr. PB_ _]
setting
[Pr. PD_ _] [Pr. PS_ _]
setting Reading
[Pr. PC_ _]
(Note)
[Pr. Po_ _] 000Bh
Writing
Reference
0000h
Write Reading
000Ch
000Bh
(factory
Reference Writing
setting) Write
Reading
Reference 000Fh
000Ch
Write Writing
Reference Reading
000Dh
Write
00AAh
Writing
Reference
000Eh 00ABh Reading
Write
(initial
Reference
value) Writing
100Bh [Pr. PA19]
Write
only
Reading
Reference 100Bh
100Ch [Pr. PA19] Writing Only 19
Write
only
Reference Reading
100Dh [Pr. PA19]
100Ch
Write
only Writing Only 19
Reference
Reading
100Eh
Write
[Pr. PA19] 100Fh
only Only 19
Writing
Note. Do not use this parameter when using a rotary Reading
10AAh
servo motor. Writing Only 19
Reading
10ABh
Writing Only 19
PB01 Adaptive tuning mode (Adaptive filter II) 0000h PB01 Adaptive tuning mode (adaptive filter II)
Used to set the mode for the machine resonance Set the adaptive tuning.
suppression filter 1. All axes cannot be simultaneously enabled for this
0 0 0 x: function. Set for each axis to use.
Filter tuning mode _ _ _ x: 0h
0: Invalid Filter tuning mode selection
1: Cannot be set Select the adjustment mode of the machine resonance
2: Manual setting suppression filter 1.
If "_ _ _ 1" is set for this parameter, it is automatically 0: Disabled
rewritten as "_ _ _0" 1: Automatic setting
2: Manual setting
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
Tuning accuracy selection
0: Standard
1: High accuracy
The frequency is estimated more accurately in the high
accuracy mode compared to the standard mode.
However, the tuning sound may be larger in the high
accuracy mode.
This digit is available with servo amplifier with software
version C5 or later.
4 - 31
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PB02 Vibration suppression control tuning mode (advanced 0000h PB02 Vibration suppression control tuning mode (advanced
vibration suppression control) vibration suppression control II)
Used to set the tuning mode for the vibration suppression This is used to set the vibration suppression control
control. tuning.
0 0 0 x: All axes cannot be simultaneously enabled for this
Vibration suppression control tuning mode function. Set for each axis to use.
0: Invalid _ _ _ x: 0h
1: Cannot be set Vibration suppression control 1 tuning mode selection
2: Manual setting Select the tuning mode of the vibration suppression
If "_ _ _ 1" is set for this parameter, it is automatically control 1.
rewritten as "_ _ _0". 0: Disabled
1: Automatic setting
2: Manual setting
__x_: 0h
Vibration suppression control 2 tuning mode selection
Select the tuning mode of the vibration suppression
control 2. To enable the digit, select "3 inertia mode (_ _
_ 1)" of "Vibration suppression mode selection" in [Pr.
PA24 Function selection A-4].
0: Disabled
1: Automatic setting
2: Manual setting
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
PB03 This parameter is not used. Do not change the value. 0 PB03 Torque feedback loop gain 18000
Set a torque feedback loop gain in the continuous
operation to torque control mode.
Decreasing the setting value will also decrease a
collision load during continuous operation to torque
control mode.
Setting a value less than 6 rad/s will be 6 rad/s.
PB04 Feed forward gain 0 PB04 Feed forward gain 0
This parameter cannot be used in the speed control Set the feed forward gain.
mode. When the setting is 100%, the droop pulses during
Set the feed forward gain. When the setting is 100%, the operation at constant speed are nearly zero. However,
droop pulses during operation at constant speed are sudden acceleration/deceleration will increase the
nearly zero. However, sudden acceleration/deceleration overshoot. As a guideline, when the feed forward gain
will increase the overshoot. As a guideline, when the setting is 100%, set 1 s or more as the acceleration time
feed forward gain setting is 100%, set 1 s or more as the constant up to the rated speed.
acceleration time constant up to the rated speed.
PB06 Load to motor inertia moment ratio 7.0 PB06 Load to motor inertia ratio/load to motor mass ratio 7.00
Used to set the ratio of the load inertia moment to the Set a load to motor inertia ratio or load to motor mass
servo motor shaft inertia moment. When auto tuning ratio. Setting a value considerably different from the
mode 1 and interpolation mode is selected, the result of actual load moment of inertia or load mass may cause an
auto tuning is automatically used. unexpected operation such as an overshoot.
In this case, it varies between 0 and 100.0. The setting of the parameter will be the automatic setting
When [Pr. PA08] is set to "_ _ _ 2" or "_ _ _ 3", this or manual setting depending on the [Pr. PA08] setting.
parameter can be set manually. Refer to the following table for details. When the
parameter is automatic setting, the value will vary
between 0.00 and 100.00.
4 - 32
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PB07 Model loop gain 24 PB07 Model loop gain 15.0
Set the response gain up to the target position. Set the response gain up to the target position.
Increase the gain to improve track ability in response to Increasing the setting value will also increase the
the command. response level to the position command but will be liable
When auto turning mode 1, 2 is selected, the result of to generate vibration and noise.
auto turning is automatically used. For the vibration suppression control tuning mode, the
When [Pr. PA08] is set to "_ _ _ 0" or "_ _ _ 3" , this setting range of [Pr. PB07] is limited. Refer to "MR-J4W2-
parameter can be set manually. _B/MR-J4W3-_B/MR-J4W2-0303B6 Servo Amplifier
Instruction Manual" for details.
The setting of the parameter will be the automatic setting
or manual setting depending on the [Pr. PA08] setting.
Refer to the following table for details.
PB09 Speed loop gain 823 PB09 Speed loop gain 823
Set this parameter when vibration occurs on machines of Set a gain of the speed loop.
low rigidity or large backlash. Set this parameter when vibration occurs on machines of
Higher setting increases the response level but is liable low rigidity or large backlash. Increasing the setting value
to generate vibration and/or noise. will also increase the response level but will be liable to
When auto tuning mode 1, 2 and interpolation mode is generate vibration and noise.
selected, the result of auto tuning is automatically used. The setting of the parameter will be the automatic setting
When [Pr. PA08] is set to " _ _ _ 3", this parameter can or manual setting depending on the [Pr. PA08] setting.
be set manually. Refer to the table of [Pr. PB08] for details.
PB10 Speed integral compensation 33.7 PB10 Speed integral compensation 33.7
Used to set the integral time constant of the speed loop. Set an integral time constant of the speed loop.
Lower setting increases the response level but is liable to Decreasing the setting value will increase the response
generate vibration and/or noise. level but will be liable to generate vibration and noise.
When auto tuning mode 1, 2 and interpolation mode is The setting of the parameter will be the automatic setting
selected, the result of auto tuning is automatically used. or manual setting depending on the [Pr. PA08] setting.
When [Pr. PA08] is set to " _ _ _ 3", this parameter can Refer to the table of [Pr. PB08] for details.
be set manually.
PB11 Speed differential compensation 980 PB11 Speed differential compensation 980
Used to set the differential compensation. Set a differential compensation.
When [Pr. PB24] is set to "_ _ 3_" , this parameter is To enable the parameter, select "Continuous PID control
made valid. When [Pr. PB24] is set to "_ _ 0_", this enabled (_ _ 3 _)" of "PI-PID switching control selection"
parameter is made valid by instructions of controller. in [Pr. PB24].
4 - 33
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PB12 This parameter is not used. Do not change the value. PB12 Overshoot amount compensation 0
Set a dynamic friction torque to rated torque in
percentage unit at servo motor rated speed.
When the response level is low or when the torque is
limited, the efficiency of the parameter may be lower.
PB13 Machine resonance suppression filter 1 4500 PB13 Machine resonance suppression filter 1 4500
Set the notch frequency of the machine resonance Set the notch frequency of the machine resonance
suppression filter 1. suppression filter 1.
When the [Pr. PB01] setting is "_ _ _ 0", the setting of When "Filter tuning mode selection" is set to "Automatic
this parameter is ignored. setting (_ _ _ 1)" in [Pr. PB01], this parameter will be
If a value exceeding "3000" is set for this parameter, it is adjusted automatically by adaptive tuning.
automatically rewritten as "3000". When "Filter tuning mode selection" is set to "Manual
setting (_ _ _ 2)" in [Pr. PB01], the setting value will be
enabled.
PB14 Notch shape selection 1 0000h PB14 Notch shape selection 1
Select the shape of the machine resonance suppression Set the shape of the machine resonance suppression
filter 1. filter 1.
When "Filter tuning mode selection" is set to "Automatic
0 _ x 0: setting (_ _ _ 1)" in [Pr. PB01], this parameter will be
Notch depth selection adjusted automatically by adaptive tuning.
0: -40 dB To enable the setting value, select the manual setting.
1: -14 dB _ _ _ x: 0h
2: -8 dB For manufacturer setting
3: -4 dB
0 x _ 0: __x_: 0h
Notch width Notch depth selection
0: α = 2 0: -40 dB
1: α = 3 1: -14 dB
2: α = 4 2: -8 dB
3: α = 5 3: -4 dB
_x__: 0h
When the [Pr. PB01] setting is "_ _ _ 0" , the setting of Notch width selection
this parameter is ignored. 0: α = 2
1: α = 3
2: α = 4
3: α = 5
x___: 0h
For manufacturer setting
PB15 Machine resonance suppression filter 2 4500 PB15 Machine resonance suppression filter 2 4500
Set the notch frequency of the machine resonance Set the notch frequency of the machine resonance
suppression filter 2. suppression filter 2.
Set [Pr. PB16] (notch shape selection 2) to "_ _ _ 1" to To enable the setting value, select "Enabled (_ _ _ 1)" of
make this parameter valid. "Machine resonance suppression filter 2 selection" in [Pr.
If a value exceeding "3000" is set for this parameter, it is PB16].
automatically rewritten as "3000".
PB16 Notch shape selection 2 0000h PB16 Notch shape selection 2
Select the shape of the machine resonance suppression Set the shape of the machine resonance suppression
filter 2. filter 2.
_ _ _ x: 0h
0 _ _ x: Machine resonance suppression filter 2 selection
Machine resonance suppression filter 2 selection 0: Disabled
0: Invalid 1: Enabled
1: Valid
0_x_: __x_: 0h
Notch depth selection Notch depth selection
0: -40 dB 0: -40 dB
1: -14 dB 1: -14 dB
2: -8 dB 2: -8 dB
3: -4 dB 3: -4 dB
0x__: _x__: 0h
Notch width Notch width selection
0: α = 2 0: α = 2
1: α = 3 1: α = 3
2: α = 4 2: α = 4
3: α = 5 3: α = 5
x___: 0h
For manufacturer setting
4 - 34
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PB17 Automatic setting parameter PB17 Shaft resonance suppression filter
The value of this parameter is set according to a set Set a shaft resonance suppression filter.
value of [Pr. PB06] (Load to motor inertia moment ratio). When you select "Automatic setting (_ _ _ 0)" of "Shaft
resonance suppression filter selection" in [Pr. PB23], the
value will be calculated automatically from the servo
motor you use and load to motor inertia ratio. When
"Manual setting (_ _ _ 1)" is selected, the setting written
to the parameter is used.
When "Shaft resonance suppression filter selection" is
"Disabled (_ _ _ 2)" in [Pr. PB23], the setting value of
this parameter will be disabled.
When you select "Enabled (_ _ _ 1)" of "Machine
resonance suppression filter 4 selection" in [Pr. PB49],
the shaft resonance suppression filter is not available.
_ _ x x: 00h
Shaft resonance suppression filter setting frequency
selection.This is used for setting the shaft resonance
suppression filter.Refer to table 4.3 for settings.
Set the value closest to the frequency you need.
_x__: 0h
Notch depth selection
0: -40 dB
1: -14 dB
2: -8 dB
3: -4 dB
x___: 0h
For manufacturer setting
Table 4.3 Shaft resonance suppression filter setting
frequency selection
Setting Setting
Frequency [Hz] Frequency [Hz]
value value
__00 Disabled __10 562
__01 Disabled __11 529
__02 4500 __12 500
__03 3000 __13 473
__04 2250 __14 450
__05 1800 __15 428
__06 1500 __16 409
__07 1285 __17 391
__08 1125 __18 375
__09 1000 __19 360
__0A 900 __1A 346
__0B 818 __1B 333
__0C 750 __1C 321
__0D 692 __1D 310
__0E 642 __1E 300
__0F 600 __1F 290
PB18 Low-pass filter setting 3141 PB18 Low-pass filter setting 3141
Set the low-pass filter. Set the low-pass filter.
Setting [Pr. PB023] (low-pass filter selection) to "_ _ 0 _" The following shows a relation of a required parameter to
automatically changes this parameter. this parameter.
When [Pr. PB023] is set to "_ _ 1 _" , this parameter can [Pr. PB23] [Pr. PB18]
be set manually.
_ _ 0 _ (Initial value) Automatic setting
__1_ Setting value enabled
__2_ Setting value disabled
4 - 35
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PB19 Vibration suppression control vibration frequency setting 100.0 PB19 Vibration suppression control 1 - Vibration frequency 100.0
This parameter cannot be used in the speed control Set the vibration frequency for vibration suppression
mode. control 1 to suppress low-frequency machine vibration.
Set the vibration frequency for vibration suppression When "Vibration suppression control 1 tuning mode
control to suppress low-frequency machine vibration, selection" is set to "Automatic setting (_ _ _ 1)" in [Pr.
such as enclosure vibration. PB02], this parameter will be set automatically. When
When [Pr. PB02] is set to "_ _ _ 2", this parameter can be "Manual setting (_ _ _ 2)" is selected, the setting written
set manually. to the parameter is used.
The setting range of this parameter varies, depending on
the value in [Pr. PB07]. If a value out of the range is set,
the vibration suppression control will be disabled.
PB20 Vibration suppression control resonance frequency 100.0 PB20 Vibration suppression control 1 - Resonance frequency 100.0
setting Set the resonance frequency for vibration suppression
This parameter cannot be used in the speed control control 1 to suppress low-frequency machine vibration.
mode. When "Vibration suppression control 1 tuning mode
Set the resonance frequency for vibration suppression selection" is set to "Automatic setting (_ _ _ 1)" in [Pr.
control to suppress low-frequency machine vibration, PB02], this parameter will be set automatically. When
such as enclosure vibration. "Manual setting (_ _ _ 2)" is selected, the setting written
When [Pr. PB02] is set to "_ _ _ 2", this parameter can be to the parameter is used.
set manually. The setting range of this parameter varies, depending on
the value in [Pr. PB07]. If a value out of the range is set,
the vibration suppression control will be disabled.
PB21 This parameter is not used. Do not change the value. 0.00 PB21 Vibration suppression control 1 - Vibration frequency 0.00
damping
Set a damping of the vibration frequency for vibration
suppression control 1 to suppress low-frequency
machine vibration.
When "Vibration suppression control 1 tuning mode
selection" is set to "Automatic setting (_ _ _ 1)" in [Pr.
PB02], this parameter will be set automatically. When
"Manual setting (_ _ _ 2)" is selected, the setting written
to the parameter is used.
PB22 This parameter is not used. Do not change the value. 0.00 PB22 Vibration suppression control 1 - Resonance frequency 0.00
damping
Set a damping of the resonance frequency for vibration
suppression control 1 to suppress low-frequency
machine vibration.
When "Vibration suppression control 1 tuning mode
selection" is set to "Automatic setting (_ _ _ 1)" in [Pr.
PB02], this parameter will be set automatically. When
"Manual setting (_ _ _ 2)" is selected, the setting written
to the parameter is used.
PB23 Low-pass filter selection 0000h PB23 Low-pass filter selection
Select the low-pass filter. Select the shaft resonance suppression filter and low-
pass filter.
0 0 x 0: _ _ _ x: 0h
Low-pass filter selection Shaft resonance suppression filter selection
0: Automatic setting 0: Automatic setting
1: Manual setting ([Pr. PB18] setting) 1: Manual setting
2: Disabled
When automatic setting has been selected, select the When you select "Enabled (_ _ _ 1)" of "Machine
filter that has the band width close to the one calculated resonance suppression filter 4 selection" in [Pr. PB49],
VG2・10 the shaft resonance suppression filter is not available.
with [rad/s]
1 + GD2
__x_: 0h
Low-pass filter selection
0: Automatic setting
1: Manual setting
2: Disabled
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
4 - 36
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PB24 Slight vibration suppression control selection 0000h PB24 Slight vibration suppression control
Select the slight vibration suppression control and PI-PID Select the slight vibration suppression control and PI-PID
change. switching control.
When [Pr. PA08] (Auto tuning mode) is set to "_ _ _ 3", _ _ _ x: 0h
the slight vibration suppression control is enabled. (Slight Slight vibration suppression control selection
vibration suppression control cannot be used in the 0: Disabled
speed control mode.)
1: Enabled
0 0 _ x:
To enable the slight vibration suppression control, select
Slight vibration suppression control selection "Manual mode (_ _ _ 3)" of "Gain adjustment mode
0: Invalid selection" in [Pr. PA08]. Slight vibration suppression
1: Valid control cannot be used in the speed control mode.
00x_: __x_: 0h
PI-PID control switch over selection PI-PID switching control selection
0: PI control is valid. (Switching to PID control is possible 0: PI control enabled
with instructions of controller.) (Switching to PID control is possible with commands
3: PID control is always valid. of servo system controller.)
3: Continuous PID control enabled
If the servo motor at a stop is rotated even for a pulse
due to any external factor, it generates torque to
compensate for a position shift. When the servo motor
shaft is to be locked mechanically after positioning
completion (stop), enabling PID control and completing
positioning simultaneously will suppress the unnecessary
torque generated to compensate for a position shift.
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
PB25 This parameter is not used. Do not change the value. 0000h PB25 Function selection B-1
Select enabled/disabled of model adaptive control.
This parameter is used by servo amplifier with software
version B4 or later.
_ _ _ x: 0h
Model adaptive control selection
0: Enabled (model adaptive control)
2: Disabled (PID control)
__x_: 0h
For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
4 - 37
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PB26 Gain changing selection 0000h PB26 Gain switching function
Select the gain changing condition. Select the gain switching condition.
Set conditions to enable the gain switching values set in
[Pr. PB29] to [Pr. PB36] and [Pr. PB56] to [Pr. PB60].
0 0 _ x: _ _ _ x: 0h
Gain changing selection Gain switching selection
Under any of the following conditions, the gains change 0: Disabled
on the basis of the [Pr. PB29 to PB34] settings. 1: Control command from controller is enabled
0: Invalid 2: Command frequency
1: Control instructions from a controller. 3: Droop pulses
2: Command frequency ([Pr. PB27] setting) 4: Servo motor speed/linear servo motor speed
3: Droop pulses value ([Pr. PB27] setting) __x_: 0h
4: Servo motor speed ([Pr. PB27] setting) Gain switching condition selection
00x_: 0: Gain after switching is enabled with gain switching
Gain changing condition condition or more
0: Valid when the control instruction from a controller is 1: Gain after switching is enabled with gain switching
ON condition or less
Valid at equal to or more than the value set in [Pr. _x__: 0h
PB27] Gain switching time constant disabling condition
1: Valid when the control instruction from a controller is selection
OFF 0: Switching time constant enabled
Valid at equal to or less than the value set in [Pr. 1: Switching time constant disabled
PB27] 2: Return time constant disabled
This digit is available with servo amplifier with software
version B4 or later.
x___: 0h
For manufacturer setting
PB27 Gain changing condition 10 PB27 Gain switching condition 10
Used to set the value of gain changing condition Set a value of gain switching (command frequency,
(command frequency, droop pulses, servo motor speed) droop pulses, and servo motor speed/linear servo motor
selected in [Pr. PB26]. The set value unit changes with speed) selected in [Pr. PB26].
the changing condition item. The set value unit differs depending on the switching
condition item.
PB28 Gain changing time constant 1 PB28 Gain switching time constant 1
Used to set the time constant at which the gains will Set the time constant until the gains switch in response
change in response to the conditions set in [Pr. PB26] to the conditions set in [Pr. PB26] and [Pr. PB27].
and [Pr. PB27].
PB29 Gain changing load to motor inertia moment ratio 7.0 PB29 Load to motor inertia ratio/load to motor mass ratio after 7.00
Used to set the load to motor inertia moment ratio when gain switching
gain changing is valid. Set a load to motor inertia ratio/load to motor mass ratio
This parameter is made valid when the auto tuning is for when gain switching is enabled.
invalid ([Pr. PA08]: _ _ _ 3). This parameter is enabled only when you select "Manual
mode (_ _ _ 3)" of "Gain adjustment mode selection" in
[Pr. PA08].
PB30 Gain changing position loop gain 37 PB30 Position loop gain after gain switching 0.0
This parameter cannot be used in the speed control Set the position loop gain when the gain switching is
mode. enabled.
Set the position loop gain when the gain changing is When you set a value less than 1.0 rad/s, the value will
valid. be the same as [Pr. PB08].
This parameter is made valid when the auto tuning is This parameter is enabled only when you select "Manual
invalid ([Pr. PA08]: _ _ _ 3). mode (_ _ _ 3)" of "Gain adjustment mode selection" in
[Pr. PA08].
PB31 Gain changing speed loop gain 823 PB31 Speed loop gain after gain switching 0
Set the speed loop gain when the gain changing is valid. Set the speed loop gain when the gain switching is
This parameter is made valid when the auto tuning is enabled.
invalid ([Pr. PA08]: _ _ _ 3). When you set a value less than 20 rad/s, the value will
be the same as [Pr. PB09].
This parameter is enabled only when you select "Manual
mode (_ _ _ 3)" of "Gain adjustment mode selection" in
[Pr. PA08].
4 - 38
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PB32 Gain changing speed integral compensation 33.7 PB32 Speed integral compensation after gain switching 0.0
Set the speed integral compensation when the gain Set the speed integral compensation when the gain
changing is valid. changing is enabled.
This parameter is made valid when the auto tuning is When you set a value less than 0.1 ms, the value will be
invalid ([Pr. PA08]: _ _ _ 3). the same as [Pr. PB10].
This parameter is enabled only when you select "Manual
mode (_ _ _ 3)" of "Gain adjustment mode selection" in
[Pr. PA08].
PB33 Gain changing vibration suppression control vibration 100.0 PB33 Vibration suppression control 1 - Vibration frequency 0.0
frequency setting after gain switching
This parameter cannot be used in the speed control Set the vibration frequency of the vibration suppression
mode. control 1 for when the gain switching is enabled.
Set the vibration frequency for vibration suppression When you set a value less than 0.1 Hz, the value will be
control when the gain changing is valid. This parameter the same as [Pr. PB19].
is made valid when the [Pr. PB02] setting is "_ _ _ 2" and This parameter is enabled only when the following
the [Pr. PB26] setting is " _ _ _ 1". conditions are fulfilled.
When using the vibration suppression control gain "Gain adjustment mode selection" in [Pr. PA08] is
changing, always execute the changing after the servo "Manual mode (_ _ _ 3)".
motor has stopped. "Vibration suppression control 1 tuning mode
selection" in [Pr. PB02] is "Manual setting (_ _ _ 2)".
"Gain switching selection" in [Pr. PB26] is "Control
command from controller is enabled (_ _ _ 1)".
Switching during driving may cause a shock. Be sure to
switch them after the servo motor stops.
PB34 Gain changing vibration suppression control resonance 100.0 PB34 Vibration suppression control 1 - Resonance frequency 0.0
frequency setting after gain switching
This parameter cannot be used in the speed control Set the resonance frequency for vibration suppression
mode. control 1 when the gain switching is enabled.
Set the resonance frequency for vibration suppression When you set a value less than 0.1 Hz, the value will be
control when the gain changing is valid. This parameter the same as [Pr. PB20].
is made valid when the [Pr. PB02] setting is "_ _ _ 2" and This parameter will be enabled only when the following
the [Pr. PB26] setting is "_ _ _ 1". conditions are fulfilled.
When using the vibration suppression control gain "Gain adjustment mode selection" in [Pr. PA08] is
changing, always execute the changing after the servo "Manual mode (_ _ _ 3)".
motor has stopped. "Vibration suppression control 1 tuning mode
selection" in [Pr. PB02] is "Manual setting (_ _ _ 2)".
"Gain switching selection" in [Pr. PB26] is "Control
command from controller is enabled (_ _ _ 1)".
Switching during driving may cause a shock. Be sure to
switch them after the servo motor stops.
PB35 This parameter is not used. Do not change the value. 0.00 PB35 Vibration suppression control 1 - Vibration frequency 0.00
damping after gain switching
Set a damping of the vibration frequency for vibration
suppression control 1 when the gain switching is
enabled.
This parameter will be enabled only when the following
conditions are fulfilled.
"Gain adjustment mode selection" in [Pr. PA08] is
"Manual mode (_ _ _ 3)".
"Vibration suppression control 1 tuning mode
selection" in [Pr. PB02] is "Manual setting (_ _ _ 2)".
"Gain switching selection" in [Pr. PB26] is "Control
command from controller is enabled (_ _ _ 1)".
Switching during driving may cause a shock. Be sure to
switch them after the servo motor stops.
PB36 This parameter is not used. Do not change the value. 0.00 PB36 Vibration suppression control 1 - Resonance frequency 0.00
damping after gain switching
Set a damping of the resonance frequency for vibration
suppression control 1 when the gain switching is
enabled.
This parameter will be enabled only when the following
conditions are fulfilled.
"Gain adjustment mode selection" in [Pr. PA08] is
"Manual mode (_ _ _ 3)".
"Vibration suppression control 1 tuning mode
selection" in [Pr. PB02] is "Manual setting (_ _ _ 2)".
"Gain switching selection" in [Pr. PB26] is "Control
command from controller is enabled (_ _ _ 1)".
Switching during driving may cause a shock. Be sure to
switch them after the servo motor stops.
4 - 39
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PB45 This parameter is not used. Do not change the value. 0000h PB45 Command notch filter
Set the command notch filter.
_ _ x x: 00h
Command notch filter setting frequency selection
Refer to table 4.4 for the relation of setting values to
frequency.
_x__: 0h
Notch depth selection
Refer to table 4.5 for details.
x___: 0h
For manufacturer setting
Table 4.4 Command notch filter setting frequency
selection
Setting Frequency Setting Frequency Setting Frequency
value [Hz] value [Hz] value [Hz]
__00 Disabled __20 70 __40 17.6
__01 2250 __21 66 __41 16.5
__02 1125 __22 62 __42 15.6
__03 750 __23 59 __43 14.8
__04 562 __24 56 __44 14.1
__05 450 __25 53 __45 13.4
__06 375 __26 51 __46 12.8
__07 321 __27 48 __47 12.2
__08 281 __28 46 __48 11.7
__09 250 __29 45 __49 11.3
__0A 225 __2A 43 __4A 10.8
__0B 204 __2B 41 __4B 10.4
__0C 187 __2C 40 __4C 10
__0D 173 __2D 38 __4D 9.7
__0E 160 __2E 37 __4E 9.4
__0F 150 __2F 36 __4F 9.1
__10 140 __30 35.2 __50 8.8
__11 132 __31 33.1 __51 8.3
__12 125 __32 31.3 __52 7.8
__13 118 __33 29.6 __53 7.4
__14 112 __34 28.1 __54 7.0
__15 107 __35 26.8 __55 6.7
__16 102 __36 25.6 __56 6.4
__17 97 __37 24.5 __57 6.1
__18 93 __38 23.4 __58 5.9
__19 90 __39 22.5 __59 5.6
__1A 86 __3A 21.6 __5A 5.4
__1B 83 __3B 20.8 __5B 5.2
__1C 80 __3C 20.1 __5C 5.0
__1D 77 __3D 19.4 __5D 4.9
__1E 75 __3E 18.8 __5E 4.7
__1F 72 __3F 18.2 __5F 4.5
PC01 Error excessive alarm level 0 PC01 Error excessive alarm level 0
This parameter cannot be used in the speed control Set an error excessive alarm level.
mode and the torque control mode. Set this per rev. for rotary servo motors and direct drive
Used to set the error excessive alarm level with rotation motors. Setting "0" will be 3 rev. Setting over 200 rev will
amount of servo motor. be clamped with 200 rev.
When "0" is set in this parameter, the alarm level is three
rotations. When a value other than "0" is set, the alarm Note. Setting can be changed in [Pr. PC06].
level is the rotation number of the set value. However,
the alarm level stays at 200 rotations even if a value
exceeding "200" is set.
Note. Setting can be changed in [Pr. PC06].
4 - 40
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PC02 Electromagnetic brake sequence output 0 PC02 Electromagnetic brake sequence output 0
Used to set the delay time (Tb) between electronic brake Set a delay time between MBR (Electromagnetic brake
interlock (MBR-A/MBR-B) and the base drive circuit is interlock) and the base drive circuit is shut-off.
shut-off.
PC03 Encoder output pulse selection 0010h PC03 Encoder output pulse selection
Use to select the encoder output pulse direction and Select an encoder pulse direction and encoder output
encoder output pulse setting. pulse setting.
0 0 _ x: _ _ _ x: 0h
Encoder output pulse phase changing Encoder output pulse phase selection
Changes the phases of A/B-phase encoder pulses 0: Increasing A-phase 90° in CCW or positive direction
output . 1: Increasing A-phase 90° in CW or negative direction
0 0 x _: __x_: 0h
Encoder output pulse setting selection Encoder output pulse setting selection
0: Output pulse designation 0: Output pulse setting
1: Division ratio setting When "_ 1 0 _" is set to this parameter, [AL. 37
3: A/B-phase pulse elecrtonic gear setting (Set with the Parameter error] will occur.
electronic gear [Pr. PA15] and [Pr. PA16]) 1: Division ratio setting
3: A/B-phase pulse electronic gear setting
_x__: 0h
Selection of the encoders for encoder output pulse
Select an encoder used the encoder output pulses which
the servo amplifier outputs.
0: Servo motor encoder
1: Load-side encoder
When "_ 1 0 _" is set to this parameter, [AL. 37
Parameter error] will occur.
x___: 0h
For manufacturer setting
PC04 Function selection C-1 0000h PC04 Function selection C-1
Select the encoder cable communication system Select the encoder cable communication method
selection. selection.
x 0 0 0: _ _ _ x: 0h
Encoder cable communication system selection For manufacturer setting
0: Two-wire type _ _ x _: 0h
1: Four-wire type For manufacturer setting
Incorrect setting will result in an encoder alarm 1 (16.3).
_ x _ _: 0h
Refer to "MR-J3W-0303BN6 MR-J3W-_B Servo
For manufacturer setting
Amplifier Instruction Manual" for the communication
x _ _ _: 0h
method of the encoder cable.
Encoder cable communication method selection
0: Two-wire type
1: Four-wire type
Incorrect setting will result in [AL. 16 Encoder initial
communication error 1]. or [AL. 20 Encoder initial
communication error 1] will occur. Setting "1" will trigger
[AL. 37] while "Fully closed loop control mode (_ _ 1 _)"
is selected in [Pr. PA01].
For MR-J4W2-0303B6 servo amplifiers, this digit cannot
be used other than the initial value.
4 - 41
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PC05 Function selection C-2 0000h PC05 Function selection C-2
Motor-less operation select. Set the motor-less operation, servo motor main circuit
0 0 0 x: power supply, and [AL. 9B Error excessive warning].
Motor-less operation select. _ _ _ x: 0h
0: Valid Motor-less operation selection
1: Invalid 0: Disabled
1: Enabled
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
Main circuit power supply selection
Select a voltage to be connected to the main circuit
power supply with an MR-J4W2-0303B6 servo amplifier.
0: 48 V DC
1: 24 V DC
When using 24 V DC for the main circuit power supply,
set "1" to this digit.
The setting of this digit in the J3 compatibility mode is the
same as the MR-J3W-0303BN6 servo amplifier. Set it
with [Pr. Po04]. For details, refer to "MR-J3W-0303BN6
MR-J3W-_B Servo Amplifier Instruction Manual".
This digit is not available with MR-J4W_-_B 200 W or
more servo amplifiers.
The characteristics of the servo motor vary depending on
whether 48 V DC or 24 V DC is used. For details, refer to "
"HG-MR/HG-KR/HG-SR/HGJR/HG-RR/HG-UR/HG-AK
Servo Motor Instruction Manual (Vol. 3)".
x _ _ _: 0h
[AL. 9B Error excessive warning] selection
0: [AL. 9B Error excessive warning] is disabled.
1: [AL. 9B Error excessive warning] is enabled.
The setting of this digit is used by servo amplifier with
software version B4 or later.
PC06 Function selection C-3 0000h PC06 Function selection C-3
The parameter is not available in the speed control mode Select units for error excessive alarm level setting with
and torque control mode. [Pr. PC01] and for error excessive warning level setting
Select the error excessive alarm level setting for [Pr. with [Pr. PC38]. The parameter is not available in the
PC01]. speed control mode and torque control mode.
_ _ _ x: 0h
x 0 0 0: For manufacturer setting
Error excessive alarm level setting selection __x_: 0h
0: 1 [rev] unit For manufacturer setting
1: 0.1 [rev] unit _x__: 0h
2: 0.01 [rev] unit For manufacturer setting
3: 0.001[rev] unit
x___: 0h
Error excessive alarm/error excessive warning level unit
selection
0: Per rev or mm
1: Per 0.1 rev or 0.1 mm
2: Per 0.01 rev or 0.01 mm
3: Per 0.001 rev or 0.001 mm
PC07 Zero speed 50 PC07 Zero speed 50
Used to set the output range of the zero speed (ZSP- Set an output range of ZSP (Zero speed detection).
A/ZSP-B). ZSP (Zero speed detection) has hysteresis of 20 r/min or
Zero speed (ZSP-A/ZSP-B) detection has hysteresis width 20 mm/s.
of 20 r/min.
PC08 This parameter is not used. Do not change the value. 0 PC08 Overspeed alarm detection level 0
Set an overspeed alarm detection level.
When you set a value more than "servo motor maximum
speed × 120%", the set value will be clamped.
When you set "0", the value of "servo motor maximum
speed × 120%" will be set.
4 - 42
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PC09 Analog monitor 1 output 0000h PC09 Analog monitor 1 output 00h
Used to selection the signal provided to the analog Select a signal to output to MO1 (Analog monitor 1).
monitor 1 (MO1) output. Refer to " MR-J4W2-_B/MRJ4W3-_B/MR-J4W2-0303B6
_ 0 0 x: Servo Amplifier Instruction Manual" for detection point of
Analog monitor 1 (MO1) output selection output selection.
0: Servo motor speed ( ±8 V/max. speed) The parameter is available with MR-J4W2-0303B6 servo
amplifiers.
1: Torque (±8 V/max. torque)
_ _ x x:
2: Servo motor speed (+8 V/max. speed)
For manufacturer setting
3: Torque (+8 V /max. torque)
00: Servo motor speed (10 V ± 4 V/max. speed)
4: Current command ( 8V/max. current command)
01: Torque (10 V ± 4 V/max. torque)
5: Speed command ( 8V/max. current command)
02: Servo motor speed (10 V + 4 V/max. speed)
6: Droop pulses ( 10V/100 pulses)
03: Torque (10 V + 4 V/max. torque)
7: Droop pulses ( 10V/1000 pulses)
04: Current command (10 V ± 4 V/max. current command)
8: Droop pulses ( 10V/10000 pulses)
05: Speed command (10 V ± 4 V/max. speed)
9: Droop pulses ( 10V/100000 pulses)
06: Servo motor-side droop pulses
D: Bus voltage ( 8V/400V)
(10 V ± 5 V/100 pulses) (Note)
E: Speed command 2 (8V/max. current command)
07: Servo motor-side droop pulses
(10 V ± 5 V/1000 pulses) (Note)
In the case of MR-J3W-0303BN6 is as follows.
08: Servo motor-side droop pulses
0: Servo motor speed (10 V ± 4 V/max. speed)
(10 V ± 5 V/10000 pulses) (Note)
1: Torque (10 V ± 4 V/max. torque)
09: Servo motor-side droop pulses (10 V ± 5 V/100000
2: Servo motor speed (10 V + 4 V/max. speed) pulses) (Note)
3: Torque (10 V + 4 V/max. torque) 0A: Feedback position (10 V ± 5 V/1 Mpulse) (Note)
4: Current command (10 V ± 4 V/max. current command) 0B: Feedback position (10 V ± 5 V/10 Mpulses) (Note)
5: Speed command (10 V ± 4 V/max. speed) 0C: Feedback position (10 V ± 5 V/100 Mpulses) (Note)
6: Droop pulses (10 V ± 5 V/100 pulses) 0D: Bus voltage (10 V + 5 V/100 V)
7: Droop pulses (10 V ± 5 V/1000 pulses) 0E: Speed command 2 (10 V ± 4 V/max. speed)
8: Droop pulses (10 V ± 5 V/10000 pulses)
9: Droop pulses (10 V ± 5 V/100000 pulses) Note. Encoder pulse unit
D: Bus voltage (10 V + 5 V/400 V)
E: Speed command 2 (10 V ± 4 V/max. speed)
x 0 0 _: _x__: 0h
Analog monitor 1 (MO1) output axis selection For manufacturer setting
0: A-axis x___: 0h
1: B-axis Analog monitor 1 output axis selection
Select an output axis of Analog monitor 1.
0: A-axis
1: B-axis
PC10 Analog monitor 2 output 0001h PC10 Analog monitor 2 output 01h
Used to selection the signal provided to the analog monitor Select a signal to output to MO2 (Analog monitor 2).
2 (MO2) output. Refer to "MR-J4W2-_B/MRJ4W3-_B/MR-J4W2-0303B6
Servo Amplifier Instruction Manual" for detection point of
_ 0 0 x: output selection.
Analog monitor 2 (MO2) output selection The parameter is available with MR-J4W2-0303B6 servo
The settings are the same as those of [Pr. PC09]. amplifiers.
_ _ x x:
Analog monitor 2 output selection
Refer to [Pr. PC09] for settings.
X 0 0 _: _ x _ _: 0h
Analog monitor 2 (MO2) output axis selection For manufacturer setting
The settings are the same as those of [Pr. PC09]. x _ _ _: 0h
Analog monitor 2 output axis selection
The settings are the same as those of [Pr. PC09].
PC11 Analog monitor 1 offset 0 PC11 Analog monitor 1 offset 0
Used to set the offset voltage of the analog monitor 1 Set the offset voltage of MO1 (Analog monitor 1).
(MO1) output. The parameter is available with MR-J4W2-0303B6 servo
amplifiers.
4 - 43
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PC12 Analog monitor 2 offset 0 PC12 Analog monitor 2 offset 0
Used to set the offset voltage of the analog monitor 2 Set the offset voltage of MO2 (Analog monitor 2).
(MO2) output. The parameter is available with MR-J4W2-0303B6 servo
amplifiers.
PC13 This parameter is not used. Do not change this value by 0 PC13 Analog monitor - Feedback position output standard data 0
any means. - Low
Set a monitor output standard position (lower 4 digits) for
the feedback position for when selecting "Feedback
position" for MO1 (Analog monitor 1) and MO2
(Analogmonitor 2).
Monitor output standard position = [Pr. PC14] setting ×
10000 + [Pr. PC13] setting
The parameter is available with MR-J4W2-0303B6 servo
amplifiers.
PC14 This parameter is not used. Do not change this value by 0 PC14 Analog monitor - Feedback position output standard data 0
any means. - High
Set a monitor output standard position (higher 4 digits)
for the feedback position for when selecting "Feedback
position" for MO1 (Analog monitor 1) and MO2
(Analogmonitor 2).
Monitor output standard position = [Pr. PC14] setting ×
10000 + [Pr. PC13] setting
The parameter is available with MR-J4W2-0303B6 servo
amplifiers.
PC15 Station number selection 0000h PC15 For manufacturer setting 0
Used to select the axis to communicate with (SETUP221E).
0: A-axis
1: B-axis
PC17 Function Selection C-4 0000h PC17 Function selection C-4
This parameter cannot be used in the speed control Select a home position setting condition.
mode and the torque control mode. _ _ _ x: 0h
This is used to select a home position setting condition. Selection of home position setting condition
0: Need to pass servo motor Z-phase after power on
0 0 0 x: 1: Not need to pass servo motor Z-phase after power on
Selection of home position setting condition __x_: 0h
0: Need to pass motor Z-phase after the power supply is
When a rotary servo motor is used, the setting does not
switched on. need to be changed.
1: Not need to pass motor Z-phase after the power
_x__: 0h
supply is switched on.
For manufacturer setting
x___: 0h
For manufacturer setting
PC18 This parameter is not used. Do not change the value. 0000h PC18 Function selection C-5
Select an occurring condition of [AL. E9 Main circuit off
warning].
_ _ _ x: 0h
For manufacturer setting
__x_: 0h
For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
[AL. E9 Main circuit off warning] selection
0: Detection with ready-on and servo-on command
1: Detection with servo-on command
4 - 44
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PC20 This parameter is not used. Do not change the value. 0000h PC20 Function selection C-7
Select the detection method of [AL. 10 Undervoltage].
_ _ _ x: 0h
For manufacturer setting
__x_: 0h
For manufacturer setting
_x__: 0h
Undervoltage alarm selection
Select the alarm/alarm and warning for when the bus
voltage drops to the undervoltage alarm level.
0: [AL. 10] regardless of servo motor speed
1: [AL. E9] at servo motor speed 50 r/min (50 mm/s) or
less, [AL. 10] at over 50 r/min (50 mm/s)
x___: 0h
For manufacturer setting
PC21 Alarm history clear 0000h PC21 Alarm history clear
Used to clear the alarm history. Used to clear the alarm history.
_ _ _ x: 0h
0 0 0 x: Alarm history clear selection
Alarm history clear 0: Disabled
0: Invalid 1: Enabled
1: Valid When "Enabled" is set, the alarm history will be cleared
When alarm history clear is made valid, the alarm at the next power-on. Once the alarm history is cleared,
history is cleared at next power-on. the setting becomes disabled automatically.
After the alarm history is cleared, the setting is __x_: 0h
automatically made invalid (reset to 0). For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
PC24 This parameter is not used. Do not change the value. 0000h PC24 Forced stop deceleration time constant 100
Set a deceleration time constant when you use the
forced stop deceleration function.
Set the time per ms from the rated speed to 0 r/min or 0
mm/s. Setting "0" will be 100 ms.
Dynamic brake
Rated speed Forced stop deceleration deceleration
0 r/min
(0 mm/s) [Pr. PC24]
[Precautions]
If the servo motor torque is saturated at the maximum
torque during forced stop deceleration because the set
time is too short, the time to stop will be longer than
the set time constant.
[AL. 50 Overload alarm 1] or [AL. 51 Overload alarm
2] may occur during forced stop deceleration,
depending on the set value.
After an alarm that leads to a forced stop deceleration,
if an alarm that does not lead to a forced stop
deceleration occurs or if the control circuit power
supply is cut, dynamic braking will start regardless of
the deceleration time constant setting.
Set a longer time than deceleration time of the
controller. If a shorter time is set, [AL. 52 Error
excessive] may occur.
4 - 45
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PC27 This parameter is not used. Do not change the value. 0000h PC27 Function selection C-9
This parameter is not available with MR-J4W2-0303B6
servo amplifiers.
_ _ _ x: 0h
Selection of encoder pulse count polarity
0: Encoder pulse increasing direction in the servo motor
CCW or positive direction
1: Encoder pulse decreasing direction in the servo motor
CCW or positive direction
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PC29 This parameter is not used. Do not change the value. 0000h PC29 Function selection C-B
Select the POL reflection at torque control.
_ _ _ x: 0h
For manufacturer setting
__x_: 0h
For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
POL reflection selection at torque control
0: Enabled
1: Disabled
PC31 This parameter is not used. Do not change the value. 0000h PC31 Vertical axis freefall prevention compensation amount 0
Set the compensation amount of the vertical axis freefall
prevention function.
Set it per servo motor rotation amount.
When a positive value is set, compensation is performed
to the address increasing direction. When a negative
value is set, compensation is performed to the address
decreasing direction.
The vertical axis freefall prevention function is performed
when all of the following conditions are met.
1) Position control mode
2) The value of the parameter is other than "0".
3) The forced stop deceleration function is enabled.
4) Alarm occurs or EM2 turns off when the (linear) servo
motor speed is zero speed or less.
5) MBR (Electromagnetic brake interlock) was enabled in
[Pr. PD07] to [Pr. PD09], and the base circuit shut-off
delay time was set in [Pr. PC02].
4 - 46
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PD02 This parameter is not used. Do not change the value. 0000h PD02 Input signal automatic on selection 2
_ _ _ x _ _ _ x (BIN): 0h
(HEX) FLS (Upper stroke limit) selection
0: Disabled
1: Enabled
_ _ x _ (BIN) :
RLS (Lower stroke limit) selection
0: Disabled
1: Enabled
_ x _ _ (BIN) :
For manufacturer setting
x _ _ _ (BIN) :
For manufacturer setting
_ _ x _ For manufacturer setting 0h
(HEX)
_ x _ _ For manufacturer setting 0h
(HEX)
x _ _ _ For manufacturer setting 0h
(HEX)
Convert the setting value into hexadecimal as follows.
0 0 0
Initial value
Signal name
BIN HEX
FLS (Upper stroke limit) selection 0
RLS (Lower stroke limit) selection 0
0
0
0
BIN 0: Disabled (Use for an external input signal.)
BIN 1: Automatic on
4 - 47
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PD07 Output signal device selection 1 (CN3-12 for A-axis and 0005h PD07 Output device selection 1
CN3-25 for B-axis) You can assign any output device to pins CN3-12 and
Any input signal can be assigned to the CN3-12 pin for CN3-25. In the initial setting, the following devices are
assigned to the pins.
A-axis and CN3-25 pin for B-axis. In the factory setting,
MBR-A/MBR-B is assigned. CN3-12 pin: MBR-A (Electromagnetic brake interlock for
A-axis)
0 0 x x: CN3-25 pin: MBR-B (Electromagnetic brake interlock for
B-axis)
Select the output device of the CN3-12 pin for Aaxis
and CN3-25 pin for B-axis. _ _ x x: 05h
Device selection
The devices that can be assigned in each control mode Refer to table 4.6 for settings.
are those that have the symbols indicated in the following _ x _ _: 0h
table. For manufacturer setting
x _ _ _: 0h
Setting Device
For manufacturer setting
00 Always OFF
01 For manufacturer setting (Note 3) Table4.6 Selectable output devices
02 RD-A/RD-B Setting
Output device
value
03 ALM-A/ALM-B
__00 Always off
04 INP-A/INP-B (Note 1, 4)
05 MBR-A/MBR-B __02 RD (Ready)
06 For manufacturer setting (Note 3) __03 ALM (Malfunction)
07 TLC-A/TLC-B (Note 4) INP (In-position)
__04
08 WNG-A/WNG-B
__05 MBR (Electromagnetic brake interlock)
09 BWNG-A/BWNG-B
0A SA-A/SA-B (Note 2) __07 TLC (Limiting torque)
0B VLC-A/VLC-B (Note 5) __08 WNG (Warning)
0C ZSP-A/ZSP-B __09 BWNG (Battery warning)
0D For manufacturer setting (Note 3)
__0A SA (Speed reached)
0E For manufacturer setting (Note 3)
__0C ZSP (Zero speed detection)
0F CDPS-A/CDPS-B
10 For manufacturer setting (Note 3) __0F CDPS (Variable gain selection)
11 ABSV-A/ABSV-B (Note 1) __11 ABSV (Absolute position undetermined)
12 to 1F For manufacturer setting (Note 3)
20 to 3F For manufacturer setting (Note 3)
Note 1. Always off in the speed loop mode.
2. Always off in the position control mode and the
torque loop mode.
3. For manufacturer setting. Never change this
setting.
4. Always off in the torque loop mode.
5. Always off in the position control mode and the
torque loop mode.
PD08 This parameter is not used. Do not change the value. 0004h PD08 Output device selection 2
You can assign any output device to the CN3-24 pin for
each axis. CINP (AND in-position) is assigned to the all
axes in the initial setting.
The devices that can be assigned and the setting method
are the same as in [Pr. PD07].
_ _ x x: 04h
Device selection
Refer to table 4.6 in [Pr. PD07] for settings.
_ x _ _: 0h
All-axis output condition selection
0: AND output
When all axes of A and B meet a condition, the device
will be enabled (on or off).
1: OR output
When all axes of A or B meet a condition, the device
will be enabled (on or off).
The digit will be enabled when "All axes (0 _ _ _)" is
selected.
x _ _ _: 0h
Output axis selection
0: All axes
1: A-axis
2: B-axis
4 - 48
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PD08 This parameter is not used. Do not change the value. 0004h PD08 Output device selection 2
You can assign any output device to the CN3-24 pin for
each axis. CINP (AND in-position) is assigned to the all
axes in the initial setting.
The devices that can be assigned and the setting method
are the same as in [Pr. PD07].
_ _ x x: 04h
Device selection
Refer to table 4.6 in [Pr. PD07] for settings.
_ x _ _: 0h
All-axis output condition selection
0: AND output
When all axes of A and B meet a condition, the device
will be enabled (on or off).
1: OR output
When all axes of A or B meet a condition, the device
will be enabled (on or off).
The digit will be enabled when "All axes (0 _ _ _)" is
selected.
x _ _ _: 0h
Output axis selection
0: All axes
1: A-axis
2: B-axis
PD09 Output signal device selection 3 (CN3-11 for A-axis and 0003h PD09 Output device selection 3
CN3-24 for B-axis) You can assign any output device to the CN3-11 pin for
Any input signal can be assigned to the CN3-11 pin for each axis. CALM (AND malfunction) is assigned to the all
A-axis and CN3-24 pin for B-axis. In the factory setting, axes in the initial setting.
ALM-A/ALM-B is assigned. The devices that can be assigned and the setting method
The devices that can be assigned and the setting method are the same as in [Pr. PD07].
are the same as in [Pr. PD07]. _ _ x x: 03h
Device selection
0 0 x x: Refer to table 4.6 in [Pr. PD07] for settings.
Select the output device of the CN3-11 pin for Aaxis _ x _ _: 0h
and CN3-24 pin for B-axis. All-axis output condition selection
0: AND output
When all axes of A and B meet a condition, the device
will be enabled (on or off).
1: OR output
When each axis of A or B meet a condition, the device
will be enabled (on or off).
The digit will be enabled when "All axes (0 _ _ _)" is
selected.
x _ _ _: 0h
Output axis selection
0: All axes
1: A-axis
2: B-axis
4 - 49
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MR-J3W-_B MR-J4W2-_B
Initial Initial
No. Name and function No. Name and function
value value
PD11 This parameter is not used. Do not change the value. 0004h PD11 Input filter setting
Select the input filter.
_ _ _ x: 4h
Input signal filter selection
Refer to the servo system controller instruction manual
for the setting.
If external input signal causes chattering due to noise,
etc., input filter is used to suppress it.
0: None
1: 0.888 [ms]
2: 1.777 [ms]
3: 2.666 [ms]
4: 3.555 [ms]
__x_: 0h
For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
PD12 This parameter is not used. Do not change the value. 0000h PD12 Function selection D-1
___x: 0h
For manufacturer setting
__x_: 0h
For manufacturer setting
_x__: 0h
For manufacturer setting
x___: 0h
Servo motor or linear servo motor thermistor
enabled/disabled selection (Supported by servo
amplifiers with software version A5 or later.)
0: Enabled
1: Disabled
For servo motors or linear servo motor without
thermistor, the setting will be disabled.
PD14 Function selection D-3 0000h PD14 Function selection D-3
Set the ALM-A/ALM-B output signal at warning ___x: 0h
occurrence. For manufacturer setting
__x_: 0h
0 0 x 0: Selection of output device at warning occurrence
Selection of output device at warning occurrence Select WNG (Warning) and ALM (Malfunction) output
Select the warning (WNG-A/WNG-B) and malfunction status at warning occurrence.
(ALM-A/ALM-B) output status at warning occurrence.
Servo amplifier output
Output of Servo amplifier
Setting
Device status (Note 1)
Setting Device status (Note) value
1 1
WNG-A/WNG-B WNG
0 0
0 1 0 1
ALM-A/ALM-B ALM
0 0
Warning occurrence Warning occurrence
1 1
WNG-A/WNG-B WNG
0 0
1 1 1 1
ALM-A/ALM-B ALM
0 0
Warning occurrence Warning occurrence (Note 2)
Note. 0: OFF Note1. 0: OFF
1: ON 1: ON
2. Although ALM is turned off upon occurrence of
the warning, the forced stop deceleration is
performed.
_x__: 0h
For manufacturer setting
x___: 0h
For manufacturer setting
4 - 50
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
4. APPLICATION OF FUNCTIONS
POINT
Refer to "Part 8 Common Reference Material" for the application of functions.
J3 compatibility mode
MR-J4W2-_B servo amplifiers have two operation mode: "J4 mode" is for
using all functions with full performance and "J3 compatibility mode" for using
the conventional MR-J3-_B_ servo amplifiers.
4 - 51
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B
MEMO
4 - 52
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Part 5
Review on Replacement of
MR-J3-DU_ with MR-J4-DU_
5- 1
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
1. SUMMARY
The following explains the changes when the large capacity of 200 V (30 kW to 37 kW)/400 V (30 kW to 55
kW) of MELSERVO-J3 is replaced with MR-J4-DU_.
Note. : Compatible
5- 2
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
POINT
MR-J3-_A_/MR-J3-_B_ cannot drive an HG motor. When the servo motor is
replaced with an HG motor, simultaneous replacement withMR-J4-_A_/MR-J4-
_B_ and an HG motor is necessary.
When an "HA-LP motor " shown below is used, simultaneous replacement with
"MR-J4-_A_/MR-J4-_B_ + HG motor is recommended. When an HG motor is
adopted, the capacity of the servo amplifier needs to be changed. (Consider
replacement, referring to "2.7 Comparison of Servo Motor Torque
Characteristics" described in "Part 9: Review on Replacement of Motor".)
Existing device models Replacement models for simultaneous
replacement (example)
Servo motor Servo amplifier Servo motor Servo amplifier
HG-JR25K14
HA-LP25K14 MR-J3-DU30K_4 MR-J4-22K_4
HG-JR25K14R-S_ (Note)
HG-JR22K1M(4)
HA-LP30K2(4) MR-J3-DU30K_(4) HG-JR22K1M(4)R-S_ MR-J4-22K_(4)
(Note)
HG-JR30K1M(4)
HA-LP37K2(4) MR-J3-DU37K_(4) HG-JR30K1M(4)R-S_ MR-J4-DU30K_(4)
(Note)
HG-JR37K1M4
HA-LP45K24 MR-J3-DU45K_4 HG-JR37K1M4R-S_ MR-J4-DU37K_4
(Note)
HG-JR45K1M4
HA-LP55K24 MR-J3-DU55K_4 HG-JR45K1M4R-S_ MR-J4-DU45K_4
(Note)
5- 3
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
5- 4
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(1) MR-J3-DU_
3-phase AC R S T
power supply
No-fuse Personal
breaker (MCCB) Setup software
computer
(SETUP221E)
Converter unit
USB cable
Magnetic
contactor (MC)
L+
L-
CP
L1 2
P1 (Note 1)
3-phase AC L2 L+
power supply L3
L-
RST L11
(MR-J3CDL05M) L11
L21
L21
Magnetic contactor
operation coil
(I/O signal)
L11
L21
No-fuse
breaker (MCCB) Encoder cable
P2
(MR-J3ENSCBL_M-L/H)
Power factor improving
DC reactor P1
(Note 2)
BU BV BW E U V W
Regenerative option
R C
Servo motor
S P HA-LP series
Note 1. The L+ and L- connection conductors used to connect a converter unit to a drive unit are standard accessories. The converter
unit is attached to the drive unit actually. (Refer to Chapter 3.)
2. The power supply of the servo motor cooling fan differs depending on the capacity of a servo motor. Refer to , "HG-MR/HG-
KR/HG-SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction Manual (Vol. 3)".
3. For MR-J3-DU30KB4 or MR-J3-DU37KB4.
5- 5
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(2) MR-J4-DU_
The diagram shows MR-J4-DU30KB4 and MR-J4-DU37KB4. The interface connection of MR-J4-DU_ is the
same as that of MR-J4-_. Refer to each servo amplifier instruction manual.
(Note 2) RS T
Power supply
Personal
Molded-case computer
circuit breaker
(MCCB) MR Configurator2
Converter unit
(Note 4) USB cable
Magnetic (Note 5)
contactor
(MC)
Drive unit
Line noise
filter
(FR-BLF)
L+
CP2 L-
L1 P1 (Note 1)
(Note 3) L2 L+
Servo motor L3
cooling fan L-
power supply L11
Protection
Magnetic L21 coordination L11
R ST
contactor (Note 6) cable
operation
coil L21
(Note 6)
(I/O signal)
L11
L21
Molded-case
circuit breaker
(MCCB) P2
Encoder cable
Power factor
improving DC P1
reactor
BU BV BW E U V W
Regenerative option
R C
Servo motor
S P
Note 1. The bus bars on L+ and L- for connecting the converter unit to the drive unit are standard accessories. In the actual
connection, the converter unit is closely mounted to the drive unit.
2. For the power supply specifications, refer to "Part 8: Common Reference Material".
3. For specifications of the cooling fan power supply, refer to "HG-MR/HG-KR/HG-SR/HG-JR/HG-RR/HG-UR/HG-AK Servo
Motor Instruction Manual (Vol. 3)".
4. An bus voltage may drop, depending on the main circuit voltage and operation pattern, causing a dynamic brake deceleration
during a forced stop deceleration. When dynamic brake deceleration is not required, delay the time to turn off the magnetic
contactor.
5. Install an overcurrent protection device (molded-case circuit breaker, fuse, or others) to protect the branch circuit. (Refer to
section 7.3.)
6. The control circuit power supply (L11/L21) can be connected by passing wiring. Refer to section 7.2 for the wire size and the
selection of the overcurrent protection device.
5- 6
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
3. INSTALLATION
When using heat generating equipment such as the regenerative option, install them with full consideration
of heat generation so that the converter unit and drive unit is not affected.
Install the converter unit and drive unit on a perpendicular wall in the correct vertical direction.
(1) MR-J3-DU_
(a) Installation
POINT
Make sure to connect a drive unit to the right side of a converter unit as shown in
the diagram.
Cooling fan
100 mm wind direction
80 mm or more
Converter unit Drive unit or more
30 mm 30 mm
or more or more
MR-J3-DU30K_
MR-J3-DU37K_
300 260 20 281 9.5 M6
MR-J3-DU45K_4
MR-J3-DU55K_4
MR-J3-DU30K_4
342
360
380
360
342
5- 7
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(2) MR-J4-DU_
(a) Installation
POINT
Make sure to connect a drive unit to the right side of a converter unit as shown in
the diagram.
100 mm
or more
converter unit Drive unit 80 mm
30 mm or more Top
30 mm or more
or more
Bottom
120 mm
or more
Front Side
MR-J4-DU30K_
MR-J4-DU37K_ 260
300 20 281 9.5 M6
MR-J4-DU45K_4 ± 0.5
MR-J4-DU55K_4
MR-J4-DU30K_4 120
360 ± 0.5
240 60 222 9 M5
360 ± 0.5
342
Punched Punched
hole hole
(10)
(19)
5- 8
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Always connect the magnetic contactor wiring connector to the converter unit. If
CAUTION the connector is not connected, an electric shock may occur since CNP1-1 and
L11 are always conducting.
By enabling magnetic contactor drive output, the main circuit power supply can be shut off automatically
when an alarm occurs in the converter unit or the drive unit.
To enable magnetic contactor drive output, set [Pr. PA02] of the converter unit to "_ _ _ 1" (initial value).
[Pr. PA02]
0 0 0 1
Magnetic contactor drive output selection
0: Disabled
1: Enabled
Converter unit
(Note 2, 3)
MCCB MC
L1
Power
L2
supply
L3
L11
L21
CNP1
MC1 1
MC2 2
(Note 1)
SK
Note 1. A step-down transformer is required when coil voltage of the magnetic contactor
is 200 V class, and the converter unit and the drive unit are 400 V class.
2. The bus voltage decreases depending on the main circuit voltage and operation
pattern, which may cause the forced stop deceleration to shift to the dynamic
brake deceleration. When dynamic brake deceleration is not required, delay the
time to turn off the magnetic contactor.
3. When the voltage between L11 and L21 drops due to an instantaneous power
failure and others, the magnetic contactor is turned off.
5- 9
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
When the converter unit receives a start command from the drive unit, CNP1-2 and L21 are shorted, and
the control circuit power is supplied to the magnetic contactor. When the control circuit power is
supplied, the magnetic contactor is turned on, and the main circuit power is supplied to the converter
unit.
In the following cases, CNP1-2 and L21 in the converter unit are opened, and the main circuit power
supply is automatically shut off.
(c) The EM1 (forced stop) of the converter unit was turned off.
(d) [AL. 95 STO warning] has occurred in the drive unit (J4 series).
5 - 10
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Be sure to connect a magnetic contactor between the power supply and the main
circuit power supply (L1/L2/L3) of the power regeneration converter unit, in order
to configure a circuit that shuts off the power supply by the magnetic contactor. If
the magnetic contactor is not connected, a large current keeps flowing and may
cause a fire when the power regeneration converter unit or the drive unit
malfunctions.
Use ALM (Malfunction) to shut the power off. Not doing so may cause a fire when
the power regeneration converter unit malfunctions and causes the AC reactor to
CAUTION overheat.
Connect the drive unit power outputs (U/V/W) to the servo motor power inputs
(U/V/W) directly. Do not connect a magnetic contactor and others between them.
Otherwise, it may cause a malfunction.
Do not connect the servo motor directly to the 3-phase 200 V power supply or the
3-phase 400 V power supply. Otherwise a malfunction may be caused.
During power-on, do not open or close the motor power line. Otherwise, a
malfunction or faulty may occur.
POINT
When using an external dynamic brake, refer to each servo amplifier instruction
manual.
POINT
The converter unit controls the magnetic contactor.
Connect the converter unit and the drive unit with MR-J3CDL05M protection
coordination cable. (For MR-J3-DU_, always connect a terminal connector (MR-
J3-TM) as well.)
Always turn on or off the control circuit power supplies of the converter unit and
the drive unit simultaneously.
5 - 11
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
L+ L+ dynamic brake
(Note 5) (Option) SK
NFB MC
L1 L- L-
Servo motor
3-phase
200 to 230 V AC L2 CN40 CN40A
50/60 Hz MR-J3CDL05M Converter unit Drive unit (Note 6, 13)
L3 cable U
CN40B U TE2-2 TE2-1 External
Termination CNP1 dynamic brake
L11 connector V M L+ L+
V MC1 1 (optional)
L21 MR-J3-TM W L-
(Option) W L-
(Note 12) Servo motor
Encoder cable MC2 2 CN40 CN40A
CNP1 CN1
CN2 MR-J3CDL05M
MC1 1 1 DICOM (Note 4)
MCCB cable U
MC U
24 V DC NFB BU Encoder L1
MC2 2 5 DOC OM 3-phase V M
(Note 4) (Note 11) V
BV 200 V AC to L2 W
Power factor improving 6 DICOM Power
supply 240 V AC W
DC reactor (Option) BW L3
Cooling fan CN1 (Note 11) (Note 7) Encoder cable
(Note 2)
2 ALM RA2
(Note 9, 14) (Note 9, 14) CN2
P1 1 DICOM
L11 MCCB
7 EM1 24 V DC
P2 OHS1 OHS2 BU Encoder
(Note 3) L21 5 DOCOM
9 DOC OM Servo (Note 3)
Power factor improving BV
C motor Power
DC reactor (optional) 6 DICOM
thermal (Note 8) supply BW
relay (Note 2) Cooling fan
RA3 2 ALM RA2
24 V DC P1
7 EM1
CN1 P2
P C P C P C
9 DOCOM CN8 (Note 10)
G3 G4 G3 G4 G3 G4 21 DICOM
C Short-circuit connector
Regenerative Regenerative Regenerative
48 ALM RA1 (packed with the drive unit)
option(Note 1) option(Note 1) option(Note 1)
Cooling fan Cooling fan Cooling fan 24 V DC
20 DICOM
R1 S1 R1 S1 R1 S1 P C P C P C CN1
46 DOC O M
24 V DC
G3 G4 G3 G4 G3 G4 46 DOCOM
42 EMG (Note 3) (Note 1) (Note 1) (Note 1)
L11 Regenerative Regenerative Regenerative 48 ALM RA1
Note 1. For the MR-RB137. For the MR-RB137, three units are used as one set Note 1. This is for MR-RB137. For the MR-RB137, three units are used as one
(permissible wattage: 3900 W). set (permissible regenerative power: 3900 W).
2. When using the Power factor improving DC reactor, disconnect the short 2. P1 and P2 are connected by default. When using the power factor
bar across P1 and P2. improving DC reactor, connect P1 and P2 after removing the short bar
3. Make up a sequence that will concurrently turn off the Emergency stop across them. Refer to "Part 10: section 7.3" for details.
(EMG) of the drive unit and the Forced stop (EM1) of the converter unit, 3. For specifications of the cooling fan power supply, refer to "HG-MR/HG-
and shut off the main circuit power supply by the external sequence. KR/HG-SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction
Manual (Vol. 3)".
4. For specifications of cooling fan power supply, refer to "MR-J3-_A_ Servo 4. Use a magnetic contactor with an operation delay time (interval between
Amplifier Instruction Manual" current being applied to the coil until closure of contacts) of 80 ms or less.
5. Be sure to use a magnetic contactor with an operation delay time of 80 The bus voltage decreases depending on the main circuit voltage and
ms or less. The operation delay time is the time interval between current operation pattern, which may cause the forced stop deceleration to shift
being applied to the coil until closure of contacts. to the dynamic brake deceleration. When dynamic brake deceleration is
6. Use an external dynamic brake for the drive unit. Failure to do so will not required, slow the time to turn off the magnetic contactor.
cause an accident because the servo motor does not stop immediately 5. To prevent an unexpected restart of the drive unit, configure a circuit to
but coasts at an emergency stop and such conditions. Ensure the safety turn off EM2 in the drive unit when the main circuit power is turned off.
in the entire system. 6. Use an external dynamic brake for the drive unit. Failure to do so will
cause an accident because the servo motor does not stop immediately
but coasts at an alarm occurrence for which the servo motor does not
decelerate to stop. Ensure the safety in the entire equipment. For alarms
for which the servo motor does not decelerate to stop and for wiring of
the external dynamic brake, refer to "MR-CV_/MR-CR55K_/MR-J4-
DU_B_(-RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
7. For the encoder cable, use of the option cable is recommended. For
selecting cables, refer to "HG-MR/HG-KR/HG-SR/HG-JR/HG-RR/HG-
UR/HG-AK Servo Motor Instruction Manual (Vol. 3)".
8. This diagram shows sink I/O interface. For source I/O interface, refer to
"MR-CV_/MR-CR55K_/MR-J4-DU_B_(-RJ)/MR-J4-DU_A_(-RJ)
Instruction Manual".
9. Install an overcurrent protection device (molded-case circuit breaker or
fuse) to protect the branch circuit. (Refer to section 7.3.)
10. When not using the STO function, attach the short-circuit connector
supplied with the drive unit.
11. Do not connect a servo motor of the wrong axis to U, V, W, or CN2 of the
drive unit. Otherwise, a malfunction may occur.
12. For connecting servo motor power wires, refer to "HG-MR/HG-KR/HG-
SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction Manual (Vol.
3)".
13. The external dynamic brake cannot be used for compliance with SEMI-
F47 standard. Do not assign DB. Failure to do so will cause the drive unit
to become servo-off when an instantaneous power failure occurs.
14. The control circuit power supply (L11/L21) can be connected by passing
wiring. For details, refer to "MR-CV_/MR-CR55K_/MR-J4-DU_B_(-
RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
5 - 12
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(b) MR-J3-DU_B/MR-J4-DU_B
MR-J3-DU_B MR-J4-DU_B
Drive unit Converter unit Optional Emergency stop Operation ready
malfunction malfunction thermal
Converter unit Drive unit (Note 6) switch OFF/ON
RA1 RA2 RA3
TE2-2 TE2-1 External MC
L+ L+ dynamic brake
(Note 5) (Option) SK
MCCB MC L- L-
L1 Servo motor
3-phase
200 to 230 V AC L 2 CN40 CN40A Resistance regeneration
50/60 Hz MR-J3CDL05M converter unit Drive unit (Note 6, 13)
L3 cable U
CN40B U TE2-2 TE2-1 External
L 11 Termination V M CNP1 dynamic brake
L+ L+
connector V MC1 1 (optional)
L 21 MR-J3-TM W L- L-
(Option) W (Note 12) Servo motor
Encoder cable MC2 2 CN40 CN40A
CNP1 CN1
CN2 MR-J3CDL05M
MC1 1 1 (Note 4)
DICOM
MCCB cable U
24 V DC MCCB MC U
BU Encoder L1 V M
MC2 2 5 DOCOM 3-phase
(Note 4) (Note 11) V
BV 200 V AC to L2 W
Power factor improving 6 DICOM Power W
DC reactor (Option) supply 240 V AC
BW L3 (Note 7) Encoder cable
Cooling fan CN1 (Note 11)
(Note 2) 2 ALM RA2
24 V DC P1
CN3 EM1
P2 7
P C P C P C 10 DICOM
9 DOCOM CN8 (Note 10)
G3 G4 G3 G4 G3 G4 C Short-circuit connector
15 ALM RA1
Regenerative Regenerative Regenerative (packed with the drive unit)
option (Note 1) option (Note 1) option (Note 1) 24 V DC
5 DICOM
Cooling fan Cooling fan Cooling fan
R1 S1 R1 S1 R1 S1 3 DOCOM
P C P C P C CN3
20 EM1 10 DICOM
G3 G4 G3 G4 G3 G4
(Note 3) (Note 1) (Note 1) (Note 1)
L11 Plate SD Regenerative Regenerative Regenerative 15 ALM RA1
Note 1. For the MR-RB137. For the MR-RB137, three units are used as one set Note 1. This is for MR-RB137. For the MR-RB137, three units are used as one
(permissible wattage: 3900 W). set (permissible regenerative power: 3900 W).
2. When using the Power factor improving DC reactor, disconnect the short 2. P1 and P2 are connected by default. When using the power factor
bar across P1 and P2. improving DC reactor, connect P1 and P2 after removing the short bar
3. Make up a sequence that will concurrently turn off the Emergency stop across them. Refer to "Part 10: section 7.3" for details.
(EMG) of the drive unit and the Forced stop (EM1) of the converter unit, 3. For specifications of the cooling fan power supply, refer to "HG-MR/HG-
and shut off the main circuit power supply by the external sequence. KR/HG-SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction
Manual (Vol. 3)".
4. For specifications of cooling fan power supply, refer to "MR-J3-_A_ Servo 4. Use a magnetic contactor with an operation delay time (interval between
Amplifier Instruction Manual" current being applied to the coil until closure of contacts) of 80 ms or less.
5. Be sure to use a magnetic contactor with an operation delay time of 80 The bus voltage decreases depending on the main circuit voltage and
ms or less. The operation delay time is the time interval between current operation pattern, which may cause the forced stop deceleration to shift
being applied to the coil until closure of contacts. to the dynamic brake deceleration. When dynamic brake deceleration is
6. Use an external dynamic brake for the drive unit. Failure to do so will not required, slow the time to turn off the magnetic contactor.
cause an accident because the servo motor does not stop immediately 5. To prevent an unexpected restart of the drive unit, configure a circuit to
but coasts at an emergency stop and such conditions. Ensure the safety turn off EM2 in the drive unit when the main circuit power is turned off.
in the entire system. 6. Use an external dynamic brake for the drive unit. Failure to do so will
cause an accident because the servo motor does not stop immediately
but coasts at an alarm occurrence for which the servo motor does not
decelerate to stop. Ensure the safety in the entire equipment. For alarms
for which the servo motor does not decelerate to stop and for wiring of
the external dynamic brake, refer to "MR-CV_/MR-CR55K_/MR-J4-
DU_B_(-RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
7. For the encoder cable, use of the option cable is recommended. For
selecting cables, refer to "HG-MR/HG-KR/HG-SR/HG-JR/HG-RR/HG-
UR/HG-AK Servo Motor Instruction Manual (Vol. 3)".
8. This diagram shows sink I/O interface. For source I/O interface, refer to
"MR-CV_/MR-CR55K_/MR-J4-DU_B_(-RJ)/MR-J4-DU_A_(-RJ)
Instruction Manual".
9. Install an overcurrent protection device (molded-case circuit breaker or
fuse) to protect the branch circuit. (Refer to section 7.3.)
10. When not using the STO function, attach the short-circuit connector
supplied with the drive unit.
11. Do not connect a servo motor of the wrong axis to U, V, W, or CN2 of the
drive unit. Otherwise, a malfunction may occur.
12. For connecting servo motor power wires, refer to "HG-MR/HG-KR/HG-
SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction Manual (Vol.
3)".
13. The external dynamic brake cannot be used for compliance with SEMI-
F47 standard. Do not assign DB. Failure to do so will cause the drive unit
to become servo-off when an instantaneous power failure occurs.
14. The control circuit power supply (L11/L21) can be connected by passing
wiring. For details, refer to "MR-CV_/MR-CR55K_/MR-J4-DU_B_(-
RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
5 - 13
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(Note 2) 24 V DC P1
P2 7 EM1
OHS1 OHS2 P2
C Servo CN8 (Note 11)
9 DOCOM
motor C Short-circuit connector
thermal
(packed with the drive unit)
relay
P C P C P C CN1
P C P C P C
24 V DC
G3 G4 G3 G4 G3 G4 CN1 46 DOCOM
G3 G4 G3 G4 G3 G4
Regenerative Regenerative Regenerative (Note 1) (Note 1)
21 DICOM (Note 1)
option(Note 1) option(Note 1) option(Note 1) Regenerative Regenerative Regenerative 48 ALM RA1
option option option
Cooling fan Cooling fan Cooling fan 48 ALM RA1
Cooling fan Cooling fan Cooling fan 42 EM2
R400S400 R400S400 R400S400 24 V DC R400 S400 R400 S400 R400 S400
(Note 6)
20 DICOM
15 SON
Main circuit power supply
46 DOC O M 24 V DC
21 DICOM
L11 L11
42 EMG (Note 3)
(Note 4) L21 L21
Stepdown
transformer Drive Servo motor Operation 15 SON
unit trouble thermal relay -ready
RA1 RA2 RA3 OFF/ON Plate SD
MC
Note 1. For the MR-RB138-4. For the MR-RB138-4, three units are used as one Note 1. This is for MR-RB13V-4. For the MR-RB13V-4, three units are used as
set (permissible wattage: 3900 W). one set (permissible regenerative power: 3900 W).
2. When using the Power factor improving DC reactor, disconnect the short 2. P1 and P2 are connected by default. When using the power factor
bar across P1 and P2. improving DC reactor, connect P1 and P2 after removing the short bar
3. Make up a sequence that will concurrently turn off the Emergency stop across them. Refer to "Part 10: section 7.3" for details.
(EMG) of the drive unit and the Forced stop (EM1) of the converter unit, 3. A step-down transformer is required when the coil voltage of the magnetic
and shut off the main circuit power supply by the external sequence. contactor is 200 V class.
4. Stepdown transformer is required for coil voltage of magnetic contactor 4. For specifications of the cooling fan power supply, refer to "HG-MR/HG-
more than 200V class. KR/HG-SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction Manual
(Vol. 3)".
5. For specifications of cooling fan power supply, refer to "MR-J3-_A_ Servo 5. Use a magnetic contactor with an operation delay time (interval between
Amplifier Instruction Manual". current being applied to the coil until closure of contacts) of 80 ms or less.
6. Be sure to use a magnetic contactor with an operation delay time of 80 ms The bus voltage decreases depending on the main circuit voltage and
or operation pattern, which may cause the forced stop deceleration to shift to
less. The operation delay time is the time interval between current being the dynamic brake deceleration. When dynamic brake deceleration is not
applied to the coil until closure of contacts. required, slow the time to turn off the magnetic contactor.
7. Use an external dynamic brake for the drive unit. Failure to do so will
cause an accident because the servo motor does not stop immediately 6. To prevent an unexpected restart of the drive unit, configure a circuit to
but coasts at an emergency stop and such conditions. Ensure the safety turn off EM2 in the drive unit when the main circuitpower is turned off.
in the entire system. 7. Use an external dynamic brake for the drive unit. Failure to do so will
cause an accident because the servo motor does not stop immediately but
coasts at an alarm occurrence for which the servo motor does not
decelerate to stop. Ensure the safety in the entire equipment. For alarms
for which the servo motor does not decelerate to stop and for wiring of the
external dynamic brake, refer to "MR-CV_/MR-CR55K_/MR-J4-DU_B_(-
RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
8. For the encoder cable, use of the option cable is recommended. For
selecting cables, refer to "HG-MR/HG-KR/HG-SR/HG-JR/HG-RR/HG-
UR/HG-AK Servo Motor Instruction Manual (Vol. 3)".
9. This diagram shows sink I/O interface. For source I/O interface, refer to
"MR-CV_/MR-CR55K_/MR-J4-DU_B_(-RJ)/MR-J4-DU_A_(-RJ) Instruction
Manual".
10. Install an overcurrent protection device (molded-case circuit breaker or
fuse) to protect the branch circuit. (Refer to section 7.3.)
11. When not using the STO function, attach the short-circuit connector
supplied with the drive unit.
12. Do not connect the servo motor of a wrong axis to U, V, W, or CN2 of the
drive unit. Otherwise, a malfunction may occur.
13. For connecting servo motor power wires, refer to "HG-MR/HG-KR/HG-
SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction Manual (Vol.
3)".
14. For the MR-J4-DU30K_4 and MR-J4-DU37K_4, the terminal block is TE2.
15. The external dynamic brake cannot be used for compliance with SEMI-
F47 standard. Do not assign DB. Failure to do so will cause the drive unit
to become servo-off when an instantaneous power failure occurs.
16. The control circuit power supply (L11/L21) can be connected by passing
wiring. For details, refer to "MR-CV_/MR-CR55K_/MR-J4-DU_B_(-
RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
5 - 14
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(b) MR-J3-DU_B4/MR-J4-DU_B4
MR-J3-DU_B4 MR-J4-DU_B4
MCCB
(Note 5)
Power Drive unit Converter unit Optional
supply Emergency stop
malfunction malfunction thermal Operation ready
switch
RA1 RA2 RA3 OFF/ON
MC
SK
Converter unit Drive unit (Note 7)
TE2-2 TE2-1 External
dynamic brake Resistance regeneration
(Note 6) L+ L+ (Note 3) (Note 7, 15)
(optional) converter unit Drive unit
MCCB MC L- L- Step-down
L1 transformer TE2-2 External
3-phase Servo motor CNP1 TE2-1 (Note 14)
dynamic brake
380 to 480 V AC CN40 CN40A L+ L+ (optional)
L2
50/60 Hz MR-J3CDL05M MC1 1
L- L-
L3 cable U (Note 13) Servo motor
CN40B U MC2 2
Termination M CN40 CN40A
L 11 V
V (Note 5) MR-J3CDL05M
connector
L 21 W cable U
MR-J3-TM W MCCB MC U
(Option) Encoder cable 3-phase L1 (Note 12) V M
CNP1 CN1 V
CN2 380 V AC to L2
MC1 1 1 W
DICOM 480 V AC W
24 V AC L3 (Note 8) Encoder cable
Encoder BU CN1 (Note 12)
MC2 2 5 DOCOM
(Note 10, 16) (Note 10, 16) CN2
BV L11 1 DICOM
Power factor improving 6 DICOM MCCB
DC reactor (Option) BW 24 V DC BU
L21 Encoder
(Note 2) Cooling fan 5 DOCOM
2 ALM RA2 (Note 4)
P1 Power factor improving Power BV
DC reactor (optional) 6 DICOM
supply
7 EM1 (Note 9) BW
P2 OHS1 OHS2 (Note 2) Cooling fan
(Note 3) RA3 2 ALM RA2
9 DOCOM Servo
24 V DC P1
C motor
thermal 7 EM1
P2
relay
9 DOCOM CN8 (Note 11)
CN3 C Short-circuit connector
(packed with the drive unit)
P C P C P C 10 DICOM
G3 G4 G3 G4 G3 G4 15 ALM RA1
(Note 1) (Note 1) (Note 1)
Regenerative Regenerative Regenerative
24 V DC P C P C P C CN3
option option option 5 DICOM
Cooling fan Cooling fan Cooling fan G3 G4 G3 G4 G3 G4 10 DICOM
3 DOCOM (Note 1) (Note 1) (Note 1)
R400 S400 R400 S400 R400 S400 Regenerative Regenerative Regenerative 15 ALM RA1
option option option
20 EM1 Cooling fan Cooling fan 24 V DC
Cooling fan 5 DICOM
(Note 3)
L 11 Plate SD R400 S400 R400 S400 R400 S400
3 DOCOM
(Note 4) L 21 24 V DC
Stepdown
transformer Drive Servo motor 20 EM2
(Note 3) RA3
(Note 6)
unit trouble thermal relay Forced stop EM1) L11
Plate SD Main circuit
RA1 RA2 RA3 RA4 OFF/ON L21 power supply
MC
Note 1. For the MR-RB138-4. For the MR-RB138-4, three units are used as one Note 1. This is for MR-RB13V-4. For the MR-RB13V-4, three units are used as
set (permissible wattage: 3900 W). one set (permissible regenerative power: 3900 W).
2. When using the Power factor improving DC reactor, disconnect the short 2. P1 and P2 are connected by default. When using the power factor
bar across P1 and P2. improving DC reactor, connect P1 and P2 after removing the short bar
3. Make up a sequence that will concurrently turn off the Emergency stop across them. Refer to "Part 10: section 7.3" for details.
(EM1) of the drive unit and the Forced stop (EM1) of the converter unit, 3. A step-down transformer is required when the coil voltage of the magnetic
and shut off the main circuit power supply by the external sequence. contactor is 200 V class.
4. Stepdown transformer is required for coil voltage of magnetic contactor 4. For specifications of the cooling fan power supply, refer to "HG-MR/HG-
more than 200V class. KR/HG-SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction Manual
(Vol. 3)".
5. For specifications of cooling fan power supply, refer to "MR-J3-_A_ Servo 5. Use a magnetic contactor with an operation delay time (interval between
Amplifier Instruction Manual". current being applied to the coil until closure of contacts) of 80 ms or less.
6. Be sure to use a magnetic contactor with an operation delay time of 80 ms The bus voltage decreases depending on the main circuit voltage and
or operation pattern, which may cause the forced stop deceleration to shift to
less. The operation delay time is the time interval between current being the dynamic brake deceleration. When dynamic brake deceleration is not
applied to the coil until closure of contacts. required, slow the time to turn off the magnetic contactor.
7. Use an external dynamic brake for the drive unit. Failure to do so will
cause an accident because the servo motor does not stop immediately 6. To prevent an unexpected restart of the drive unit, configure a circuit to
but coasts at an emergency stop and such conditions. Ensure the safety turn off EM2 in the drive unit when the main circuit power is turned off.
in the entire system. 7. Use an external dynamic brake for the drive unit. Failure to do so will
cause an accident because the servo motor does not stop immediately but
coasts at an alarm occurrence for which the servo motor does not
decelerate to stop. Ensure the safety in the entire equipment. For alarms
for which the servo motor does not decelerate to stop and for wiring of the
external dynamic brake, refer to "MR-CV_/MR-CR55K_/MR-J4-DU_B_(-
RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
8. For the encoder cable, use of the option cable is recommended. For
selecting cables, refer to "HG-MR/HG-KR/HG-SR/HG-JR/HG-RR/HG-
UR/HG-AK Servo Motor Instruction Manual (Vol. 3)".
9. This diagram shows sink I/O interface. For source I/O interface, refer to
"MR-CV_/MR-CR55K_/MR-J4-DU_B_(-RJ)/MR-J4-DU_A_(-RJ) Instruction
Manual".
10. Install an overcurrent protection device (molded-case circuit breaker or
fuse) to protect the branch circuit. (Refer to section 7.3.)
11. When not using the STO function, attach the short-circuit connector
supplied with the drive unit.
12. Do not connect the servo motor of a wrong axis to U, V, W, or CN2 of the
drive unit. Otherwise, a malfunction may occur.
13. For connecting servo motor power wires, refer to "HG-MR/HG-KR/HG-
SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction Manual (Vol.
3)".
14. For the MR-J4-DU30K_4 and MR-J4-DU37K_4, the terminal block is TE2.
15. The external dynamic brake cannot be used for compliance with SEMI-F47
standard. Do not assign DB. Failure to do so will cause the drive unit to
become servo-off when an instantaneous power failure occurs.
16. The control circuit power supply (L11/L21) can be connected by passing
wiring. For details, refer to "MR-CV_/MR-CR55K_/MR-J4-DU_B_(-
RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
5 - 15
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
POINT
●When making CNP1 invalid, set "0000" in [Pr. PA02]. (Refer to Part: 5).
●Always connect a protection coordination cable (MR-J3CDL05M). (For MR-J3-
DU_, always connect a terminal connector (MR-J3-TM) as well.) When they are
not connected properly, the servo-on may not be turned on.
●Always turn on or off the control circuit power supplies of the converter unit and the
drive unit simultaneously.
5 - 16
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
P1 CN2
MC1 1 1 DICOM
7 EM1 MCCB
P2 24 V DC BU
OHS1 OHS2 MC2 2 5 DOCOM Encoder
(Note 3) (Note 4)
9 DOCOM Servo BV
C motor Power factor improving Power
6 DICOM
thermal DC reactor (optional) (Note 9) supply BW
(Note 2) Cooling fan
relay RA3 2 ALM RA2
24 V DC P1
7 EM1
P2
P C P C P C CN1
9 DOCOM CN8 (Note 11)
G3 G4 G3 G4 G3 G4 21 DICOM C Short-circuit connector
Regenerative Regenerative Regenerative (packed with the drive unit)
option(Note 1) option(Note 1) option(Note 1) 48 ALM RA1
Note 1. For the MR-RB137. For the MR-RB137, three units are used as one set Note 1. This is for MR-RB137. For the MR-RB137, three units are used as one set
(permissible wattage: 3900 W). (permissible regenerative power: 3900 W).
2. When using the Power factor improving DC reactor, disconnect the short 2. P1 and P2 are connected by default. When using the power factor
bar across P1 and P2. improving DC reactor, connect P1 and P2 after removing
3. Make up a sequence that will concurrently turn off the Emergency stop the short bar across them. Refer to "Part 10: section 7.3" for details.
(EMG) of the drive unit and the Forced stop (EM1) of the converter unit, 3. Always connect the magnetic contactor wiring connector to CNP1 of the
and shut off the main circuit power supply by the external sequence. converter unit. If the connector is not connected,
4. Keep the wiring connector for the magnetic contactor connected to CNP1 Aan electric shock may occur.
of the converter unit. Unconnected status may cause an electric shock. 4. For specifications of the cooling fan power supply, refer to "HG-MR/HG-
KR/HG-SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction
Manual (Vol. 3)".
5. For specifications of cooling fan power supply, refer to "MR-J3-_A_ Servo
amplifier instruction manual". 5. Use a magnetic contactor with an operation delay time (interval between
6. Be sure to use a magnetic contactor with an operation delay time of 80 current being applied to the coil until closure of contacts) of 80 ms or less.
ms or less. The operation delay time is the time interval between current The bus voltage decreases depending on the main circuit voltage and
being applied to the coil until closure of contacts. operation pattern, which may cause the forced stop deceleration to shift to
7. Use an external dynamic brake for the drive unit. Failure to do so will the dynamic brake deceleration. When dynamic brake deceleration is not
cause an accident because the servo motor does not stop immediately required, slow the time to turn off the magnetic contactor.
but coasts at an emergency stop and such conditions. Ensure the safety 6. To prevent an unexpected restart of the drive unit, configure a circuit to
in the entire system. turn off EM2 in the drive unit when the main circuit power is turned off.
7. Use an external dynamic brake for the drive unit. Failure to do so will
cause an accident because the servo motor does not stop immediately
but coasts at an alarm occurrence for which the servo motor does not
decelerate to stop. Ensure the safety in the entire equipment. For alarms
for which the servo motor does not decelerate to stop and for wiring of the
external dynamic brake, refer to "MR-CV_/MR-CR55K_/MR-J4-DU_B_(-
RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
8. For the encoder cable, use of the option cable is recommended. For
selecting cables, refer to "HG-MR/HG-KR/HG-SR/HG-JR/HG-RR/HG-
UR/HG-AK Servo Motor Instruction Manual (Vol. 3)".
9. This diagram shows sink I/O interface. For source I/O interface, refer to
"MR-CV_/MR-CR55K_/MR-J4-DU_B_(-RJ)/MR-J4-DU_A_(-RJ)
Instruction Manual".
10. Install an overcurrent protection device (molded-case circuit breaker or
fuse) to protect the branch circuit. (Refer to section 7.3.)
11. When not using the STO function, attach the short-circuit connector
supplied with the drive unit.
12. Do not connect the servo motor of a wrong axis to U, V, W, or CN2 of the
drive unit. Otherwise, a malfunction may occur.
13. For connecting servo motor power wires, refer to "HG-MR/HG-KR/HG-
SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction Manual (Vol.
3)".
14. The external dynamic brake cannot be used for compliance with SEMI-
F47 standard. Do not assign DB. Failure to do so will cause the drive unit
to become servo-off when an instantaneous power failure occurs.
15. The control circuit power supply (L11/L21) can be connected by passing
wiring. For details, refer to "MR-CV_/MR-CR55K_/MR-J4-DU_B_(-
RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
5 - 17
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(b) MR-J3-DU_B/MR-J4-DU_B
MR-J3-DU_B MR-J4-DU_B
Converter unit Drive unit (Note 7) Drive unit Converter unit Optional Emergency stop Operation ready
TE2-2 TE2-1 External malfunction malfunction thermal
switch OFF
L+ L+ dynamic brake RA1 RA2 RA3 ON
(Note 6) (optional) MC
MCCB MC
L- L- MC
L1 Servo motor SK
3-phase
200 to 230 V AC L2 CN40 CN40A
50/60 Hz MR-J3CDL05M
L3 cable U
CN40B U Converter unit (Note 7, 14)
Termination M Drive unit
L 11 V
connector V TE2-2 TE2-1 External
L 21 MR-J3-TM W (Note 5) L+ dynamic brake
(Option) W L+ (optional)
Encoder cable MCCB MC
(Note 4) CNP1 CN1 3-phase L1 L- L-
CN2 (Note 13) Servo motor
MC1 1 1 DICOM 200 V AC to L2 CN40 CN40A
24 V DC MCCB 240 V AC MR-J3CDL05M
BU Encoder L3
MC2 2 5 DOCOM cable U
(Note 5) BV U
Power factor improving 6 DICOM Power L11 V M
DC reactor (Option) supply BW (Note 12) V
(Note 2) Cooling fan L21 W
2 ALM RA2
(Note 10, 15) (Note 10, 15) W
P1 (Note 8) Encoder cable
(Note 3) CNP1 CN1 (Note 12)
7 EM1
P2 OHS1 OHS2 CN2
(Note 3) MC1 1 1 DICOM
9 DOCOM Servo 24 V DC
MCCB
C motor BU Encoder
MC2 2 5 DOCOM
thermal (Note 4)
relay Power factor improving BV
6 DICOM Power
DC reactor (optional) (Note 9) supply BW
CN3 (Note 2) Cooling fan
RA3 2 ALM RA2
P C P C P C P1
10 DICOM 24 V DC
7 EM1
G3 G4 G3 G4 G3 G4 P2
15 ALM RA1
CN8
Regenerative Regenerative Regenerative 9 DOCOM (Note 11)
option (Note 1) option (Note 1) option (Note 1) 24 V DC C
5 DICOM Short-circuit connector
Cooling fan Cooling fan Cooling fan (packed with the drive unit)
R1 S1 R1 S1 R1 S1 3 DOCOM
20 EM1
P C P C P C CN3
(Note 3)
L 11 Plate SD 10 DICOM
G3 G4 G3 G4 G3 G4
L 21 (Note 1) (Note 1) (Note 1)
24 V DC Regenerative Regenerative Regenerative 15 ALM RA1
(Note 3) Operation
Drive unit Servo motor Forced stop RA3 option option option
trouble thermal relay -ready Cooling fan Cooling fan Cooling fan 24 V DC
(EM1) OFF 5 DICOM
RA1 RA2 RA3 RA4 ON
MC R1 S1 R1 S1 R1 S1
3 DOCOM
Converter Controller MC
SK
unit trouble forced stop 20 EM2
L11 (Note 6)
Plate SD Main circuit
L21 power supply
Note 1. For the MR-RB137. For the MR-RB137, three units are used as one set Note 1. This is for MR-RB137. For the MR-RB137, three units are used as one set
(permissible wattage: 3900 W). (permissible regenerative power: 3900 W).
2. When using the Power factor improving DC reactor, disconnect the short 2. P1 and P2 are connected by default. When using the power factor
bar across P1 and P2. improving DC reactor, connect P1 and P2 after removing the short bar
3. Make up a sequence that turns off the drive unit forced stop (EM1) and across them. Refer to "Part: 10 section 7.3" for details.
the converter unit forced stop (EM1) at the same time. 3. Always connect the magnetic contactor wiring connector to CNP1 of the
4. Keep the wiring connector for the magnetic contactor connected to CNP1 converter unit. If the connector is not connected, an electric shock may
of the converter unit. Unconnected status may cause an electric shock. occur.
5. For specifications of the cooling fan power supply, refer to "MR-J3-_B_ 4. For specifications of the cooling fan power supply, refer to "HG-MR/HG-
Servo Amplifier Instruction Manual". KR/HG-SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction
Manual (Vol. 3)".
6. Use a magnetic contactor with an operation delay time (interval between 5. Use a magnetic contactor with an operation delay time (interval between
current being applied to the coil until closure of contacts) of 80 ms or current being applied to the coil until closure of contacts) of 80 ms or less.
less. The bus voltage decreases depending on the main circuit voltage and
7. Use an external dynamic brake for the drive unit. Failure to do so will operation pattern, which may cause the forced stop deceleration to shift to
cause an accident because the servo motor does not stop immediately the dynamic brake deceleration. When dynamic brake deceleration is not
but coasts at an emergency stop and such conditions. required, slow the time to turn off the magnetic contactor.
Ensure the safety in the entire system.
6. To prevent an unexpected restart of the drive unit, configure a circuit to
turn off EM2 in the drive unit when the main circuit power is turned off.
7. Use an external dynamic brake for the drive unit. Failure to do so will
cause an accident because the servo motor does not
stop immediately but coasts at an alarm occurrence for which the servo
motor does not decelerate to stop. Ensure the safety
in the entire equipment. For alarms for which the servo motor does not
decelerate to stop, refer to chapter 6. For wiring of the
external dynamic brake, refer to "MR-CV_/MR-CR55K_/MR-J4-DU_B_(-
RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
8. For the encoder cable, use of the option cable is recommended. For
selecting cables, refer to "HG-MR/HG-KR/HG-SR/HG-JR/HG-RR/HG-
UR/HG-AK Servo Motor Instruction Manual (Vol. 3)".
9. This diagram shows sink I/O interface. For source I/O interface, refer to
"MR-CV_/MR-CR55K_/MR-J4-DU_B_(-RJ)/MR-J4-DU_A_(-RJ)
Instruction Manual".
10. Install an overcurrent protection device (molded-case circuit breaker or
fuse) to protect the branch circuit. (Refer to section 7.3.)
11. When not using the STO function, attach the short-circuit connector
supplied with the drive unit.
12. Do not connect the servo motor of a wrong axis to U, V, W, or CN2 of the
drive unit. Otherwise, a malfunction may occur.
13. For connecting servo motor power wires, refer to "HG-MR/HG-KR/HG-
SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction Manual (Vol.
3)".
14. The external dynamic brake cannot be used for compliance with SEMI-
F47 standard. Do not assign DB. Failure to do so will cause the drive unit
to become servo-off when an instantaneous power failure occurs.
15. The control circuit power supply (L11/L21) can be connected by passing
wiring. For details, refer to "MR-CV_/MR-CR55K_/MR-J4-DU_B_(-
RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
5 - 18
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
P C P C P C
P C P C P C CN1
G3 G4 G3 G4 G3 G4 CN1 24 V DC
Regenerative Regenerative Regenerative G3 G4 G3 G4 G3 G4 46 DOCOM
21 DICOM
option (Note 1) option (Note 1) option (Note 1) (Note 1) (Note 1) (Note 1)
Cooling fan Cooling fan Cooling fan Regenerative Regenerative Regenerative 48 ALM RA1
48 ALM RA1
option option option
R400S400 R400S400 R400S400 24 V DC Cooling fan Cooling fan Cooling fan 42 EM2
20 DICOM
(Note 7)
R400 S400 R400 S400 R400 S400 Main circuit power supply
46 DOCOM 15 SON
L11 24 V DC
42 EMG (Note 3) 21 DICOM
(Note 4) L21 L11
Stepdowen Drive Servo motor Operation 15 SON
transformer unit trouble thermal relay -ready L21
RA1 RA2 RA3 OFF ON Plate SD
MC
Note 1. For the MR-RB138-4. For the MR-RB138-4, three units are used as one set Note 1. This is for MR-RB13V-4. For the MR-RB13V-4, three units are used as one set
(permissible wattage: 3900 W). (permissible regenerative power: 3900 W).
2. When using the Power factor improving DC reactor, disconnect the short bar 2. P1 and P2 are connected by default. When using the power factor improving
across P1 and P2. DC reactor, connect P1 and P2 after removing the short bar across them. Refer
3. Make up a sequence that will concurrently turn off the Emergency stop to "Part: 10 section 7.3" for details.
(EMG) of the drive unit and the Forced stop (EM1) of the converter unit, and 3. A step-down transformer is required when the coil voltage of the magnetic
shut off the main circuit power supply by the external sequence. contactor is 200 V class.
4. Stepdown transformer is required for coil voltage of magnetic contactor more 4. Always connect the magnetic contactor wiring connector to CNP1 of the
than 200V class. converter unit. If the connector is not connected, an electric shock may occur.
5. Keep the wiring connector for the magnetic contactor connected to CNP1 of
the converter unit. Unconnected status may cause an electric shock. 5. For specifications of the cooling fan power supply, refer to "HG-MR/HG-KR/HG-
6. For specifications of cooling fan power supply, refer to "MR-J3-_A_ Servo SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction Manual (Vol. 3)".
Amplifier Instruction Manual". 6. Use a magnetic contactor with an operation delay time (interval between current
7. Be sure to use a magnetic contactor with an operation delay time of 80 ms or being applied to the coil until closure of contacts) of 80 ms or less.
less. The operation delay time is the time interval between current being The bus voltage decreases depending on the main circuit voltage and operation
applied to the coil until closure of contacts. pattern, which may cause the forced stop deceleration to shift to the dynamic
8. Use an external dynamic brake for the drive unit. Failure to do so will but cause brake deceleration. When dynamic brake deceleration is not required, slow the
an accident because the servo motor does not stop immediately coasts at an time to turn off the magnetic contactor.
emergency stop and such conditions. Ensure the safety in the entire system. 7. To prevent an unexpected restart of the drive unit, configure a circuit to turn off
EM2 in the drive unit when the main circuit power is turned off.
8. Use an external dynamic brake for the drive unit. Failure to do so will cause an
accident because the servo motor does not stop immediately but coasts at an
alarm occurrence for which the servo motor does not decelerate to stop. Ensure
the safety in the entire equipment. For alarms for which the servo motor does
not decelerate to stop, refer to chapter 6. For wiring of the external dynamic
brake, refer to "MR-CV_/MR-CR55K_/MR-J4-DU_B_(-RJ)/MR-J4-DU_A_(-RJ)
Instruction Manual".
9. For the encoder cable, use of the option cable is recommended. For selecting
cables, refer to "HG-MR/HG-KR/HG-SR/HG-JR/HG-RR/HG-UR/HG-AK Servo
Motor Instruction Manual (Vol. 3)".
10. This diagram shows sink I/O interface. For source I/O interface, refer to "MR-
CV_/MR-CR55K_/MR-J4-DU_B_(-RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
11. Install an overcurrent protection device (molded-case circuit breaker or fuse) to
protect the branch circuit. (Refer to section 7.3.)
12. When not using the STO function, attach the short-circuit connector supplied
with the drive unit.
13. Do not connect the servo motor of a wrong axis to U, V, W, or CN2 of the drive
unit. Otherwise, a malfunction may occur.
14. For connecting servo motor power wires, refer to "HG-MR/HG-KR/HG-SR/HG-
JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction Manual (Vol. 3)".
15. For the MR-J4-DU30K_4 and MR-J4-DU37K_4, the terminal block is TE2.
16. The external dynamic brake cannot be used for compliance with SEMI-F47
standard. Do not assign DB. Failure to do so will cause the drive unit to become
servo-off when an instantaneous power failure occurs.
17. The control circuit power supply (L11/L21) can be connected by passing wiring.
For details, refer to "MR-CV_/MR-CR55K_/MR-J4-DU_B_(-RJ)/MR-J4-DU_A_(-
RJ) Instruction Manual".
5 - 19
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(b) MR-J3-DU_B4/MR-J4-DU_B4
MR-J3-DU_B4 MR-J4-DU_B4
MCCB
(Note 6)
Power Drive unit Converter unit Optional Operation ready
supply Emergency stop
malfunction malfunction thermal switch
RA1 RA2 RA3 OFF ON
MC
MC
SK
Converter unit Drive unit (Note 8)
TE2-2 TE2-1 External
L+ dynamic brake (Note 3)
(Note 7) L+ (optional) Converter unit Drive unit (Note 8, 16)
MCCB MC
Step-down
L1 L- L- transformer TE2-2 TE2-1 (Note 15) External
3-phase Servo motor (Note 6) dynamic brake
CN40 CN40A L+ L+
380 to 480 V AC L2 MCCB MC (optional)
50/60 Hz MR-J3CDL05M L1 L- L-
L3 cable U 3-phase (Note 14) Servo motor
CN40B U 380 V AC to L2 CN40 CN40A
L 11 Termination V M
480 V AC
connector V MR-J3CDL05M
L3 U
L 21 MR-J3-TM W cable U
(Option) W
L11 V M
(Note 5) CNP1 CN1 Encoder cable (Note 13) V
CN2 L21 W
MC1 1 1 DICOM (Note 11, 17) (Note 11, 17) W
Encoder BU (Note 9) Encoder cable
MC2 2 5 DOCOM
(Note 4) CNP1 CN1 (Note 13)
BV MC1 1 1 DICOM CN2
Power factor improving 6 DICOM MCCB
DC reactor (Option) BW 24 V DC BU
MC2 2 5 Encoder
(Note 2) 2 ALM RA2 Cooling fan DOCOM
(Note 5)
P1 Power BV
Power factor improving 6 DICOM
7 EM1 DC reactor (optional) (Note 10) supply BW
P2 OHS1 OHS2 Cooling fan
(Note 3) RA3 (Note 2) 2 ALM RA2
9 DOCOM Servo P1
C motor 24 V DC
thermal 7 EM1
P2
relay
9 DOCOM CN8 (Note 12)
CN3 C Short-circuit connector
P C P C P C (packed with the drive unit)
10 DICOM
G3 G4 G3 G4 G3 G4
15 ALM RA1
Regenerative Regenerative Regenerative
option (Note 1) option (Note 1) option (Note 1) 24 V DC P C P C P C CN3
5 DICOM
Cooling fan Cooling fan Cooling fan G3 G4 G3 G4 G3 G4 10 DICOM
Note 1. For the MR-RB138-4. For the MR-RB138-4, three units are used as one Note 1. This is for MR-RB13V-4. For the MR-RB13V-4, three units are used as
set (permissible wattage: 3900 W). one set (permissible regenerative power: 3900 W).
2. When using the Power factor improving DC reactor, disconnect the short 2. P1 and P2 are connected by default. When using the power factor
bar across P1 and P2. improving DC reactor, connect P1 and P2 after removing the short bar
3. Make up a sequence that turns off the drive unit forced stop (EM1) and across them. Refer to "Part: 10 section 7.3" for details.
the converter unit forced stop (EM1) at the same time. 3. A step-down transformer is required when the coil voltage of the magnetic
4. Stepdown transformer is required for coil voltage of magnetic contactor contactor is 200 V class.
more than 200 V class. 4. Always connect the magnetic contactor wiring connector to CNP1 of the
5. Keep the wiring connector for the magnetic contactor connected to CNP1 converter unit. If the connector is not connected, an electric shock may
of the converter unit. Unconnected status may cause an electric shock. occur.
6. For specifications of cooling fan power supply, refer to "MR-J3-_B_ Servo 5. For specifications of the cooling fan power supply, refer to "HG-MR/HG-
Amplifier Instruction Manual". KR/HG-SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction Manual
(Vol. 3)".
7. Be sure to use a magnetic contactor with an operation delay time of 80 6. Use a magnetic contactor with an operation delay time (interval between
ms or less. The operation delay time is the time interval between current current being applied to the coil until closure of contacts) of 80 ms or less.
being applied to the coil until closure of contacts. The bus voltage decreases depending on the main circuit voltage and
8. Use an external dynamic brake for the drive unit. Failure to do so will but operation pattern, which may cause the forced stop deceleration to shift to
cause an accident because the servo motor does not stop immediately the dynamic brake deceleration. When dynamic brake deceleration is not
coasts at an emergency stop and such conditions. Ensure the safety in required, slow the time to turn off the magnetic contactor.
the entire system. 7. To prevent an unexpected restart of the drive unit, configure a circuit to
turn off EM2 in the drive unit when the main circuit power is turned off.
8. Use an external dynamic brake for the drive unit. Failure to do so will
cause an accident because the servo motor does not stop immediately but
coasts at an alarm occurrence for which the servo motor does not
decelerate to stop. Ensure the safety in the entire equipment. For alarms
for which the servo motor does not decelerate to stop, refer to chapter 6.
For wiring of the external dynamic brake, refer to "MR-CV_/MR-
CR55K_/MR-J4-DU_B_(-RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
9. For the encoder cable, use of the option cable is recommended. For
selecting cables, refer to "HG-MR/HG-KR/HG-SR/HG-JR/HG-RR/HG-
UR/HG-AK Servo Motor Instruction Manual (Vol. 3)".
10. This diagram shows sink I/O interface. For source I/O interface, refer to
"MR-CV_/MR-CR55K_/MR-J4-DU_B_(-RJ)/MR-J4-DU_A_(-RJ) Instruction
Manual".
11. Install an overcurrent protection device (molded-case circuit breaker or
fuse) to protect the branch circuit. (Refer to section 7.3.)
12. When not using the STO function, attach the short-circuit connector
supplied with the drive unit.
13. Do not connect the servo motor of a wrong axis to U, V, W, or CN2 of the
drive unit. Otherwise, a malfunction may occur.
14. For connecting servo motor power wires, refer to "HG-MR/HG-KR/HG-
SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction Manual (Vol.
3)"".
15. For the MR-J4-DU30K_4 and MR-J4-DU37K_4, the terminal block is TE2.
16. The external dynamic brake cannot be used for compliance with SEMI-
F47 standard. Do not assign DB. Failure to do so will cause the drive unit
to become servo-off when an instantaneous power failure occurs.
17. The control circuit power supply (L11/L21) can be connected by passing
wiring. For details, refer to section 7.2.
5 - 20
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(1) MR-J3-DU_ A
(a) Power-on procedure
1) Make sure to wire the power supply as shown in above section 4.1 using the magnetic contactor
with the main circuit power supply (3-phase: L1, L2, L3). Configure up an external sequence to
switch off the magnetic contactor as soon as an alarm occurs.
2) In the case where control function of the magnetic contactor for the converter unit is enabled, turn
on control circuit power supply (L11 and L21) for the converter unit and the drive unit at the same
time. After the converter unit and the drive unit are activated, main circuit power supply
automatically turns on. When controlling the magnetic contactor by the external sequence, turn
on the control circuit power supply (L11 and L21) for the converter unit and the drive unit
concurrently with the main circuit power supply or before switching on the main circuit power
supply. However, by switching on the main circuit power supply, the warning disappears and the
drive unit will operate properly.
Main circuit ON
power supply OFF (Note 4)
(3 s) Tb
ON
Base circuit
OFF
Electromagnetic (Note 1) ON
brake interlock (MBR) OFF
(95 ms)
ON
Servo-on (SON)
OFF
(Note 2)
Note 1. When setting up an electromagnetic brake at customer's side, make up a sequence which will operate the
electromagnetic brake as follow using the electromagnetic brake interlock (MBR).
ON: Electromagnetic brake is not activated.
OFF: Electromagnetic brake is activated
2. Give a position command after the external electromagnetic brake is released.
3. For the position control mode.
4. "Tb" is a delay time from when the electromagnetic brake interlock (MBR) is turned off until when the
base circuit is shut off at servo off. Set Tb using [Pr. PC16].
5 - 21
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(2) MR-J4-DU_A_
(a) Power-on procedure
1) Always use a magnetic contactor for the main circuit power supply wiring (L1/L2/L3) as shown in
above section 4.1. Configure an external sequence to switch off the magnetic contactor as soon
as an alarm occurs.
2) When enabling magnetic contactor drive output, turn on the control circuit power supplies
(L11/L21) of the converter unit and the drive unit simultaneously. The main circuit power supply is
automatically turned on after the converter unit and drive unit are started.
When using an external sequence to control the magnetic contactor, turn on the control circuit
power supplies (L11/L21) of the converter unit and drive unit simultaneously with the main circuit
power supply or before turning on the main circuit power supply. If the main circuit power supply
is not on, the display shows the corresponding warning. However, by switching on the main circuit
power supply, the warning disappears and the drive unit will operate properly.
Servo motor
speed 0 r/min
Drive unit ON
Control circuit
power supply OFF
Resistance regeneration
converter unit ON
Control circuit
power supply OFF
Main circuit ON
power supply OFF (Note 4)
(3 s) Tb
ON
Base circuit
OFF
MBR (Note 1) ON
(Electromagnetic
brake interlock) OFF
(95 ms)
ON
SON (servo-on)
OFF
(Note 2)
Position command
0 r/min
(Note 3)
Note 1. When setting up an electromagnetic brake at customer's side, make up a sequence which will operate
the electromagnetic brake as follow using MBR.
ON: Electromagnetic brake is not activated.
OFF: Electromagnetic brake is activated.
2. Give a position command after the external electromagnetic brake is released.
3. This is in position control mode.
4. In [Pr. PC16 Electromagnetic brake sequence output], set a delay time (Tb) from MBR off to base circuit
shut-off at a servo-off.
5 - 22
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(3) MR-J3-DU_B
(a) Power-on procedure
1) Always wire the power supply as shown in above section 4.1 using the magnetic contactor with
the main circuit power supply (3-phase: L1, L2, L3). Configure up an external sequence to switch
off the magnetic contactor as soon as an alarm occurs.
2) Switch on the control circuit power supply L11, L21 simultaneously with the main circuit power
supply or before switching on the main circuit power supply. If the main circuit power supply is not
on, the display shows the corresponding warning. However, by switching on the main circuit
power supply, the warning disappears and the drive unit will operate properly.
a) When control function of magnetic contactor is enabled and the status remains at ready on
The main circuit power is not shut off with servo off.
Drive unit ON
Control circuit
power supply
OFF
Converter unit ON
Control circuit
power supply OFF
Main circuit ON
power supply OFF (Note 4)
(3 s) Tb
ON
Base circuit
OFF
Electromagnetic
brake interlock (Note 1) ON
(MBR)
OFF
(95 ms)
Servo-on command ON
(from servo system
controller) OFF
ON
Ready-on command
(from controller) OFF
(Note 2)
Position command
(Note 3) 0 r/min
Note 1. When setting up an electromagnetic brake at customer's side, make up a sequence which will
operate the electromagnetic brake as follow using the electromagnetic brake interlock (MBR).
ON: Electromagnetic brake is not activated.
OFF: Electromagnetic brake is activated
2. Give a position command after the external electromagnetic brake is released.
3. For the position control mode.
4. "Tb" is a delay time from when the electromagnetic brake interlock (MBR) is turned off until when
the base circuit is shut off at servo off. Set Tb using [Pr. PC02].
5 - 23
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
b) When control function of magnetic contactor is enabled and the status returns to ready-off
The magnetic contactor of the converter unit turns off with servo-off, and the main circuit power
supply shuts off.
Drive unit ON
Control circuit
power supply OFF
Converter unit ON
Control circuit
power supply OFF
ON
Main circuit
power supply OFF
(3 s)
ON
Base circuit OFF
Electromagnetic (Note 1) ON
brake interlock
(MBR) OFF
(3 s)
Servo-on command ON
(from servo system OFF
controller)
ON
Ready-on command OFF
(from controller) (Note 2)
Position command
(Note 3) 0 r/min
Note 1. When setting up an electromagnetic brake at customer's side, make up a sequence which will
operate the electromagnetic brake as follow using the electromagnetic brake interlock (MBR).
ON: Electromagnetic brake is not activated.
OFF: Electromagnetic brake is activated
2. Give a position command after the external electromagnetic brake is released.
3. For the position control mode.
5 - 24
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Drive unit ON
Control circuit
power supply OFF
ON
Converter unit
Control circuit OFF
power supply
ON
Main circuit
power supply OFF (Note 4, 5)
(3 s) Tb
ON
Base circuit OFF
Electromagnetic (Note 1) ON
brake interlock OFF
(MBR) (95 ms)
ON
Servo-on command
(from servo system OFF
controller)
ON
Ready-on command
(from controller) OFF (Note 2)
Position command
(Note 3) 0 r/min
Note 1. When setting up an electromagnetic brake at customer's side, make up a sequence which will
operate the electromagnetic brake as follow using the electromagnetic brake interlock (MBR).
ON: Electromagnetic brake is not activated.
OFF: Electromagnetic brake is activated
2. Give a position command after the external electromagnetic brake is released.
3. For the position control mode.
4. "Tb" is a delay time from when the electromagnetic brake interlock (MBR) is turned off until when
the base circuit is shut off at servo off. Set Tb using [Pr. PC02].
5. The base circuit remains ready-on status at servo-off. When the status is ready-off, the base circuit
and the servo-on command turn off at the same time. (Tb = 0)
5 - 25
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(4) MR-J4-DU_B_
(a) Power-on procedure
1) Always use a magnetic contactor for the main circuit power supply wiring (L1/L2/L3) as shownin
above section 4.1. Configure an external sequence to switch off the magnetic contactor as soon
as an alarm occurs.
2) Turn on the control circuit power supplies (L11/L21) of the converter unit and drive unit
simultaneously with the main circuit power supply or before turning on the main circuit power
supply. If the main circuit power supply is not on, the display shows the corresponding warning.
However, by switching on the main circuit power supply, the warning disappears and the drive
unit will operate properly.
Servo motor
speed 0 r/min
Drive unit ON
Control circuit
power supply OFF
Converter unit ON
Control circuit
power supply OFF
Main circuit ON
power supply OFF (Note 4)
(3 s) Tb
ON
Base circuit
OFF
MBR (Note 1) ON
(Electromagnetic
brake interlock) OFF
(95 ms)
Servo-on command ON
(from servo system
controller) OFF
(Note 2)
Position command
0 r/min
(Note 3)
Note 1. When setting up an electromagnetic brake at customer's side, make up a sequence which will operate
the electromagnetic brake as follow using MBR.
ON: Electromagnetic brake is not activated.
OFF: Electromagnetic brake is activated.
2. Give a position command after the external electromagnetic brake is released.
3. This is in position control mode.
4. In [Pr. PC02 Electromagnetic brake sequence output], set a delay time (Tb) from MBR off to base circuit
shut-off at a servo-off.
5 - 26
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
2) When magnetic contactor drive output is enabled and the status returns to ready-off
The magnetic contactor of the resistance regeneration converter unit is turned off with ready-off,
and the main circuit power supply is shut off.
Servo motor
speed 0 r/min
Drive unit ON
Control circuit
power supply OFF
Converter unit ON
Control circuit
power supply OFF
Main circuit ON
power supply OFF
(3 s)
ON
Base circuit
OFF
MBR (Note 1) ON
(Electromagnetic
brake interlock) OFF
(3 s)
Servo-on command ON
(from servo system
controller) OFF
(Note 2)
Position command
(Note 3) 0 r/min
Note 1. When setting up an electromagnetic brake at customer's side, make up a sequence which will operate
the electromagnetic brake as follow using MBR.
ON: Electromagnetic brake is not activated.
OFF: Electromagnetic brake is activated.
2. Give a position command after the external electromagnetic brake is released.
3. This is in position control mode.
5 - 27
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Servo motor
speed 0 r/min
Drive unit ON
Control circuit
power supply OFF
Converter unit ON
Control circuit
power supply OFF
Main circuit ON
power supply OFF (Note 4, 5)
(3 s) Tb
ON
Base circuit
OFF
MBR (Note 1) ON
(Electromagnetic
brake interlock) OFF
(95 ms)
Servo-on command ON
(from servo system
controller) OFF
(Note 2)
Position command
(Note 3) 0 r/min
Note 1. When setting up an electromagnetic brake at customer's side, make up a sequence which will operate
the electromagnetic brake as follow using MBR.
ON: Electromagnetic brake is not activated.
OFF: Electromagnetic brake is activated.
2. Give a position command after the external electromagnetic brake is released.
3. This is in position control mode.
4. In [Pr. PC02 Electromagnetic brake sequence output], set a delay time (Tb) from MBR off to base circuit
shut-off at a servo-off.
5. The base circuit remains ready-on status at servo-off. When the status is ready-off, the base circuit and
the servo-on command turn off at the same time. (Tb = 0)
5 - 28
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
PE TE1-2 PE PE TE1-2 PE
TE1-1 TE1-1
CN1 CN1
Signal Signal
Connector pin No. abbreviation Connector pin No. abbreviation
CN1-1 DICOM CN1-1 DICOM
5 5
9 CN1-2 ALM 9 CN1-2 ALM
DOCOM DOCOM
DOCOM DOCOM
4 CN1-3 4 CN1-3
8 8
WNG 3 CN1-4 WNG 3 CN1-4
7 7
CN1-5 DOCOM CN1-5 DOCOM
EM1 2 EM1 2
6 ALM CN1-6 DICOM 6 ALM CN1-6 DICOM
DICOM DICOM
1 CN1-7 EM1 1 CN1-7 EM1
DICOM DICOM
CN1-8 WNG CN1-8 WNG
CN1-9 DOCOM CN1-9 DOCOM
CNP1 CNP1
Signal Signal
Connector pin No. abbreviation Connector pin No. abbreviation
1 1
MC1 CNP1-1 MC1 MC1 CNP1-1 MC1
5 - 29
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
5 - 30
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
5 - 31
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
2) CN2
MR-J3-DU_A_ Signal MR-J4-DU_A_
Connector pin assignment Connector pin No. abbreviation Connector pin No. Connector pin assignment
CN2-1 P5 CN2-1
CN2-2 LG CN2-2
CN2-3 MR CN2-3
CN2-4 MRR CN2-4
2 6 10 2 6 10
LG 4 8 CN2-5 (THM1) CN2-5 LG 4 THM2 8
MRR MDR CN2-6 (THM2) CN2-6 MRR MXR
1 5 9 MD 1 5 9
P5 3 7 BAT CN2-7 CN2-7 P5 3 THM1 7 BAT
MR MD (MX) MR MX
MDR
CN2-8 CN2-8
(MXR)
CN2-9 BAT CN2-9
CN2-10 CN2-10
3) CN3
MR-J3-DU_A_ Signal MR-J4-DU_A_
Connector pin assignment Connector pin No. abbreviation Connector pin No. Connector pin assignment
CN3-1 LG CN3-1
8 8
4) CN6
MR-J3-DU_A_ Signal MR-J4-DU_A_
Connector pin assignment Connector pin No. abbreviation Connector pin No. Connector pin assignment
2 2
MO2 CN6-2 MO2 CN6-2 MO2
1 1
LG CN6-1 LG CN6-1
LG
5 - 32
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
5) CN8
When not using the STO function, attach the short-circuit connector supplied with the drive unit to
CN8 (STO I/O signal connector).
MR-J3-DU_A_ Signal MR-J4-DU_A_
Connector pin assignment Connector pin No. abbreviation Connector pin No. Connector pin assignment
CN8-1
2 1
CN8-2
STOCOM CN8-3 4 3
STO1 STOCOM
STO1 CN8-4
6 5
STO2 CN8-5 TOFB1 STO2
TOFB1 CN8-6 8 7
TOFCOM TOFB2
TOFB2 CN8-7
TOFCOM CN8-8
6) CN40A
MR-J3-DU_A_ Signal MR-J4-DU_A_
Connector pin assignment Connector pin No. abbreviation Connector pin No. Connector pin assignment
CN40A-1 ACD2 CN40A-1
CN40A-2 ACD3 CN40A-2
1 11 CN40A-3 PAL CN40A-3 1 11
2 12 CN40A-4 ACD1 CN40A-4 2 12
ACD2 ACD2* ACD2 ACD2*
CN40A-5 LG CN40A-5
ACD3 ACD3* ACD3 ACD3*
3 13 CN40A-6 GOF CN40A-6 3 13
4 14 CN40A-7 PMC CN40A-7 4 14
PAL PAL* PAL PAL*
ACD1 ACD1*
CN40A-8 PSD CN40A-8 ACD1 ACD1*
5 15 CN40A-9 LG CN40A-9 5 15
6 16 CN40A-10 PRD CN40A-10 6 16
LG LG LG LG
GOF GOF* CN40A-11 ACD2* CN40A-11 GOF GOF*
7 17 7 17
CN40A-12 ACD3* CN40A-12
8 18 8 18
PMC PMC* CN40A-13 PAL* CN40A-13 PMC PMC*
PSD PSD* CN40A-14 ACD1* CN40A-14 PSD PSD*
9 19 9 19
CN40A-15 LG CN40A-15
10 20 LG 10 20 LG
LG CN40A-16 GOF* CN40A-16 LG
PRD PRD* CN40A-17 PMC* CN40A-17 PRD PRD*
7) CN40B
When MR-J4-DU_A is used, the terminal connector (MR-J3-TM) does not need to be connected
to CN40B. (This product does not have a connector for the terminal connector.)
5 - 33
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
5 - 34
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
2) CN3
MR-J3-DU_B_ Signal MR-J4-DU_B_
Connector pin assignment Connector pin No. abbreviation Connector pin No. Connector pin assignment
CN3-1 LG CN3-1
CN3-2 DI1 CN3-2
1 11 CN3-3 DOCOM CN3-3
1 11
2 12 CN3-4 MO1 CN3-4
LG LG 2 12
CN3-5 DICOM CN3-5 LG LG
DI1 DI2 CN3-6 LA CN3-6 DI1 DI2
3 13 3 13
4 14 CN3-7 LB CN3-7 4 14
DOCOM MBR DOCOM MBR
CN3-8 LZ CN3-8
MO1 MO2 CN3-9 INP CN3-9 (Note 1) MO1 MO2
5 15 5 15
6 16 CN3-10 DICOM CN3-10 6 16
DICOM ALM DICOM ALM
CN3-11 LG CN3-11
LA LAR LA LAR
7 17 CN3-12 DI2 CN3-12 7 17
8 18 CN3-13 MBR CN3-13 (Note 1) 8 18
LB LBR LB LBR
CN3-14 MO2 CN3-14
LZ LZR LZ LZR
9 19 CN3-15 ALM CN3-15 (Note 1) 9 19
10 20 CN3-16 LAR CN3-16 10 20
INP DI3 INP DI3
CN3-17 LBR CN3-17 EM2
DICOM EM1 DICOM
CN3-18 LZR CN3-18
CN3-19 DI3 CN3-19
EM1
CN3-20 CN3-20 (Note 2)
(EM2)
5 - 35
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
3) CN8
When not using the STO function, attach the short-circuit connector supplied with the drive unit to
CN8 (STO I/O signal connector).
MR-J3-DU_B_ Signal MR-J4-DU_B_
Connector pin assignment Connector pin No. abbreviation Connector pin No. Connector pin assignment
CN8-1
2 1
CN8-2
STOCOM CN8-3 4 3
STO1 STOCOM
STO1 CN8-4
6 5
STO2 CN8-5 TOFB1 STO2
TOFB1 CN8-6 8 7
TOFCOM TOFB2
TOFB2 CN8-7
TOFCOM CN8-8
4) CN40A
MR-J3-DU_B_ Signal MR-J4-DU_B_
Connector pin assignment Connector pin No. abbreviation Connector pin No. Connector pin assignment
CN40A-1 ACD2 CN40A-1
CN40A-2 ACD3 CN40A-2
1 11 CN40A-3 PAL CN40A-3 1 11
2 12 CN40A-4 ACD1 CN40A-4 2 12
ACD2 ACD2* ACD2 ACD2*
CN40A-5 LG CN40A-5
ACD3 ACD3* ACD3 ACD3*
3 13 CN40A-6 GOF CN40A-6 3 13
4 14 CN40A-7 PMC CN40A-7 4 14
PAL PAL* PAL PAL*
ACD1 ACD1*
CN40A-8 PSD CN40A-8 ACD1 ACD1*
5 15 CN40A-9 LG CN40A-9 5 15
6 16 CN40A-10 PRD CN40A-10 6 16
LG LG LG LG
GOF GOF* CN40A-11 ACD2* CN40A-11 GOF GOF*
7 17 7 17
CN40A-12 ACD3* CN40A-12
8 18 8 18
PMC PMC* CN40A-13 PAL* CN40A-13 PMC PMC*
PSD PSD* CN40A-14 ACD1* CN40A-14 PSD PSD*
9 19 9 19
CN40A-15 LG CN40A-15
10 20 LG 10 20 LG
LG CN40A-16 GOF* CN40A-16 LG
PRD PRD* CN40A-17 PMC* CN40A-17 PRD PRD*
5) CN40B
When MR-J4-DU_B is used, the terminal connector (MR-J3-TM) does not need to be connected
to CN40B. (This product does not have a connector for the terminal connector.)
5 - 36
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
5. PARAMETER
POINT
For the parameter converter function, refer to "Part 8: Common Reference
Material".
To enable a parameter whose abbreviation is preceded by *, turn the power OFF
and then ON after setting the parameter.
For details about parameter settings for replacement, refer to "MR-J4-_A_(-
RJ)/MR-J4-03A6(-RJ) Servo Amplifier Instruction Manual" and "MR-J4-_B_(-RJ)
Servo Amplifier Instruction Manual"
With the drive unit, the deceleration to a stop function is enabled in the factory
setting. To disable the deceleration to a stop function, set [Pr. PA04] to "0 _ _ _".
5 - 37
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
POINT
Set a value to each "x" in the "Setting digit" columns.
MR-J3-CR55K/MR-J3-CR55K4 MR-CR55K/MR-CR55K4
Initial Initial
No. Name and function No. Name and function
value value
PA01 Regenerative option 0000h PA01 Regenerative option 00h
Used to select the regenerative option Select a regenerative option.
0 0 x x: _ _ x x:
Select the regenerative option Incorrect setting will trigger [AL. 37 Parameter error].
00: No used 00: Regenerative option is not used
01: MR-RB139 When using the FR-BU2-(H) brake unit, select the
02: MR-RB137 (3 pcs.) value.
11: MR-RB136-4 01: MR-RB139
12: MR-RB138-4 (3 pcs.) 02: MR-RB137 (3 pcs.)
"01" and "02" are the set values for the MR-J3-CR55K 13: MR-RB137-4
only, and "11" and "12" are those for the MR-J3- 14: MR-RB13V-4 (3 pcs.)
CR55K4 only. _ x _ _: 0h
Incorrect setting will trigger [AL. 37 Parameter error]. For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PA02 Magnetic contactor drive output selection 0001h PA02 Magnetic contactor drive output selection 1h
Used to select the output of the magnetic contactor Select the magnetic contactor drive output.
drive power supply. ___x
0 0 0 x: 0: Disabled
Used to select the output of the magnetic contactor 1: Enabled
drive power supply. _ _ x _: 0h
0: Disabled For manufacturer setting
1: Enabled
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PA08 Status display selection 0000h PA08 Status display selection 0h
Select a status display shown at power-on. _ _ _ x:
0 0 0 x: Select a status display shown at power-on.
Status display of converter unit display section at power- 0: Status
on. 1: Bus voltage
0: Status 2: Effective load ratio
1: Bus voltage 3: Peak load ratio
2: Effective load ratio 4: Regenerative load ratio
3: Peak load ratio 5: Unit power consumption 1
4: Regenerative load ratio 6: Unit total power consumption 1
7: Unit total power consumption 2
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
5 - 38
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
MR-J3-CR55K/MR-J3-CR55K4 MR-CR55K/MR-CR55K4
Initial Initial
No. Name and function No. Name and function
value value
PA09 Alarm history clear 0000h PA09 Alarm history clear 0h
Used to clear the alarm history. Used to clear the alarm history.
0 0 0 x: _ _ _ x:
Alarm history clear 0: Disabled
0: Invalid 1: Enabled
1: Valid When you select "Enabled", the alarm history will be
When alarm history clear is made valid, the alarm cleared at next power-on. After the alarm history is
history is cleared at next power-on. cleared, the setting is automatically disabled.
After the alarm history is cleared, the setting is _ _ x _: 0h
automatically made invalid (reset to 0). For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PA12 Input filter setting 0002h PA12 Input filter setting 2h
Select the input filter. Select the input filter.
0 0 0 x: _ _ _ x:
Input signal filter If external input signal causes chattering due to noise,
If external input signal causes chattering due to noise, etc., input filter is used to suppress it.
etc., input 0: None
filter is used to suppress it. 1: 1.777 [ms]
0: None 2: 3.555 [ms]
1: 1.777 [ms] 3: 5.333 [ms]
2: 3.555 [ms] _ _ x _: 0h
3: 5.333 [ms] For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PA15 For manufacturer setting 0000h PA15 Function selection A-3 0h
Do not change this value by any means. _ _ _ x:
Selection of unit power consumption display unit
0: increment of 1 kW
1: increment of 0.1 kW
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
5 - 39
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
MR-J3-CR55K/MR-J3-CR55K4 MR-CR55K/MR-CR55K4
Initial Initial
No. Name and function No. Name and function
value value
PA17 For manufacturer setting 0000h PA17 Function selection A-5 1h
Do not change this value by any means. The [Pr. PA17 SEMI-F47 function selection] and [Pr.
PA18 SEMI-F47 function - Instantaneous power failure
detection time] settings of the converter unit must be
the same as [Pr. PA20 SEMI-F47 function selection]
and [Pr. PF25 SEMI-F47 function - Instantaneous
power failure detection time] settings of the drive unit.
_ _ _ x:
[AL. 10 Undervoltage] detection method selection
Set this parameter when [AL. 10] occurs due to
distorted power supply voltage waveform.
0: [AL. 10] not occurrence
1: [AL. 10] occurrence
_ _ x _: 0h
SEMI-F47 function selection
0: Disabled
1: Enabled
Selecting "1" enables to avoid triggering [AL. 10
Undervoltage] using the electrical energy charged in
the capacitor in case that an instantaneous power
failure occurs during operation. In [Pr. PA18 SEMI-F47
function - Instantaneous power failure detection time],
set the time until the occurrence of [AL. 10
Undervoltage].
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PA18 For manufacturer setting 0000h PA18 SEMI-F47 function - Instanta-neous power failure 200 [ms]
Do not change this value by any means. detection time
The [Pr. PA17 SEMI-F47 function selection] and [Pr.
PA18 SEMI-F47 function - Instantaneous power failure
detection time] settings of the converter unit must be
the same as [Pr. PA20 SEMI-F47 function selection]
and [Pr. PF25 SEMI-F47 function - Instantaneous
power failure detection time] settings of the drive unit.
Set the time until the occurrence of [AL. 10
Undervoltage].
To disable the parameter setting value, select
"Disabled (_ _ 0 _)" of "SEMI-F47 function selection" in
[Pr. PA17].
5 - 40
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
POINT
Manufacturer setting parameters are not described here.
Set a value to each "x" in the "Setting digit" columns.
An incorrect setting may cause the regenerative option to burn out.
When a regenerative option that is not available to use on a servo amplifier is
selected, a [AL.37 parameter error] occurs.
For a drive unit of 30 kW or more, be sure to set this parameter to "_ _ 0 0" since
selecting the regenerative option and brake unit is carried out by [Pr. PA01] of the
MR-J3-CR55K(4) converter unit.
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
5 - 41
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
POINT
When you connect the amplifier to a servo system controller, servo parameter
values of the servo system controller will be written to each parameter.
Setting may not be made to some parameters and their ranges depending on
the servo system controller model, drive unit software version, and MR
Configurator2 software version. For details, refer to the servo system controller
user's manual.
Here are described settings of drive unit specific parameters. Settings of the other parameters are the
same as MR-J4-_B_. Refer to "Part 3: section 3.6".
MR-J3-DU_B_ MR-J4-DU_B_
Initial Initial
No. Name and function No. Name and function
value value
PA02 Regenerative option 0000h PA02 Regenerative option 0h
Set this parameter when using the regenerative option, Select a regenerative option.
brake unit, power regeneration converter, or power For the drive unit, select the regenerative option with the
regeneration common converter. converter unit.
0 0 x x: Selecting other than "_ _ 0 0" or "_ _ 0 1" will trigger [AL.
Selection of regenerative option 37 Parameter error].
00: Regenerative option is not used, or when you use a _ _ x x:
regenerative option, set the regenerative option with Regenerative option selection
the converter unit. 00: Regenerative option is not used, or when you use a
When using the drive unit with the converter unit, set regenerative option, set the regenerative option with
this value regardless of whether or not the the converter unit.
regenerative option and brake unit are used.) When using the drive unit with the converter unit, set
this value regardless of whether or not the
regenerative option and brake unit are used.)
_ x _ _: 0h
Converter unit selection
0: MR-CR_
7: MR-CV_
Setting a value other than "0" or "7" will trigger [AL. 37].
x _ _ _: 0h
Enable or disable the protection coordination mode.
0: Protection coordination mode enabled
4: Protection coordination mode disabled (stand-alone
drive)
Set "4" for the drive unit which is not connected to the
MR-CV_ with the protection coordination cable.
To disable the protection coordination mode, set
"Protection coordination mode function between
converter and drive unit selection" of [Pr. PF03] to
"Enabled (_ 1 _ _)", and then this parameter to
"Protection coordination mode disabled (4 _ _ _)".
5 - 42
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
6. CHARACTERISTICS
An electronic thermal relay is built in the converter unit and drive unit to protect the servo motor, converter
unit and drive unit from overloads.
[AL. 50 Overload 1] occurs if overload operation performed is above the electronic thermal protection curve
shown in fig. 5.1, 5.2 and 5.3. [AL. 51 Overload 2] occurs if the maximum current is applied continuously for
several seconds due to machine collision, etc. Use the equipment on the left-side area of the graph.
For the system where the unbalanced torque occurs, such as a vertical axis system, the unbalanced torque
of the machine should be kept at 70% or lower of the motor's rated torque.
The MR-J3-DU_ and MR-J4-DU_ servo amplifiers have servo motor overload protective function.
1000 1000
Operation time [s]
Operation time [s]
Operating Operating
100 100
Servo-lock
10 10
1 1
0 100 (Note 2) 200 250 0 100 (Note 2) 200 250
5 - 43
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
5 - 44
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
1000
100
Operating
Servo-lock Operating 100
10 Servo-lock
10
1 1
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300
(Note 2) (Note 2)
Load ratio [%] (Note 1, 3) Load ratio [%] (Note 1)
Characteristics A Characteristics B
Note 1. If operation that generates torque more than 100% of the rating is performed with an abnormally high frequency in a servo
motor stop status (servo-lock status) or in a 50 r/min or less low-speed operation status, the drive unit may malfunction
regardless of the electronic thermal protection.
2. Load ratio 100% indicates the rated output of the drive unit. Refer to "MR-CV_/MR-CR55K_/MR-J4-DU_B_(-RJ)/MR-J4-
DU_A_(-RJ) Instruction Manual".
3. The operation time at the load ratio of 300% to 400% applies when the maximum torque is increased to 400% of rated torque.
For the combination of a servo amplifier and servo motor with which the maximum torque can be increased, refer to “Part 1:
3.2.2(3) Servo amplifier and servo motor combination for the MR-J4 series”.
10000
1000
Operation time [s]
Operating
100
10
1
0 50 100 150 200 250 300
Load ratio [%] (Note)
Note. Load ratio 100% indicates the rated output of the converter unit. Refer to "MR-
CV_/MR-CR55K_/MR-J4-DU_B_(-RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
5 - 45
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(a) MR-J3-DU_
Table 5.1 Power supply capacity and generated heat per servo amplifier at rated output
Power supply capacity [kVA] Drive unit-generated heart [W] (Note)
At rated output Area
Power factor
Power factor [Generated heat required
improving
Converter unit Drive unit Servo motor improving DC in the cabinet for heat
DC At rated torque At zero torque
reactor is when cooled dissipation
reactor is not
used outside the [m2]
used cabinet]
HA-LP30K1
MR-J3-DU30K_ HA-LP30K1M 48 40 1550 (1100 + 450) 470 31.0
HA-LP30K2
MR-J3-CR55K
HA-LP37K1
MR-J3-DU37K_ HA-LP37K1M 59 49 1830 (1280 + 550) 550 36.6
HA-LP37K2
HA-LP25K14 40 35 1080 (850 + 230) 330 21.6
HA-LP30K14
MR-J3-DU30K_4
HA-LP30K1M4 48 40 1290 (1010 + 280) 390 60 (30 + 30) 25.8
HA-LP30K24
HA-LP37K14
MR-J3-CR55K4 MR-J3-DU37K_4 HA-LP37K1M4 59 49 1542 (1200 + 342) 470 30.8
HA-LP37K24
HA-LP45K1M4
MR-J3-DU45K_4 71 59 1810 (1370 + 440) 550 36.2
HA-LP45K24
HA-LP50K1M4 80 67 2120 (1650 + 470) 640 42.4
MR-J3-DU55K_4
HA-LP55K24 87 72 2150 (1650 + 500) 650 43.0
Note. The heat generated by the drive unit is indicated in the left term within the parentheses, and the heat generated by the converter
unit in the right term.
5 - 46
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(b) MR-J4-DU_
Table 5.2 Power supply capacity and generated heat per servo motor at rated output
Power supply capacity
Drive unit-generated heat [W] (Note)
[kVA]
Area
At rated output
required
Power factor Power factor [Generated heat
Converter unit Drive unit Servo motor for heat
improving improving in the cabinet
At rated output With servo-off dissipation
DC reactor DC reactor when cooled
[m2]
is not used is used outside the
cabinet]
HG-JR30K1
MR-J4-DU30K_ 48 40 1350 (900 + 450) 470 27.0
HG-JR30K1M
MR-CR55K
HG-JR37K1
MR-J4-DU37K_ 59 49 1550 (1000 + 550) 550 31.0
HG-JR37K1M
HG-JR30K14
MR-J4-DU30K_4 48 40 1070 (790 + 280) 390 21.4
HG-JR30K1M4
60 (30 + 30)
HG-JR37K14
MR-J4-DU37K_4 59 49 1252 (910 + 342) 470 25.1
MR-CR55K4 HG-JR37K1M4
MR-J4-DU45K_4 HG-JR45K1M4 71 59 1580 (1110 + 470) 550 31.6
MR-J4-DU55K_4 HG-JR55K1M4 87 72 1940 (1440 + 500) 650 38.8
Note. The heat generated by the drive unit is indicated in the left term within the parentheses, and the heat generated by the converter
unit in the right term.
5 - 47
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
POINT
The inrush current values can change depending on frequency of turning on/off
the power and ambient temperature.
Since large inrush currents flow in the power supplies, always use molded-case circuit breakers and
magnetic contactors. (Refer to section 7.3.)
When circuit protectors are used, it is recommended that the inertia delay type, which is not tripped by an
inrush current, be used.
5 - 48
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
5 - 49
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
POINT
MR-J3CDL05M is for the MR-CR_ converter unit.
MR-J3CDL05M cannot be used with the MR-CV_ power regeneration converter
unit.
MR-J3CDL05M
10120-3000PE (Connector) PCR-S20FS + (Connector)
10320-52F0-008 (Shell kit) PCR-LS20LA1 (Case)
9 1 ACD2
19 11 ACD2*
10 2 ACD3
20 12 ACD3*
7 3 PAL
17 13 PAL*
8 4 ACD1
18 14 ACD1*
5 5 LG
15 15 LG
Converter unit side 6 6 GOF Drive unit side
16 16 GOF*
3 7 PMC
13 17 PMC*
4 8 PSD
14 18 PSD*
1 9 LG
11 19 LG
2 10 PRD
12 20 PRD*
Plate Plate SD
5 - 50
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Conductor Insulator
POINT
To comply with the IEC/EN/UL/CSA standard, use the wires refer to "MR-J4-
_A_(-RJ)/MR-J4-03A6(-RJ) Servo Amplifier Instruction Manual" , "MR-J4-_B_(-
RJ) Servo Amplifier Instruction Manual" and "MR-CV_/MR-CR55K_/MR-J4-
DU_B_(-RJ)/MR-J4-DU_A_(-RJ) Instruction Manual". To comply with other
standards, use a wire that is complied with each standard.
Selection conditions of wire size are as follows.
Construction condition: Single wire set in midair
Wire length: 30 m or less (J3 series)
50 m or less (J4 series)
For the power supply wire, use a 600 V grade heat-resistant polyvinyl chloride insulated wire (HIV wire).
The following diagram shows the wires used for wiring. Use the wires or equivalent given in this section.
3) Converter unit Drive unit 3) Motor power supply lead Servo motor
Power factor P1 U U
improving
DC reactor P2 V V
Motor
1) W W
4) Regenerative option lead
Regenerative option
C
1) Main circuit power Encoder cable
Power supply
supply lead Encoder
L1
6) Thermal relay
L2
L3 OHS1 Thermal
relay
OHS2
L11 L11
Power supply Cooling fan
L21 L21 5) Cooling fan
lead
BU
2) Control power supply lead
BV
BW
5 - 51
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(1) When using the 600V Grade heat-resistant polyvinyl chloride insulated wire (HIV wire)
Selection example of wire size when using HIV wires is indicated below.
Note 1. Alphabets in the table indicate crimping tools. For crimp terminals and applicable tools, refer to (2) in this section.
2. To connect these models to a terminal block, be sure to use the screws that come with the terminal block.
3. Wires are selected based on the highest rated current among combining servo motors.
5 - 52
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
The following diagram shows the wires used for wiring. Use the wires given in this section or equivalent.
4) Converter unit Drive unit 4) Motor power supply lead Servo motor
Power factor P1 U U
improving
DC reactor P2 V V
Motor
1) W W
3) Regenerative option lead
Regenerative option
C
1) Main circuit power Encoder cable
Power supply supply lead Encoder
L1
L2
L3
L11 L11
L21 L21
Note 1. Alphabets in the table indicate crimping tools. For crimp terminals and applicable tools, refer to (2) in this section.
2. To connect these models to a terminal block, be sure to use the screws that come with the terminal block.
3. Wires are selected based on the highest rated current among combining servo motors.
4. Be sure to use the size of 2 mm2 when corresponding to the IEC/EN/UL/CSA standard.
5 - 53
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
5 - 54
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
To prevent the converter unit and the drive unit from smoke and a fire, select a
molded-case circuit breaker which shuts off with high speed.
Always use one molded-case circuit breaker and one magnetic contactor with one
CAUTION converter unit.
Since recommended products vary between MR-J3-DU and MR-J4-DU_, use the
recommended products of MR-J4-DU_.
Note. Use a magnetic contactor with an operation delay time (interval between current being applied to the coil until closure of contacts)
of 80 ms or less.
5 - 55
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Note. When having the converter unit comply with the IEC/EN/UL/CSA standard, refer to "MR-CV_/MR-CR55K_/MR-J4-
DU_B_(-RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
Note. When having the drive unit comply with the IEC/EN/UL/CSA standard, refer to "MR-CV_/MR-CR55K_/MR-J4-DU_B_(-
RJ)/MR-J4-DU_A_(-RJ) Instruction Manual".
5 - 56
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
POINT
EM2 of the drive unit is the signal having the same contents as EM1 of the drive
unit in torque control mode. (J4 series)
Use a 200 V class brake unit and a resistor unit with a 200 V class converter
unit, and a 400 V class brake unit and a resistor unit with a 400 V class
converter unit. Combination of different voltage class units cannot be used.
When a brake unit and a resistor unit are installed horizontally or diagonally, the
heat dissipation effect diminishes. Install them on a flat surface vertically.
The temperature of the resistor unit case will be higher than the ambient
temperature by 100 ˚C or over. Keep cables and flammable materials away from
the case.
Ambient temperature condition of the brake unit is between -10 °C and 50 °C.
Note that the condition is different from the ambient temperature condition of the
converter unit (between 0 °C and 55 °C).
Configure the circuit to shut down the power-supply with the alarm output of the
brake unit and the resistor unit under abnormal condition.
Use the brake unit with a combination indicated in section 7.4.1.
Brake unit and regenerative options (Regenerative resistor) cannot be used
simultaneously.
When using the brake unit, set the parameters as follows.
Parameter Setting value
__00
[Pr. PA01] of the converter unit
(Initial value)
__00
MR-J3-DU_ drive unit of the [Pr. PA02]
(Initial value)
MR-J4-DU_ drive unit of the [Pr. PA02] __01
Connect the brake unit to the bus of the converter unit (L+ and L- of TE2-1) for use. As compared to the MR-
RB regenerative option, the brake unit can return larger power. Use the brake unit when the regenerative
option cannot provide sufficient regenerative capability.
When using the brake unit, always refer to "FR-BU2 Brake Unit Instruction Manual".
7.4.1 Selection
Use a combination of converter unit, brake unit and resistor unit listed below.
Permissible
Number of Resultant
continuous
Brake unit Resistor unit connected resistance Converter unit
power
units [Ω]
[kW]
FR-BR-55K 2 (parallel) 7.82 1 MR-J3-CR55K
200 V class FR-BU2-55K
MT-BR5-55K 2 (parallel) 11.0 1 MR-CR55K
FR-BU2-H55K FR-BR-H55K 2 (parallel) 7.82 4 MR-J3-CR55K4
400 V class
FR-BU2-H75K MT-BR5-H75K 2 (parallel) 15.0 3.25 MR-CR55K4
5 - 57
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Normally, changing the FR-BU2-(H) parameter is not required. Whether a parameter can be changed or not
is listed below.
Parameter Change
possible/ Remark
No. Name
impossible
0 Brake mode switchover Impossible Do not change the parameter.
1 Monitor display data selection Possible Refer to "FR-BU2 Brake Unit Instruction
Manual".
2 Input terminal function selection 1 Impossible Do not change the parameter.
3 Input terminal function selection 2
77 Parameter write selection
Cumulative energization time
78
carrying-over times
CLr Parameter clear
ECL Alarm history clear
C1 For manufacturer setting
POINT
Connecting PR terminal of the brake unit to L+ terminal of the converter unit
results in a brake unit malfunction. Always connect the PR terminal of the brake
unit to the PR terminal of the resistor unit.
POINT
To use brake units with a parallel connection, use two sets of FR-BU2-(H) brake
unit. Combination with other brake unit results in alarm occurrence or
malfunction.
Always connect the terminals for master/slave (MSG to MSG, SD to SD)
between the two brake units.
Do not connect as follows.
Converter unit Brake unit Converter unit Brake unit
L+ P/+ L+ P/+
L- N/- L- N/-
P/+ P/+
N/- N/-
5 - 58
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
SK
MC2 2
P1
(Note 3)
(Note 2) P2
MCCB MC CN1
L1
(Note 1) 1 DICOM
Power L2 (Note 14)
supply 24 V DC
L3 5 DOCOM CN3
L11 6 DICOM 15 ALM RA1
L21
FR-BR-(H)
(Note 6) TH1
P
TH2
PR
FR-BU2-(H)
FR-BU2-(H)
PR MSG
P/+ (Note 11) SD
(Note 4) A
N/-
B
C
BUE
(Note 10) (Note 7)
SD
5 - 59
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Note 1. For the power supply specifications, refer to "Part 8: Common Reference Material".
2. Use a magnetic contactor with an operation delay time (interval between current being applied to the coil until closure of
contacts) of 80 ms or less. Depending on the main circuit voltage and operation pattern, bus voltage decreases, and that may
cause the forced stop deceleration to shift to the dynamic brake deceleration. When dynamic brake deceleration is not
required, slow the time to turn off the magnetic contactor.
3. P1 and P2 are connected by default. When using the power factor improving DC reactor, connect P1 and P2 after removing
the short bar across them. Refer to "Part 10: Chapter 7" for details.
4. Connect P/+ and N/- terminals of the brake unit to a correct destination. Incorrect connection destination results in the
converter unit and brake unit malfunction.
5. For 400 V class, a step-down transformer is required.
6. Contact rating: 1b contact, 110 V AC, 5 A/220 V AC, 3 A
Normal condition: TH1-TH2 is conducting. Abnormal condition: TH1-TH2 is not conducting.
7. Contact rating: 230 V AC, 0.3 A/30 V DC, 0.3 A
Normal condition: B-C is conducting./A-C is not conducting. Abnormal condition: B-C is not conducting./A-C is conducting.
8. Install an overcurrent protection device (molded-case circuit breaker, fuse, or others) to protect the branch circuit. (Refer to
section 7.3.)
9. Do not connect more than one cable to each L+ and L- terminals of TE2-1 of the converter unit.
10. Always connect BUE and SD terminals. (factory-wired)
11. Connect MSG and SD terminals of the brake unit to a correct destination. Incorrect connection destination results in the
converter unit and brake unit malfunction.
12. For connecting L+ and L- terminals of TE2-1 of the converter unit to the terminal block, use the cable indicated in (4) in this
section.
13. Configure a circuit to turn off EM2 in the drive unit when the main circuit power is turned off to prevent an unexpected restart of
the drive unit.
14. The wiring is for MR-J4-DU_B_(-RJ). The connection for the interface of MR-J4-DU_(-RJ) is the same as in the case of MR-
J4-_(-RJ). Refer to each servo amplifier instruction manual.
5 - 60
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
MC
SK
L21
FR-BR-(H)
(Note 6) TH1
P
TH2
PR
FR-BU2-(H)
FR-BU2-(H)
PR MSG
(Note 11)
P/+ SD
(Note 4) A
N/-
B
C
BUE
(Note 10) (Note 7)
SD
5 - 61
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Note 1. For the power supply specifications, refer to "Part 8: Common Reference Material".
2. Use a magnetic contactor with an operation delay time (interval between current being applied to the coil until closure of
contacts) of 80 ms or less. Depending on the main circuit voltage and operation pattern, bus voltage decreases, and that may
cause the forced stop deceleration to shift to the dynamic brake deceleration. When dynamic brake deceleration is not
required, slow the time to turn off the magnetic contactor.
3. P1 and P2 are connected by default. When using the power factor improving DC reactor, connect P1 and P2 after removing
the short bar across them. Refer to "Part 10: Chapter 7" for details.
4. Connect P/+ and N/- terminals of the brake unit to a correct destination. Incorrect connection destination results in the
converter unit and brake unit malfunction.
5. For 400 V class, a step-down transformer is required.
6. Contact rating: 1b contact, 110 V AC, 5 A/220 V AC, 3 A
Normal condition: TH1-TH2 is conducting. Abnormal condition: TH1-TH2 is not conducting.
7. Contact rating: 230 V AC, 0.3 A/30 V DC, 0.3 A
Normal condition: B-C is conducting./A-C is not conducting. Abnormal condition: B-C is not conducting./A-C is conducting.
8. Install an overcurrent protection device (molded-case circuit breaker, fuse, or others) to protect the branch circuit. (Refer to
section 7.3.)
9. Do not connect more than one cable to each L+ and L- terminals of TE2-1 of the converter unit.
10. Always connect BUE and SD terminals. (factory-wired)
11. Connect MSG and SD terminals of the brake unit to a correct destination. Incorrect connection destination results in the
converter unit and brake unit malfunction.
12. For connecting L+ and L- terminals of TE2-1 of the converter unit to the terminal block, use the cable indicated in (4) in this
section.
13. Configure a circuit to turn off EM2 in the drive unit when the main circuit power is turned off to prevent an unexpected restart of
the drive unit.
14. The wiring is for MR-J4-DU_B_(-RJ). The connection for the interface of MR-J4-DU_(-RJ) is the same as in the case of MR-
J4-_(-RJ). Refer to each servo amplifier instruction manual.
5 - 62
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
SK
(Note 8) (Note 8)
2 ALM RA2 10 DICOM
24 V DC
7 EM1 5 DICOM
L21
SK
MT-BR5-(H)
(Note 6) TH1
P RA3
TH2
PR
FR-BU2-(H)
PR MSG
P/+ SD
(Note 4) A
N/-
B
C
BUE
(Note 10) (Note 7)
SD
5 - 63
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Note 1. For the power supply specifications, refer to "Part 8: Common Reference Material".
2. Use a magnetic contactor with an operation delay time (interval between current being applied to the coil until closure of
contacts) of 80 ms or less. Depending on the main circuit voltage and operation pattern, bus voltage decreases, and that may
cause the forced stop deceleration to shift to the dynamic brake deceleration. When dynamic brake deceleration is not
required, slow the time to turn off the magnetic contactor.
3. P1 and P2 are connected by default. When using the power factor improving DC reactor, connect P1 and P2 after removing
the short bar across them. Refer to "Part 10: Chapter 7" for details.
4. Connect P/+ and N/- terminals of the brake unit to a correct destination. Incorrect connection destination results in the
converter unit and brake unit malfunction.
5. For 400 V class, a step-down transformer is required.
6. Contact rating: 1a contact, 110 V AC, 5 A/220 V AC, 3 A
Normal condition: TH1-TH2 is not conducting. Abnormal condition: TH1-TH2 is conducting.
7. Contact rating: 230 V AC, 0.3 A/30 V DC, 0.3 A
Normal condition: B-C is conducting./A-C is not conducting. Abnormal condition: B-C is not conducting./A-C is conducting.
8. Install an overcurrent protection device (molded-case circuit breaker, fuse, or others) to protect the branch circuit. (Refer to
section 7.3.)
9. Do not connect more than one cable to each L+ and L- terminals of TE2-1 of the converter unit.
10. Always connect BUE and SD terminals. (factory-wired)
11. Configure a circuit to turn off EM2 in the drive unit when the main circuit power is turned off to prevent an unexpected restart of
the drive unit.
12. The wiring is for MR-J4-DU_B_(-RJ). The connection for the interface of MR-J4-DU_(-RJ) is the same as in the case of MR-
J4-_(-RJ). Refer to each servo amplifier instruction manual.
5 - 64
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
MC
SK
L21
SK
MT-BR5-(H)
(Note 6) TH1
P RA3
TH2
PR
FR-BU2-(H)
PR MSG
P/+ SD
(Note 4) A
N/-
B
C
BUE
(Note 10) (Note 7)
SD
5 - 65
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Note 1. For the power supply specifications, refer to "Part 8: Common Reference Material".
2. Use a magnetic contactor with an operation delay time (interval between current being applied to the coil until closure of
contacts) of 80 ms or less. Depending on the main circuit voltage and operation pattern, bus voltage decreases, and that may
cause the forced stop deceleration to shift to the dynamic brake deceleration. When dynamic brake deceleration is not
required, slow the time to turn off the magnetic contactor.
3. P1 and P2 are connected by default. When using the power factor improving DC reactor, connect P1 and P2 after removing
the short bar across them. Refer to "Part 10: Chapter 7" for details.
4. Connect P/+ and N/- terminals of the brake unit to a correct destination. Incorrect connection destination results in the
converter unit and brake unit malfunction.
5. For 400 V class, a step-down transformer is required.
6. Contact rating: 1a contact, 110 V AC, 5 A/220 V AC, 3 A
Normal condition: TH1-TH2 is not conducting. Abnormal condition: TH1-TH2 is conducting.
7. Contact rating: 230 V AC, 0.3 A/30 V DC, 0.3 A
Normal condition: B-C is conducting./A-C is not conducting. Abnormal condition: B-C is not conducting./A-C is conducting.
8. Install an overcurrent protection device (molded-case circuit breaker, fuse, or others) to protect the branch circuit. (Refer to
section 7.3.)
9. Do not connect more than one cable to each L+ and L- terminals of TE2-1 of the converter unit.
10. Always connect BUE and SD terminals. (factory-wired)
11. Configure a circuit to turn off EM2 in the drive unit when the main circuit power is turned off to prevent an unexpected restart of
the drive unit.
12. The wiring is for MR-J4-DU_B_(-RJ). The connection for the interface of MR-J4-DU_(-RJ) is the same as in the case of MR-
J4-_(-RJ). Refer to each servo amplifier instruction manual.
5 - 66
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
POINT
To use brake units with a parallel connection, use two sets of FR-BU2-(H) brake
unit. Combination with other brake unit results in alarm occurrence or
malfunction.
Always connect the terminals for master/slave (MSG to MSG, SD to SD)
between the two brake units.
Do not connect as follows.
Converter unit Brake unit Converter unit Brake unit
L+ P/+ L+ P/+
L- N/- L- N/-
P/+ P/+
N/- N/-
5 - 67
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
SK
(Note 2) P1
MCCB MC (Note 3)
L1 P2
(Note 1) CN1
Power L2
supply 1 DICOM
L3 (Note 14)
24 V DC
L11 5 DOCOM CN3
(Note 8) (Note 8)
2 ALM RA2 10 DICOM
24 V DC
7 EM1 5 DICOM
L21
SK
MT-BR5-(H)
(Note 6) TH1
P RA3
TH2
PR
FR-BU2-(H)
FR-BU2-(H)
PR MSG
(Note 11)
P/+ SD
(Note 4) A
N/-
B
C
BUE
(Note 10) (Note 7)
SD
5 - 68
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Note 1. For the power supply specifications, refer to "Part 8: Common Reference Material".
2. Use a magnetic contactor with an operation delay time (interval between current being applied to the coil until closure of
contacts) of 80 ms or less. Depending on the main circuit voltage and operation pattern, bus voltage decreases, and that may
cause the forced stop deceleration to shift to the dynamic brake deceleration. When dynamic brake deceleration is not
required, slow the time to turn off the magnetic contactor.
3. P1 and P2 are connected by default. When using the power factor improving DC reactor, connect P1 and P2 after removing
the short bar across them. Refer to "Part 10: Chapter 7" for details.
4. Connect P/+ and N/- terminals of the brake unit to a correct destination. Incorrect connection destination results in the
converter unit and brake unit malfunction.
5. For 400 V class, a step-down transformer is required.
6. Contact rating: 1a contact, 110 V AC, 5 A/220 V AC, 3 A
Normal condition: TH1-TH2 is not conducting. Abnormal condition: TH1-TH2 is conducting.
7. Contact rating: 230 V AC, 0.3 A/30 V DC, 0.3 A
Normal condition: B-C is conducting./A-C is not conducting. Abnormal condition: B-C is not conducting./A-C is conducting.
8. Install an overcurrent protection device (molded-case circuit breaker, fuse, or others) to protect the branch circuit. (Refer to
section 7.3.)
9. Do not connect more than one cable to each L+ and L- terminals of TE2-1 of the converter unit.
10. Always connect BUE and SD terminals. (factory-wired)
11. Connect MSG and SD terminals of the brake unit to a correct destination. Incorrect connection destination results in the
converter unit and brake unit malfunction.
12. For connecting L+ and L- terminals of the converter unit to the terminal block, use the cable indicated in (4) in this section.
13. Configure a circuit to turn off EM2 in the drive unit when the main circuit power is turned off to prevent an unexpected restart of
the drive unit.
14. The wiring is for MR-J4-DU_B_(-RJ). The connection for the interface of MR-J4-DU_(-RJ) is the same as in the case of MR-
J4-_(-RJ). Refer to each servo amplifier instruction manual.
5 - 69
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
MC
SK
L21
SK
MT-BR5-(H)
(Note 6) TH1
P RA3
TH2
PR
FR-BU2-(H)
FR-BU2-(H)
PR MSG
(Note 11)
P/+ SD
(Note 4) A
N/-
B
C
BUE
(Note 10) (Note 7)
SD
5 - 70
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Note 1. For the power supply specifications, refer to "Part 8: Common Reference Material".
2. Use a magnetic contactor with an operation delay time (interval between current being applied to the coil until closure of
contacts) of 80 ms or less. Depending on the main circuit voltage and operation pattern, bus voltage decreases, and that may
cause the forced stop deceleration to shift to the dynamic brake deceleration. When dynamic brake deceleration is not
required, slow the time to turn off the magnetic contactor.
3. P1 and P2 are connected by default. When using the power factor improving DC reactor, connect P1 and P2 after removing
the short bar across them. Refer to "Part 10: Chapter 7" for details.
4. Connect P/+ and N/- terminals of the brake unit to a correct destination. Incorrect connection destination results in the
converter unit and brake unit malfunction.
5. For 400 V class, a step-down transformer is required.
6. Contact rating: 1a contact, 110 V AC, 5 A/220 V AC, 3 A
Normal condition: TH1-TH2 is not conducting. Abnormal condition: TH1-TH2 is conducting.
7. Contact rating: 230 V AC, 0.3 A/30 V DC, 0.3 A
Normal condition: B-C is conducting./A-C is not conducting. Abnormal condition: B-C is not conducting./A-C is conducting.
8. Install an overcurrent protection device (molded-case circuit breaker, fuse, or others) to protect the branch circuit. (Refer to
section 7.3.)
9. Do not connect more than one cable to each L+ and L- terminals of TE2-1 of the converter unit.
10. Always connect BUE and SD terminals. (factory-wired)
11. Connect MSG and SD terminals of the brake unit to a correct destination. Incorrect connection destination results in the
converter unit and brake unit malfunction.
12. For connecting L+ and L- terminals of the converter unit to the terminal block, use the cable indicated in (4) in this section.
13. Configure a circuit to turn off EM2 in the drive unit when the main circuit power is turned off to prevent an unexpected restart of
the drive unit.
14. The wiring is for MR-J4-DU_B_(-RJ). The connection for the interface of MR-J4-DU_(-RJ) is the same as in the case of MR-
J4-_(-RJ). Refer to each servo amplifier instruction manual.
5 - 71
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(4) Wires
(a) Wires for the brake unit
For the brake unit, HIV wire (600 V Grade heat-resistant polyvinyl chloride insulated wire) is
recommended.
POINT
Under tightening can cause a cable disconnection or malfunction. Over
tightening can cause a short circuit or malfunction due to damage to the screw
or the brake unit.
5 - 72
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
(b) Cables for connecting the converter unit and a distribution terminal block when connecting two sets
of the brake unit
Wire size
Brake unit
HIV wire [mm2] AWG
200 V class FR-BU2-55K 38 2
FR-BU2-H55K 14 6
400 V class
FR-BU2-H75K 38 2
POINT
Some crimp terminals may not be mounted depending on their sizes. Make sure
to use the recommended ones or equivalent ones.
Number of
Applicable tool
Converter unit Brake unit connected Crimp terminal (Manufacturer)
(Note 1)
units
200 V class MR-CR55K FR-BU2-55K 2 38-S6 a
(JST (J.S.T. Mfg. Co., Ltd.))
(Note 2)
R38-6S
(NICHIFU (NICHIFU CO.,
LTD.))
(Note 2)
400 V class MR-CR55K4 FR-BU2-H55K 2 FVD14-6 b
(JST (J.S.T. Mfg. Co., Ltd.))
FR-BU2-H75K 2 38-S6 a
(JST (J.S.T. Mfg. Co., Ltd.))
(Note 2)
R38-6S
(NICHIFU (NICHIFU CO.,
LTD.)) (Note 2)
Note 1. Symbols in the applicable tool field indicate applicable tools in (5) (b) in this section.
2. Coat the crimping part with an insulation tube.
5 - 73
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
7.4.4 Dimensions
[Unit: mm]
2-φ5 hole
(Screw size: M4)
5
118
128
Rating
plate
5
5
6 158 6 18.5 52 72
170 142.5
[Unit: mm]
Approx.
H2
2-φC
D1
(Note)
H3 ± 1
H1 ± 3
H±5
(Note)
Control circuit terminal
C C
Approx.
H2
Approx. 35 W1 ± 1 Approx. 35
Approx.
Eyebolt
40
204
33
W±5
Note. Ventilation ports are provided on both sides and the top. The bottom is open.
Approximate
Resistor unit W W1 H H1 H2 H3 D D1 C
mass [kg]
200 V class FR-BR-55K 480 410 700 620 40 670 450 3.2 12 70
400 V class FR-BR-H55K 480 410 700 620 20 670 450 3.2 12 70
5 - 74
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
[Unit: mm]
Approximate
Resistor unit Resistance
mass [kg]
85
200 V MT-BR5-55K 2.0 Ω 50
NP class
400 V
MT-BR5-H75K 6.5 Ω 70
class
800
M4
M6
30
40
85
193 189
37 60 10 21
480
510
75 300 75
4φ15 mounting hole 7.5 450 7.5
5 - 75
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Do not use the converter unit and drive unit with the regenerative options other
CAUTION than the combinations specified below. Otherwise, it may cause a fire.
Note 1. The composite resistor value of three options is 1.3 Ω. The resistor value of one option is 4 Ω.
2. The composite resistor value of three options is 5 Ω. The resistor value of one option is 15 Ω.
5 - 76
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
Use an external dynamic brake for this drive unit. Failure to do so will cause an
accident because the servo motor does not stop immediately but coasts at an
alarm occurrence for which the servo motor does not decelerate to stop. Ensure
the safety in the entire equipment. For alarms for which the servo motor does not
CAUTION decelerate to stop, refer to chapter 6.
The external dynamic brake cannot be used for compliance with SEMI-F47
standard. Do not assign DB. Doing so will cause the drive unit to become servo-
off when an instantaneous power failure occurs.
POINT
For drive units, EM2 has the same function as EM1 in the torque control mode.
Configure a sequence which switches off the magnetic contactor of the external
dynamic brake after (or as soon as) SON (Servo-on) has been turned off at a
power failure or a malfunction.
For the external braking time taken when the dynamic brake is operated, refer to
each servo amplifier instruction manual.
The external dynamic brake is rated for a short duration. Do not use it very
frequently.
The specifications of the input power supply for external dynamic brake are the
same as those of the converter unit control circuit power supply.
When an alarm, [AL. E6 Servo forced stop warning], or [AL. E7 Controller forced
stop warning] occurs, or the power is turned off, the external dynamic brake will
operate. Do not use external dynamic brake to stop in a normal operation as it is
the function to stop in emergency.
For a machine operating at the recommended load to motor inertia ratio or less,
the estimated number of usage times of the external dynamic brake is 1000
times while the machine decelerates from the rated speed to a stop once in 10
minutes.
Be sure to enable EM1 (Forced stop 1) after servo motor stops when using EM1
frequently in other than emergency.
The dynamic brake is designed to bring the servo motor to a sudden stop when a power failure occurs or the
protective circuit is activated. When using the external dynamic brake, assign the dynamic brake interlock
(DB) to any of CN3-9, CN3-13, and CN3-15 pins in [Pr. PD07 to PD09].
MR-J3-DU30K_
MR-J3-CR55K DBU-37K
MR-J3-DU37K_
MR-J3-DU30K_4
MR-J3-DU37K_4
MR-J3-CR55K4 DBU-55K-4
MR-J3-DU45K_4
MR-J3-DU55K_4
5 - 77
Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
The external dynamic brake is designed to bring the servo motor to a sudden stop when a power failure
occurs or the protective circuit is activated. For MR-J4-DU_A_ drive unit, assign DB to any of CN1-22 to
CN1-25, CN1-49, CN1-13 and CN1-14 pins in [Pr. PD23] to [Pr. PD26], [Pr. PD28] and [Pr. PD47]. For MR-
J4-DU_B_ drive unit, assign DB to any of CN3-9, CN3-13, and CN3-15 pins in [Pr. PD07] to [Pr. PD09].
5 - 78
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Part 6
Review on Replacement of
MR-J3-_T_(DIO command/
Serial communication
operation)
with MR-J4-_A_-RJ
6- 1
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
POINT
MR-D01 may not be required depending on how MR-J3-_T_ has been used (DIO
command/Serial communication operation) and how MR-J3-D01 has been used
(number of point tables, device selection status of external input and output
signals, and position command data input method). For details, refer to "Section
3.1 Function Comparison Table" and "Section 3.3 Comparison of Standard
Connection Diagrams".
MR-J3-D01 and MR-D01 have the same functions and performance. MR-J3-D01
can be used with MR-J4-_A_-RJ.
6- 2
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
1. SUMMARY
This document describes the changes that are applied to when replacing a system using the MR-J3-_T_(DIO
command/Serial communication operation) with a system using the MR-J4-_A_-RJ.
POINT
MR-J3-_T_(DIO command/Serial communication operation) cannot drive an HG
motor. When the servo motor is replaced withan HG motor, simultaneous
replacement with MR-J4-_A_-RJ and an HG motor isnecessary.
HF-_P/HC-_P/HA-_P motor
YES NO
Servo amplifier and Servo motor
Simultaneous replacement?
Simultaneous replacement with MR-J4-_A_-RJ and an HG motor Separate repair of a servo amplifier is available. (Note)
Although heavier burdens including a longer construction period For the available servo motors, refer to
need to be borne, once replaced the system can be operated for a "Part 8: Common Reference Material".
long period of time. (Refer to Section 2.2 (1).)
6- 3
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Controller
RS-422 communication
MR-J3-_T_
HF-_P/HC-_P/HA-_P motor
YES NO
Servo amplifier and Servo motor
Simultaneous replacement?
Simultaneous replacement with MR-J4-_A_-RJ and an HG motor Separate repair of a servo amplifier is available. (Note)
Although heavier burdens including a longer construction period For the available servo motors, refer to
need to be borne, once replaced the system can be operated for a "Part 8: Common Reference Material".
long period of time. (Refer to Section 2.2 (1).)
6- 4
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Controller Controller
Controller Controller
RS-422 RS-422
communication communication
MR-J3-_T_ MR-J4-_A_-RJ
POINT
MR-J3-_T_(DIO command/Serial communication operation) cannot drive an HG
motor. When the servo motor is replaced withan HG motor, simultaneous
replacement with MR-J4-_A_-RJ and an HG motor isnecessary.
If the existing system is any of the combinations in the following table, it is
recommended to replace both the servo amplifier and servo motor with an MR-
J4-_A_-RJ and HG motor at the same time. When an HG motor is adopted, the
capacity of the servo amplifier needs to be changed. (Consider replacement,
referring to "torque characteristics" described in "Part 9: Replacement of Motor".)
The low inertia "HG-JR motor" is recommended for the replacement of "HC-LP
motor". To use a servo motor other than the motors listed in following table,
check the compatibility with the equipment because the motor inertia, etc. is
different.
Replacement models for simultaneous
Existing device models
replacement (example)
Servo motor Servo amplifier Servo motor Servo amplifier
HC-RP103(B)G5 1/_ MR-J3-200T HG-SR102(B)G5 1/_ MR-J4-100A-RJ
HC-RP203(B)G5 1/_ MR-J3-350T HG-SR202(B)G5 1/_ MR-J4-200A-RJ
HC-RP353(B)G5 1/_ MR-J3-500T HG-SR352(B)G5 1/_ MR-J4-350A-RJ
HC-RP103(B)G7 1/_ MR-J3-200T HG-SR102(B)G7 1/_ MR-J4-100A-RJ
HC-RP203(B)G7 1/_ MR-J3-350T HG-SR202(B)G7 1/_ MR-J4-200A-RJ
HC-RP353(B)G7 1/_ MR-J3-500T HG-SR352(B)G7 1/_ MR-J4-350A-RJ
HC-LP52(B) MR-J3-60T HG-JR73(B) MR-J4-70A-RJ
HC-LP102(B) MR-J3-100T HG-JR153(B) MR-J4-200A-RJ
HC-LP152(B) MR-J3-200T HG-JR353(B) MR-J4-350A-RJ
6- 6
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Controller Controller
RS-422
communication
6- 7
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
POINT
Functions with difference are shown with shading.
When MR-J3-_T_ on which MR-J3-D01 has been mounted is replaced, MR-D01
may not be required to be mounted on MR-J4-_A_-RJ depending on the number
of point tables, input device selection status, and position command data input
method.
6- 8
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Note 1. For the coasting distance, refer to "1.2.3 Dynamic brake: coasting distance" in "Part 7 Common Reference Material".
2. If using a 1-phase 200 V AC to 240 V AC power supply with a 1 kW/2 kW servo amplifier, operate the servo amplifier at 75%
or less of the effective load ratio.
6- 9
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
6 - 10
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Note. For the coasting distance, refer to "1.2.3 Dynamic brake: coasting distance" in "Part 8 Common Reference Material".
6 - 11
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
6 - 12
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Note. For the coasting distance, refer to "1.2.3 Dynamic brake: coasting distance" in "Part 8 Common Reference Material".
6 - 13
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
POINT
The extension I/O units, MR-J3-D01 and MR-D01 have the same functions and
performance.
Therefore, the existing MR-J3-D01 can be used as it is.
6 - 14
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Absolute value
1-point feed length setting range: -999999 to 999999 Setting range of feed length: -999999 to 999999 [×10STM
[×10STM μm] μm]
command
method
value command
BCD
Incremental
input
method
(Note 1)
The motor speed and acceleration/deceleration time of The motor speed and acceleration/deceleration time of
Speed
the point table No.1 to 15 is selected by contact input. the point table No.1 to 15 is selected by contact input.
command
Set the S-pattern acceleration/deceleration time Set the S-pattern acceleration/deceleration time
input
constants with [Pr. PC13]. constants with [Pr. PC03].
System Signed absolute value command method/incremental value command method
Setting of position command data with RS-422 Setting of position command data with RS-422
Absolute value
communication communication
value command command
1-point feed length setting range: -999999 to 999999 Setting range of feed length per point: -999999 to
method
Position command input
communi 1-point feed length setting range: 0 to 999999 [×10STM Setting range of feed length per point: 0 to 999999
method
Point table
Operates each positioning based on position command and speed command.
Automatic Varying-speed operation (2 to 255 speeds)/automatic Varying-speed operation (2 to 255 speeds)/automatic
operation Automatic continuous positioning operation (2 to 255 points) continuous positioning operation (2 to 255 points)/
mode continuous automatic continuous operation to a point table
operation selected at startup/automatic continuous operation
to the point table No. 1
Executes a contact input or an inching operation with the Executes a contact input or an inching operation with the
JOG
RS-422 communication function based on speed RS-422 communication function based on speed
Manual operation
command set with parameters. command set with parameters.
operation
Manual pulse
mode Manual feeding is executed with a manual pulse generator.
generator
Command pulse multiplication: select from ×1, ×10, and ×100 with a parameter.
operation
Returns to home position upon Z-phase pulse after passing through the proximity dog.
Home position
Dog type home position address settable/home position shift amount settable/home position return direction selectable/
return mode
automatic retract on dog back to home position/automatic stroke retract function
6 - 15
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Item Description
Servo amplifier model MR-J3-_T_ and MR-J3-D01 MR-J4-_A_-RJ and MR-D01 (Note 2)
Returns to home position upon the encoder pulse count after touching the proximity dog.
Operation mode
Count type Home position return direction selectable/home position shift amount settable/home position address settable/
automatic retract on dog back to home position/automatic stroke retract function
Returns to home position without dog.
Data set type
Sets any position as a home position using manual operation, etc./home position address settable
Returns to home position upon hitting the stroke end.
Stopper type
Home position return direction selectable/home position address settable
Home
position
ignorance
Sets a home position where SON (Servo-on) signal turns on.
(servo-on
Home position address settable
position as
home
position)
Dog type Returns to home position based on the rear end of the proximity dog.
rear end Home position return direction selectable/home position shift amount settable/home position address settable/
Home position reference automatic retract on dog back to home position/automatic stroke retract function
return mode Count type Returns to home position based on the front end of the proximity dog.
front end Home position return direction selectable/home position shift amount settable/home position address settable/
reference automatic retract on dog back to home position/automatic stroke retract function
Returns to home position upon the first Z-phase pulse based on the front end of the proximity dog.
Dog cradle
Home position return direction selectable/home position shift amount settable/home position address settable/
type
automatic retract on dog back to home position/automatic stroke retract function
Returns to home position upon the Z-phase pulse right before the proximity dog based on the front end of the
Dog type last
proximity dog.
Z-phase
Home position return direction selectable/home position shift amount settable/home position address settable/
reference
automatic retract on dog back to home position/automatic stroke retract function
Dog type Returns to home position to the front end of the dog based on the front end of the proximity dog.
front end Home position return direction selectable/home position shift amount settable/home position address settable/
reference automatic retract on dog back to home position/automatic stroke retract function
Dogless Z-
Returns to home position to the Z-phase pulse with respect to the first Z-phase pulse.
phase
Home position return direction selectable/home position shift amount settable/home position address settable
reference
Automatic positioning to home
High-speed automatic positioning to a defined home position
position function
Absolute position detection/backlash compensation/overtravel prevention with external limit switch
Other functions
(LSP/LSN)/software stroke limit/mark detection function/override
Note 1. BCD input is available only for when MR-D01 has been mounted.
2. MR-D01 may not be required depending on how MR-J3-_T_ and MR-J3-D01 are used.
6 - 16
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
The following table lists the functions of MR-J3-_T_ and MR-J4-_A_-RJ servo amplifier. For details of the
functions, refer to each servo amplifier instruction manual.
POINT
Functions with difference are shown with shading.
MR-J3-_T_
Function MR-J4-_A_-RJ
(DIO command/Serial communication operation)
Select the required ones from among 31 preset Set 1 to 255 point tables in advance, and select
point tables and perform operation in accordance any point table to perform operation in
Positioning by automatic
with the set values. To select point tables, use accordance with the set values. To select point
operation
external input signals (when using MR-J3-D01) or tables, use external input signals or
communication function. communication function.
Servo motor speed can be varied continuously Servo motor speed can be varied continuously
Varied speed operation until the preset moving distance is reached. (Max. until the preset moving distance is reached. (Max.
set speeds: 255 speeds) set speeds: 255 speeds)
By merely choosing one point table and starting By merely choosing one point table and starting
Automatic continuous operation, positioning can be executed operation, positioning can be executed
positioning operation continuously in accordance with several point continuously in accordance with several point
tables. tables.
Dog type/count type/data setting type/stopper Dog type/count type/data setting type/stopper
type/home position ignorance/dog type rear end type/home position ignorance/dog type rear end
reference/count type front end reference/dog reference/count type front end reference/dog
Home position return
cradle type/dog type last Z-phase reference/dog cradle type/dog type last Z-phase reference/dog
type Z-phase reference/dogless Z-phase type Z-phase reference/dogless Z-phase
reference reference
High-resolution encoder of 262144 pulses/rev is High-resolution encoder of 4194304 pulses/rev is
High-resolution encoder used as a servo motor encoder. used as the encoder of the rotary servo motor
compatible with the MELSERVO-J4 series.
By merely setting the home position once, home Home position return is required only once, and
Absolute position detection
position return need not be done at each power not required at every power on.
system
on.
You can switch between gains during rotation and You can switch gains during rotation/stop, and
Gain changing function gains during stop or use an input device to can use input devices to switch gains during
change gains during operation. operation.
<Advanced vibration suppression control> <Advanced vibration suppression control II>
Advanced vibration
This function suppresses vibration at the arm end This function suppresses vibration at the arm end
suppression control
or residual vibration. or residual vibration.
Servo amplifier detects mechanical resonance Servo amplifier detects mechanical resonance
Adaptive filter II and sets filter characteristics automatically to and sets filter characteristics automatically to
suppress mechanical vibration. suppress mechanical vibration.
Suppresses high-frequency resonance which Suppresses high-frequency resonance which
Low-pass filter
occurs as servo system response is increased. occurs as servo system response is increased.
Analyzes the frequency characteristic of the Analyzes the frequency characteristic of the
mechanical system by simply connecting a Setup mechanical system by simply connecting an MR
software (SETUP221E) installed personal Configurator2 installed personal computer and
Machine analyzer function
computer and servo amplifier. servo amplifier.
Setup software (SETUP221E) is necessary for MR Configurator2 is necessary for this function.
this function.
<Robust disturbance compensation> <Robust filter>
This function provides better disturbance This function provides better disturbance
response in case low response level that load to response in case low response level that load
Robust disturbance
motor inertia ratio is high for such as roll send to motor inertia ratio is high for such as roll
compensation
axes. send axes.
Setup software (SETUP221E) is necessary for
this function.
Slight vibration suppression Suppresses vibration of 1 pulse produced at a Suppresses vibration of ±1 pulse generated at a
control servo motor stop. [Pr. PB24] servo motor stop. [Pr. PB24]
6 - 17
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_
Function MR-J4-_A_-RJ
(DIO command/Serial communication operation)
The electronic gear is used to make adjustment Position commands can be multiplied by 1/864 to
so that the servo amplifier setting matches the 33935. Select "J3 electronic gear setting value
machine moving distance. Also, changing the compatibility mode" with [Pr. PA21]. [Pr. PA06]/
Electronic gear electronic gear value allows the machine to be [Pr. PA07]
moved at any multiplication ratio to the moving
distance using the servo amplifier.
[Pr. PA06]/[Pr. PA07]
Automatically adjusts the gain to optimum value if Automatically adjusts the gain to optimum value if
Auto tuning
load applied to the servo motor shaft varies. load applied to the servo motor shaft varies.
S-pattern Acceleration/deceleration can be made smoothly. This enables to start/stop the servo motor
acceleration/deceleration time [Pr. PC13] smoothly.
constant
Used when the built-in regenerative resistor of the Used when the built-in regenerative resistor of the
servo amplifier does not have sufficient servo amplifier does not have sufficient
Regenerative option
regenerative capability for the regenerative power regenerative capability for the regenerative power
generated. generated.
Used when the regenerative option cannot Used when the regenerative option cannot
provide enough regenerative power. provide enough regenerative power.
Brake unit
Can be used with the servo amplifier of 5kW or Can be used with the servo amplifier of 5kW or
more. more.
Used when the regenerative option cannot Used when the regenerative option cannot
provide enough regenerative power. provide enough regenerative power.
Regeneration converter
Can be used with the servo amplifier of 5kW or Can be used with the servo amplifier of 5kW or
more. more.
Alarm history clear Alarm history is cleared. [Pr. PC18] Alarm history is cleared. [Pr. PC18]
Input devices such as servo-on (SON) can be ST1 (Forward rotation start), ST2 (Reverse
assigned to certain pins of the CN6 connector rotation start), SON (Servoon), and other input
(MR-J3-_T_) and the CN10 connector (MR-J3- device can be assigned to any pins of the CN1
I/O signal selection (Device
D01). connector of MR-J4-_A_-RJ.
setting)
[Pr. PD06] to [Pr. PD08], [Pr. Po02] to [Pr. Po07] [Pr. PD04]/[Pr. PD06]/[Pr. PD08]/[Pr. PD10]/
[Pr. PD12]/[Pr. PD14]/[Pr. PD18]/[Pr. PD20]/
[Pr. PD22]/[Pr. PD44]/[Pr. PD46]
Output devices such as Malfunction (ALM) and The output devices including MBR
Dynamic brake interlock (DB) can be assigned to (Electromagnetic brake interlock) can be assigned
Output signal selection
certain pins of the CN6 connector (MR-J3-_T_) to certain pins of the CN1 connector of MR-J4-
(device settings)
and the CN10 connector (MR-J3-D01). _A_-RJ.
[Pr. PD09] to [Pr. PD11], [Pr. Po08]/[Pr. Po09] [Pr. PD23] to [Pr. PD26]/[Pr. PD28]/[Pr. PD47]
Servo motor torque can be limited to any value. Servo motor torque can be limited to any value.
Torque limit
[Pr. PA11]/[Pr. PA12]
Limits the servo motor speed with analog inputs Limits the servo motor speed with analog inputs
from MR-J3-D01. from MR-J4-_A_-RJ. (However, the analog inputs
A value can be changed from 0% to 200% for a of MR-J4-_A_-RJ and MR-D01 are mutually
Override (Speed limit)
set speed. exclusive.)
A value can be changed from 0% to 200% for a
set speed.
Output signal can be forced on/off independently Output signal can be forced on/off independently
Output signal (DO) forced of the servo status. of the servo status.
output Use this function for output signal wiring check, Use this function for checking output signal wiring,
etc. etc.
JOG operation positioning operation DO forced Jog operation/positioning operation/motor-less
output. operation/DO forced output/program
In the test operation mode, a parameter unit or operation/single-step feed
Test operation mode
Setup software (SETUP221E) is required. However, MR Configurator2 is necessary for
positioning operation, program operation, and
single-step feed.
The servo motor travel region can be limited using Limits travel intervals using LSP (Forward rotation
Limit switch the forward rotation stroke end (LSP)/reverse stroke end) and LSN
rotation stroke end (LSN). (Reverse rotation stroke end).
The travel region is limited using parameters in Limits travel intervals by address using
terms of address. parameters.
Software limit
The function similar to that of a limit switch is Enables the same function with the limit switch by
limited by parameter. setting parameters.
6 - 18
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_
Function MR-J4-_A_-RJ
(DIO command/Serial communication operation)
Serial communication function of RS-422, this You can operate servo driving, parameter
servo amplifier enables servo operation, change, monitor function, etc. using RS-422
parameter change, monitor function, etc. communication (Mitsubishi Electric general-
Serial communication
purpose AC servo protocol).
Select "equivalent to MR-J3-T" with [Pr. PT01].
Refer to section 4.1 for details.
When MR-J3-D01 is mounted, position command When MR-D01 is mounted, position command
BCD input
input data can be input in 3-digit BCD format. input data can be input in 3-digit BCD format.
6 - 19
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
RST
(Note 3)
Personal
Power supply Setup software computer
(SETUP221E)
CN3
Molded-case circuit
breaker (MCCB) CN5
Servo amplifier
(Note 2)
Line noise
CN10
filter I/O signal
(FR-BSF01)
U
V I/O signal
L1 CN6
W
L2
L3 CN2
CN4
(Note 2)
Power factor P1
improving DC
reactor
P2
(FR-BEL)
P C
Servo motor
Regenerative
option
(Note 1)
Battery
MR-J3BAT
Note 1. The battery (option) is used for the absolute position detection system in the position control mode.
2. The AC reactor can also be used. In this case, the DC reactor cannot be used. When not using DC reactor, short P1 and P2.
3. 1-phase 200 V to 230 V AC power supply may be used with the servo amplifier of MR-J3-70T or less.
For 1-phase 200 V to 230 V AC, connect the power supply to L1/L2 and leave L3 open. Refer to "section 3.1 Function
Comparison Table (3)" for the power supply.
6 - 20
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
RST
(Note 3)
Power supply
Setup software Personal
computer
(SETUP221E)
Molded-case circuit
breaker (MCCB)
Servo amplifier
Magnetic
contactor
(MC)
(Note 2) CN5
CN3
Line noise
filter
(FR-BSF01)
CN1
U CN6
V I/O signal
L1 W
L2
L3 CN2
(Note 2) CN4
Power factor
improving DC
reactor P1 (Note 1)
(FR-BEL) Battery
P2 MR-J3BAT
P C
Note 1. The battery (option) is used for the absolute position detection system in the position control mode.
2. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used.
When not using power factor improving DC reactor, short P1 and P2.
3. 1-phase 200 V to 230 V AC power supply may be used with the servo amplifier of MR-J3-70T or less.
For 1-phase 200 V to 230 V AC, connect the power supply to L1/L2 and leave L3 open. Refer to "section 3.1 Function
Comparison Table (3)" for the power supply.
6 - 21
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Personal
computer
MR Configurator2
RS T CN5
(Note 2)
Power
supply
Molded-case
circuit breaker
(MCCB) CN6
Analog monitor
CN20
(Note 3) Analog output signal
Magnetic
contactor
(MC)
CN3 To RS-422 communication
(Note 1) controller, parameter unit, etc.
Junction terminal
U block
L1
V
L2 CN10
W I/O signal
L3
L21
Note 1. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used.
When not using the power factor improving DC reactor, short P3 and P4.
2. A 1-phase 200 V AC to 240 V AC power supply may be used with the servo amplifier of MR-J4-200A-RJ or less. For 1-phase
200 V AC to 240 V AC, connect the power supply to L1 and L3. Leave L2 open. For power supply specifications, refer to
section 1.3 of "MR-J4-_A_(-RJ)/MR-J4-03A6(-RJ) Servo Amplifier Instruction Manual".
3. Depending on the main circuit voltage and operation pattern, a bus voltage may drop, causing dynamic brake deceleration
during forced stop deceleration. When dynamic brake deceleration is not required, delay the time to turn off the magnetic
contactor.
4. Always connect between P+ and D terminals. When using the regenerative option, refer to section 11.2 of "MR-J4-_A_(-
RJ)/MR-J4-03A6(-RJ) Servo Amplifier Instruction Manual".
6 - 22
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
(4) MR-J4-_A_-RJ
The following illustration is an example of MR-J4-20A-RJ.
RS T
(Note 2)
Power supply
Personal
Molded-case computer
circuit breaker MR Configurator2
(MCCB) CN5
(Note 3)
Magnetic CN6
contactor Analog monitor
(MC)
CN3 To RS-422 communication
(Note 1) controller, parameter unit, etc.
D (Note 4)
L21
Note 1. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used.
When not using the power factor improving DC reactor, short P3 and P4.
2. A 1-phase 200 V AC to 240 V AC power supply may be used with the servo amplifier of MR-J4-200A-RJ or less. For 1-phase
200 V AC to 240 V AC, connect the power supply to L1 and L3. Leave L2 open. For power supply specifications, refer to
section 1.3 of "MR-J4-_A_(-RJ)/MR-J4-03A6(-RJ) Servo Amplifier Instruction Manual".
3. Depending on the main circuit voltage and operation pattern, bus voltage decreases, and that may cause the forced stop
deceleration to shift to the dynamic brake deceleration. When dynamic brake deceleration is not required, slow the time to turn
off the magnetic contactor.
4. Always connect between P+ and D terminals. When using the regenerative option, refer to section 11.2 of "MR-J4-_A_(-
RJ)/MR-J4-03A6(-RJ) Servo Amplifier Instruction Manual".
6 - 23
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Servo amplifier
(Note 2) (Note 7)
MR-J3-_T CN6 CN1 24 V DC (Note 4)
24 V DC (Note 4, 11 ) CN6 14 RD RA1
Read y 46 DOCOM
+ 10 V/max. torque
LG 9 Point table No. selection 7 DI6 7
38 MCD00 RA11
19
40 MCD02 RA13
M code
Reset RES 26
42 MCD10 RA15
CN20
Upper limit P15R 13 10 m or less
(Note 21) Analog override setting OVC 2
±10 V/0% to 200% CN20
Lower limit N12R 15 Analog monitor 1
setting 4 OMO1
± 10 V DC
1 LG
Upper limit ± 10 V DC
(Note 22, 23) Analog torque limit setting 14 OMO2
OTLA 12 Analog monitor 2
+10 V/maximum torque
LG 9
Plate SD
SD Plate 2 m or less
2 m or less
Note 1. To prevent an electric shock, always connect the protective earth Note 1. To prevent an electric shock, always connect the protective earth
(PE) terminal (terminal marked ) of the servo amplifier to the (PE) terminal (marked ) of the servo amplifier to the protective
protective earth (PE) of the control box. earth (PE) of the cabinet.
2. Connect the diode in the correct direction. If it is connected 2. Connect the diode in the correct direction. If it is connected reversely,
reversely, the servo amplifier or the MR-J3-D01 will be faulty and the servo amplifier will malfunction and will not output signals,
will not output signals, disabling the forced stop (EMG) and other disabling EM2 (Forced stop 2) and other protective circuits.
protective circuits. 3. The forced stop switch (normally closed contact) must be installed.
3. The forced stop switch (normally closed contact) must be installed. 4. Supply 24 V DC ± 10% to interfaces from outside. The total current
4. Supply 24 V DC 10% 150 mA current for interfaces of the servo capacity of these power supplies must be 500 mA or lower. 500 mA
amplifier from the outside. 150 mA is the value applicable when is the value applicable when all I/O signals are used. The current
all I/O signals are used. The current capacity can be decreased by capacity can be decreased by reducing the number of I/O points.
reducing the number of I/O points. Refer to section 3.8.2 (1) of " Refer to section 3.9.2 (1) of "MR-J4-_A_(-RJ)/MR-J4-03A6(-RJ)
MR-J3-_T/MR-J3-D01 Servo Amplifier Instruction Manual" that Servo Amplifier Instruction Manual" that gives the current value
gives the current value necessary for the interface. necessary for the interface. A 24 V DC power supply can be used for
both input signal and output signal.
5. When starting operation, always turn on forced stop (EMG) and 5. When starting operation, always turn on EM2 (Forced stop 2), LSP
Forward/Reverse rotation stroke end (LSP/LSN). (Normally closed (Forward rotation stroke end) and LSN (Reverse rotation stroke end).
contacts) (Normally closed contact)
6. Trouble (ALM) turns on in normal alarm-free condition. 6. ALM (Malfunction) turns on in normal alarm-free condition. (Normally
7. Use MRZJW3-SETUP 211E. closed contact)
6 - 24
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
CN3
or
9. For the sink I/O interface. For the source I/O interface, refer to MR-PRU03
section 3.8.2 (1) of "MR-J3-_T/MR-J3-D01 Servo Amplifier parameter unit
Instruction Manual" PRU03
10. Supply 24 V DC 10% 800 mA current for interfaces of the servo 10BASE-T cable, etc. (EIA568-compliant)
amplifier from the outside. 800 mA is the value applicable when all
I/O signals are used. The current capacity can be decreased by
reducing the number of I/O points. Refer to section 3.8.2 (1) of "MR-
J3-_T/MR-J3-D01 Servo Amplifier Instruction Manual" that gives the
current value necessary for the interface.
11. The 24 V DC for I/O signal can be supplied to the servo amplifier 11. Use an external power supply when inputting a negative voltage.
and MR-J3-D01 with one 24VDC power supply. In this case, use 12. When not using the STO function, attach the short-circuit connector
the power supply capacity corresponding to the points of the I/O came with a servo amplifier.
signal to be used.
13. Configure a circuit to turn off EM2 when the main circuit power is
turned off to prevent an unexpected restart of the servo amplifier.
14. The devices can be changed with [Pr. PD04], [Pr. PD06], [Pr.
PD08], [Pr. PD10], [Pr. PD12], [Pr. PD14], [Pr. PD18], [Pr. PD20],
[Pr. PD22], [Pr. PD44], and [Pr. PD46].
15. Output devices are not assigned by default. Assign the output
devices with [Pr. PD47] as necessary.
16. Recommended device assignments are shown. The devices can be
changed by [Pr. PD23] to [Pr. PD26], and [Pr. PD28].
17. DI2 and DI3 are assigned to the CN1-10 and CN1-35 pins by
default. When connecting a manual pulse generator, change them
with [Pr. PD44] and [Pr. PD46]. Refer to section 9.1 of "MR-J4-_A_-
RJ(Positioning mode) Servo Amplifier Instruction Manual" for details
of the manual pulse generator.
18. Supply + of 24 DC V to OPC (Power input for open-collector sink
interface) when input devices are assigned to the CN1-10 pin and
the CN-35 pin. They cannot be used with source input interface. For
the positioning mode, input devices (DI2 and DI3) are assigned with
the initial values.
19. Supply 24 V DC ± 10% to interfaces of the MR-D01 from outside.
The total current capacity of these power supplies must be 800 mA
or lower. 800 mA is the value applicable when all I/O signals are
used. The current capacity can be decreased by reducing the
number of I/O points. For the current required for the interface, refer
to section 3.8.2 (1) of "MR-J4-_A_(-RJ)/MR-J4-03A6(-RJ) Servo
Amplifier Instruction Manual".
20. As the 24 V DC for the input/output signals, one 24 V DC power
supply can be used to supply to the servo amplifier and MRD01.
In this case, select an appropriate power supply capacity depending
on the number of points of the input/output signals to be used.
21. The CN1-2 pin and CN20-2 pin are exclusive. The CN1-2 pin is set
by default. Select this item with [Pr. Po11].
22. The CN1-27 pin and CN20-12 pin are exclusive. The CN1-27 pin is
set by default. Select this item with [Pr. Po11].
23. OTLA will be available when TL (External torque limit selection) is
enabled with [Pr. Po02] to [Pr. Po07]. (Refer to section 11.5.3 (6) of "
MR-J4-_A_-RJ/MR-J4-03A6-RJ Servo Amplifier Instruction Manual
(Positioning mode)".
24. The devices can be changed by [Pr. Po02] to [Pr. Po07]. When
BCD input positioning operation is not used, MR-D01 is
unnecessary.
6 - 25
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
POINT
For notes, refer to (1) (a) of this section.
MR-D01
10 m or less
CN20 CN20
Upper limit Analog monitor 1
setting P15R 13 4 OMO1
(Note 21) Analog override ± 10 V DC
±10 V/0% to 200% OVC 2 1 LG
± 10 V DC
Lower limit N12R 15 14 OMO2
setting Analog monitor 2
Upper limit
Plate SD
MR-J3-D01 (Note 22, 23) Analog torque limit setting 2 m or less
+10 V/maximum torque OTLA 12
LG 9 CN10 24 V DC (Note 19, 20)
(Note 2)
DC 24 V DC (Note 10, 11) CN10 CN10 SD Plate 37 DOCOMD
2 m or less
DICOMD 13
(Note 2)
14 DOCOMD 46 PUS RA7 During a temporary stop
DOCOMD 37
22 ACD0 47 MEND RA8 Travel completion
Servo-on SON 21 RA4
20 m or less TP0 29
Manual pulse generator multiplication 1 25 ACD3 RA14
DCM1
DCM2
7A 7A 7A 7A POS02 3
7B 7B 7B 7B POS03 4
Digital switch
changing switch 4A 4A 4A 4A POS10 5
Do not connect when using 4B 4B 4B 4B POS11 6
multiple digital switches. 5A 5A 5A 5A POS12 7
5B 5B 5B 5B POS13 8
2A 2A 2A 2A POS20 9
2B 2B 2B 2B POS21 10
3A 3A 3A 3A POS22 11
Up to 10 digital switches can be
mounted. 3B 3B 3B 3B POS23 12
1A 1A 1A 1A POSP 15
1B 1B 1B 1B POSN 16
SD Plate
COM2
COM1
COM2
COM1
DCM1
DCM2
DCM1
DCM2
Digital switch
select switch
Do not connect them when using a
plurality of digital switches.
Up to 10 digital switches
can be installed.
6 - 26
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
12/24VDC
25 ACD3 RA16
COM
Y00 POS00 1
Q62P input unit
Y01 POS01 2
+24 DICOMD 13
Y02 POS02 3
24G DOCOMD 37
Y03 POS03 4
FG
Y04 POS10 5
Y05 POS11 6
Servo-on SON 21 Y06 POS12 7
Reset RES 26 Y07 POS13 8
External torque limit selection TL 27 Y08 POS20 9
RY40NT5P output module
Internal torque limit selection TL1 28 Y09 POS21 10
Manual pulse generator multiplication 1 TP0 29 Y0A POS22 11
Manual pulse generator multiplication 2 TP1 30 Y0B POS23 12
Override selection OVR 31 Y0C POSP 15
(Note 9) Automatic/manual selection MD0 32 Y0D POSN 16
Temporary stop/Restart TSTP 33 Y0E STRB 17
Proportion control PC 34 Y0F
Forward rotation start ST1 35 12/24VDC
Reverse rotation start ST2 36
COM
Speed selection 1 SP0 18
Speed selection 2 SP1 19
Speed selection 3 24 V DC (Note 19, 20)
SP2 20
DICOMD 13
DOCOMD 37
Servo-on SON 21
Reset RES 26
External torque limit selection TL 27
Internal torque limit selection TL1 28
Manual pulse generator multiplication 1 TP0 29
Manual pulse generator multiplication 2 TP1 30
Override selection OVR 31
(Note 24) Automatic/manual selection MD0 32
Temporary stop/restart TSTP 33
Proportional control PC 34
Forward rotation start ST1 35
Reverse rotation start ST2 36
Speed selection 1 SP0 18
Speed selection 2 SP1 19
Speed selection 3 SP2 20
6 - 27
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Note 1. To prevent an electric shock, always connect the protective earth Note 1. To prevent an electric shock, always connect the protective earth
(PE) terminal (terminal marked ) of the servo amplifier to the (PE) terminal (marked ) of the servo amplifier to the protective
protective earth (PE) of the control box. earth (PE) of the cabinet.
2. Connect the diode in the correct direction. If it is connected 2. Connect the diode in the correct direction. If it is connected
reversely, the servo amplifier or the MR-J3-D01 will be faulty and reversely, the servo amplifier will malfunction and will not output
will not output signals, disabling the forced stop (EMG) and other
signals, disabling EM2 (Forced stop 2) and other protective circuits.
protective circuits.
3. The forced stop switch (normally closed contact) must be installed. 3. The forced stop switch (normally closed contact) must be installed.
4. Supply 24VDC 10% 150 mA current for interfaces of the servo 4. Supply 24 V DC ± 10% to interfaces from outside. The total current
amplifier from the outside. 150 mA is the value applicable when capacity is up to 500 mA. 500 mA is the value applicable when all
all I/O signals are used. The current capacity can be decreased by I/O signals are used. The current capacity can be decreased by
reducing the number of I/O points. Refer to section 3.8.2 (1) of "MR- reducing the number of I/O points. Refer to section 3.9.2 (1) of "
J3-_T/MR-J3-D01 Servo Amplifier Instruction Manual" that gives the
MR-J4-_A_(-RJ)/MR-J4-03A6(-RJ) Servo Amplifier Instruction
current value necessary for the interface."MR-J3-_T/MR-J3-D01
Manual " that gives the current value necessary for the interface. A
5. When starting operation, always turn on forced stop (EMG) and 24 V DC power supply can be used for both input signal and output
Forward/Reverse rotation stroke end (LSP/LSN). (Normally closed
signal.
contacts)
5. When starting operation, always turn on EM2 (Forced stop 2), LSP
6. Trouble (ALM) turns on in normal alarm-free condition. (Forward rotation stroke end) and LSN (Reverse rotation stroke
7. Use MRZJW3-SETUP 211E. end) (normally closed contact).
8. Personal computers or parameter modules can also be connected 6. ALM (Malfunction) turns on in normal alarm-free condition (normally
via the CN3 connector, enabling RS-422 communication. closed contact).
Note that using the USB communication function (CN5 connector) 7. The pins with the same signal name are connected in the servo
prevents the RS-422 communication function (CN3 connector) from amplifier.
being used, and vice versa. They cannot be used together.
8. TLA will be available when TL (External torque limit selection) is
Personal computer RS-232C/RS-422 conversion cable enabled with [Pr. PD04], [Pr. PD06], [Pr. PD08], [Pr. PD10], [Pr.
Recommended product: Interface cable PD12], [Pr. PD14], [Pr. PD18], [Pr. PD20], [Pr. PD22], [Pr. PD44],
DSV-CABV and [Pr. PD46]. (Refer to section 3.6.1 (5) of "MR-J4-_A_(-RJ)/MR-
(Diatrend) J4-03A6(-RJ) Servo Amplifier Instruction Manual".)
9. Use SW1DNC-MRC2-_. (Refer to section 11.7 of "MR-J4-_A_(-
Servo amplifier RJ)/MR-J4-03A6(-RJ) Servo Amplifier Instruction Manual".)
To RS-232C connector
10. Controllers or parameter units can also be connected via the CN3
CN3
or connector with the RS-422/RS-485 communication. Note that using
MR-PRU03 the USB communication function (CN5 connector) prevents the RS-
parameter module
422 communication function (CN3 connector) from being used, and
vice versa. They cannot be used together.
EIA568-compliant cable (10BASE-T cable, etc.)
RS-422
compatible controller
Servo amplifier
9. For the sink I/O interface. For the source I/O interface, refer to CN3
or
section 3.8.3 of "MR-J3-_T/MR-J3-D01 Servo Amplifier Instruction MR-PRU03
Manual". parameter unit
10. In this case, select a power supply capacity suitable for the number PRU03
6 - 28
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
12. When not using the STO function, attach the short-circuit connector
came with a servo amplifier.
13. Configure a circuit to turn off EM2 when the main circuit power is
turned off to prevent an unexpected restart of the servo amplifier.
14. This diagram shows sink I/O interface.
15. The device can be changed with [Pr. PD04], [Pr. PD06], [Pr. PD08],
[Pr. PD10], [Pr. PD12], [Pr. PD14], [Pr. PD18], [Pr. PD20], [Pr.
PD22], [Pr. PD44], and [Pr. PD46].
16. These output devices are not assigned by default. Assign the output
device with [Pr. PD47] as necessary.
17. These devices are recommended assignments. The device can be
changed by [Pr. PD23] to [Pr. PD26], and [Pr. PD28].
18. DI2 and DI3 are assigned to the CN1-10 and CN1-35 pins by
default. When connecting a manual pulse generator, change them
with [Pr. PD44] and [Pr. PD46]. Refer to section 9.1 of "MR-J4-_A_-
RJ/MR-J4-03A6-RJ Servo Amplifier Instruction Manual (Positioning
mode)" for details of the manual pulse generator.
19. Supply + of 24 V DC to OPC (Power input for open-collector sink
interface) when input devices are assigned to the CN1-10 pin and
the CN1-35 pin. They are not used with source input interface. For
the positioning mode, input devices (DI2 and DI3) are assigned by
default.
6 - 29
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Servo amplifier
Line noise
Line noise filter To safety relay or
filter I/O signal MR-J3-D05 safety
(FR-BSF01)
(FR-BSF01) logic unit
D (Note 4)
L1 I/O signal
U
L2 L1 Junction terminal block
L3 V
L2
U VW
L3 W
U V W
I/O signal
(Note 2)
Power factor P3
Power factor P1 improving DC
improving DC
reactor reactor
(FR-HEL) P2 (FR-HEL) P4
Servo motor
P+
P C Regenerative
option
Regenerative Servo motor C
option (Note 1)
L11
Battery
MR-J3BAT
L21
Note 1. The battery (option) is used for the absolute position detection Note 1. The power factor improving AC reactor can also be used. In this
system in the position control mode. case, the power factor improving DC reactor cannot be used.
2. The AC reactor can also be used. In this case, the DC reactor When not using the power factor improving DC reactor, short P3
cannot be used. When not using DC reactor, short P1and P2. and P4.
3. Refer to section 1.2 of "MR-J3-_T/MR-J3-D01 Servo Amplifier 2. A 1-phase 200 V AC to 240 V AC power supply may be used with
Instruction Manual" for the power supply specification. the servo amplifier of MR-J4-70A-RJ or less. For 1-phase 200 V
AC to 240 V AC, connect the power supply to L1 and L3. Leave L2
open. For power supply specifications, refer to section 1.3 of "MR-
J4-_A_(-RJ)/MR-J4-03A6(-RJ) Servo Amplifier Instruction Manual".
3. Depending on the main circuit voltage and operation pattern, a bus
voltage may drop, causing dynamic brake deceleration during
forced stop deceleration. When dynamic brake deceleration is not
required, delay the time to turn off the magnetic contactor.
4. Always connect between P+ and D terminals. When using the
regenerative option, refer to section 11.2 of "MR-J4-_A_(-RJ)/MR-
J4-03A6(-RJ) Servo Amplifier Instruction Manual".
6 - 30
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Note. When not using the STO function in MR-J4-_A_-RJ, attach the short-circuit connector supplied with the servo amplifier to CN8
(STO input signal connector).
When MR-J3-_T_ is used with MR-J3-D01, CN1 (CC-Link connector) is not used. Do not connect anything including.
Do not connect anything to the CN30 connector (for manufacturer setting) of MR-J3-D01 and MR-D01.
The structure of the main circuit terminal block varies depending on the capacity. Refer to "Part 8 Common Reference Material".
6 - 31
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Note 1. In the initial setting, EM2 is assigned to the CN1-42 pin. To configure the same settings as for MR-J3-_T_, select "Forced stop
deceleration function disabled (with EM1 used)". To use EM1, set [Pr. PA04] to "0 _ _ _".
2. Input devices are not assigned to the CN1-10 pin and the CN1-35 pin by default. To assign PP and NP, set [Pr. PD44] and [Pr.
PD46] to "0 0_ _". In addition, supply + of 24 V DC to the CN1-12 pin.
3. To enable the CN1-23 pin, set [Pr. PD24] to "_ _ 2 4".
6 - 32
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MO2 CN6-2 2
MO2
1
MO1 CN6-3 LG
(c) CN3
MR-J3-_T_ Signal MR-J4-_A_-RJ
Connector pin assignment Connector pin No. abbreviation Connector pin No. Connector pin assignment
CN3 CN3-1 LG CN3-1 CN3
8 8
NC CN3-2 P5D CN3-2
7 7
LG LG
CN3-3 RDP CN3-3
6 6
RDN RDN
5 CN3-4 SDN CN3-4 5
SDP SDP
4 CN3-5 SDP CN3-5 4
SDN SDN
3 3
RDP CN3-6 RDN CN3-6 RDP
2 2
P5D CN3-7 LG CN3-7 P5D
1 1
LG LG
CN3-8 NC (-) CN3-8
6 - 33
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
6 - 34
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
37 12
CN10-19 CN10-19 37 12
DICOMD (SPD2) DICOMD
36 DOCOMD 11 POS23 36 DOCOMD 11 POS23
SP2
ST2 35 POS22 10 CN10-20 CN10-20 ST2 35 POS22 10
(SPD3)
34 ST1 9 POS21 34 ST1 9 POS21
33 POS20 8 CN10-21 SON CN10-21 33 POS20 8
PC PC
32 TSTP 7 POS13 CN10-22 ACD0 CN10-22 32 TSTP 7 POS13
MD0 31 POS12 6 CN10-23 ACD1 CN10-23 MD0 31 POS12 6
30 OVR 5 POS11 CN10-24 ACD2 CN10-24 30 OVR 5 POS11
TP1 29 POS10 4 CN10-25 ACD3 CN10-25 TP1 29 POS10 4
28 TP0 3 POS03 28 TP0 3 POS03
CN10-26 RES CN10-26
TL1 27 POS02 2 TL1 27 POS02 2
TL
CN10-27 TL CN10-27 TL
26 1 POS01 26 1 POS01
RES POS00
CN10-28 TL1 CN10-28 RES POS00
CN10-29 TP0 CN10-29
CN10-30 TP1 CN10-30
CN10-31 OVR CN10-31
CN10-32 MD0 CN10-32
CN10-33 TSTP CN10-33
CN10-34 PC CN10-34
CN10-35 ST1 CN10-35
CN10-36 ST2 CN10-36
CN10-37 DOCOMD CN10-37
CN10-38 CN10-38
CN10-39 CN10-39
CN10-40 CN10-40
CN10-41 CN10-41
CN10-42 CN10-42
CN10-43 CN10-43
CN10-44 PRQ1 CN10-44
CN10-45 PRQ2 CN10-45
CN10-46 PUS CN10-46
CN10-47 MEND CN10-47
CN10-48 CPO CN10-48
CN10-49 INP CN10-49
CN10-50 SD CN10-50
6 - 35
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
3) CN20
Signal abbreviations in parentheses are for MR-D01.
MR-J3-D01 Signal MR- D01
Connector pin assignment Connector pin No. abbreviation Connector pin No. Connector pin assignment
CN20-1 LG CN20-1
CN20 VC CN20
CN20-2 CN20-2 (Note 1)
(OVC)
CN20-3 CN20-3
20 10 M01 20 10
CN20-4 CN20-4
19 9 (OM01) 19 9
CN20-5 CN20-5
LG LG
18 8 CN20-6 CN20-6 18 8
17 7 CN20-7 CN20-7 17 7
CN20-8 CN20-8
16 6 CN20-9 LG CN20-9 16 6
15 5 CN20-10 CN20-10 15 5
6 - 36
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
POINT
Refer to "Part 10: Replacement of Optional Peripheral Equipment".
3.5.1 MR-J3-_T_/MR-J4-_A_-RJ
The following tables show the items that are newly required when MR-J3-_T_ is replaced with MR-J4-_A_-
RJ.
Prepare the items newly to use MR-J4-_A_-RJ. Refer to "MR-J4-_A_(-RJ)/MR-J4-03A6(-RJ) Servo Amplifier
Instruction Manual" for details.
(1) Junction terminal block for connecting I/O signal connectors/Junction terminal block cable/Junction
terminal block connector set
Item MR-J3-_T_ MR-J4-_A_-RJ
Junction terminal block MR-TB26A MR-TB50
Junction terminal block MR-TBNATBL_M MR-J2M-CN1TBL_M
cable
Junction terminal block MR-J2CMP2 MR-J3CN1
connector set
Note. : Compatible
6 - 37
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
POINT
For the parameter converter function, refer to "Part 8: Common Reference
Material".
To enable a parameter whose abbreviation is preceded by *, turn the power OFF
and then ON after setting the parameter.
For details about parameter settings for replacement, refer to the "MR-J4-_A_-
RJ/MR-J4-03A6-RJ Servo Amplifier Instruction Manual (Positioning mode)".
With MR-J4-_A_-RJ, the deceleration to a stop function is enabled by factory
settings. To disable the deceleration to a stop function, set [Pr. PA04] to "0 _ _
_".
To enable read/write the positioning control parameters ([Pr. PT_ _ ]), set [Pr.
PA19 Parameter writing inhibit] to "0 0 A B".
The parameters shown in this section are a minimum number of parameters that need to be set for
simultaneous replacement. Depending on the settings of the currently used amplifier, parameters other than
these may need to be set.
MR-J3-_T_
MR-J4-_A_-RJ
(DIO command/Serial communication operation) Precautions
No. Name No. Name
PA01 Control mode PT01 Command mode selection
PA01 Operation mode
PA02 Regenerative option PA02 Regenerative option
PA03 Absolute position detection system PA03 Absolute position detection system
PA04 Function selection A-1 PT02 Function selection T-1
PA04 Function selection A-1
PA05 Feeding function selection PT03 Feeding function selection
PC29 Function selectionC-8
PA06 Electronic gear numerator PA06 Electronic gear numerator
(Command input pulse multiplication (Command input pulse multiplication
numerator) numerator) For details, refer to "section 3.6.3
PA07 Electronic gear denominator PA07 Electronic gear denominator Comparison of parameter details".
(Command pulse multiplying factor (Command pulse multiplying factor
denominator) denominator)
PA08 Auto tuning PA08 Auto tuning mode
PA09 Auto tuning response PA09 Auto tuning response
PA10 In-position range PA10 In-position range
PA11 Forward torque limit PA11 Forward rotation torque limit
PA12 Reverse torque limit PA12 Reverse rotation torque limit
Rotation direction selection Servo motor rotation direction
PA14 PA14
selection/travel direction selection
PA15 Encoder output pulses PA15 Encoder output pulses
PA19 Parameter write inhibit PA19 Parameter writing inhibit To enable read/write the positioning
control parameters ([Pr. PT_ _ ]), set [Pr.
PA19 Parameter writing inhibit] to "0 0 A
B".
6 - 38
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_
MR-J4-_A_-RJ
(DIO command/Serial communication operation) Precautions
No. Name No. Name
PB06 Load to motor inertia ratio PB06 Load to motor inertia ratio The unit system is different.
(0.1 times → 0.01 times)
Check the setting value.
PB07 Model loop gain PB07 Model loop gain The unit system is different.
(0.1 times → 0.01 times)
Check the setting value.
PB08 Position loop gain PB08 Position loop gain The unit system is different.
(rad/s → 0.1 rad/s)
Check the setting value.
PB12 For manufacturer setting PB12 Overshoot amount compensation
For details, refer to "section 3.6.3
PB17 Automatic setting parameter PB17 Shaft resonance suppression filter
Comparison of parameter details".
PB23 Low-pass filter PB23 Low-pass filter setting
PB29 Gain changing ratio of load inertia moment to PB29 Load to motor inertia ratio/load to motor The unit system is different.
servo motor inertia moment mass ratio after gain switching (0.1 times → 0.01 times)
Check the setting value.
PB30 Gain changing position loop gain PB30 Position loop gain after gain switching The unit system is different.
(rad/s → 0.1 rad/s)
The initial value is different.
Check the setting value.
PB31 Gain changing speed loop gain PB31 Speed loop gain after gain switching The initial value is different.
Check the setting value.
PB32 Gain changing speed integral compensation PB32 Speed integral compensation after gain The initial value is different.
switching Check the setting value.
PB33 Gain changing vibration suppression control PB33 Vibration suppression control 1 - Vibration The initial value is different.
vibration frequency setting frequency after gain switching Check the setting value.
PB34 Gain changing vibration suppression control PB34 Vibration suppression control 1 - Resonance The initial value is different.
resonance frequency setting frequency after gain switching Check the setting value.
PC02 Home position return type PT04 Home position return type For details, refer to "section 3.6.3
PC03 Home position return direction Comparison of parameter details".
The initial value is different.
PC04 Home position return speed PT05 Home position return speed
Check the setting value.
PC05 Creep speed PT06 Creep speed
PC06 Home position shift distance PT07 Home position shift distance
PC07 Home position return position data PT08 Home position return position data
PC08 Moving distance after proximity dog PT09 Travel distance after proximity dog
PC09 Stopper type home position return stopper PT10 Stopper type home position return stopper
time time
For details, refer to "section 3.6.3
PC10 Stopper type home position return torque PT11 Stopper type home position return torque Comparison of parameter details".
limit value limit value
PC11 Rough match output range PT12 Rough match output range
PC12 Jog speed PT13 JOG operation
PC13 S-pattern acceleration/deceleration time PC03 S-pattern acceleration/deceleration time
constant constant
PC14 Backlash compensation PT14 Backlash compensation
PC16 Electromagnetic brake sequence output PC16 Electromagnetic brake sequence output The initial value is different.
Check the setting value.
PC21 RS-422 communication function selection PC21 RS-422 communication function selection
PC24 Function selection C-3 PC24 Function selection C-3
PC27 Function selection C-6 PC27 Function selection C-6
PC28 Function selection C-7 PT26 Function selection T-2
PC31 Software limit + PT15 Software limit + (Lower 3 digits)
PC32 PT16 Software limit + (Upper 3 digits)
PC33 Software limit - PT17 Software limit - (Lower 3 digits)
PC34 PT18 Software limit - (Upper 3 digits) For details, refer to "section 3.6.3
PC36 Status display selection PC36 Status display selection Comparison of parameter details".
PC37 Position range output address + PT19 Position range output address + (Lower 3
PC38 PT20 digits)
Position range output address + (Upper 3
digits)
PC39 Position range output address - PT21 Position range output address - (Lower 3
PC40 PT22 digits)
Position range output address - (Upper 3
digits)
6 - 39
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_
MR-J4-_A_-RJ
(DIO command/Serial communication operation) Precautions
No. Name No. Name
PD01 Input signal automatic ON selection 1 PD01 Input signal automatic on selection 1
For details, refer to "section 3.6.3
PD03 Input signal automatic ON selection 3 PD41 Input signal automatic on selection 3
Comparison of parameter details".
PD04 Input signal automatic ON selection 4 PD42 Input signal automatic on selection 4
PD06 Input signal device selection 2 (CN6-2) PD04 Input device selection 1H (CN1-15)
PD07 Input signal device selection 3 (CN6-3) PD06 Input device selection 2H (CN1-16)
PD08 Input signal device selection 4 (CN6-4) PD08 Input device selection 3H (CN1-17)
PD10 Input device selection4H (CN1-18)
PD12 Input device selection 5H (CN1-19) Assign the input devices assigned to the
CN6-2 pin, the CN6-3 pin, and the CN6-4
PD14 Input device selection 6H (CN1-41)
pin of MR-J3-_T_ to any pins of MR-J4-
PD18 Input device selection 8H (CN1-43) _A_-RJ.
PD20 Input device selection 9H (CN1-44)
PD22 Input device selection 10H (CN1-45)
PD44 Input device selection 11H (CN1-10/CN1-37)
PD46 Input device selection 12H (CN1-35/CN1-38)
PD09 Output signal device selection 1 (CN6-14) PD23 Output device selection 1 (CN1-22)
PD10 Output signal device selection 2 (CN6-15) PD24 Output device selection 2 (CN1-23) Assign the output devices assigned to the
PD11 Output signal device selection 3 (CN6-16) PD25 Output device selection 3 (CN1-24) CN6-14 pin, the CN6-15 pin, and the CN6-
PD26 Output device selection 4 (CN1-25) 16 pin of MR-J3-_T_ to any pins of MR-J4-
PD28 Output device selection 6 (CN1-49) _A_-RJ.
6 - 40
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
Note. Parameters related to gain adjustment are different from those for the MR-J3-_T_ servo amplifier. For gain adjustment, refer to
"MR-J4-_A_(-RJ)/MR-J4-03A6(-RJ) Servo Amplifier Instruction Manual".
6 - 41
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
6 - 42
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
6 - 43
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
POINT
Setting a value out of the setting range in each parameter will trigger [AL. 37
Parameter error].
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PA01 Control mode 0000h PT01 Command mode selection
This parameter is made valid when power is switched off, _ _ _ x: 0h
then on after setting, or when the controller reset has Positioning command method selection
been performed. 0: Absolute value command method
A HF-KP servo motor with a decelerator and servo 1: Incremental value command method
motors except the HF-KP series do not support the 350
_ _ x _: 0h
maximum torque setting. Making the 350 maximum
For manufacturer setting
torque setting valid when using these servo motors
causes the [AL. 37 parameter error]. _ x _ _: 0h
Position data unit
The maximum torque of the HF-KP series servo motors
manufactured in June 2009 or later can be increased up 0: mm
to 350%. Making the 350% maximum torque setting valid x _ _ _: 0h
when using these servo motors manufactured in May RS-422 communication - Previous model equivalent
2009 or earlier causes [AL. 37]. selection
Select the 350% maximum torque setting and command 0: Disabled (MR-J4 standard)
system for the HF-KP series servo motor. By making the 1: Enabled (equivalent to MR-J3-T)
350% maximum torque setting valid, the maximum For the communication command of the Mitsubishi
torque of the HF-KP series servo motor can be increased general-purpose AC servo protocol, the status display
from 300% to 350%. To operate at the maximum torque and read/write commands of input/output devices can be
of 350%, operate within the range of overload protection used with the data Nos. and bit assignment of the same
characteristic. If operated beyond the overload protection as previous models.
characteristic range, [AL. 46 Servo motor overheat], [AL. When this digit is "1" or "2", MR Configurator2 cannot be
50 Overload 1] or [AL. 51 Overload 2] may occur. used with the USB communication.
0 _ 0 x: PA01 Operation mode
Selection of command system _ _ _ x: 0h
0: Absolute value command system Control mode selection
1: Incremental value command system Select a control mode.
0 x 0 _: 0 to 5: Not used for positioning mode.
350% maximum torque setting of HF-KP series servo 6: Positioning mode (point table method)
motor _ _ x _: 0h
0: Disabled Operation mode selection
3: Enabled 0: Standard control mode
This digit is available with servo amplifier with software The following settings will trigger [AL. 37 Parameter
version A8 or later. error].
A value is set other than "0", "1", "4", and "6" to this
digit.
"1" or "4" is set to this digit when "Position data unit" is
set to [degree] in [Pr. PT01].
_ x _ _: 0h
For manufacturer setting
x _ _ _: 1h
For manufacturer setting
6 - 44
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PA02 Regenerative option 0000h PA02 Regenerative option 00h
This parameter is made valid when power is switched off, Select a regenerative option.
then on after setting. Incorrect setting may cause the regenerative option to
Wrong setting may cause the regenerative option to burn. burn.
If the regenerative option selected is not for use with the If a selected regenerative option is not for use with the
servo amplifier, [AL. 37 parameter error] occurs. servo amplifier, [AL. 37 Parameter error] occurs.
Set this parameter when using the regenerative option,
brake unit, power regeneration converter, or power 00: Regenerative option is not used.
regeneration common converter. For the servo amplifiers of 100 W, a regenerative
resistor is not used.
0 0 x x: For servo amplifier of 0.2 kW to 7 kW, built-in
Selection of regenerative option regenerative resistor is used.
00: Regenerative option is not used Supplied regenerative resistors or regenerative
・For the servo amplifiers of 100 W, a regenerative option is used with the servo amplifier of 11 kW to
resistor is not used. 22 kW.
・For servo amplifier of 0.2 kW to 7 kW, built-in 01: FR-RC-(H)/FR-CV-(H)/FR-BU2-(H)
regenerative resistor is used. When you use FR-RC-(H) or FR-CV-(H), select
・Supplied regenerative resistors or regenerative option "Mode 2 (_ _ _ 1)" of "Undervoltage alarm detection
is used with the servo amplifier of 11 kW to 22 kW. mode selection" in [Pr. PC27].
01: FR-BU2-(H)/FR-RC-(H)/FR-CV-(H) 02: MR-RB032
02: MR-RB032 03: MR-RB12
03: MR-RB12 04: MR-RB32
04: MR-RB32 05: MR-RB30
05: MR-RB30 06: MR-RB50 (Cooling fan is required.)
06: MR-RB50 (Cooling fan is required) 08: MR-RB31
08: MR-RB31 09: MR-RB51 (Cooling fan is required.)
09: MR-RB51 (Cooling fan is required) 0B: MR-RB3N
80: MR-RB1H-4 0C: MR-RB5N (Cooling fan is required.)
81: MR-RB3M-4 (Cooling fan is required) 80: MR-RB1H-4
82: MR-RB3G-4 (Cooling fan is required) 81: MR-RB3M-4 (Cooling fan is required.)
83: MR-RB5G-4 (Cooling fan is required) 82: MR-RB3G-4 (Cooling fan is required.)
84: MR-RB34-4 (Cooling fan is required) 83: MR-RB5G-4 (Cooling fan is required.)
85: MR-RB54-4 (Cooling fan is required) 84: MR-RB34-4 (Cooling fan is required.)
FA: When the supplied regenerative resistors or the 85: MR-RB54-4 (Cooling fan is required.)
regenerative option is cooled by the cooling fan to 91: MR-RB3U-4 (Cooling fan is required.)
increase the ability with the servo amplifier of 11 kW 92: MR-RB5U-4 (Cooling fan is required.)
to 22 kW. FA: When the supplied regenerative resistors or the
regenerative option is cooled by the cooling fan to
increase the ability with the servo amplifier of 11 kW
to 22 kW.
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PA03 Absolute position detection system 0000h PA03 Absolute position detection system
This parameter is made valid when power is switched off, _ _ _ x: 0h
then on after setting, or when the controller reset has Absolute position detection system selection
been performed. Set this digit when using the absolute position detection
Set this parameter when using the absolute position system.
detection system. 0: Disabled (incremental system)
0 0 0 x: 1:Enabled (absolute position detection system)
Selection of absolute position detection system 2: Not used for positioning mode.
0: Used in incremental system Setting a value other than "0" and "1" will trigger [AL. 37
1: Used in absolute position detection system Parameter error].
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
6 - 45
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PA04 Function selection A-1 0000h PT02 Function selection T-1
This parameter is made valid when power is switched off, _ _ _ x: 0h
then on after setting, or when the controller reset has Follow-up of SON (Servo-on) off/EM2 (Forced stop 2) off
been performed. with absolute value command method in incremental
If this parameter is made valid, the home position is not system
lost in the servo-off or forced stop state, and the 0: Disabled (Home position is erased at servo-off or EM2
operation can be resumed when the servo-on (SON) or off.)
forced stop (EMG) is deactivated. 1: Enabled (Home position is not erased even if servo-
0 0 0 x: off, EM2 off, or alarm occurrence which can be
Servo-on (SON) -off, forced stop (EMG) –off follow-up for canceled with reset. The operation can be continued.)
absolute value command in incremental system
0: Disabled _ _ x _: 0h
1: Enabled For manufacturer setting
Normally, when this servo amplifier is used in the _ x _ _: 0h
absolute value command method of the incremental For manufacturer setting
system, placing it in a servo off or forced stop status will x _ _ _: 0h
erase the home position. Point table writing inhibit
When "1" is set in this parameter, the home position will 0: Allow
not be erased if the servo amplifier is placed in a servo-
1: Inhibit
off or forced stop status.
PA04 Function selection A-1
The operation can be resumed when the servo-on
_ _ _ x: 0h
(SON) or forced stop (EMG) is deactivated.
For manufacturer setting
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 2h
Forced stop deceleration function selection
0: Forced stop deceleration function disabled (EM1)
2: Forced stop deceleration function enabled (EM2)
Refer to table 6.1 for details.
Table 6.1 Deceleration method
6 - 46
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PA05 Feeding function selection 0000h PT03 Feeding function selection
This parameter is made valid when power is switched off, _ _ _ x: 0h
then on after setting, or when the controller reset has Feed length multiplication [STM]
been performed. 0: × 1
Select the feed length multiplication and the manual pulse 1: × 10
generator input multiplication.
2: × 100
0 _ _ x: 3: × 1000
Feed length Position data input range [mm]
_ _ x _: 0h
Setting multiplication Feed unit
Absolute value Incremental value Manual pulse generator multiplication
value factor (STM) [ m]
[times] command system command system 0: × 1
0 1 1 -999.999 to +999.999 0 to +999.999 1: × 10
1 10 10 -9999.99 to +9999.99 0 to +9999.99 2: × 100
2 100 100 -99999.9 to +99999.9 0 to +99999.9 _ x _ _: 0h
3 1000 1000 -999999 to +999999 0 to +999999 For manufacturer setting
0 _ x _: x _ _ _: 0h
Manual pulse generator multiplication factor For manufacturer setting
0: 1 time PC29 Function selection C-8
1: 10 times _ _ _ x: 0h
2: 100 times For manufacturer setting
0 x_ _: _ _ x _: 0h
Servo motor speed setting unit selection Speed command input unit selection
0: 1 r/min unit Select the setting units of [Pr. PC05] to [Pr. PC11], [Pr.
1: 0.1 r/min unit PT05], [Pr. PT06], and [Pr. PT13].
Setting "1" will display "servo motor speed" in units of 0.1 0: 1 r/min Unit
r/min. 1: 0.1 r/min Unit
This digit is available with servo amplifier with software Setting "1" will display "servo motor speed" in units of 0.1
version A4 or later. r/min.
When displaying data recorded with the drive recorder
function, do not change this digit before and after the
recording. Doing so will display the data incorrectly
because the setting unit differs between when the data
was recorded and when the recorded data is displayed.
This digit is available with servo amplifier with software
version B3 or later.
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
6 - 47
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PA06 Electronic gear numerator (command pulse multiplication 1 PA06 Electronic gear numerator (command pulse multiplication 1
PA07 numerator) 1 numerator)
Electronic gear denominator (command pulse et an electronic gear numerator.
multiplication denominator) To enable the parameter values in the positioning mode,
cycle the power after setting.
CAUTION False setting will result in unexpected To enable the parameter, select "Electronic gear (0 _ _
fast rotation, causing injury. _)", "J3 electronic gear setting value compatibility mode
(2 _ _ _)", or "J2S electronic gear setting value
This parameter is made valid when power is switched off, compatibility mode (3 _ _ _)" of "Electronic gear
then on after setting, or when the controller reset has selection" in [Pr. PA21].
been performed. Set the electronic gear within the following range. Setting
The range of the electronic gear setting is out of the range will trigger [AL. 37 Parameter error].
1 CMX
< < 2000 . If you set any value outside this
10 CDV
Pr. PA21 Electronic gear setting range
range, [AL. 37 parameter error] occurs.
0___ 1/865 < CMX/CDV < 271471
Setting "0" in [Pr. PA06] automatically sets the encoder
resolution pulse. 2___ 1/13825 < CMX/CDV < 16967
(1) Concept of electronic gear 3___ 1/27649 < CMX/CDV < 8484
Use the electronic gear ([Pr. PA06]/[Pr. PA07]) to
make adjustment so that the servo amplifier setting Setting range: 1 to 16777215
matches the moving distance of the machine. Also, by
PA07 Electronic gear denominator (command pulse 1
changing the electronic gear value, the machine can
multiplication denominator)
be moved at any multiplication ratio to the moving
Set an electronic gear denominator.
distance on the servo amplifier.
To enable the parameter values in the positioning mode,
cycle the power after setting.
CMX [Pr. PA06]
= To enable the parameter, select "Electronic gear (0 _ _
CDV [Pr. PA07]
_)", "J3 electronic gear setting value compatibility mode
Servo motor (2 _ _ _)", or "J2S electronic gear setting value
distance
CMX + Deviation M
CDV - counter
selection" in [Pr. PA21].
Encoder feedback pulses Set the electronic gear within the range of [Pr. PA06].
Electronic gear
[Pr. PA06]/[Pr. PA07] Encoder Setting out of the range will trigger [AL. 37 Parameter
error].
6 - 48
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PA08 Auto tuning mode 0001h PA08 Auto tuning mode
Make gain adjustment using auto tuning. _ _ _ x: 1h
Select the gain adjustment mode. Gain adjustment mode selection
0 0 0 x: Select the gain adjustment mode.
Gain adjustment mode setting 0: 2 gain adjustment mode 1 (interpolation mode)
0: Interpolation mode (Automatically set parameter No. 1: Auto tuning mode 1
[Pr. PB06]/[Pr. PB08]/[Pr. PB09]/[Pr. PB10]) 2: Auto tuning mode 2
1: Auto tuning mode 1 (Automatically set parameter No. 3: Manual mode
[Pr. PB06]/[Pr. PB07]/[Pr. PB08]/[Pr. PB09]/[Pr. PB10]) 4: 2 gain adjustment mode 2
2: Auto tuning mode 2 (Automatically set parameter No. Refer to table 6.2 for details.
[Pr. PB07]/[Pr. PB08]/[Pr. PB09]/[Pr. PB10]) _ _ x _: 0h
For manufacturer setting
The parameters have the following names. _ x _ _: 0h
No. Name For manufacturer setting
Setting range: 1 to 40
6 - 49
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PA10 In-position range 100 PA10 INP In-position range 100
Set the range, where In position (INP) and Movement Set an in-position range per command.
finish (MEND) are output, in the command pulse unit To change it to the servo motor encoder pulse unit, set
before calculation of the electronic gear. With the setting [Pr. PC24].
of [Pr. PC24], the range can be changed to the encoder Pr. PA01 In-position setting range
output pulse unit.
_ _ _ 6 (positioning mode The range where MEND
(point table method)) (Travel completion), PED
Servo motor Droop pulse
(Position end) and INP
Command pulse Command pulse
(In-position) are inputted.
In-position range [ m]
Droop pulse
Set this parameter on the assumption that the maximum Set the parameter on the assumption that the maximum
torque is 100[%]. Set this parameter when limiting the torque is 100.0 [%]. The parameter is for limiting the
torque of the servo motor in the CCW driving mode or torque of the servo motor in the CCW power running or
CW regeneration mode. Set this parameter to "0.0" to CW regeneration. Set this parameter to "0.0" to generate
generate no torque. no torque.
Reverse rotation torque limit [Pr. PA12] Setting range: 0.0 to 100.0
Set this parameter on the assumption that the maximum PA12 Reverse rotation torque limit 100.0
torque is 100[%]. Set this parameter when limiting the You can limit the torque generated by the servo motor.
torque of the servo motor in the CW driving mode or Set the parameter referring to section 3.6.1 (5) of "MR-
CCW regeneration mode. Set this parameter to "0.0" to J4-_A_(-RJ)/MR-J4-03A6(-RJ) Servo Amplifier
generate no torque. Instruction Manual".
When you output torque with analog monitor output, the
larger value of [Pr. PA11 Forward rotation torque limit] or
[Pr. PA12 Reverse rotation torque limit] will be the
maximum output voltage (8 V).
Set the parameter on the assumption that the maximum
torque is 100.0 [%].The parameter is for limiting the
torque of the servo motor in the CW power running or
CCW regeneration. Set this parameter to "0.0" to
generate no torque.
6 - 50
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PA14 Rotation direction selection 0 PA14 Rotation direction selection 0
This parameter is made valid when power is switched off, Select a rotation direction of the servo motor for when
then on after setting, or when the controller reset has turning on ST1 (Forward rotation start) or ST2 (Reverse
been performed. rotation start).
Select the servo motor rotation direction when the
forward rotation start (ST1) or reverse rotation direction Servo motor rotation direction
(ST2) is turned ON. Setting
value When positioning address When positioning
increases address decreases
Servo motor rotation direction 0 CCW CW
[Pr. PA14]
Setting Forward rotation start Reverse rotation start
(ST1) ON (ST2) ON 1 CW CCW
Rotates in the CCW Rotates in the CW
0 direction. direction.
(Address increases.) (Address decreases.) The following shows the servo motor rotation directions.
Rotates in the CW Rotates in the CCW
1 direction. direction.
(Address increases.) (Address decreases.)
ST1: ON ST2: ON
CCW CCW
CW CW
ST2: ON ST1: ON
6 - 51
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PA15 Encoder output pulse 4000 PA15 Encoder output pulses 4000
This parameter is made valid when power is switched off, Set the encoder output pulses from the servo amplifier by
then on after setting, or when the controller reset has using the number of output pulses per revolution, dividing
been performed. ratio, or electronic gear ratio. (after multiplication by 4).
Used to set the encoder pulses (A-phase, B-phase) Set a numerator of the electronic gear, for when selecting
output by the servo amplifier. "A-phase/B-phase pulse electronic gear setting (_ _ 3 _)"
Set the value 4 times greater than the A-phase or B- of "Encoder output pulse setting selection" in [Pr. PC19].
phase pulses. The maximum output frequency is 4.6 Mpulses/s. Set the
You can use [Pr. PC19] to choose the output pulse parameter within this range.
setting or output division ratio setting.
The number of A/B-phase pulses actually output is 1/4 Setting range: 1 to 4194304
times greater than the preset number of pulses.
The maximum output frequency is 4.6Mpps (after
multiplication by 4). Use this parameter within this range.
5600
A/B-phase output pulses = = 1400 pulses
1
262144 1
A/B-phase output pulses = ・ = 8192 pulses
8 4
servo motor
M
Feedback pulses
Encoder
6 - 52
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PA19 Parameter write inhibit 000Ch PA19 Parameter writing inhibit 00AAh
This parameter is made valid when power is switched off, Select a reference range and writing range of the
then on after setting, or when the controller reset has parameter.
been performed. To enable read/write the positioning control parameters
In the factory setting, this servo amplifier allows changes ([Pr. PT_ _ ]), set [Pr. PA19] to "0 0 A B" in the
to the basic setting parameter, gain/filter parameter and positioning mode.
extension setting parameter settings. With the setting of Refer to table 6.4 for settings.
[Pr. PA19], write can be disabled to prevent accidental Table 6.4 [Pr. PA19] setting value and reading/writing range
changes. Setting
PA19 operation PA PB PC PD PE PF PL Po PT
The following table indicates the parameters which are
enabled for reference and write by the setting of [Pr. Other Reading ○
than
PA19]. Operation can be performed for the parameters below Writing ○
marked ○.
Reading Only 19
000Ah
Writing Only 19
Setting
PA19 operation PA PB PC PD Po Reading ○ ○ ○
000Bh
Reference ○ Writing ○ ○ ○
0000h
Write ○ Reading ○ ○ ○ ○
000Ch
Reference ○ ○ ○ Writing ○ ○ ○ ○
000Bh
Write ○ ○ ○ 00AAh
Reading ○ ○ ○ ○ ○ ○
○ ○ ○ ○ (initial
000Ch Reference value) Writing ○ ○ ○ ○ ○ ○
(initial
Write ○ ○ ○ ○ Reading ○ ○ ○ ○ ○ ○ ○ ○ ○
value) 00ABh
Writing ○ ○ ○ ○ ○ ○ ○ ○ ○
Reference ○ ○ ○ ○ ○
000Eh Reading ○
Write ○ ○ ○ ○ ○
100Bh
Reference ○ Writing Only 19
PB01 Adaptive tuning mode (adaptive filter II) 0000h PB01 Adaptive tuning mode (adaptive filter II)
Select the setting method for filter tuning. Setting this Filter tuning mode selection 0h
parameter to "_ _ _ 1" (filter tuning mode 1) automatically Set the adaptive tuning.
changes the machine resonance suppression filter 1 ([Pr. Select the adjustment mode of the machine resonance
PB13]) and notch shape selection ([Pr. PB14]). suppression filter 1. For details, refer to section 7.1.2 of "
mechanical system
_ _ _ x:
0: Disabled
Frequency 1: Automatic setting
2: Manual setting
Notch depth
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
Frequency
Notch frequency For manufacturer setting
x _ _ _: 0h
0 0 0 x: Tuning accuracy selection
Filter tuning mode selection 0: Standard
0: Filter OFF ([Pr. PB13] and [Pr. PB14] are fixed to the 1: High accuracy
initial values.) The frequency is estimated more accurately in the high
1: Filter tuning mode (Automatically set parameter: [Pr. accuracy mode compared to the standard mode.
PB13]/[Pr. PB14]) However, the tuning sound may be larger in the high
2: Manual mode accuracy mode.
For details, refer to section 7.1.2 of "MR-J4-_A_(-
When this parameter is set to"_ _ _ 1", the tuning is
RJ)/MR-J4-03A6(-RJ) Servo Amplifier Instruction Manual
completed after positioning is done the predetermined
".
number or times for the predetermined period of time,
and the setting changes to "_ _ _ 2". When the filter This digit is available with servo amplifier with software
tuning is not necessary, the setting changes to"_ _ _ 0". version C5 or later.
When this parameter is set to "_ _ _ 0", the initial values
are set to the machine resonance suppression filter 1 and
notch shape selection. However, this does not occur
when the servo off.
6 - 53
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PB02 Vibration suppression control tuning mode (advanced 0000h PB02 Vibration suppression control tuning mode (advanced vibration
vibration suppression control) suppression control II)
The vibration suppression is valid when the [Pr. PA08] Vibration suppression control 1 tuning mode selection 0h
(auto tuning) setting is "_ _ _ 2" or "_ _ _ 3". When [Pr. Select the tuning mode of the vibration suppression
PA08] is "_ _ _ 1", vibration suppression is always invalid. control 1. For details, refer to section 7.1.5 of "MR-J4-
Select the setting method for vibration suppression _A_(-RJ)/MR-J4-03A6(-RJ) Servo Amplifier Instruction
control tuning. Setting this parameter to "_ _ _ 1" Manual".
(vibration suppression control tuning mode) automatically _ _ _ x:
changes the vibration suppression control - vibration 0: Disabled
frequency ([Pr. PB19]) and vibration suppression control - 1: Automatic setting
resonance frequency ([Pr. PB20]) after positioning is
2: Manual setting
done the predetermined number of times.
_ _ x _: 0h
Vibration suppression control 2 tuning mode selection
Droop pulse Droop pulse Select the tuning mode of the vibration suppression
Automatic
Command adjustment Command control 2. To enable the digit, select "3 inertia mode (_ _
Machine end Machine end
_ 1)" of "Vibration suppression mode selection" in [Pr.
position position PA24]. For details, refer to section 7.1.5 of "MR-J4-_A_(-
RJ) Servo Amplifier Instruction Manual".
0: Disabled
1: Automatic setting
2: Manual setting
0 0 0 x:
Vibration suppression control tuning mode
0: Vibration suppression control OFF ([Pr. PB19] and [Pr. _ x _ _: 0h
PB20] are fixed to the initial values.) For manufacturer setting
1: Vibration suppression control tuning mode (Advanced x _ _ _: 0h
vibration suppression control) For manufacturer setting
(Automatically set parameter [Pr. PB19]/[Pr. PB20])
2: Manual mode
6 - 54
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PB06 Ratio of load inertia moment to servo motor inertia 7.0 PB06 Load to motor inertia ratio/load to motor mass ratio 7.00
moment This is used to set the load to motor inertia ratio or load
Used to set the ratio of the load inertia moment to the to motor mass ratio.
servo motor shaft inertia moment. When auto tuning Setting a value considerably different from the actual
mode 1 and interpolation mode is selected, the result of load moment of inertia may cause an unexpected
auto tuning is automatically used. operation such as an overshoot.
In this case, it varies between 0 and 100.0. The setting of the parameter will be the automatic setting
or manual setting depending on the [Pr. PA08] setting.
Refer to the following table for details. When the
parameter is automatic setting, the value will vary
between 0.00 and 100.00.
6 - 55
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PB09 Speed loop gain 823 PB09 Speed loop gain 823
Set this parameter when vibration occurs on machines of This is used to set the gain of the speed loop.
low rigidity or large backlash. Set this parameter when vibration occurs on machines of
Higher setting increases the response level but is liable to low rigidity or large backlash. Increasing the setting value
generate vibration and/or noise. will also increase the response level but will be liable to
When auto tuning mode 1 2, manual mode and generate vibration and noise.
interpolation mode is selected, the result of auto tuning is The setting of the parameter will be the automatic setting
automatically used. or manual setting depending on the [Pr. PA08] setting.
Refer to the table of [Pr. PB08] for details.
6 - 56
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PB14 Notch shape selection 1 0000h PB14 Notch shape selection 1
Used to selection the machine resonance suppression Set forms of the machine resonance suppression filter 1.
filter 1. When "Filter tuning mode selection" is set to "Automatic setting (_
_ _ 1)" in [Pr. PB01], this parameter will be adjusted automatically
0 _ x 0: by adaptive tuning.
Notch depth selection When "Filter tuning mode selection" is set to "Manual setting (_ _
Setting value Depth Gain _ 2)" in [Pr. PB01], the setting value will be enabled.
_ _ _ x: 0h
0 Deep -40dB
For manufacturer setting
1 -14dB
to _ _ x _: 0h
2 -8dB
Notch depth selection
3 Shallow -4dB
0: -40 dB
0 x _ 0: 1: -14 dB
Notch width 2: -8 dB
Setting value Width α 3: -4 dB
_ x _ _: 0h
0 Standard 2
Notch width selection
1 3
to 0: α = 2
2 4
1: α = 3
3 Wide 5
2: α = 4
3: α = 5
Setting [Pr. PB01] (filter tuning mode 1) to "_ _ _ 1"
x _ _ _: 0h
automatically changes this parameter.
For manufacturer setting
When the [Pr. PB01] setting is "_ _ _ 0", the setting of this
parameter is ignored.
PB15 Machine resonance suppression filter 2 4500 PB15 Machine resonance suppression filter 2 4500
Set the notch frequency of the machine resonance Set the notch frequency of the machine resonance
suppression filter 2. suppression filter 2.
Set [Pr. PB16] (notch shape selection 2) to "_ _ _ 1" to To enable the setting value, select "Enabled (_ _ _ 1)" of
make this parameter valid. "Machine resonance suppression filter 2 selection" in [Pr.
PB16].
6 - 57
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PB17 Automatic setting parameter PB17 Shaft resonance suppression filter
The value of this parameter is set according to a set Set the shaft resonance suppression filter.
value of [Pr. PB06] (Ratio of load inertia moment to servo This is used to suppress a low-frequency machine vibration.
motor inertia moment). When "Shaft resonance suppression filter selection" is set to
"Automatic setting (_ _ _ 0)" in [Pr. PB23], the value will be
calculated automatically from the servo motor you use and load to
motor inertia ratio. Set manually for "Manual setting (_ _ _ 1)".
When "Shaft resonance suppression filter selection" is set to
"Disabled (_ _ _ 2)" in [Pr. PB23], the setting value of this
parameter will be disabled.
When "Machine resonance suppression filter 4 selection" is set to
"Enabled (_ _ _ 1)" in [Pr. PB49], the shaft resonance suppression
filter is not available.
_ _ x x: 00h
Shaft resonance suppression filter setting frequency
selection
Refer to table 6.5 for settings.
Set the value closest to the frequency you need.
_ x _ _: 0h
Notch depth selection
0: -40 dB
1: -14 dB
2: -8 dB
3: -4 dB
x _ _ _: 0h
For manufacturer setting
Table 7.5 Shaft resonance suppression filter setting
frequency selection
PB18 Low-pass filter setting 3141 PB18 Low-pass filter setting 3141
Set the low-pass filter. Set the low-pass filter.
Setting [Pr. PB23] (low-pass filter selection) to "_ _ 0 _" The following shows a relation of a required parameter to
automatically changes this parameter. this parameter.
When [Pr. PB23] is set to "_ _ 1 _", this parameter can be
set manually. Setting range: 100 to 18000
6 - 58
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PB19 Vibration suppression control - vibration frequency setting 100.0 PB19 Vibration suppression control 1 – Vibration frequency 100.0
Set the vibration frequency for vibration suppression Set the vibration frequency for vibration suppression
control to suppress low-frequency machine vibration, control 1 to suppress low-frequency machine vibration.
such as enclosure vibration. When "Vibration suppression control 1 tuning mode
Setting [Pr. PB02] (vibration suppression control tuning selection" is set to "Automatic setting (_ _ _ 1)" in [Pr.
mode) to "_ _ _ 1" automatically changes this parameter. PB02], this parameter will be set automatically. When
When [Pr. PB02] is set to "_ _ _ 2", this parameter can be "Manual setting (_ _ _ 2)" is selected, the setting written
set manually. to the parameter is used. For details, refer to section
7.1.5 of "MR-J4-_A_(-RJ)/MR-J4-03A6(-RJ) Servo
Amplifier Instruction Manual".
6 - 59
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PB26 Gain changing selection 0000h PB26 Gain switching function
Select the gain changing condition. Select the gain switching condition.
0 0 _ x: Set conditions to enable the gain switching values set in [Pr.
Gain changing selection PB29] to [Pr. PB36] and [Pr. PB56] to [Pr. PB60].
Under any of the following conditions, the gains change _ _ _ x: 0h
on the basis of the [Pr. PB29] to [Pr. PB34] settings. Gain switching selection
0: Disabled 0: Disabled
1: Gain changing (CDP) is ON 1: Input device (gain switching (CDP))
2: Command frequency ([Pr. PB27] setting) 2: Command frequency (Note)
3: Droop pulse value ([Pr. PB27] setting) 3: Droop pulses
4: Servo motor speed ([Pr. PB27] setting) 4: Servo motor speed
0 0 x _: Note. This will be a frequency of the servo motor side
Gain changing condition (load side for the fully closed loop control)
0: Valid at more than condition (Valid when gain changing command pulse unit.
(CDP) is ON) _ _ x _: 0h
1: Valid at less than condition (Valid when gain changing Gain switching condition selection
(CDP) is OFF) 0: Gain after switching is enabled with gain switching
condition or more
1: Gain after switching is enabled with gain switching
condition or less
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PB27 Gain changing condition 10 PB27 Gain switching condition 10
Used to set the value of gain changing condition This is used to set the value of gain switching (command
(command frequency, droop pulses, servo motor speed) frequency, droop pulses, and servo motor speed)
selected in [Pr. PB26]. The set value unit changes with selected in [Pr. PB26].
the changing condition item. The set value unit differs depending on the switching
condition item. (Refer to "MR-J4-_A_(-RJ)/MR-J4-03A6(-
RJ) Servo Amplifier Instruction Manual" section 7.2.3.)
6 - 60
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PB31 Gain changing speed loop gain 823 PB31 Speed loop gain after gain switching 0
Set the speed loop gain when the gain changing is valid. Set the speed loop gain for when the gain switching is
This parameter is made valid when the auto tuning is enabled.
invalid ([Pr. PA08]: "_ _ _ 3"). When you set a value less than 20 rad/s, the value will
be the same as [Pr. PB09].
This parameter is enabled only when you select "Manual
mode (_ _ _ 3)" of "Gain adjustment mode selection" in
[Pr. PA08].
6 - 61
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PC02 Home position return type 0000h PT04 Home position return type 0h
Used to set the home position return system. _ _ _ x:
0 0 0 x: Home position return method
Home position return system 0: Dog type (rear end detection, Z-phase
0: Dog type reference)/torque limit changing dog type
1: Count type 1: Count type (front end detection, Z-phase reference)
2: Data setting type 2: Data set type/torque limit changing data set type
3: Stopper type 3: Stopper type
4: Home position ignorance (Servo-on position as home 4: Home position ignorance (servo-on position as home
position) position)
5: Dog type rear end reference 5: Dog type (rear end detection, rear end reference)
6: Count type front end reference 6: Count type (front end detection, front end reference)
7: Dog cradle type 7: Dog cradle type
8: Dog type right-before Z-phase reference 8: Dog type (front end detection, Z-phase reference)
9: Dog type front end reference 9: Dog type (front end detection, front end reference)
A: Dogless Z-phase reference A: Dogless type (Z-phase reference)
PC03 Home position return direction 0001h _ _ x _: 1h
Used to set the home position return direction. Home position return direction
0 0 0 x: 0: Address increasing direction
Home position return direction 1: Address decreasing direction d
0: Address increment direction Setting "2" or more to this digit will be recognized as "1:
1: Address decrement direction Address decreasing direction".
_ x _ _: 0h
Home position shift distance multiplication
Set a multiplication of [Pr. PT07 Home position shift
distance].
0: × 1
1: × 10
2: × 100
3: × 1000
x _ _ _: 0h
For manufacturer setting
PC04 Home position return speed 500 PT05 Home position return speed 100
Used to set the servo motor speed for home position Set a servo motor speed at home position return.
return.
Setting range: 0 to permissible instantaneous speed
PC05 Creep speed 10 PT06 Creep speed 10
Used to set the creep speed after proximity dog Set a creep speed after proximity dog at home position
detection. return.
6 - 62
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PC09 Stopper type home position return stopper time 100 PT10 Stopper type home position return stopper time 100
In stopper type home position return, used to set the time Set time from a moving part touches the stopper and
from when the machine part is pressed against the torques reaches to the torque
stopper and the torque limit set in [Pr. PC10] is reached limit of [Pr. PT10 Stopper type home position return -
to when the home position is set. Torque limit value] to a home position set for the stopper
type home position return.
Acceleration Deceleration
time constant time constant
Rated speed
Preset speed
Servo motor
speed
0 [r/min]
Ta Tb + STC
Ta + STC Tb
6 - 63
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PC14 Backlash compensation 0 PT14 Backlash compensation 0
Used to set the backlash compensation made when the Set a backlash compensation for reversing command
command direction is reversed. direction.
This function compensates for the number of backlash This parameter compensates backlash pulses against
pulses in the opposite direction to the home position the home position return direction.
return direction. For the home position ignorance (servo-on position as
For the home position ignorance (servo-on position as home position), this turns on SON (Servo-on) and
home position), this function compensates for the decides a home position, and compensates backlash
number of backlash pulses in the opposite direction to pulses against the first rotation direction.
the first rotating direction after establishing the home
position by switching ON the servo-on (SON). Setting range: 0 to 65535
In the absolute position detection system, this function
compensates for the backlash pulse count in the
direction opposite to the operating direction at power-on.
PC16 Electromagnetic brake sequence output 100 PC16 Electromagne tic brake sequence output 0
Used to set the delay time (Tb) between when the Set the delay time between MBR (Electromagnetic brake
electromagnetic brake interlock (MBR) switches off and interlock) and the base drive circuit is shut-off.
when the base circuit is shut off.
Setting range: 0 to 1000
PC17 Zero speed 50 PC17 Zero speed 50
Used to set the output range of the zero speed (ZSP). Set an output range of ZSP (Zero speed detection).
Zero speed signal detection has hysteresis width of 20 ZSP (Zero speed detection) has hysteresis of 20 r/min or
r/min. 20 mm/s.
6 - 64
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PC19 Encoder output pulse selection 0000h PC19 Encoder output pulse selection 0h
Use to select the, encoder output pulse direction and _ _ _ x:
encoder output pulse setting. Encoder output pulse phase selection
0 0 _ x: Select an encoder pulse direction.
Encoder output pulse phase changing 0: Increasing A-phase 90° in CCW
Changes the phases of A/B-phase encoder pulses 1: Increasing A-phase 90° in CW
output .
Setting Servo motor rotation direction
value CCW CW
Servo motor rotation direction
Set value
CCW CW
A-phase A-phase
0 B-phase
A-phase A-phase B-phase
0
B-phase B-phase
0 0 x _:
Encoder output pulse setting selection
0: Output pulse designation _ _ x _: 0h
1: Division ratio setting Encoder output pulse setting selection
2: Ratio is automatically set to command pulse unit 0: Output pulse setting
Setting "2" makes the [Pr. PA15] (encoder output pulse) 1: Division ratio setting
setting invalid. 2: The same output pulse setting as command pulse
3: A-phase/B-phase pulse electronic gear setting
4: A/B-phase pulse through output setting
5: Command pulse input through output setting
When you select "1", the settings of [Pr. PA16 Encoder
output pulses 2] will be disabled.
When you select "2", the settings of [Pr. PA15 Encoder
output pulses] and [Pr. PA16 Encoder output pulses 2]
will be disabled.
Setting "4" will be enabled only when A/B/Z-phase
differential output linear encoder is used. And "Encoder
output pulse phase selection (_ _ _ x)" will be disabled.
When another encoder is connected, [AL. 37 Parameter
error] will occur. Setting "Standard control mode (_ _ 0
_)" in [Pr. PA01] will trigger [AL. 37].
When "5" is set, the settings of [Pr. PA15 Encoder output
pulses] and [Pr. PA16 Encoder output pulses 2] will be
disabled. "Encoder output pulse phase selection (_ _ _
x)" and "Encoder selection for encoder output pulse (_ x
_ _)" will be also disabled. When [Pr. PA01] is set to
other than "Point table method (_ _ _ 6)", [AL. 37]
occurs. When "5" is set, assign PP/PP2 with [Pr. PD44]
and NP/NP2 with [Pr. PD46].
_ x _ _: 0h
Selection of the encoders for encoder output pulse
Select an encoder used the encoder output pulses which
the servo amplifier outputs.
0: Servo motor encoder
1: Load-side encoder
When "_ 1 0 _" is set to this parameter, [AL. 37] will
occur.
x _ _ _: 0h
For manufacturer setting
PC20 Station number setting 0 PC20 Station No. setting 0
Used to specify the station number for RS-422 serial Specify a station No. of the servo amplifier for RS-422
communication. and USB communication.
Always set one station to one axis of servo amplifier. If Always set one station to one axis of the servo amplifier.
one station number Setting one station number to two or more stations will
is set to two or more stations, normal communication disable a normal communication.
cannot be made.
Setting range: 0 to 31
6 - 65
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PC21 RS-422 communication function selection 0000h PC21 RS-422 communication function selection
Select the communication I/F and select the RS-422 Select the details of RS-422 communication function.
communication conditions.
0_ x 0: _ _ _ x: 0h
RS-422 communication baud rate selection For manufacturer setting
0: 9600 [bps] _ _ x _: 0h
1: 19200 [bps] RS-422 communication baud rate selection
2: 38400 [bps] When using the parameter unit, set "1 _ _ _" in [Pr.
3: 57600 [bps] PF34].
4: 115200 [bps] 0: 9600 [bps]
0 x _ 0: 1: 19200 [bps]
RS-422 communication response delay time 2: 38400 [bps]
0: Disabled 3: 57600 [bps]
1: Enabled, reply sent after delay time of 800 µs or more 4: 115200 [bps]
_ x _ _: 0h
RS-422 communication response delay time selection
0: Disabled
1: Enabled (responding after 800 μs or longer delay
time)
x _ _ _: 0h
For manufacturer setting
PC22 Function selection C-1 0000h PC22 Function selection C-1
Select the encoder cable communication system _ _ _ x: 0h
selection. For manufacturer setting
x 0 0 0: _ _ x _: 0h
Encoder cable communication system selection For manufacturer setting
0: Two-wire type _ x _ _: 0h
1: Four-wire type For manufacturer setting
Incorrect setting will result in an encoder alarm [AL.16 x _ _ _: 0h
Encoder error 1] or [AL.20 Encoder error 2]. Encoder cable communication method selection
Select the encoder cable communication method.
0: Two-wire type
1: Four-wire type
When using an encoder of A/B/Z-phase differential
output method, set "0".
If the setting is incorrect, [AL. 16 Encoder initial
communication error 1] or [AL. 20 Encoder normal
communication error 1] occurs.
PC24 Function selection C-3 0000h PC24 Function selection C-3
Select the unit of the in-position range. _ _ _ x: 0h
0 0 0 x: In-position range unit selection
In-position range unit selection Select a unit of in-position range.
0: Command input unit 0: Command unit
1: Servo motor encoder unit 1: Servo motor encoder pulse unit
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
Error excessive alarm level unit selection
Select a setting unit of the error excessive alarm level set
in [Pr. PC43].
0: Per 1 rev or 1 mm
1: Per 0.1 rev or 0.1 mm
2: Per 0.01 rev or 0.01 mm
3: Per 0.001 rev or 0.001 mm
6 - 66
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PC26 Function selection C-5 0000h PC26 Function selection C-5
Select the [AL. 99 Stroke limit warning]. _ _ _ x: 0h
0 0 0 x: [AL. 99 Stroke limit warning] selection
[AL. 99 Stroke limit warning] selection Enable or disable [AL. 99 Stroke limit warning].
0: Enabled 0: Enabled
1: Disabled 1: Disabled
When this parameter is set to "1", A99 will not occur if the _ _ x _: 0h
forward rotation stroke end (LSP) or reverse rotation For manufacturer setting
stroke end (LSN) turns OFF. _ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PC27 Function selection C-6 0000h PC27 Function selection C-6
Set this function if undervoltage alarm occurs because of _ _ _ x: 0h
distorted power supply voltage waveform when using [AL. 10 Undervoltage] detection method selection
power regenerative converter or power regenerative Set this parameter when [AL. 10 Undervoltage] occurs
common converter. due to distorted power supply voltage waveform while
0 0 0 x: using FR-RC-(H) or FR-CV-(H).
Setting when undervoltage alarm occurs 0: [AL. 10] not occurrence
0: Initial value 1: [AL. 10] occurrence
1: Set "1" if undervoltage alarm occurs because of _ _ x _: 0h
distorted power supply voltage waveform when using This digit is not available with MR-J4-_A_-RJ 100 W or
power regenerative converter or power regenerative more servo amplifiers.
common converter.
_ x _ _: 0h
Undervoltage alarm selection
Select the alarm and warning that occurs when the bus
voltage drops to the undervoltage alarm level.
0: [AL. 10] regardless of servo motor speed
1: [AL. E9] at servo motor speed 50 r/min (50 mm/s) or
less, [AL. 10] at over 50 r/min (50 mm/s)
x _ _ _: 0h
For manufacturer setting
PC28 Function selection 0000h PT26 Function selection T-2
Select the display method of the current position and _ _ _ x: 0h
command position. Electronic gear fraction clear selection
0 0 _ x: 0: Disabled
Electronic gear fraction clear selection 1: Enabled
0: Disabled Selecting "Enabled" will clear a fraction of the previous
1: Enabled command by the electronic gear at start of the automatic
By setting it to "1" the fraction of the last command by the operation.
electronic gear is cleared when starting automatic Setting "2" or more to this digit will be "Disabled".
operation.
0 0 x _: _ _ x _: 0h
Current position/command position selection Current position/command position display selection
Set Display Operation Status display description Select how to display a current position and command
value method mode Current position Command position
position.
0 Positioning Automatic The actual current The command
display position where the current position Setting Displayed Operation Status display
machine home where the machine value data mode Current position Command position
Manual position is assumed home position is __0_ Positioning Auto/Manual Actual current position Command current
as 0 is displayed. assumed as 0 is display will be displayed as position will be
displayed. machine home position displayed as machine
1 Roll feed Automatic The actual current The count starts is 0. home position is 0.
display position where the from 0 when the __1_ Roll feed Auto Actual current position When ST1 (Forward
Automatic operation start signal is turned display will be displayed as rotation start) or ST2
start position is ON, and the automatic operation (Reverse rotation start)
assumed as 0 is command current start position is 0. is turned on, counting
displayed. position to the target starts from 0 and a
position is command current
displayed. During a position to the target
stop, the command position will be
position of the displayed.
selected point table When a stop, a point
is displayed. table command
Manual The command position for the point
position of the table method will be
selected point table displayed.
is displayed. Manual 0 will be continuously
displayed.
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
6 - 67
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PC31 Software limit + 0 PT15 Software limit + (third least significant digit) 0
PC32 Used to set the address increment side software stroke PT16 Software limit + (third most significant digit)
limit. The software limit is made invalid if this value is the Set an address increasing side of the software stroke
same as in "software limit -". limit.
Set the same sign to [Pr. PC31] and [Pr. PC32]. Setting Upper and lower are a set.
of different signs will result in a parameter error.
Setting address:
Set address: Upper Lower
3 digits 3 digits
Upper Lower
3 digits 3 digits [Pr. PT15]
[Pr. PT16]
[Pr. PC31]
6 - 68
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PC36 Status display selection 0000h PC36 Status display selection 00h
Select the status display to be provided at power-on. _ _ x x:
x x 0 0: Status display selection at power-on
Selection of MR-DP60 status display at power-on Select a status display shown at power-on.
0 0: Current position 00: Cumulative feedback pulse
0 1: Command position 01: Servo motor speed
0 2: Command remaining distance 02: Droop pulses
0 3: Point table No. 03: Cumulative command pulses
0 4: Cumulative feedback pulses 04: Command pulse frequency
0 5: Servo motor speed 05: Analog speed command voltage (not used for the
0 6: Droop pulses positioning mode)
0 7: Override voltage 06: Analog torque limit voltage
0 8: Override [%] 07: Regenerative load ratio
0 9: Analog speed command voltage 08: Effective load ratio
0 A: Regenerative load ratio 09: Peak load ratio
0 B: Effective load ratio 0A: Instantaneous torque
0 C: Peak load ratio 0B: Position within one-revolution/virtual position within
0 D: Instantaneous torque one-revolution (1 pulse unit)
0 E: Within one-revolution position 0C: Position within one-revolution/virtual position within
0 F: ABS counter one-revolution (1000 pulses unit)
1 0: Load inertia moment ratio 0D: ABS counter/virtual ABS counter
1 1: Bus voltage 0E: Load to motor inertia ratio/load to motor mass ratio
0F: Bus voltage
21: Current position
22: Command position
23: Command remaining distance
24: Point table No.
26: Override voltage
27: Override level
6 - 69
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PC37 Position range output address+ 0 PT19 Position range output address + (third least significant 0
PC38 Used to set the address increment side position range PT20 digit)
output address. Position range output address + (third most significant
the same sign to [Pr. PC37] and [Pr. PC38]. digit)
Setting of different signs will result in a parameter error. Set an address increasing side of the position range
In [Pr. PC37] to [Pr. PC40], set the range where position output address.
range (POT) turns on. Upper and lower are a set. Set a range which POT
(Position range) turns on with [Pr. PT19] to [Pr. PT22].
Set address:
Setting address:
Upper Lower
3 digits 3 digits Upper Lower
3 digits 3 digits
[Pr. PC37]
[Pr. PT19]
[Pr. PC38]
[Pr. PT20]
6 - 70
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PD01 Input signal automatic ON selection 1 0000h PD01 Input signal automatic on selection 1
Select the input devices to be automatically turned ON. Convert the setting value into hexadecimal as follows.
part is for manufacturer setting. Do not set the ___x _ _ _ x (BIN): For manufacturer setting 0h
value by any means. (HEX) _ _ x _ (BIN): For manufacturer setting
_ x _ _ (BIN): SON (Servo-on)
0: Disabled (Use for an external input signal.)
Initial value 1: Enabled (automatic on)
Signal name
BIN HEX x _ _ _ (BIN): For manufacturer setting
0
__x_ _ _ _ x (BIN): PC (Proportional control) 0h
0
Servo-on (SON) 0
0 (HEX) 0: Disabled (Use for an external input signal.)
0 1: Enabled (automatic on)
Initial value _ _ x _ (BIN): TL (External torque limit
Signal name
BIN HEX selection)
Proportion control (PC) 0 0: Disabled (Use for an external input signal.)
External torque limit selection (TL) 0
0 1: Enabled (automatic on)
0
0 _ x _ _ (BIN): For manufacturer setting
Initial value
x _ _ _ (BIN): For manufacturer setting
Signal name
BIN HEX _x__ _ _ _ x (BIN): For manufacturer setting 0h
0 (HEX) _ _ x _ (BIN): For manufacturer setting
0
Forward rotation stroke end (LSP) 0
0 _ x _ _ (BIN): LSP (Forward rotation stroke
Reverse rotation stroke end (LSN) 0 end)
0: Disabled (Use for an external input signal.)
Initial value
Signal name 1: Enabled (automatic on)
BIN HEX
Forced stop (EMG) 0 x _ _ _ (BIN): LSN (Reverse rotation stroke
0 end)
0
0
0: Disabled (Use for an external input signal.)
0
BIN 0: Used to external input signal. 1: Enabled (automatic on)
BIN 1: Automatic ON
x___ _ _ _ x (BIN): EM2 (Forced stop 2)/EM1 0h
(HEX) (Forced stop 1)
For example, to turn ON SON, the setting is "_ _ _ 4". 0: Disabled (Use for an external input signal.)
1: Enabled (automatic on)
_ _ x _ (BIN): For manufacturer setting
_ x _ _ (BIN): For manufacturer setting
x _ _ _ (BIN): For manufacturer setting
Convert the setting value into hexadecimal as follows.
Initial value
Signal name
BIN HEX
0
0
0
SON (Servo-on) 0
0
Initial value
Signal name
BIN HEX
PC (Proportional control) 0
TL (External torque limit selection) 0
0
0
0
Initial value
Signal name
BIN HEX
0
0
0
LSP (Forward rotation stroke end) 0
LSN (Reverse rotation stroke end) 0
Initial value
Signal name
BIN HEX
EM2 (Forced stop 2)/EM1
(Forced stop 1) 0
0 0
0
0
BIN 0: Use for an external input signal.
BIN 1: Automatic on
6 - 71
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PD03 Input signal automatic ON selection 3 0000h PD41 Input signal automatic on selection 3
Select the input devices to be automatically turned ON. Select input devices to turn on them automatically.
part is for manufacturer setting. Do not set the _ _ _ x _ _ _ x (BIN): MD0 (operation mode selection 1) 0h
value by any means. (HEX) 0: Disabled (Use for an external input signal.)
1: Enabled (automatic on)
0 0 _ _ x _ (BIN): For manufacturer setting
Initial value _ x _ _ (BIN): For manufacturer setting
Signal name
BIN HEX x _ _ _ (BIN): For manufacturer setting
Automatic/manual selection(MD0) 0
_ _ x _ _ _ _ x (BIN): For manufacturer setting 0h
0
0 (HEX) _ _ x _ (BIN): For manufacturer setting
0
0 _ x _ _ (BIN): OVR (Analog override selection)
Initial value 0: Disabled (Use for an external input signal.)
Signal name
BIN HEX 1: Enabled (automatic on)
0 x _ _ _ (BIN): For manufacturer setting
0
0 _ x _ _ _ _ _ x (BIN): For manufacturer setting 0h
Override selection (OVR) 0
0 (HEX) _ _ x _ (BIN): For manufacturer setting
BIN 0: Used to external input signal. _ x _ _ (BIN): For manufacturer setting
BIN 1: Automatic ON
x _ _ _ (BIN): For manufacturer setting
x _ _ _ _ _ _ x (BIN): For manufacturer setting 0h
(HEX) _ _ x _ (BIN): For manufacturer setting
_ x _ _ (BIN): For manufacturer setting
x _ _ _ (BIN): For manufacturer setting
Convert the setting value into hexadecimal as follows.
0 0
Initial value
Input device
BIN HEX
MD0 (Operation mode selection 1) 0
0
0
0
0
Initial value
Input device
BIN HEX
0
0
0
OVR (Analog override selection) 0
0
BIN 0: Use for an external input signal.
BIN 1: Automatic on
6 - 72
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PD04 Input signal automatic ON selection 4 0000h PD42 Input signal automatic on selection 4
Select the input devices to be automatically turned ON. Select input devices to turn on them automatically.
___x _ _ _ x (BIN): For manufacturer setting 0h
0 0 (HEX) _ _ x _ (BIN): For manufacturer setting
Initial value _ x _ _ (BIN): For manufacturer setting
Signal name
BIN HEX
x _ _ _ (BIN): For manufacturer setting
Point table No.selection 1 (DI0) 0
Point table No.selection 2 (DI1) 0 __x_ _ _ _ x (BIN): For manufacturer setting 0h
0
Point table No.selection 3 (DI2) 0 (HEX) _ _ x _ (BIN): For manufacturer setting
Point table No.selection 4 (DI3) 0
_ x _ _ (BIN): For manufacturer setting
Initial value
Signal name x _ _ _ (BIN): For manufacturer setting
BIN HEX
Point table No.selection 5 (DI4) 0 _x__ _ _ _ x (BIN): DI0 (point table No. selection 1) 0h
Point table No.selection 6 (DI5) 0
0
(HEX) 0: Disabled (Use for an external input signal.)
Point table No.selection 7 (DI6) 0
1: Enabled (automatic on)
Point table No.selection 8 (DI7) 0
BIN 0: Used to external input signal. _ _ x _ (BIN): DI1 (point table No. selection 2)
BIN 1: Automatic ON
0: Disabled (Use for an external input signal.)
1: Enabled (automatic on)
_ x _ _ (BIN): DI2 (point table No. selection 3)
0: Disabled (Use for an external input signal.)
1: Enabled (automatic on)
x _ _ _ (BIN): DI3 (point table No. selection 4)
0: Disabled (Use for an external input signal.)
1: Enabled (automatic on)
x___ _ _ _ x (BIN): DI4 (point table No. selection 5) 0h
(HEX) 0: Disabled (Use for an external input signal.)
1: Enabled (automatic on)
_ _ x _ (BIN): DI5 (point table No. selection 6)
0: Disabled (Use for an external input signal.)
1: Enabled (automatic on)
_ x _ _ (BIN): DI6 (point table No. selection 7)
0: Disabled (Use for an external input signal.)
1: Enabled (automatic on)
x _ _ _ (BIN): DI7 (point table No. selection 8)
0: Disabled (Use for an external input signal.)
1: Enabled (automatic on)
Convert the setting value into hexadecimal as follows.
0 0
Initial value
Input device
BIN HEX
DI0 (Point table No. selection 1) 0
DI1 (Point table No. selection 2) 0
0
DI2 (Point table No. selection 3) 0
DI3 (Point table No. selection 4) 0
Initial value
Input device
BIN HEX
DI4 (Point table No. selection 5) 0
DI5 (Point table No. selection 6) 0
0
DI6 (Point table No. selection 7) 0
DI7 (Point table No. selection 8) 0
BIN 0: Use for an external input signal.
BIN 1: Automatic on
6 - 73
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PD06 Input signal device selection 2 (CN6-2) 002Bh PD22 Input device selection 10H
Any input device can be assigned to the CN6-2 pin. Any input device can be assigned to the CN1-45 pin.
0 0 x x: _ _ x x: 23h
Select the input device of the CN6-2 pin Not used with the positioning mode.
0 0: No assignment function x x _ _: 2Bh
0 2: Servo-on (SON) Positioning mode - Device selection
0 3: Reset (RES) Refer to table 6.10 for settings.
0 4: Proportion control (PC)
0 5: External torque limit selection (TL)
Table 6.10 Selectable input devices
0 6: Clear (CR)
0 7: Forward rotation start (ST1) Input device Input device
Setting (Note 1) Setting (Note 1)
0 8: Reverse rotation start (ST2) value value
CP/BCD CP/BCD
0 9: Internal torque limit selection (TL2)
0 A: Forward rotation stroke end (LSP) 02__ SON 26__ OVR
PD08 Input signal device selection 4 (CN6-4) 000Bh PD20 Input device selection 9H
Any input device can be assigned to the CN6-4 pin. Any input device can be assigned to the CN1-44 pin.
The devices that can be assigned and the setting method _ _ x x: 00h
are the same as in [Pr. PD06]. Not used with the positioning mode.
0 0 x x: x x _ _: 0Bh
Select the input device of the CN6-4 pin Positioning mode - Device selection
Refer to table 6.10 in [Pr. PD22] for settings.
6 - 74
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PD09 Output signal device selection 1 (CN6-14) 0002h PD28 Output device selection 6
Any output signal can be assigned to the CN6-14 pin. _ _ x x: 02h
0 0 x x: Device selection
Select the output device of the CN6-14 pin Any output device can be assigned to the CN1-49 pin.
0 0: Always OFF Refer to table 6.11 for settings.
0 2: Ready (RD) _ x _ _: 0h
0 3: Trouble (ALM) For manufacturer setting
0 4: In position (INP) x _ _ _: 0h
0 5: Electromagnetic brake interlock (MBR) For manufacturer setting
0 6: Dynamic brake interlock (DB)
0 7: Limiting torque (TLC) Table 6.11 Selectable output devices
0 8: Warning (WNG)
Output device Output device
0 9: Battery warning (BWNG) Setting (Note) Setting (Note)
value value
0 A: Speed command reached (SA) CP/BCD CP/BCD
0 C: Zero speed (ZSP) __00 Always off __24 ZP
0 F: Variable gain selection (CDPS)
__02 RD __25 POT
2 3: Rough match (CPO)
__03 ALM __26 PUS
2 4: Home position return completion (ZP)
__04 INP __27 MEND
2 5: Position range (POT)
__05 MBR __2C PED
2 6: Temporary stop (PUS)
__06 DB __31 ALMWNG
2 7: Movement finish (MEND)
__07 TLC __32 BW9F
3 8: Point table No. output 1 (PT0)
__08 WNG __38 PT0
3 9: Point table No. output 2 (PT1)
3 A: Point table No. output 3 (PT2) __09 BWNG __39 PT1
6 - 75
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PD16 Input polarity selection 0000h PT29 Function selection T-3
Used to set the proximity dog input polarity. Set a polarity of DOG.
0 0 0 x: ___x _ _ _ x (BIN): DOG (Proximity dog) polarity 0h
Proximity dog input polarity (HEX) selection
0: OFF indicates detection of the dog. 0: Dog detection with off
1: ON indicates detection of the dog. 1: Dog detection with on
_ _ _ x (BIN): For manufacturer setting
_ _ x _ (BIN): For manufacturer setting
_ x _ _ (BIN): For manufacturer setting
x _ _ _ (BIN): For manufacturer setting
__x_ _ _ _ x (BIN): For manufacturer setting 0h
(HEX) _ _ x _ (BIN): For manufacturer setting
_ x _ _ (BIN): For manufacturer setting
x _ _ _ (BIN): For manufacturer setting
_x__ For manufacturer setting 0h
x___ For manufacturer setting 0h
Convert the setting value into hexadecimal as follows.
0 0 0
Initial value
Setting
BIN HEX
DOG (Proximity dog) polarity selection 0
0
0
0
0
6 - 76
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PD20 Function selection D-1 0010h PD30 Function selection D-1
Select the stop processing at forward rotation stroke end _ _ _ x: 0h
(LSN)/reverse rotation stroke end (LSN) OFF and the Stop method selection for LSP (Forward rotation stroke
base circuit status at reset (RES) ON. end) off or LSN (Reverse rotation stroke end) off
0 _ _ x: Select a stop method for LSP (Forward rotation stroke
Stopping method used when forward rotation stroke end end) off or LSN (Reverse rotation stroke end) off.
(LSP), reverse rotation stroke end (LSN) device or 0: Quick stop (home position erased)
software limit is valid 1: Slow stop (home position erased)
0: Sudden stop (home position erased) 2: Slow stop (deceleration to a stop by deceleration time
1: Slow stop (home position erased) constant)
2: Slow stop (Deceleration to a stop by deceleration time 3: Quick stop (stop by clearing remaining distance)
constant
3: Sudden stop (Stop by remaining move distance clear)
0_ x _: _ _ x _: 0h
Selection of base circuit status at reset (RES)ON Base circuit status selection for RES (Reset) on
0: Base circuit not switched off 0: Base circuit shut-off
1: Base circuit switched off 1: No base circuit shut-off
0 x _ _: _ x _ _: 0h
Stopping method used when software limit is valid Stop method selection at software limit detection
0: Sudden stop (home position erased) Select a stop method selection at software limit detection.
1: Slow stop (home position erased) (Refer to section 7.6.)
2: Slow stop (Deceleration to a stop by deceleration time 0: Quick stop (home position erased)
constant 1: Slow stop (home position erased)
3: Sudden stop (Stop by remaining move distance clear) 2: Slow stop (deceleration to a stop by deceleration time
As in the following parameter settings, when the home constant)
position is lost by the forward rotation stroke end, reverse 3: Quick stop (stop by clearing remaining distance)
rotation stroke end, or the software limit detection, the x _ _ _: 0h
home position return completion (ZP) turns on by turning Enabled/disabled selection for a thermistor of servo
OFF/ON the servo-on (SON). In this case, there is no motor
need to perform the home position return again.
0: Enabled
1. In absolute position detection system 1: Disabled
[Pr. PA03]: _ _ _ 1 (Select the absolute position The setting in this digit will be disabled when using a
detection system) servo motor without thermistor.
[Pr. PA01]: _ _ _ 0 (Select the absolute value
command system)
2. In incremental system
[Pr. PA03]: _ _ _ 0 (Select the incremental system)
[Pr. PA01]: _ _ _ 0 (Select the absolute value
command system)
[Pr. PA04]: _ _ _ 1 (Follow-up valid)
6 - 77
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PD22 Function selection D-3 0000h PD32 Function selection D-3
Set the clear (CR). ___x 0h
0 0 0 x: CR (Clear) selection
Clear (CR) selection This is used to set CR (Clear).
0: Disabled 0: Deleting droop pulses by turning on the device
1: Droop pulses are cleared on the leading edge. 1: Continuous deleting of droop pulses during the device
2: While on, droop pulses are always cleared. on
2: Disabled
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PT26 Function selection T-2
_ _ _ x: 0h
Electronic gear fraction clear selection
0: Disabled
1: Enabled
Selecting "Enabled" will clear a fraction of the previous
command by the electronic gear at start of the automatic
operation.
Setting "2" or more to this digit will be "Disabled".
_ _ x _: 0h
Current position/command position display selection
Select how to display a current position and command
position.
Status display
Setting Displayed Operation
value data mode Current position Command
position
__0_ Actual current Command
position will be current position
Positioning Auto/ displayed as will be
display Manual machine home displayed as
position is 0. machine home
position is 0.
__1_ Auto When ST1
(Forward
rotation start)
or ST2
(Reverse
rotation start) is
turned on,
counting starts
from 0 and a
command
current position
Actual current
to the target
position will be
position will be
Roll feed displayed as
displayed.
display automatic
When a stop, a
operation start
point table
position is 0.
command
position for the
point table
method will be
displayed and 0
will be
continuously
displayed.
0 will be
Manual continuously
displayed.
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
6 - 78
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
PD24 Function selection D-5 0002h PD34 Function selection D-5
Select the output status of the warning (WNG). ___x 0h
0 0 x 0: Alarm code output
Selection of output device at warning occurrence Select an output alarm codes.
Select the warning (WNG) and trouble (ALM) output When an alarm occurs, the alarm code is outputted to
status at warning occurrence. CN1-22, CN1-23, and CN1-24 pins.
0: Disabled
Setting Device status 1: Enabled
ON For details of the alarm codes, refer to "MR-J4-_A_-
WNG
OFF
ON RJ/MR-J4-03A-RJ Servo Amplifier Instruction Manual
0 ALM (Positioning mode)" chapter 8.
OFF
Warning occurrence When "1" is set for this digit, setting the following will
trigger [AL. 37 Parameter error].
ON "_ _ _ 1" is set in [Pr. PA03] and the absolute position
WNG
OFF
ON detection system by DIO is selected.
1 ALM
OFF MBR, DB, or ALM is assigned to the CN1-22 pin, CN1-
Warning occurrence 23 pin, or CN1-24 pin.
_ _ x _: 0h
Note. 0: OFF
Selection of output device at warning occurrence
1: ON
Select ALM (Malfunction) output status for when an
warning occurs.
Setting
value Device status
ON
WNG
OFF
0
ON
ALM
OFF
Warning occurrence
ON
WNG
OFF
1
ON
ALM
OFF
Warning occurrence
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
6 - 79
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
Po02 MR-J3-D01 input signal device selection 2 (CN10-21, 26) 0302h Po02 MR-D01 input device selection 1
Any input signal can be assigned to the CN10-21, 26 pin. Any input device can be assigned to the CN10-21 pin and CN10-
_ _ x x: 26 pin.
Select the input device of the CN10-21 pin _ _ x x: 02h
x x _ _: CN10-21 selection
Select the input device of the CN10-26 pin Select an input signal function of the CN10-21 pin.
The devices that can be assigned are indicated in the Refer to table 6.14 for settings.
following table. This parameter setting is available with servo amplifiers
0 0: No assignment function with software version B7 or later.
0 2: Servo-on (SON) x x _ _: 03h
0 3: Reset (RES) CN10-26 selection
0 4: Proportion control (PC) Select an input signal function of the CN10-26 pin.
0 5: External torque limit selection (TL) Refer to table 6.14 for settings.
0 6: Clear (CR) This parameter setting is available with servo amplifiers
0 7: Forward rotation start (ST1) with software version B7 or later.
0 8: Reverse rotation start (ST2) Table 6.14 Selectable input devices
0 9: Internal torque limit selection (TL1) Setting Input device (Note) Setting Input device (Note)
0 A: Forward rotation stroke end (LSP) value CP/BCD value CP/BCD
0 B: Reverse rotation stroke end (LSN)
02 SON 27 TSTP
0 D: Gain changing (CDP)
03 RES 2B DOG
2 0: Automatic/manual selection (MD0)
04 PC 2C SPD1
2 4: Manual pulse generator multiplication 1 (TP0)
05 TL 2D SPD2
2 5: Manual pulse generator multiplication 2 (TP1)
06 CR 2E SPD3
2 6: Override selection (OVR)
07 ST1 2F SPD4
2 7: Temporary stop/restart (TSTP)
08 ST2 2F SPD4
2 B: Proximity dog (DOG)
2 F: Speed selection 4 (SP3) 09 TL1 38 DI0
Note. The other setting values than shown in this table 0A LSP 39 DI1
are for manufacturer setting. 0B LSN 3A DI2
0D CDP 3B DI3
20 MD0 3C DI4
23 TCH 3D DI5
24 TP0 3E DI6
25 TP1 3F DI7
26 OVR
6 - 80
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
Po04 MR-J3-D01 input signal device selection 3 (CN10-29, 30) 2524h Po04 MR-D01 input device selection 3
Any input signal can be assigned to the CN10-29, 30 pin. Any input device can be assigned to the CN10-29 pin and CN10-
The devices that can be assigned and the setting method 30 pin.
are the same as in [Pr. Po02]. _ _ x x: 24h
_ _ x x: CN10-28 selection
Select the input device of the CN10-29 pin Select an input signal function of the CN10-28 pin.
Refer to table 6.14 in [Pr. Po02] for setting values.
x x _ _:
Select the input device of the CN10-30 pin This parameter setting is available with servo amplifiers
with software version B7 or later.
x x _ _: 25h
CN10-30 selection
Select an input signal function of the CN10-30 pin.
Refer to table 6.14 in [Pr. Po02] for setting values.
This parameter setting is available with servo amplifiers
with software version B7 or later.
Po05 MR-J3-D01 input signal device selection 4 (CN10-31, 32) 2026h Po05 MR-D01 input device selection 4
Any input signal can be assigned to the CN10-31, 32 pin. Any input device can be assigned to the CN10-31 pin and CN10-
The devices that can be assigned and the setting method 32 pin.
are the same as in [Pr. Po02]. _ _ x x: 26h
_ _ x x: CN10-31 selection
Select the input device of the CN10-31 pin Select an input signal function of the CN10-31 pin.
x x _ _: Refer to table 6.14 in [Pr. Po02] for setting values.
Select the input device of the CN10-32 pin This parameter setting is available with servo amplifiers
with software version B7 or later.
x x _ _: 20h
CN10-32 selection
Select an input signal function of the CN10-32 pin.
Refer to table 6.14 in [Pr. Po02] for setting values.
This parameter setting is available with servo amplifiers
with software version B7 or later.
Po06 MR-J3-D01 input signal device selection 5 (CN10-33, 34) 0427h Po06 MR-D01 input device selection 5
Any input signal can be assigned to the CN10-33, 34 pin. Any input device can be assigned to the CN10-33 pin and CN10-
The devices that can be assigned and the setting method 34 pin.
are the same as in [Pr. Po02]. _ _ x x: 27h
_ _ x x: CN10-33 selection
Select the input device of the CN10-33 pin Select an input signal function of the CN10-33 pin.
x x _ _: Refer to table 6.14 in [Pr. Po02] for setting values.
Select the input device of the CN10-34 pin This parameter setting is available with servo amplifiers
with software version B7 or later.
x x _ _: 04h
CN10-34 selection
Select an input signal function of the CN10-34 pin.
Refer to table 6.14 in [Pr. Po02] for setting values.
This parameter setting is available with servo amplifiers
with software version B7 or later.
Po07 MR-J3-D01 input signal device selection 6 (CN10-35, 36) 0807h Po07 MR-D01 input device selection 6
Any input signal can be assigned to the CN10-35, 36 pin. Any input device can be assigned to the CN10-35 pin and CN10-
The devices that can be assigned and the setting method 36 pin.
are the same as in [Pr. Po02]. _ _ x x: 07h
_ _ x x: CN10-35 selection
Select the input device of the CN10-35 pin Select an input signal function of the CN10-35 pin.
Refer to table 6.14 in [Pr. Po02] for setting values.
x x _ _:
This parameter setting is available with servo amplifiers
Select the input device of the CN10-36 pin
with software version B7 or later.
x x _ _: 08h
CN10-36 selection
Select an input signal function of the CN10-36 pin.
Refer to table 6.14 in [Pr. Po02] for setting values.
This parameter setting is available with servo amplifiers
with software version B7 or later.
6 - 81
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
Po08 MR-J3-D01 output signal device selection 1 (CN10-46, 2726h Po08 MR-D01 output device selection 1
47) Any output device can be assigned to the CN10-46 pin and CN10-
Any output signal can be assigned to the CN10-46, 47 47 pin.
pin. _ _ x x: 26h
_ _ x x: CN10-46 selection
Select the output device of the CN10-46 Select an output signal function of the CN10-46 pin.
x x _ _: Refer to table 6.15 for settings.
Select the output device of the CN10-47 This parameter setting is available with servo amplifiers
The devices that can be assigned are indicated in the with software version B7 or later.
following table. x x _ _: 27h
00: Always OFF CN10-47 selection
02: Ready (RD) Select an output signal function of the CN10-47 pin.
03: Trouble (ALM) Refer to table 7.15 for settings.
04: In position (INP) This parameter setting is available with servo amplifiers
05: Electromagnetic brake interlock (MBR) with software version B7 or later.
06: Dynamic brake interlock (DB) Table 6.15 Selectable output devices
07: Limiting torque (TLC)
Output device Output device
08: Warning (WNG) Setting Setting
(Note) (Note)
09: Battery warning (BWNG) value value
CP/BCD CP/BCD
0A: Speed command reached (SA)
00 Always off 24 ZP
0C: Zero speed (ZSP)
02 RD 25 POT
0F: Variable gain selection (CDPS)
03 ALM 26 PUS
23: Rough match (CPO)
04 INP 27 MEND
24: Home position return completion (ZP) 05 MBR 2C PED
25: Position range (POT9 06 DB 31 ALMWNG
26: Temporary stop (PUS) 07 TLC 32 BW9F
27: Movement finish (MEND) 08 WNG 38 PT0
38: Point table No. output 1 (PT0) 09 BWNG 39 PT1
39: Point table No. output 2 (PT1) 0A SA 3A PT2
3A: Point table No. output 3 (PT2) 0B Always off 3B PT3
3B: Point table No. output 4 (PT3) 0C ZSP 3C PT4
3C: Point table No. output 5 (PT4) 0F CDPS 3D PT5
3D: Point table No. output 6 (PT5) 10 CDLS 3E PT6
3E: Point table No. output 7 (PT6) 11 ABSV 3F PT7
3F: Point table No. output 8 (PT7) 23 CPO
Note. The other setting values than shown in this table Note. CP: Positioning mode (point table method)
are for manufacturer setting. BCD: Positioning mode (point table method in the BCD
input positioning operation)
The diagonal lines indicate manufacturer settings. Never
change the setting.
Po09 MR-J3-D01 output signal device selection 1 (CN10-48, 0423h Po09 MR-D01 output device selection 2
49) Any output device can be assigned to the CN10-48 pin and CN10-
Any output signal can be assigned to the CN10-48, 49 49 pin.
pin. _ _ x x: 23h
The devices that can be assigned and the setting method CN10-48 selection
are the same as in [Pr. Po08]. Select an output signal function of the CN10-48 pin.
_ _ x x: Refer to table 6.15 in [Pr. Po08] for settings.
Select the output device of the CN10-48 This parameter setting is available with servo amplifiers
x x _ _: with software version B7 or later.
Select the output device of the CN10-49
x x _ _: 04h
CN10-49 selection
Select an output signal function of the CN10-49 pin.
Refer to table 6.15 in [Pr. Po08] for settings.
This parameter setting is available with servo amplifiers
with software version B7 or later.
6 - 82
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
Po10 Function selection O-1 2101h Po10 Function selection O-1
Select the positioning operation by point table selection Always set this parameter when using MR-D01.
and BCD input. Set the MR-D01 input device selection, select whether to enable or
_ _ 0 x: disable position data input signs, and set a data establishment
condition.
Setting value
_ _ _ x: 1h
CN10 0 1 2
pin No. MR-D01 DI0 to DI14 input signal device selection
Devices not Point table BCD input
assigned used used 0: Disabled
1 DI0 POS00 1: Point table: 255 points
2 DI1 POS01 2: BCD 3 digits × 2 inputs
3 DI2 POS02 This parameter setting is available with servo amplifiers
with software version B7 or later.
4 DI3 POS03
_ _ x _: 0h
5 DI4 POS10
For manufacturer setting
6 DI5 POS11
_ x _ _: 0h
7 DI6 POS12
MR-D01 position data input sign +/-
8 DI7 POS13
0: Disabled
9 POS20
1: Enabled
10 POS21
This parameter setting is available with servo amplifiers
11 POS22
with software version B7 or later.
12 POS23
x _ _ _: 2h
15 POSP
MR-D01 data establishment condition
16 POSN
0: Strobe signal enabled (when the PLC is used)
17 STRB (Note)
2: 3.55 ms data matching time (Strobe signal disabled)
18 SP0
This parameter setting is available with servo amplifiers
19 SP1
with software version B7 or later.
20 SP2
Note. When using the strobe input (STRB), set the fourth
digit of this parameter in "0 _ _ _".
_ x 0_:
Symbol (+/-)of the positioning data in the BCD positioning
0: Disabled
+/- symbol is not used.
1: Enabled
+/- symbol is used.
x _ 0 _:
Strobe signal
0: Enabled
For the BCD input by the programmable controller
2: Disabled
For the point table or MR-DS60 digital switch
Po12 Function selection O-3 0000h Po12 Function selection O-3
Set the output of the alarm code and M code. Select an alarm code output setting and an M code output setting.
0 0 _ x: _ _ _ x: 0h
Alarm code output MR-D01 alarm code output
0: Disabled 0: Disabled
Alarm code is not output. 1: Enabled
1: Enabled Selecting "1" in this digit will output an alarm code when
Alarm code is output at alarm occurrence. an alarm occurs.
0 0 x _: This parameter setting is available with servo amplifiers
M code output with software version B7 or later.
0: Disabled _ _ x _: 0h
M code is not output. M code output selection
1: Enabled 0: Disabled
M code is output after execution of point table. 1: Enabled
Selecting "1" in this digit will enable you to check outputs
according to M codes (0 to 99) set with point tables by
using output devices of the communication function.
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
6 - 83
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
Po13 MR-J3-D01 analog monitor 1 output 0000h Po13 MR-D01 analog monitor 1 output selection
Used to selection the signal provided to the analog Set a signal to output to Analog monitor 1.
monitor 1 _ _ x x: 00h
0 0 0 x: Analog monitor 1 output selection
Analog monitor 1 (MO1) output selection Refer to table 6.16 for settings.
0: Servo motor speed (±8 V/max. speed) This parameter setting is available with servo amplifiers
1: Torque (±8 V/max. torque) with software version B7 or later.
2: Servo motor speed (+8 V/max. speed) _ x _ _:
3: Torque (+8 V/max. torque) For manufacturer setting
4: Current command (+8 V/max. current command) x _ _ _:
5: Speed command (+8 V/max. speed) For manufacturer setting
6: Droop pulses (±10 V/100 pulses) Table 6.16 Analog monitor setting value
7: Droop pulses (±10 V/1000 pulses)
Setting
8: Droop pulses (±10 V/10000 pulses) Item
value
9: Droop pulses (±10 V/100000 pulses)
A: Feedback position (±10 V/1 Mpulse) __00 servo motor speed (±8 V/max. speed)
B: Feedback position (±10 V/10 Mpulses) __01 Torque (±8 V/max. torque) (Note 2)
C: Feedback position (±10 V/100 Mpulses) __02 servo motor speed (+8 V/max. speed)
D: Bus voltage (+8 V/400 V)
__03 Torque (+8 V/max. torque) (Note 2)
__04 Current command (±8 V/max. current command)
__05 Command pulse frequency (±10 V/±4 Mpulses/s)
__06 Servo motor-side droop pulses (±10 V/100 pulses)
(Note 1)
__07 Servo motor-side droop pulses (±10 V/1000
pulses) (Note 1)
__08 Servo motor-side droop pulses (±10 V/10000
pulses) (Note 1)
__09 Servo motor-side droop pulses (±10 V/100000
pulses) (Note 1)
__0A Feedback position (±10 V/1 Mpulses) (Note 1)
__0B Feedback position (±10 V/10 Mpulses) (Note 1)
__0C Feedback position (±10 V/100 Mpulses) (Note 1)
__0D Bus voltage (200 V class and 100 V class: +8
V/400 V, 400 V class: +8 V/800 V)
6 - 84
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J3-_T_ MR-J4-_A_-RJ
Initial Initial
No. Name and function No. Name and function
value value
Po15 MR-J3-D01 analog monitor 1 offset 0 Po15 MR-D01 analog monitor 1 offset 0
Used to set the offset voltage of the analog monitor This is used to set the offset voltage of MO1 (Analog
(MO1). monitor 1).
This parameter setting is available with servo amplifiers
with software version B7 or later.
6 - 85
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
1. SUMMARY
This section describes the precautions for setting parameters for the replacement of MR-J3-_T_ with MR-J4-
_A_-RJ. For details on the parameters of MR-J3-_T_, refer to "MR-J3-_T_/MR-J3-D01 Servo Amplifier
Instruction Manual".
2. Precautions
We recommend that you use the parameter converter function (supported from version 1.12N or later) of MR
Configurator2 for the replacement of MR-J3-_T_ with MR-J4-_A_-RJ. The following describes the
parameters that are easily missed when the parameter setting is manually changed.
(2) Speed command input unit selection (_ _ x _) of [Pr. PC29 Function selection C-8]
The parameter number and digit are different between MR-J3-_T_ and MR-J4-_A_-RJ.
No./symbol/ Setting Initial
Function Value
name digit
[unit]
PC29 ___x For manufacturer setting 0h
*COP8
Function selection
C-8
__x_ Speed command input unit selection 0h
Select the setting units of [Pr. PC05] to [Pr. PC11], [Pr. PT05], [Pr. PT06], and [Pr.
PT13].
Setting MR-J3-_T_ MR-J4-_A_-RJ
value [Pr. PA05]: "_ x_ _" [Pr. PC29]: "_ _ x _"
0 1 r/min Unit 1 r/min Unit
1 0.1 r/min Unit 0.1 r/min Unit
Setting "1" will display "servo motor speed" in units of 0.1 r/min.
_x__ For manufacturer setting 0h
x___ For manufacturer setting 0h
6 - 86
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
(3) Input signal filter selection (_ _ _ x) of [Pr. PD29 Input filter setting]
MR-J3-_T_ and MR-J4-_A_-RJ have different initial values for the input signal filter selection.
Initial
No./symbol/ Setting
Function value
name digit
[unit]
PD29 Select a filter for the input signal.
*DIF ___x Input signal filter selection 4h
Input filter setting If external input signal causes chattering due to noise, etc., input filter is used to
suppress it.
6 - 87
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
(4) Base circuit status selection for RES (Reset) on (_ _ x _) of [Pr. PD30 Function selection D-1]
MR-J3-_T_ and MR-J4-_A_-RJ have different initial values for base circuit status selection for RES
(Reset) on.
Initial
No./symbol/ Setting
Function value
name digit
[unit]
PD30 ___x Stop method selection for LSP (Forward rotation stroke end) off or LSN (Reverse 0h
*DOP1 rotation stroke end) off
Function selection Select a stop method for LSP (Forward rotation stroke end) off or LSN (Reverse
D-1 rotation stroke end) off.
6 - 88
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
4. COMMUNICATION FUNCTION
You can operate servo driving, parameter change, monitor function, etc. using RS-422 communicatio with
the servo amplifier.
POINT
Even if a command or data No. is the same between different model servo
amplifiers, its description may differ.
4.1.1 Reading command comparison between MR-J3-_T_ and MR-J4-_A_-RJ ([Pr. PT01]: "1_ _ _")
POINT
When [Pr. PT01] is set to "1_ _ _", MR Configurator2 is not available using USB
communication.
The functions added to the MR-J4-_A_-RJ series are not listed. Refer to the "MR-J4-_A_-RJ/MRJ4-03A6-RJ
Servo Amplifier Instruction Manual (Positioning mode)" for details.
6 - 89
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MR-J4-_A_-RJ
MR-J3-_T_
[Pr. PT01]: "1_ _ _"
Command Data No. Description
Frame Frame
Status display Status display
length length
Status display data value and 12 12
[0] [1] [8] [C] Peak load ratio Peak load ratio
processing information
[8] [D] Instantaneous torque Instantaneous torque
[8] [E] Position within onerevolution Position within onerevolution
[8] [F] ABS counter ABS counter
[9] [0] Load to motor inertia ratio Load to motor inertia ratio
[9] [1] Bus voltage Bus voltage
6 - 90
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
(2) Parameters (Command [0] [4]/[0] [5]/[0] [6]/[0] [7]/[0] [8]/[0] [9])
MR-J4-_A_-RJ
MR-J3-_T_
[Pr. PT01]: "1_ _ _"
Command Data No.
Frame Frame
Description length Description length
[0] [4] [0] [1] Parameter group read 4 Parameter group read 4
0000: Basic setting parameter ([Pr. PA_ _ ]) 0000: Basic setting parameter ([Pr. PA_ _ ])
0001: Gain filter parameter ([Pr. PB_ _ ]) 0001: Gain filter parameter ([Pr. PB_ _ ])
0002: Extension setting parameter ([Pr. PC_ _) 0002: Extension setting parameter ([Pr. PC_ _)
0003: I/O setting parameter ([Pr. PD_ _) 0003: I/O setting parameter ([Pr. PD_ _)
0009: Option setting parameter ([Pr. Po_ _) 0005: Extension setting 3 parameter
([Pr. PF_ _ ])
0009: Option setting parameter ([Pr. Po_ _])
000C: Positioning control parameter ([Pr. PT_ _ ])
Reads the parameter group specified with the
command [8] [5] + data No. [0] [0]. Before reading
the current values, therefore, always specify the
parameter group with the command [8] [5] + data
No. [0] [0].
[0] [5] [0] [1] Current values of parameters 8 Current value of each parameter 12
(Note 1) to The decimal equivalent of the data No. value The decimal equivalent of the data No.
[F] [F] (hexadecimal) corresponds to the parameter (hexadecimal) value corresponds to the
number. parameter No.
Reads the current values of the parameters in the Reads the current values of the parameters in the
parameter group specified with the command [8] parameter group specified with the command [8]
[5] + data No. [0] [0]. Before reading the current [5] + data No. [0] [0]. Before reading the current
values, therefore, always specify the parameter values, therefore, always specify the parameter
group with the command [8] [5] + data No. [0] [0]. group with the command [8] [5] + data No. [0] [0].
[0] [6] [0] [1] Upper limit values of parameter setting ranges 8 Upper limit value of each parameter setting range 12
(Note 2) to The decimal equivalent of the data No. value The decimal equivalent of the data No.
[F] [F] (hexadecimal) corresponds to the parameter (hexadecimal) value corresponds to the
number. parameter No.
Reads the permissible upper limit values of the Reads the permissible upper limit values of the
parameters in the parameter group specified with parameters in the parameter group specified with
the command [8] [5] + data No. [0] [0]. Before the command [8] [5] + data No. [0] [0]. Before
reading the upper limit values, therefore, always reading the upper limit values, therefore, always
specify the parameter group with the command [8] specify the parameter group with the command [8]
[5] + data No. [0] [0]. [5] + data No. [0] [0].
[0] [7] [0] [1] Lower limit values of parameter setting range 8 Lower limit value of each parameter setting range 12
(Note 3) to The decimal equivalent of the data No. value The decimal equivalent of the data No.
[F] [F] (hexadecimal) corresponds to the parameter (hexadecimal) value corresponds to the
number. parameter No.
Reads the permissible lower limit values of the Reads the permissible lower limit values of the
parameters in the parameter group specified with parameters in the parameter group specified with
the command [8] [5] + data No. [0] [0]. Before the command [8] [5] + data No. [0] [0]. Before
reading the lower limit values, therefore, always reading the lower limit values, therefore, always
specify the parameter group with the command [8] specify the parameter group with the command [8]
[5] + data No. [0] [0]. [5] + data No. [0] [0].
[0] [8] [0] [1] Abbreviations of parameters 12 Each parameter symbol 12
to The decimal equivalent of the data No. value The decimal equivalent of the data No.
[F] [F] (hexadecimal) corresponds to the parameter (hexadecimal) value corresponds to the
number. parameter No.
Reads the abbreviations of the parameters in the Reads the symbols of the parameters in the
parameter group specified with the command [8] parameter group specified with the command [8]
[5] + data No. [0] [0]. Before reading the [5] + data No. [0] [0]. Before reading the symbols,
abbreviations, therefore, always specify the therefore, always specify the parameter group
parameter group with the command [8] [5] + data with the command [8] [5] + data No. [0] [0].
No. [0] [0].
[0] [9] [0] [1] Write enable/disable of parameters 4 Writing enable/disable of parameters 4
to 0000: Write enabled 0000: Writing enabled
[F] [F] 0001: Write disabled 0001: Writing disabled
Reads write enable/disable of the parameters in Reads writing enable/disable of the parameters in
the parameter group specified with the command the parameter group specified with the command
[8] [5] + data No. [0] [0]. Before reading write [8] [5] + data No. [0] [0]. Before reading writing
enable/disable, therefore, always specify the enable/disable, therefore, always specify the
parameter group with the command [8] [5] + data parameter group with the command [8] [5] + data
No. [0] [0]. No. [0] [0].
6 - 91
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
6 - 92
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
(7) Point table (Command [4] [0]/[5] [0]/[5] [4]/[5] [8]/[6] [0]/[6] [4]/[4] [5])
The decimal equivalent of the data No. (hexadecimal) value corresponds to the parameter No.
MR-J4-_A_-RJ
MR-J3-_T_
[Pr. PT01]: "1_ _ _"
Command Data No.
Frame Frame
Description length Description length
[4] [0] [0] [1] Reading position data of each point table 8 Reading position data of each point table 8
to
[F] [F]
[5] [0] [0] [1] Reading speed data of each point table 8 Reading speed data of each point table 8
to
[F] [F]
[5] [4] [0] [1] Reading acceleration time constant of each point 8 Reading acceleration time constant of each point 8
to table table
[F] [F]
[5] [8] [0] [1] Reading deceleration time constant of each point 8 Reading deceleration time constant of each point 8
to table table
[F] [F]
[6] [0] [0] [1] Reading dwell of each point table 8 Reading dwell of each point table 8
to
[F] [F]
[6] [4] [0] [1] Reading auxiliary function of each point table 8 Reading auxiliary function of each point table 8
to
[F] [F]
[4] [5] [0] [1] Reading M code of each point table 8 Reading M code of each point table 8
to
[F] [F]
6 - 93
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
6 - 94
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
4.1.2 Writing command comparison between MR-J3-_T_ and MR-J4-_A_-RJ ([Pr. PT01]: "1_ _ _")
Note. Differs according to the signal. Refer to each servo amplifier instruction manual for details.
6 - 95
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
(6) Point table (Command [C] [0]/[C] [6]/[C] [7]/[C] [8]/[C] [A]/[C] [B]/[C] [2])
The decimal equivalent of the data No. (hexadecimal) value corresponds to the parameter No.
MR-J4-_A_-RJ
MR-J3-_T_
[Pr. PT01]: "1_ _ _"
Command Data No.
Frame Frame
Description length Description length
[4] [0] [0] [1] Reading position data of each point table 8 Reading position data of each point table 8
to
[F] [F]
[5] [0] [0] [1] Reading speed data of each point table 8 Reading speed data of each point table 8
to
[F] [F]
[5] [4] [0] [1] Reading acceleration time constant of each point 8 Reading acceleration time constant of each 8
to table point table
[F] [F]
[5] [8] [0] [1] Reading deceleration time constant of each point 8 Reading deceleration time constant of each 8
to table point table
[F] [F]
[6] [0] [0] [1] Reading dwell of each point table 8 Reading dwell of each point table 8
to
[F] [F]
[6] [4] [0] [1] Reading auxiliary function of each point table 8 Reading auxiliary function of each point table 8
to
[F] [F]
[4] [5] [0] [1] Reading M code of each point table 8 Reading M code of each point table 8
to
[F] [F]
6 - 96
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
0 0 0 0
[4] [0] This is a start command of the test 1EA5 4 This is a start command of the test 1EA5 4
operation (positioning operation). operation (positioning operation).
[4] [1] This is used to make a temporary STOP 4 This is used to make a temporary STOP 4
stop during test operation GO stop during test operation GO
(positioning operation). " " in the CLR (positioning operation). " " in the CLR
data indicates a blank. data indicates a blank.
STOP: Temporary stop STOP: Temporary stop
GO : Restart for remaining GO : Restart for remaining
distance distance
CLR: Remaining distance clear CLR : Remaining distance clear
6 - 97
Part 6: Review on Replacement of MR-J3-_T_(DIO command/ Serial communication operation) with MR-J4-_A_-RJ
MEMO
6 - 98
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
Part 7
Review on Replacement of
MR-J3-_T_ (CC-Link
communication operation)
with MR-J4-_GF_
7- 1
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
POINT
The existing CC-Link communication compatible controller needs to be replaced
with a CC-Link IE Field Network communication compatible controller. For details
on the controller, refer to the relevant controller manual.
The profile of the link device sent/received by cyclic communication with the
master station is not compatible between MR-J3-_T_ and MR-J4-_GF_. Refer to
each servo amplifier instruction manual for details.
This manual describes the case where MR-J3-_T_ (CC-Link communication) is
used by occupying two stations. For details on the occupied stations, refer to "MR-
J3-_T_ Servo Amplifier Instruction Manual".
This manual describes the case where the station-specific mode of MR-J4-_GF_
is set to "I/O mode". For details on the case where the station-specific mode is set
to "Motion mode", refer to "MR-J4-_GF_(-RJ) Servo Amplifier Instruction Manual
(Motion Mode)".
Use the MR-J4-_GF_ with software version B0 or later.
7- 2
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
1. SUMMARY
This chapter describes the changes that are made when a system that uses MR-J3-_T_ (CC-Link
communication operation) is replaced with a system that uses MR-J4-_GF_.
POINT
The HG motor cannot be operated on MR-J3-_T_ (CC-Link communication
operation). If replacing the servo motor with the HG motor, batch update to the
MR-J4-_GF_ + HG motor is required.
MR-J3-_T_
HF-_P/HC-_P/HA-_P motor
YES NO
Is servo amplifier/servo motor
updated in a batch?
Batch update to MR-J4-_GF_ + HG motor Individual repair support of servo amplifier/servo motor (Note)
Despite an increased burden on the construction period Refer to "Part 8: Common Documents" for the servo motors
and other factors, batch update will allow for the that can be combined.
same system to be operated for an extended period of time.
(Refer to section 2.2 (1))
7- 3
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_
MR-J4-_GF_
HF-_P/HC-_P/HA-_P motor
HG motor
7- 4
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
POINT
The HG motor cannot be operated on MR-J3-_T_ (CC-Link communication
operation). If replacing the servo motor with the HG motor, batch update to the
MR-J4-_GF_ + HG motor is required.
If the existing system has one of the combinations shown in the table below,
"Batch update to the MR-J4-_GF_ + HG motor" is recommended. When
adopting the HG motor, the servo amplifier capacity needs to be changed.
(Consider replacement after checking "Torque characteristics" in "Part 9: Review
on Replacement of Motor".)
For replacement from the "HC-LP motor", low inertia "HG-JR motor" is
recommended.
When using a servo motor other than the one in the replacement example
below, the motor inertia and other properties will be different. Therefore,
consider whether it can be applied to the device before use.
Existing model Batch update replacement model example
Servo motor Servo amplifier Servo motor Servo amplifier
HC-RP103(B)G5 1/_ MR-J3-200T HG-SR102(B)G5 1/_ MR-J4-100GF
HC-RP203(B)G5 1/_ MR-J3-350T HG-SR202(B)G5 1/_ MR-J4-200GF
HC-RP353(B)G5 1/_ MR-J3-500T HG-SR352(B)G5 1/_ MR-J4-350GF
HC-RP103(B)G7 1/_ MR-J3-200T HG-SR102(B)G7 1/_ MR-J4-100GF
HC-RP203(B)G7 1/_ MR-J3-350T HG-SR202(B)G7 1/_ MR-J4-200GF
HC-RP353(B)G7 1/_ MR-J3-500T HG-SR352(B)G7 1/_ MR-J4-350GF
HC-LP52(B) MR-J3-60T HG-JR73(B) MR-J4-70GF
HC-LP102(B) MR-J3-100T HG-JR153(B) MR-J4-200GF
HC-LP152(B) MR-J3-200T HG-JR353(B) MR-J4-350GF
7- 5
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J4-_GF_
HF-_P/HC-_P/HA-_P motor
7- 6
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
POINT
Different functions are shaded.
This table describes the case where [Pr. PN03 Communication mode setting for
CC-Link IE communication] of MR-J4-_GF_ is set to "_ _ _ 1" and the station-
specific mode is set to I/O mode.
7- 7
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
Note 1. Refer to "Part 8: Common Documents 1.2.3 Dynamic characteristics" for the coasting distance.
2. If using a 1-phase 200 V AC to 240 V AC power supply with a 1 kw/2 kW servo amplifier, operate the servo amplifier at 75% or less of the
effective load ratio.
7- 8
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
7- 9
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
Note. Refer to "Part 8: Common Documents 1.2.3 Dynamic characteristics" for the coasting distance.
7 - 10
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
7 - 11
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
Note. Refer to "Part 8: Common Documents 1.2.3 Dynamic characteristics" for the coasting distance.
7 - 12
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
3.1.1 CC-Link => CC-Link IE Field Network communication operation specifications list
Item Description
Servo amplifier model MR-J3-_T_ (CC-Link communication operation) MR-J4-_GF_
Operation specifications Positioning by specifying the point table number (255 points)
Command method
Point table
Operation specifications
Setting of position command data by the remote register Setting of position command data by the remote register
Feed length input setting range: -999999 to 999999 [× Feed length input setting range: -999999 to 999999 [×
Absolute
10STM μm] 10STM μm], -99.9999 to 99.9999 [× 10STM inch], -999999
value
* STM setting value: 0 to 3 to 999999 [pulse]
command
Rotation angle setting range: -360.000 to 360.000
Position method
[degree]
command
* STM setting value: 0 to 3
input
Setting in the point table Setting of position command data by the remote register
Incremental
Setting range of feed length for one point: 0 to 999999 [× Feed length input setting range: 0 to 999999 [× 10STM
value
10STM μm] μm], 0 to 99.9999 [× 10STM inch], 0 to 999999 [pulse]
command
* STM setting value: 0 to 3 Rotation angle setting range: 0 to 999.999 [degree]
method
* STM setting value: 0 to 3
Selected from the point table by the remote register. Selected from the point table by the remote register.
Speed command data (speed) is set by the remote Speed command data (speed) is set by the remote
Speed command input register. register.
Set the S-pattern acceleration/deceleration time constant Set the S-pattern acceleration/deceleration time constant
in [Pr. PC13]. in [Pr. PT51].
System Signed absolute position command method, incremental value command method
Operation specifications Positioning by specifying the station position, maximum number of divisions: 255 divisions
Indexer
<Remote register> Selected from the point table by the remote register.
Speed command data (speed) is set by the remote Speed command data (speed and
register. acceleration/deceleration time constant) is set by the
Speed command input
<Speed number input> remote register.
Speed and acceleration/deceleration time constants are
selected in the point table.
System Rotation direction specifying indexer/shortest rotating indexer
Torque limit Setting by the parameter setting or link device
Remote Speed command data (speed) is set by the remote Speed command data (speed) is set by the remote
Speed control
7 - 13
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
Item Description
Servo amplifier model MR-J3-_T_ (CC-Link communication operation) MR-J4-_GF_
One
Automatic operation mode
Operation mode
Inching operation is performed based on the speed data set in the parameters.
operation
Point
Manual pulse Manual feed is performed by a manual pulse generator. Not supported
table
generator Command pulse multiplying factor: Select ×1, ×10, or
operation ×100 with parameters.
JOG Inching operation is performed based on the speed data set in the parameters.
operation Decelerates and stops regardless of the station when stopped.
Indexer When the start signal is turned on, it rotates in the rotation direction specified in the rotation direction decision.
Station JOG
When the start signal is turned off, positioning is performed to the nearest station to which deceleration stop is
operation
possible.
Performs homing using the Z-phase pulse after a moving part has moved past the proximity dog.
Point table
Homing mode
Dog type Home position address settable/home position shift amount settable/home position return direction selectable
Automatic retract on dog back to home position/automatic stroke retract function
Performs homing using the encoder pulse count after a moving part came into contact with the proximity dog.
Count type Home position address settable/home position shift amount settable/home position return direction
selectable/automatic retract on dog back to home position/automatic stroke retract function
Performs homing without a dog.
Data set type
Any position settable as home position by manual operation or other methods/home position address settable
Performs homing with a workpiece pressed against the stroke end.
Stopper type
Home position return direction selectable/home position address settable
Home
position
ignorance
The home position is the position where SON (Servo-on) is turned on.
(servo-on
Home position address settable
position as
home
position)
Dog type rear Performs homing with reference to the rear end of the proximity dog.
end Home position return direction selectable/home position shift amount settable/home position address
reference settable/automatic retract on dog back to home position/automatic stroke retract function
Count type Performs homing with reference to the front end of the proximity dog.
front end Home position return direction selectable/home position shift amount settable/home position address
reference settable/automatic retract on dog back to home position/automatic stroke retract function
Performs homing using the first Z-phase pulse with reference to the front end of the proximity dog.
Dog cradle
Home position return direction selectable/home position shift amount settable/home position address
type
settable/automatic retract on dog back to home position/automatic stroke retract function
Dog type last Performs homing using the last Z-phase pulse with reference to the front end of the proximity dog.
Z-phase Home position return direction selectable/home position shift amount settable/home position address
reference settable/automatic retract on dog back to home position/automatic stroke retract function
Dog type Performs homing with reference to the front end of the proximity dog in the direction of the front end.
front end Home position return direction selectable/home position shift amount settable/home position address
reference settable/automatic retract on dog back to home position/automatic stroke retract function
Dogless Z- Performs homing with reference to the first Z-phase in the direction of that Z-phase.
phase Home position return direction selectable/home position shift amount settable/home position address settable
reference
Performs homing using the Z-phase pulse count after a Performs homing using the Z-phase pulse count after a
Indexer
moving part has moved past the proximity dog. moving part came into contact with the proximity dog.
Home position return direction selectable/home position Home position return direction selectable/home position
Torque limit shift amount settable/home position address settable shift amount settable/home position address settable
changing dog Automatic retract on dog back to home Torque limit automatic switching function
type position/automatic stroke retract position/torque limit By default, the automatic retract function used for the
automatic switching function home position return is disabled. To enable the
automatic retract function used for the home position
return, set [Pr. PT70] to "_ _ _ 3".
Torque limit Performs homing without a dog.
changing Any position settable as home position, home position address settable, torque limit automatic switching function
data set type
Automatic positioning to home High-speed automatic positioning to a defined home position
position function
Absolute position detection/backlash compensation/overtravel prevention with external limit switch/software stroke
Other features
limit/override with analog input
7 - 14
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
The function list of the MR-J3-_T_ (CC-Link communication operation) and MR-J4-_GF_ servo amplifier is
shown in the following table. Refer to each servo amplifier instruction manual for details of each function.
Point
Different functions are shaded.
The symbols in the control mode column indicate the following control modes.
CP: Positioning mode (point table method)
PS: Positioning mode (indexer method)
SP: Speed control mode (point table method)
Adaptive filter II
This is a function in which the servo amplifier detects machine resonance and sets the filter ○ ○ ○
characteristics automatically to suppress mechanical system vibration.
Low-pass filter
This function is effective in suppressing resonance of a high frequency generated as the ○ ○ ○
response level of the servo system is increased.
This function analyzes the frequency This function analyzes the frequency ○ ○ ○
characteristics of the mechanical system by characteristics of the mechanical system by
simply connecting the servo amplifier with a simply connecting the servo amplifier with an
Machine analyzer function Setup software (SETUP221E) installed MR Configurator2 installed personal computer.
personal computer. MR Configurator2 is required for this function.
Setup software (SETUP221E) is required for
this function.
<Robust disturbance compensation> <Robust filter> ○ ○ ○
This function improves a disturbance response This function improves a disturbance response
when a response performance cannot be when a response performance cannot be
Robust disturbance compensation increased because of a large load to motor increased because of a large load to motor
inertia ratio, such as a roll feed axis. inertia ratio, such as a roll feed axis.
Setup software (SETUP221E) is required for
this function.
Slight vibration suppression control This function suppresses vibration of ±1 pulse generated at each servo motor stop. [Pr. PB24] ○ ○ ○
7 - 15
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
Auto tuning
This function automatically adjusts the gain to an optimum value even if the load ○ ○ ○
applied to the servo motor shaft varies.
S-pattern This function enables smooth This function enables smooth ○ ○
acceleration/deceleration acceleration/deceleration. acceleration/deceleration.
time constants [Pr. PC13] [Pr. PT51]
Regenerative option
Use this function if the built-in regenerative resistor of the servo amplifier does not ○ ○ ○
have sufficient regenerative capacity for the generated regenerative power.
Use this function if the regenerative option does not have sufficient regenerative ○ ○ ○
Brake unit capacity.
This function is available on servo amplifiers with a capacity of 5 kW or more.
Power regeneration
Use this function if the regenerative option does not have sufficient regenerative ○ ○ ○
capacity.
converter
This function is available on servo amplifiers with a capacity of 5 kW or more.
7 - 16
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
POINT
Refer to each servo amplifier instruction manual for details.
Refer to "3.6 Comparison of parameter details" for details on the parameters.
7 - 17
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
0020h to
Reading 0025h: 0 0
14 instruction Alarm No. in Details of alarms that have occurred
in the past
codes alarm Alarm No. that occurred in the past
Alarm number that occurred in the
history past
7 - 18
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
(2) Operation
Difference in specifications Handling methods on
Item
MR-J3-_T_ MR-J4-_GF_ MR-J4-_GF_
Roll feed display Supported Supported Set [Pr. PT26] as
1
function required.
Supported Supported Set [Pr. PA01] and [Pr.
2 Speed control operation
PN03] as required.
Automatic Supported Supported By default, the
retract automatic retract
function function used for the
used for the home position return is
home disabled. To enable it,
position set [Pr. PT70] to "_ _ _
return 3".
By default, dogs are detected with By default, dogs are detected with In the initial parameter
Proximity dog (DOG) turned off. Proximity dog (DOG) turned on. The values, the proximity
The input polarity can be changed input polarity can be changed with dog input polarity is
Proximity
with [Pr. PD16]. [Pr. PT29]. different between MR-
dog input
J3-_T_ and MR-J4-
polarity
_GF_.
Review [Pr. PT29] as
required.
The stop position at home position When "_ _ _ 0" (initial value) is set in In the initial parameter
return completion is the Z-phase after [Pr. PT70], the stop position at home values, the stop
a moving part has moved past the position return completion is the Z- position at home
dog. phase after a moving part has moved position return
The details are as follows. past the front end of the dog. completion is different
Passing the rear Stopping at The details are as follows. between MR-J3-_T_
end of the dog the first Z-phase
Torque Servo motor after passing
Stopping at the first and MR-J4-_GF_.
Z-phase in which
limit speed the rear end
Servo motor speed
deceleration stop Review [Pr. PT70] as
is possible
3 changing 0 r/min
required.
0 r/min
dog type Proximity dog
Proximity dog
homing
Z-phase
Z-phase
Proximity dog Proximity dog
(DOG) (DOG)
The stop position at power supply The stop position at power supply return
Stop return completion is not on the dog. completion is not on the dog.
7 - 19
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
(4) Other
Difference in specifications Handling methods on
Item
MR-J3-_T_ MR-J4-_GF_ MR-J4-_GF_
1 RS-422 communication Supported Not supported The MR-J4-_GF_ is
Manual pulse generator not supported.
2 Supported Not supported
operation
7 - 20
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
(Note3) RST
Power Setup software Personal
supply (SETUP221E) computer
Molded-case
circuit breaker
(MCCB)
Servo amplifier
Magnetic
contactor
(MC)
Line noise
filter
(FR-BSF01) CN1
U CN6
V I/O signals
L1 W
L2
L3 CN2
CN4
(Note2)
P1 (Note1)
Power factor
improving Battery
DC reactor P2 MR-J3BAT
(FR-BEL)
P C
Regenerative
option Servo motor
Note 1. The battery is available as an option. It is used for the absolute position detection system.
2. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used.
If not using the power factor improving DC reactor, short-circuit P1 and P2.
3. 1-phase 200 V AC to 230 V AC is supported by MR-J3-70T or lower. For 1-phase 200 V AC to 230 V AC power supply,
connect the power supply to L1 and L2. Leave L3 Open. For the power supply specifications, refer to "3.1 Function comparison
table" (3).
7 - 21
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
(2) MR-J4-_GF_
The figure is an example of MR-J4-20GF-RJ.
(Note2) RS T
Power
supply
Personal
Molded-case computer
circuit breaker MR Configurator2
(MCCB) CN5
(Note3)
Magnetic CN8 To safety relay or
contactor MR-J3-D05 safety logic unit
(MC)
(Note1)
CN3 Junction
terminal block
Line noise filter
(FR-BSF01)
(Note5) D
CN1A Controller or
servo amplifier
U
L1
V
L2 CN1B Controller or
L3 W servo amplifier
P+ CN4
Regenerative Battery
option
C
L11
L21
Note 1. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used.
If not using the power factor improving DC reactor, short-circuit P3 and P4.
2. For 1-phase 200 V AC to 240 V AC power supply, connect the power supply to L1 and L3. Leave L2 open. For the power
supply specifications, refer to section 1.3 of "MR-J4-_GF_ (-RJ) Servo Amplifier Instruction Manual (Motion Mode)".
3. The bus voltage may drop depending on the main circuit power supply voltage and operation pattern, causing a dynamic brake
deceleration during a forced stop deceleration. If dynamic brake deceleration is not required, delay the time to turn off the
magnetic contactor.
4. This is for the MR-J4-_GF_-RJ servo amplifier. The MR-J4-_GF_ servo amplifier does not have the CN2L connector.
5. Always connect P+ and D terminals. To use the regenerative option, refer to section 11.2 of "MR-J4-_GF_ (-RJ) Servo
Amplifier Instruction Manual (Motion Mode)".
7 - 22
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
Servo amplifier
Servo amplifier 10 m or less 10 m or less
(Note1)
14 MO2 Analog monitor 2
DC ± 10 V
CN1
(Note 9)
Short-circuit connector CN8 Plate SD
(Supplied with the servo amplifier)
2 m or less
CC-Link CN1A CN1B
Note 1. To prevent an electric shock, always connect the protective earth Note 1. To prevent an electric shock, always connect the protective earth
(PE) terminal (the terminal marked with the symbol) of the (PE) terminal (the terminal marked with the symbol) of the servo
servo amplifier to the protective earth (PE) of the cabinet. amplifier to the protective earth (PE) of the cabinet.
2. Connect the diode in the correct direction. If it is connected 2. Connect the diode in the correct direction. If it is connected reversely,
reversely, the servo amplifier may malfunction and not output the servo amplifier may malfunction and not output signals, disabling
signals, disabling protective circuits such as Forced stop (EMG). protective circuits such as EM2 (Forced stop 2).
3. Always install a forced stop switch (normally closed contact). 3. If the controller does not have the forced stop function, always install
4. Supply 24 V DC ±10% 150 mA to interfaces from an external a forced stop 2 switch (normally closed contact).
source. The amperage will not exceed 150 mA when all I/O 4. When starting operation, always turn on EM2 (Forced stop 2), LSP
signals are used. Reducing the number of I/O points decreases (Forward rotation stroke end), and LSN (Reverse rotation stroke
the current capacity. Refer to 4.8.2 (1) of "MR-J3-_T_ Servo end). If FLS (Upper stroke limit) and RLS (Lower stroke limit) are
Amplifier Instruction Manual" for information on the currents used via a (normally closed contact) controller, wiring LSP and LSN
required for interfaces. is unnecessary. In that case, set [Pr. PD41].
5. Always turn on Forced stop (EMG) and Forward/Reverse rotation 5. Use SW1DNC-MRC2-_.
stroke end (LSP/LSN) during operation. (Normally closed contact) 6. The devices of these pins can be changed with [Pr. PD03], [Pr.
6. Malfunction (ALM) turns on in an operation with no alarms. PD04], and [Pr. PD05].
(Normally closed contact) 7. This device can be used only on the MR-J4-_GF_-RJ.
7. Use the MRZJW3-SETUP221E. 8. To prevent an unexpected restart of the servo amplifier, configure a
8. A personal computer or parameter unit can also be connected circuit that turns off EM2 when the main circuit power supply is
using RS-422 communication on the CN3 connector. However, the turned off.
USB communication function (CN5 connector) and RS-422 9. If not using the STO function, attach the short-circuit connector that
communication function (CN3 connector) are mutually exclusive. came with the servo amplifier.
They cannot be used at the same time.
10. Supply 24 V DC ±10% to interfaces from an external source. The
Personal computer
total current capacity of these power supplies is 300 mA maximum.
RS-232C/RS-422 replacement cable
Recommended product: The amperage will not exceed 300 mA when all I/O signals are used.
Interface cable DSV-CABV (Diatrend)
Reducing the number of I/O points decreases the current capacity.
To RS-232C connector Servo amplifier
For the current required for the interface, refer to section 3.8 of "MR-
J4-_GF_ (-RJ) Servo Amplifier Instruction Manual (Motion Mode)".
CN3
or
MR-PRU03
11. ALM (Malfunction) turns on in an operation with no alarms. (Normally
Parameter unit
closed contact)
10BASE-T cable or the like 12. The pins with the same signal name are connected in the servo
(EIA568 compliant product)
amplifier.
13. The devices of these pins can be changed with [Pr. PD07], [Pr.
PD08], and [Pr. PD09].
9. This diagram shows a sink I/O interface. For the source I/O
interface, refer to section 4.8.3 of "MR-J3-_T_ Servo Amplifier
Instruction Manual".
7 - 23
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
Servo amplifier
Magnetic
contactor
(MC) (Note 3)
Magnetic CN8 To safety relay or
contactor MR-J3-D05 safety logic unit
(MC)
(Note 2) CC-Link
(Note 1)
D (Note 5)
I/O signals Controller or servo amplifier
L1
L2
L1
L3
UVW L2 Controller or servo amplifier
L3 U V W
L11
L21
Note 1. The battery is available as an option. It is used for the absolute Note 1. The power factor improving AC reactor can also be used. In this
position detection system. case, the power factor improving DC reactor cannot be used. If not
2. The power factor improving AC reactor can also be used. In this using the power factor improving DC reactor, short-circuit P3 and
case, the power factor improving DC reactor cannot be used. If not P4.
using the power factor improving DC reactor, short-circuit P1 and 2. For 1-phase 200 V AC to 240 V AC power supply, connect the
P2. power supply to L1 and L3. Leave L2 open. For the power supply
specifications, refer to section 1.3 of "MR-J4-_GF_ (-RJ) Servo
3. For the power supply specifications, refer to section 1.3 of "MR-J3-
Amplifier Instruction Manual (Motion Mode)".
_T_ Servo Amplifier Instruction Manual".
3. The bus voltage may drop depending on the main circuit power
supply voltage and operation pattern, causing a dynamic brake
deceleration during a forced stop deceleration. If dynamic brake
deceleration is not required, delay the time to turn off the magnetic
contactor.
4. This is for the MR-J4-_GF_-RJ servo amplifier. The MR-J4-_GF_
servo amplifier does not have the CN2L connector.
5. Always connect P+ and D terminals. To use the regenerative
option, refer to section 11.2 of "MR-J4-_GF_ (-RJ) Servo Amplifier
Instruction Manual (Motion Mode)".
7 - 24
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
Note. When the STO function is not used with MR-J4-_GF_, install the short-circuit connector attached to the servo amplifier on CN8
(STO input signal connector).
The configuration of the main circuit terminal block differs depending on the capacity. Refer to "Part 8: Common Documents" for
details.
7 - 25
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
Note. EM2 is assigned to the CN3-20 pin as the initial value. To make the same setting as MR-J3-_T_, set this to "Forced stop
deceleration function disabled (EM1 is used)". To use EM1, set [Pr. PA04] to "0 _ _ _" to enable it.
7 - 26
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
1 11
2 12
TPR2 LG
MO2 CN3-14
LSP LSN
3 13
4 14
DOCOM MBR
TRP1 CN3-10 MO1 MO2
5 15
6 16
DICOM ALM
LA LAR
TRP2 CN3-1
7 17
8 18
LB LBR
LZ LZR
9 19
INP CN3-9 (Note) 10 20
INP DOG
TPR1 EM2
Note. The devices of these pins can be changed with [Pr. PD03], [Pr. PD04], and [Pr. PD05].
7 - 27
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
POINT
See Part 10: Review on Replacement of Optional Peripheral Equipment.
3.5.1 MR-J3-_T_/MR-J4-_GF_
The items shown in the following table are not compatible in MR-J3-_T_ and MR-J4-_GF_.
When replacing, prepare a new one for MR-J4-_GF_. For details, refer to "MR-J4-_GF_(-RJ) Servo Amplifier
Instruction Manual (Motion Mode)".
I/O signal connector connection junction terminal block/junction terminal block cable/junction terminal block
connector set
Item MR-J3-_T_ MR-J4-_GF_
Junction terminal block PS7DW-20V14B-F (recommended
product)
Junction terminal block cable MR-J2HBUS_M
Junction terminal block MR-J2CMP2 MR-CCN1
connector set
7 - 28
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
POINT
When replacing MR-J3-_T_ (CC-Link communication operation) with MR-J4-
_GF_, set [Pr. PN03] to "_ _ _ 1" (I/O mode).
Refer to "Part 8: Common Documents" for the parameter converter function.
For MR-J3-_T_, the parameters in which the symbols are preceded by * are
enabled when the power is turned off and turned on again after setting.
For MR-J4-_GF_, the parameters in which the symbols are preceded by * are
enabled by the following conditions.
*: After setting, turn off the power and turn it on again, or reset the controller.
**: After setting, turn off the power and turn it on again.
For details on parameter setting for replacement, refer to "MR-J4-_GF_ (-RJ)
Servo Amplifier Instruction Manual (Motion Mode)" and "MR-J4-_GF_ (-RJ)
Servo Amplifier Instruction Manual (I/O mode)".
In MR-J4-_GF_, the deceleration to a stop function is enabled in the factory
setting. When not using the deceleration to a stop function, set [Pr. PA04] to "0 _
_ _".
Set [Pr. PA19] to "00AB" to enable reading and writing of positioning control
parameters ([Pr. PT_ _ ]) and network setting parameters ([Pr. PN_ _ ]).
7 - 29
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
The parameters shown here are the parameters that need to be set at the minimum when replacing servo
amplifiers all at once. Note that it may be necessary to set parameters other than the ones shown here
depending on the settings of the existing servo amplifier.
MR-J3-_T_ (CC-Link communication operation) MR-J4-_GF_
Precautions
No. Name No. Name
PA01 Control mode PA01 Operation mode Refer to "3.6.3 Comparison of parameter
PT01 Command mode selection details" for details.
PN03 Communication mode setting for CC-Link IE
communication
PA02 Regenerative option PA02 Regenerative option
PA03 Absolute position detection system PA03 Absolute position detection system
PA05 Feed function selection PT03 Feed function selection
PA06 Electronic gear numerator (command input PA06 Electronic gear numerator (command pulse
pulse multiplication numerator)/number of multiplication numerator)/number of gear teeth
gear teeth on machine side on machine side
PA07 Electronic gear denominator (command input PA07 Electronic gear denominator (command pulse
pulse multiplication denominator)/number of multiplication denominator)/number of gear
gear teeth on servo motor side teeth on servo motor side
PA08 Auto tuning mode PA08 Auto tuning mode
PA09 Auto tuning response PA09 Auto tuning response
PA10 In-position range PA10 In-position range
PA11 Forward rotation torque limit PA11 Forward rotation torque limit
PA12 Reverse rotation torque limit PA12 Reverse rotation torque limit
PA14 Rotation direction selection/station No. PA14 Rotation direction selection/station number
direction selection direction selection
PA15 Detector output pulse PA15 Encoder output pulses
PA19 Parameter writing prohibited PA19 Parameter writing prohibited Set [Pr. PA19] to "0 0 A B" to enable
reading and writing of positioning control
parameters ([Pr. PT_ _ ]) and network
setting parameters ([Pr. PN_ _ ]).
PB06 Load to motor inertia ratio PB06 Load to motor inertia ratio The unit system is different. (0.1
multiplier → 0.01 multiplier)
Be careful with the setting value.
PB07 Model control gain PB07 Model control gain The unit system is different. (rad/s → 0.1
rad/s)
The initial value is different.
Be careful with the setting value.
PB08 Position control gain PB08 Position control gain The unit system is different. (rad/s → 0.1
rad/s)
Be careful with the setting value.
PB12 For manufacturer setting PB12 Overshoot amount compensation Refer to "3.6.3 Comparison of parameter
PB17 Automatic setting parameter PB17 Shaft resonance suppression filter details" for details.
PB23 Low-pass filter selection PB23 Low-pass filter selection
PB29 Gain switching - Load to motor inertia ratio PB29 Gain switching - Load to motor inertia ratio The unit system is different. (0.1
multiplier → 0.01 multiplier)
Be careful with the setting value.
PB30 Gain switching - Position control gain PB30 Gain switching - Position control gain The unit system is different. (rad/s → 0.1
rad/s)
The initial value is different.
Be careful with the setting value.
PB31 Gain switching - Speed control gain PB31 Gain switching - Speed control gain The initial value is different.
PB32 Speed integral compensation after gain PB32 Speed integral compensation after gain Be careful with the setting value.
switching switching
PB33 Gain switching - Vibration suppression control PB33 Gain switching - Vibration suppression control
- Vibration frequency 1 - Vibration frequency
PB34 Gain switching - Vibration suppression control PB34 Gain switching - Vibration suppression control
- Resonance frequency 1 - Resonance frequency
7 - 30
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
PD09 Output signal device selection 1 (CN6-14) PD07 Output device selection 1 (CN3-13) Assign the output device assigned to the
CN6-14 pin, CN6-15 pin, and CN6-16
PD10 Output signal device selection 2 (CN6-15) PD08 Output device selection 2 (CN3-9) pin of MR-J3-_T_ to one of the following
pins of MR-J4-_GF_.
Refer to "3.6.3 Comparison of parameter
PD11 Output signal device selection 3 (CN6-16) PD09 Output device selection 3 (CN3-15)
details" for details.
PD12 External DI function selection 1 PD41 Function selection D-4 Refer to "3.6.3 Comparison of parameter
PD14 External DI function selection 3 details" for details.
PD16 Input polarity selection PT29 Function selection T-3
PD19 Input filter setting PD11 Input filter setting
PD20 Function selection D-1 PD12 Function selection D-1
PD22 Function selection D-3 PD42 Function selection D-5
PD24 Function selection D-5 PD14 Function selection D-3
7 - 31
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
7 - 32
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
Note. The parameters related to gain adjustment are different from those of the MR-J3-_T_ servo amplifier. For the gain adjustment method, refer to "
MR-J4_GF_(-RJ) Servo Amplifier Instruction Manual (Motion Mode)".
7 - 33
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
7 - 34
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
7 - 35
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
POINT
If a value out of the setting range is set to each parameter, [AL. 37 Parameter
error] occurs.
The symbols in the control mode indicate the following control modes.
CP: Positioning mode (point table method)
PS: Positioning mode (indexer method)
SP: Speed control mode (point table method)
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PA01 Control mode 0000h PA01 Operation mode 0h CP
_ _ 0 x: _ _ _ x: PS
Command method selection Control mode selection SP
0: Absolute value command method Select a control mode.
1: Incremental value command method 0: Positioning mode (point table method)
_ x 0 _: 8: Positioning mode (indexer method)
350% maximum torque setting of HF-KP series B: Speed control mode (point table method)
servo motor When [Pr. PN03] = _ _ _ 1, the above settings are
0: Disabled enabled.
3: Enabled
x _ 0 _: _ _ x _: 0h CP
Operation method Operation mode selection PS
0: Point table positioning operation 0: Standard control mode SP
1: Indexer positioning operation _ x _ _: 0h
2: Speed control For manufacturer setting
x _ _ _: 1h
For manufacturer setting
PT01 Command mode selection 0h CP
_ _ _ x:
Positioning command method selection
0: Absolute value command method
1: Incremental value command method
_ _ x _: 0h
For manufacturer setting
_ x _ _: 3h CP
Unit for position data
0: mm
The initial value is "3", so reset it to "0".
x _ _ _: 0h
For manufacturer setting
PN03 Communication mode setting for CC-Link IE 0h CP
communication PS
_ _ _ x: SP
Station-specific mode selection
Select the I/O mode that can be connected to the
master local unit.
1: I/O mode
The initial value is "0", so reset it to "1".
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
7 - 36
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PA02 Regenerative option 0000h PA02 Regenerative option 00h CP
Incorrect setting may cause the regenerative option __xx PS
to burn. Select a regenerative option. SP
If a selected regenerative option is not for use with Incorrect setting may cause the regenerative option
the servo amplifier, [AL. 37 Parameter error] occurs. to burn.
When using the regeneration option, brake unit, If a selected regenerative option is not for use with
power regeneration converter, or power regeneration the servo amplifier, [AL. 37 Parameter error] occurs.
common converter, set this parameter.
0 0 x x: 00: Regenerative option is not used.
Regenerative option selection For 100 W servo amplifiers, the regenerative
00: Regenerative option is not used. resistor is not used.
For 100 W servo amplifiers, the regenerative Built-in regenerative resistors are used on servo
resistor is not used. amplifiers with a capacity of 0.2 kW to 7 kW.
Built-in regenerative resistors are used on servo Use the supplied regenerative resistor or
amplifiers with a capacity of 200 W to 7 kW. regenerative option on a 11 kW to 22 kW servo
Use the supplied regenerative resistor or amplifier.
regenerative option on a 11 kW to 22 kW servo 01: When using FR-RC-(H)/FR-CV-(H)/FR-BU2-
amplifier. (H)/FR-XC-(H)FR-RC-(H), FR-CV-(H), and FR-
01: FR-BU2-(H)/FR-RC-(H)/FR-CV-(H) XC-(H), select "1" for "[AL. 10 Undervoltage]
02: MR-RB032 detection method selection" of [Pr. PC20].
03: MR-RB12 02: MR-RB032
04: MR-RB32 03: MR-RB12
05: MR-RB30 04: MR-RB32
06: MR-RB50 (A cooling fan is required.) 05: MR-RB30
08: MR-RB31 06: MR-RB50 (A cooling fan is required.)
09: MR-RB51 (A cooling fan is required.) 08: MR-RB31
80: MR-RB1H-4 09: MR-RB51 (A cooling fan is required.)
81: MR-RB3M-4 (A cooling fan is required.) 0B: MR-RB3N
82: MR-RB3G-4 (A cooling fan is required.) 0C: MR-RB5N (A cooling fan is required.)
83: MR-RB5G-4 (A cooling fan is required.) 80: MR-RB1H-4
84: MR-RB34-4 (A cooling fan is required.) 81: MR-RB3M-4 (A cooling fan is required.)
85: MR-RB54-4 (A cooling fan is required.) 82: MR-RB3G-4 (A cooling fan is required.)
FA: When using a cooling fan to cool the supplied 83: MR-RB5G-4 (A cooling fan is required.)
regenerative resistor or regenerative option on a 84: MR-RB34-4 (A cooling fan is required.)
11 kW to 22 kW servo amplifier to increase the 85: MR-RB54-4 (A cooling fan is required.)
capability 91: MR-RB3U-4 (A cooling fan is required.)
92: MR-RB5U-4 (A cooling fan is required.)
FA: When using a cooling fan to cool the supplied
regenerative resistor or regenerative option on a
11 kW to 22 kW servo amplifier to increase the
capability
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PA03 Absolute position detection system 0000h PA03 Absolute position detection system 0h CP
0 0 0 x: _ _ _ x: PS
Absolute position detection system selection Absolute position detection system selection
0: Use with the incremental system. Set this digit when using the absolute position
1: Use with the absolute position detection system. detection system.
0: Disabled (incremental system)
1: Enabled (absolute position detection system)
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
7 - 37
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PA04 Function selection A-1 0000h No corresponding parameter
0 0 0 x:
Follow-up of Servo-on (RYn0)-off and Forced stop
(EMG)-off when using the absolute value command
method in the incremental system
0: Disabled
1: Enabled
Normally, when this servo amplifier is used in the
absolute value command method of an incremental
system, the home position disappears at servo-off or
in the forced stop state.
If this parameter is set to "1", the home position will
not disappear even at servo-off, in the forced stop
state, or at occurrence of an alarm that can be
canceled by reset.
Operation can be resumed again if Servo-on (RYn0)
or Forced stop (EMG) is cleared, or if an alarm is
canceled using Reset (RES).
PA05 Feed function selection 0000h PT03 Feed function selection 0h CP
Select the setting unit for feed length multiplication, _ _ _ x:
manual pulse generator input multiplication, and Feed length multiplication [STM]
servo motor speed. 0: 1 multiplier
0_ _ x: 1: 10 multiplier
2: 100 multiplier
Position data input range 3: 1000 multiplier
Feed length [mm]
Feed
Setting multiplication Incremental
unit Absolute value
value (STM) value
[μm] command
[Multiplier] command
method
method
0 1 1 -999.999 to 0 to +999.999
+999.999
1 10 10 -9999.99 to 0 to +9999.99
+9999.99
_ _ x _: 0h
2 100 100 -99999.9 to 0 to +99999.9 For manufacturer setting
+99999.9
3 1000 1000 -999999 to 0 to +999999
+999999
0 _ x _:
Manual pulse generator multiplication _ x _ _: 0h
0: 1 multiplier For manufacturer setting (no corresponding
1: 10 multiplier parameter)
2: 100 multiplier
0 x_ _:
Servo motor speed setting unit selection x _ _ _: 0h
0: 1 r/min unit For manufacturer setting (no corresponding
1: 0.1 r/min unit parameter)
When set to "1", "Servo motor speed" in the status
display is in units of 0.1 r/min.
7 - 38
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PA06 Electronic gear numerator (command input pulse 1 PA06 Electronic gear numerator 1 CP
PA07 multiplication numerator) 1 PA07 Electronic gear denominator 1
Electronic gear denominator (command input pulse
multiplication denominator) Electronic gear
([Pr. PA06]/[Pr. PA07])
The range of electronic gear setting is Servo motor
1 CMX CMX +
< < 2000.Setting any value out of the Travel distance Deviation counter M
10 CDV CDV -
Servo
motor
Setting range: 1 to 16777215
distance
+
Moving
CMX Deviation
CDV - counter
PA06 Number of gear teeth on machine side 0000h PA06 Number of gear teeth on machine side 1 PS
PA07 Number of gear teeth on servo motor side PA07 Number of gear teeth on servo motor side 1
Set the electronic gear within the following range When the number of pulley teeth on the machine
of conditions. side is 50 and the number of pulley teeth on the
(1) 1/9999 ≤ CMX/CDV ≤ 9999 servo motor side is 20
(2) CDV × STN ≤ 32767 Set [Pr. PA06] = 50 and [Pr. PA07] = 20.
(3) CMX × CDV ≤ 100000
Number of pulley teeth
Setting any value out of the range of conditions on the machine side: 50
will trigger [AL. 37 Parameter error]. If a small
value is set for the electronic gear ratio, the servo
motor may not be driven at the set servo motor
speed in the manual operation mode.
Servo motor
The setting range of [Pr. PA06] and [Pr. PA07] in
the indexer positioning operation is 1 to 16384.
The setting range is different from the setting Number of pulley teeth
range in the point table positioning operation. on the servo motor side: 20
7 - 39
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PA08 Auto tuning mode 0001h PA08 Auto tuning mode 1h CP
Use auto-tuning to adjust the gain. _ _ _ x: PS
Select the gain adjustment mode. Gain adjustment mode selection SP
0 0 0 x: Select the gain adjustment mode.
Gain adjustment mode setting 0: 2 gain adjustment mode 1 (interpolation mode)
0: Interpolation mode (Automatically set parameter 1: Auto tuning mode 1
No. [Pr. PB06]/[Pr. PB08]/[Pr. PB09]/[Pr. PB10]) 2: Auto tuning mode 2
1: Auto tuning mode 1 (Automatically set parameter 3: Manual mode
No. [Pr. PB06]/[Pr. PB07]/[Pr. PB08]/[Pr. 4: 2 gain adjustment mode 2
PB09]/[Pr. PB10]) Refer to the following table for details.
2: Auto tuning mode 2 (Automatically set parameter _ _ x _: 0h
No. [Pr. PB07]/[Pr. PB08]/[Pr. PB09]/[Pr. PB10])
For manufacturer setting
Setting range: 1 to 40
7 - 40
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PA10 In-position range 100 PA10 In-position range 1600 CP
Set the range for outputting travel completion Set the in-position range in the command pulse unit. PS
(RXnC) and in-position (RXn1) in units of command It can be changed to be in units of servo motor
pulses before calculating the electronic gear. It can encoder pulse by setting [Pr. PC06].
be changed to be in units of detector output pulses In I/O mode, the in-position range is the range in
by setting [Pr. PC24]. The setting unit changes to which RXnC (travel completion) and RXn1 (in-
pulse when the detector output pulse unit is used. position) are output.
The unit is as follows depending on the positioning
Servo motor-side droop pulses
mode.
Command pulse Command pulse
Droop pulses
For the point table method
The unit is [μm].
ON
For the indexer method
In-position (RXn1)
OFF The unit is command unit [pulse]. (A unit that
expresses one rotation on the machine side by
the number of servo motor resolution pulses)
For example, to set ±1 degree as the in-position
range for the rotation angle at the machine end,
set 4194304 × (1/360) = 11650 pulses.
PA11 Forward rotation torque limit 100.0 PA11 Forward rotation torque limit 1000.0 CP
PA12 Reverse rotation torque limit 100.0 The torque generated by the servo motor can be PS
The torque generated by the servo motor can be limited. SP
limited. Set the rated torque at 100.0 [%]. Set the servo
When torque is outputted with the analog monitor parameter to limit the torque of the servo motor for
output, the torque of the larger value of either [Pr. CCW power running or CW regeneration. If this
PA11] (Forward rotation torque limit) or [Pr. PA12] object is set to "0.0", the servo motor does not
(Reverse rotation torque limit value) becomes the generate torque.
maximum output voltage (8 V). The polarity of the torque limit can be changed with
the setting values of [Pr. PA14 Rotation direction
Forward rotation torque limit [Pr. PA11] selection] and [Pr. PC29 POL reflection selection at
Set the maximum torque at 100 [%]. Set the servo torque mode].
parameter to limit the torque of the servo motor for
CCW power running or CW regeneration. If this Setting range: 0.0 to 1000.0
object is set to "0.0", the servo motor does not PA12 The torque generated by the servo motor can be 1000.0 CP
generate torque. limited. PS
Set the rated torque at 100.0 [%]. Set the servo SP
Reverse rotation torque limit [Pr. PA12] parameter to limit the torque of the servo motor for
Set the maximum torque at 100 [%]. Set the servo CW power running or CCW regeneration. If this
parameter to limit the torque of the servo motor for object is set to "0.0", the servo motor does not
CW power running or CCW regeneration. If this generate torque.
object is set to "0.0", the servo motor does not The polarity of the torque limit can be changed with
generate torque. the setting values of [Pr. PA14 Rotation direction
selection/travel direction selection] and [Pr. PC29
POL reflection selection at torque mode].
7 - 41
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PA14 Rotation direction selection 0 PA14 Rotation direction selection 0 CP
Select the rotation direction of the servo motor when Select the rotation direction of the servo motor when SP
Forward rotation start (RYn1) or Reverse rotation RYn1 (Forward rotation start) or RYn2 (Reverse
start (RYn2) is turned on. rotation start) is turned on.
The torque polarity can be changed with the
combination of this parameter and [Pr. PC29 Torque
Servo motor rotation direction
Setting value POL reflection selection].
of [Pr. PA14] Forward rotation start Reverse rotation start
(RYn1) ON (RYn2) ON
Rotate in CCW Servo motor rotation direction
Rotate in CW direction [Pr. PA14]
0 direction (address setting value With an increasing With a decreasing
(address decreasing)
increasing) positioning address positioning address
Rotate in CCW Rotate in CCW Rotate in CW
Rotate in CW direction 0
1 direction (address direction direction
(address increasing)
decreasing) Rotate in CCW
1 Rotate in CW direction
direction
CW CW
RYn2: ON RYn1: ON
PA14 Station No. direction selection 0 PA14 Station No. direction selection 0 PS
This parameter is enabled when the power is turned Select the station number assignment direction.
off and turned on again after setting.
Select the station number assignment direction with Setting value Servo motor rotation direction
this parameter. of [Pr. PA14] RYn1 (start) ON
Station numbers are assigned in the order of 1,
0
[Pr. PA14] Servo motor rotation direction 2, 3... in the CW direction.
setting value Start (RYn1) ON Station numbers are assigned in the order of 1,
1
Station numbers are assigned in the order of 1, 2, 3... in the CCW direction.
0
2, 3... in the CW direction.
Station numbers are assigned in the order of 1,
1 Setting range: 0, 1
2, 3... in the CCW direction.
CCW
CW
CW
CCW
direction
direction
4 4
3 2 3
Station No. 1 1 2 Station No.
7 - 42
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PA15 Detector output pulse 4000 PA15 Encoder output pulses 4000 CP
Set the detector pulse (A-phase/B-phase) to be Set the encoder output pulses outputted from the PS
output by the servo amplifier. Set the value that is servo amplifier, by using the number of output SP
four times that of the A-phase/B-phase pulse. pulses per revolution, dividing ratio, or electronic
The output pulse setting or output dividing ratio gear ratio. (after multiplication by 4)
setting can be selected in [Pr. PC19]. Set a numerator for the electronic gear for the A/B-
The number of A-phase/B-phase pulses to be phase pulse output when "A-phase/B-phase pulse
actually output is 1/4 times the set number of pulses. electronic gear setting (_ _ 3 _)" is selected for
Also, the maximum output frequency is 4.6 "Encoder output pulse setting selection" of [Pr.
Mpulses/s (after multiplication by 4). Use the value PC03].
within the range. The maximum output frequency is 4.6 Mpulses/s.
Set the value within the range.
(1) When output pulse is specified
Set [Pr. PC19] to "_ _ 0 _" (initial value). Setting range: 1 to 4194304
Set the number of pulses per revolution of the
servo motor.
Output pulse = setting value [pulse/rev]
For example, if [Pr. PA15] is set to "5600", the A-
phase/B-phase pulses to be actually output will
be as follows.
5600
A·B-phase output pulses = = 1400 [pulse]
4
262144 1
A/B-phase output pulses = • = 8192 [pulse]
8 4
Servo motor
Feedback pulses
Encoder
7 - 43
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PA19 Parameter writing prohibited 000Ch PA19 Parameter writing prohibited 00ABh CP
In the factory setting, the basic setting parameters, Select a reference range and writing range for the PS
gain/filter parameters, and extended setting parameter. SP
parameters of this servo amplifier can be changed. In I/O mode, set [Pr. PA19] to "0 0 A B" to enable
Writing can be prohibited to prevent inadvertent reading and writing of positioning control
changes by setting [Pr. PA19]. parameters ([Pr. PT_ _ ]) and network setting
The table below shows the parameters that are parameters ([Pr. PN_ _ ]).
enabled for reference and writing according to the Refer to the following table for setting values.
settings of [Pr. PA19]. ○Parameters that can be
operated are marked with the 〇 symbol. Setting value and read/write range of [Pr. PA19]
Setting
Setting value PA19 value PA PB PC PD PE PF PL PT PN
PA19 PA PB PC PD operation
operation
Reference ○ Setting Readable ○
0000h
Writable ○ values not
Reference ○ ○ ○ listed Writable ○
000Bh below
Writable ○ ○ ○
19
000Ch Reference ○ ○ ○ ○ Readable only
(initial 000Ah
value)
Writable ○ ○ ○ ○ Writable
19
only
Reference ○ Readable ○ ○ ○
100Bh
Writable 19 only 000Bh
Writable ○ ○ ○
Reference ○ ○ ○ ○
100Ch
Writable 19 only Readable ○ ○ ○ ○
000Ch
Writable ○ ○ ○ ○
Readable ○ ○ ○ ○ ○ ○
000Fh
Writable ○ ○ ○ ○ ○ ○
Readable ○ ○ ○ ○ ○ ○
00AAh
Writable ○ ○ ○ ○ ○ ○
00ABh Readable ○ ○ ○ ○ ○ ○ ○ ○ ○
(initial
value)
Writable ○ ○ ○ ○ ○ ○ ○ ○ ○
Readable ○
100Bh 19
Writable only
Readable ○ ○ ○ ○
100Ch 19
Writable only
Readable ○ ○ ○ ○ ○ ○
100Fh 19
Writable only
Readable ○ ○ ○ ○ ○ ○
10AAh 19
Writable only
Readable ○ ○ ○ ○ ○ ○ ○ ○ ○
10ABh 19
Writable only
7 - 44
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PB01 Adaptive tuning mode (adaptive filter II) 0000h PB01 Adaptive tuning mode (adaptive filter II) 0h CP
Select the method for setting adaptive tuning. When Filter tuning mode selection PS
this parameter is set to "_ _ _ 1" (filter tuning mode), Setting of the adaptive tuning is performed. SP
Mechanical resonance suppression filter 1 ([Pr. Select the adjustment mode of the machine
PB13]) and Notch shape selection 1 ([Pr. PB14]) are resonance suppression filter 1. For details, refer to
automatically changed. "MR-J4-_GF_(-RJ) Servo Amplifier Instruction
Manual (Motion Mode)".
_ _ _ x:
mechanical system
2: Manual setting
Frequency
Notch depth
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
Frequency
Notch frequency For manufacturer setting
0 0 0 x: x _ _ _: 0h
Adaptive tuning mode selection For manufacturer setting
0: Filter OFF ([Pr. PB13]/[Pr. PB14] is fixed to the
initial value.)
1: Filter tuning mode (automatically set parameter:
[Pr. PB13]/[Pr. PB14])
2: Manual mode
_ _ x _: 0h CP
Droop pulse
Automatic
Droop pulse Vibration suppression control 2 - Tuning mode PS
Command adjustment Command selection
Machine side Machine side Select the tuning mode of the vibration suppression
position position control 2. If "3 inertia mode (_ _ _ 1)" is selected for
"Vibration suppression mode selection" in [Pr.
PA24], the setting value of this digit is enabled. For
0 0 0 x: details, refer to "MR-J4-_GF_(-RJ) Servo Amplifier
Vibration suppression control tuning mode Instruction Manual (Motion Mode)".
0: Vibration suppression control OFF ([Pr. PB19]/[Pr. 0: Disabled
PB20]) is fixed to the initial value.) 1: Automatic setting
1: Vibration suppression control tuning mode 2: Manual setting
(advanced vibration suppression control) _ x _ _: 0h
(Automatically set parameter [Pr. PB19]/[Pr. For manufacturer setting
PB20]) x _ _ _: 0h
2: Manual mode For manufacturer setting
7 - 45
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PB04 Feed forward gain 0 PB04 Feed forward gain 0 CP
Set the feed forward gain. Set the feed forward gain. PS
When 100% is set, the droop pulses of when When 100% is set and constant speed operation is
operating at a constant speed become almost zero. performed, the droop pulses become almost zero.
However, if sudden acceleration/deceleration is However, if sudden acceleration/deceleration is
performed, overshoot becomes large. As a guide, performed, overshoot becomes large. When the feed
when the feed forward gain is set to 100%, set a forward gain is set to 100%, set a value not smaller
value not smaller than 1 s for the acceleration time than 1 s for the acceleration time constant until the
constant until the rated speed is reached. rated speed is reached.
_ _ _ 3 (manual mode)
_ _ _ 4 (2 gain adjustment mode 2)
7 - 46
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PB08 Position control gain 37 PB08 Position control gain 37.0 CP
Set the gain of the position loop. Set the gain of the position loop. PS
Set this servo parameter when increasing the Set this servo parameter when increasing the
position responsiveness to level load disturbance. position responsiveness to level load disturbance.
Increasing the setting value improves Increasing the setting value improves
responsiveness, but raises the likelihood of vibration responsiveness to the load disturbance, but
and noise. increasing the value too much raises the likelihood
When auto tuning mode 1, auto tuning mode 2, or of vibration and noise.
interpolation mode is set, the auto tuning result is This parameter will be automatic or manual
automatically obtained. depending on the setting value of [Pr. PA08]. Refer
to the following table for details.
PB09 Speed control gain 823 PB09 Speed control gain 823 CP
Set the gain of the speed loop. Set the gain of the speed loop. PS
Set this servo parameter when vibration occurs on Set this servo parameter when vibration occurs on SP
machines with low rigidity or with large backlash. machines with low rigidity or with large backlash.
Increasing the setting value improves Increasing the setting value improves
responsiveness, but raises the likelihood of vibration responsiveness, but increasing the value too much
and noise. raises the likelihood of vibration and noise.
When auto tuning mode 1, auto tuning mode 2, or This parameter will be automatic or manual
interpolation mode is set, the auto tuning result is depending on the setting value of [Pr. PA08]. Refer
automatically obtained. to the [Pr. PB08] table above for details.
7 - 47
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PB13 Machine resonance suppression filter 1 4500 PB13 Machine resonance suppression filter 1 4500 CP
Set the notch frequency of the machine resonance Set the notch frequency of the machine resonance PS
suppression filter 1. suppression filter 1. SP
If [Pr. PB01] (adaptive tuning mode) is set to "_ _ _ When "Automatic setting (_ _ _ 1)" is selected for
1", this parameter is automatically changed. "Filter tuning mode selection" in [Pr. PB01], the
If [Pr. PB01] is "_ _ _ 0", the setting of this parameter values obtained from adaptive tuning are applied.
is ignored. When "Manual setting (_ _ _ 2)" is selected for "Filter
tuning mode selection" in [Pr. PB01], the setting
value of this parameter is enabled.
0 x _ 0: _ _ x _: 0h CP
Notch width selection Notch depth selection PS
Setting
Depth α
0: -40 dB SP
value
1: -14 dB
0 2
Standard 2: -8 dB
1 3 3: -4 dB
to
2 4 _ x _ _: 0h CP
Wide Notch width selection PS
3 5
0: α = 2 SP
If [Pr. PB01] (adaptive tuning mode) is set to "_ _ _ 1: α = 3
1", this parameter is automatically changed. 2: α = 4
If [Pr. PB01] is "_ _ _ 0", the setting of this parameter 3: α = 5
is ignored. x _ _ _: 0h
For manufacturer setting
PB15 Machine resonance suppression filter 2 4500 PB15 Machine resonance suppression filter 2 4500 CP
Set the notch frequency of the machine resonance Set the notch frequency of the machine resonance PS
suppression filter 2. suppression filter 2. SP
This parameter is enabled when [Pr. PB16] (Notch If "Enable (_ _ _ 1)" is selected for "Machine
shape selection 2) is set to "_ _ _ 1". resonance suppression filter 2 selection" in [Pr.
PB16], the setting value of this parameter is
enabled.
7 - 48
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PB16 Notch shape selection 2 0000h PB16 Notch shape selection 2 0h CP
Select forms of the mechanical resonance Set forms of the machine resonance suppression PS
suppression filter 2. filter 2. SP
0 _ _ x: _ _ _ x:
Mechanical resonance suppression filter 2 selection Mechanical resonance suppression filter 2 selection
0: Disabled 0: Disabled
1: Enabled 1: Enabled
0 _ x _: _ _ x _: 0h CP
Notch depth selection Notch depth selection PS
Setting
Depth Gain
0: -40 dB SP
value
1: -14 dB
0 -40dB
Deep 2: -8 dB
1 -14dB 3: -4 dB
to
2 -8dB
Shallow _ x _ _: 0h CP
3 -4dB
Notch width selection PS
0: α = 2 SP
0 x _ _:
1: α = 3
Notch width selection
2: α = 4
Setting
Depth α 3: α = 5
value
0 2 x _ _ _: 0h
Standard
1 3
For manufacturer setting
to
2 4
Wide
3 5
7 - 49
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PB17 Automatic setting parameter PB17 Shaft resonance suppression filter 00h CP
This parameter is automatically set according to the Set the shaft resonance suppression filter. PS
set value of [Pr. PB06] (Load to motor inertia ratio). Use this to suppress a high-frequency machine SP
vibration.
When "Shaft resonance suppression filter selection"
in [Pr. PB23] is "Automatic setting (_ _ _ 0)", the
value will be calculated automatically from the servo
motor used and load to motor inertia ratio. When
"Manual setting (_ _ _ 1)" is set, the content written
with this parameter is used.
If "Shaft resonance suppression filter selection" in
[Pr. PB23] is "Disabled (_ _ _ 2)", the setting value is
invalid.
If "Enabled (_ _ _ 1)" is selected for "Machine
resonance suppression filter 4 selection" in [Pr.
PB49], the shaft resonance suppression filter cannot
be used.
If "Shaft resonance suppression filter selection" in
[Pr. PB23] is "Disabled (_ _ _ 2)", the performance
may be reduced.
_ _ x x:
Refer to the following table for setting values.
Set the value closest to the required frequency.
_ x _ _: 0h CP
Notch depth selection PS
0: -40 dB SP
1: -14 dB
2: -8 dB
3: -4 dB
x _ _ _: 0h
For manufacturer setting
Setting Setting
Frequency [Hz] Frequency [Hz]
value value
__00 Disabled __10 562
__01 Disabled __11 529
__02 4500 __12 500
__03 3000 __13 473
__04 2250 __14 450
__05 1800 __15 428
__06 1500 __16 409
__07 1285 __17 391
__08 1125 __18 375
__09 1000 __19 360
__0A 900 __1A 346
__0B 818 __1B 333
__0C 750 __1C 321
__0D 692 __1D 310
__0E 642 __1E 300
__0F 600 __1F 290
PB18 Low-pass filter setting 3141 PB18 Low-pass filter setting 3141 CP
Set the low-pass filter. Set the low-pass filter. PS
If [Pr. PB23] (low-pass filter selection) is set to "_ _ 0 Refer to the table below for the status of this SP
_", this parameter is automatically changed. parameter and the setting values of the related
If [Pr. PB23] is set to "_ _ 1 _", this parameter can be parameter.
set manually.
Setting range: 100 to 18000
7 - 50
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PB19 Vibration suppression control - Vibration frequency 100.0 PB19 Vibration suppression control 1 - Vibration frequency 100.0 CP
Set the vibration frequency of vibration suppression Set the vibration frequency of vibration suppression PS
control to suppress low-frequency machine vibration control 1 to suppress low-frequency machine
such as chassis vibration. vibration.
If [Pr. PB02] (vibration suppression control tuning When "Automatic setting (_ _ _ 1)" is selected for
mode) is set to "_ _ _ 1", this parameter is [Vibration suppression control 1 - Tuning mode
automatically changed. If [Pr. PB02] is set to "_ _ _ selection] in [Pr. PB02], this parameter will be set
2", this parameter can be set manually. automatically. If "Manual setting (_ _ _ 2)" is set, the
value written for this parameter is used. For details,
refer to "MR-J4-_GF_(-RJ) Servo Amplifier
Instruction Manual (Motion Mode)".
7 - 51
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PB24 Slight vibration suppression control selection 0000h PB24 Slight vibration suppression control 0h CP
Select the slight vibration suppression control. _ _ _ x: PS
The slight vibration suppression control is enabled if Slight vibration suppression control selection
[Pr. PA08] (auto tuning mode) is set to "_ _ _ 3". Select the slight vibration suppression control.
0 0 0 x: 0: Disabled
Slight vibration suppression control selection 1: Enabled
0: Disabled The slight vibration suppression control is enabled
1: Enabled when "Manual mode (_ _ _ 3)" is selected for "Gain
adjustment mode selection" in [Pr. PA08]. Slight
vibration suppression control selection cannot be
used in speed control mode (point table method).
PI-PID switching control selection 0h CP
0: PI control enabled PS
_ _ x _:
(Switching to PID control (proportional control) is
enabled by PID switching signal from controller and
the input device PC (proportional control).)
7 - 52
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PB28 Gain switching time constant 1 PB28 Gain switching time constant 1 CP
Set the time constant at which the gain switches in Set the time constant until the gain switches in PS
response to the conditions set in [Pr. PB26] and [Pr. response to the conditions set in [Pr. PB26] and [Pr. SP
PB27]. PB27].
7 - 53
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PB34 Resonance frequency for vibration suppression 100.0 PB34 Vibration suppression control 1 - Resonance 0.0 CP
control after gain switching frequency after gain switching PS
Set the resonance frequency for vibration Set the resonance frequency for vibration
suppression control for when the gain switching is suppression control 1 for when the gain switching is
enabled. enabled.
This parameter is enabled when [Pr. PB02] is "_ _ _ If a value less than 0.1 Hz is set, the value will be
2" or [Pr. PB26] is "_ _ _ 1". When using vibration the same as the value set in [Pr. PB20].
suppression control gain switching, switch the gains This parameter is enabled only under the following
after the servo motor has stopped. conditions.
"Manual mode (_ _ _ 3)" is selected for "Gain
adjustment mode selection" in [Pr. PA08].
"Manual setting (_ _ _ 2)" is selected for "Vibration
suppression control 1 - Tuning mode selection" in
[Pr. PB02].
"Control commands from the controller and input
devices (CDP (gain switching)) (_ _ _ 1)" is
selected for "Gain switching selection" in [Pr.
PB26].
Switching gains during driving may cause a shock.
Always switch the gains after the servo motor has
stopped.
7 - 54
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PC02 Home position return type 0000h PT45 Homing methods 37 CP
Select the homing method. Set a homing method. PS
0 0 0 x: Refer to the following table for the homing of the
Homing methods replacement destination.
For other homing methods, refer to "MR-J4-_GF_ (-
For point table positioning operation RJ) Servo Amplifier Instruction Manual (I/O Mode)".
0: Dog type
1: Count type Homing methods
2: Data set type
3: Stopper type Setting
Homing direction Homing methods
Control
value method
4: Home position ignorance (servo-on position as
-1 Address increasing Dog type (Rear end detection - Z-phase CP
home position) direction reference)
5: Dog type rear end reference Torque limit changing dog type PS
6: Count type front end reference -2 Count type (Front end detection - Z-phase CP
7: Dog cradle type reference)
-3 Torque limit changing data set type PS
8: Dog type last Z-phase reference
9: Dog type front end reference -4 Address increasing Stopper type (Stopper position reference) CP
direction
A: Dogless Z-phase reference -5 Home position ignorance (servo-on position
For indexer positioning operation as home position)
C: Torque limit changing dog type -6 Address increasing Dog type (Rear end detection - rear end
direction reference)
D: Torque limit changing data set type -7 Count type (Front end detection - front end
reference)
-8 Dog cradle type
PC03 Homing direction 0001h
Select the homing direction. -9 Dog type last Z-phase reference
Automatic retract
Setting
Proximity dog detection end function used for the
value
home position return
0 Front end detection Disabled
Stops with reference to the first Z-
phase after passing the front end of
the proximity dog.
1 Rear end detection Disabled
Stops with reference to the first Z-
phase after the rear end of the
proximity dog is passed.
2 Front end detection Enabled
Stops with reference to the first Z-
phase after passing the front end of
the proximity dog.
3 Rear end detection Enabled
Stops with reference to the first Z-
phase after the rear end of the
proximity dog is passed.
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
7 - 55
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PC04 Homing speed 500 PT05 Homing speed 100.00 CP
Set the servo motor speed for homing. Set the servo motor speed for homing. PS
Setting range: 0.00 to instantaneous permissible
speed
PC05 Creep speed 10 PT06 Creep speed 10.00 CP
Set the creep speed after proximity dog detection. Set a creep speed after proximity dog at homing. PS
7 - 56
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PC07 Homing position data 0 PT08 Homing position data 0 CP
Set the current position at home position return Set the current position at home position return
completion. completion.
A value of up to "231 - 1" can be set in [Pr. PT47].
If the following parameter is changed, the homing
position data will also be changed. Execute homing
again.
"Unit for position data" in [Pr. PT01]
7 - 57
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PC12 JOG speed 100 PT65 JOG speed command 100.00 CP
Set the JOG speed command. Set the JOG speed command. PS
If a value smaller than "1.00" is set, the servo motor
may not rotate.
Preset speed
Servo motor
speed Ta: Time until preset
speed is reached
0 [r/min]
Ta Tb + STC Tb: Time until stop
Ta + STC Tb
7 - 58
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PC14 Backlash compensation 0 PT14 Backlash compensation 0 CP
Set the backlash compensation to be compensated Set the backlash compensation. PS
when the command direction is reversed. When the command direction of automatic operation
The number of backlash pulses is compensated in is reversed, it stops at the position compensated by
the reverse direction with respect to the homing the value set for the backlash compensation.
direction. For home position ignorance (servo-on The backlash correction direction is determined by
position as home position), the number of backlash the homing direction immediately before the home
pulses is compensated in the reverse direction with position return is completed. For home position
respect to the direction in which the first rotation ignorance (servo-on position as home position),
starts after the homing position is determined by compensation is performed in the reverse direction
turning on Servo-on (RYn0). with respect to the direction in which the first rotation
For the absolute position detection system, starts after the homing position is determined by
compensation is performed in the reverse direction turning on RYn0 (Servo-on).
with respect to the operation direction at power-on. For the absolute position detection system,
compensation is performed in the reverse direction
with respect to the operation direction at power-on.
7 - 59
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PC19 Detector output pulse selection 0000h PC03 Encoder output pulses selection 0h CP
Select the detector output pulse direction and _ _ _ x: PS
detector output pulse setting. Encoder output pulse phase selection SP
0 0 _ x: Select the encoder pulse direction.
Detector output pulse phase change 0: Increasing A-phase 90° in CCW
Change the detector output pulse phase between A- 1: Increasing A-phase 90° in CW
phase and B-phase.
Setting Servo motor rotation direction
Setting Servo motor rotation direction value CCW CW
value CCW CW
A-phase A-phase
A-phase A-phase 0 B-phase B-phase
0 B-phase B-phase
A-phase A-phase
A-phase A-phase 1 B-phase B-phase
1 B-phase B-phase
0 0 x _: _ _ x _: 0h CP
Detector output pulse setting selection Encoder output pulse setting selection PS
0: Output pulse setting 0: Output pulse setting SP
1: Dividing ratio setting 1: Dividing ratio setting
2: Command pulse unit ratio automatic setting 2: The same output pulse setting as the command
When "2" is set, the setting value of [Pr. PA15] pulse unit
(Detector output pulse) is disabled. 3: A-phase/B-phase pulse electronic gear setting
4: A/B-phase pulse through output setting
When "2" is set, the setting value of [Pr. PA15]
(Encoder output pulse) is disabled. Also, the servo
motor side pulse unit is used in the indexer method.
When using this setting, do not change the settings
of [Pr. PA06] and [Pr. PA07] after power-on.
For details, refer to Appendix 15 of "MR-J4-_GF_(-
RJ) Servo Amplifier Instruction Manual (Motion
Mode)".
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
PC20 Setting station numbers 0 No corresponding parameter
Specify the servo amplifier station No. for RS-422
communication and USB communication.
Always set one station for one servo amplifier. If the
same station No. is used for multiple servo
amplifiers, the communication will fail.
PC21 RS-422 communication function selection 0000h No corresponding parameter
Select the RS-422 communication function.
0_ x 0:
RS-422 communication - Baud rate selection
0: 9600 [bps]
1: 19200 [bps]
2: 38400 [bps]
3: 57600 [bps]
4: 115200 [bps]
0 x _ 0:
RS-422 communication response delay time
0: Disabled
1: Enabled (Data is returned with a delay of 800 μs
or longer.)
7 - 60
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PC22 Function selection C-1 0000h PC04 Function selection C-1 0h
Select the method by which detector cable _ _ _ x:
communication is to be performed. For manufacturer setting
x 0 0 0: _ _ x _: 0h
Detector cable communication method selection For manufacturer setting
0: Two-wire type _ x _ _: 0h
1: Four-wire type For manufacturer setting
If the value is set incorrectly, [AL.16 Detector error 1] x _ _ _: 0h CP
or [AL.20 Detector error 2] will occur.
Encoder cable communication method selection PS
Select the communication method of encoder SP
cables.
0: Two-wire type
1: Four-wire type
When using an encoder of A/B/Z-phase differential
output method, set "0".
If the value is set incorrectly, [AL. 16 Encoder initial
communication error 1] or [AL. 20 Encoder normal
communication error 1] occurs.
PC24 Function selection C-3 0000h PC06 Function selection C-3 0h CP
Select a unit of the in-position range. _ _ _ x: PS
0 0 0 x: In-position range unit selection SP
In-position range unit selection Select a unit of the in-position range.
0: Command input unit 0: Command input pulse unit
1: Servo motor detector unit 1: Servo motor encoder pulse unit
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
Excessive error alarm and excessive error warning 0h CP
trigger level unit selection PS
x _ _ _: SP
Select the unit used when setting the excessive error
alarm trigger level in [Pr. PC01] and setting the
excessive error warning trigger level in [Pr. PC38].
0: 1 rev unit
1: 0.1 rev unit
2: 0.01 rev unit
3: 0.001 rev unit
PC26 Function selection C-5 0000h PC19 Function selection C-6 0h CP
Select [AL. 99 Stroke limit warning]. _ _ _ x: PS
0 0 0 x: [AL. 99 Stroke limit warning] selection SP
[AL. 99 Stroke limit warning] selection Enable or disable [AL. 99 Stroke limit warning].
0: Enabled 0: Enabled
1: Disabled 1: Disabled
When "1" is set, Warning [AL. 99] does not occur When "Disabled" is selected, [AL. 99] does not occur
even if Forward rotation stroke end (LSP) or Reverse while LSP (Forward rotation stroke end) or LSN
rotation stroke end (LSN) is turned off. (Reverse rotation stroke end) is off, but the operation
will be stopped with the stroke limit.
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
7 - 61
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PC27 Function selection C-6 0000h PC20 Function selection C-7 0h CP
Set this when an undervoltage alarm occurs due to _ _ _ x: PS
power supply distortion while the power regeneration [AL. 10 Undervoltage] detection method selection SP
converter or the power regeneration common Set this if [AL. 10 Undervoltage] occurs due to power
converter is being used. supply voltage distortion while the FR-RC-(H), FR-
0 0 0 x: CV-(H), or FR-XC-(H) is being used.
Control circuit power supply undervoltage alarm 0: [AL. 10] not occurring
detection method selection 1: [AL. 10] occurring
0: Initial value _ _ x _: 0h
1: Set this to "1" when an undervoltage alarm occurs For manufacturer setting
due to power supply distortion while the power
_ x _ _: 0h CP
regeneration converter or the power regeneration
common converter is being used. Undervoltage alarm selection PS
Select the alarm or warning that occurs when the SP
bus voltage drops to the undervoltage alarm trigger
level.
0: [AL. 10 Undervoltage] occurs regardless of servo
motor speed.
1: [AL. E9 Main circuit off warning] occurs when the
servo motor speed is 50 r/min (50 mm/s) or less,
and [AL. 10] occurs when over 50 r/min (50
mm/s).
x _ _ _: 0h
For manufacturer setting
PC28 Function selection C-7 0000h PT26 Function selection T-2 0h CP
Select the display method of the current _ _ _ x:
position/command position. Electronic gear fraction clear selection
0 0 _ x: 0: Disabled
Electronic gear fraction clear selection 1: Enabled
0: Disabled When "Valid" is selected, the fraction of the previous
1: Enabled command given by the electronic gear is cleared
When "1" is set, the fraction of the previous when automatic operation starts.
command given by the electronic gear is cleared If "2" or more is set for this digit, this parameter will
when automatic operation starts. be set to "Disabled".
0 0 x _: Current position/command position display selection 0h CP
_ _ x _:
Current position/command position display selection
Select the display method of the current position and
Setting Display Operation Status display details command position.
value method mode Current position Command position 0: Positioning display
0 Positioning Automatic Displays the Displays the 1: Roll feed display
display current position command current
with the machine position with the
Setting Display Status display details
Manual home position as machine home Operation mode
value method Current position Command position
0. position as 0.
__0_ Positioning Automatic/manual Displays the current Displays the
1 Roll feed Automatic Displays the actual Displays the
display current position command current display position with the command current
machine home position with the
with the automatic position from the
position as 0. machine home
operation start point where the
position as 0. operation signal is position as 0.
turned on and the __1_ Roll feed Automatic Continuous Not available. Not available.
count is started display positioning
from 0 to when the operation
target position is
reached. Single Displays the current Displays the
At stopped state,
positioning position with the command current
the command
operation automatic operation position from the
position of the start position as 0. point where the
selected point
operation signal is
table is displayed.
turned on and the
Manual Displays the Always displays 0. count is started from
current position 0 to when the target
with the machine position is reached.
home position as At stopped state,
0. the command
position is
displayed. (When
the positioning
mode is the point
table method, the
target position of the
point table is
displayed.)
Manual Displays the current Always displays 0.
position with the
machine home
position as 0.
_ x _ _: 0h
For manufacturer setting
x _ _ _: 0h
For manufacturer setting
7 - 62
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PC30 Remote register-based position/speed specifying 0h PT62 Remote register-based position/speed specifying 0h CP
method selection method selection
This parameter is enabled when the position/speed _ _ _ x:
specifying method selection (RY (n + 2) A) is turned Position/speed specifying method selection of point
on when two stations are occupied. table method
0 _ _ x:
Select the method by which the position command Setting
Position command Speed command
and speed command for point table positioning value
operation are received. 0 Point table number Point table number
1 Position data Point table number
If "1" or "2" is selected when one station is occupied, 2 Servo motor speed
a parameter error will occur.
7 - 63
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PC31 Software limit + 0 PT15 Software limit + (last 4 digits) 0000h CP
PC32 Set the address increasing side of the software PT16 Software limit + (first 4 digits) 0000h
stroke limit. If the same value as "Software limit -" is Set the address increasing side of the software
set, the software limit will be disabled. stroke limit. The upper and lower digits are
combined to make one set.
Set the same sign for [Pr. PC31]/[Pr. PC32]. Setting
a different sign will result in a parameter error. Setting address:
Set address:
First 4 digits Last 4 digits
Upper 3 Lower 3
digits digits [Pr. PT15]
[Pr. PT16]
[Pr. PC31]
7 - 64
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PC37 Position range output address + 0 PT19 Position range output address + (last 4 digits) 0000h CP
PC38 Set the address increasing side of the position range PT20 Position range output address + (first 4 digits) 0000h
output address. Set the address increasing side of the position range
Set the same sign for [Pr. PC37]/[Pr. PC38]. Setting output address. The upper and lower digits are
a different sign will result in a parameter error. combined to make one set.
Use [Pr. PC37] to [Pr. PC40] to set the range where Use [Pr. PT19] to [Pr. PT22] to set the range where
position range (POT) turns on. RXnE (Position range) turns on.
Upper 3 Lower 3
digits digits First 4 digits Last 4 digits
[Pr. PC37] [Pr. PT19]
The upper and lower digits of Position range output Setting range: 8000 0000h to 7FFF FFFFh
address + are combined to make one set. When (-2147483648 to 2147483647)
changing the digits, change the lower digit first
before changing the upper digit.
PC39 Position range output address - 0 PT21 Position range output address - (last 4 digits) 0000h CP
PC40 Set the address decreasing side of the position PT22 Position range output address - (first 4 digits) 0000h
range output address. Set the address decreasing side of the position
Set the same sign for [Pr. PC39]/[Pr. PC40]. Setting range output address.
a different sign will result in a parameter error. The upper and lower digits are combined to make
one set.
Set address: Use [Pr. PT19] to [Pr. PT22] to set the range where
RXnE (Position range) turns on.
Upper 3 Lower 3
digits digits
Setting address:
[Pr. PC39]
00FF 255
7 - 65
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PC47 Station home position shift distance for indexer 0000h PT40 Station home position shift distance 0 PS
positioning operation When homing, set the station home position shift
This parameter is not available in the absolute distance in units of encoder pulses.
position detection system. By setting this parameter, the station home position
Use the number of pulses to set the amount by (station number 0) can be shifted with respect to the
which to shift the home position with respect to the homing position.
position set as the home position with this The following shows the precautions on setting the
parameter. station home position shift distance.
This shift amount is not enabled immediately after During homing, the station home position shift
setting the home position. It is enabled when the setting is disabled. It is enabled when the power is
power is cycled. cycled.
If the shift distance is longer than the in-position If the station home position shift distance is larger
range, In-position (RXn1) will not turn on at power- than the in-position range, RXn1 (In-position) is
on. not turned on when the power is cycled after
Convert the number of pulses to be shifted to homing.
hexadecimal before setting.
Setting range: -32000 to 32000
The setting range is -2000 to 2000 pulses.
PC50 Function selection C-A 0000h No corresponding parameter CP
x 0 0 _: CC-Link IE communication error (AL.8D) is detected PS
CC-Link communication error (A8D) extension in the initial state. SP
function selection The time in which to detect CC-Link IE
0: No extension communication error (AL.8D) can be adjusted with
1: CC-Link communication error (A8D) detection [Pr. PN02].
delay For details, refer to "MR-J4-_GF_(-RJ) Servo
The time in which CC-Link communication error Amplifier Instruction Manual (Motion Mode)".
(A8D) occurrence is waited can be adjusted with [Pr.
PD25].
7 - 66
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PD01 Input signal automatic ON selection 1 0000h PD01 Input signal automatic ON selection 1
Select input devices that turn on automatically. Select input devices that turn on automatically.
: Indicates that this is for manufacturer setting. _ _ _ x (BIN): For manufacturer setting 0h
Configuration is not allowed.
___x _ _ x _ (BIN): For manufacturer setting
(HEX) _ x _ _ (BIN): For manufacturer setting
x _ _ _ (BIN): For manufacturer setting
_ _ _ x (BIN): For manufacturer setting 0h
__x_ _ _ x _ (BIN): For manufacturer setting
Initial value (HEX)
Device name _ x _ _ (BIN): For manufacturer setting
BIN HEX
x _ _ _ (BIN): For manufacturer setting
0
_ _ _ x (BIN): For manufacturer setting 0h CP
0
Servo-on (SON) 0
0 _ _ x _ (BIN): For manufacturer setting PS
0 _ x _ _ (BIN): LSP (forward rotation SP
stroke end)
Initial value
Device name 0: Disabled (Use for an external input
BIN HEX _x__ signal.)
Proportional control (PC) 0
(HEX) 1: Enabled (automatic on)
External torque limit
selection (TL) 0
0 x _ _ _ (BIN): LSN (reverse rotation
0 stroke end)
0 0: Disabled (Use for an external input
signal.)
Initial value
Device name 1: Enabled (automatic on)
BIN HEX
_ _ _ x (BIN): For manufacturer setting 0h
0
0 x___ _ _ x _ (BIN): For manufacturer setting
LSP (Forward rotation 0 (HEX) _ x _ _ (BIN): For manufacturer setting
stroke end) 0
x _ _ _ (BIN): For manufacturer setting
LSN (Reverse rotation
stroke end) 0
Initial value
0 0 0
Device name
BIN HEX Initial value
Signal name
Forced stop (EMG) 0 BIN HEX
0
0
0 0
0 0
LSP (Forward rotation stroke end) 0
0 LSN (Reverse rotation stroke end) 0
BIN 0: Use for an external input signal BIN 0: Use for an external input signal
BIN 1: Automatic ON BIN 1: Automatic ON
For example, when Servo-on (RYn0) is turned on the setting PA04 Function selection A-1
value is "_ _ _ 4". _ _ _ x: 0h
For manufacturer setting
_ _ x _: 0h
For manufacturer setting
_ x _ _: 0h CP
Servo forced stop selection PS
0: Enabled (the forced stop input EM2 or EM1 is SP
used)
1: Disabled (the forced stop input EM2 and EM1 are
not used)
Refer to the following table for details.
x _ _ _: 2h CP
Forced stop deceleration function selection PS
0: Forced stop deceleration function SP
Disabled (use EM1)
2: Forced stop deceleration function enabled (EM2 is
used)
Refer to the following table for details.
7 - 67
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PD01 Input signal automatic ON selection 1 0000h PB24 Slight vibration suppression control 0h CP
Select input devices that turn on automatically. _ _ _ x: PS
: Indicates that this is for manufacturer setting. Slight vibration suppression control selection
Configuration is not allowed. Select the slight vibration suppression control.
0: Disabled
1: Enabled
The slight vibration suppression control is enabled
when "Manual mode (_ _ _ 3)" is selected for "Gain
adjustment mode selection" in [Pr. PA08]. Slight
vibration suppression control selection cannot be
used in speed control mode (point table method).
PI-PID switching control selection 0h CP
0: PI control enabled PS
_ _ x _: SP
(Switching to PID control (proportional control) is
enabled by PID switching signal from controller and
the input device PC (proportional control).)
7 - 68
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PD03 Input signal automatic ON selection 3 0000h No corresponding parameter
Select input devices that turn on automatically.
: Indicates that this is for manufacturer setting.
Configuration is not allowed.
0
Initial value
Device name
BIN HEX
Automatic/manual 0
selection (MD0)
0
0
0
0
Initial value
Device name
BIN HEX
Speed acceleration/
deceleration selection 0
(STAB)
0
0
0
0
Initial value
Device name
BIN HEX
Speed selection 1 (SP0) 0
Speed selection 2 (SP1) 0
0
Speed selection 3 (SP2) 0
0
BIN 0: Use for a CC-Link or external input signal
BIN 1: Automatic ON
0 0
Initial value
Device name
BIN HEX
Point table No.
0
selection 1 (DI0)
Initial value
Device name
BIN HEX
Point table No.
0
selection 5 (DI4)
7 - 69
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PD06 Input signal device selection 2 (CN6-2) 002Bh PD03 Input device selection 1
Any input device can be assigned to the CN6-2 pin. Any input device can be assigned to the CN3-2 pin.
0 0 x x: Device selection 0Ah CP
Select the CN6-2 pin input device. _ _ x x: PS
0 0: No assigned function Refer to the following table for setting values. SP
0 2: Servo-on (SON) _ x _ _: 0h
0 3: Reset (RES) For manufacturer setting
0 4: Proportional control (PC) x _ _ _: 0h
0 6: Clear (CR) For manufacturer setting
0 7: Forward rotation start (ST1)
0 8: Reverse rotation start (ST2)
Setting value Input device
0 9: Internal torque limit selection (TL2)
__00
0 A: Forward rotation stroke end (LSP)
__03 RES (Reset)
0 B: Reverse rotation stroke end (LSN)
__04 PC (Proportional control)
0 D: Gain switching (CDP)
__06 CR (Clear)
2 0: Automatic/manual selection (MD0)
__09 CTL (Internal torque limit selection)
2 4: Manual pulse generator multiplication 1 (TP0)
__0A LSP (Forward rotation stroke end)
2 5: Manual pulse generator multiplication 2 (TP1)
2 7: Temporary stop/restart (TSTP) __0B LSN (Reverse rotation stroke end)
7 - 70
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PD09 Output signal device selection 1 (CN6-14) 0002h PD07 Output device selection 1
Any output device can be assigned to the CN6-14 Any output device can be assigned to the CN3-13 pin. MBR
pin. RD is assigned as the initial value. (Electromagnetic brake interlock) is assigned as the initial value.
0 0 x x: _ _ x x: 05h CP
Select the CN6-14 pin output device. Device selection PS
0 0: Always off Refer to the following table for setting values. SP
0 2: Ready (RD) _ x _ _: 0h
0 3: Malfunction (ALM) For manufacturer setting
0 4: In-position (INP) x _ _ _: 0h
0 5: Electromagnetic brake interlock (MBR) For manufacturer setting
0 6: Dynamic brake interlock (DB)
0 7: Limiting torque (TLC) Setting value Output device
0 8: Warning (WNG) __00 Always off
0 9: Battery warning (BWNG) __02 RD (Ready)
0 A: Speed command reached (SA)
__03 ALM (Malfunction)
0 C: Zero speed detection (ZSP)
__04 INP (In-position)
0 F: Variable gain selection (CDPS)
__05 MBR (Electromagnetic brake interlock)
2 3: Rough match (CPO)
__06 DB (Dynamic brake interlock)
2 4: Home position return completion (ZP)
__07 TLC (Limiting torque)
2 5: Position range (POT)
2 6: Temporarily stopped (PUS) __08 WNG (Warning)
7 - 71
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PD12 External DI function selection 1 0C00h PD41 Function selection D-4
Set any signal to be captured from the CN6 _ _ _ x: 0h
connector. For manufacturer setting
: Indicates that this is for manufacturer setting.
_ _ x _: 0h
Configuration is not allowed.
For manufacturer setting
_ x _ _: 0h
For manufacturer setting (no corresponding
parameter)
Initial value
Device name x _ _ _: 0h CP
BIN HEX
0
Sensor input method selection PS
0 Select the input method for the proximity dog and
0
Servo-on (SON) 0 stroke limits.
Reset (RES) 0 0: Input from servo amplifier (LSP/LSN/DOG)
Initial value 1: Input from controller (FLS/RLS/DOG)
Device name
BIN HEX When selecting "0", wire the limit switch installed in
Proportional control (PC) 0 CCW direction to LSP, and wire the limit switch
0 0 installed in CW direction to LSN. If the wiring is
Clear (CR) 0 reversed, the servo motor will not stop at the limit
Forward rotation start
(ST1) 0 switch.
When selecting "1", set the limit switch installed in
Initial value
Device name position address increasing direction to FLS, and the
BIN HEX
limit switch installed in decreasing direction to RLS.
Reverse rotation start
(ST2) 0 After that, input them from the controller. If the wiring
Internal torque limit (TL1) 0 is reversed, the servo motor will not stop at the limit
Forward rotation stroke 1 C switch. For details, refer to the controller user's
end (LSP)
manual.
Reverse rotation stroke
end (LSN) 1
Initial value
Device name
BIN HEX
0
Gain switching (CDP) 0
0
0
0
BIN 0: Use for CC-Link
BIN 1: Use for a CN6 connector external input
signal
0
Initial value
Device name
BIN HEX
Automatic/manual
0
selection (MD0)
0 0
0
0
Initial value
Device name
BIN HEX
0
0
0 0
Temporary
0
stop/Restart (TSTP)
Initial value
Device name
BIN HEX
0
0
8
0
Proximity dog (DOG) 1
BIN 0: Used in CC-Link
BIN 1: Used in CN6 external input signal
7 - 72
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PD16 Input polarity selection 0000h PT29 Function selection T-3
Select the proximity dog input polarity. Set the polarity of DOG.
0 0 0 x: _ _ _ x (BIN): DOG (Proximity dog) 0h CP
Proximity dog input polarity polarity selection PS
0: Dog detection with off For the point table method
1: Dog detection with on 0: Dog detection with off
1: Dog detection with on
___x
For the indexer method
(HEX)
0: Dog detection with on
1: Dog detection with off
_ _ x _ (BIN): For manufacturer setting
_ x _ _ (BIN): For manufacturer setting
x _ _ _ (BIN): For manufacturer setting
_ _ _ x (BIN): For manufacturer setting 0h
__x_ _ _ x _ (BIN): For manufacturer setting
(HEX) _ x _ _ (BIN): For manufacturer setting
x _ _ _ (BIN): For manufacturer setting
_ _ _ x (BIN): For manufacturer setting 0h
_x__ _ _ x _ (BIN): For manufacturer setting
(HEX) _ x _ _ (BIN): For manufacturer setting
x _ _ _ (BIN): For manufacturer setting
_ _ _ x (BIN): For manufacturer setting 0h
x___ _ _ x _ (BIN): For manufacturer setting
(HEX) _ x _ _ (BIN): For manufacturer setting
x _ _ _ (BIN): For manufacturer setting
0 0 0
Initial value
Setting
BIN HEX
DOG (Proximity dog) polarity selection 0
0
0
0
0
7 - 73
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PD20 Function selection D-1 0010h PD12 Function selection D-1 1h CP
Select the stop processing method when Forward _ _ _ x:
rotation stroke end (LSP) or Reverse rotation stroke Stop method selection at stroke limit detection
end (LSN) is turned off, or select the base circuit Select the stop method when RY (n + 1) 0 (upper
status when Reset (RY (n + 1) A or RY (n + 3) A) is stroke limit) or RY (n + 1) 1 (lower stroke limit) is off.
turned on. 0: Quick stop (home position erased)
0 _ _ x: 1: Slow stop (home position erased)
Stop method when Forward rotation stroke end 2: Slow stop (deceleration stop due to deceleration
(LSP) or Reverse rotation stroke end (LSN) is turned time constant)
off
3: Quick stop (stop due to remaining distance clear)
0: Quick stop (home position erased)
1: Slow stop (home position erased)
If a value other than the value described in the
2: Slow stop (deceleration stop due to deceleration setting value column is set, [AL. 37 Parameter error]
time constant) occurs.
3: Quick stop (stop due to remaining distance clear)
0_ x _:
Base circuit status selection when Reset (RY (n + 1) _ _ x _: 0h
A or RY (n + 3) A) is turned off For manufacturer setting (no corresponding
0: Base circuit shut-off parameter)
1: Base circuit not shut-off _ x _ _: 1h CP
0 x _ _: Stop method selection at software limit detection
Stop processing at software limit detection Select the stop method at the software limit
0: Quick stop (home position erased) detection.
1: Slow stop (home position erased) 0: Quick stop (home position erased)
2: Slow stop (deceleration stop due to deceleration 1: Slow stop (home position erased)
time constant) 2: Slow stop (deceleration stop due to deceleration
3: Quick stop (stop due to remaining distance clear) time constant)
If the home position is erased due to the detection of 3: Quick stop (stop due to remaining distance clear)
the forward rotation stroke end, reverse rotation When "0" is set, [AL. 37] occurs.
stroke end, or software limit while the parameters are x _ _ _: 0h CP
set as follows, Home position return completion (ZP) Servo motor thermistor enabled/disabled selection PS
turns on by turning off and on Servo-on (RYn0). In 0: Enabled SP
this case, it is not necessary to execute homing 1: Disabled
again.
This digit is enabled only when a servo motor with a
1. For the absolute position detection system built-in thermistor is used.
[Pr. PA03]: _ _ _ 1 (Select the absolute position When using a servo motor that does not have a
detection system) built-in thermistor, this digit setting is disabled.
[Pr. PA01]: _ _ _ 0 (Select the absolute value
command method)
2. For the incremental system
[Pr. PA03]: _ _ _ 0 (Select the incremental
system)
[Pr. PA01]: _ _ _ 0 (Select the absolute value
command method)
[Pr. PA04]: _ _ _ 1 (Follow-up enabled)
7 - 74
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PD20 Function selection D-1 0010h PD12 Function selection D-1 1h PS
Select the stop processing method when Forward _ _ _ x:
rotation stroke end (LSP) or Reverse rotation stroke Stop method selection at stroke limit detection
end (LSN) is turned off, or select the base circuit Select the stop method when RY (n + 1) 0 (upper
status when Reset (RY (n + 1) A or RY (n + 3) A) is stroke limit) or RY (n + 1) 1 (lower stroke limit) is off.
turned on. 0: Quick stop (home position erased)
0 _ _ x: 1: Slow stop (home position erased)
Stop method when Forward rotation stroke end 2: Slow stop (same setting as that of "1")
(LSP) or Reverse rotation stroke end (LSN) is turned
3: Quick stop (same setting as that of "0")
off
0: Quick stop (home position erased)
If a value other than the value described in the
1: Slow stop (home position erased)
setting value column is set, [AL. 37 Parameter error]
2: Slow stop (same setting as that of "1") occurs.
3: Quick stop (same setting as that of "0")
_ _ x _: 0h
Even in this case, when LSP or LSN is detected, it is
For manufacturer setting (no corresponding
necessary to execute homing again before parameter)
performing automatic operation. However, in the
absolute position detection system ([Pr. PA03]: _ _ _ _ x _ _: 1h
1), Home position return completion (ZP) can be For manufacturer setting (no corresponding
turned on with servo-on. In this case, it is not parameter)
necessary to execute homing again.
00 x _: x _ _ _: 0h CP
Base circuit status selection when Reset (RY (n + 1) Servo motor thermistor enabled/disabled selection PS
A or RY (n + 3) A) is turned off 0: Enabled SP
0: Base circuit shut-off 1: Disabled
1: Base circuit not shut-off This digit is enabled only when a servo motor with a
built-in thermistor is used.
When using a servo motor that does not have a
built-in thermistor, this digit setting is disabled.
7 - 75
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
MR-J3-_T_ MR-J4-_GF_
Control
Initial Initial
No. Name and function No. Name and function mode
value value
PD24 Function selection D-5 0000h PD14 Function selection D-3 0h
Select the output status of Warning (RXnA). _ _ _ x:
For manufacturer setting
0 0 x 0: _ _ x _: 0h CP
Output device status at warning occurrence Output device status at warning occurrence PS
Select WNG (Warning) and ALM (Malfunction) SP
output status at warning occurrence.
0 0 0
Output device status at warning occurrence
Setting
Select the output status of Warning (RXnA) and Device status (Note)
Malfunction (RX (n + 1) A or RX (n + 3) A) at value
warning occurrence.
RXnA 0
Setting CC-Link IE
Device status (Note) RX 1
value RX (n + 3) A 0
1 0 ON
CC-Link RXnA WNG
0 Output OFF
RX RX (n + 1) A or 1 device ON
RX (n + 3) A 0 ALM
OFF Warning
0 ON
Output WNG occurrence
OFF
device ON 1
ALM OFF RXnA 0
CC-Link IE
Warning
RX 1
occurrence RX (n + 3) A 0
1 1 ON
CC-Link RXnA
0 Output WNG OFF
RX RX (n + 1) A or 1 device ON
RX (n + 3) A 0 ALM OFF
1 ON Warning
Output WNG OFF occurrence
device ON
ALM OFF
Warning
_ _ _ x: 0h
occurrence
Note. 0: OFF
For manufacturer setting
1: ON _ _ _ x: 0h
For manufacturer setting
PD25 CC-Link communication error (A8D) detection time 0000h PN02 Communication error detection time 0 CP
If "CC-Link communication error (A8D) detection Set the time until [AL. 8D.1 CC-Link IE PS
delay" is selected for [Pr. PC50], this parameter is communication error 1], [AL. 8D.6 CC-Link IE SP
enabled. communication error 3] and [AL. 86.1 Network
If [Pr. PC50] is "0000h", the set value becomes 10 communication error 1] are detected. When "0" is
ms. set, the detection time changes as shown in the
Convert the decimal to hexadecimal before entering. table below depending on the setting value of [Pr.
The maximum setting range is 1000 ms. If that range PN03].
is exceeded, the value will be limited to the setting If [Pr. PD41] is set to "_ 1 _ _" or "1 _ _ _" and the
range. setting value of this parameter is increased, the
Example) When "03E8h" is set, the set value servo motor cannot be stopped at occurrence of a
becomes 1000 ms. communication error. Be careful when changing the
set value as there is a danger of collision.
When "1388h" is set, the set value becomes 10000
ms when converted to decimal, but it will be
regarded as 1000 ms, which is the upper limit of the [Pr. PN03] Detection time
setting range. _ _ _ 1 (I/O mode) 10.0 ms
PD26 Torque limit delay time for indexer positioning 0064h PT39 Torque limit delay time 100 PS
operation Set the delay time from when RXnC (travel
Set the delay time in which Internal torque limit 2 completed) is output until [Pr. PC77 Internal torque
([Pr. PC35]) is enabled after In-position (RXn1) is limit 2] is enabled.
turned on.
Convert the delay time to hexadecimal before Setting range: 0 to 1000
setting. The setting range is 0 to 1000 ms.
7 - 76
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
1. SUMMARY
This section describes the precautions for parameter setting when replacing MR-J3-_T_ with MR-J4-_GF_.
For details on the parameters of MR-J3-_T_, refer to "MR-J3-_T_ Servo Amplifier Instruction Manual".
2. PRECAUTIONS
When migrating from MR-J3-_T_ to MR-J4-_GF_, using the parameter converter function of MR
Configurator2 (available on version 1.120A or later) is recommended. However, this section provides
supplementary explanation on parameters that can be easily overlooked when manually changing the
parameter settings.
7 - 77
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
(2) [Pr. PA11 Forward rotation torque limit]/[Pr. PA12 Reverse rotation torque limit]
The initial value of [Pr. PA11]/[Pr. PA12] differs between MR-J3-_T_ and MR-J4-_GF_ (MR-J3-_T_:
100.0%, MR-J4-_GF_: 1000.0%).
MR-J3-_T_ corresponds to the maximum torque when the setting value of [Pr. PA11]/[Pr. PA12] is
100.0%, while MR-J4-_GF_ corresponds to the rated torque when the setting value of [Pr. PA11]/[Pr.
PA12] is 100.0%.
7 - 78
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
(5) Input signal filter selection (_ _ _ x) in [Pr. PD11 Input filter setting]
The initial value for input signal filter selection differs between MR-J3-_T_ and MR-J4-_GF_.
MR-J3-_T_ MR-J4-_GF_
Setting value
[Pr. PD19] [Pr. PD11]
0 None None
1 0.888 [ms] 0.888 [ms]
2 1.777 [ms] (initial value) 1.777 [ms]
3 2.666 [ms] 2.666 [ms]
4 3.555 [ms] 3.555 [ms] (initial value)
5 4.444 [ms] 4.444 [ms]
6 5.333 [ms]
7 - 79
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
(6) Stop method selection at stroke limit detection (_ _ _ x) in [Pr. PD12 Function selection D-1]
The initial value for stop method selection at stroke limit detection differs between MR-J3-_T_ and MR-
J4-_GF_.
For MR-J3-_T_, the upper stroke limit corresponds to the "forward rotation stroke end"
and the lower stroke limit corresponds to the "reverse rotation stroke end".
7 - 80
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
(7) Stop method selection at software limit detection (_ x _ _) in [Pr. PD12 Function selection D-1]
The initial value for stop method selection at software limit detection differs between MR-J3-_T_ and
MR-J4-_GF_.
7 - 81
Part 7: Review on Replacement of MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
7 - 82
Part 8: Common Reference Material
Part 8
Common Reference Material
8- 1
Part 8: Common Reference Material
1. SPECIFICATION DIFFERENCES
POINT
Functions with difference are shown witph shading.
(1) Comparison of MR-J3 series and MR-J4 series (General-purpose interface, SSCNET interface,
DIO/Serial communication, CC-Link ⇒ CC-Link IE Field Network interface)
Item MR-J3 series MR-J4 series
General-purpose interface General-purpose interface
SSCNET III interface (50 Mbps) SSCNET III/H interface
(100 V class) 0.1 kW to 0.4 kW (100 V class) 0.1 kW to 0.4 kW
(200 V class) 0.1 kW to 37 kW (200 V class) 0.1 kW to 37 kW
(400 V class) 0.6 kW to 55 kW (400 V class) 0.6 kW to 55 kW
1 Capacity range
DIO/Serial communication CC-Link IE Field Network interface
CC-Link interface (100 V class) 0.1 kW to 0.4 kW
(100 V class) 0.1 kW to 0.4 kW (200 V class) 0.1 kW to 22 kW
(200 V class) 0.1 kW to 22 kW (400 V class) 0.6 kW to 22 kW
(400 V class) 0.6 kW to 22 kW
Built-in (0.2 kW to 7 kW) Built-in (0.2 kW to 7 kW)
2 Regenerative resistor
External (11 kW to 55 kW) External (11 kW to 55 kW)
Built-in (0.1 kW to 7 kW) Built-in (0.1 kW to 7 kW)
3 Dynamic brake External (11 kW to 55 kW) External (11 kW to 55 kW)
Coasting distance is different. (Note1)
(100 V class) (100 V class)
1-phase 100V AC to 120V AC 1-phase 100V AC to 120V AC
(200 V class) (200 V class)
4 Control circuit power
1-phase 200V AC to 230V AC 1-phase 200V AC to 240V AC
(400 V class) (400 V class)
1-phase 380V AC to 480V AC 1-phase 380V AC to 480V AC
(100 V class) (100 V class)
1-phase 100V AC to 120V AC 1-phase 100V AC to 120V AC
(200 V class) (200 V class)
1-phase 230V AC 1-phase 200V AC to 240V AC (0.1 kW to 2 kW)
5 Main circuit power
3-phase 200V AC to 230V AC (0.1 kW to 750 W) 3-phase 200V AC to 240V AC (0.1 kW to 37 kW)
3-phase 200V AC to 230V AC (0.1 kW to 37 kW) (400 V class)
(400 V class) 3-phase 380V AC to 480V AC
3-phase 380V AC to 480V AC
6 24 V DC power External supply required External supply required
Real-time auto tuning: 32 steps Real-time auto tuning: 40 steps
7 Auto tuning
Advanced gain search One-touch tuning
General-purpose interface General-purpose interface
Position control mode (pulse command) Position control mode (pulse command)
Speed control mode (analog command) Speed control mode (analog command)
Torque control mode (analog command) Torque control mode (analog command)
SSCNET III interface (50 Mbps) SSCNET III/H interface (150 Mbps)
Position control mode Position control mode
Speed control mode Speed control mode
DIO/Serial communication Torque control mode
Positioning mode (point table method) DIO/Serial communication
8 Control mode CC-Link interface Positioning mode (point table method)
Positioning mode (point table method) CC-Link IE Field Network interface
Positioning mode (indexer method) Positioning mode (point table method)
Speed control mode (point table method) Positioning mode (indexer method)
Speed control mode (point table method)
< J3 compatibility mode >
SSCNET III/H interface (50 Mbps)
Position control mode
Speed control mode
8- 2
Part 8: Common Reference Material
Note 1. For the coasting distance, refer to section "1.2.3 Dynamic brake: coasting distance".
2. The 2 analog inputs of MR-J4-_A_-RJ and those of MR-D01 are mutually exclusive.
8- 3
Part 8: Common Reference Material
L1 L1
L2
L2
L3
L3 CNP1
CNP1 N-
N
P3
P1
P4
P2
P+
MR-J3-70_, P MR-J4-70_(-RJ) C
MR-J3-100_ C MR-J4-100_ (-RJ) CNP2 D
CNP2 D L11
PE terminal
L21
L11
L21 U
CNP3 V
U
W
CNP3 V Screw size: M4
Tightening torque: 1.2 [N•m] Screw size: M4
PE Tightening torque: 1.2 [N•m]
W (10.6 [lb•in])
L1 L1 L1
L2 L2 L2
L3 L3 L3
CNP1 CNP1
CNP1 N - N N-
P1 P3
P1 P2 P4
P2 P+
U
MR-J3-200_N, C
P+ CNP3 V MR-J4-200_(-RJ)
/-200_(-RT) C W
CNP2 D
L11
CNP2 D PE terminal
P L21
L 11
C U
L 21
CNP2 D
CNP3 V
U L 11 Screw size: M4 W
CNP3 V L 21 Tightening torque: 1.2 [N•m] Screw size: M4
W (10.6 [lb•in]) PE Tightening torque: 1.2 [N•m]
L1 L1
L2 L2
L3 L3
CNP1
CNP1 N-
N
P3
P1
P4
P2
U
U CNP3 V
MR-J3-350_ CNP3 V
MR-J4-350_(-RJ)
W
W
PE terminal P+
P C
C CNP2 D
L11
CNP2 D
L21
L11 Screw size: M4
Tightening torque: 1.2 [N•m] Screw size: M4
L21 PE Tightening torque: 1.2 [N•m]
(10.6 [lb•in])
8- 4
Part 8: Common Reference Material
Series Main circuit terminal block Series Main circuit terminal block
TE1
TE2 L11 TE2 Screw size: M3.5
Tightening torque: 0.8 [N•m]
L1 L2 L3 P C U V W L21
TE1
TE3 N- P3 P4
L1 L2 L3 P C U V W
TE1
TE2 Screw size: M4
Tightening torque: 1.2 [N•m]
TE1 L1 L2 L3 P+ C U V W TE2 L11 L21
L11 L21 (10.6 [lb•in])
TE2
Screw size: M3.5 (Note) TE3 Screw size: M4
Tightening torque: 0.8 [N•m] PE
TE3 (7.08 [lb•in]) Tightening torque: 1.2 [N•m]
MR-J3-700_ N P1 P2 TE3 MR-J4-700_(-RJ)
Screw size: M4
Tightening torque: 1.2 [N•m] TE1 Screw size: M4
(10.6 [lb•in]) Tightening torque: 1.2 [N•m]
PE
Screw size: M4
PE terminal Tightening torque: 1.2 [N•m] TE2 Screw size: M3.5
(10.6 [lb•in]) Tightening torque: 0.8 [N•m]
TE1-1 L1 L2 L3 U V W
TE
L 1 L 2 L 3 L 11 L 21 U V W
P1 P C N TE1-2 P3 P4 P+ C N- TE2 L11 L21
TE1-1 L1 L2 L3 U V W
TE
L 1 L 2 L 3 L 11 L 21 U V W
P1 P C N TE1-2 P3 P4 P+ C N-
PE Screw size: M8
Tightening torque: 6.0 [N•m
8- 5
Part 8: Common Reference Material
Series Main circuit terminal block Series Main circuit terminal block
TE2-1 TE2-1
L+ Screw size: M6
Tightening torque: 3.0 [N•m]
L- TE2-1 TE2-2 TE1 Screw size: M10
(26.6 [lb•in])
L+ L+ Tightening torque: 12.0 [N•m]
TE3 TE3 TE2-1 Screw size: M6
L- L-
MR-J3-DU30K_ L 11 Screw size: M4 MR-J4-DU30K_ Tightening torque: 3.0 [N•m]
Tightening torque: 1.2 [N•m] TE3
MR-J3-DU37K_ L 21 (10.6 [lb•in])
MR-J4-DU37K_ L11
TE2-2 Screw size: M6
Tightening torque: 3.0 [N•m]
MR-J3-DU45K_4 TE1
TE1 MR-J4-DU45K_4 L21
Screw size: M10 TE3 Screw size: M4
MR-J3-DU55K_4 U V W Tightening torque: 10.0 [N•m]
MR-J4-DU55K_4 PE TE1 Tightening torque: 1.2 [N•m]
(88.5 [lb•in]) U V W PE Screw size: M10
PE PE Tightening torque: 12.0 [N•m]
Screw size: M10
Tightening torque: 10.0 [N•m]
(88.5 [lb•in])
L1 N-
L2 L1
L3 L2
CNP1
CNP1 N- L3
P3
P1 P4
P2
MR-J3-60_4 MR-J4-60_4(-RJ) P+
to P+ to C
CNP2 D
MR-J3-200_4 C MR-J4-200_4(-RJ)
L11
CNP2 D PE terminal
L21
L11
L21 U
CNP3 V
U W
Screw size: M4
CNP3 V Tightening torque: 1.2 [N•m]
Screw size: M4
(10.6 [lb•in]) PE Tightening torque: 1.2 [N•m]
W
N-
L1
TE1
L2
L1 L2 L3 P C U V W CNP1
L3
TE2 TE1
Screw size: M4 P3
L11 L21 Tightening torque: 1.2 [N•m] (10.6 [lb•in])
P4
TE2
TE3 Screw size: M3.5 (Note)
Tightening torque: 0.8 [N•m] (7.08 [lb•in]) P+
N P1 P2
MR-J3-350_4 TE3
MR-J4-350_4(-RJ) C
Screw size: M4
Tightening torque: 1.2 [N•m] (10.6 [lb•in]) CNP2 D
PE L11
Screw size: M4
PE terminal Tightening torque: 1.2 [N•m] (10.6 [lb•in]) L21
U
Built-in regenerative resistor lead CNP3 V
terminal fixing screw
W
Screw size: M4
PE Tightening torque: 1.2 [N•m]
TE1
TE2 L11 L21 TE3 N- P3 P4
L1 L2 L3 P C U V W
8- 6
Part 8: Common Reference Material
Series Main circuit terminal block Series Main circuit terminal block
TE1
TE3 N- P3 P4
L1 L2 L3 P C U V W
TE1-1 L1 L2 L3 U V W
TE
L 1 L 2 L 3 L 11 L 21 U V W TE1-2 P3 P4 P+ C N- TE2 L11 L21
P1 P C N
PE TE1-1 Screw size: M6
MR-J3-11K_4 MR-J4-11K_4 Tightening torque: 3.0 [N•m]
L1/L2/L3/U/V/
(-LR), W/P1/P/C/ L11/L21 (-RJ)
TE1-2 Screw size: M6
MR-J3-15K_4 N/ MR-J4-15K_4 Tightening torque: 3.0 [N•m]
MR-J3-11K_(4) Screw size M6 M4
(-LR) (-RJ)
Tightening torque TE2 Screw size: M4
MR-J3-15K_(4) 3.0 1.2
[(lb:in)] [N•m] Tightening torque: 1.2 [N•m]
Screw size M8 M4
PE Screw size: M6
MR-J3-22K_(4) Tightening torque
6.0 1.2 Tightening torque: 3.0 [N•m]
[(lb:in)] [N•m]
TE1-1 L1 L2 L3 U V W
TE
TE1-2 P3 P4 P+ C N-
L 1 L 2 L 3 L 11 L 21 U V W
P1 P C N PE TE2 L11 L21
TE2 TE2
L+ Screw size: M6
Tightening torque: 3.0 [N•m]
L- (26.6 [lb•in])
TE3 TE2 TE3 TE1 Screw size: M8
TE3 Screw size: M4 Tightening torque: 6.0 [N•m]
L+ L11
L11 Tightening torque: 1.2 [N•m] L- L21 TE2 Screw size: M6
MR-J3-DU30K_4 L21 (10.6 [lb•in]) MR-J4-DU30K_4 PE TE1
Tightening torque: 3.0 [N•m]
MR-J3-DU37K_4 TE1 MR-J4-DU37K_4 TE3 Screw size: M4
Screw size: M8 U V W Tightening torque: 1.2 [N•m]
TE1
Tightening torque: 6.0 [N•m] PE Screw size: M8
U V W (53.1 [lb•in]) Tightening torque: 6.0 [N•m]
PE
PE Screw size: M8
Tightening torque: 6.0 [N•m]
(53.1 [lb•in])
8- 7
Part 8: Common Reference Material
Series Main circuit terminal block Series Main circuit terminal block
L1
L1 L1
L2
L2
L2 L3 CNP1
CNP 1 CNP1 N-
N N
P1 P1
P2 P2
MR-J3-10_1 MR-J4-10_1(-RJ) P+
P P C
to to
C C CNP2 D
MR-J3-40_1 CNP 2 D CNP2 D
MR-J4-40_1(-RJ)
PE terminal L11
L11 L 11 L21
L21 L 21
U
U U CNP3 V
CNP 3 V CNP3 V W
Screw size: M4
Screw size: M4
W W Tightening torque: 1.2 [N•m]
PE Tightening torque: 1.2 [N•m]
Note Screw size is M3.5 for the control circuit terminal block (TE2) of the servo amplifier manufactured in April 2007 or later. Screw size
is M3 for the control terminal block (TE2) of the servo amplifier manufactured in March 2007 or earlier.
8- 8
Part 8: Common Reference Material
8- 9
Part 8: Common Reference Material
25 50
40
constant τ [ms]
20
23 30 73 43
15
20
HF-KP 10 053 HG-KR 23
13 10 053
5
13
43 0
0 0 1000 2000 3000 4000 5000 6000
0 1000 2000 3000 4000 5000 6000 Speed [r/min]
Speed [r/min]
25 50
40
constant τ [ms]
20
30 73
15 43
73 23 20
HF-MP 10 HG-MR 23
43
10 053
5 13
13 053 0
0 0 1000 2000 3000 4000 5000 6000
0 1000 2000 3000 4000 5000 6000 Speed [r/min]
Speed [r/min]
60 100
Dynamic brake time
[ms]
50 80
constant τ [ms]
40 60 51 81
Time constant
51
30 81
40
HF-SP HG-SR 121
20 201
1000 r/min 421 1000 r/min 20
10 301 301
201 421
121 0
0 0 250 500 750 1000 1250 1500
0 500 1000 1500 2000 Speed [r/min]
Speed [r/min]
120 350
Dynamic brake time
300
Time constant [ms]
100
constant τ [ms]
52 250
80 200 102
52
60 352 150
HF-SP 102 HG-SR 352
702 100 152 502
2000 r/min 40 2000 r/min 202
50
20 702
202 0
0 502 152 0 500 1000 1500 2000 2500 3000
0 500 1000 1500 2000 2500 3000 Speed [r/min]
Speed [r/min]
8 - 10
Part 8: Common Reference Material
90 100
2024 524
[ms]
constant τ [ms]
60 60
Time constant
1024 2024
HF-SP 45 HG-SR 40 5024
3524
400 V 400 V
30 5024 1024
2000 r/min 2000 r/min 20
7024
15 1524
0
1524 7024 0 500 1000 1500 2000 2500 3000
0 Speed [r/min]
0 1000 2000 3000
Speed[r/min]
18 18
16 16
14 14
constant τ [ms]
12 12
10 103 503
Time constant
10 103 503
8
8 153
HC-RP 153 HG-RR 6
6
4
4 2 353
353 203
2 203 0
0 0 500 1000 1500 2000 2500 3000
0 500 1000 1500 2000 2500 3000 Servo motor speed [r/min]
Speed [r/min]
260 260
53 53
[ms]
220 220
Dynamic brake time
時 903 903
constant τ [ms]
定 180 180
Time constan
数
140 103 140 103
τ 703 703
HF-JP [ms] 100 HG-JR 100
353 353
200 V 73 503 200 V 73 503
60 60
20 203 153 20 203 153
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed [r/min] Servo motor speed [r/min]
200 120
180 534 7034
100
Dynamic brake time
160
1034
constant τ [ms]
140 80 534
120 7034
Time constan
9034
100 734 60
HF-JP 80 HG-JR 1034
2034 40 3534
400 V 60 9034 400 V
3534 5034
40 20
20 1534 2034 1534
5034 734
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed [r/min] Speed [r/min]
8 - 11
Part 8: Common Reference Material
200 260
53
220
constant τ [ms]
180
120 202
140 103
HC-LP HG-JR 703
80 302 100 353
2000 r/min 102 3000 r/min 73 503
40 60
152
20 203 153
0 0
0 500 1000 1500 2000 0 1000 2000 3000 4000 5000 6000
Speed [r/min] Servo motor speed [r/min]
100 100
90 90
72 72
80 502 80
constant τ [ms]
352 352
60 60
50 50
40 40
HC-UP HG-UR
30 30
20 202 20 202
152 152
10 10
0 0
0 500 1000 1500 2000 0 500 1000 1500 2000
Speed [r/min] Servo motor speed [r/min]
350
Dynamic brake time
300
constant τ [ms]
250
200 102
52
HG-SR 150
352
200 V 100 152 502
80 202
50
[ms]
15K2 702
0
60 11K2 0 500 1000 1500 2000 2500 3000
Speed [r/min]
Speed [r/min]
Time constant
40
HA-LP 22K2
702
200 V 80
20
70 15K1M
Dynamic brake time
502 60
constant τ [ms]
0
0 500 1000 1500 2000 50 22K1M
Speed[r/min] HG-JR 40
30 701M
200 V 11K1M
1500 r/min 20
10
0
0 500 1000 1500 2000 2500 3000
Speed [r/min]
8 - 12
Part 8: Common Reference Material
20
[ms]
16
HA-LP
400 V 8
70
1500 r/min
4 22K1M4 60
constant τ [ms]
0 500 1000 1500
40 11K1M4
Speed [r/min]
HG-JR
400 V 30
701M4 15K1M4
40 1500 r/min 20
35 22K1M4
[ms]
10
30
0
25 0 500 1000 1500 2000 2500 3000
Time constant
15K24
HA-LP 20 Speed [r/min]
400 V 15
2000 r/min 11K24
10
5 22K2
0
0 500 1000 1500 2000
Speed[r/min]
80 80
15K1M
Time constant t [ms]
70 70
Dynamic brake time
60 60
constant τ [ms]
50 50 22K1M
15K1M
40 40
HF-JP 30 HG-JR 30 701M
11K1M 11K1M
200 V 20 200 V 20
10 10
0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Speed [r/min] Speed [r/min]
50 70
45
Time constant t [ms]
40 11K1M4 60
35
Dynamic brake time
30 50
constant τ [ms]
25 15K1M4
20 40 11K1M4
15
HF-JP 10 HG-JR 30
400 V 5 400 V 701M4 15K1M4
0 20
0 500 1000 1500 2000 2500 3000
22K1M4
Speed [r/min] 10
0
0 500 1000 1500 2000 2500 3000
Speed [r/min]
8 - 13
Part 8: Common Reference Material
40 60
35 HG-JR30K1
HA-LP30K1
50
30 HA-LP37K1
25 40
HG-JR37K1
Time constant
20
HA-LP HG-JR 30
200 V 15 200 V
1000 r/min 1000 r/min
10 20
5
10
0
0 200 400 600 800 1000 1200
Speed [r/min]
0
0 500 1000 1500
Speed [r/min]
60
HA-LP37K1M
50
40 HA-LP30K1M
[ms]
Time constant
HA-LP 30
200 V
50
1500 r/min
20 HG-JR30K1M
45
HG-JR37K1M
10 40
Dynamic brake time constant [ms]
35
0
0 500 1000 1500 2000
30
Speed [r/min]
HG-JR 25
200 V
45 20
1500 r/min
15
40
HA-LP30K2
10
35 HA-LP37K2
5
30
[ms]
0
25 0 500 1000 1500 2000 2500
Time constant
2000 r/min
15
10
0
0 500 1000 1500 2000
Speed [r/min]
8 - 14
Part 8: Common Reference Material
40 50
HG-JR30K14
35 HA-LP25K14 45
HA-LP30K14
40
30 HA-LP37K14
HG-JR37K14
25
30
Time constant
20
HA-LP HG-JR 25
400 V 15 400 V
20
1000 r/min 1000 r/min
10
15
5
10
0
0 200 400 600 800 1000 1200 5
Speed [r/min]
0
0 500 1000 1500
Speed [r/min]
60
HA-LP37K1M4
50 HA-LP45K1M4
HA-LP50K1M4
40 HA-LP30K1M4
[ms]
Time constant
HA-LP 30
400 V
90
1500 r/min 20
80
HG-JR45K1M4
10
Dynamic brake time constant [ms]
70
HG-JR55K1M4
0 60
0 500 1000 1500 2000
Speed [r/min]
50
HG-JR
HG-JR30K1M4
400 V 40
45
HA-LP45K24 1500 r/min HG-JR37K1M4
30
40
20
35
HA-LP55K24
HA-LP37K24 10
30
[ms]
HA-LP30K24 0
25 0 500 1000 1500 2000 2500
Time constant
2000 r/min
15
10
0
0 500 1000 1500 2000
Speed [r/min]
8 - 15
Part 8: Common Reference Material
25 50
40
constant τ [ms]
20
30 73 43
15 23
20
10 23
HF-KP 053 HG-KR
13 10 053
5 13
0
43 0 1000 2000 3000 4000 5000 6000
0 Speed [r/min]
0 1000 2000 3000 4000 5000 6000
Speed [r/min]
25 50
constant τ [ms]
20
30 73
15 43
73 23 20
HF-MP 10 HG-MR 23
43 10 053
5 13
0
13 053 0 1000 2000 3000 4000 5000 6000
0
0 1000 2000 3000 4000 5000 6000 Speed [r/min]
Speed [r/min]
60 100
Dynamic brake time
50 80
constant τ [ms]
40 60 51 81
51
HF-SP 30 81 HG-SR 40
1000 20 1000
20
r/min r/min
10 0
0 250 500 750 1000 1250 1500
0 Speed [r/min]
0 500 1000 1500 2000
Speed [r/min]
120 350
Dynamic brake time
300
100
constant τ [ms]
52 250
80 200 102
52
HF-SP 60 HG-SR 150
102
2000 2000 100
40
r/min r/min 50
20
0
0 500 1000 1500 2000 2500 3000
0
0 500 1000 1500 2000 2500 3000 Speed [r/min]
Speed [r/min]
8 - 16
Part 8: Common Reference Material
100 100
90 90
[ms] 72 72
80 80
50 50
HC-UP HG-UR
40 40
series series
30 30
20 20
10 10
0 0
0 500 1000 1500 2000 0 500 1000 1500 2000
Speed [r/min] Speed [r/min]
260
53
220
Dynamic brake time
constant τ [ms]
180
140 103
HF-JP 100
3000 r/min 73 260
60 53
220
Dynamic brake time
20
constant τ [ms]
0 180
0 1000 2000 3000 4000 5000 6000
Speed [r/min] 140 103
HG-JR
3000 100
73
r/min 60
200
20
Dynamic brake time
160 0
constant τ [ms]
0
0 500 1000 1500 2000
Speed [r/min]
0.0025 0.0025
0136 0136
Dynamic brake time
Time constant [s]
0.0015 0.0015
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed [r/min] Speed [r/min]
8 - 17
Part 8: Common Reference Material
Dynamic brake
time constantτ
V0
Machine speed
te Time
8 - 18
Part 8: Common Reference Material
Note. When the electronic dynamic brake is released during operation, the servo system cannot be switched on until the,[Pr. PF12]
operating time is over.
8 - 19
Part 8: Common Reference Material
POINT
With MR-J4-_A_, the deceleration to a stop function is enabled by the factory
setting. To disable the deceleration to a stop function, set [Pr. PA04] to "0 _ _ _".
Initial
Abbre- Setting
No. Name and function value
viation range
[unit]
PA04 *AOP1 Function selection A-1 Refer to the
This is used to select the forced stop input and forced stop deceleration function. "Name and
function" column.
Initial
Setting digit Explanation
value
___x For manufacturer setting 0h
__x_ 0h
_x__ 0h
x___ Forced stop deceleration function selection 2h
0: Forced stop deceleration function disabled (EM1)
2: Forced stop deceleration function enabled (EM2)
Refer to the following table for details.
8 - 20
Part 8: Common Reference Material
POINT
With MR-J4-_B_ , MR-J4W2-_B and MR-J4-_GF_series the deceleration to a
stop function is enabled in the factory setting. To disable the deceleration to a
stop function, set [Pr. PA04] to "0 _ _ _".
Initial
Abbre- Setting
No. Name and function value
viation range
[unit]
PA04 *AOP1 Function selection A-1 Refer to the
This is used to select the forced stop input and forced stop deceleration function. "Name and
function" column
Initial
Setting digit Explanation
value
___x For manufacturer setting 0h
__x_ 0h
_x__ Servo forced stop selection 0h
0: Enabled (The forced stop input EM2 or EM1 is used.)
1: Disabled (The forced stop input EM2 and EM1 are not
used.)
Refer to the following table for details.
x___ Forced stop deceleration function selection 2h
0: Forced stop deceleration function disabled (EM1)
2: Forced stop deceleration function enabled (EM2)
Refer to the following table for details.
8 - 21
Part 8: Common Reference Material
8 - 22
Part 8: Common Reference Material
This section describes the servo amplifier initialization time (time from power-on to servo-on acceptance).
The initialization time is about 2 s for the MR-J3-_A_ servo amplifier, about 2.5 s for MR-J3-_T_, and about 3
s for the MR-J3-_B_/MR-J3W-_B servo amplifier. In contrast, the initialization time is about 3.5 s for the MR-
J4-_A_/MR-J4-_B_/MR-J4W2-_B servo amplifier, about 4 s for MR-J4-_A_-RJ, and "about 4 s and network
initial communication" for the MR-J4-_GF_ servo amplifier. When replacing the servo amplifier, be careful of
the difference in initialization time.
(2) A longer servo-on time at power-on may cause a delay in the servo motor starting time after power-
up. Please take note.
(1.5 to 2 s)
Main circuit ON
Control circuit OFF
Power supply
ON
Base circuit
OFF
10 ms 10 ms 95 ms
ON
Servo-on (SON)
OFF 95 ms
ON
Reset (RES)
OFF
5 ms 10 ms 5 ms 10 ms 5 ms 10 ms
ON
Ready (RD)
OFF
No (ON)
Trouble (ALM)
Yes (OFF) (1 to 1.5 s)
(2.5 s to 3.5 s)
Main circuit ON
power supply
Control circuit OFF
ON
Base circuit
OFF
10 ms 10 ms 95 ms
ON
SON (Servo-on)
OFF 95 ms
ON
RES (Reset)
OFF
5 ms 10 ms 5 ms 10 ms 5 ms 10 ms
ON
RD (Ready)
OFF
No alarm (ON)
ALM
(Malfunction) Alarm (OFF)
2.5 s to 3.5 s
8 - 23
Part 8: Common Reference Material
ON
Basecircuit
OFF
95ms10ms 95ms
Servo-oncommand ON
(fromcontroller) OFF
(4 s)
Main circuit power supply ON
Control circuit OFF
ON
Base circuit
OFF
95 ms 10 ms 95 ms
Servo-on command ON
(from controller) OFF
(2 to 2.5 s)
Main circuit ON
Control circuit OFF
Power supply
ON
Base circuit
OFF
10 ms 10 ms 95 ms
Servo-on ON
(SON) OFF
95 ms
Reset ON
(RES) OFF
5 ms 10 ms 5 ms 10 ms 5 ms 10 ms
Ready ON
(RD) OFF
8 - 24
Part 8: Common Reference Material
(4 s to 5 s)
Main circuit ON
power supply
Control circuit OFF
ON
Base circuit
OFF
10 ms 10 ms 95 ms
ON
SON (Servo-on)
OFF 95 ms
ON
RES (Reset)
OFF
5 ms 10 ms 5 ms 10 ms 5 ms 10 ms
ON
RD (Ready)
OFF
No alarming (ON)
ALM (Malfunction)
Alarming (OFF)
4 s to 5 s
(3 s to 4 s and
network initial
communication time)
Main circuit ON
power supply
Control circuit O FF
ON
Base circuit
O FF
95 ms 10 ms 95 ms
Servo-on command ON
(from servo system
O FF
controller)
8 - 25
Part 8: Common Reference Material
At high speed
Approximately
130 r/min or
Approximately 440 µs Approximately 440 µs
higher
Note. This is the pulse width when the servo motor rotates at 10 r/min. The time for the pulse width varies depending on the number of
the servo motor revolutions.
Pulse width = 256 × (60/(Servo motor speed × 262144)) × 106 [µs]
At high speed
Approximately
130 r/min or
Approximately 400 µs
higher
Note. This is the pulse width when the servo motor rotates at 10 r/min. The time for the pulse width varies depending on the number of
the servo motor revolutions.
Pulse width = 4096 × (60/(Servo motor speed × 4194304)) × 106 [μs]
8 - 26
Part 8: Common Reference Material
POINT
"Overload protection characteristics" may be different due to the replacement of
the servo amplifier and the servo motor. Check "overload protection
characteristics" of each model before considering replacement.
If operation that generates torque more than 100% of the rating is performed
with an abnormally high frequency in a servo motor stop status (servo-lock
status) or in a 50 r/min or less (the other motors: 30 r/min or less) low-speed
operation status, the servo amplifier may malfunction regardless of the electronic
thermal protection.
When MR-J4 series is driven with motors before replacement, the "overload
protection characteristics" is the same as MR-J3 series.
An electronic thermal is built in the servo amplifier to protect the servo motor, servo amplifier and servo
motor power wires from overloads.
[AL. 50 Overload 1] occurs if overload operation performed is above the electronic thermal protection curve
shown in fig. 10.1 [AL. 51 Overload 2] occurs if the maximum current is applied continuously for several
seconds due to machine collision, etc. Use the equipment on the left-hand side area of the continuous or
broken line in the graph.
For the system where the unbalanced torque occurs, such as a vertical axis system, the unbalanced torque
of the machine should be kept at 70% or less of the rated torque.
This servo amplifier has solid-state servo motor overload protection.
8 - 27
Part 8: Common Reference Material
Note. Model names of servo amplifiers supporting these servo motors have "-LR" at the end.
8 - 28
Part 8: Common Reference Material
Servo amplifiers supporting the 400% Servo motor (Note 2) Servo amplifiers supporting the 400% Servo motor (Note 2)
maximum torque setting (Note 1) HF-JP maximum torque setting (Note 1) HF-JP
MR-J3-100_ 53 MR-J3-100_4 534
73 734
MR-J3-200_N MR-J3-200_4
103 1034
153 1534
MR-J3-350_ MR-J3-350_4
203 2034
MR-J3-500_ 353 MR-J3-500_4 3534
MR-J3-700_ 503 MR-J3-700_4 5034
Note 1. The following shows the software versions of the servo amplifiers for increasing the maximum torque up to 400%.
MR-J3-_A_: Manufactured in January 2010 or later (software version C6 or later)
MR-J3-_B_: Manufactured in August 2009 or later (software version C4 or later)
MR-J3-_T_: Manufactured in April 2010 or later (software version A8 or later)
2. The maximum torque of the HF-JP servo motor can be increased up to 400% by using a servo amplifier manufactured in
April 2010 or later.
8 - 29
Part 8: Common Reference Material
Note. The combination is for increasing the maximum torque of the servo motor to 400%.
Servo amplifiers supporting the 400% Servo motor (Note) Servo amplifiers supporting the 400% Servo motor (Note)
maximum torque setting (Note) HG-JR_ maximum torque setting (Note) HG-JR_
MR-J4-100_(-RJ) 53 MR-J4-100_4(-RJ) 534
73 734
MR-J4-200_(-RJ) MR-J4-200_4(-RJ)
103 1034
153 1534
MR-J4-350_(-RJ) MR-J4-350_4(-RJ)
203 2034
MR-J4-500_(-RJ) 353 MR-J4-500_4(-RJ) 3534
MR-J4-700_(-RJ) 503 MR-J4-700_4(-RJ) 5034
Note. This is available with servo amplifiers with software version C8 or later. The combination increases the rated torque and the
maximum torque.
8 - 30
Part 8: Common Reference Material
Operating Operating
100 100
Servo-lock Servo-lock
10 10
1 1
0.1 0.1
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350 400
Load ratio [%] (Note 1) Load ratio [%] (Note 1, 2)
Characteristics a Characteristics b
1000 1000
Operating Operating
100 100
Operation time [s]
Servo-lock
Servo-lock
10 10
1 1
0.1 0.1
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
Load ratio [%] (Note 2) Load ratio [%] (Note 2)
Characteristics c Characteristics d
8 - 31
Part 8: Common Reference Material
10000
1000
Operation time [s]
Operating
100
Servo-lock
10
1
0 50 100 150 200 250 300
Load ratio [%]
Characteristics e
Note 1. The operation time at the load ratio of 300% to 350% applies when the maximum torque of HG-KR servo motor and HF-KP
servo motor is increased to 350% of rated torque.
2. The operation time at the load ratio of 300% to 400% applies when the maximum torque of HG-JR servo motor and HF-JP
servo motor is increased to 400% of rated torque.
8 - 32
Part 8: Common Reference Material
Operating Operating
100 100
Operation time [s]
1 1
0.1 0.1
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350 400
Load ratio [%] (Note 1) Load ratio [%] (Note 1, 2)
HG-KR053/HG-KR13 HG-KR23/HG-KR43/HG-KR73
HG-MR053/HG-MR13 HG-MR23/HG-MR43/HG-MR73
HG-SR51/HG-SR81/HG-SR52/HG-SR102
HG-UR72
HG-JR53/HG-JR73/HG-JR103
HF-KP053/HF-KP13 HF-KP23/HF-KP43/HF-KP73
HF-MP053/HF-MP13 HF-MP23/HF-MP43/HF-MP73
HF-SP51/HF-SP81/HF-SP52/HF-SP102
HC-UP72
HC-LP52/HC-LP102
HF-JP53/HF-JP73/HF-JP103
Note 1. The load ratio ranging from 300% to 350% applies to the HG-KR series servo motor.
2. The operation time at the load ratio of 350% to 400% applies when the maximum torque of HG-JR53 servo motor and HF-JP
servo motor is increased to 400% of rated torque.
8 - 33
Part 8: Common Reference Material
100 Operation
Operation time [s]
Servo-lock
10
0.1
0 50 100 150 200 250 300 350 400
HG-AK0136/HG-AK0236/HG-AK0336
1000
Operation time [s]
Operating
100
Servo-lock
10
1
0 50 100 150 200 250 300
(Note)
Load ratio [%]
Note. Load ratio 100% indicates the rated output of the drive unit.
8 - 34
Part 8: Common Reference Material
MR-J4-_B_servo amplifier is connected to controllers, including a servo system controller, on the high-speed
synchronous network SSCNET III/H. The servo amplifier directly receives a command from a controller to
drive a servo motor.
SSCNET III/H allows higher-speed communication of 150 Mbps for both upstream and downstream traffic to
be achieved with high noise resistance enabled by adoption of the SSCNET III optical cables. Large amounts
of data are exchanged in real-time between the controller and the servo amplifier. Servo monitor information
is stored in the upper information system and is used for control.
Note. When you connect an amplifier with SSCNET III/H communication for the first controller communication with the factory setting,
the operation mode will be fixed to "J4 mode". For SSCNET III communication, the operation mode will be fixed to "J3
compatibility mode". To return to the factory setting or to select an arbitrary mode, change the setting with the application "MR
Mode Change".
The application "MR Mode Change" is available with MR Configurator2 Version 1.12N and later. When a version older than
1.12N is used, download an update version from the MITSUBISHI ELECTRIC FA Global Website.
8 - 35
Part 8: Common Reference Material
POINT
SSCNET III cables can be used as they are.
Description
0.07
0.2
0.07
2.2
2.2
2.2
Appearance [mm]
Note. This temperature range for use is the value for optical cable (cord) only. Temperature condition for the connector is the same
as that for servo amplifier.
8 - 36
Part 8: Common Reference Material
2.1 MR-J3 series => MR-J4 series Comparison Table of Servo Amplifier Dimensions/Installation Differences
POINT
Dimensions with differences are shown with shading.
Only the dimensions of servo amplifiers are compared. For the dimensions of MR-
J3-D01 and MR-D01, refer to section 2.1.3.
Table. 1 Comparison of dimensions (comparison between the same capacity types) [Unit: mm]
Model Height Width (Note 1) Depth Mounting screw pitch
Model
MR-J4 series
MR-J3 series MR-J3 MR-J4 MR-J3 MR-J4 MR-J3 MR-J4 MR-J3 MR-J4
(Note 2)
MR-J3-10_(1) MR-J4-10_(1) (-RJ)
135 135
MR-J3-20_(1) MR-J4-20_(1) (-RJ) 40 40 156 (Vertical) 156 (Vertical)
MR-J3-40_(1) MR-J4-40_(1) (-RJ) (60) (60) (2 screws) (2 screws)
170 170
MR-J3-60 _ MR-J4-60_(-RJ)
MR-J3-70_ MR-J4-70_(-RJ) 168 168 156 (Vertical)/ 156 (Vertical)/
60 60
185 185 42 (Horizontal) 42 (Horizontal)
MR-J3-100_ MR-J4-100_(-RJ) (80) (80)
(3 screws) (3 screws)
MR-J3-200_(N)(- 156 (Vertical)/ 156 (Vertical)/
MR-J4-200_(-RJ) 90 90
RT) 195 195 78 (Horizontal) 78 (Horizontal)
(105) (105)
MR-J3-350_ MR-J4-350_(-RJ) (3 screws) (3 screws)
235 (Vertical)/ 235 (Vertical)/
130 105
MR-J3-500_ MR-J4-500_(-RJ) 250 250 118 (Horizontal) 93 (Horizontal)
(140) (115)
(4 screws) (4 screws)
200 200
285 (Vertical)/ 285 (Vertical)/
172 172
MR-J3-700_ MR-J4-700_(-RJ) 300 300 160 (Horizontal) 160 (Horizontal)
(182) (182)
(4 screws) (4 screws)
MR-J3-11K_(-LR) MR-J4-11K_(-RJ) 380 (Vertical)/
220
196 (Horizontal)
MR-J3-15K_(-LR) MR-J4-15K_(-RJ) (220) 376 (Vertical)/
260 (4 screws)
400 400 260 260 236 (Horizontal)
(260) 376 (Vertical)/
260 (4 screws)
MR-J3-22K_ MR-J4-22K_(-RJ) 236 (Horizontal)
(260)
(4 screws)
Note 1. The values in the parentheses show the dimensions for when MR-J3-D01 or MR-D01 has been mounted.
2 Refer to the following table for MR-J4-10GF(1)/MR-J4-20GF(1)/MR-J4-40GF(1)/MR-J4-60GF.
8 - 37
Part 8: Common Reference Material
Table. 2 Comparison of dimensions (comparison between the same capacity types) [Unit: mm]
Model Model Height Width Depth Mounting screw pitch
MR-J3 series MR-J4 series MR-J3 MR-J4 MR-J3 MR-J4 MR-J3 MR-J4 MR-J3 MR-J4
MR-J3-10T(1) MR-J4-10GF(1)
135 156 156
MR-J3-20T(1) MR-J4-20GF(1)
168 168 40 50 155 (Vertical) (Vertical)
MR-J3-40T(1) MR-J4-40GF(1) (2 screws) (2 screws)
170
MR-J3-60T MR-J4-60GF
When replacing two or more units of MR-J3-_T_ with MR-J4-_GF_, pay attention to the distance between the
units during installation. For details, refer to section 2.1 of "MR-J4-_GF_(-RJ) Servo Amplifier Instruction
Manual (Motion Mode)".
8 - 38
Part 8: Common Reference Material
40
φ6 mounting hole 6 Approx. 80 135
4 40 φ6 mounting hole
6
6
Approx.80 135
CNP1
6
CN6 CN5
L1
L1 L2 L3N
CNP1 L2
L3
CNP2
N
CN3
P1 P2
P1
CNP2
161
P2
156
168
161
P
PC D L11L21
156
168
C
D
CNP3
CN1
L11
L21
CNP3 U
U V W
V
W
CHARGE
CN4 CN2L CN2
6
6
6
Approx.14
Approx.
Approx.68 25.5
With M R-J3BAT
Approx. 21
6 With Approx. 69.3
MR-BAT6V1SET
Approx. 38.5
MR-J3-40_/MR-J3-60_ MR-J4-40_/MR-J4-60_
40
6 Approx. 80 170
6
φ6 mounting hole
5 mounting hole 40
6 Approx.80 170
6
CNP1
6
CN6 CN5
CNP1
L1 L2 L3 N P1 P2
L1
L2
L3
CNP2
N
CN3
P1
CNP2
156
161
P2
168
161
156
168
P
PCDL11L21 U V W
CNP3
D
CN1
L1 1
CNP3
L2 1
U
V
W
C H A R GE
CN4CN2LCN2
6
6
Approx.
Approx.68
Approx.14
25.5
With MR-J3BAT
With
Approx. 21
MR-J3-70_/MR-J3-100_ MR-J4-70_/MR-J4-100_
60
φ6 mounting hole 12 Approx. 80 185
6 Exhaust
mounting hole 60
6
CNP2
CN6 CN5
CNP1 L1
L1 L2 L3 N P1 P2 PCDL11L21 U V W
L2
156
161
L3
168
CNP3
CN3
P1
CNP2 P2
161
P
156
168
C
D
CN1
L11
CNP3 L21
U
V
W
CHARGE
CN4CN2LCN2
Cooling fan
6
Cooling fan
6 air intake
6 air intake
Approx.
Approx. 21
12 42
Approx.14
8 - 39
Part 8: Common Reference Material
MR-J3-200_N MR-J4-200_
6 mounting hole
90
85 Approx.80 195
6 45 φ6 mounting hole 90
Exhaust
85
CNP1 Lock knob 45 Approx. 80 195
Exhaust
6
CNP2
CNP3
156
161
168
Approx.
Cooling fan
Cooling fan 6
Approx.68 25.5 Cooling fan air intake
6 78 6
6
With MR-J3BAT
Cooling fan
Approx. air intake
Approx. 21
6
69.3
6 78 6
Approx. 38.5
With
MR-BAT6V1SET
MR-J3-200_(-RT)
6
6 mounting hole
90
85
Approx.80 195 6
45
6
21.4
156
168
6
6 Cooling fan
Approx.
Approx.14
MR-J3-350_ MR-J4-350_
6 90
90 mounting hole
6 85
85
Approx.80 195 φ6 mounting hole 45 Approx. 80 195
45
Exhaust Lock knob
Exhaust
6
21.4
156
168
161
156
168
6
6 Cooling fan
6
Approx.68 25.5
6 Approx. 69.3
6 78 6
6 78 6
With MR-J3BAT
Approx. 38.5
With
MR-BAT6V1SET
8 - 40
Part 8: Common Reference Material
MR-J3-500_ MR-J4-500_
2- 6 Approx.80 200
mounting hole
Approx.7.5
CN5
Cooling fan
7.5
CN6
CN6
exhaust
CN3
CN3
CAUTION CAUTION
WARNING WARNING
TE2
CN1
CN1
250
235
TE1
CN2
CN2
CN2L
CN2L
250
235
CN4
CN4
TE2 TE3 TE3
CHARGE With MR-J3BAT
TE4
TE1
20.5
6 Air intake With
3 places for MR-BAT6V1SET
ground (M4)
Approx.7.5
PE
7.5
6
Regenerative resistor Intake
Approx.
38.5
lead terminal fixing screw
Approx.
34
MR-J3-700_ MR-J4-700_
2- 6
Approx.80 200
Approx.7.5
mounting hole
172 138 62
160 Cooling fan 6 Terminal layout
6
CN5
7.5
exhaust
CN6
CN6
CN3
CN3
CAUTION CAUTION
WARNING WARNING
CN1
CN1
300
285
CN2
CN2
CN2L
CN2L
CN4
CN4
300
285
With TE1
20.5 MR-BAT6V1SET TE2
PE
7.5
ground (M4)
38.5
8 - 41
Part 8: Common Reference Material
MR-J3-11K_(-LR)/MR-J3-15K_(-LR)/MR-J3-22K_ MR-J4-11K_/MR-J4-15K_
10
400
380
24.2 11 PE
TE1-1
TE2
TE1-2
60 43
78.5
6 188 Intake 25.5 22.8
10
With
MR-BAT6V1SET 224.2 57.9
237.4 5 × 25.5 (= 127.5)
Approx. Approx.
139.5 38.5
MR-J4-22K_
exhaust
400
376
TE1-1
32.7 11
TE2 40 TE1-2
PE
25.5 22.8
40.5
26.5
12 188.5 Intake
12
With
MR-BAT6V1SET 223.4 59.9
235.4 5 × 25.5 (= 127.5)
Approx. Approx.
179 38.5
8 - 42
Part 8: Common Reference Material
40
Rating plate 50
4 6 mounting hole 6 Approx. 80 135
φ6 mounting hole 6 Approx. 80 155
Lock knob
6
6
(Note) CNP1
CNP1
CNP2
CN1
161
CNP2
156
168
168 CNP3
161
CNP3
156
6
PE
With MR-BAT6V1SET-A Approx. 51
Approx. 37.5
6
6
6 Approx. 28.4
Approx. 68
Approx. 14
Approx. 25.5
With MR-J3BAT
5
MR-J3-40_/MR-J3-60_
40
Rating plate
5 6 mounting hole 6 Approx. 80 170
6
(Note)
CNP1
CN1
CNP2
161
168
156
CNP3
6
6
Approx. 14
Approx. 68
Approx. 25.5
With MR-J3BAT
8 - 43
Part 8: Common Reference Material
Comparison of dimensions (comparison between the same capacity types) [Unit: mm]
Model Model Height Width (Note) Depth Mounting screw pitch
MR-J3 series MR-J4 series MR-J3 MR-J4 MR-J3 MR-J4 MR-J3 MR-J4 MR-J3 MR-J4
MR-J3-60_4 MR-J4-60_4(-RJ) 156 (Vertical)/ 156 (Vertical)/
60 60
42 (Horizontal) 42 (Horizontal)
MR-J3-100_4 MR-J4-100_4(-RJ) (80) (80)
(3 screws) (3 screws)
168 168 195 195
156 (Vertical)/ 156 (Vertical)/
90 90
MR-J3-200_4 MR-J4-200_4(-RJ) 78 (Horizontal) 78 (Horizontal)
(105) (105)
(3 screws) (3 screws)
235 (Vertical)/
105
MR-J3-350_4 MR-J4-350_4(-RJ) 93 (Horizontal)
(115) 235 (Vertical)/
130 (4 screws)
250 250 118 (Horizontal)
(140) 235 (Vertical)/
130 (4 screws)
MR-J3-500_4 MR-J4-500_4(-RJ) 200 200 118 (Horizontal)
(140)
(4 screws)
285 (Vertical)/ 285 (Vertical)/
172 172
MR-J3-700_4 MR-J4-700_4(-RJ) 300 300 160 (Horizontal) 160 (Horizontal)
(182) (182)
(4 screws) (4 screws)
MR-J3-11K_4(-LR) MR-J4-11K_4(-RJ) 380 (Vertical)/
220
196 (Horizontal)
MR-J3-15K_4(-LR) MR-J4-15K_4(-RJ) (220) 376 (Vertical)/
260 (4 screws)
400 400 260 260 236 (Horizontal)
(260) 376 (Vertical)/
260 (4 screws)
MR-J3-22K_4 MR-J4-22K_4(-RJ) 236 (Horizontal)
(260)
(4 screws)
Note. The values in the parentheses show the dimensions for when MR-J3-D01 or MR-D01 has been mounted.
8 - 44
Part 8: Common Reference Material
60
60 Approx. 80 195 φ6 mounting hole
6mounting hole 12 12 Approx. 80 185
6
Lock knob
Exhaust
6
CNP1
CNP2
161
156
168
CNP3
6
PE
6 6 With Cooling fan
Approx. 21
MR-BAT6V1SET air intake
Approx. 68 12 42 Approx. 69.3
Approx. 25.5 12 42
With MR-J3BAT Approx. 38.5
MR-J3-200_4 MR-J4-200_4
6mounting hole
90
90
85
Approx. 80 195 85
6 45 φ6 mounting hole 45 Approx. 80 195
CNP1
Lock knob Exhaust
6
CNP2
156
168
161
CNP3
6
Approx. Cooling fan
25.5 wind direction
6
Approx. 21
With MR-J3BAT Approx. 69.3
6 MR-BAT6V1SET
6 78 6
Approx. 38.5
MR-J3-350_4 MR-J4-350_4
Approx. 80 200
6 2- 6 mounting hole
130 131.5 68.5
Cooling fan
7.5
CNP1
TE2 TE3
CNP2
CHARGE With MR-J3BAT
250
235
TE1 CNP3
Approx. 69.3
20.5
3 places for
7.5
ground (M4)
With
Built-in regenerative
resistor lead terminal MR-BAT6V1SET
fixing screw
Intake
7.5
6
Approx.
38.5
Approx.
34
8 - 45
Part 8: Common Reference Material
MR-J3-500_4 MR-J4-500_4
Approx. 80 200
6 2- 6 mounting hole
130 131.5 68.5
Cooling fan
7.5
Approx. 28
Approx. 73.5
Cooling fan 130 Approx. 80 200
Approx. 200 6 118 Approx. 28 6
7.5
Cooling fan exhaust
235
250
TE2
250
235
TE3
CHARGE With MR-J3BAT
Approx. 69.3
TE2 TE3
TE1
20.5 TE1
3 places for
7.5
ground (M4)
With Intake PE
7.5
Built-in regenerative MR-BAT6V1SET
resistor lead terminal
fixing screw Built-in regenerative resistor
Approx.
38.5
lead terminal fixing screw
Screw size: M4
Tightening torque: 1.2 [N•m]
Approx.
60
MR-J3-700_4 MR-J4-700_4
6 Approx.80 200
2- 6 mounting hole
172 138 62
7.5
Cooling fan
160 Terminal layout
wind direction 6
(Terminal cover open)
Cooling fan
CN3
Cooling fan
7.5
CN1A
CN1A
exhaust
CN1B
CN1B
300
285
CHARGE
TE3
20.5
6 TE1 TE2
3 places for With TE1
7.5
MR-BAT6V1SET TE2
ground (M4) PE
7.5
6 Intake
Built-in regenerative
resistor lead terminal Built-in regenerative resistor
Approx. Approx.
fixing screw
38.5
8 - 46
Part 8: Common Reference Material
MR-J3-11K_4(-LR)/MR-J3-15K_4(-LR)/MR-J3-22K_4 MR-J4-11K_4/MR-J4-15K_4
10
400
380
24.2 11 PE
TE1-1
TE2
TE1-2
60 43
78.5
6 188 Intake 25.5 22.8
10
With
MR-BAT6V1SET 224.2 57.9
237.4 5 × 25.5 (= 127.5)
Approx. Approx.
139.5 38.5
MR-J4-22K_4
exhaust
400
376
TE1-1
32.7 11
TE2 TE1-2
40
PE
25.5 22.8
40.5
26.5
12 188.5 Intake
12
With
MR-BAT6V1SET 223.4 59.9
235.4 5 × 25.5 (= 127.5)
Approx. Approx.
179 38.5
8 - 47
Part 8: Common Reference Material
2.1.3 MR-J3-D01/MR-D01
[Unit: mm]
103
98
94
20
(80) 79.5
CN20
CN30
114.5
5
161
CN10
97
24.5
When an MR-D01 extension IO unit is connected to a servo amplifier
Servo amplifier L [mm]
100 V/200 V 0.1 kW to 3.5 kW 200 V 5 kW/7 kW
400 V 0.6 kW to 2 kW 400 V 3.5 kW to 7 kW MR-J4-10A1-RJ to MR-J4-40A1-RJ 20
Servo amplifier Servo amplifier MR-J4-10A-RJ to MR-J4-100A-RJ
MR-D01 MR-D01 MR-J4-60A4-RJ to MR-J4-100A4-RJ
MR-J4-200A-RJ/MR-J4-350A-RJ 15
MR-J4-200A4-RJ
MR-J4-500A-RJ/MR-J4-700A-RJ 10
MR-J4-350A4-RJ to MR-J4-700A4-RJ
MR-J4-11KA-RJ to MR-J4-22KA-RJ 0
MR-J4-11KA4-RJ to MR-J4-22KA4-RJ
8 - 48
Part 8: Common Reference Material
2.1.4 Drive unit and converter unit 200 V class (30 kW or more)
Comparison of dimensions (comparison between the same capacity types) [Unit: mm]
Model Model Height Width Depth Mounting screw pitch
MR-J3 series MR-J4 series MR-J3 MR-J4 MR-J3 MR-J4 MR-J3 MR-J4 MR-J3 MR-J4
Note. The values in the parentheses are applied to when a heat sink is placed in a cabinet.
TE2-2
TE2-1
380
360
TE3
24
11
For mounting
TE2-1
155
TE2-1 MR-J3BAT
124.5
92
TE3
TE1
59
TE3
41
TE1 7 Intake PE TE1
PE
10
With MR-BAT6V1SET
22.5 22 15.5
175.5
7 Approx. 200 128 32 28 31
178.5
328 118 62
162.5
130.1
277
MR-J3-DU37K_ MR-J4-DU37K_
2- 7 Installation hole 300 Approx. 200 100
80 180
Approx. 20 20 260 20
300 Approx. 200 10
20 Approx. 80 Cooling fan Terminal block layout 2-φ7 mounting hole
Cooling
260 180 wind direction fan
10
TE2-2
TE2-1
380
360
TE3
24
11
For mounting
TE2-1
155
TE2-1 MR-J3BAT
124.5
92
TE3
TE1
59
TE3
41
With MR-BAT6V1SET
22.5 22 15.5
175.5
7 Approx. 200 128 32 28 31
178.5
328 118 62
162.5
130.1
277
8 - 49
Part 8: Common Reference Material
MR-J3-CR55K MR-CR55K
Cooling fan 300 200 100
wind direction 20 260 20 180
2- 7 Installation hole
328 Cooling 192
2-φ7 mounting hole
Approx. 20 fan
10
300 Approx. 200 128 exhaust
Approx. 80 Terminal block layout
20 260 180
(Terminal cover removed)
98.6
195
22.5 22 22 22.5
CHARGE
TE2-1
380
360
TE2-2
TE3
24
11
155
TE2-2
TE2-2
124.5
TE3
92
TE3
59
41
TE1-1 TE1-2 PE
7 2.3 Intake TE1-1 TE1-2
PE PE
10
175.5
63 33 15.5
7 TE1-1 TE1-2 178.5
32 230
2 × 31 = 62 2 × 31 = 62
162.5
130.3
277
8 - 50
Part 8: Common Reference Material
2.1.5 Drive unit and converter unit 400 V class (30 kW or more)
(1) Comparison of Dimensions
The following table shows comparison of the MR-J3 series and MR-J4 series dimensions.The two are
the same in height, width, mounting screw pitch, and screw size, and therefore compatible in mounting.
When the servo amplifier is mounted so that the heat sink is inside the cabinet, the depth vary.
Comparison of dimensions (comparison between the same capacity types) [Unit: mm]
Model Model Height Width Depth Mounting screw pitch
MR-J3 series MR-J4 series MR-J3 MR-J4 MR-J3 MR-J4 MR-J3 MR-J4 MR-J3 MR-J4
Note. The values in the parentheses are applied to when a heat sink is placed in a cabinet.
TE2
380
360
TE3
24
11
For mounting
155
124.5
TE2 MR-J3BAT
92
52
41
TE3
6 Intake
PE TE1
10
328 143 56
170.5
152.5
219.2
MR-J3-DU37K_4 MR-J4-DU37K_4
240 200 100
2- 6 Installation hole Approx.
60 120 60 80 180
Approx. 60
240 Approx. 200 10
Cooling fan Cooling
Approx. 80 2-φ6 mounting hole
60 120 180 Terminal block layout fan
wind direction
10
exhaust
(Terminal cover removed)
195
TE2
380
360
TE3
24
11
For mounting
155
TE2 MR-J3BAT
124.5
92
TE3
52
41
TE1 6 Intake
PE TE1
10
219.2
8 - 51
Part 8: Common Reference Material
MR-J3-DU45K_4 MR-J4-DU45K_4
2- 7 Installation hole 300 Approx. 200 100
80 180
Approx. 20 20 260 20
300 Approx. 200 10
20 Approx. 80 Cooling fan Terminal block layout 2-φ7 mounting hole
Cooling
260 180 wind direction fan
10
(Terminal cover removed) exhaust
195
TE2-2
TE2-1
380
360
TE3
24
11
For mounting
TE2-1
155
TE2-1 MR-J3BAT
124.5
92
TE3
TE1
59
TE3
41
TE1 7 Intake PE TE1
PE
10
With MR-BAT6V1SET
22.5 22 15.5
175.5
7 Approx. 200 128 32 28 31
178.5
328 118 62
162.5
130.1
277
MR-J3-DU55K_4 MR-J4-DU55K_4
2- 7 Installation hole 300 Approx. 200 100
80 180
Approx. 20 20 260 20
300 Approx. 200 10
20 Approx. 80 Cooling fan Terminal block layout 2-φ7 mounting hole
Cooling
260 180 wind direction fan
10
195 TE2-2
TE2-1
380
360
TE3
24
11
For mounting
TE2-1
155
TE2-1 MR-J3BAT
124.5
92
TE3
TE1
59
TE3
41
TE1 7 Intake PE TE1
PE
10
With MR-BAT6V1SET
22.5 22 15.5
175.5
7 Approx. 200 128 32 28 31
178.5
328 118 62
162.5
130.1
277
MR-J3-CR55K4 MR-CR55K4
Cooling fan 300 200 100
wind direction 20 260 20 180
2- 7 Installation hole
Cooling 192
328 2-φ7 mounting hole fan
Approx. 20
10
22.5 22 22 22.5
CHARGE TE2-1
380
360
TE2-2
TE3
24
11
155
124.5
TE2-2
TE2-2
92
TE3
59
41
TE3
277
8 - 52
Part 8: Common Reference Material
Comparison of dimensions (comparison between the same capacity types) [Unit: mm]
Model Model Height Width Depth Mounting screw pitch
MR-J3 series MR-J4 series MR-J3 MR-J4 MR-J3 MR-J4 MR-J3 MR-J4 MR-J3 MR-J4
MR-J3W-22B MR-J4W2-22B 156 (Vertical)/
156 (Vertical)
168 168 60 60 195 195 48 (Horizontal)
MR-J3W-44B MR-J4W2-44B (2 screws)
(4 screws)
MR-J3W-77B MR-J4W2-77B 156 (Vertical)/ 156 (Vertical)/
85
168 168 100 195 195 88 (Horizontal) 73 (Horizontal)
MR-J3W-1010B MR-J4W2-1010B (Note)
(4 screws) (3 screws)
156 (Vertical) 156 (Vertical)
MR-J3W-0303BN6 MR-J4W2-0303B6 168 168 30 30 100 100
(2 screws) (2 screws)
CNP1
CNP1
CNP2 CNP2
(Note)
156
168
CNP3A CNP3A
Cooling fan
CNP3B CNP3B
air intake
PE
PE
6 SW3
6
6 48 6
Air intake
6 Lock knob
6
MR-J3W-77B/MR-J3W-1010B MR-J4W2-77B/MR-J4W2-1010B
2- 6 mounting hole
100 Approx. 80 195
6
CNP3A CNP1
CNP3B
PE CNP2
156
168
CNP3A
6 CNP3B
6 88 6 Cooling fan
air intake
SW3 PE
6
Lock knob
MR-J3W-0303BN6 MR-J4W2-0303B6
Approx. 80
6 30 (80) 100 6 30 100
2- 6 mounting hole 6
CN5
6
CN3
CN4
CN1A
168
CN1B
168
156
CN2A CNP1
CN2B
CNP1
CNP2A
CNP2B
Approx.
37.5
6
6
(23)
Approx.
27.4 Approx. 51
(68) (29)
MR-J3W03BATSET is mounted. With MR-BAT6V1SET-A
8 - 53
Part 8: Common Reference Material
The parameter converter function of MR Configurator2 converts the servo parameters of MR-J3-_A_/MR-J3-
_T_ to the servo parameters of MR-J4-_A_/MR-J4-_A_-RJ/MR-J4-_GF_.
POINT
Only the parameters common to replacing MR-J3-_A_ to MR-J4-_A_, replacing
MR-J3-_T_ (DIO/serial communication) to MR-J4-_A_-RJ, and replacing MR-J3-
_T_ (CC-Link communication) to MR-J4-_GF_ are applicable.
The initial value of MR-J4-_A_(-RJ) is set for additional parameters of MR-J4-
_A_(-RJ).
The initial value of MR-J4-_GF_ is set for additional parameters of MR-J4-_GF_.
Data files
MR Configurator2 MR Configurator2
8 - 54
Part 8: Common Reference Material
POINT
Parameter conversion: Set the parameter block within the readable range to
read changes from the initial value.
8 - 55
Part 8: Common Reference Material
8 - 56
Part 8: Common Reference Material
After reading the parameters is completed, select [Save As] to save the parameter file.
8 - 57
Part 8: Common Reference Material
2.2.4 Converting the parameters of MR-J3-_A_/MR-J3-_T_ and writing them to the MR-J4-_A_(-RJ)/MR-J4-
_GF_ servo amplifier
8 - 58
Part 8: Common Reference Material
8 - 59
Part 8: Common Reference Material
8 - 60
Part 8: Common Reference Material
The following table shows the servo parameter conversion rules from MR-J3-_A_ to MR-J4- _A_.
Servo parameters not specified in the following table will be set to the initial values.
POINT
Because the servo parameters of MR-J3-_A _ and those of MR-J4-_A_ are not
completely interchangeable, the conversion rules may not be applied. Check the
operations and review the settings as necessary.
The value of the parameter writing after parameter conversion is the initial value.
MR-J4-_A_: [Pr. PA19] = "00AAh"
Various offset parameters cannot be converted. Change the settings as
necessary.
MR-J4-_A_: [Pr. PC37] to [Pr. PC40]
The following parameters of MR-J4-_A_ are compatible with the servo amplifier's
software version A3 or later. The software version can be checked in the
system configuration of MR Configurator 2.
MR-J4-_A_: [Pr. PA03 Absolute position detection system "_ _ _2h" (Absolute
position detection system by communication)]
MR-J4-_A_: [Pr. PC21 RS-422 communication function selection]
When the geared servo motor is replaced, the reduction ratio may differ before
and after the replacement. Check the specifications of the servo motor and
review the electronic gear settings as necessary.
MR-J4-_A_: [Pr. PA05] to [Pr. PA07]
The following parameters will be converted to values according to the encoder
resolution of the servo motor.
MR-J4-_A_: [Pr. PA10]/[Pr. PA15]/[Pr. PA21]
When "HG series" is selected for servo motor series, the parameters will be
converted to values according to the encoder resolution of the HG motor.
When "HF-_P/HC-_P/HA-_P series" is selected for servo motor series, the
parameters will be converted to values according to the encoder resolution of
the HF-_P/HC-_P/HA-_P servo motor.
Servo motor series can be selected in MR Configurator2 with software version
1.72A or later.
MR-J3-_A_ MR-J4-_A_
Conversion rule
No. Name Type Target No. Type Target
___X PA01 Hex ___X The setting value will be maintained.
When "HG series" is selected for
servo motor series, the setting value
will not be maintained.
When "HF-_P/HC-_P/HA-_P series"
is selected for servo motor series,
the setting value will be converted as
PA01 Control mode Hex
_X__ PA01 Hex _X__ follows:
_ 0_ _ will be changed to _ 2_ _.
_ 4_ _ will be changed to _ 2_ _.
Otherwise, _ 0_ _ will be set.
Servo motor series can be selected
in MR Configurator2 with software
version 1.72A or later.
PA02 Regenerative option Hex _ _ XX PA02 Hex _ _ XX The setting value will be maintained.
01_ _ will be changed to _ _ 01.
PA03 Absolute position detection system Hex ___X PA03 Hex ___X 02_ _ will be changed to _ _ 02.
Otherwise, _ _ 00 will be set.
8 - 61
Part 8: Common Reference Material
MR-J3-_A_ MR-J4-_A_
Conversion rule
No. Name Type Target No. Type Target
01_ _ will be changed to _ _ 05.
(MBR)
PA04 Function selection A-1 Hex ___X PD24 Hex _ _ XX
The setting value other than above
will not be maintained.
0 will be changed to 10000.
PA05 Dec - Otherwise, the setting value will be
maintained.
When "HG series" is selected for
servo motor series, the setting value
Number of command input pulses
PA05 Dec - will be converted as follows:
per revolution
0 will be changed to 2_ _ _.
PA21 Hex X_ _ _
Otherwise, 1_ _ _ will be set.
Servo motor series can be selected in
MR Configurator2 with software
version 1.72A or later.
Electronic gear numerator
PA06 (Command pulse multiplying factor Dec - PA06 Dec - The setting value will be maintained.
numerator)
Electronic gear denominator
PA07 (Command pulse multiplying factor Dec - PA07 Dec - The setting value will be maintained.
denominator)
PA08 Auto tuning mode Hex ___X PA08 Hex ___X The setting value will be maintained.
The value 4 is added to the setting
PA09 Auto tuning response Dec - PA09 Dec -
value.
PA10 In-position range Dec - PA10 Dec - The setting value will be maintained.
PA11 Forward rotation torque limit Dec - PA11 Dec - The setting value will be maintained.
PA12 Reverse rotation torque limit Dec - PA12 Dec - The setting value will be maintained.
PA13 Command pulse input form Hex _ _ XX PA13 Hex _ _ XX The setting value will be maintained.
PA14 Rotation direction selection Dec - PA14 Dec - The setting value will be maintained.
When "HG series" is selected for
servo motor series, the setting value
will be converted as follows:
(1) When the setting value of PC19 is
_ _ 1 _, the value increases by 16
times.
(2) When the setting value of PC19 is
PA15 Encoder output pulse Dec - PA15 Dec - other than _ _ 1 _, the setting
value will be maintained.
When "HF-_P/HC-_P/HA-_P series"
is selected for servo motor series, the
setting value will be maintained.
Servo motor series can be selected in
MR Configurator2 with software
version 1.72A or later.
Adaptive tuning mode
PB01 Hex ___X PB01 Hex ___X The setting value will be maintained.
(Adaptive filter II)
Vibration suppression control
tuning mode
PB02 Hex ___X PB02 Hex ___X The setting value will be maintained.
(Advanced vibration suppression
control)
Position command
acceleration/deceleration time
PB03 Dec - PB03 Dec - The setting value will be maintained.
constant
(Position smoothing)
PB04 Feed forward gain Dec - PB04 Dec - The setting value will be maintained.
Ratio of load inertia moment to
PB06 Dec - PB06 Dec - One decimal place will be added.
servo motor inertia moment
PB07 Model loop gain Dec - PB07 Dec - One decimal place will be added.
PB08 Position loop gain Dec - PB08 Dec - One decimal place will be added.
PB09 Speed loop gain Dec - PB09 Dec - The setting value will be maintained.
PB10 Speed integral compensation Dec - PB10 Dec - The setting value will be maintained.
Hex: hexadecimal parameter; Dec: decimal parameter
8 - 62
Part 8: Common Reference Material
MR-J3-_A_ MR-J4-_A_
Conversion rule
No. Name Type Target No. Type Target
PB11 Speed differential compensation Dec - PB11 Dec - The setting value will be maintained.
Machine resonance suppression
PB13 Dec - PB13 Dec - The setting value will be maintained.
filter 1
PB14 Notch shape selection 1 Hex _ XX_ PB14 Hex _ XX_ The setting value will be maintained.
Machine resonance suppression
PB15 Dec - PB15 Dec - The setting value will be maintained.
filter 2
PB16 Notch shape selection 2 Hex _ XXX PB16 Hex _ XXX The setting value will be maintained.
_ _ 01 will be changed to _ _ 00.
_ _ XX _ _ XX Otherwise, the setting value will be
PB17 Automatic setting parameter Hex PB17 Hex
maintained.
_ X_ _ _ X_ _ The setting value will be maintained.
PB18 Low-pass filter setting Dec - PB18 Dec - The setting value will be maintained.
Vibration suppression control
PB19 Dec - PB19 Dec - The setting value will be maintained.
vibration frequency setting
Vibration suppression control
PB20 Dec - PB20 Dec - The setting value will be maintained.
resonance frequency setting
PB23 Low-pass filter selection Hex _ _ X_ PB23 Hex _ _ X_ The setting value will be maintained.
Slight vibration suppression
PB24 Hex ___X PB24 Hex ___X The setting value will be maintained.
control selection
PB25 Function selection B-1 Hex _ _ X_ PB25 Hex _ _ X_ The setting value will be maintained.
PB26 Gain changing selection Hex _ _ XX PB26 Hex _ _ XX The setting value will be maintained.
PB27 Gain changing condition Dec - PB27 Dec - The setting value will be maintained.
PB28 Gain changing time constant Dec - PB28 Dec - The setting value will be maintained.
Gain changing ratio of load inertia
PB29 moment to servo motor inertia Dec - PB29 Dec - One decimal place will be added.
moment
PB30 Gain changing position loop gain Dec - PB30 Dec - One decimal place will be added.
PB31 Gain changing speed loop gain Dec - PB31 Dec - The setting value will be maintained.
Gain changing speed integral
PB32 Dec - PB32 Dec - The setting value will be maintained.
compensation
Gain changing vibration
PB33 suppression control vibration Dec - PB33 Dec - The setting value will be maintained.
frequency setting
Gain changing vibration
PB34 suppression control resonance Dec - PB34 Dec - The setting value will be maintained.
frequency setting
PC01 Acceleration time constant Dec - PC01 Dec - The setting value will be maintained.
PC02 Deceleration time constant Dec - PC02 Dec - The setting value will be maintained.
S-pattern
PC03 acceleration/deceleration time Dec - PC03 Dec - The setting value will be maintained.
constant
PC04 Torque command time constant Dec - PC04 Dec - The setting value will be maintained.
Internal speed command 1
PC05 Dec - PC05 Dec - The setting value will be maintained.
Internal speed limit 1
Internal speed command 2
PC06 Dec - PC06 Dec - The setting value will be maintained.
Internal speed limit 2
Internal speed command 3
PC07 Dec - PC07 Dec - The setting value will be maintained.
Internal speed limit 3
Internal speed command 4
PC08 Dec - PC08 Dec - The setting value will be maintained.
Internal speed limit 4
Internal speed command 5
PC09 Dec - PC09 Dec - The setting value will be maintained.
Internal speed limit 5
Internal speed command 6
PC10 Dec - PC10 Dec - The setting value will be maintained.
Internal speed limit 6
Internal speed command 7
PC11 Dec - PC11 Dec - The setting value will be maintained.
Internal speed limit 7
PC02 Deceleration time constant Dec - PC02 Dec - The setting value will be maintained.
S-pattern
PC03 acceleration/deceleration time Dec - PC03 Dec - The setting value will be maintained.
constant
Hex: hexadecimal parameter; Dec: decimal parameter
8 - 63
Part 8: Common Reference Material
MR-J3-_A_ MR-J4-_A_
Conversion rule
No. Name Type Target No. Type Target
PC04 Torque command time constant Dec - PC04 Dec - The setting value will be maintained.
Internal speed command 1
PC05 Dec - PC05 Dec - The setting value will be maintained.
Internal speed limit 1
Internal speed command 2
PC06 Dec - PC06 Dec - The setting value will be maintained.
Internal speed limit 2
Internal speed command 3
PC07 Dec - PC07 Dec - The setting value will be maintained.
Internal speed limit 3
Internal speed command 4
PC08 Dec - PC08 Dec - The setting value will be maintained.
Internal speed limit 4
Internal speed command 5
PC09 Dec - PC09 Dec - The setting value will be maintained.
Internal speed limit 5
Internal speed command 6
PC10 Dec - PC10 Dec - The setting value will be maintained.
Internal speed limit 6
Internal speed command 7
PC11 Dec - PC11 Dec - The setting value will be maintained.
Internal speed limit 7
Analog speed command maximum
speed
PC12 Dec - PC12 Dec - The setting value will be maintained.
Analog speed limit maximum
speed
Analog torque command
PC13 Dec - PC13 Dec - The setting value will be maintained.
maximum output
PC14 Analog monitor 1 output Hex _ _ XX PC14 Hex _ _ XX The setting value will be maintained.
PC15 Analog monitor 2 output Hex _ _ XX PC15 Hex _ _ XX The setting value will be maintained.
Electromagnetic brake sequence
PC16 Dec - PC16 Dec - The setting value will be maintained.
output
PC17 Zero speed Dec - PC17 Dec - The setting value will be maintained.
PC18 Alarm history clear Hex ___X PC18 Hex ___X The setting value will be maintained.
PC19 Encoder output pulses selection Hex _ _ XX PC19 Hex _ _ XX The setting value will be maintained.
PC20 Station number setting Dec - PC20 Dec - The setting value will be maintained.
PC21 Communication function selection Hex _ XX_ PC21 Hex _ XX_ The setting value will be maintained.
PC22 Function selection C-1 Hex X_ _ _ PC22 Hex X_ _ _ The setting value will be maintained.
___X ___X The setting value will be maintained.
PC23 Function selection C-2 Hex PC23 Hex
XX_ _ XX_ _ The setting value will be maintained.
PC24 Function selection C-3 Hex ___X PC24 Hex ___X The setting value will be maintained.
PC26 Function selection C-5 Hex ___X PC26 Hex ___X The setting value will be maintained.
PC27 Function selection C-6 Hex ___X PC27 Hex ___X The setting value will be maintained.
PC30 Acceleration time constant 2 Dec - PC30 Dec - The setting value will be maintained.
PC31 Deceleration time constant 2 Dec - PC31 Dec - The setting value will be maintained.
Command pulse multiplying factor The setting value will be maintained.
PC32 Dec - PC32 Dec -
numerator 2
Command pulse multiplying factor The setting value will be maintained.
PC33 Dec - PC33 Dec -
numerator 3
Command pulse multiplying factor The setting value will be maintained.
PC34 Dec - PC34 Dec -
numerator 4
PC35 Internal torque limit 2 Dec - PC35 Dec - The setting value will be maintained.
_ _1_ will be changed to _ _ 00.
_ _ XX _ _ XX Otherwise, the setting value will be
PC36 Status display selection Hex PC36 Hex maintained.
_ X_ _ _ X_ _ The setting value will be maintained.
Input signal automatic ON
PD01 Hex _ XXX PD01 Hex _ XXX The setting value will be maintained.
selection 1
Input signal device selection 1 _ _ _ _ XXXX PD03 Hex XXXX The setting value will be maintained.
PD03 Hex
(CN1-15) _ _ XX_ _ _ _ PD04 Hex _ _ XX The setting value will be maintained.
Input signal device selection 2 _ _ _ _ XXXX PD05 Hex XXXX The setting value will be maintained.
PD04 Hex
(CN1-16) _ _ XX_ _ _ _ PD06 Hex _ _ XX The setting value will be maintained.
Input signal device selection 3 _ _ _ _ XXXX PD07 Hex XXXX The setting value will be maintained.
PD05 Hex
(CN1-17) _ _ XX_ _ _ _ PD08 Hex _ _ XX The setting value will be maintained.
Input signal device selection 4 _ _ _ _ XXXX PD09 Hex XXXX The setting value will be maintained.
PD06 Hex
(CN1-18) _ _ XX_ _ _ _ PD10 Hex _ _ XX The setting value will be maintained.
Hex: hexadecimal parameter; Dec: decimal parameter
8 - 64
Part 8: Common Reference Material
MR-J3-_A_ MR-J4-_A_
Conversion rule
No. Name Type Target No. Type Target
Input signal device selection 5 _ _ _ _ XXXX PD11 Hex XXXX The setting value will be maintained.
PD07 Hex
(CN1-19) _ _ XX_ _ _ _ PD12 Hex _ _ XX The setting value will be maintained.
Input signal device selection 6 _ _ _ _ XXXX PD13 Hex XXXX The setting value will be maintained.
PD08 Hex
(CN1-41) _ _ XX_ _ _ _ PD14 Hex _ _ XX The setting value will be maintained.
Input signal device selection 8 _ _ _ _ XXXX PD17 Hex XXXX The setting value will be maintained.
PD10 Hex
(CN1-43) _ _ XX_ _ _ _ PD18 Hex _ _ XX The setting value will be maintained.
Input signal device selection 9 _ _ _ _ XXXX PD19 Hex XXXX The setting value will be maintained.
PD11 Hex
(CN1-44) _ _ XX_ _ _ _ PD20 Hex _ _ XX The setting value will be maintained.
Input signal device selection 10 _ _ _ _ XXXX PD21 Hex XXXX The setting value will be maintained.
PD12 Hex
(CN1-45) _ _ XX_ _ _ _ PD22 Hex _ _ XX The setting value will be maintained.
Output signal device selection
PD13 Hex _ _ XX PD23 Hex _ _ XX The setting value will be maintained.
1(CN1-22)
PA04 = _ _ _ 1 will be changed to
Output signal device selection _ _ 05. (MBR)
PD14 Hex _ _ XX PD24 Hex _ _ XX
2(CN1-23) Otherwise, the setting value will be
maintained.
Output signal device selection
PD15 Hex _ _ XX PD25 Hex _ _ XX The setting value will be maintained.
3(CN1-24)
Output signal device selection
PD16 Hex _ _ XX PD26 Hex _ _ XX The setting value will be maintained.
4(CN1-25)
Output signal device selection
PD18 Hex _ _ XX PD28 Hex _ _ XX The setting value will be maintained.
6(CN1-49)
_ _ _ 1 will be changed to _ _ _ 2.
_ _ _ 2 will be changed to _ _ _ 4.
PD19 Input filter setting Hex ___X PD29 Hex ___X _ _ _ 3 will be changed to _ _ _ 4.
Otherwise, the setting value will be
maintained.
PD20 Function selection D-1 Hex _ _ XX PD30 Hex _ _ XX The setting value will be maintained.
PD22 Function selection D-3 Hex ___X PD32 Hex ___X The setting value will be maintained.
PD24 Function selection D-5 Hex _ _ XX PD34 Hex _ _ XX The setting value will be maintained.
Hex: hexadecimal parameter; Dec: decimal parameter
8 - 65
Part 8: Common Reference Material
Note. For items that have no setting values listed in the table, refer to "Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_".
8 - 66
Part 8: Common Reference Material
2.2.7 Conversion rules (MR-J3-_T_(DIO Command/ Serial communication operation) => MR-J4-_A_-RJ)
The following table shows the servo parameter conversion rules from MR-J3-_T_(DIO Command/ Serial
communication operation) to MR-J4- _A_-RJ.
Servo parameters not specified in the following table will be set to the initial values.
POINT
This parameter can be set when MR-J4-_A_-RJ with software version A3 or later
is used for the conversion from MR-J3-_T_. The software version can be
checked in the system configuration of MR Configurator 2.
The setting value of "parameter writing inhibit" after the conversion from MR-J3-
_T_ is as follows:
MR-J4-_A_-RJ: [Pr. PA19] = "00ABh"
Various offset parameters cannot be converted. Change the settings as
necessary.
MR-J4-_A_-RJ: [Pr. Po15]/[Pr. Po16]/[Pr. Po21]/[Pr. Po22]
Servo motor series can be selected in MR Configurator2 with software version
1.72A or later.
Because the servo parameters of MR-J3-_T _ and those of MR-J4-_A_-RJ are
not completely interchangeable, the conversion rules may not be applied. Check
the operations and review the settings as necessary.
If not using a conversion cable, disable the I/O signal assignment conversion of
the parameter converter function. The parameters related to I/O signal
assignment are not converted, so review the wiring and settings as required.
If using a conversion cable, enable the I/O signal assignment conversion of the
parameter converter function. The parameters related to I/O signal assignment
are converted in accordance with the control signal connection of the conversion
cable.
MR-J4-_A_-RJ: [Pr. PD03] to [Pr. PD28]
Contact Mitsubishi Electric System & Service Co., Ltd. for the specifications of
the conversion cable.
The parameter converter function converts the parameters related to the
input/output signal assignment of the MR-D01 extension I/O unit regardless of
whether the assignment conversion (parameter converter function) is enabled or
disabled.
MR-J4-_A_-RJ: [Pr. Po02] to [Pr. Po09]
When the geared servo motor is replaced, the reduction ratio may differ before
and after the replacement. Check the specifications of the servo motor and
review the electronic gear settings as necessary.
MR-J4-_A_-RJ: [Pr. PA06] to [Pr. PA07]
The following parameters will be converted to values according to the encoder
resolution of the servo motor.
MR-J4-_A_-RJ: [Pr. PA10]/[Pr. PA15]/[Pr. PA21]/[Pr. PC14]
When "HG series" is selected for servo motor series, the parameters will be
converted to values according to the encoder resolution of the HG motor.
When "HF-_P/HC-_P/HA-_P series" is selected for servo motor series, the
parameters will be converted to values according to the encoder resolution of
the HF-_P/HC-_P/HA-_P servo motor.
8 - 67
Part 8: Common Reference Material
MR-J3-_T_ MR-J4-_A_-RJ
Conversion rule
No. Name Type Target No. Type Target
___X PT01 Hex ___X The setting value will be maintained.
When "HG series" is selected for
servo motor series, the setting value
will not be maintained.
When "HF-_P/HC-_P/HA-_P series" is
_X__ _X__ selected for servo motor series, the
PA01 Control mode Hex setting value will be converted as
PA01 Hex follows:
_ 0_ _ will be changed to _ 2_ _.
Otherwise, _ 0_ _ will be set.
0_ _ _ will be changed to _ _ _ 6.
X___ ___X The setting value other than above
will not be maintained.
PA02 Regenerative option Hex _ _ XX PA02 Hex _ _ XX The setting value will be maintained.
PA03 Absolute position detection system Hex ___X PA03 Hex ___X The setting value will be maintained.
PA04 Function selection A-1 Hex ___X PT02 Hex ___X The setting value will be maintained.
___X ___X The setting value will be maintained.
PT03 Hex
PA05 Feeding function selection Hex __X_ __X_ The setting value will be maintained.
_X__ PC29 Hex __X_ The setting value will be maintained.
Electric gear numerator Number of The setting value will be maintained.
PA06 Dec - PA06 Dec -
gear teeth on machine side
Electric gear denominator Number of The setting value will be maintained.
PA07 Dec - PA07 Dec -
gear teeth on servo motor side
PA08 Auto tuning mode Hex ___X PA08 Hex ___X The setting value will be maintained.
The value 4 is added to the setting
PA09 Auto tuning response Dec - PA09 Dec -
value.
When "HG series" is selected for
servo motor series, the setting value
will be converted as follows:
When PC24 is set to _ _ _ 0, the
setting value will be maintained.
When PC24 is set to _ _ _ 1, the
PA10 In-position range Dec - PA10 Dec -
setting value will be multiplied by 16.
The above value will be clamped at
65535.
When "HF-_P/HC-_P/HA-_P series" is
selected for servo motor series, the
setting value will be maintained.
PA11 Forward rotation torque limit Dec - PA11 Dec - The setting value will be maintained.
PA12 Reverse rotation torque limit Dec - PA12 Dec - The setting value will be maintained.
PA14 Rotation direction selection Dec - PA14 Dec - The setting value will be maintained.
When "HG series" is selected for servo
motor series, the setting value will be
converted as follows:
(1) When the setting value of PC19 is
_ _ 1 _, the value increases by 16
times.
PA15 Encoder output pulses Dec - PA15 Dec -
(2) When the setting value of PC19 is
other than _ _ 1 _, the setting
value will be maintained.
When "HF-_P/HC-_P/HA-_P series" is
selected for servo motor series, the
setting value will be maintained.
PA19 Parameter writing inhibit Hex XXXX PA19 Hex XXXX The setting value will be 00AB.
Adaptive tuning mode (adaptive filter The setting value will be maintained.
PB01 Hex ___X PB01 Hex ___X
II)
Vibration suppression control tuning The setting value will be maintained.
mode
PB02 Hex ___X PB02 Hex ___X
(advanced vibration suppression
control)
PB04 Feed forward gain Dec - PB04 Dec - The setting value will be maintained.
8 - 68
Part 8: Common Reference Material
MR-J3-_T_ MR-J4-_A_-RJ
Conversion rule
No. Name Type Target No. Type Target
Ratio of load inertia to servo motor
PB06 Dec - PB06 Dec - One decimal place will be added.
inertia
PB07 Model loop gain Dec - PB07 Dec - One decimal place will be added.
PB08 Position loop gain Dec - PB08 Dec - One decimal place will be added.
PB09 Speed loop gain Dec - PB09 Dec - The setting value will be maintained.
PB10 Speed integral compensation Dec - PB10 Dec - The setting value will be maintained.
PB11 Speed differential compensation Dec - PB11 Dec - The setting value will be maintained.
Machine resonance suppression
PB13 Dec - PB13 Dec - The setting value will be maintained.
filter 1
__X_ __X_ The setting value will be maintained.
PB14 Notch shape selection 1 Hex PB14 Hex
_X__ _X__ The setting value will be maintained.
Machine resonance suppression
PB15 Dec - PB15 Dec - The setting value will be maintained.
filter 2
___X ___X The setting value will be maintained.
PB16 Notch shape selection 2 Hex __X_ PB16 Hex __X_ The setting value will be maintained.
_X__ _X__ The setting value will be maintained.
_ _ 01 will be changed to _ _ 00.
_ _ XX _ _ XX The setting value other than above
PB17 Automatic setting parameter Hex PB17 Hex
will be maintained.
_X__ _X__ The setting value will be maintained.
PB18 Low-pass filter setting Dec - PB18 Dec - The setting value will be maintained.
Vibration frequency for vibration
PB19 Dec - PB19 Dec - The setting value will be maintained.
suppression control
Resonance frequency for vibration
PB20 Dec - PB20 Dec - The setting value will be maintained.
suppression control
PB23 Low-pass filter selection Hex __X_ PB23 Hex __X_ The setting value will be maintained.
Slight vibration suppression
PB24 Hex ___X PB24 Hex ___X The setting value will be maintained.
control selection
___X ___X The setting value will be maintained.
PB26 Gain switching selection Hex PB26 Hex
__X_ __X_ The setting value will be maintained.
PB27 Gain switching condition Dec - PB27 Dec - The setting value will be maintained.
PB28 Gain switching time constant Dec - PB28 Dec - The setting value will be maintained.
Load to motor inertia ratio after
PB29 Dec - PB29 Dec - One decimal place will be added.
gain switching
Position loop gain after gain
PB30 Dec - PB30 Dec - One decimal place will be added.
switching
Speed loop gain after gain
PB31 Dec - PB31 Dec - The setting value will be maintained.
switching
Speed integral compensation after
PB32 Dec - PB32 Dec - The setting value will be maintained.
gain switching
Vibration frequency for vibration
PB33 suppression control after gain Dec - PB33 Dec - The setting value will be maintained.
switching
Resonance frequency for vibration
PB34 suppression control after gain Dec - PB34 Dec - The setting value will be maintained.
switching
PC02 Home position return type Hex ___X PT04 Hex ___X The setting value will be maintained.
PC03 Home position return direction Hex ___X PT04 Hex __X_ The setting value will be maintained.
PC04 Home position return speed Dec - PT05 Dec - The setting value will be maintained.
PC05 Creep speed Dec - PT06 Dec - The setting value will be maintained.
PC06 Home position shift distance Dec - PT07 Dec - The setting value will be maintained.
PC07 Home position return position data Dec - PT08 Dec - The setting value will be maintained.
PC08 Travel distance after proximity dog Dec - PT09 Dec - The setting value will be maintained.
Stopper type home position return
PC09 Dec - PT10 Dec - The setting value will be maintained.
stopper time
Stopper type home position return
PC10 Dec - PT11 Dec - The setting value will be maintained.
torque limit value
PC11 Rough match output range Dec - PT12 Dec - The setting value will be maintained.
8 - 69
Part 8: Common Reference Material
MR-J3-_T_ MR-J4-_A_-RJ
Conversion rule
No. Name Type Target No. Type Target
PC12 Jog speed Dec - PT13 Dec - The setting value will be maintained.
S-pattern acceleration/deceleration
PC13 Dec - PC03 Dec - The setting value will be maintained.
time constants
When "HG series" is selected for
servo motor series, the setting value
will be multiplied by 16. The value will
PC14 Backlash compensation Dec - PT14 Dec - be clamped at 65535.
When "HF-_P/HC-_P/HA-_P series" is
selected for servo motor series, the
setting value will be maintained.
Electromagnetic brake sequence
PC16 Dec - PC16 Dec - The setting value will be maintained.
output
PC17 Zero speed Dec - PC17 Dec - The setting value will be maintained.
PC18 Alarm history clear Hex ___X PC18 Hex ___X The setting value will be maintained.
___X ___X The setting value will be maintained.
PC19 Encoder output pulses selection Hex PC19 Hex
__X_ __X_ The setting value will be maintained.
PC20 Station number setting Dec - PC20 Dec - The setting value will be maintained.
RS-422 communication function __X_ __X_ The setting value will be maintained.
PC21 Hex PC21 Hex
selection _X__ _X__ The setting value will be maintained.
PC22 Function selection C-1 Hex X___ PC22 Hex X___ The setting value will be maintained.
PC24 Function selection C-3 Hex ___X PC24 Hex ___X The setting value will be maintained.
PC26 Function selection C-5 Hex ___X PC26 Hex ___X The setting value will be maintained.
PC27 Function selection C-6 Hex ___X PC27 Hex ___X The setting value will be maintained.
___X ___X The setting value will be maintained.
PC28 Function selection C-7 Hex PT26 Hex
__X_ __X_ The setting value will be maintained.
PC31 Software limit + Dec - PT15 Dec - The setting value will be maintained.
PC32 Software limit + Dec - PT16 Dec - The setting value will be maintained.
PC33 Software limit - Dec - PT17 Dec - The setting value will be maintained.
PC34 Software limit - Dec - PT18 Dec - The setting value will be maintained.
PC35 Internal torque limit 2 Dec - PC35 Dec - The setting value will be maintained.
PC37 Position range output address + Dec - PT19 Dec - The setting value will be maintained.
PC38 Position range output address + Dec - PT20 Dec - The setting value will be maintained.
PC39 Position range output address - Dec - PT21 Dec - The setting value will be maintained.
PC40 Position range output address - Dec - PT22 Dec - The setting value will be maintained.
___X ___X The setting value will be maintained.
__X_ __X_ The setting value will be maintained.
PD01 Input signal automatic on selection 1 Hex PD01 Hex
_X__ _X__ The setting value will be maintained.
X___ X___ The setting value will be maintained.
___X ___X The setting value will be maintained.
PD03 Input signal automatic on selection 3 Hex __X_ PD41 Hex __X_ The setting value will be maintained.
X___ X___ The setting value will be maintained.
_X__ _X__ The setting value will be maintained.
PD04 Input signal automatic on selection 4 Hex PD42 Hex
X___ X___ The setting value will be maintained.
The setting value will be converted as
shown in table 8.1.
Input signal device selection 2 PD22
PD06 Hex _ _ XX Hex XX _ _ If the setting value is not listed in table
(CN6-2) (Note)
8.1, the value will be converted to 2B
_ _. (DOG)
Note. If the I/O signal assignment conversion is disabled, the initial value is used. If the I/O signal assignment conversion is enabled,
conversion is performed in accordance with the control signal connection of the conversion cable. Contact Mitsubishi Electric
System & Service Co., Ltd. for the specifications of the conversion cable.
8 - 70
Part 8: Common Reference Material
MR-J3-_T_ MR-J4-_A_-RJ
Conversion rule
No. Name Type Target No. Type Target
The setting value will be converted as
shown in table 8.1.
Input signal device selection 3 PD18
PD07 Hex _ _ XX Hex XX _ _ If the setting value is not listed in table
(CN6-3) (Note)
8.1, the value will be converted to 0A
_ _. (LSP)
The setting value will be converted as
shown in table 8.1.
Input signal device selection 4 PD20
PD08 Hex _ _ XX Hex XX _ _ If the setting value is not listed in table
(CN6-4) (Note)
8.1, the value will be converted to 0B
_ _. (LSN)
The setting value will be converted as
shown in table 8.2.
Output signal device selection 1 PD28
PD09 Hex _ _ XX Hex _ _ XX If the setting value is not listed in table
(CN6-14) (Note)
8.2, the value will be converted to _ _
02. (RD)
The setting value will be converted as
shown in table 8.2.
Output signal device selection 3 PD24
PD11 Hex _ _ XX Hex _ _ XX If the setting value is not listed in table
(CN6-16) (Note)
8.2, the value will be converted to _ _
24. (ZP)
PD16 Input polarity selection Hex ___X PT29 Hex ___X The setting value will be maintained.
PD19 Input filter setting Hex ___X PD29 Hex ___X The setting value will be maintained.
___X ___X The setting value will be maintained.
PD20 Function selection D-1 Hex __X_ PD30 Hex __X_ The setting value will be maintained.
_X__ _X__ The setting value will be maintained.
_ _ _ 0 will be changed to _ _ _ 2.
PD22 Function selection D-3 Hex ___X PD32 Hex ___X _ _ _ 1 will be changed to _ _ _ 0.
_ _ _ 2 will be changed to _ _ _ 1.
PD24 Function selection D-5 Hex __X_ PD34 Hex __X_ The setting value will be maintained.
The setting value will be maintained.
_ _ XX _ _ XX
The setting value will be maintained
MR-J3-D01 input signal device regardless of whether conversion of
Po02 Hex Po02 Hex
selection 1 (CN10-21,26) the input/output signal assignment
XX _ _ XX _ _ (parameter converter function) is
enabled or disabled.
Note. If the I/O signal assignment conversion is disabled, the initial value is used. If the I/O signal assignment conversion is enabled,
conversion is performed in accordance with the control signal connection of the conversion cable. Contact Mitsubishi Electric
System & Service Co., Ltd. for the specifications of the conversion cable.
8 - 71
Part 8: Common Reference Material
MR-J3-_T_ MR-J4-_A_-RJ
Conversion rule
No. Name Type Target No. Type Target
The setting value will be maintained.
_ _ XX _ _ XX
The setting value will be maintained
MR-J3-D01 input signal device regardless of whether conversion of
Po03 Hex Po03 Hex
selection 2 (CN10-27,28) the input/output signal assignment
XX _ _ XX _ _ (parameter converter function) is
enabled or disabled.
The setting value will be maintained.
_ _ XX _ _ XX
The setting value will be maintained
MR-J3-D01 input signal device regardless of whether conversion of
Po04 Hex Po04 Hex
selection 3 (CN10-29,30) the input/output signal assignment
XX _ _ XX _ _
(parameter converter function) is
enabled or disabled.
The setting value will be maintained.
_ _ XX _ _ XX
The setting value will be maintained
MR-J3-D01 input signal device regardless of whether conversion of
Po05 Hex Po05 Hex
selection 4 (CN10-31,32) the input/output signal assignment
XX _ _ XX _ _ (parameter converter function) is
enabled or disabled.
The setting value will be maintained.
_ _ XX _ _ XX
The setting value will be maintained
MR-J3-D01 input signal device regardless of whether conversion of
Po06 Hex Po06 Hex
selection 5 (CN10-33,34) the input/output signal assignment
XX _ _ XX _ _ (parameter converter function) is
enabled or disabled.
The setting value will be maintained.
_ _ XX _ _ XX
The setting value will be maintained
MR-J3-D01 input signal device regardless of whether conversion of
Po07 Hex Po07 Hex
selection 6 (CN10-35,36) the input/output signal assignment
XX _ _ XX _ _ (parameter converter function) is
enabled or disabled.
The setting value will be maintained.
_ _ XX _ _ XX
The setting value will be maintained
MR-J3-D01 output signal device regardless of whether conversion of
Po08 Hex Po08 Hex
selection 1 (CN10-46,47) the input/output signal assignment
XX _ _ XX _ _ (parameter converter function) is
enabled or disabled.
The setting value will be maintained.
_ _ XX _ _ XX
The setting value will be maintained
MR-J3-D01 output signal device regardless of whether conversion of
Po09 Hex Po09 Hex
selection 2 (CN10-48,49) the input/output signal assignment
XX _ _ XX _ _
(parameter converter function) is
enabled or disabled.
___X ___X The setting value will be maintained.
Po10 Function selection O-1 Hex _X__ Po10 Hex _X__ The setting value will be maintained.
X___ X___ The setting value will be maintained.
___X ___X The setting value will be maintained.
Po12 Function selection O-3 Hex Po12 Hex
__X_ __X_ The setting value will be maintained.
_ _ _ 0 will be changed to _ _ 00
_ _ _ 1 will be changed to _ _ 01
_ _ _ 2 will be changed to _ _ 02
_ _ _ 3 will be changed to _ _ 03
_ _ _ 4 will be changed to _ _ 04
_ _ _ 5 will be changed to _ _ 0E
_ _ _ 6 will be changed to _ _ 06
Po13 MR-J3-D01 analog monitor output 1 Hex ___X Po13 Hex _ _ XX
_ _ _ 7 will be changed to _ _ 07
_ _ _ 8 will be changed to _ _ 08
_ _ _ 9 will be changed to _ _ 09
_ _ _ A will be changed to _ _ 0A
_ _ _ B will be changed to _ _ 0B
_ _ _ C will be changed to _ _ 0C
_ _ _ D will be changed to _ _ 0D
8 - 72
Part 8: Common Reference Material
MR-J3-_T_ MR-J4-_A_-RJ
Conversion rule
No. Name Type Target No. Type Target
_ _ _ 0 will be changed to _ _ 00
_ _ _ 1 will be changed to _ _ 01
_ _ _ 2 will be changed to _ _ 02
_ _ _ 3 will be changed to _ _ 03
_ _ _ 4 will be changed to _ _ 04
_ _ _ 5 will be changed to _ _ 0E
_ _ _ 6 will be changed to _ _ 06
Po14 MR-J3-D01 analog monitor output 2 Hex ___X Po14 Hex _ _ XX
_ _ _ 7 will be changed to _ _ 07
_ _ _ 8 will be changed to _ _ 08
_ _ _ 9 will be changed to _ _ 09
_ _ _ A will be changed to _ _ 0A
_ _ _ B will be changed to _ _ 0B
_ _ _ C will be changed to _ _ 0C
_ _ _ D will be changed to _ _ 0D
When "HG series" is selected for
servo motor series, the setting value
will be converted to 2 _ _ _.
- Function selection A-3 (Note) - - PA21 Hex X___ When "HF-_P/HC-_P/HA-_P series" is
selected for servo motor series, the
setting value will be converted to 0 _ _
_.
8 - 73
Part 8: Common Reference Material
8 - 74
Part 8: Common Reference Material
8 - 75
Part 8: Common Reference Material
The following table lists the parameter conversion rules from MR-J3-_T_ (CC-Link communication operation)
to MR-J4-_GF_. Parameters not listed in the table use initial values.
Points
Before performing parameter conversion, set [Pr. PN03] of MR-J4-_GF_ to "_ _
_ 1" and set it to "I/O mode".
Parameter conversion from MR-J3-_T_ to MR-J4-_GF_ is available on servo
amplifiers with software version B0 or later. The software version can be
checked in the system configuration display of MR Configurator2.
The setting value for parameter writing prohibited after conversion from MR-J3-
_T_ is set as follows.
MR-J4-_GF_: [Pr. PA19] = "00ABh"
Offset parameters cannot be converted. Review the settings as required.
MR-J4-_GF_: [Pr. PC11]/[Pr. PC12]
Since the servo parameters of MR-J3-_T_ and MR-J4-_GF_ are not fully
compatible, some of the conversion rules specified below may not be applicable.
Check the operation status on customer side and review the settings as
required.
The specifications of the following parameters differ between MR-J3-_T_ and
MR-J4-_GF_. Check each servo amplifier instruction manual and review the
settings.
MR-J4-_GF_: [Pr. PA11]/[Pr. PA12]
When using servo forced stop with input signal automatic ON selection, the
setting method differs between MR-J3-_T_ and MR-J4-_GF_. Change the
setting with the following parameter.
MR-J4-_GF_: [Pr. PA04]
Some input devices cannot be automatically turned on with input signal
automatic ON selection of the following parameter. Input devices that cannot be
turned on automatically should always be turned on with the link device.
MR-J4-_GF_: [Pr. PD01]
The parameters related to I/O signal assignment are not converted, so review
the wiring and settings as required. Use a link device for I/O signals that cannot
be assigned.
MR-J4-_GF_: [Pr. PD03] to [Pr. PD05], [Pr. PD07] to [Pr. PD09]
When replacing a geared servo motor, the reduction ratio may differ before and
after the replacement. Check the servo motor specifications and review the
electronic gear settings as required.
MR-J4-_GF_: [Pr. PA06] to [Pr. PA07]
The following parameters are converted according to the encoder resolution of
the servo motor.
MR-J4-_GF_: [Pr. PA10]/[Pr. PA15]/[Pr. PA21] /[Pr. PT14]/[Pr. PT40]
When "HG series" is selected for servo motor series selection, parameters are
converted according to the encoder resolution of the HG motor.
When "HF-_P/HC-_P/HA-_P series" is selected for servo motor series selection,
parameters are converted according to the encoder resolution of the HF-_P/HC-
_P/HA-_P servo motor.
8 - 76
Part 8: Common Reference Material
MR-J3-_T_ MR-J4-_GF_
Conversion rule
No. Name Type Model No. Type Model
If the setting value of PA01 is 1 _ _ _
(indexer method), the initial value will
___X PT01 Hex ___X be used.
If the setting value of PA01 is other
than the above, it will be inherited.
If "HG series" is selected for servo
motor series selection, the setting
value will not be inherited.
When "HF-_P/HC-_P/HA-_P series" is
PA01 Control mode Hex selected for servo motor series
_X__ _X__
selection, the conversion will be as
PA01 Hex follows.
_ 0_ _ will be converted to _ 2_ _.
For other than the above, _ 0_ _ will
be used.
0_ _ _ will be converted to _ _ _ 0.
X___ ___X 1_ _ _ will be converted to _ _ _ 8.
2_ _ _ will be converted to _ _ _ B.
PA02 Regenerative option Hex _ _ XX PA02 Hex _ _ XX The setting value will be inherited.
PA03 Absolute position detection system Hex ___X PA03 Hex ___X The setting value will be inherited.
PA05 Feeding function selection Hex ___X PT03 Hex ___X The setting value will be inherited.
Electronic gear numerator - Number
PA06 Dec - PA06 Dec - The setting value will be inherited.
of gear teeth on machine side
Electronic gear denominator -
PA07 Number of gear teeth on servo Dec - PA07 Dec - The setting value will be inherited.
motor side
PA08 Auto tuning mode Hex ___X PA08 Hex ___X The setting value will be inherited.
PA09 Auto tuning response Dec - PA09 Dec - 4 will be added to the setting value.
When "HG series" is selected for
servo motor series selection, the
conversion will be as follows.
If "HF-_P/HC-_P/HA-_P series" is
selected for servo motor series
selection, the setting value will be
inherited.
The setting value is not inherited.
MR-J3-_T_ and MR-J4-_GF_ have
PA11 Forward rotation torque limit Dec - PA11 Dec - different parameter specifications, so
check each instruction manual and
review the setting values.
The setting value is not inherited.
MR-J3-_T_ and MR-J4-_GF_ have
PA12 Reverse rotation torque limit Dec - PA12 Dec - different parameter specifications, so
check each instruction manual and
review the setting values.
Hex: Hexadecimal parameter, Dec: Decimal parameter
8 - 77
Part 8: Common Reference Material
MR-J3-_T_ MR-J4-_GF_
Conversion rule
No. Name Type Model No. Type Model
PA14 Rotation direction selection Dec - PA14 Dec - The setting value will be inherited.
When "HG series" is selected for
servo motor series selection, the
conversion will be as follows.
(1) When the setting value of PC19 is
_ _ 1 _, the setting value will be
multiplied by 16.
PA15 Encoder output pulses Dec - PA15 Dec - (2) If the setting value of PC19 is
other than _ _ 1 _, the setting
value will be inherited.
If "HF-_P/HC-_P/HA-_P series" is
selected for servo motor series
selection, the setting value will be
inherited.
PA19 Parameter writing inhibit Hex XXXX PA19 Hex XXXX The setting value will be 00AB.
Adaptive tuning mode (adaptive filter
PB01 Hex ___X PB01 Hex ___X The setting value will be inherited.
II)
Vibration suppression control tuning
PB02 mode (advanced vibration Hex ___X PB02 Hex ___X The setting value will be inherited.
suppression control)
PB04 Feed forward gain Dec - PB04 Dec - The setting value will be inherited.
PB06 Load to motor inertia ratio Dec - PB06 Dec - One decimal place will be added.
PB07 Model control gain Dec - PB07 Dec - One decimal place will be added.
PB08 Position control gain Dec - PB08 Dec - One decimal place will be added.
PB09 Speed control gain Dec - PB09 Dec - The setting value will be inherited.
PB10 Speed integral compensation Dec - PB10 Dec - The setting value will be inherited.
PB11 Speed differential compensation Dec - PB11 Dec - The setting value will be inherited.
Machine resonance suppression
PB13 Dec - PB13 Dec - The setting value will be inherited.
filter 1
__X_ __X_ The setting value will be inherited.
PB14 Notch shape selection 1 Hex PB14 Hex
_X__ _X__ The setting value will be inherited.
Machine resonance suppression
PB15 Dec - PB15 Dec - The setting value will be inherited.
filter 2
___X ___X The setting value will be inherited.
PB16 Notch shape selection 2 Hex __X_ PB16 Hex __X_ The setting value will be inherited.
_X__ _X__ The setting value will be inherited.
_ _ 01 will be converted to _ _ 00.
_ _ XX _ _ XX If the setting value is other than the
PB17 Automatic setting parameter Hex PB17 Hex
above, it will be inherited.
_X__ _X__ The setting value will be inherited.
PB18 Low-pass filter setting Dec - PB18 Dec - The setting value will be inherited.
Vibration suppression control -
PB19 Dec - PB19 Dec - The setting value will be inherited.
Vibration frequency
Vibration suppression control -
PB20 Dec - PB20 Dec - The setting value will be inherited.
Resonance frequency
PB23 Low-pass filter selection Hex __X_ PB23 Hex __X_ The setting value will be inherited.
Slight vibration suppression control
PB24 Hex ___X PB24 Hex ___X The setting value will be inherited.
selection
___X ___X The setting value will be inherited.
PB26 Gain switching selection Hex PB26 Hex
__X_ __X_ The setting value will be inherited.
PB27 Gain switching condition Dec - PB27 Dec - The setting value will be inherited.
PB28 Gain switching time constant Dec - PB28 Dec - The setting value will be inherited.
Load to motor inertia ratio after gain
PB29 Dec - PB29 Dec - One decimal place will be added.
switching
Position loop gain after gain
PB30 Dec - PB30 Dec - One decimal place will be added.
switching
PB31 Speed loop gain after gain switching Dec - PB31 Dec - The setting value will be inherited.
Speed integral compensation after
PB32 Dec - PB32 Dec - The setting value will be inherited.
gain switching
Hex: Hexadecimal parameter, Dec: Decimal parameter
8 - 78
Part 8: Common Reference Material
MR-J3-_T_ MR-J4-_GF_
Conversion rule
No. Name Type Model No. Type Model
Vibration frequency for vibration
PB33 suppression control after gain Dec - PB33 Dec - The setting value will be inherited.
switching
Resonance frequency for vibration
PB34 suppression control after gain Dec - PB34 Dec - The setting value will be inherited.
switching
PC02 Home position return type Hex ___X (1) When the setting value of PA01 is
0 _ _ _ (point table method)
(a) If the setting value of PC03 is _ _
_ 0, it will be converted as follows.
_ _ _ 0 will be converted to -1.
_ _ _ 1 will be converted to -2.
_ _ _ 2 will be converted to 37.
_ _ _ 3 will be converted to -4.
_ _ _ 4 will be converted to -5.
_ _ _ 5 will be converted to -6.
_ _ _ 6 will be converted to -7.
_ _ _ 7 will be converted to -8.
_ _ _ 8 will be converted to -9.
_ _ _ 9 will be converted to -10.
_ _ _ A will be converted to -11.
For other than the above, it will be
converted to the initial value.
(b) If the setting value of PC03 is _ _
_ 1, it will be converted as follows.
_ _ _ 0 will be converted to -33.
_ _ _ 1 will be converted to -34.
_ _ _ 2 will be converted to 37.
_ _ _ 3 will be converted to -36.
_ _ _ 4 will be converted to -5.
PT45 Dec - _ _ _ 5 will be converted to -38.
PC03 Homing direction Hex ___X
_ _ _ 6 will be converted to -39.
_ _ _ 7 will be converted to -40.
_ _ _ 8 will be converted to -41.
_ _ _ 9 will be converted to -42.
_ _ _ A will be converted to -43.
For other than the above, it will be
converted to the initial value.
(2) When the setting value of PA01 is
1 _ _ _ (indexer method)
(a) If the setting value of PC03 is _ _
_ 0, it will be converted as follows.
_ _ _ C will be converted to -1.
_ _ _ D will be converted to -3.
For other than the above, it will be
converted to 37 (initial value).
(b) When the setting value of PC03 is
___1
_ _ _ C will be converted to -33.
_ _ _ D will be converted to -3.
For other than the above, it will be
converted to 37 (initial value).
If the setting value of PA01 is other
than the above, it will be converted to
the initial value.
PC04 Homing speed Dec - PT05 Dec - Two decimal places will be added.
PC05 Creep speed Dec - PT06 Dec - Two decimal places will be added.
PC06 Home position shift distance Dec - PT07 Dec - The setting value will be inherited.
Hex: Hexadecimal parameter, Dec: Decimal parameter
8 - 79
Part 8: Common Reference Material
MR-J3-_T_ MR-J4-_GF_
Conversion rule
No. Name Type Model No. Type Model
PT08 If PC07 is 0 or more, it will be
converted as follows.
For PT08, the setting value will be
inherited.
For PT47, the setting value will be
PC07 Homing position data Dec - Dec - converted to 0.
PT47
If PC07 is less than 0, it will be
converted as follows.
For PT08, 65536 will be added to
the setting value.
For PT47, it will be converted to -1.
PC08 Travel distance after proximity dog Dec - PT09 Dec - The setting value will be inherited.
Stopper type home position return -
PC09 Dec - PT10 Dec - The setting value will be inherited.
Stopper time
Stopper type home position
PC10 Dec - PT11 Dec - The setting value will be inherited.
return - Torque limit value
PC11 Rough match output range Dec - PT12 Dec - The setting value will be inherited.
PC12 JOG speed Dec - PT65 Dec - The setting value will be inherited.
S-pattern acceleration/deceleration
PC13 Dec - PT51 Dec - The setting value will be inherited.
time constants
When "HG series" is selected for
servo motor series selection, the
setting value will be multiplied by 16
before being converted. This value
PC14 Backlash compensation Dec - PT14 Dec - will be clamped at 65535.
If "HF-_P/HC-_P/HA-_P series" is
selected for servo motor series
selection, the setting value will be
inherited.
Electromagnetic brake sequence
PC16 Dec - PC02 Dec - The setting value will be inherited.
output
PC17 Zero speed Dec - PC07 Dec - The setting value will be inherited.
PC18 Alarm history clear Hex ___X PC21 Hex ___X The setting value will be inherited.
___X ___X The setting value will be inherited.
_ _ 2 _ will be converted to _ _ 0 _.
PC19 Encoder output pulses selection Hex PC03 Hex
__X_ __X_ If the setting value is other than the
above, it will be inherited.
PC22 Function selection C-1 Hex X___ PC04 Hex X___ The setting value will be inherited.
PC24 Function selection C-3 Hex ___X PC06 Hex ___X The setting value will be inherited.
PC26 Function selection C-5 Hex ___X PC19 Hex ___X The setting value will be inherited.
___X ___X The setting value will be inherited.
PC28 Function selection C-7 Hex PT26 Hex
__X_ __X_ The setting value will be inherited.
Remote register-based ___X ___X The setting value will be inherited.
PC30 position/speed specifying method Hex __X_ PT62 Hex __X_ The setting value will be inherited.
selection _X__ _X__ The setting value will be inherited.
The value of PC32 x 1000 + PC31 will
be converted from signed decimal to
PC31 Software limit + Dec - PT15 Dec - hexadecimal.
After the value is converted to
hexadecimal, the lower 4 digits are set.
The value of PC32 x 1000 + PC31 will
be converted from signed decimal to
hexadecimal.
PC32 Software limit + Dec - PT16 Dec -
After the value is converted to
hexadecimal, the upper 4 digits are
set.
The value of PC34 x 1000 + PC33 will
be converted from signed decimal to
PC33 Software limit - Dec - PT17 Dec - hexadecimal.
After the value is converted to
hexadecimal, the lower 4 digits are set.
Hex: Hexadecimal parameter, Dec: Decimal parameter
8 - 80
Part 8: Common Reference Material
MR-J3-_T_ MR-J4-_GF_
Conversion rule
No. Name Type Model No. Type Model
The value of PC34 x 1000 + PC33 will
be converted from signed decimal to
hexadecimal.
PC34 Software limit - Dec - PT18 Dec -
After the value is converted to
hexadecimal, the upper 4 digits are
set.
The setting value is not inherited.
MR-J3-_T_ and MR-J4-_GF_ have
PC35 Internal torque limit 2 Dec - PC77 Dec - different parameter specifications, so
check each instruction manual and
review the setting values.
The value of PC38 x 1000 + PC37 will
be converted from signed decimal to
PC37 Position range output address + Dec - PT19 Dec - hexadecimal.
After the value is converted to
hexadecimal, the lower 4 digits are set.
The value of PC38 x 1000 + PC37 will
be converted from signed decimal to
hexadecimal.
PC38 Position range output address + Dec - PT20 Dec -
After the value is converted to
hexadecimal, the upper 4 digits are
set.
The value of PC40 x 1000 + PC39 will
be converted from signed decimal to
PC39 Position range output address - Dec - PT21 Dec - hexadecimal.
After the value is converted to
hexadecimal, the lower 4 digits are set.
The value of PC40 x 1000 + PC39 will
be converted from signed decimal to
hexadecimal.
PC40 Position range output address - Dec - PT22 Dec -
After the value is converted to
hexadecimal, the upper 4 digits are
set.
PC45 Function selection C-9 Hex ___X PT27 Hex __X_ The setting value will be inherited.
Number of stations/rotation for Unsigned hexadecimal will be
PC46 Hex XXXX PT28 Dec -
indexer positioning operation converted to decimal.
When "HG series" is selected for
servo motor series selection, the
conversion will be as follows.
Signed hexadecimal will be converted
to decimal. If the value is within -2000
to 2000 after conversion to decimal, it
will be multiplied by 16 before being
set.
If the setting value after conversion is
less than -2000 or more than 2000, it
Station home position shift distance will not be inherited.
PC47 Hex XXXX PT40 Dec -
for indexer positioning operation When "HF-_P/HC-_P/HA-_P series" is
selected for servo motor series
selection, the conversion will be as
follows.
Signed hexadecimal will be converted
to decimal. If the setting value is
within -2000 to 2000 after conversion
to decimal, it will be inherited.
If the setting value after conversion is
less than -2000 or more than 2000, it
will not be inherited.
PC50 Function selection C-A Hex ___X PT62 Hex X___ The setting value will be inherited.
Hex: Hexadecimal parameter, Dec: Decimal parameter
8 - 81
Part 8: Common Reference Material
MR-J3-_T_ MR-J4-_GF_
Conversion rule
No. Name Type Model No. Type Model
(Bin) _ 0 _ _ will be converted to (Bin)
_ 0 _ _.
(Bin) _ 1 _ _ will be converted to (Bin)
_ 1 _ _. (LSP automatic on)
_X__ PD01 Hex _X__
(Bin) 0 _ _ _ will be converted to (Bin)
Input signal automatic ON selection 0 _ _ _.
PD01 Hex
1 (Bin) 1 _ _ _ will be converted to (Bin)
1 _ _ _. (LSN automatic on)
(Bin) _ _ _ 0 will be converted to _ 0 _
_.
X___ PA04 Hex X___
(Bin) _ _ _ 1 will be converted to _ 1 _
_. (EM2 disabled)
When the setting value of PA01 is 1 _
_ _ (indexer method)
_ _ _ 0 will be converted to (Bin) _ _ _
1. (Dog detection with off)
PD16 Input polarity selection Hex ___X PT29 Hex ___X
_ _ _ 1 will be converted to (Bin) _ _ _
0. (Dog detection with on)
If the setting value of PA01 is other
than the above, it will be inherited.
PD19 Input filter setting Hex ___X PD29 Hex ___X The setting value will be inherited.
___X ___X The setting value will be inherited.
PD20 Function selection D-1 Hex PD12 Hex
_X__ _X__ The setting value will be inherited.
_ _ _ 0 will be converted to _ _ _ 2.
PD22 Function selection D-3 Hex ___X PD42 Hex ___X _ _ _ 1 will be converted to _ _ _ 0.
_ _ _ 2 will be converted to _ _ _ 1.
PD24 Function selection D-5 Hex __X_ PD14 Hex __X_ The setting value will be inherited.
Unsigned hexadecimal will be
CC-Link/CC-Link IE communication
converted to decimal. If the value
PD25 error (A8D) detection time Hex XXXX PN02 Dec -
exceeds 1000, it will be clamped at
1000.
Unsigned hexadecimal will be
Torque limit delay time for indexer converted to decimal.
PD26 Hex XXXX PT39 Dec -
positioning operation The above value will be clamped at
1000.
When "HG series" is selected for
servo motor series selection, the
conversion will be as follows.
When the setting value of PA01 is 0
_ _ _ (point table method)
It will be converted to 2 _ _ _.
- Function selection A-3 (Note) - - PA21 Hex X___ If the setting value of PA01 is other
than the above, it will be converted
to the initial value.
When " HF-_P/HC-_P/HA-_P series "
is selected for servo motor series
selection, the setting value will be
converted to 0 _ _ _.
Hex: Hexadecimal parameter, Dec: Decimal parameter
Note. This is the parameter name on MR-J4-_GF_.
8 - 82
Part 8: Common Reference Material
The following parameters may need to be reviewed depending on how the customer uses them.
Initial Setting
No. Name Detailed explanation
value value
Servo forced stop selection
When "Forced stop (EMG)" is set to "Automatic ON" in [Pr.
_ 0 _ _h PD01] on MR-J3-_T_, it is set to "1: Disabled (the forced
stop input EM2 and EM1 are not used)" on MR-J4-_GF.
PA04 Function selection A-1 2000h Review the settings as required.
Forced stop deceleration function selection
To make the operation status similar to that of MR-J3-_T_,
0_ _ _h
set this to "0 _ _ _: Forced stop deceleration function
disabled (EM1 is used)".
PA06 Electronic gear numerator - - For geared servo motors, the actual reduction ratio may
differ before and after replacement. If they are different,
PA07 Electronic gear denominator - - consider the actual reduction ratio when setting.
PA09 Auto tuning response - - When replacing, it is necessary to adjust the gain again.
<For point table positioning operation>
If "_ _ _ 1: Servo motor detector unit" is selected for "In-
position range unit selection" in [Pr. PC24] of MR-J3-_T_
and the value exceeds 4095 [pulse], the value will be
converted to 65535 [pulse].
If using the same in-position range as before, set [Pr.
PC24] of MR-J3-_T_ to "_ _ _ 0: Command input unit" and
PA10 In-position range - - set the in-position range value considering the setting
value of the electronic gear.
<For indexer positioning operation>
It will be converted to the command input unit regardless
of the setting value of [Pr. PC24] in MR-J3-_T_.
If the setting value is out of the parameter range, it will be
converted to 65535 [pulse].
Check the device for any problems.
PA11 Forward rotation torque limit - - It will not be converted by the parameter converter function.
MR-J3-_T_ and MR-J4-_GF_ have different parameter
PA12 Reverse rotation torque limit - - specifications, so check each servo amplifier instruction
manual and review the setting values.
PC11 Analog monitor 1 offset - - It will not be converted by the parameter converter function.
PC12 Analog monitor 2 offset - - Perform the settings as required.
After conversion from MR-J3-_T_, it will be set to 00ABh.
PA19 Parameter writing inhibit 00AAh 00ABh
Perform the settings as required.
Speed monitor unit selection
It will not be converted by the parameter converter function.
PC29 Function selection C-B 0000h - MR-J3-_T_ and MR-J4-_GF_ have different parameter
specifications, so set "_ _ 0_: r/min unit" or "_ _ 1_: 0.01
r/min unit" as required.
It will not be converted by the parameter converter function.
MR-J3-_T_ and MR-J4-_GF_ have different parameter
PC77 Internal torque limit 2 - -
specifications, so check each servo amplifier instruction
manual and review the setting values.
Some input devices cannot be converted by the parameter
Input signal automatic ON converter function.
PD01 - -
selection 1 Input devices that cannot be turned on automatically
should always be turned on with the link device.
It will not be converted by the parameter converter function.
PD03 to PD05 Input device selection 1 to 3
- - Review the settings as required.
PD07 to PD09 Output device selection 1 to 3
Use a link device for I/O signals that cannot be assigned.
8 - 83
Part 8: Common Reference Material
Initial Setting
No. Name Detailed explanation
value value
Sensor input method selection
It will not be converted by the parameter converter function.
On MR-J4-_GF_, the proximity dog and stroke limit input
PD41 Function selection D-4 0000h -
method cannot be selected individually.
Set "0_ _ _: Input from servo amplifier (LSP/LSN/DOG)" or
"1_ _ _: Input from controller (FLS/RLS/DOG)" as required.
If [Pr. PC24] of MR-J3-_T_ exceeds 4095 [pulse], it will be
converted to 65535 [pulse].
PT14 Backlash compensation - -
When replacing, it is necessary to adjust the compensation
again.
8 - 84
Part 8: Common Reference Material
The parameter converter functions of GX Works2 and MT Developer2 convert the servo parameters of MR-
J3-_B_ and MR-J3W-_B to those of MR-J4-_B_ MR-J4W2-_B and when the controller is changed.
(GX Works2: 1.84N or later, MT Developer2: 1.41T or later)
POINT
Parameters common to MR-J3-_B_, MR-J3W-_B, MR-J4-_B_ and MR-J4W2-_B
are the conversion targets.
The initial value of MR-J4-_B_ and MR-J4W2-_B is set for additional parameters
of MR-J4-_B_ and MR-J4W2-_B.
(Target model)
Positioning module QD75MH to Simple Motion module QD77MS/LD77MS
Motion controller Q17nHCPU/Q17nDCPU/Q170MCPU to Q17nDSCPU/Q170MSCPU(-S1)
Change controller
(parameter converter)
Project file
8 - 85
Part 8: Common Reference Material
(2) Right-click [Intelligent Function Module] in the Navigation window and select [New Module] to add the
simple motion module QD77MS/LD77MS.
(3) Double-click [Simple Motion Module Setting] of the added simple motion module to start the simple
motion module setting tool.
When using QD75MH data made on GX Works2, save the QD75 data as GX Configurator-QP data on
GX Works2 and perform the above operation.
8 - 86
Part 8: Common Reference Material
8 - 87
Part 8: Common Reference Material
POINT
"Conversion Target Servo Motor Series Setting" is available in MT Developer2
with software version 1.150G or later.
8 - 88
Part 8: Common Reference Material
8 - 89
Part 8: Common Reference Material
2.3.3 Conversion rules (MR-J3-_B_ and MR-J3W-_B => MR-J4-_B_ and MR-J4W2-_B)
(1) Conversion rules (MR-J3-_B_ (standard) and MR-J3W-_B (standard) => MR-J4-_B_ (standard) and MR-
J4W2-_B (standard))
The following table shows the servo parameter conversion rules from MR-J3-_B_ (standard) and MR-
J3W-_B (standard) to MR-J4- _B_ (standard) and MR-J4W2-_B (standard).
Servo parameters not specified in the following table will be set to the initial values.
POINT
Because the servo parameters of MR-J3-_B_/MR-J3W-_B and those of MR-J4-
_B_/MR-J4W2-_B are not completely interchangeable, the conversion rules may
not be applied. Check the operations and review the settings as necessary.
The parameter writing inhibit after parameter conversion is the initial value (the
following setting value).
MR-J4-_B_ and MR-J3W-_B: [Pr. PA19 Parameter writing inhibit] = "00ABh"
Various offset parameters cannot be converted. Change the settings as
necessary.
MR-J4-_B_ and MR-J3W-_B: [Pr. PC11]/[Pr. PC12]
When the geared servo motor is replaced, the reduction ratio may differ before
and after the replacement. Check the specifications of the servo motor and
review the electronic gear settings as necessary. For the electronic gear
settings, refer to the controller instruction manual.
The following parameters will be converted to values according to the encoder
resolution of the servo motor.
MR-J4-_B_: [Pr. PA10]/[Pr. PA15]/[Pr. PC13]/[Pr. PC14]/[Pr. PE05]/[Pr. PE35]
When "Servo Motor for MR-J4" is selected in "Conversion Target Servo Motor
Series Setting" on the MT Developer2 screen as shown in section 2.3.2 (4), the
parameters will be converted to values according to the encoder resolution of
the HG motor.
When "Servo Motor for MR-J3" is selected in "Conversion Target Servo Motor
Series Setting",the parameters will be converted to values according to the
encoder resolution of the HF-_P/HC-_P/HA-_P servo motor.
8 - 90
Part 8: Common Reference Material
MR-J3-_B_/MR-J3W-_B MR-J4-_B_/MR-J4W2-_B
Conversion rules
No. Name Type Target No. Type Target
When "Servo Motor for MR-J4" is
selected in "Conversion Target
Servo Motor Series Setting" on the
MT Developer2 screen, the setting
value will not be maintained.
When "Servo Motor for MR-J3" is
selected in "Conversion Target
Servo Motor Series Setting" on the
MT Developer2 screen, the setting
PA01 Control mode Hex _X__ PA01 Hex _X__ value will be converted as follows:
_ 0_ _ will be changed to_ 2_ _.
_ 4_ _ will be changed to_ 2_ _.
The setting value other than the
above will be _0_ _.
Selecting "Servo Motor for MR-J4" or
"Servo Motor for MR-J3" for
conversion is available in MT
Developer2 with software version
1.150G or later.
PA02 Regenerative option Hex _ _ XX PA02 Hex _ _ XX The setting value will be maintained.
PA03 Absolute position detection system Hex ___X PA03 Hex ___X The setting value will be maintained.
PA04 Function selection A-1 Hex _ X_ _ PA04 Hex _ X_ _ The setting value will be maintained.
PA08 Auto tuning mode Hex ___X PA08 Hex ___X The setting value will be maintained.
The value 4 is added to the setting
PA09 Auto tuning response Dec - PA09 Dec -
value.
When "Servo Motor for MR-J4" is
selected in "Conversion Target
Servo Motor Series Setting" on the
MT Developer2 screen, the setting
value will be converted as follows:
The setting value will increase by 16
times when it is 4095 or smaller.
The setting value other than the
above will be 65535.
PA10 In-position range Dec - PA10 Dec - When "Servo Motor for MR-J4" is
selected in "Conversion Target
Servo Motor Series Setting" on the
MT Developer2 screen, the setting
value will be maintained.
Selecting "Servo Motor for MR-J4" or
"Servo Motor for MR-J3" for
conversion is available in MT
Developer2 with software version
1.150G or later.
PA14 Rotation direction selection Dec - PA14 Dec - The setting value will be maintained.
8 - 91
Part 8: Common Reference Material
MR-J3-_B_/MR-J3W-_B MR-J4-_B_/MR-J4W2-_B
Conversion rules
No. Name Type Target No. Type Target
When "Servo Motor for MR-J4" is
selected in "Conversion Target
Servo Motor Series Setting" on the
MT Developer2 screen, the setting
value will be converted as follows:
When the setting value of PC03 is _
_ 1_, the setting value of PA15 is
increased by 16 times.
However, when the value is 65535 or
larger, the setting value will be
65535.
PA15 Encoder output pulses Dec - PA15 Dec - When the setting value of PC03 is
other than _ _1_, it will be
maintained.
When "Servo Motor for MR-J4" is
selected in "Conversion Target
Servo Motor Series Setting" on the
MT Developer2 screen, the setting
value will be maintained. Selecting
"Servo Motor for MR-J4" or "Servo
Motor for MR-J3" for conversion is
available in MT Developer2 with
software version 1.150G or later.
Adaptive tuning mode
PB01 Hex ___X PB01 Hex ___X The setting value will be maintained.
(Adaptive filter II)
Vibration suppression control
PB02 tuning mode (advanced vibration Hex ___X PB02 Hex ___X The setting value will be maintained.
suppression control)
PB04 Feed forward gain Dec - PB04 Dec - The setting value will be maintained.
Ratio of load inertia moment to
PB06 Dec - PB06 Dec - One decimal place will be added.
servo motor inertia moment
PB07 Model loop gain Dec - PB07 Dec - One decimal place will be added.
PB08 Position loop gain Dec - PB08 Dec - One decimal place will be added.
PB09 Speed loop gain Dec - PB09 Dec - The setting value will be maintained.
PB10 Speed integral compensation Dec - PB10 Dec - The setting value will be maintained.
PB11 Speed differential compensation Dec - PB11 Dec - The setting value will be maintained.
PB12 Overshoot amount compensation Dec - PB12 Dec - The setting value will be maintained.
Machine resonance suppression
PB13 Dec - PB13 Dec - The setting value will be maintained.
filter 1
PB14 Notch shape selection 1 Hex _ XX_ PB14 Hex _ XX_ The setting value will be maintained.
PB15 Machine resonance suppression Dec PB15 Dec
- - The setting value will be maintained.
filter 2
PB16 Notch shape selection 2 Hex _ XXX PB16 Hex _ XXX The setting value will be maintained.
_ _ XX _ _ XX _ _ 01 will be changed to _ _ 00.
PB17 Automatic setting parameter Hex PB17 Hex Otherwise, the setting value will be
_ X_ _ _ X_ _
maintained.
PB18 Low-pass filter setting Dec - PB18 Dec - The setting value will be maintained.
Vibration suppression control
PB19 Dec - PB19 Dec - The setting value will be maintained.
vibration frequency setting
PB20 Vibration suppression control Dec - PB20 Dec -
The setting value will be maintained.
resonance frequency setting
PB23 Low-pass filter selection Hex _ _ X_ PB23 Hex _ _ X_ The setting value will be maintained.
Slight vibration suppression control
PB24 Hex _ _ XX PB24 Hex _ _ XX The setting value will be maintained.
selection
PB26 Gain changing selection Hex _ _ XX PB26 Hex _ _ XX The setting value will be maintained.
PB27 Gain changing condition Dec - PB27 Dec - The setting value will be maintained.
PB28 Gain changing time constant Dec - PB28 Dec - The setting value will be maintained.
Gain changing ratio of load inertia
PB29 moment to servo motor inertia Dec - PB29 Dec - One decimal place will be added.
moment
8 - 92
Part 8: Common Reference Material
MR-J3-_B_/MR-J3W-_B MR-J4-_B_/MR-J4W2-_B
Conversion rules
No. Name Type Target No. Type Target
PB30 Gain changing position loop gain Dec - PB30 Dec - One decimal place will be added.
PB31 Gain changing speed loop gain Dec - PB31 Dec - The setting value will be maintained.
Gain changing speed integral
PB32 Dec - PB32 Dec - The setting value will be maintained.
compensation
Gain changing vibration
PB33 suppression control vibration Dec - PB33 Dec - The setting value will be maintained.
frequency setting
Gain changing vibration
PB34 suppression control resonance Dec - PB34 Dec - The setting value will be maintained.
frequency setting
PB45 Vibration suppression control filter 2 Hex _ XXX PB45 Hex _ XXX The setting value will be maintained.
PC01 Error excessive alarm level Dec - PC01 Dec - The setting value will be maintained.
Electromagnetic brake sequence
PC02 Dec - PC02 Dec - The setting value will be maintained.
output
PC03 Encoder output pulses selection Hex _ _ XX PC03 Hex _ _ XX The setting value will be maintained.
PC04 Function selection C-1 Hex X_ _ _ PC04 Hex X_ _ _ The setting value will be maintained.
PC05 Function selection C-2 Hex ___X PC05 Hex ___X The setting value will be maintained.
PC06 Function selection C-3 Hex X_ _ _ PC06 Hex X_ _ _ The setting value will be maintained.
PC07 Zero speed Dec - PC07 Dec - The setting value will be maintained.
PC09 Analog monitor 1 output Hex ___X PC09 Hex ___X The setting value will be maintained.
PC10 Analog monitor 2 output Hex ___X PC10 Hex ___X The setting value will be maintained.
When "Servo Motor for MR-J4" is
selected in "Conversion Target
Servo Motor Series Setting" on the
MT Developer2 screen, the setting
value will be converted as follows:
The lower four digits of the
calculation result of PC14 × 160000
+ PC13 × 16 will be set. However,
when the calculation result is -
99999999 or smaller, -9999 will be
Analog monitor feedback position set. When the calculation result is
PC13 Dec - PC13 Dec -
output standard data Low 99999999 or larger, 9999 will be set.
When "Servo Motor for MR-J3" is
selected in "Conversion Target
Servo Motor Series Setting" on the
MT Developer2 screen, the setting
value will be maintained.
Selecting "Servo Motor for MR-J4" or
"Servo Motor for MR-J3" for
conversion is available in MT
Developer2 with software version
1.150G or later.
8 - 93
Part 8: Common Reference Material
MR-J3-_B_/MR-J3W-_B MR-J4-_B_/MR-J4W2-_B
Conversion rules
No. Name Type Target No. Type Target
When "Servo Motor for MR-J4" is
selected in "Conversion Target
Servo Motor Series Setting" on the
MT Developer2 screen, the setting
value will be converted as follows:
The integral value of the calculation
result of (PC14 × 160000 + PC13 ×
16) ÷ 10000 will be set. However,
when the calculation result is -9999
or smaller, -9999 will be set. When
Analog monitor feedback position the calculation result is 9999 or
PC14 Dec - PC14 Dec -
output standard data High larger, 9999 will be set.
When "Servo Motor for MR-J3" is
selected in "Conversion Target
Servo Motor Series Setting" on the
MT Developer2 screen, the setting
value will be maintained.
Selecting "Servo Motor for MR-J4" or
"Servo Motor for MR-J3" for
conversion is available in MT
Developer2 with software version
1.150G or later.
PC17 Function selection C-4 Hex ___X PC17 Hex ___X The setting value will be maintained.
PC20 Function selection C-7 Hex ___X PC20 Hex ___X The setting value will be maintained.
PC21 Alarm history clear Hex ___X PC21 Hex ___X The setting value will be maintained.
_ _ 0B will be changed to _ _ 05.
Output signal device selection 1
PD07 Hex _ _ XX PD07 Hex _ _ XX Otherwise, the setting value will be
(CN3-13)
maintained.
_ _ 0B will be changed to _ _ 04.
Output signal device selection 2
PD08 Hex _ _ XX PD08 Hex _ _ XX Otherwise, the setting value will be
(CN3-9)
maintained.
_ _ 0B will be changed to _ _ 03.
Output signal device selection 3
PD09 Hex _ _ XX PD09 Hex _ _ XX Otherwise, the setting value will be
(CN3-15)
maintained.
PD14 Function selection D-3 Hex _ _ X_ PD14 Hex _ _ X_ The setting value will be maintained.
PD15 Driver communication setting Hex _ _ XX PD15 Hex _ _ XX The setting value will be maintained.
Driver communication setting -
PD16 Hex _ _ XX PD16 Hex _ _ XX The setting value will be maintained.
Master - Transmit data selection 1
Driver communication setting -
PD17 Hex _ _ XX PD17 Hex _ _ XX The setting value will be maintained.
Master - Transmit data selection 2
Driver communication setting - Slave -
PD20 Dec - PD20 Dec - The setting value will be maintained.
Master axis No. selection 1
A hexadecimal value without sign will
Master-slave operation - Torque be converted into a decimal value.
PD30 Hex XXXX PD30 Dec -
command coefficient on slave When the setting value is larger than
500, it will be 500.
A hexadecimal value without sign will
Master-slave operation - Speed limit be converted into a decimal value.
PD31 Hex XXXX PD31 Dec -
coefficient on slave When the setting value is larger than
500, it will be 500.
Master-slave operation - Speed limit A hexadecimal value without sign will
PD32 Hex XXXX PD32 Dec -
adjusted value on slave be converted into a decimal value.
Hex: hexadecimal parameter; Dec: decimal parameter
8 - 94
Part 8: Common Reference Material
Note. For items that have no setting value listed in the table, refer to "Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_",
"Part 4: Review on Replacement of MR-J3W-_B_ with MR-J4W-_B_"..
8 - 95
Part 8: Common Reference Material
Note. For items that have no setting value listed in the table, refer to "Part 4: Review on Replacement of MR-J3W-_B with MR-J4W2-
_B".
Note. For items that have no setting value listed in the table, refer to "Part 4: Review on Replacement of MR-J3W-_B with MR-J4W2-
_B".
8 - 96
Part 8: Common Reference Material
Check the software version of the servo amplifier with MR Configurator2 (SW1DNC-MRC2-E).
Start MR Configurator2. Select [Diagnosis] - [System Configuration] from the menu to display the servo
amplifier software No.
8 - 97
Part 8: Common Reference Material
POINT
RS-422 serial communication function is supported by servo amplifier with
software version A3 or later.
The USB communication function (CN5 connector) and the RS-422
communication function (CN3 connector) are mutually exclusive functions. They
cannot be used together.
This function is not available with MR-J4-_B_(-RJ), MR-J4-_GF_(-RJ) and MR-
J4W2-_B servo amplifiers.
For replacing MR-J3-_T_ with MR-J4-_A_-RJ, refer to "Part 6".
You can operate servo driving, parameter change, monitor function, etc. using RS-422 communication
(Mitsubishi general-purpose AC servo protocol) with the servo amplifier.
8 - 98
Part 8: Common Reference Material
4.1 Structure
10 m or less
CN3
Personal computer
8 - 99
Part 8: Common Reference Material
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 (Note 5) 1 2 3 4 5 6 7 8
(Note 5)
1 1 1 1 1 1
2 2 2 2 2 2
3 3 3 3 3 3 RDP
(Note 8)
4 4 4 4 4 4 (Note 2)
5 5 5 5 5 5 150
6 6 6 6 6 6 RDN
7 7 7 7 7 7
8 8 8 8 8 8
7
LG
6
RDN
5
SDP
4
SDN
3
RDP
2
P5D
1
LG
2. The final axis must be terminated between RDP (pin No.3) and RDN (pin No.6) on the receiving side (servo amplifier) with
a 150 Ω resistor.
3. The overall length is 30 m or less in low-noise environment.
4. The wiring between the branch connector and servo amplifier should be as short as possible.
5. Use the EIA568-compliant cable (10BASE-T cable, etc.).
6. Recommended branch connector: BMJ-8 (Hachiko Electric)
7. n ≤ 32 (Up to 32 axes can be connected.)
8. RS-422/232C conversion cable DSV-CABV (Diatrend)
8 - 100
Part 8: Common Reference Material
Note the following to prevent an electric shock and malfunction of the servo amplifier.
2) When your personal computer has two-core plug and has no grounding wire, connect the
personal computer to the servo amplifier with the following procedures.
a) Disconnect the power plug of the personal computer from an AC power socket.
b) Check that the power plug was disconnected and connect the device to the servo amplifier.
c) Connect the power plug of the personal computer to the AC power socket.
(2) Connection with other devices using servo amplifier communication function
When the servo amplifier is charged with electricity due to connection with a personal computer and the
charged servo amplifier is connected with other devices, the servo amplifier or the connected devices
may malfunction. Connect the servo amplifier and other devices with the following procedures.
(a) Shut off the power of the device for connecting with the servo amplifier.
(b) Shut off the power of the servo amplifier which was connected with the personal computer and check
the charge lamp is off.
(d) Turn on the power of the servo amplifier and the device.
8 - 101
Part 8: Common Reference Material
Receiving a command, this servo amplifier returns data. The device which gives the command (e.g. personal
computer) is called a master station and the device (servo amplifier) which returns data in response to the
command is called a slave station. When fetching data successively, the master station repeatedly
commands the slave station to send data.
Item Definition
9600/19200/38400/57600/115200 asynchronous
Baud rate [bps]
system
Start bit 1 bit
Data bit 8 bits
Transfer code
Parity bit 1 bit (even)
Stop bit 1 bit
Character method Half-duplex
Transfer method
communication method
(LSB) (MSB)
Next
Start 0 1 2 3 4 5 6 7 Parity Stop start
Data
When the RS-422 communication function is used to operate the servo, set the communication specifications
of the servo amplifier with the parameters.
To enable the parameter values, cycle the power after setting.
8 - 102
Part 8: Common Reference Material
4.3 Protocol
Since up to 32 axes may be connected to the bus, add a station No. to the command, data No., etc. to
determine the destination servo amplifier of data communication. Set the station No. to each servo amplifier
using the parameters. Transmission data is enabled for the servo amplifier of the specified station No.
When "*" is set as the station No. added to the transmission data, the transmission data is enabled for all
servo amplifiers connected. However, when return data is required from the servo amplifier in response to
the transmission data, set "0" to the station No. of the servo amplifier which must provide the return data.
Checksum
Command
STX
ETX
Date* Station No.
(master station) No.
Error code
Checksum
Servo side
STX
ETX
(slave station) Station No.
6 frames
Positive response: Error code = A
Negative response: Error code = other than A
STX
ETX
Station No.
(master station) No.
Error code
Checksum
Servo side
STX
ETX
6 frames + (Data)
(master station)
Servo side
(slave station)
4 frames 8 frames
8 - 103
Part 8: Common Reference Material
b8 to b5 b4 b3 b2 b1 C 0 1 2 3 4 5 6 7
R
0 0 0 0 0 NUL DLE Space 0 @ P ` p
0 0 0 1 1 SOH DC1 ! 1 A Q a q
0 0 1 0 2 STX DC2 “ 2 B R b r
0 0 1 1 3 ETX DC3 # 3 C S c s
0 1 0 0 4 $ 4 D T d t
0 1 0 1 5 % 5 E U e u
0 1 1 0 6 6 F V f v
0 1 1 1 7 ‘ 7 G W g w
1 0 0 0 8 ( 8 H X h x
1 0 0 1 9 ) 9 I Y i y
1 0 1 0 10 : J Z j z
1 0 1 1 11 + ; K [ k {
1 1 0 0 12 , < L ¥ l |
1 1 0 1 13 - = M ] m }
1 1 1 0 14 . > N ^ n ¯
1 1 1 1 15 / ? O _ o DEL
Station No. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
ASCII code G H I J K L M N O P Q R S T U V
For example, "30H" is transmitted in hexadecimal for the station No. "0" (axis 1).
8 - 104
Part 8: Common Reference Material
Error codes are used in the following cases and an error code of single-code length is transmitted.
Receiving data from the master station, the slave station sends the error code corresponding to that data to
the master station. The error code sent in upper case indicates that the servo is normal and the one in lower
case indicates that an alarm occurred.
Error code
Error name Explanation Remark
Servo: normal Servo: alarm
[A] [a] Normal Data transmitted was processed normally. Positive
response
[B] [b] Parity error Parity error occurred in the transmitted
data.
[C] [c] Checksum error Checksum error occurred in the
transmitted data.
[D] [d] Character error The transmitted character is out of Negative
specifications. response
[E] [e] Command error The transmitted command is out of
specifications.
[F] [f] Data No. error The transmitted data No. is out of
specifications.
4.3.4 Checksum
The checksum is an ASCII-coded hexadecimal representing the lower two digits of the sum of ASCII-coded
hexadecimal numbers up to ETX, with the exception of the first control code (STX or SOH).
Station No.
STX
ETX
[0] [A] [1] [2] [5] [F] [5] [2]
STX
or ETX Check
SOH 02H 30H 41H 31H 32H 35H 46H 03H
Lower 2 digits 52 is sent after conversion into ASCII code [5] [2].
The master station transmits EOT when the slave station does not start return processing (STX is not
received) 300 [ms] after the master station has ended communication processing. 100 ms after that, the
master station retransmits the message. Time-out occurs if the slave station does not answer after the
master station has performed the above communication processing three times. (Communication error)
100 ms 100 ms 100 ms *Time-out
300 ms 300 ms 300 ms 300 ms
Message
Message
Message
Message
Controller side
EOT
EOT
EOT
(master station)
Servo side
(slave station)
8 - 105
Part 8: Common Reference Material
When a fault occurs in communication between the master and slave stations, the error code in the response
data from the slave station is a negative response code ([B] to [F], [b] to [f]). In this case, the master station
retransmits the message which was sent at the occurrence of the fault (retry processing). A communication
error occurs if the above processing is repeated and results in the error three or more consecutive times.
*Communication error
Message
Message
Message
Controller side
(master station)
Servo side
STX
STX
STX
(slave station)
Similarly, when the master station detects a fault (e.g. checksum, parity) in the response data from the slave
station, the master station retransmits the message which was sent at the occurrence of the fault. A
communication error occurs if the retry processing is performed three times.
4.3.7 Initialization
After the slave station is switched on, it cannot return to communication until the internal initialization
processing terminates. Hence, at power-on, ordinary communication should be started after.
(1) Wait for 3.5 s or longer after the slave station is switched on.
(2) Check that normal communication can be made by reading the parameter or other data which does not
pose any safety problems.
8 - 106
Part 8: Common Reference Material
The following example reads the set value of alarm history (last alarm) from the servo amplifier of station 0.
Data item Value Description
Station No. 0 Servo amplifier station 0
Command 33 Reading command
Data No. 10 Alarm history (last alarm)
Start
Station No. Command Data No.
Data make-up
Data = [0] + 3 3 + STX + 1 0 + ETX
= [0] [3] [3] STX [1] [0] ETX
Checksum calculation and
addition
Checksum = 30H + 33H + 33H + 02H + 31H + 30H + 03H = FCH
Addition of SOH to make up
transmission data Transmission data = SOH + 0 + 3 3 + STX + 1 0 + ETX + F C 46H 43H
No
Is there receive data?
Yes No
300 ms elapsed?
Yes
No
3 consecutive times?
Yes Yes 100 ms after EOT transmission Master station Slave station
Other than error code
[A] or [a]?
No No
3 consecutive times?
Yes
Receive data analysis
Error processing Error processing
End
8 - 107
Part 8: Common Reference Material
POINT
Even if a command or data No. is the same between different model servo
amplifiers, its description may differ.
Commands of MR-J3-_A_ are available.
The following commands are also available.
Description MR-J3/-J4 Only MR-J4
Current value of each parameter [0] [5] [1] [5]
Upper limit value of each parameter [0] [6] [1] [6]
setting range
Lower limit value of each parameter [0] [7] [1] [7]
setting range
Writing each parameter [8] [4] [9] [4]
8 - 108
Part 8: Common Reference Material
MR-J3-_A_ MR-J4-_A_
Command Data No. Description Frame Frame
Status display length Status display length
[0] [1] [8] [8] Status display data value and Effective load ratio 12 Effective load ratio 12
[8] [9] processing information Peak load ratio Peak load ratio
[8] [A] Instantaneous torque Instantaneous torque
[8] [B] Position within one-revolution Position within one-revolution
Motor encoder position within one-
revolution
Virtual position within one-
revolution
[8] [C] ABS counter ABS counter
Motor encoder ABS counter
Virtual ABS counter
[8] [D] Load to motor inertia ratio Load to motor inertia ratio
[8] [E] Bus voltage Bus voltage
8 - 109
Part 8: Common Reference Material
(2) Parameters (command [0] [4]/[0] [5]/[1] [5]/[0] [6]/[1] [6]/[0] [7]/[1] [7]/[0] [8]/[0] [9])
MR-J3-_A_ MR-J4-_A_
Command Data No. Frame Frame
Description Description
length length
[0] [4] [0] [1] Parameter group read 4 Parameter group reading 4
0000: Basic setting parameter ([Pr. PA_ _ ]) 0000: Basic setting parameters ([Pr. PA_ _ ])
0001: Gain filter parameter ([Pr. PB_ _ ]) 0001: Gain/filter parameters ([Pr. PB_ _ ])
0002: Extension setting parameter ([Pr. PC_ _ ]) 0002: Extension setting parameters ([Pr. PC_ _ ])
0003: I/O setting parameter ([Pr. PD_ _ ]) 0003: I/O setting parameters ([Pr. PD_ _ ])
0004: Extension setting 2 parameters
([Pr. PE_ _ ])
0005: Extension setting 3 parameters
([Pr. PF_ _ ])
[0] [5] [0] [1] to Current values of parameters 8 Current values of parameters 8
[F] [F] Reads the current values of the parameters in the Reads the current values of the parameters in the
parameter group specified with the command [8] parameter group specified with the command [8]
[5] + data No. [0] [0]. Before reading the current [5] + data No. [0] [0]. Before reading the current
values, therefore, always specify the parameter values, therefore, always specify the parameter
group with the command [8] [5] + data No. [0] [0]. group with the command [8] [5] + data No. [0] [0].
The decimal equivalent of the data No. value The decimal equivalent of the data No. value
(hexadecimal) corresponds to the parameter (hexadecimal) corresponds to the parameter No.
number. Command [1] [5]: Frame length 12 is available.
[0] [6] [0] [1] to Upper limit values of parameter setting ranges 8 Upper limit values of parameter setting ranges 8
[F] [F] Reads the permissible upper limit values of the Reads the permissible upper limit values of the
parameters in the parameter group specified with parameters in the parameter group specified with
the command [8] [5] + data No. [0] [0]. Before the command [8] [5] + data No. [0] [0]. Before
reading the upper limit values, therefore, always reading the upper limit values, therefore, always
specify the parameter group with the command [8] specify the parameter group with the command [8]
[5] + data No. [0] [0]. [5] + data No. [0] [0].
The decimal equivalent of the data No. value The decimal equivalent of the data No. value
(hexadecimal) corresponds to the parameter (hexadecimal) corresponds to the parameter No.
number. Command [1] [6]: Frame length 12 is available.
[0] [7] [0] [1] to Lower limit values of parameter setting ranges 8 Lower limit values of parameter setting ranges 8
[F] [F] Reads the permissible lower limit values of the Reads the permissible lower limit values of the
parameters in the parameter group specified with parameters in the parameter group specified with
the command [8] [5] data No. [0] [0]. Before the command [8] [5] + data No. [0] [0]. Before
reading the lower limit values, therefore, always reading the lower limit values, therefore, always
specify the parameter group with the command [8] specify the parameter group with the command [8]
[5] data No. [0] [0]. [5] + data No. [0] [0].
The decimal equivalent of the data No. value The decimal equivalent of the data No. value
(hexadecimal) corresponds to the parameter (hexadecimal) corresponds to the parameter No.
number. Command [1] [7]: Frame length 12 is available.
[0] [8] [0] [1] to Abbreviations of parameters 12 Parameter symbols 12
[F] [F] Reads the abbreviations of the parameters in the Reads the symbols of the parameters in the
parameter group specified with the command [8] parameter group specified with the command [8]
[5] + data No. [0] [0]. Before reading the [5] + data No. [0] [0]. Before reading the symbols,
abbreviations, therefore, always specify the therefore, always specify the parameter group with
parameter group with the command [8] [5] + data the command [8] [5] + data No. [0] [0].
No. [0] [0]. The decimal equivalent of the data No. value
The decimal equivalent of the data No. value (hexadecimal) corresponds to the parameter No.
(hexadecimal) corresponds to the parameter
number.
[0] [9] [0] [1] to Write enable/disable of parameters 4 Writing enable/disable of parameters 4
[F] [F] Reads write enable/disable of the parameters in Reads writing enable/disable of the parameters in
the parameter group specified with the command the parameter group specified with the command
[8] [5] + data No. [0] [0]. Before reading write [8] [5] + data No. [0] [0]. Before reading the lower
enable/disable, therefore, always specify the limit values, therefore, always specify the
parameter group with the command [8] [5] + data parameter group with the command [8] [5] + data
No. [0] [0]. No. [0] [0].
0000: Write enabled 0000: Writing enabled
0001: Write disabled 0001: Writing disabled
8 - 110
Part 8: Common Reference Material
8 - 111
Part 8: Common Reference Material
8 - 112
Part 8: Common Reference Material
8 - 113
Part 8: Common Reference Material
(8) Test operation mode data (command [9] [2], [A] [0])
MR-J3-_A_/MR-J4-_A_
Command Data No.
Description Setting range Frame length
[9] [2] [0] [0] Input signal for test operation Refer to section 8
4.5.7.
[A] [0] Forced output of signal pin Refer to section 8
4.5.9.
[A] [0] [1] [0] Writes the servo motor speed in the test operation mode (JOG operation and 0000 to 7FFF 4
positioning operation).
[1] [1] Writes the acceleration/deceleration time constant in the test operation mode (JOG 00000000 to 8
operation and positioning operation). 7FFFFFFF
[2] [0] Sets the travel distance in the test operation mode (Positioning operation). 00000000 to 8
7FFFFFFF
[2] [1] Selects the positioning direction of test operation (positioning operation). 0000 to 0101 4
0 0
0: Forward rotation direction
1: Reverse rotation direction
[4] [0] This is a start command for test operation (positioning operation). 1EA5 4
[4] [1] This is used to make a temporary stop during test operation (positioning operation). STOP 4
"_" in the data indicates a blank. GO _ _
STOP: Temporary stop CLR _
GO_ _: Restart for remaining distance
CLR _: Remaining distance clear
8 - 114
Part 8: Common Reference Material
When the master station transmits a command data No. or a command + data No. + data to a slave station,
the servo amplifier returns a response or data in accordance with the purpose.
When numerical values are represented in these send data and receive data, they are represented in
decimal, hexadecimal, etc.
Therefore, data must be processed in accordance with the application.
Since whether data must be processed or not and how to process data depend on the monitoring,
parameters, etc., follow the detailed explanation of the corresponding command.
The following methods are how to process send and receive data when reading and writing data.
The following example indicates how to process the receive data "003000000929" given to show.
The receive data is as follows.
0 0 3 0 0 0 0 0 0 9 2 9
Data 32-bit length (hexadecimal representation)
(Data conversion is required as indicated in the display type.
Display type
0: Data must be converted into decimal.
1: Data is used unchanged in hexadecimal.
Since the display type is "0" in this case, the hexadecimal data is converted into decimal.
00000929H → 2345
As the decimal point position is "3", a decimal point is placed in the third least significant digit.
Hence, "23.45" is displayed.
8 - 115
Part 8: Common Reference Material
0
Data is transferred in hexadecimal
Decimal point position
0: No decimal point
1: First least significant digit
2: Second least significant digit
3: Third least significant digit
4: Forth least significant digit
5: Fifth least significant digit
For example, here is described how to process the set data when a value of "15.5" is sent.
Since the decimal point position is the second least significant digit, the decimal point position data is "2".
As the data to be sent is hexadecimal, the decimal data is converted into hexadecimal.
155 → 9B
Hence, "0200009B" is transmitted.
8 - 116
Part 8: Common Reference Material
(a) Transmission
Transmit the command [0] [1] and the data No. corresponding to the status display item to be read,
[0] [0] to [0] [E] and [2] [0] to [2] [9]. (Refer of section 4.4.1.)
(b) Return
The slave station returns the status display name and unit requested.
0 0
Unit characters (5 digits) Name characters (9 digits)
(a) Transmission
Transmit the command [0] [1] and the data No. corresponding to the status display item to be read,
[8] [0] to [8] [E] and [A] [0] to [A] [9]. (Refer of section 4.4.1.)
(b) Return
The slave station returns the status display data requested.
0 0
Data 32-bit length (hexadecimal representation)
(Data conversion is required as indicated in the display type.
Display type
0: Data must be converted into decimal.
1: Data is used unchanged in hexadecimal.
For example, after sending command [0] [1] and data No. [8] [0] and receiving the status display data,
send command [8] [1], data No. [0] [0] and data [1EA5] to clear the cumulative feedback pulse value to
"0".
8 - 117
Part 8: Common Reference Material
4.5.3 Parameter
(a) Transmission
Transmit command [0] [4] and data No. [0] [1].
Command Data No.
[0] [4] [0] [1]
(b) Return
The slave station returns the preset parameter group.
0 0 0
Parameter group
0: Basic setting parameters ([Pr. PA_ _ ])
1: Gain/filter parameters ([Pr. PB_ _ ])
2: Extension setting parameters ([Pr. PC_ _ ])
3: I/O setting parameters ([Pr. PD_ _ ])
4: Extension setting 2 parameters ([Pr. PE_ _ ])
5: Extension setting 3 parameters ([Pr. PF_ _ ])
(a) Transmission
Transmit the command [0] [8] and the data No. [0] [1] to [F] [F] corresponding to the parameter No.
(Refer of section 4.4.1.)
The data No. is expressed in hexadecimal. The decimal equivalent of the data No. value
corresponds to the parameter No.
(b) Return
The slave station returns the symbol of the parameter requested.
0 0 0
Symbol characters (9 digits)
8 - 118
Part 8: Common Reference Material
(a) Transmission
Transmit the command [1] [5] and the data No. corresponding to the parameter No [0] [1] to [F] [F].
(Refer of section 4.4.1.)
The data No. is expressed in hexadecimal. The decimal equivalent of the data No. value
corresponds to the parameter No.
(b) Return
The slave station returns the data and processing information of the parameter No. requested.
0
Data is transferred in hexadecimal.
0 0 0
Sign
0: Sign
1: No sign
For example, data "00120000270F" means 999.9 (decimal display format) and data
"000000003ABC" means 3ABC (hexadecimal display format).
When the display type is "0" (hexadecimal) and the decimal point position is other than 0, the display
type is a special hexadecimal display format and "F" of the data value is handled as a blank. Data
"0001FFFFF053" means 053 (special hexadecimal display format).
"000000000000" is transferred when the parameter that was read is the one inaccessible for
reference in the parameter writing inhibit setting of [Pr. PA19].
8 - 119
Part 8: Common Reference Material
(a) Transmission
When reading an upper limit value, transmit the command [1] [6] and the data No. [0] [1] to [F] [F]
corresponding to the parameter No. When reading a lower limit value, transmit the command [1] [7]
and the data No. [0] [1] to [F] [F] corresponding to the parameter No. (Refer of section 4.4.1.)
The data No. is expressed in hexadecimal. The decimal equivalent of the data No. value
corresponds to the parameter No.
(b) Return
The slave station returns the data and processing information of the parameter No. requested.
8 - 120
Part 8: Common Reference Material
POINT
If setting values need to be changed with a high frequency (i.e. one time or more
per one hour), write the setting values to the RAM, not the EEP-ROM. The
EEPROM has a limitation in the number of write times and exceeding this
limitation causes the servo amplifier to malfunction. Note that the number of
write times to the EEP-ROM is limited to approximately 100, 000.
Write the parameter setting into EEP-ROM of the servo amplifier. Specify a parameter group in advance.
(Refer to (1) of this section.)
Write any value within the setting enabled range. For the setting enabled range, refer to Part2/Part3 or
read the setting range by performing operation in (4) of this section.
Transmit command [9] [4], the data No., and the set data.
The data No. is expressed in hexadecimal. The decimal equivalent of the data No. value corresponds to
the parameter No.
When the data to be written is handled as decimal, the decimal point position must be specified. If it is
not specified, the data cannot be written. When the data is handled as hexadecimal, specify "0" as the
decimal point position.
Check the writing data is within the upper/lower limit value before writing. To prevent an error, read the
parameter data to be written, confirm the decimal point position, and create transmission data.
On completion of writing, read the same parameter data to verify that data has been written correctly.
Command Data No. Data
[9] [4] [0] [1] to [F] [F] See below.
0 0
Data is transferred in hexadecimal.
8 - 121
Part 8: Common Reference Material
(a) Transmission
Transmit command [1] [2] and data No. [0] [0].
Command Data No.
[1] [2] [0] [0]
(b) Return
The slave station returns the status of the input devices.
b31 b1b0
1: On
0: Off
(a) Transmission
Transmit command [1] [2] and data No. [4] [0].
Command Data No.
[1] [2] [4] [0]
(b) Return
The on/off status of the input pins are returned.
b31 b1b0
1: On
0: Off
Bit CN1 connector pin Bit CN1 connector pin Bit CN1 connector pin Bit CN1 connector pin
0 43 8 18 16 24
1 44 9 45 17 25
2 42 10 18 26
3 15 11 19 27
4 19 12 20 28
5 41 13 21 29
6 16 14 22 30
7 17 15 23 31
8 - 122
Part 8: Common Reference Material
(a) Transmission
Transmit command [1] [2] and data No. [6] [0].
Command Data No.
[1] [2] [6] [0]
(b) Return
The slave station returns the status of the input devices.
b31 b1b0
1: On
0: Off
(a) Transmission
Transmit command [1] [2] and data No. [C] [0].
Command Data No.
[1] [2] [C] [0]
8 - 123
Part 8: Common Reference Material
(b) Return
The slave station returns the status of the output devices.
b31 b1b0
1: On
0: Off
Bit CN1 connector pin Bit CN1 connector pin Bit CN1 connector pin Bit CN1 connector pin
0 49 8 14 (Note) 16 24
1 24 9 17 25
2 23 10 18 26
3 25 11 19 27
4 22 12 20 28
5 48 13 21 29
6 33 14 22 30
7 13 (Note) 15 23 31
Note. This is available when devices are assigned to the CN1-13 pin and CN1-14 pin with MR-J4-_A_-RJ 100 W or more servo
amplifiers with software version B3 or later.
(a) Transmission
Transmit command [1] [2] and data No. [8] [0].
Command Data No.
[1] [2] [8] [0]
(b) Return
The slave station returns the status of the input/output devices.
b31 b1b0
1: On
0: Off
8 - 124
Part 8: Common Reference Material
POINT
The on/off status of all devices in the servo amplifier are the status of the data
received at last. Therefore, when there is a device which must be kept on,
transmit data which turns the device on every time.
Each input device can be switched on/off. However, when the device to be switched off is in the external
input signal, also switch off the input signal.
Transmit command [9] [2], data No. [6] [0], and data.
Command Data No. Set data
[9] [2] [6] [0] See below.
b31 b1b0
1: On
0: Off
8 - 125
Part 8: Common Reference Material
You can disable inputs regardless of the I/O device status. When inputs are disabled, the input signals
(devices) are recognized as follows. However, EM2 (Forced stop 2), LSP (Forward rotation stroke end), and
LSN (Reverse rotation stroke end) cannot be disabled.
Signal Status
Input device (DI) Off
External analog input signal 0V
Pulse train input None
(1) Disabling/enabling the input devices (DI), external analog input signals and pulse train inputs except
EM2 (Forced stop 2), LSP (Forward rotation stroke end), and LSN (Reverse rotation stroke end).
Transmit the following communication commands.
(a) Disabling
Command Data No. Data
[9] [0] [0] [0] 1EA5
(b) Enabling
Command Data No. Data
[9] [0] [1] [0] 1EA5
(a) Disabling
Command Data No. Data
[9] [0] [0] [3] 1EA5
(b) Enabling
Command Data No. Data
[9] [0] [1] [3] 1EA5
8 - 126
Part 8: Common Reference Material
Each input devices can be turned on/off for test operation. However, when the device to be switched off is in
the external input signal, also switch off the input signal.
Transmit command [9] [2], data No. [0] [0], and data.
Command Data No. Set data
[9] [2] [0] [0] See below.
b31 b1b0
1: On
0: Off
8 - 127
Part 8: Common Reference Material
POINT
The test operation mode is used to check operation. Do not use it for actual
operation.
If communication stops for longer than 0.5 s during test operation, the servo
amplifier decelerates to a stop, resulting in servo-lock. To prevent this, continue
communication all the time by monitoring the status display, etc.
Even during operation, you can switch the servo amplifier to the test operation
mode. In this case, switching to the test operation mode will shut off the base
circuit to coast the motor.
Note Refer to section 4.5.9 for output signal (DO) forced output.
a) Transmission
Transmit command [0] [0] and data No. [1] [2].
Command Data No.
[0] [0] [1] [2]
b) Reply
The slave station returns the preset operation mode.
0 0 0
Test operation mode reading
0: Normal mode (not test operation mode)
1: JOG operation
2: Positioning operation
3: Motor-less operation
4: Output signal (DO) forced output
8 - 128
Part 8: Common Reference Material
When LSP/LSN was turned Off by external When LSP/LSN was turned On by external
input signal input signal or automatically
Start Start
Command: [9] [2] Command: [9] [2]
Data No. : [0] [0] Data No. : [0] [0]
Data : Forward rotation direction Data : Forward rotation direction
00000807 00000801
(SON, LSP, LSN, and ST1 (SON and ST1 turned on.) Start
turned on.) Reverse rotation direction
Reverse rotation direction 00001001
00001007 (SON and ST2 turned on.)
(SON, LSP, LSN, and ST2
turned on.)
Stop Stop
Command: [9] [2] Command: [9] [2]
Data No. : [0] [0] Data No. : [0] [0] Stop
Data : 00000007 Data 00000001
(SON, LSP, and LSN turned (SON turned on.)
on.)
End
Command: [8] [B]
Data No. : [0] [0] Test operation mode is canceled.
Data 0000
(Test operation mode is
canceled.)
8 - 129
Part 8: Common Reference Material
(Note)
Start positioning operation
Command: [A] [0] Start
Data No. : [4] [0]
Data : 1EA5
End
Command: [8] [B]
Data No. : [0] [0] Test operation mode is canceled.
Data : 0000
(Test operation mode is
canceled.)
8 - 130
Part 8: Common Reference Material
Transmit the following command, data No., and data during a temporary stop to restart.
Command Data No. (Note) Data
[A] [0] [4] [1] GO_ _
Transmit the following command, data No., and data during a temporary stop to stop positioning
operation and erase the remaining travel distance.
Command Data No. (Note) Data
[A] [0] [4] [1] CLR_
8 - 131
Part 8: Common Reference Material
4.5.9 Output signal pin on/off (output signal (DO) forced output)
In the test operation mode, the output signal pins can be turned on/off regardless of the servo status. Using
command [9] [0], disable the external output signals in advance.
(1) Selecting output signal (DO) forced output in the test operation mode
Transmit command + [8] [B] + data No. [0] [0] + data "0004" to select output signal (DO) forced output.
0 0 0 4
Selection of test operation mode
4: Output signal (DO) forced output
b31 b1b0
1: On
0: Off
Bit CN1 connector pin Bit CN1 connector pin Bit CN1 connector pin Bit CN1 connector pin
0 49 8 14 (Note) 16 24
1 24 9 17 25
2 23 10 18 26
3 25 11 19 27
4 22 12 20 28
5 48 13 21 29
6 33 14 22 30
7 13 (Note) 15 23 31
Note The MR-J4-_A_-RJ 100 W or more servo amplifier is available with software version B3 or later.
8 - 132
Part 8: Common Reference Material
(a) Transmission
Transmit command [3] [3] + data No. [1] [0] to [1] [F]. Refer of section 4.4.1.
(b) Return
Alarm Nos. corresponding to the data No. is provided.
0 0
Alarm No. is transferred in hexadecimal
For example, "0032" means [AL. 32] and "00FF" means [AL. _ _ ] (no alarm).
(a) Transmission
Transmit command [3] [3] + data No. [2] [0] to [2] [F].
Refer of section 4.4.1.
(b) Return
For example, data "01F5" means that the alarm occurred in 501 hours after starting operation.
8 - 133
Part 8: Common Reference Material
(a) Transmission
Transmit command [0] [2] and data No. [0] [0].
Command Data No.
[0] [2] [0] [0]
(b) Return
The slave station returns the alarm currently occurring.
0 0
Alarm No. is transferred in hexadecimal
For example, "0032" means [AL. 32] and "00FF" means [AL. _ _ ] (no alarm).
(a) Transmission
Transmit the command [3] [5] + the data No. corresponding to the status display item to read, [8] [0]
to [8] [E] and [A] [0] to [A] [9]. Refer of section 4.4.1.
(b) Return
The slave station returns the status display data of requested alarm at occurrence.
0 0
Data 32-bit length (hexadecimal representation)
(Data conversion is required as indicated in the display type.
Display type
0: Data must be converted into decimal.
1: Data is used unchanged in hexadecimal.
8 - 134
Part 8: Common Reference Material
(a) Transmission
Transmit command [0] [2] and data No. [9] [0].
Command Data No.
[0] [2] [9] [0]
(b) Return
The slave station returns the requested servo motor-side pulses.
For example, data "000186A0" is 100000 pulses in the motor-side pulse unit.
(a) Transmission
Transmit command [0] [2] and data No. [9] [1].
Command Data No.
[0] [2] [9] [1]
(b) Return
The slave station returns the requested command pulses.
8 - 135
Part 8: Common Reference Material
(a) Transmission
Transmit command [0] [2] and data No. [7] [0].
Command Data No.
[0] [2] [7] [0]
(b) Return
The slave station returns the requested software version.
8 - 136
Part 8: Common Reference Material
5.1 MR-J3 series servo motors which are available with MR-J4-_A_ , MR-J4-_B_ and MR-J4-_GF_
POINT
For the software version of the servo amplifier, refer to "3.1 Method for checking
the software version".
When you use a servo motor which is not supported, please contact your local
sales office.
When an MR-J4 series servo amplifier is used to drive the MR-J3 series servo
motor, a regenerative option of either the existing MR-J3 series or MR-J4 series
can be used. However, it is recommended to replace the existing regenerative
option with the MR-J4 series regenerative option prior to the replacement with
MR-J4 series servo motors. For details of the combinations of servo amplifiers
and regenerative options, refer to "Chapter 1: COMPARISON TABLE OF
REGENERATIVE OPTION COMBINATIONS" in "Part 10: Review on
Replacement of Optional Peripheral Equipment".
The same applies when the MR-J4-_B_ servo amplifier is set to "J3 compatibility
mode".
Even when driving the MR-J3 series servo motor with the MR-J4 series servo
amplifier, the detector resolution per rotation of the HF-_P/HC-_P/HA-_P servo
motor is 18 bits (262144 pulses/rev).
8 - 137
Part 8: Common Reference Material
8 - 138
Part 8: Common Reference Material
8 - 139
Part 8: Common Reference Material
8 - 140
Part 8: Common Reference Material
8 - 141
Part 8: Common Reference Material
8 - 142
Part 8: Common Reference Material
8 - 143
Part 8: Common Reference Material
8 - 144
Part 8: Common Reference Material
8 - 145
Part 8: Common Reference Material
8 - 146
Part 8: Common Reference Material
5.2 MR-J3 series servo motors which are available with MR-J4W_-_B
POINT
For the software version of the servo amplifier, refer to "3.1 Method for checking
the software version".
When you use a servo motor which is not supported, please contact your local
sales office.
When an MR-J4W_-_B servo amplifier is used to drive the MR-J3 series servo
motor, a regenerative option of either the existing MR-J3W series or MR-J4
series can be used. However, it is recommended to replace the existing
regenerative option with the MR-J4 series regenerative option prior to the
replacement with MR-J4 series servo motors. For details of the combinations of
servo amplifiers and regenerative options, refer to "Chapter 1: COMPARISON
TABLE OF REGENERATIVE OPTION COMBINATIONS" in "Part 10: Review on
Replacement of Optional Peripheral Equipment".
The same applies when the MR-J4W_-_B servo amplifier is set to "J3
compatibility mode".
Even when driving the MR-J3 series servo motor with the MR-J4W_-_B servo
amplifier, the detector resolution per rotation of the HF-_P/HC-_P/HA-_P servo
motor is 18 bits (262144 pulses/rev).
8 - 147
Part 8: Common Reference Material
Note. One servo amplifier can drive three axis servo motors.
8 - 148
Part 8: Common Reference Material
6. APPLICATION OF FUNCTIONS
POINT
The J3 compatibility mode is compatible only with MR-J4-_B_(-RJ) and MR-
J4W2-_B servo amplifiers.
POINT
J3 series servo motor driving in the J3 compatibility mode will be sequentially
available.
For the target models and schedule, contact your local sales office.
Specifications of the J3 compatibility mode of the servo amplifier with software
version A4 or earlier differ from those with software version A5 or later. For
details, refer to section 6.1.8.
The J3 compatibility mode is not compatible with the master-slave operation
function.
The fully closed loop control in the J3 compatibility mode is available for the
servo amplifiers with software version A3 or later.
MR-J4-_B_(-RJ) servo amplifiers and MR-J4W2-_B have two operation modes. "J4 mode" is for using all
functions with full performance and "J3 compatibility mode" is compatible with MR-J3-_B_ series for using
the amplifiers as the conventional series.
When you connect an amplifier with SSCNET III/H communication for the first controller communication by
factory setting, the operation mode will be fixed to "J4 mode". For SSCNET communication, it will be fixed to
"J3 compatibility mode". When you set the mode back to the factory setting, use the application "MR Mode
Change".
The application "MR Mode Change" is packed with MR Configurator2 of software version 1.12N or later.
For the operating conditions of the application "MR Mode Change", use MR Configurator2.
Each operation mode has the same ordering as conventional MR-J3-B series servo amplifiers and is
compatible with their settings.
In addition, the control response characteristic in the J3 compatibility mode will be the same as that of MR-J3
series. By enabling the J3 extension function, control response will be equal to MR-J4 series using a
controller compatible with SSCNET III.
8 - 149
Part 8: Common Reference Material
The following shows functions which compatible with J4 mode and J3 compatibility mode. The letters such
as "A0" described after and mean servo amplifier software versions which compatible with each function.
Each function is used with servo amplifiers with these software versions or later.
Compatibility
( : J4 new, : Equivalent to J3, : Not available)
Function Name
MR-J4 series MR-J3/MR-J3W
J4 mode J3 compatibility mode series (Note 8)
Speed frequency response 2.5 kHz 2.1 kHz 2.1 kHz
Basic specification
Encoder resolution 22 bits (Note 1) 18 bits (Note 1) 18 bits
SSCNET III/H Communication baud rate 150 Mbps 50 Mbps 50 Mbps
communication or
SSCNET III Maximum distance between stations 100 m 50 m 50 m
communication
Absolute position detection system A0 A0
A3 A3
MR-J3-_B-RJ006
Fully closed loop control (Note 9) (Two-wire type only) (Two-wire type only)
MR-J3-_S
(Note 13) (Note 13)
A0 A0
(Two-wire type/ (Two-wire type/ MR-J3-_B-RJ004
Linear servo motor driving
Basic function four-wire type only) four-wire type only) MR-J3W-_B
(Note 13) (Note 13)
MR-J3-_B-RJ080W
Direct drive motor driving A0 A0
MR-J3W-_B
Motor-less operation A0 (Note 2) A0 (Note 2)
Rotation direction selection/travel
A0 A0
direction selection
A/B-phase pulse output A0 (Note 3) A0 (Note 3)
Encoder output pulses
Z-phase pulse output A0 (Note 4) A0 (Note 4) (Note 4)
Analog monitor output A0 (Note 5) A0 (Note 5)
MR-J3-_B-RJ004
Input/output
Motor thermistor A0 A0 MR-J3-_B-RJ080W
MR-J3W-_B
Position control mode A0 A0
Speed control mode A0 A0
Control mode Torque control mode A0 A0
Continuous operation to torque
A0 A0
control mode
Auto tuning mode 1 A0 A0
Auto tuning mode 2 A0 A0
2 gain adjustment mode 1
Auto tuning A0 A0
(interpolation mode)
2 gain adjustment mode 2 A0
Manual mode A0 A0
Machine resonance suppression filter
A0 A0
1
Machine resonance suppression filter
A0 A0
2
Machine resonance suppression filter
A0 B0 (Note 15)
3
Machine resonance suppression filter
A0 B0 (Note 15)
Filter function 4
Machine resonance suppression filter
A0 B0 (Note 15)
5
Shaft resonance suppression filter A0 B0 (Note 15)
Low-pass filter A0 A0
Robust disturbance compensation
A0
(Note 10)
Robust filter A0 B0 (Note 15)
8 - 150
Part 8: Common Reference Material
Compatibility
( : J4 new, : Equivalent to J3, : Not available)
Function Name
MR-J4 series MR-J3/MR-J3W
J4 mode J3 compatibility mode series (Note 8)
Standard mode/3 inertia mode A0 B0 (Note 15)
Vibration suppression Vibration suppression control 1 A0 A0
control Vibration suppression control 2 A0 B0 (Note 15)
Command notch filter A0 A0
Gain switching A0 A0
Slight vibration suppression control A0 A0
Overshoot amount compensation A0 A0
PI-PID switching control A0 A0
Feed forward A0 A0
Applied control Torque limit A0 A0
Master-slave operation function A8 (Note 5)
Scale measurement function A8 (Note 3)
Model adaptive control disabled B4 B4
Lost motion compensation function B4 (Note 5) (Note 5, 15)
Super trace control B4 (Note 5)
One-touch tuning A0 B0 (Note 15)
Adaptive tuning A0 A0
Adjustment function
Vibration suppression control 1 tuning A0 A0
Vibration suppression control 2 tuning A0 B0 (Note 15)
Fully closed loop electronic gear A3 A3
Dual feedback control A3 A3
Fully closed loop Semi closed/fully closed switching MR-J3-_S
control A3 A3
loop control MR-J3-_B-RJ006
Fully closed loop control error
A3 A3
detection function
Linear servo control error detection
A0 A0
function MR-J3-_B-RJ004
Linear compatible
Servo motor series/types setting MR-J3W-_B
A0 A0
function
MR-J3-_B-RJ004
Direct current exciting method
A0 A0 MR-J3-_B-RJ080W
magnetic pole detection
MR-J3W-_B
Current detection method magnetic MR-J3-_B-RJ004
Magnetic pole (Note 6) A0
pole detection MR-J3W-_B
detection
Minute position detection method
A0 A0 MR-J3-_B-RJ004
magnetic pole detection
MR-J3-_B-RJ080W
Initial magnetic pole detection error
A0 A0 MR-J3W-_B
detection function
Semi closed loop control two-wire
A0 A0
type/four-wire type selection
MR-J3-_S
Serial interface compatible linear MR-J3-_B-RJ006
A0 A0
Encoder encoder MR-J3-_B-RJ004
MR-J3W-_B
Pulse train interface (A/B/Z-phase MR-J3-_S
differential output type) compatible A5 (Note 14) A5 (Note 14) MR-J3-_B-RJ006
linear encoder MR-J3-_B-RJ004
STO function A0 A0 MR-J3-_S
Forced stop deceleration function at
A0 A0 (Note 12) MR-J3-_S
Functional safety alarm occurrence
Vertical axis freefall prevention
A0 A0 MR-J3-_S
function
SEMI-F47 function A0 B0 (Note 15, 16)
Vibration tough drive A0 B0 (Note 15)
Tough drive function
Instantaneous power failure tough
A0 B0 (Note 15)
drive
3-digit alarm display A0 A0 MR-J3W-_B
16 alarm histories supported A0 (Note 7) (Note 7)
Diagnosis function
Drive recorder function A0 B0 (Note 15)
Machine diagnosis function A0 B0 (Note 15)
8 - 151
Part 8: Common Reference Material
Compatibility
( : J4 new, : Equivalent to J3, : Not available)
Function Name
MR-J4 series MR-J3/MR-J3W
J4 mode J3 compatibility mode series (Note 8)
SSCNET III A0
Controller SSCNET III/H A0
Home position return function A0 A0
J4 mode/J3 compatibility mode
A0 A0
Others automatic identification (Note 11)
Power monitoring function A0 B0 (Note 15)
8 - 152
Part 8: Common Reference Material
Following shows the status display of the servo amplifier axis of MR-J4-_B_ and MR-J4W2-_B. In the states
of "Waiting for servo system controller power to switch on (SSCNET III/H communication)" and "Servo
system controller power off", the decimal point on the first digit LED turns off in J4 mode, and blinks in J3
compatibility mode. This function can be used with servo amplifiers with software version A5 or later.
Servo amplifier power on
J4 mode J3 compatibility
mode
A b A. b
Servo-on
Example: When [AL. E1 Overload warning 1]
occurs at axis No. 1
(Note) Ready-on and servo-on Blinking
After 0.8 s
Blinking
Ordinary operation
After 0.8 s
Blank
Servo system controller power off
Note. The segment of the last 2 digits shows the axis number.
Axis Axis Axis
No. 1 No. 2 No. 64
8 - 153
Part 8: Common Reference Material
There are two ways to switch the J4 mode/J3 compatibility mode with the MR-J4-_B_(-RJ) servo amplifier
and MR-J4W2-_B servo amplifier.
Standard control
J4 mode [Pr. PA01] setting (rotary servo motor)
Factory setting
(2) Mode selection using the application software "MR Mode Change"
You can set the factory setting, J4 mode/J3 compatibility mode, and operation mode with the dedicated
application.
J4 mode/J3 compatibilitymode
Factory setting
automatic identification
8 - 154
Part 8: Common Reference Material
8 - 155
Part 8: Common Reference Material
The J3 compatibility mode of the operation mode is automatically identified by factory setting depending on a
connected encoder. If a proper encoder is not connected at the first connection, the system will not start
normally due to a mismatch with a set mode with the controller. (For the J4 mode, you can set the operation
mode with [Pr. PA01].) When the operation mode mismatches, the servo amplifier will display [AL. 3E.1
Operation mode error]. Set the mode back to the factory setting or set correctly (J4 mode/J3 compatibility
mode and operation mode) using the application "MR Mode Change".
The J3 compatibility mode is partly changed and has restrictions compared with MR-J3 series.
(1) The alarm display was changed from 2 digits (_ _) to 3 digits (_ _. _). The alarm detail number (._) is
displayed in addition to the alarm No (_ _). The alarm No. (_ _) is not changed.
(2) When the power of the servo amplifier is cut or fiber-optic cable is disconnected, the same type
communication can be cut regardless of connection order. When you power on/off the servo amplifier
during operation, use the connect/disconnect function of the controller. Refer to the following manuals for
detail.
MELSEC iQ-R Motion Controller Programming Manual (Common) (R16MTCPU/R32MTCPU) (IB-
0300237) "5.3.1 Connect/disconnect function of SSCNET communication"
Motion controller Q series Programming Manual (COMMON) (Q173D(S)CPU/Q172D(S)CPU) (IB-
0300134) "4.11.1 Connect/disconnect function of SSCNET communication"
MELSEC iQ-R Simple Motion Module User's Manual (Application)
(RD77MS2/RD77MS4/RD77MS8/RD77MS16) (IB-0300247) "8.12 Connect/Disconnect Function of
SSCNET Communication"
MELSEC-Q QD77MS Simple Motion Module User's Manual (IB-0300185) "14.12 Connect/disconnect
function of SSCNET communication"
MELSEC-L LD77MH Simple Motion Module User's Manual (IB-0300172) "14.13 Connect/disconnect
function of SSCNET communication"
MELSEC-L LD77MS Simple Motion Module User's Manual (Positioning Control) (IB-0300211) "14.13
Connect/disconnect function of SSCNET communication"
(3) The J3 compatibility mode has a functional compatibility. However, the operation timing may differ.
Check the operation timing on customer side to use.
(4) The J3 compatibility mode is not compatible with high-response control set by [Pr. PA01 Operation
mode]. Standard control is fixed.
(5) In J3 compatibility mode, the 350 % maximum torque setting is disabled by default for the HF-KP servo
motor. To enable the 350 % maximum torque setting for the HF-KP servo motor, set [Pr. PA01] to "_ 3 _
_" (Enabled).
8 - 156
Part 8: Common Reference Material
(6) The J3 compatibility mode of MR-J4W2-_B does not support [Pr. PC15 Station number selection]. Set to
"0".To set the axis that communicates with MR Configurator2, open the "New Project" window from the
"Project" menu of MR Configurator2, check "Multi-ax, unification", and select "A axis" or "B axis".The
communication axis settings are supported by MR Configurator2 with version 1.12N or later.
(7) The parameter specifications for assigning output devices to the CN3-11 pin and CN3-24 pin in the J3
compatibility mode of MR-J4W2-_B are different from those of MR-J3W-_B.
MR-J3W-_B: [Pr. PD09]
MR-J4W2-_B J3 compatibility mode: [Pr. PD08], [Pr. PD09]
The parameter specifications of the J3 compatibility mode of MR-J4W2-_B are the same as those of the
J4 mode of MR-J4W2-_B.
Refer to 5.2.4 of "MR-J4W2-_B/MR-J4W3-_B/MR-J4W2-0303B6 Servo Amplifier Instruction Manual" for
settings.
(8) In MR-J4W2-_B, the parameter number of the J3 compatibility mode has changed from "Target alarm
selection of the other axis error warning (EB)" of [Pr. Po01] in MR-J3W-_B to "Target alarm selection of
the other axis error warning" of [Pr. PF02].
The parameter specifications of the J3 compatibility mode of MR-J4W2-_B are the same as those of the
J4 mode of MR-J4W2-_B.
Refer to 5.2.6 of "MR-J4W2-_B/MR-J4W3-_B/MR-J4W2-0303B6 Servo Amplifier Instruction Manual" for
settings.
(9) The J3 compatibility mode of MR-J4W2-_B does not support [Pr. Po02 Axis selection for graphing
analog data (MR Configurator)] and [Pr. Po03 Axis selection for graphing digital data (MR Configurator)].
Set to "0000h".
8 - 157
Part 8: Common Reference Material
Table 8.3 Controller reset required/not required list (before change of specifications)
Controller reset required/not required
Controller Model Single-axis
Multi-axis connection
connection
R_MTCPU Not required Not required
Q17_DSCPU Not required Not required
Motion controller Q17_DCPU Not required Not required
Q17_HCPU Not required Not required
Q170MCPU Not required Not required
RD77MS_ Not required Not required
QD77MS_ Not required Not required
LD77MS_ Not required Not required
Simple motion module
QD75MH_ Not required Not required
Positioning module
QD74MH_ Reset required Reset required
LD77MH_ Not required Not required
FX3U-20SSC-H Not required Reset required
8 - 158
Part 8: Common Reference Material
Table 8.5 Controller reset required/not required list (after change of specifications)
Controller reset required/not required
Controller Model Single-axis
Multi-axis connection
connection
R_MTCPU Not required Not required
Q17_DSCPU Not required Not required
Motion controller Q17_DCPU Not required Not required
Q17_HCPU Not required Not required
Q170MCPU Not required Not required
RD77MS_ Not required Not required
QD77MS_ Not required Not required
LD77MS_ Not required Not required
Simple motion module
QD75MH_ Not required Not required
Positioning module
QD74MH_ Reset required Reset required
LD77MH_ Not required Not required
FX3U-20SSC-H Reset required Reset required
(c) Using servo amplifiers before and after change of specifications simultaneously
When using servo amplifiers before change of specifications and after change of specifications
simultaneously, controller reset is necessary for number of connecting axes of servo amplifiers.
8 - 159
Part 8: Common Reference Material
(2) Changing the mode to "J3 compatibility mode" by using the application "MR Mode Change".
You can switch the servo amplifier's mode to "J3 compatibility mode" beforehand with the built-in
application software "MR Mode Change" of MR Configurator2. Use it for a solution when it is difficult to
reset many times with your "Reset required" controller such as "QD74MH_".
The application "MR Mode Change" has no expiration date.
POINT
The J3 extension function is used with servo amplifiers with software version B0
or later.
To enable the J3 extension function, MR Configurator2 with software version
1.25B or later is necessary.
The J3 extension function of the amplifier differs from MR-J3-B in motion.
For details of the J3 extension function, refer to each servo amplifier instruction
manual.
The J3 extension function is for using functions of J4 mode with J3 compatibility mode.
By enabling the J3 extension function, control response will be equal to MR-J4 series using a controller
compatible with SSCNET III.
J3 compatibility mode
J4 mode J3 extension function enabled: J3 extension function disabled:
[Pr. PX01] = "_ _ _ 1" [Pr. PX01] = "_ _ _ 0"
SSCNET III/H SSCNET III communication SSCNET III communication
communication The same parameter ordering as MR- The same parameter ordering as MR-
MR-J4-B function J3-B J3-B
MR-J4-B control function
Parameter added
8 - 160
Part 8: Common Reference Material
The following shows functions used with the J3 extension function. Refer to each servo amplifier instruction
manual for details.
Function Description
Gain switching function
(Vibration suppression control You can switch gains during rotation/stop, and can use input devices to switch gains during operation.
2 and model loop gain)
Advanced vibration
This function suppresses vibration at the arm end or residual vibration.
suppression control II
Machine resonance
suppression filter 3
Machine resonance This is a filter function (notch filter) which decreases the gain of the specific frequency to suppress the
suppression filter 4 resonance of the mechanical system.
Machine resonance
suppression filter 5
When a load is mounted to the servo motor shaft, resonance by shaft torsion during driving may
Shaft resonance suppression
generate a mechanical vibration at high frequency. The shaft resonance suppression filter suppresses
filter
the vibration.
This function provides better disturbance response in case low response level that load to motor
Robust filter
inertia ratio is high for such as roll send axes.
Gain adjustment is performed just by one click on a certain button on MR Configurator2.
One-touch tuning
MR Configurator2 is necessary for this function.
This function makes the equipment continue operating even under the condition that an alarm occurs.
Tough drive function The tough drive function includes two types: the vibration tough drive and the instantaneous power
failure tough drive.
Enables to avoid triggering [AL. 10 Undervoltage] using the electrical energy charged in the capacitor
in case that an instantaneous power failure occurs during operation. Use a 3-phase for the input
SEMI-F47 function (Note 1)
power supply of the servo amplifier. Using a 1-phase 200 V AC for the input power supply will not
comply with SEMI-F47 standard.
This function continuously monitors the servo status and records the status transition before and after
an alarm for a fixed period of time. You can check the recorded data on the drive recorder window on
MR Configurator2 by clicking the "Graph" button.
However, the drive recorder will not operate on the following conditions.
Drive recorder function 1. You are using the graph function of MR Configurator2.
2. You are using the machine analyzer function.
3. [Pr. PX30] is set to "-1".
4. The controller is not connected (except the test operation mode).
5. An alarm related to the controller is occurring.
This function calculates the power running energy and the regenerative power from the data in the
servo amplifier such as speed and current. Power consumption and others are displayed on MR
Power monitoring function
Configurator2 in the system of SSCNET III/H. Since the servo amplifier sends data to a servo system
controller, you can analyze the data and display the data on a display.
From the data in the servo amplifier, this function estimates the friction and vibrational component of
the drive system in the equipment and recognizes an error in the machine parts, including a ball screw
Machine diagnosis function
and bearing.
MR Configurator2 is necessary for this function.
This function improves the response delay occurred when the machine moving direction is reversed.
Lost motion compensation
This is used with servo amplifiers with software version B4 or later. Check the software version of the
function (Note 2)
servo amplifier using MR Configurator2.
Note 1. For servo system controllers which are available with this, contact your local sales office.
2. It is not available with MR-J4W2-_B servo amplifiers.
8 - 161
Part 8: Common Reference Material
Configure the circuit so that all the master and slave axes for the same machine
are stopped by the controller forced stop at the moment of a stop of a master or
slave axis due to such as a servo alarm. When they are not stopped
simultaneously by the controller forced stop, the servo motor may operate
WARNING unexpectedly and the machine can be damaged.
All the master and slave axes for the same machine should turn on/off EM1
(Forced stop 1) simultaneously. When EM1 (Forced stop 1) is not turned on/off
simultaneously, the servo motor may operate unexpectedly and the machine can
be damaged.
POINT
The master-slave operation function works only when the forced stop
deceleration function is disabled. When the forced stop deceleration function is
enabled, [AL. 37 Parameter error] will occur.
The master-slave operation function cannot be used with the continuous
operation to torque control.
Use the master-slave operation function with the following controllers. Refer to
the manuals for each servo system controller for compatible software versions,
and other details.
RD77MS/QD77MS_/LD77MS_
R_MTCPU/Q17_DSCPU
Q170MSCPU
When the function is used in vertical axis system, set the same value to the
parameters regarding the dynamic brake and electromagnetic brake to prevent a
drop of axes.
The servo-on command of the master axis and slave axis should be turned
on/off simultaneously. If the servo-on command is turned on only for a slave
axis, torque will not be generated. Therefore, an extreme load will be applied to
the electromagnetic brake of the master axis for using in vertical axis system.
The master-slave operation function is available for servo amplifier with software
version A8 or later. All servo amplifiers used in the same system connected to a
controller should be software version A8 or later.
It is not available with MR-J4W2-_B servo amplifiers.
8 - 162
Part 8: Common Reference Material
(1) Summary
The master-slave operation function transmits a master axis torque to slave axes using driver
communication and the torque as a command drives slave axes by torque control.
Transmission of torque data from the master axis to slave axes is via SSCNET III/H. Additional wiring is
not required.
POINT
The control modes compatible with the master-slave operation function are as
follows.
The master axis and slave axis are recommended to use for a linked condition
on a mechanical constitution. When they are not linked, they can reach a speed
limit level. Doing so may cause [AL. 31 Overspeed].
The slave axes use the control command from the master axis. Therefore, the
controller mainly controls parameter settings, servo-on command, acquisition of
monitor information from a servo amplifier, etc. The commands regarding
absolute positioning such as setting absolute position detection and requiring
home position setting from the controller to slave axes must not be made.
Configure the circuit so that all the master and slave axes are stopped at the
moment of a stop of a master or slave axis due to such as a servo alarm.
When the STO signal of a servo amplifier is used, the master axis and slave axis
should be turned off simultaneously.
8 - 163
Part 8: Common Reference Material
Eight master axes can be set at most per one system of SSCNET III/H. The maximum number of slave
axes to each master axis is not limited. However, the total number of the master and slave axes should
be the maximum number of the servo amplifiers at most. In addition, when an SSCNET III/H
communication shut-off occurs due to malfunction of a servo amplifier, the malfunctioning axis and later
axis cannot be communicated. Therefore, the first amplifier from the controller via SSCNET III/H cable
should be master axis.
Position
command
8 - 164
Part 8: Common Reference Material
[Pr. PA14]
+
Slave axis 1 POL Current control
-
0 or 1 (Note)
[Pr. PA14]
+
Slave axis 2 POL Current control
-
0 or 1 (Note)
[Pr. PA14]
+
Slave axis 3 POL Current control
-
0 or 1 (Note)
Rotation direction setting of master and slave axes with torque command method for an example of one
master axis and three slave axes
The following shows a setting example of rotation direction for a platform truck with one master axis and
three slave axes.
To set a rotation direction of the servo motor according to the moving direction, set the torque command
polarity to the slave axis 1 the same as that to the master axis, and set the opposite polarity to the slave
axis 2 and slave axis 3 from the master axis.
Slave axis 2 Slave axis 3 [Pr. PA14] setting
CW Axis [Pr. PA14]
CW
Master axis 0
Moving direction
Slave axis 1 0
Slave axis 2 1
Slave axis 3 1
CCW CCW
8 - 165
Part 8: Common Reference Material
The scale measurement function transmits position information of a scale measurement encoder to the
controller by connecting the scale measurement encoder in semi closed loop control.
POINT
The scale measurement function is available for the servo amplifiers of software
version A8 or later.
When the scale measurement function is used for MR-J4-_B_or MR-J4W2-_B
servo amplifiers, the following restrictions apply. However, these restrictions will
not be applied for MR-J4-_B_-RJ servo amplifiers.
A/B/Z-phase differential output type encoder cannot be used.
The scale measurement encoder and servo motor encoder are compatible
with only the two-wire type. The four-wire type scale measurement encoder
and servo motor encoder cannot be used.
When you use the HG-KR and HG-MR series for driving and scale
measurement encoder, the optional four-wire type encoder cables (MR-
EKCBL30M-L, MR-EKCBL30M-H, MR-EKCBL40M-H, and MR-EKCBL50M-H)
cannot be used. When an encoder cable of 30 m to 50 m is needed, fabricate a
two-wire type encoder cable according to "MR-J4-_B_(-RJ)_ Servo Amplifier
Instruction Manual" or "MR-J4W2-_B/MR-J4W3-_B/MR-J4W2-0303B6 Servo
Amplifier Instruction Manual".
The scale measurement function compatible servo amplifier can be used with
any of the following controllers.
Motion controller R_MTCPU/Q17_DSCPU
Simple motion module RD77MS/QD77MS_/LD77MS_
(The MR-J4W2-_B servo amplifiers are not available with simple Motion
module.)
For settings and restrictions of controllers compatible with the scale
measurement function, refer to user's manuals for each controller.
The MR-J4W2-0303B6 servo amplifier is not compatible with the scale
measurement function.
S
(Servo motor) +
Servo motor feedback pulses
Droop pulses - (Servo motor resolution unit)
Scale measurement encoder
(Servo motor)
Cumulative
feedback pulses Encoder pulse setting
([Pr.PA15], [Pr.PA16]
and [Pr. PC03])
Load-side feedback pulses
Cumulative (Scale resolution unit)
load-side
feedback pulses Control
Monitor
8 - 166
Part 8: Common Reference Material
Note Use a two-wire type encoder cable. A four-wire type linear encoder cable cannot be used.
CN2B
(Note)
(Note) Servo motor
Note. Use a two-wire type encoder cable. A four-wire type linear encoder cable cannot be used.
8 - 167
Part 8: Common Reference Material
POINT
Always use the scale measurement encoder cable introduced in this section.
Using other products may cause a malfunction.
For details of the scale measurement encoder specifications, performance and
assurance, contact each encoder manufacturer.
When a rotary encoder is used, an absolute position detection system can be configured by installing the
encoder battery to the servo amplifier. In this case, the battery life will be shorter because the power
consumption is increased as the power is supplied to the two encoders of motor side and load side.
: Available
Use a two-wire type encoder cable. Do not use MR-EKCBL30M-L, MR-EKCBL30M-H, MR-EKCBL40M-
H, or MR-EKCBL50M-H as they are four-wire type.
When an encoder cable of 30 m to 50 m is needed, fabricate a two-wire type encoder cable according to
"MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual" or "MR-J4W2-_B/MR-J4W3-_B/MR-J4W2-0303B6
Servo Amplifier Instruction Manual".
To use the scale measurement function in the absolute position detection system ([Pr. PA22] = 1_ _ _),
the encoder battery must be installed to the servo amplifier for backing up the absolute position data of
the load side. In this case, the battery life will be shorter because the power consumption is increased as
the power is supplied to the two encoders of motor side and load side.
8 - 168
Part 8: Common Reference Material
SCALE
Servo motor
(Note) HG-KR Scale
HG-MR measurement
encoder
Encoder cable
(Refer to "HG-MR/HG-KR/HG-SR/HG-JR/HG-RR/HGUR/HG-AK Servo Motor Instruction Manual (Vol. 3)".)
Note Use a two-wire type encoder cable. A four-wire type linear encoder cable cannot be used.
Servo motor
(Note) HG-KR Scale
HG-MR measurement
encoder
Encoder cable
(Refer to "HG-MR/HG-KR/HG-SR/HG-JR/HG-RR/HGUR/HG-AK Servo Motor Instruction Manual (Vol. 3)".)
Note. Use a two-wire type encoder cable. A four-wire type linear encoder cable cannot be used.
8 - 169
Part 8: Common Reference Material
(Note 1) (Note 2)
CN2_ MOTOR
SD Plate Plate SD
P5 1 1 P5
LG 2 2 LG
2 6 10 10 6 2
LG 4 THM2 8 SEL SEL 8 THM2 4 LG
MRR MXR MR 3 3 MR MRR
1 5 9 9 5 1
MRR 4 4 MRR
P5 3 THM1 7 BAT BAT 7 THM1 3 P5
MR MX THM1 5 5 THM1 MR
THM2 6 6 THM2
View seen from the wiring side. MX 7 View seen from the wiring side.
MXR 8
BAT 9 9 BAT
SEL 10 10 SEL
(Note 2)
SCALE
Plate SD
1 P5
2 LG
10 6 2
SEL 8 4 LG
MXR
9 5 1
3 MX BAT 7 3 P5
4 MXR MX
9 BAT
10 SEL View seen from the wiring side.
8 - 170
Part 8: Common Reference Material
1 0 0
Operation mode selection
Setting value Operation mode Control unit
Semi closed loop system Servo motor-side
0
(Standard control mode) resolution unit
0 0 0
Scale measurement function selection
0: Disabled
1: Used in absolute position detection system
2: Used in incremental system
0 0 0
Load-side encoder cable communication method selection
0: Two-wire type
1: Four-wire type
When using a load-side encoder of A/B/Z-phase differential output method, set "0".
Incorrect setting will trigger [AL. 70 Load-side encoder initial communication error 1] and
[AL. 71 Load-side encoder normal communication error 1].
Setting "1" while using an MR-J4-_B_ servo amplifier will trigger [AL. 37 Parameter error].
Select a polarity of the scale measurement encoder with the following "Encoder pulse count polarity
selection" and "Selection of A/B/Z-phase input interface encoder Z-phase connection judgement
function" of [Pr. PC27] as necessary.
POINT
"Encoder pulse count polarity selection" in [Pr. PC27] is not related to [Pr. PA14
Rotation direction selection]. Make sure to set the parameter according to the
relationships between servo motor and linear encoder/rotary encoder.
8 - 171
Part 8: Common Reference Material
0 0 0
Encoder pulse count polarity selection
0: Load-side encoder pulse increasing direction in the servo motor CC
1: Load-side encoder pulse decreasing direction in the servo motor CC
2) A/B/Z-phase input interface encoder Z-phase connection judgement function (It is not available
with MR-J4W2-_B servo amplifiers.)
This function can trigger an alarm by detecting non-signal for Z phase.
The Z-phase connection judgement function is enabled by default. To disable the Z-phase
connection judgement function, set [Pr. PC27].
[Pr. PC27]
0 0 0
Selection of A/B/Z-phase input interface encoder Z-phase connection judgment functi
0: Enabled
1: Disabled
8 - 172
Part 9: Review on Replacement of Motor
Part 9
Review on Replacement
of Motor
9- 1
Part 9: Review on Replacement of Motor
POINT
For details about the compatibility of servo motor dimensions, reducer
specifications, moment of inertia, connector specifications, and torque
characteristics, refer to "Chapter 2 COMPARISON OF SERVO MOTOR
SPECIFICATIONS".
The symbols in the table mean as follows.
(B): With brake
(4): 400 V specifications
(H): Foot-mounting
When an "HA-LP motor" shown below is used, "simultaneous replacement with
MR-J4-_A_(-RJ)/MR-J4-_B_ and an HG motor" is recommended. When an HG
motor is adopted, the capacity of the servo amplifier needs to be changed.
(Consider replacement, referring to "2.7 Comparison of Servo Motor Torque
Characteristics".)
Replacement models for simultaneous
Existing device models
replacement (example)
Servo motor Servo amplifier Servo motor Servo amplifier
HG-JR25K14
HA-LP25K14 MR-J3-DU30K_4 MR-J4-22K_4(-RJ)
HG-JR25K14R-S_ (Note)
HG-JR22K1M(4)
HA-LP30K2(4) MR-J3-DU30K_(4) MR-J4-22K_(4)(-RJ)
HG-JR22K1M(4)R-S_ (Note)
HG-JR30K1M(4)
HA-LP37K2(4) MR-J3-DU37K_(4) MR-J4-DU30K_(4)
HG-JR30K1M(4)R-S_ (Note)
HG-JR37K1M4
HA-LP45K24 MR-J3-DU45K_4 MR-J4-DU37K_4
HG-JR37K1M4R-S_ (Note)
HG-JR45K1M4
HA-LP55K24 MR-J3-DU55K_4 MR-J4-DU45K_4
HG-JR45K1M4R-S_ (Note)
9- 2
Part 9: Review on Replacement of Motor
(1) HF-KP series (With gears for general industrial machines with a reducer)
Example of Compatibility
Series Model Note
replacement model (: Compatible)
HF-KP053(B) HG-KR053(B)
Small capacity, low HF-KP13(B) HG-KR13(B)
inertia
HF-KP23(B) HG-KR23(B)
HF-KP series
Standard/With brake HF-KP43(B) HG-KR43(B)
HF-KP73(B) HG-KR73(B)
HF-KP053(B)G1 1/5 HG-KR053(B)G1 1/5
HF-KP053(B)G1 1/12 HG-KR053(B)G1 1/12
HF-KP053(B)G1 1/20 HG-KR053(B)G1 1/20
HF-KP13(B)G1 1/5 HG-KR13(B)G1 1/5
HF-KP13(B)G1 1/12 HG-KR13(B)G1 1/12 Because the reduction gears
of models marked with ◆ are
HF-KP13(B)G1 1/20 HG-KR13(B)G1 1/20
Small capacity, low different from the actual
inertia HF-KP23(B)G1 1/5 HG-KR23(B)G1 1/5 reduction ratio, it is required
HF-KP series HF-KP23(B)G1 1/12 HG-KR23(B)G1 1/12 ◆ that an electronic gear be set
With gears for general HF-KP23(B)G1 1/20 HG-KR23(B)G1 1/20 ◆ up. Refer to "2.4 Comparison
industrial machines: G1 of actual reduction ratios for
HF-KP43(B)G1 1/5 HG-KR43(B)G1 1/5
geared servo motors" for the
HF-KP43(B)G1 1/12 HG-KR43(B)G1 1/12 ◆
details.
HF-KP43(B)G1 1/20 HG-KR43(B)G1 1/20 ◆
HF-KP73(B)G1 1/5 HG-KR73(B)G1 1/5
HF-KP73(B)G1 1/12 HG-KR73(B)G1 1/12 ◆
HF-KP73(B)G1 1/20 HG-KR73(B)G1 1/20
9- 3
Part 9: Review on Replacement of Motor
(2) HF-KP series (With reduction gear for precision application compliant)
Example of Compatibility
Series Model Note
replacement model (: Compatible)
HF-KP053(B)G5 1/5 HG-KR053(B)G5 1/5
HF-KP053(B)G5 1/11 HG-KR053(B)G5 1/11
HF-KP053(B)G5 1/21 HG-KR053(B)G5 1/21
HF-KP053(B)G5 1/33 HG-KR053(B)G5 1/33
HF-KP053(B)G5 1/45 HG-KR053(B)G5 1/45
HF-KP13(B)G5 1/5 HG-KR13(B)G5 1/5
HF-KP13(B)G5 1/11 HG-KR13(B)G5 1/11
HF-KP13(B)G5 1/21 HG-KR13(B)G5 1/21
HF-KP13(B)G5 1/33 HG-KR13(B)G5 1/33
HF-KP13(B)G5 1/45 HG-KR13(B)G5 1/45
Small capacity, low
HF-KP23(B)G5 1/5 HG-KR23(B)G5 1/5
inertia
HF-KP series HF-KP23(B)G5 1/11 HG-KR23(B)G5 1/11
Flange-mounting HF-KP23(B)G5 1/21 HG-KR23(B)G5 1/21
flange output type for HF-KP23(B)G5 1/33 HG-KR23(B)G5 1/33
precision application
HF-KP23(B)G5 1/45 HG-KR23(B)G5 1/45
compliant: G5
HF-KP43(B)G5 1/5 HG-KR43(B)G5 1/5
HF-KP43(B)G5 1/11 HG-KR43(B)G5 1/11
HF-KP43(B)G5 1/21 HG-KR43(B)G5 1/21
HF-KP43(B)G5 1/33 HG-KR43(B)G5 1/33
HF-KP43(B)G5 1/45 HG-KR43(B)G5 1/45
HF-KP73(B)G5 1/5 HG-KR73(B)G5 1/5
HF-KP73(B)G5 1/11 HG-KR73(B)G5 1/11
HF-KP73(B)G5 1/21 HG-KR73(B)G5 1/21
HF-KP73(B)G5 1/33 HG-KR73(B)G5 1/33
HF-KP73(B)G5 1/45 HG-KR73(B)G5 1/45
HF-KP053(B)G7 1/5 HG-KR053(B)G7 1/5
HF-KP053(B)G7 1/11 HG-KR053(B)G7 1/11
HF-KP053(B)G7 1/21 HG-KR053(B)G7 1/21
HF-KP053(B)G7 1/33 HG-KR053(B)G7 1/33
HF-KP053(B)G7 1/45 HG-KR053(B)G7 1/45
HF-KP13(B)G7 1/5 HG-KR13(B)G7 1/5
HF-KP13(B)G7 1/11 HG-KR13(B)G7 1/11
HF-KP13(B)G7 1/21 HG-KR13(B)G7 1/21
HF-KP13(B)G7 1/33 HG-KR13(B)G7 1/33
HF-KP13(B)G7 1/45 HG-KR13(B)G7 1/45
Small capacity, low
HF-KP23(B)G7 1/5 HG-KR23(B)G7 1/5
inertia
HF-KP series HF-KP23(B)G7 1/11 HG-KR23(B)G7 1/11
Flange-mounting HF-KP23(B)G7 1/21 HG-KR23(B)G7 1/21
shaft output type for HF-KP23(B)G7 1/33 HG-KR23(B)G7 1/33
precision application
HF-KP23(B)G7 1/45 HG-KR23(B)G7 1/45
compliant: G7
HF-KP43(B)G7 1/5 HG-KR43(B)G7 1/5
HF-KP43(B)G7 1/11 HG-KR43(B)G7 1/11
HF-KP43(B)G7 1/21 HG-KR43(B)G7 1/21
HF-KP43(B)G7 1/33 HG-KR43(B)G7 1/33
HF-KP43(B)G7 1/45 HG-KR43(B)G7 1/45
HF-KP73(B)G7 1/5 HG-KR73(B)G7 1/5
HF-KP73(B)G7 1/11 HG-KR73(B)G7 1/11
HF-KP73(B)G7 1/21 HG-KR73(B)G7 1/21
HF-KP73(B)G7 1/33 HG-KR73(B)G7 1/33
HF-KP73(B)G7 1/45 HG-KR73(B)G7 1/45
9- 4
Part 9: Review on Replacement of Motor
9- 5
Part 9: Review on Replacement of Motor
(4) HF-MP series (With reduction gear for precision application compliant)
Example of Compatibility
Series Model Note
replacement model (: Compatible)
HF-MP053(B)G5 1/5 HG-KR053(B)G5 1/5
HF-MP053(B)G5 1/11 HG-KR053(B)G5 1/11
HF-MP053(B)G5 1/21 HG-KR053(B)G5 1/21
HF-MP053(B)G5 1/33 HG-KR053(B)G5 1/33
HF-MP053(B)G5 1/45 HG-KR053(B)G5 1/45
HF-MP13(B)G5 1/5 HG-KR13(B)G5 1/5
HF-MP13(B)G5 1/11 HG-KR13(B)G5 1/11
HF-MP13(B)G5 1/21 HG-KR13(B)G5 1/21
HF-MP13(B)G5 1/33 HG-KR13(B)G5 1/33
Small capacity, HF-MP13(B)G5 1/45 HG-KR13(B)G5 1/45
ultralow inertia HF- HF-MP23(B)G5 1/5 HG-KR23(B)G5 1/5
MP series HF-MP23(B)G5 1/11 HG-KR23(B)G5 1/11
With flange-output
HF-MP23(B)G5 1/21 HG-KR23(B)G5 1/21
type gear reducer for
high precision HF-MP23(B)G5 1/33 HG-KR23(B)G5 1/33
applications, flange HF-MP23(B)G5 1/45 HG-KR23(B)G5 1/45
mounting: G5 HF-MP43(B)G5 1/5 HG-KR43(B)G5 1/5
HF-MP43(B)G5 1/11 HG-KR43(B)G5 1/11
HF-MP43(B)G5 1/21 HG-KR43(B)G5 1/21
HF-MP43(B)G5 1/33 HG-KR43(B)G5 1/33
HF-MP43(B)G5 1/45 HG-KR43(B)G5 1/45
HF-MP73(B)G5 1/5 HG-KR73(B)G5 1/5
HF-MP73(B)G5 1/11 HG-KR73(B)G5 1/11
HF-MP73(B)G5 1/21 HG-KR73(B)G5 1/21
HF-MP73(B)G5 1/33 HG-KR73(B)G5 1/33 The HG-MR series does not
HF-MP73(B)G5 1/45 HG-KR73(B)G5 1/45 support the geared model.
HF-MP053(B)G7 1/5 HG-KR053(B)G7 1/5 The geared model is supported
HF-MP053(B)G7 1/11 HG-KR053(B)G7 1/11 with the HG-KR series.
HF-MP053(B)G7 1/21 HG-KR053(B)G7 1/21
HF-MP053(B)G7 1/33 HG-KR053(B)G7 1/33
HF-MP053(B)G7 1/45 HG-KR053(B)G7 1/45
HF-MP13(B)G7 1/5 HG-KR13(B)G7 1/5
HF-MP13(B)G7 1/11 HG-KR13(B)G7 1/11
HF-MP13(B)G7 1/21 HG-KR13(B)G7 1/21
HF-MP13(B)G7 1/33 HG-KR13(B)G7 1/33
Small capacity, HF-MP13(B)G7 1/45 HG-KR13(B)G7 1/45
ultralow inertia HF- HF-MP23(B)G7 1/5 HG-KR23(B)G7 1/5
MP series HF-MP23(B)G7 1/11 HG-KR23(B)G7 1/11
With flange-output
HF-MP23(B)G7 1/21 HG-KR23(B)G7 1/21
type gear reducer for
high precision HF-MP23(B)G7 1/33 HG-KR23(B)G7 1/33
applications, flange HF-MP23(B)G7 1/45 HG-KR23(B)G7 1/45
mounting: G7 HF-MP43(B)G7 1/5 HG-KR43(B)G7 1/5
HF-MP43(B)G7 1/11 HG-KR43(B)G7 1/11
HF-MP43(B)G7 1/21 HG-KR43(B)G7 1/21
HF-MP43(B)G7 1/33 HG-KR43(B)G7 1/33
HF-MP43(B)G7 1/45 HG-KR43(B)G7 1/45
HF-MP73(B)G7 1/5 HG-KR73(B)G7 1/5
HF-MP73(B)G7 1/11 HG-KR73(B)G7 1/11
HF-MP73(B)G7 1/21 HG-KR73(B)G7 1/21
HF-MP73(B)G7 1/33 HG-KR73(B)G7 1/33
HF-MP73(B)G7 1/45 HG-KR73(B)G7 1/45
9- 6
Part 9: Review on Replacement of Motor
9- 7
Part 9: Review on Replacement of Motor
(6) HF-SP series (With gears for general industrial machines/With flange-output type gear reducer for high
precision applications, flange mounting)
Example of Compatibility
Series Model Note
replacement model (: Compatible)
HF-SP502(4)(B)G1(H) 1/6 HG-SR502(4)(B)G1(H) 1/6
HF-SP502(4)(B)G1(H) 1/11 HG-SR502(4)(B)G1(H) 1/11
HF-SP502(4)(B)G1(H) 1/17 HG-SR502(4)(B)G1(H) 1/17
HF-SP502(4)(B)G1(H) 1/29 HG-SR502(4)(B)G1(H) 1/29
Medium capacity, HF-SP502(4)(B)G1(H) 1/35 HG-SR502(4)(B)G1(H) 1/35
medium inertia HF-SP502(4)(B)G1(H) 1/43 HG-SR502(4)(B)G1(H) 1/43
HF-SP series
HF-SP502(4)(B)G1(H) 1/59 HG-SR502(4)(B)G1(H) 1/59
With gears for
HF-SP702(4)(B)G1(H) 1/6 HG-SR702(4)(B)G1(H) 1/6
general industrial
machines with a HF-SP702(4)(B)G1(H) 1/11 HG-SR702(4)(B)G1(H) 1/11
reducer G1 HF-SP702(4)(B)G1(H) 1/17 HG-SR702(4)(B)G1(H) 1/17
HF-SP702(4)(B)G1(H) 1/29 HG-SR702(4)(B)G1(H) 1/29
HF-SP702(4)(B)G1(H) 1/35 HG-SR702(4)(B)G1(H) 1/35
HF-SP702(4)(B)G1(H) 1/43 HG-SR702(4)(B)G1(H) 1/43
HF-SP702(4)(B)G1(H) 1/59 HG-SR702(4)(B)G1(H) 1/59
HF-SP52(4)(B)G5 1/5 HG-SR52(4)(B)G5 1/5
HF-SP52(4)(B)G5 1/11 HG-SR52(4)(B)G5 1/11
HF-SP52(4)(B)G5 1/21 HG-SR52(4)(B)G5 1/21
HF-SP52(4)(B)G5 1/33 HG-SR52(4)(B)G5 1/33
The total length of the
HF-SP52(4)(B)G5 1/45 HG-SR52(4)(B)G5 1/45 motor will be shorter, so
HF-SP102(4)(B)G5 1/5 HG-SR102(4)(B)G5 1/5 confirm that the motor
HF-SP102(4)(B)G5 1/11 HG-SR102(4)(B)G5 1/11 connector does not
HF-SP102(4)(B)G5 1/21 HG-SR102(4)(B)G5 1/21 interfere with the device
side.
HF-SP102(4)(B)G5 1/33 HG-SR102(4)(B)G5 1/33
HF-SP102(4)(B)G5 1/45 HG-SR102(4)(B)G5 1/45
Medium capacity,
HF-SP152(4)(B)G5 1/5 HG-SR152(4)(B)G5 1/5
medium inertia
HF-SP series HF-SP152(4)(B)G5 1/11 HG-SR152(4)(B)G5 1/11
With flange-output HF-SP152(4)(B)G5 1/21 HG-SR152(4)(B)G5 1/21
type gear reducer for HF-SP152(4)(B)G5 1/33 HG-SR152(4)(B)G5 1/33
high precision HF-SP152(4)(B)G5 1/45 HG-SR152(4)(B)G5 1/45
applications, flange
HF-SP202(4)(B)G5 1/5 HG-SR202(4)(B)G5 1/5
mounting: G5
HF-SP202(4)(B)G5 1/11 HG-SR202(4)(B)G5 1/11
HF-SP202(4)(B)G5 1/21 HG-SR202(4)(B)G5 1/21
HF-SP202(4)(B)G5 1/33 HG-SR202(4)(B)G5 1/33
HF-SP202(4)(B)G5 1/45 HG-SR202(4)(B)G5 1/45
HF-SP352(4)(B)G5 1/5 HG-SR352(4)(B)G5 1/5
HF-SP352(4)(B)G5 1/11 HG-SR352(4)(B)G5 1/11
HF-SP352(4)(B)G5 1/21 HG-SR352(4)(B)G5 1/21
HF-SP502(4)(B)G5 1/5 HG-SR502(4)(B)G5 1/5
HF-SP502(4)(B)G5 1/11 HG-SR502(4)(B)G5 1/11
HF-SP702(4)(B)G5 1/5 HG-SR702(4)(B)G5 1/5
9- 8
Part 9: Review on Replacement of Motor
(7) HF-SP series (With shaft-output type gear reducer for high precision applications)
Example of Compatibility
Series Model Note
replacement model (: Compatible)
HF-SP52(4)(B)G7 1/5 HG-SR52(4)(B)G7 1/5
HF-SP52(4)(B)G7 1/11 HG-SR52(4)(B)G7 1/11
HF-SP52(4)(B)G7 1/21 HG-SR52(4)(B)G7 1/21
HF-SP52(4)(B)G7 1/33 HG-SR52(4)(B)G7 1/33
HF-SP52(4)(B)G7 1/45 HG-SR52(4)(B)G7 1/45
HF-SP102(4)(B)G7 1/5 HG-SR102(4)(B)G7 1/5
HF-SP102(4)(B)G7 1/11 HG-SR102(4)(B)G7 1/11
HF-SP102(4)(B)G7 1/21 HG-SR102(4)(B)G7 1/21
HF-SP102(4)(B)G7 1/33 HG-SR102(4)(B)G7 1/33
HF-SP102(4)(B)G7 1/45 HG-SR102(4)(B)G7 1/45
Medium capacity,
HF-SP152(4)(B)G7 1/5 HG-SR152(4)(B)G7 1/5
medium inertia The total length of the
HF-SP series HF-SP152(4)(B)G7 1/11 HG-SR152(4)(B)G7 1/11 motor will be shorter, so
With shaft-output type HF-SP152(4)(B)G7 1/21 HG-SR152(4)(B)G7 1/21 confirm that the motor
gear reducer for high HF-SP152(4)(B)G7 1/33 HG-SR152(4)(B)G7 1/33 connector does not
precision HF-SP152(4)(B)G7 1/45 HG-SR152(4)(B)G7 1/45 interfere with the device
applications, flange side.
HF-SP202(4)(B)G7 1/5 HG-SR202(4)(B)G7 1/5
mounting: G7
HF-SP202(4)(B)G7 1/11 HG-SR202(4)(B)G7 1/11
HF-SP202(4)(B)G7 1/21 HG-SR202(4)(B)G7 1/21
HF-SP202(4)(B)G7 1/33 HG-SR202(4)(B)G7 1/33
HF-SP202(4)(B)G7 1/45 HG-SR202(4)(B)G7 1/45
HF-SP352(4)(B)G7 1/5 HG-SR352(4)(B)G7 1/5
HF-SP352(4)(B)G7 1/11 HG-SR352(4)(B)G7 1/11
HF-SP352(4)(B)G7 1/21 HG-SR352(4)(B)G7 1/21
HF-SP502(4)(B)G7 1/5 HG-SR502(4)(B)G7 1/5
HF-SP502(4)(B)G7 1/11 HG-SR502(4)(B)G7 1/11
HF-SP702(4)(B)G7 1/5 HG-SR702(4)(B)G7 1/5
9- 9
Part 9: Review on Replacement of Motor
Note. For mounting dimensions, refer to "2.3 Comparison of Mounting Dimensions for Geared Servo Motors".
9 - 10
Part 9: Review on Replacement of Motor
HC-UP72(B) HG-UR72(B)
Medium capacity, flat HC-UP152(B) HG-UR152(B)
type HC-UP202(B) HG-UR202(B)
HC-UP series HC-UP352(B) HG-UR352(B)
HC-UP502(B) HG-UR502(B)
HF-JP53(4)(B) HG-JR53(4)(B)
HF-JP73(4)(B) HG-JR73(4)(B)
HF-JP103(4)(B) HG-JR103(4)(B)
HF-JP153(4)(B) HG-JR153(4)(B)
Large capacity, low HF-JP203(4)(B) HG-JR203(4)(B)
inertia HF-JP353(4)(B) HG-JR353(4)(B)
HF-JP series HF-JP503(4)(B) HG-JR503(4)(B)
HF-JP703(4)(B) HG-JR703(4)(B)
HF-JP903(4)(B) HG-JR903(4)(B)
HF-JP11K1M(4)(B) HG-JR11K1M(4)(B)
HF-JP15K1M(4)(B) HG-JR15K1M(4)(B)
Note. For mounting dimensions,Refer to "2.2 Detailed comparison of servo motor mounting dimensions.
9 - 11
Part 9: Review on Replacement of Motor
Note 1. For mounting dimensions,Refer to "2.2 Detailed comparison of servo motor mounting dimensions.
2. Only flanges and shaft ends have compatibility in mounting.
Please contact your local sales office regarding the servo motor model and its delivery, since it is developed upon receipt of
order.
9 - 12
Part 9: Review on Replacement of Motor
POINT
As for the dimensions not listed here, refer to the catalog or instruction manual.
The symbols in the table mean as follows.
(B): With brake
The value in the parenthesis shows the value with brake.
9 - 13
Part 9: Review on Replacement of Motor
Note. Some mounting dimensions have differences. Refer to "2.2 Detailed Comparison of Servo Motor Mounting Dimensions" for
detailed dimensions.
9 - 14
Part 9: Review on Replacement of Motor
Note. Without attachment compatibility. Refer to "2.2 Detailed Comparison of Servo Motor Mounting Dimensions" for detailed
dimensions.
9 - 15
Part 9: Review on Replacement of Motor
Note. Without attachment compatibility. Refer to "2.2 Detailed Comparison of Servo Motor Mounting Dimensions" for detailed
dimensions.
9 - 16
Part 9: Review on Replacement of Motor
Note. Without attachment compatibility. Refer to "2.2 Detailed Comparison of Servo Motor Mounting Dimensions" for detailed
dimensions.
9 - 17
Part 9: Review on Replacement of Motor
Note. Without attachment compatibility. Refer to "2.2 Detailed Comparison of Servo Motor Mounting Dimensions" for detailed
dimensions.
9 - 18
Part 9: Review on Replacement of Motor
POINT
As for the dimensions not listed here, refer to the catalog or Instruction Manual.
Dimensions with differences are shown with shading.
The symbols in the table mean as follows.
(B): With brake
9 - 19
Part 9: Review on Replacement of Motor
9 - 20
Part 9: Review on Replacement of Motor
9 - 21
Part 9: Review on Replacement of Motor
Servo motor series whose mounting dimensions of the reducer are the same before and after the
replacement is omitted.
POINT
As for the dimensions not listed here, refer to the catalog or Instruction Manual.
Dimensions with differences are shown with shading.
The value in the parenthesis shows the value with brake.
9 - 22
Part 9: Review on Replacement of Motor
(1) HC-RP_G5 series (With reduction gear for precision application compliant)
[Unit: mm]
9 - 23
Part 9: Review on Replacement of Motor
(2) HC-RP_G7 series (With reduction gear for precision application compliant)
[Unit: mm]
9 - 24
Part 9: Review on Replacement of Motor
POINT
The HG-MR series does not support the geared model. The geared
model is supported with the HG-KR series.
Actual reduction ratios with differences are shown with shading.
9 - 25
Part 9: Review on Replacement of Motor
POINT
As for the motor specifications not listed here, refer to the catalog or
Instruction Manual.
If the load inertia moment ratio is exceeded, please ask the sales
contact.
The symbols in the table mean as follows.
(B): With brake
(4): 400 V specifications
(H): Foot-mounting
The value in the parenthesis shows the value with brake.
(1) HF-KP series (With gears for general industrial machines with a reducer)
Target models Replacement model
Series Moment of Moment of
Load inertia Example of Load inertia
Model inertia J inertia J
moment ratio replacement model moment ratio
× 10-4 kg•m2 × 10-4 kg•m2
HF-KP053(B) 0.052 (0.054) 15 times HG-KR053(B) 0.0450 (0.0472) 17 times
HF-KP13(B) 0.088 (0.090) or less HG-KR13(B) 0.0777 (0.0837) or less
24 times 26 times
Small capacity, HF-KP23(B) 0.24 (0.31) HG-KR23(B) 0.221 (0.243)
or less or less
low inertia
HF-KP series 22 times 25 times
HF-KP43(B) 0.42 (0.50) HG-KR43(B) 0.371 (0.393)
or less or less
15 times 17 times
HF-KP73(B) 1.43 (1.63) HG-KR73(B) 1.26 (1.37)
or less or less
HF-KP053(B)G1 1/5 0.089 (0.091) HG-KR053(B)G1 1/5 0.0820 (0.0840)
HF-KP053(B)G1 1/12 0.111 (0.113) HG-KR053(B)G1 1/12 0.104 (0.106)
HF-KP053(B)G1 1/20 0.093 (0.095) 5 times HG-KR053(B)G1 1/20 0.0860 (0.0880) 5 times
HF-KP13(B)G1 1/5 0.125 (0.127) or less HG-KR13(B)G1 1/5 0.115 (0.121) or less
HF-KP13(B)G1 1/12 0.147 (0.149) HG-KR13(B)G1 1/12 0.137 (0.143)
Small capacity,
HF-KP13(B)G1 1/20 0.129 (0.131) HG-KR13(B)G1 1/20 0.119 (0.125)
low inertia
HF-KP series HF-KP23(B)G1 1/5 0.400 (0.470) HG-KR23(B)G1 1/5 0.375 (0.397)
For general HF-KP23(B)G1 1/12 0.450 (0.520) HG-KR23(B)G1 1/12 0.418 (0.440)
industrial HF-KP23(B)G1 1/20 0.420 (0.490) 7 times HG-KR23(B)G1 1/20 0.391 (0.413) 7 times
machine with a or less or less
HF-KP43(B)G1 1/5 0.570 (0.650) HG-KR43(B)G1 1/5 0.525 (0.547)
reducer: G1
HF-KP43(B)G1 1/12 0.620 (0.700) HG-KR43(B)G1 1/12 0.568 (0.590)
HF-KP43(B)G1 1/20 0.930 (1.01) HG-KR43(B)G1 1/20 0.881 (0.903)
HF-KP73(B)G1 1/5 1.85 (2.05) HG-KR73(B)G1 1/5 1.68 (1.79)
5 times 5 times
HF-KP73(B)G1 1/12 2.52 (2.72) HG-KR73(B)G1 1/12 2.35 (2.46)
or less or less
HF-KP73(B)G1 1/20 2.58 (2.78) HG-KR73(B)G1 1/20 2.41 (2.52)
9 - 26
Part 9: Review on Replacement of Motor
(2) HF-KP series (With reduction gear for precision application compliant)
Target product Replacement model
Moment of Moment of
Series Load inertia Example of Load inertia
Model inertia J inertia J
moment ratio replacement model moment ratio
× 10-4 kg•m2 × 10-4 kg•m2
HF-KP053(B)G5 1/5 0.120 (0.122) HG-KR053(B)G5 1/5 0.113 (0.115)
HF-KP053(B)G5 1/11 0.112 (0.114) HG-KR053(B)G5 1/11 0.105 (0.107)
HF-KP053(B)G5 1/21 0.103 (0.105) HG-KR053(B)G5 1/21 0.0960 (0.0980)
HF-KP053(B)G5 1/33 0.097 (0.099) HG-KR053(B)G5 1/33 0.0900 (0.0920)
HF-KP053(B)G5 1/45 0.097 (0.099) 10 times HG-KR053(B)G5 1/45 0.0900 (0.0920) 10 times
HF-KP13(B)G5 1/5 0.156 (0.158) or less HG-KR13(B)G5 1/5 0.146 (0.152) or less
HF-KP13(B)G5 1/11 0.148 (0.150) HG-KR13(B)G5 1/11 0.138 (0.144)
HF-KP13(B)G5 1/21 0.139 (0.141) HG-KR13(B)G5 1/21 0.129 (0.135)
Small capacity, HF-KP13(B)G5 1/33 0.150 (0.152) HG-KR13(B)G5 1/33 0.140 (0.146)
low inertia HF-KP13(B)G5 1/45 0.149 (0.151) HG-KR13(B)G5 1/45 0.139 (0.145)
HF-KP series HF-KP23(B)G5 1/5 0.441 (0.511) HG-KR23(B)G5 1/5 0.422 (0.444)
With flange-
HF-KP23(B)G5 1/11 0.443 (0.513) HG-KR23(B)G5 1/11 0.424 (0.446)
output type
gear reducer for HF-KP23(B)G5 1/21 0.738 (0.808) HG-KR23(B)G5 1/21 0.719 (0.741)
high precision HF-KP23(B)G5 1/33 0.692 (0.762) HG-KR23(B)G5 1/33 0.673 (0.695)
applications, HF-KP23(B)G5 1/45 0.691 (0.761) 14 times HG-KR23(B)G5 1/45 0.672 (0.694) 14 times
flange or less or less
HF-KP43(B)G5 1/5 0.621 (0.701) HG-KR43(B)G5 1/5 0.572 (0.594)
mounting: G5
HF-KP43(B)G5 1/11 0.996 (1.08) HG-KR43(B)G5 1/11 0.947 (0.969)
HF-KP43(B)G5 1/21 0.918 (0.998) HG-KR43(B)G5 1/21 0.869 (0.891)
HF-KP43(B)G5 1/33 0.970 (1.05) HG-KR43(B)G5 1/33 0.921 (0.943)
HF-KP43(B)G5 1/45 0.964 (1.04) HG-KR43(B)G5 1/45 0.915 (0.937)
HF-KP73(B)G5 1/5 2.08 (2.28) HG-KR73(B)G5 1/5 1.91 (2.02)
HF-KP73(B)G5 1/11 1.99 (2.19) HG-KR73(B)G5 1/11 1.82 (1.93)
10 times 10 times
HF-KP73(B)G5 1/21 2.18 (2.38) HG-KR73(B)G5 1/21 2.01 (2.12)
or less or less
HF-KP73(B)G5 1/33 1.96 (2.16) HG-KR73(B)G5 1/33 1.79 (1.90)
HF-KP73(B)G5 1/45 1.96 (2.16) HG-KR73(B)G5 1/45 1.79 (1.90)
HF-KP053(B)G7 1/5 0.126 (0.128) HG-KR053(B)G7 1/5 0.119 (0.121)
HF-KP053(B)G7 1/11 0.113 (0.115) HG-KR053(B)G7 1/11 0.106 (0.108)
HF-KP053(B)G7 1/21 0.103 (0.105) HG-KR053(B)G7 1/21 0.0960 (0.0980)
HF-KP053(B)G7 1/33 0.097 (0.099) HG-KR053(B)G7 1/33 0.0900 (0.0920)
HF-KP053(B)G7 1/45 0.097 (0.099) 10 times HG-KR053(B)G7 1/45 0.0900 (0.0920) 10 times
HF-KP13(B)G7 1/5 0.162 (0.164) or less HG-KR13(B)G7 1/5 0.152 (0.158) or less
HF-KP13(B)G7 1/11 0.149 (0.151) HG-KR13(B)G7 1/11 0.139 (0.145)
HF-KP13(B)G7 1/21 0.139 (0.141) HG-KR13(B)G7 1/21 0.129 (0.135)
HF-KP13(B)G7 1/33 0.151 (0.153) HG-KR13(B)G7 1/33 0.141 (0.147)
Small capacity,
low inertia HF-KP13(B)G7 1/45 0.149 (0.151) HG-KR13(B)G7 1/45 0.139 (0.145)
HF-KP series HF-KP23(B)G7 1/5 0.447 (0.517) HG-KR23(B)G7 1/5 0.428 (0.450)
With shaft- HF-KP23(B)G7 1/11 0.443 (0.513) HG-KR23(B)G7 1/11 0.424 (0.446)
output type
HF-KP23(B)G7 1/21 0.740 (0.810) HG-KR23(B)G7 1/21 0.721 (0.743)
gear reducer for
high precision HF-KP23(B)G7 1/33 0.693 (0.763) HG-KR23(B)G7 1/33 0.674 (0.696)
applications, HF-KP23(B)G7 1/45 0.691 (0.761) 14 times HG-KR23(B)G7 1/45 0.672 (0.694) 14 times
flange HF-KP43(B)G7 1/5 0.627 (0.707) or less HG-KR43(B)G7 1/5 0.578 (0.600) or less
mounting :G7
HF-KP43(B)G7 1/11 1.00 (1.08) HG-KR43(B)G7 1/11 0.955 (0.977)
HF-KP43(B)G7 1/21 0.920 (1.00) HG-KR43(B)G7 1/21 0.871 (0.893)
HF-KP43(B)G7 1/33 0.976 (1.06) HG-KR43(B)G7 1/33 0.927 (0.949)
HF-KP43(B)G7 1/45 0.967 (1.05) HG-KR43(B)G7 1/45 0.918 (0.940)
HF-KP73(B)G7 1/5 2.12 (2.32) HG-KR73(B)G7 1/5 1.95 (2.06)
HF-KP73(B)G7 1/11 2.00 (2.20) HG-KR73(B)G7 1/11 1.83 (1.94)
10 times 10 times
HF-KP73(B)G7 1/21 2.20 (2.40) HG-KR73(B)G7 1/21 2.03 (2.14)
or less or less
HF-KP73(B)G7 1/33 1.97 (2.17) HG-KR73(B)G7 1/33 1.80 (1.91)
HF-KP73(B)G7 1/45 1.96 (2.16) HG-KR73(B)G7 1/45 1.79 (1.90)
9 - 27
Part 9: Review on Replacement of Motor
9 - 28
Part 9: Review on Replacement of Motor
(4) HF-MP series (With reduction gear for precision application compliant)
Target models Replacement models
Moment of Moment of
Series Load inertia Example of Load inertia
Model inertia J inertia J
moment ratio replacement model moment ratio
× 10-4 kg•m2 × 10-4 kg•m2
HF-MP053(B)G5 1/5 0.087 (0.093) HG-KR053(B)G5 1/5 0.113 (0.115)
HF-MP053(B)G5 1/11 0.079 (0.085) HG-KR053(B)G5 1/11 0.105 (0.107)
HF-MP053(B)G5 1/21 0.070 (0.076) HG-KR053(B)G5 1/21 0.0960 (0.0980)
HF-MP053(B)G5 1/33 0.064 (0.070) HG-KR053(B)G5 1/33 0.0900 (0.0920)
HF-MP053(B)G5 1/45 0.064 (0.070) HG-KR053(B)G5 1/45 0.0900 (0.0920) 10 times
HF-MP13(B)G5 1/5 0.100 (0.107) HG-KR13(B)G5 1/5 0.146 (0.152) or less
HF-MP13(B)G5 1/11 0.092 (0.099) HG-KR13(B)G5 1/11 0.138 (0.144)
HF-MP13(B)G5 1/21 0.083 (0.090) HG-KR13(B)G5 1/21 0.129 (0.135)
HF-MP13(B)G5 1/33 0.094 (0.101) HG-KR13(B)G5 1/33 0.140 (0.146)
Small capacity,
ultra-low inertia HF-MP13(B)G5 1/45 0.093 (0.100) HG-KR13(B)G5 1/45 0.139 (0.145)
HF-MP series HF-MP23(B)G5 1/5 0.289 (0.321) HG-KR23(B)G5 1/5 0.422 (0.444)
With flange- HF-MP23(B)G5 1/11 0.291 (0.323) HG-KR23(B)G5 1/11 0.424 (0.446)
output type gear 25 times
HF-MP23(B)G5 1/21 0.586 (0.618) HG-KR23(B)G5 1/21 0.719 (0.741)
reducer for high or less
precision HF-MP23(B)G5 1/33 0.540 (0.572) HG-KR23(B)G5 1/33 0.673 (0.695)
applications, HF-MP23(B)G5 1/45 0.539 (0.571) HG-KR23(B)G5 1/45 0.672 (0.694) 14 times
flange mounting: HF-MP43(B)G5 1/5 0.351 (0.381) HG-KR43(B)G5 1/5 0.572 (0.594) or less
G5
HF-MP43(B)G5 1/11 0.726 (0.756) HG-KR43(B)G5 1/11 0.947 (0.969)
HF-MP43(B)G5 1/21 0.648 (0.678) HG-KR43(B)G5 1/21 0.869 (0.891)
HF-MP43(B)G5 1/33 0.700 (0.730) HG-KR43(B)G5 1/33 0.921 (0.943)
HF-MP43(B)G5 1/45 0.694 (0.724) HG-KR43(B)G5 1/45 0.915 (0.937)
HF-MP73(B)G5 1/5 1.25 (1.35) HG-KR73(B)G5 1/5 1.91 (2.02)
HF-MP73(B)G5 1/11 1.16 (1.26) HG-KR73(B)G5 1/11 1.82 (1.93)
10 times
HF-MP73(B)G5 1/21 1.35 (1.45) HG-KR73(B)G5 1/21 2.01 (2.12)
or less
HF-MP73(B)G5 1/33 1.13 (1.23) HG-KR73(B)G5 1/33 1.79 (1.90)
HF-MP73(B)G5 1/45 1.13 (1.23) HG-KR73(B)G5 1/45 1.79 (1.90)
HF-MP053(B)G7 1/5 0.093 (0.099) HG-KR053(B)G7 1/5 0.119 (0.121)
HF-MP053(B)G7 1/11 0.080 (0.086) HG-KR053(B)G7 1/11 0.106 (0.108)
HF-MP053(B)G7 1/21 0.070 (0.076) HG-KR053(B)G7 1/21 0.0960 (0.0980)
HF-MP053(B)G7 1/33 0.064 (0.070) HG-KR053(B)G7 1/33 0.0900 (0.0920)
HF-MP053(B)G7 1/45 0.064 (0.070) HG-KR053(B)G7 1/45 0.0900 (0.0920) 10 times
HF-MP13(B)G7 1/5 0.106 (0.113) HG-KR13(B)G7 1/5 0.152 (0.158) or less
HF-MP13(B)G7 1/11 0.093 (0.100) HG-KR13(B)G7 1/11 0.139 (0.145)
HF-MP13(B)G7 1/21 0.083 (0.090) HG-KR13(B)G7 1/21 0.129 (0.135)
HF-MP13(B)G7 1/33 0.095 (0.102) HG-KR13(B)G7 1/33 0.141 (0.147)
Small capacity,
ultra-low inertia HF-MP13(B)G7 1/45 0.093 (0.100) HG-KR13(B)G7 1/45 0.139 (0.145)
HF-MP series HF-MP23(B)G7 1/5 0.295 (0.327) HG-KR23(B)G7 1/5 0.428 (0.450)
With shaft-output HF-MP23(B)G7 1/11 0.291 (0.323) HG-KR23(B)G7 1/11 0.424 (0.446)
type gear 25 times
HF-MP23(B)G7 1/21 0.588 (0.620) HG-KR23(B)G7 1/21 0.721 (0.743)
reducer for high or less
precision HF-MP23(B)G7 1/33 0.541 (0.573) HG-KR23(B)G7 1/33 0.674 (0.696)
applications, HF-MP23(B)G7 1/45 0.539 (0.571) HG-KR23(B)G7 1/45 0.672 (0.694) 14 times
flange mounting: HF-MP43(B)G7 1/5 0.357 (0.387) HG-KR43(B)G7 1/5 0.578 (0.600) or less
G7
HF-MP43(B)G7 1/11 0.734 (0.764) HG-KR43(B)G7 1/11 0.955 (0.977)
HF-MP43(B)G7 1/21 0.650 (0.680) HG-KR43(B)G7 1/21 0.871 (0.893)
HF-MP43(B)G7 1/33 0.706 (0.736) HG-KR43(B)G7 1/33 0.927 (0.949)
HF-MP43(B)G7 1/45 0.697 (0.727) HG-KR43(B)G7 1/45 0.918 (0.940)
HF-MP73(B)G7 1/5 1.29 (1.39) HG-KR73(B)G7 1/5 1.95 (2.06)
HF-MP73(B)G7 1/11 1.17 (1.27) HG-KR73(B)G7 1/11 1.83 (1.94)
10 times
HF-MP73(B)G7 1/21 1.37 (1.47) HG-KR73(B)G7 1/21 2.03 (2.14)
or less
HF-MP73(B)G7 1/33 1.14 (1.24) HG-KR73(B)G7 1/33 1.80 (1.91)
HF-MP73(B)G7 1/45 1.13 (1.23) HG-KR73(B)G7 1/45 1.79 (1.90)
9 - 29
Part 9: Review on Replacement of Motor
9 - 30
Part 9: Review on Replacement of Motor
9 - 31
Part 9: Review on Replacement of Motor
(7) HF-SP series (With reduction gear for precision application compliant)
Target models Replacement models
Moment of Moment of Load inertia
Series Load inertia Example of replacement
Model inertia J inertia J moment
moment ratio model
× 10-4 kg•m2 × 10-4 kg•m2 ratio
HF-SP52(4)(B)G5 1/5 6.75 (8.95) HG-SR52(4)(B)G5 1/5 7.91 (10.1)
HF-SP52(4)(B)G5 1/11 6.66 (8.86) HG-SR52(4)(B)G5 1/11 7.82 (10.0)
HF-SP52(4)(B)G5 1/21 9.00 (11.2) HG-SR52(4)(B)G5 1/21 10.2 (12.4)
HF-SP52(4)(B)G5 1/33 8.80 (11.0) HG-SR52(4)(B)G5 1/33 9.96 (12.2)
HF-SP52(4)(B)G5 1/45 8.80 (11.0) HG-SR52(4)(B)G5 1/45 9.96 (12.2)
HF-SP102(4)(B)G5 1/5 12.6 (14.7) HG-SR102(4)(B)G5 1/5 12.3 (14.5)
HF-SP102(4)(B)G5 1/11 15.2 (17.3) HG-SR102(4)(B)G5 1/11 14.9 (17.1)
HF-SP102(4)(B)G5 1/21 14.8 (16.9) HG-SR102(4)(B)G5 1/21 14.5 (16.7)
HF-SP102(4)(B)G5 1/33 16.6 (18.7) HG-SR102(4)(B)G5 1/33 16.3 (18.5)
Medium capacity, HF-SP102(4)(B)G5 1/45 16.5 (18.6) HG-SR102(4)(B)G5 1/45 16.2 (18.4)
medium inertia HF-SP152(4)(B)G5 1/5 18.5 (20.7) HG-SR152(4)(B)G5 1/5 16.7 (18.9)
HF-SP series HF-SP152(4)(B)G5 1/11 21.1 (23.3) HG-SR152(4)(B)G5 1/11 19.3 (21.5)
With flange-output HF-SP152(4)(B)G5 1/21 23.5 (25.7) HG-SR152(4)(B)G5 1/21 21.7 (23.9)
10 times 10 times
type gear reducer or less or less
HF-SP152(4)(B)G5 1/33 22.5 (24.7) HG-SR152(4)(B)G5 1/33 20.7 (22.9)
for high precision
applications, HF-SP152(4)(B)G5 1/45 22.4 (24.6) HG-SR152(4)(B)G5 1/45 20.6 (22.8)
flange mounting: HF-SP202(4)(B)G5 1/5 42.9 (52.5) HG-SR202(4)(B)G5 1/5 51.4 (61.1)
G5 HF-SP202(4)(B)G5 1/11 42.7 (52.3) HG-SR202(4)(B)G5 1/11 51.2 (60.9)
HF-SP202(4)(B)G5 1/21 44.7 (54.3) HG-SR202(4)(B)G5 1/21 53.2 (62.9)
HF-SP202(4)(B)G5 1/33 43.7 (53.3) HG-SR202(4)(B)G5 1/33 52.2 (61.9)
HF-SP202(4)(B)G5 1/45 43.7 (53.3) HG-SR202(4)(B)G5 1/45 52.2 (61.9)
HF-SP352(4)(B)G5 1/5 79.6 (89.3) HG-SR352(4)(B)G5 1/5 83.2 (92.8)
HF-SP352(4)(B)G5 1/11 83.1 (92.8) HG-SR352(4)(B)G5 1/11 86.7 (96.3)
HF-SP352(4)(B)G5 1/21 81.4 (91.1) HG-SR352(4)(B)G5 1/21 85.0 (94.6)
HF-SP502(4)(B)G5 1/5 107.1 (117.1) HG-SR502(4)(B)G5 1/5 110 (119)
HF-SP502(4)(B)G5 1/11 105.1 (115.1) HG-SR502(4)(B)G5 1/11 108 (117)
HF-SP702(4)(B)G5 1/5 164.1 (174.1) HG-SR702(4)(B)G5 1/5 161 (171)
HF-SP52(4)(B)G7 1/5 6.79 (8.99) HG-SR52(4)(B)G7 1/5 7.95 (10.2)
HF-SP52(4)(B)G7 1/11 6.66 (8.86) HG-SR52(4)(B)G7 1/11 7.82 (10.0)
HF-SP52(4)(B)G7 1/21 9.00 (11.2) HG-SR52(4)(B)G7 1/21 10.2 (12.4)
HF-SP52(4)(B)G7 1/33 8.80 (11.0) HG-SR52(4)(B)G7 1/33 9.96 (12.2)
HF-SP52(4)(B)G7 1/45 8.80 (11.0) HG-SR52(4)(B)G7 1/45 9.96 (12.2)
HF-SP102(4)(B)G7 1/5 12.6 (14.7) HG-SR102(4)(B)G7 1/5 12.3 (14.5)
HF-SP102(4)(B)G7 1/11 15.3 (17.4) HG-SR102(4)(B)G7 1/11 15.0 (17.2)
HF-SP102(4)(B)G7 1/21 14.8 (16.9) HG-SR102(4)(B)G7 1/21 14.5 (16.7)
HF-SP102(4)(B)G7 1/33 16.6 (18.7) HG-SR102(4)(B)G7 1/33 16.3 (18.5)
Medium capacity, HF-SP102(4)(B)G7 1/45 16.6 (18.7) HG-SR102(4)(B)G7 1/45 16.3 (18.5)
medium inertia HF-SP152(4)(B)G7 1/5 18.5 (20.7) HG-SR152(4)(B)G7 1/5 16.7 (18.9)
HF-SP series HF-SP152(4)(B)G7 1/11 21.2 (23.4) HG-SR152(4)(B)G7 1/11 19.4 (21.6)
With shaft-output HF-SP152(4)(B)G7 1/21 23.5 (25.7) HG-SR152(4)(B)G7 1/21 21.7 (23.9)
10 times 10 times
type gear reducer or less or less
HF-SP152(4)(B)G7 1/33 22.5 (24.7) HG-SR152(4)(B)G7 1/33 20.7 (22.9)
for high precision
applications, HF-SP152(4)(B)G7 1/45 22.5 (24.7) HG-SR152(4)(B)G7 1/45 20.7 (22.9)
flange mounting: HF-SP202(4)(B)G7 1/5 43.2 (52.8) HG-SR202(4)(B)G7 1/5 51.7 (61.4)
G7 HF-SP202(4)(B)G7 1/11 42.8 (52.4) HG-SR202(4)(B)G7 1/11 51.3 (61.0)
HF-SP202(4)(B)G7 1/21 44.8 (54.4) HG-SR202(4)(B)G7 1/21 53.3 (63.0)
HF-SP202(4)(B)G7 1/33 43.7 (53.3) HG-SR202(4)(B)G7 1/33 52.2 (61.9)
HF-SP202(4)(B)G7 1/45 43.7 (53.3) HG-SR202(4)(B)G7 1/45 52.2 (61.9)
HF-SP352(4)(B)G7 1/5 79.9 (89.6) HG-SR352(4)(B)G7 1/5 83.5 (93.1)
HF-SP352(4)(B)G7 1/11 83.4 (93.1) HG-SR352(4)(B)G7 1/11 87.0 (96.6)
HF-SP352(4)(B)G7 1/21 81.5 (91.2) HG-SR352(4)(B)G7 1/21 85.1 (94.7)
HF-SP502(4)(B)G7 1/5 108.5 (118.5) HG-SR502(4)(B)G7 1/5 111 (121)
HF-SP502(4)(B)G7 1/11 105.4 (115.4) HG-SR502(4)(B)G7 1/11 108 (117)
HF-SP702(4)(B)G7 1/5 165.5 (175.5) HG-SR702(4)(B)G7 1/5 163 (173)
9 - 32
Part 9: Review on Replacement of Motor
9 - 33
Part 9: Review on Replacement of Motor
9 - 34
Part 9: Review on Replacement of Motor
9 - 35
Part 9: Review on Replacement of Motor
9 - 36
Part 9: Review on Replacement of Motor
Motor appearance
8 7 3 P5
8 7 3 P5
4 MRR 4 MRR
9 5 MR
9 5 MR
6 LG 6 LG
7 7
8 8
9 SHD 9 SHD
9 - 37
Part 9: Review on Replacement of Motor
Motor appearance
MS3102A18-10P MS3102A18-10P
Power connector
Power connector Power connector
Pin assignment Pin assignment
C D Pin No. Signal name C D Pin No. Signal name
A U A U
B V B V
B A B A
C W C W
D Earth D Earth
CM10-R10P CMV1-R10P
CM10-R2P CMV1-R2P
Electromagnetic brake Power connector (with brake) Power connector (with brake)
connector Pin assignment Pin assignment
(Note) Pin No. Signal name Pin No. Signal name
2 1 1 B1 2 1 1 B1
2 B2 2 B2
Note. Although the types of encoder and electromagnetic brake connector differ, they can be wired with the existing cables because the
connector specifications have compatibility in wiring.
9 - 38
Part 9: Review on Replacement of Motor
Motor appearance
CM10-R10P CMV1-R10P
CM10-R2P CMV1-R2P
Note. Although the types of encoder and electromagnetic brake connector differ, they can be wired with the existing cables because the
connector specifications have compatibility in wiring.
9 - 39
Part 9: Review on Replacement of Motor
Motor appearance
CE05-2A22-23P CE05-2A22-23P
CM10-R10P CMV1-R10P
CE05-2A22-23P CE05-2A22-23P
Note. Although the encoder connector type differs, it can be wired with the existing cables because the connector specifications have
compatibility in wiring.
9 - 40
Part 9: Review on Replacement of Motor
Motor appearance
CE05-2A24-10P CE05-2A24-10P
CM10-R10P CMV1-R10P
CE05-2A24-10P CE05-2A24-10P
Note. Although the encoder connector type differs, it can be wired with the existing cables because the connector specifications have
compatibility in wiring.
9 - 41
Part 9: Review on Replacement of Motor
Motor appearance
Power connector
Power connector Electromagnetic brake connector
(With electromagnetic brake)
Encoder connector
Encoder connector
CE05-2A22-23P
MS3102A18-10P
CM10-R10P CMV1-R10P
CE05-2A22-23P CMV1-R2P
Note 1. The capacity of the servo amplifier is changed. Another power cable is required.
2. Although the encoder connector type differs, it can be wired with the existing cables because the connector specifications
have compatibility in wiring.
9 - 42
Part 9: Review on Replacement of Motor
Motor appearance
MS3102A22-22P
CE05-2A22-23P
CM10-R10P CMV1-R10P
CE05-2A22-23P CMV1-R2P
Note 1. The capacity of the servo amplifier is changed. Another power cable is required.
2. Although the encoder connector type differs, it can be wired with the existing cables because the connector specifications
have compatibility in wiring.
9 - 43
Part 9: Review on Replacement of Motor
Motor appearance
MS3102A22-22P
CE05-2A24-10P
CM10-R10P CMV1-R10P
MS3102A10SL-4P CMV1-R2P
Note. Although the encoder connector type differs, it can be wired with the existing cables because the connector specifications have
compatibility in wiring.
9 - 44
Part 9: Review on Replacement of Motor
Motor appearance
CE05-2A22-23P CE05-2A22-23P
CM10-R10P CMV1-R10P
CE05-2A22-23P CE05-2A22-23P
Note. Although the encoder connector type differs, it can be wired with the existing cables because the connector specifications have
compatibility in wiring.
9 - 45
Part 9: Review on Replacement of Motor
Motor appearance
CE05-2A24-10P CE05-2A24-10P
CM10-R10P CMV1-R10P
MS3102A10SL-4P MS3102A10SL-4P
Note. Although the encoder connector type differs, it can be wired with the existing cables because the connector specifications have
compatibility in wiring.
9 - 46
Part 9: Review on Replacement of Motor
Motor appearance
Power connector Power connector
MS3102A18-10P MS3102A18-10P
CM10-R10P CMV1-R10P
CM10-R2P CMV1-R2P
Note. Although the types of encoder and electromagnetic brake connector differ, they can be wired with the existing cables because
the connector specifications have compatibility in wiring.
9 - 47
Part 9: Review on Replacement of Motor
Motor appearance
MS3102A22-22P MS3102A22-22P
CM10-R10P CMV1-R10P
CM10-R2P CMV1-R2P
Note. Although the types of encoder and electromagnetic brake connector differ, they can be wired with the existing cables because
the connector specifications have compatibility in wiring.
9 - 48
Part 9: Review on Replacement of Motor
Motor appearance
MS3102A18-10P MS3102A18-10P
CM10-R10P CMV1-R10P
CM10-R2P CMV1-R2P
Note. Although the types of encoder and electromagnetic brake connector differ, they can be wired with the existing cables because
the connector specifications have compatibility in wiring.
9 - 49
Part 9: Review on Replacement of Motor
Motor appearance
MS3102A32-17P MS3102A32-17P
CM10-R10P CMV1-R10P
CM10-R2P CMV1-R2P
Note. Although the types of encoder and electromagnetic brake connector differ, they can be wired with the existing cables because
the connector specifications have compatibility in wiring.
9 - 50
Part 9: Review on Replacement of Motor
Motor appearance
MS3102A32-17P MS3102A32-17P
MS3102A20-29P MS3102A20-29P
MS3102A10SL-4P MS3102A10SL-4P
Electromagnetic brake
connector Electromagnetic brake Electromagnetic brake
(Note) connector Pin assignment connector Pin assignment
Pin No. Signal name Pin No. Signal name
A B A B1 A B A B1
B B2 B B2
Note. Although the types of encoder and electromagnetic brake connector differ, they can be wired with the existing cables because
the connector specifications have compatibility in wiring.
9 - 51
Part 9: Review on Replacement of Motor
Encoder connector
Power connector
Motor appearance
Power connector
Encoder connector
CE05-2A24-10P
MS3102A22-22P
CM10-R10P CMV1-R10P
Note. Although the encoder connector type differs, it can be wired with the existing cables because the connector specifications have
compatibility in wiring.
9 - 52
Part 9: Review on Replacement of Motor
Encoder connector
Power connector
Motor appearance
Power connector
Encoder connector
CE05-2A32-17P MS3102A32-17P
CM10-R10P CMV1-R10P
Note. Although the encoder connector type differs, it can be wired with the existing cables because the connector specifications have
compatibility in wiring.
9 - 53
Part 9: Review on Replacement of Motor
Motor appearance
Power connector
MS3102A32-17P
U
U
V
V
Power connector
Power connector
OHS1
W
(Enlarged view of
W
Pin assignment
OHS2
terminal box)
BU BV
CM10-R10P MS3102A20-29P
MS3102A10SL-4P MS3102A10SL-4P
Electromagnetic brake
connector Electromagnetic brake Electromagnetic brake
connector Pin assignment connector Pin assignment
(Note)
Pin No. Signal name Pin No. Signal name
A B1 A B1
A B A B
B B2 B B2
9 - 54
Part 9: Review on Replacement of Motor
Motor appearance
Power connector
MS3102A32-17P
BU
BV BW
U
Power connector
OHS1 OHS 2
ピン番号 信号名
terminal box)
W
C D A U
B V
C W
B A D アース
Power supply terminal block Terminal block for thermal
U/V/W terminals, M8 screw OHS1/OHS2, M4 screw
CM10-R10P MS3102A20-29P
MS3102A10SL-4P MS3102A10SL-4P
Electromagnetic brake
connector Electromagnetic brake Electromagnetic brake
(Note) connector Pin assignment connector Pin assignment
Pin No. Signal name Pin No. Signal name
A B1 A A B1
A B B
B B2 B B2
9 - 55
Part 9: Review on Replacement of Motor
Motor appearance
Power connector
V
(Enlarged view of
W
terminal box)
BU BV BW
OHS1 OHS2
CM10-R10P MS3102A20-29P
CE05-2A14S-2P
Note. The new setting of a encoder cable is required since the thermistor is added to the encoder-side connector.
9 - 56
Part 9: Review on Replacement of Motor
Motor appearance
Power connector
V
(Enlarged view of
W
terminal box)
BU BV BW
OHS1 OHS2
Terminal block for thermal Terminal block for cooling fan Earth terminal M10 screw
OHS1/OHS2, M4 screw BU/BV terminal, M4 screw
CM10-R10P MS3102A20-29P
CE05-2A14S-2P
9 - 57
Part 9: Review on Replacement of Motor
4.5 8
0.6 1.2
2 4 7
0.5 1 3.5
Torque [N•m]
Torque [N•m]
Torque [N•m]
Torque [N•m]
Torque [N•m]
6
1.5 3
0.4 Short-duration 0.8 Short-duration 5 Short-duration
running range 2.5 running range running range
0.3 0.6
Short-duration Short-duration 4
running range 1
running range 2
3
0.2 0.4 1.5
0.5 1 2
0.1 Continuous 0.2 Continuous Continuous 0.5
Continuous 1 Continuous
running range running range running range running range running range
0 0 0 0 0
0 1000 3000 5000 0 1000 3000 5000 0 1000 3000 5000 0 1000 3000 5000 0 1000 3000 5000
2000 4000 6000 2000 4000 6000 2000 4000 6000 2000 4000 6000 2000 4000 6000
Speed [r/min] Speed [r/min] Speed [r/min] Speed [r/min] Speed [r/min]
Note 1. For the 3-phase 200 V AC and 1-phase 230 V AC power supplies, the torque characteristic is indicated by the heavy lines.
2. For the 1-phase 200 V AC power supply, part of the torque characteristic is indicated by the thin line.
3. For the 1-phase 100 V AC power supply, part of the torque characteristic is indicated by the broken line.
4. The torque characteristics of the HF-KP series are the value of the maximally increased torque.
4 7
0.5 1
2
3.5 6
Torque [N•m]
Torque [N•m]
Torque [N•m]
Torque [N•m]
0.4 0.8
Torque [N•m]
3
1.5 5
Short-duration 2.5
0.3 running range 0.6 4
Short-duration 2
Short-duration
running range 1 Short-duration Short-duration running range
3
0.2 0.4 running range 1.5 running range
1 2
0.5
0.1 0.2 Continuous
Continuous Continuous Continuous 0.5 1 Continuous
running range running range running range running range running range
0 0 0 0
0 1000 3000 5000 0
0 1000 3000 5000 0 1000 3000 5000 0 1000 3000 5000 2000 4000 6000 0 1000 3000 5000
2000 4000 6000 2000 4000 6000 2000 4000 6000 2000 4000 6000
Speed [r/min]
Speed [r/min] Speed [r/min] Speed [r/min] Speed [r/min]
Note 1. For the 3-phase 200 V AC and 1-phase 230 V AC power supplies, the torque characteristic is indicated by the heavy lines.
2. For the 1-phase 200 V AC power supply, part of the torque characteristic is indicated by the thin line.
3. For the 1-phase 100 V AC power supply, part of the torque characteristic is indicated by the broken line.
9 - 58
Part 9: Review on Replacement of Motor
14 35 60
25
12 30
50
Torque [N•m]
Torque [N•m]
Torque [N•m]
Torque [N•m]
Torque [N•m]
20 60
10 25
Short-duration Short-duration Short-duration 40 Short-duration Short-duration
8 running range 15 running range 20 running range running range running range
30
6 15
10 30
20
4 10
5
2 Continuous Continuous 5 Continuous 10 Continuous Continuous
running range running range running range running range running range
0 0 0 0 0
0 500 1000 1500 0 500 1000 1500 0 500 1000 1500 0 500 1000 1500 0 500 1000 1500
Speed [r/min] Speed [r/min] Speed [r/min] Speed [r/min] Speed [r/min]
HF-SP421 → HG-SR421 HF-SP52 → HG-SR52 HF-SP102 → HG-SR102 HF-SP152 → HG-SR152 HF-SP202 → HG-SR202
150 8 15 25 30
20
6
Torque [N•m]
Torque [N•m]
Torque [N•m]
Torque [N•m]
Torque [N•m]
100 10 20
15
Short-duration Short-duration Short-duration Short-duration Short-duration
running range 4 running range running range running range running range
10
50 5 10
2
5
Continuous Continuous Continuous Continuous Continuous
running range running range running range running range running range
0 0 0 0 0
0 500 1000 1500 0 1000 2000 3000 0 1000 2000 3000 0 1000 2000 3000 0 1000 2000 3000
Speed [r/min] Speed [r/min] Speed [r/min] Speed [r/min] Speed [r/min]
70
50 100
60
Torque [N•m]
Torque [N•m]
Torque [N•m]
40 80
50
Short-duration Short-duration Short-duration
30 running range 40 running range 60 running range
30
20 40
20
10 20
Continuous 10 Continuous Continuous
running range running range running range
0 0 0
0 1000 2000 3000 0 1000 2000 3000 0 1000 2000 3000
Note 1. For the 3-phase 200 V AC and 1-phase 230 V AC power supplies, the torque characteristic is indicated by the heavy lines.
2. For the 1-phase 200 V AC power supply, part of the torque characteristic is indicated by the thin line.
9 - 59
Part 9: Review on Replacement of Motor
Torque [N•m]
Torque [N•m]
Torque [N•m]
Torque [N•m]
6 10 16 20 40
Short-duration Short-duration Short-duration Short-duration Short-duration
running range running range running range running range running range
3 5 8 10 20
70
100
60
Torque [N•m]
Torque [N•m]
80
50
Short-duration Short-duration
40 running range 60 running range
30
40
20
20
10 Continuous Continuous
running range running range
0 0
0 1000 2000 3000 0 1000 2000 3000
Speed [r/min] Speed [r/min]
Note 1. For the 3-phase 400 V AC power supply, the torque characteristic is indicated by the heavy line.
2. For the 1-phase 380 V AC power supply, part of the torque characteristic is indicated by the thin line.
Torque [N•m]
Torque [N•m]
Torque [N•m]
Torque [N•m]
6 10 12 20 30
Short-duration Short-duration Short-duration Short-duration Short-duration
running range running range running range running range running range
3 5 6 10 15
Speed [r/min] Speed [r/min] Speed [r/min] Speed [r/min] Speed [r/min]
Note. The above torque characteristics are for 3-phase 200 V AC.
9 - 60
Part 9: Review on Replacement of Motor
Torque (N•m)
Torque (N•m)
Torque (N•m)
Short-duration Short-duration
running range running range Short-duration
running range
Continuous Continuous
running range running range
Continuous
running range
Short-duration
running range Short-duration
running range
Continuous Continuous
running range running range
Note 1. The above torque characteristics are for 3-phase 200 V AC.
2. For the 1-phase 230 V AC power supply, please contact your local sales office.
60
Torque [N•m]
Torque [N•m]
Torque [N•m]
Torque [N•m]
Torque [N•m]
8 16 20 40
4 8 10 20
20
Note 1. The above torque characteristics are for 3-phase 200 V AC.
2. For the 1-phase 200 V AC power supply, part of the torque characteristic is indicated by the thin line.
9 - 61
Part 9: Review on Replacement of Motor
Torque [N•m]
Torque [N•m]
Torque [N•m]
Torque [N•m]
6
4
Short-duration
running range 6 Short-duration 9
Short-duration 12
Short-duration running range running range Short-duration
2 running range running range
2
Continuous 2 Continuous 3 Continuous 4 Continuous
Continuous
running range running range running range running range running range
0 0 0 0 0
0 1000 3000 5000 6000 0 1000 3000 5000 6000 0 1000 3000 5000 6000 0 1000 3000 5000 6000 0 1000 3000 5000 6000
Speed [r/min] Speed [r/min] Speed [r/min] Speed [r/min] Speed [r/min]
50 50
Torque [N•m]
Torque [N•m]
Torque [N•m]
Torque [N•m]
30 60
Short-duration Short-duration
20 running range 40
running range
30 30
Short-duration Short-duration
running range running range
10 20
Continuous 10 Continuous 10 Continuous Continuous
running range running range running range running range
0 0 0 0
0 1000 3000 5000 6000 0 1000 3000 5000 6000 0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
300
200
Torque [N•m]
Torque [N•m]
Short-duration 200
running range Short-duration
running range
100
100
Continuous Continuous
running range running range
0 0
0 1000 2000 3000 0 1000 2000 3000
Note 1. For the 3-phase 200 V AC and 1-phase 230 V AC power supplies, the torque characteristic is indicated by the heavy lines.
2. For the 1-phase 200 V AC power supply, part of the torque characteristic is indicated by the thin line.
3. Value at the maximum torque 400%.
9 - 62
Part 9: Review on Replacement of Motor
POINT
When servo motors are replaced with HG-JR_R_-S_ motors (compatible
product), the torque characteristics differ. Please contact your local sales office.
Short-duration
Torque (N•m)
Torque (N•m)
Short-duration Short-duration
running range running range running range
Short-duration
Torque (N•m)
Torque (N•m)
Torque (N•m)
Short-duration Short-duration
running range running range
Continuous Continuous
running range running range
Note 1. The above torque characteristics are for 3-phase 200 V AC.
2. Please contact your local sales office if the compatibility of torque characteristics is required.
9 - 63
Part 9: Review on Replacement of Motor
Torque (N•m)
Torque (N•m)
Torque (N•m)
Continuous Continuous
running range Continuous
running range running range
Short-duration
running range
Torque (N•m)
Torque (N•m)
Short-duration Short-duration
Torque (N•m)
Continuous Continuous
running range Continuous
running range
running range
Short-duration Short-duration
Torque (N•m)
Continuous Continuous
running range running range
Note 1. The above torque characteristics are for 3-phase 400 V AC.
2. As for 3-phase 380 V AC, refer to the catalog or instruction manual.
3. Please contact your local sales office if the compatibility of torque characteristics is required.
9 - 64
Part 9: Review on Replacement of Motor
Short-duration
Short-duration Short-duration running range
running range running range
Torque (N•m)
Torque (N•m)
Torque (N•m)
Continuous Continuous Continuous
running range running range running range
Torque (N•m)
Torque (N•m)
running range
Note 1. The above torque characteristics are for 3-phase 200 V AC.
2. Please contact your local sales office if the compatibility of torque characteristics is required.
9 - 65
Part 9: Review on Replacement of Motor
Short-duration Short-duration
Short-duration running range
running range
running range
Torque (N•m)
Torque (N•m)
Torque (N•m)
Continuous Continuous Continuous
running range running range running range
Short-duration
Torque (N•m)
Short-duration Short-duration
Torque (N•m)
Torque (N•m)
Short-duration
Short-duration
Torque (N•m)
Torque (N•m)
running range
running range
Continuous Continuous
running range running range
Note 1. The above torque characteristics are for 3-phase 400 V AC.
2. As for 3-phase 380V AC, refer to the catalog or Instruction Manual.
3. Please contact your local sales office if the compatibility of torque characteristics is required.
9 - 66
Part 9: Review on Replacement of Motor
Short-duration
running range Short-duration
running range
Torque (N•m)
Torque (N•m)
Torque (N•m)
Short-duration
running range
Continuous Continuous
running range running range Continuous
running range
Short-duration Short-duration
running range running range Short-duration
Torque (N•m)
Torque (N•m)
running range
Torque (N•m)
HA-LP37K2 ⇒ HG-JR30K1M
Short-duration
Torque (N•m)
running range
Continuous
running range
Speed (r/min)
Note 1. The above torque characteristics are for 3-phase 200 V AC.
2. Please contact your local sales office if the compatibility of torque characteristics is required.
9 - 67
Part 9: Review on Replacement of Motor
Short-duration Short-duration
running range running range
Torque (N•m)
Torque (N•m)
Torque (N•m)
Short-duration
running range
Continuous Continuous
Continuous running range running range
running range
Torque (N•m)
Short-duration
Torque (N•m)
Short-duration
Torque (N•m)
HA-LP55K24 ⇒ HG-JR45K1M4
Torque (N•m)
Short-duration
running range
Continuous
running range
Speed (r/min)
Note 1. The above torque characteristics are for 3-phase 400V AC.
2. As for 3-phase 380V AC, refer to the catalog or instruction manual.
3. Please contact your local sales office if the compatibility of torque characteristics is required.
9 - 68
Part 10: Review on Replacement of Optional Peripheral Equipment
Part 10
Review on Replacement of
Optional Peripheral
Equipment
10 - 1
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
The MR-J4 series provides the new regenerative options shown in the table
below.
When an MR-J3/MR-J3W series regenerative resistor is used as it is with a
motor combined, an alarm may occur.
Use the MR-J4 series in combination with the regenerative resistor for MR-J4
series.
Do not use regenerative options newly provided by the MR-J4 series with the
MR-J3/MR-J3W series because use of them causes a servo amplifier
malfunction.
10 - 2
Part 10: Review on Replacement of Optional Peripheral Equipment
10 - 3
Part 10: Review on Replacement of Optional Peripheral Equipment
1.1.2 Combination and regenerative power for MR-J4 series (replacement model)
POINT
Changed items are shown with shading.
Parameter settings may be required depending on the regenerative option model.
10 - 4
Part 10: Review on Replacement of Optional Peripheral Equipment
8.5
8.5
125
82.5
150
142
82.5
125
150
142
G4 G3 C P
30
30
8.5
7 101.5 82.5
8.5
101.5 82.5
10 90 17 318 10 90 17 318
100 335 100 335
Approx. 30
Intake
Air intake
(30)
79
79
12.5
49 82.5 slotted hole
12.5
49 82.5
162.5
162.5
7×14
slot
82.5
82.5
Air
350
Intake
350
intake
162.5
162.5
133
133
2.3 7 2.3 7
12.5
12.5
mounting hole
30
427
480
500
43
10 15 230 15 197 15
15 230 15 197 15
260 215 260 215
15 15 230 15
15 230
Cooling fan mounting screw Screw for mounting cooling fan
4-M3 screw 4-M3 screw
82.5
Approx. 42
10 - 5
Part 10: Review on Replacement of Optional Peripheral Equipment
10 - 6
Part 10: Review on Replacement of Optional Peripheral Equipment
1.2.2 Combination and regenerative power for MR-J4 series (replacement model)
POINT
Changed items are shown with shading.
Parameter settings may be required depending on the regenerative option model.
10 - 7
Part 10: Review on Replacement of Optional Peripheral Equipment
8.5
82.5
150
142
125
G4G3 C P
P
125
G4 G3 C
82.5
150
142
30
30
101.5 82.5
8.5
10 90 23 318 7
8.5
101.5 82.5
100 341 10 90 23 318
100 341
Air intake
Approx. 30
Intake
(30)
79
79
200_4 MR-RB5G-4/MR-RB54-4 MR-RB5G-4/MR-RB54-4/MR-RB5U-4
500_4
700_4 Cooling fan mounting Cooling fan mounting
screw (2-M3 screw) screw (2-M3 screw)
On opposite side On opposite side
7 × 14
12.5
12.5
7 × 14 162.5
slot
350
82.5
82.5
Air
350
Intake
intake
162.5
162.5
133
133
2.3 7 2.3 7
12.5
12.5
10 - 8
Part 10: Review on Replacement of Optional Peripheral Equipment
10
mounting hole
3
0
480
500
42
7
4
3
Cooling fan intake
2.3
10
Air intake
2.3 10
10 15 230 15 197 15
15 230 15 197 15
260 215
260 215 15
15 230 15 15 230
Cooling fan mounting screw Screw for mounting cooling fan
4-M3 screw 4-M3 screw
82.
5
Approx. 42
82.5 82.5 82.5 82.5
55K_4
30
30
427
480
500
427
480
500
Intake
43
Intake
43
10 2.3
10 2.3
10
10
15 230 15 197 15
15 230 15 197 15
260 215
260 215
15 230 15
15 230 15
10 - 9
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
When an MR-J4-22K(-RJ) servo amplifier and an HG-JR22K1M servo motor are
combined, the coasting distance will be longer. Therefore, use a dynamic brake
option, DBU-22K-R1.
Changed items are shown with shading.
10 - 10
Part 10: Review on Replacement of Optional Peripheral Equipment
E
B
A
B
A
5 G 2.3 5 G 2.3
E
E
D 100 D F D 100 D F
C C
Mass
External dynamic brake A B C D E F G
[kg]
DBU-22K 250 238 150 25 6 235 228 6
DBU-22K-R1 250 238 150 25 6 235 228 6
10
30K_4
30
30
37K_4
45K_4
55K_4
370
390
330
370
390
330
30
30
10
15 230 15 15 230 15
External dynamic brake Mass [kg] External dynamic brake Mass [kg]
DBU-37K 8 DBU-37K-R1 8
DBU-55K4 11 DBU-55K-4-R5 11
10 - 11
Part 10: Review on Replacement of Optional Peripheral Equipment
10 - 12
Part 10: Review on Replacement of Optional Peripheral Equipment
Compatibility
Application MR-J3 series MR-J4 series Note
(Note 6)
MR-PWCNS4
MR-PWCNS5
Power connector set
(Servo motor side power MR-PWCNS3 Use the same combination.
connector)
MR-PWCNS1
MR-PWCNS2
Note 1. When using 15 kW or more HG-JR 1000 r/min series or 22 kW or more HG-JR 1500 r/min series, replace with the MR-
ENECBL_M-H-MTH cable or MR-ENECNS connector set.
2. These replacement models do not have compatibility in mounting. The power connector is supplied with a servo amplifier for
MR-J4 series. Replace the existing connectors with the ones supplied with the servo amplifier.
3. Use the dedicated battery of each series.
4. Supplied with converter unit.
5. MR-D05UDL3M-B is in production.
6. : Compatible, △: Compatible with condition, ×: Not compatible
10 - 13
Part 10: Review on Replacement of Optional Peripheral Equipment
Note 1. These replacement models do not have compatibility in mounting. The power connector is supplied with a servo amplifier for
MR-J4W2-_B servo amplifier.
2. These replacement models do not have compatibility in mounting. The power connector is supplied with a servo amplifier for
MR-J4 series.
3. : Compatible, △: Compatible with condition, ×: Not compatible
10 - 14
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
Wires indicated in this section are separated wires. When using a cable for
power line (U/V//W) between the servo amplifier and servo motor, use a 600 V
grade EP rubber insulated chloroprene sheath cab-tire cable (2PNCT). For
selection of cables, refer to each servo amplifier instruction manual.
To comply with the UL/C-UL (CSA) Standard, use the wires shown in the servo
amplifier for wiring. To comply with other standards, use a wire that is complied
with each standard.
Selection condition of wire size is as follows.
Construction condition: One wire is constructed in the air
Wire length: 30 m or less
10 - 15
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
Use 600 V Grade heat-resistant polyvinyl chloride insulated wires (HIV wires) for
HF-JP series servo motor.
The following diagram shows the wires used for wiring. Use the wires given in this section or equivalent.
In this case, the power supply wire used is a 600 V plastic one and the wiring distance is 30 m or less.
When the wiring distance exceeds 30 m, select another wire size in consideration of the voltage drop.
The alphabet letters (a/b/c) on the table correspond to crimp terminals used when wiring a servo
amplifier.
The method of wiring a servo motor differs depending on the type and capacity of the servo motor.
To comply with the UL/cUL (CSA) standard, use UL-approved copper wires rated at 60˚C or higher for
wiring.
1) Main circuit power supply lead 3) Motor power supply lead
L1 U U
L2 V V
L3 (Note) W W Motor
2) Control power supply lead
L11
8) Power regenerative L21 4) Electromagnetic
5)
converter lead brake lead
B1 Electro-
magnetic
Power regenerative N B2 brake
converter C
Regenerative option
P
C
Encoder
P
Encoder cable
4) Regenerative option lead Cooling fan
Power supply
BU
BV
BW
10 - 16
Part 10: Review on Replacement of Optional Peripheral Equipment
Note 1. Alphabets in the table indicate crimping tools. For crimping terminals and applicable tools, refer to Section 4.2.1 of this
document.
2. When connecting to the terminal block, be sure to use the screws which are provided with the terminal block.
3. For the servo motor with a cooling fan.
4. Wires are selected based on the highest rated current among combining servo motors.
10 - 17
Part 10: Review on Replacement of Optional Peripheral Equipment
Note 1. Alphabets in the table indicate crimping tools. For crimping terminals and applicable tools, refer to Section 4.2.1 of this
document.
2. To connect these models to a terminal block, make sure to use the screws that come with the terminal block.
3. For the servo motor with a cooling fan.
4. Wires are selected based on the highest rated current among combining servo motors.
10 - 18
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
To comply with the IEC/EN/UL/CSA standard, use the wires shown in the
instruction manuals of the servo amplifier in use for wiring. To comply with other
standards, use a wire that is complied with each standard.
Selection conditions of wire size are as follows.
Construction condition: Single wire set in midair
Wire length: 30 m or less
The following diagram shows the wires used for wiring. Use the wires given in this section or equivalent.
1) Main circuit power supply lead
Servo amplifier
Power supply
L1 U
L2 V M
L3 W
2) Control circuit power supply lead
L11
4) Servo motor power supply lead
L21
5) Power regeneration converter lead
Power regeneration N-
converter
Regenerative option
C
P+
10 - 19
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
Use the HIV wire for the replacement with MR-J4.
For the power supply wire, use a 600 V grade heat-resistant polyvinyl chloride insulated wire (HIV wire).
The table below shows selection examples of power supply wire sizes.
Note 1. Alphabets in the table indicate crimping tools. For crimp terminals and applicable tools, refer to 4.2.2 (1), (2) of this document.
2. To connect these models to a terminal block, make sure to use the screws that come with the terminal block.
3. This wire size is applicable to the servo amplifier connector and terminal block. For wires connecting to the servo motor, refer
to "HG-MR/HG-KR/HG-SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor Instruction Manual (Vol. 3)".
4. To comply with the IEC/EN/UL/CSA standard, use a wire of 2 mm2.
10 - 20
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
Wires indicated in this section are separated wires.
To comply with the UL/CSA Standard, use the wires shown in appendix 4 for
wiring.
To comply with other standards, use a wire that is complied with each standard.
Selection condition of wire size is as follows.
Construction condition: One wire is constructed in the air
Wire length: 30 m or less
L1 U U
L2 V V
Motor
L3 W W
B1 Electr-
magnetic
B2 brake
5) Encoder cable
Regenerative option D
C Encoder
P
THM1 G1
4) Regenerative option lead THM2 G2
7) Thermistor lead
The following table shows selection examples of cable sizes. These sizes are common for the 600V
Polyvinyl chloride insulated wire (IV wire) and for the 600V Grade heat-resistant polyvinyl chloride
insulated wire (HIV wire).
10 - 21
Part 10: Review on Replacement of Optional Peripheral Equipment
24VDC power 1)
supply Encoder cable
CNP1
CN2A
24
0
PM Motor power
48VDC power supply cable
supply CNP2A
2)
B1
B2
Servo motor
3)
Encoder cable
CN2B
Motor power
supply cable
CNP2B
B1
B2
3)
Note 1. This is a selection example when HG-AK0336(B) are used for two axes.
2. Insulator OD: 2.9 mm
3. Voltage drop will occur according to line impedance and current supplied
to the servo amplifier. Be sure to use this wire.
10 - 22
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
To comply with the IEC/EN/UL/CSA standard, use the wires shown in servo
amplifier instruction manual for wiring. To comply with other standards, use a
wire that is complied with each standard.
Selection conditions of wire size are as follows.
Construction condition: One wire is constructed in the air
Wire length: 30 m or less
L2 V M
L3 W
D
Regenerative option
C
P+
Note 1. Use the crimp terminal specified as below for the PE terminal of the servo amplifier.
Crimp terminal: FVD2-4
Tool: YNT-1614
Manufacturer: JST (J.S.T. Mfg. Co.,Ltd.)
Tightening torque: 1.2 [N•m]
2. The wire size shows applicable size of the servo amplifier connector. For wires connecting to
the servo motor, refer to "HG-MR/HG-KR/HG-SR/HG-JR/HG-RR/HG-UR/HG-AK Servo Motor
Instruction Manual (Vol. 3)".
10 - 23
Part 10: Review on Replacement of Optional Peripheral Equipment
+ 24 U1
- 0 V1
M
PM W1
48 V DC
power supply E1
+
- 2) Servo motor power lead
U2
V2
M
W2
E2
Note. The wire size shows applicable size of the servo amplifier connector. For wires
connecting to the servo motor, refer to "HG-MR/HG-KR/HG-SR/HG-JR/HG-RR/HG-
UR/HG-AK Servo Motor Instruction Manual (Vol. 3)".
10 - 24
Part 10: Review on Replacement of Optional Peripheral Equipment
10 - 25
Part 10: Review on Replacement of Optional Peripheral Equipment
Note. Installation of a crimp terminal may be impossible depending on the size, so make sure to use the
recommended crimp terminal or one equivalent to it.
10 - 26
Part 10: Review on Replacement of Optional Peripheral Equipment
4.3 Selection of Molded-Case Circuit Breaker, Fuse, and Magnetic Contactor (Example)
4.3.1 MR-J3 series, molded-case circuit breakers, fuses, and magnetic contactors
Select a molded-case circuit breaker with a short shut-off time to prevent smoking
and fire from the servo amplifier.
CAUTION Always use one molded-case circuit breaker and one magnetic contactor with one
servo amplifier.
When using a fuse instead of the molded-case circuit breaker, use the one having the specifications given in
this section.
Note 1. When not using the servo amplifier as a UL/CSA Standard compliant product, K5 class fuse can be used.
2. Be sure to use a magnetic contactor with an operation delay time of 80 ms or less.
3. Use a molded-case circuit breaker which has the same or more operation characteristics than our lineup.
10 - 27
Part 10: Review on Replacement of Optional Peripheral Equipment
4.3.2 MR-J4 series, molded-case circuit breakers, fuses, and magnetic contactors (recommended)
Select a molded-case circuit breaker with a short shut-off time to prevent smoking
and fire from the servo amplifier.
Always use one molded-case circuit breaker and one magnetic contactor with one
CAUTION servo amplifier.
Since recommended products vary between MR-J3 and MR-J4, use the
recommended products of MR-J4-_.
When using a fuse instead of the molded-case circuit breaker, use the one having the specifications given in
this section.
Note 1. In order for the servo amplifier to comply with the UL/CSA standard, refer to the applicable "Servo amplifier instruction
manual".
2. Use a magnetic contactor with an operation delay time (interval between current being applied to the coil until closure of
contacts) of 80 ms or less.
3. S-N18 can be used when auxiliary contact is not required.
10 - 28
Part 10: Review on Replacement of Optional Peripheral Equipment
Note. In order for the servo amplifier to comply with the UL/CSA standard, refer to each servo amplifier instruction manual.
10 - 29
Part 10: Review on Replacement of Optional Peripheral Equipment
Always use one molded-case circuit breaker and one magnetic contactor with one servo amplifier. When
using a fuse instead of the molded-case circuit breaker, use the one having the specifications given in this
section.
When using two different types of motors in combination from a rotary servo motor, a select a molded-case
circuit breaker, a fuse or a magnetic contactor temporarily assuming that the same type of the motors are
used for both axes. After selecting for the two types, use the larger molded-case circuit breaker, fuse or
magnetic contactor.
Molded-case circuit breaker Fuse
Current Magnetic
Total output of rotary servo motor Not using power Using power Voltage Class Current Voltage contactor
factor improving factor improving AC [V] (Note 1) [A] AC [V] (Note 2)
AC reactor AC reactor
300 W or less 30 A frame 5 A 30 A frame 5 A 15
From over 300 W to 600 W 30 A frame 10 A 30 A frame 10 A 20 S-N10
240 K5 300
From over 600 W to 1 kW 30 A frame 15 A 30 A frame 10 A 20
From over 1 kW to 2 kW 30 A frame 20 A 30 A frame 15 A 30 S-N18
Note 1. In order for the servo amplifier to comply with the UL/CSA standard, refer to the applicable "Servo amplifier instruction
manual".
2. Use a magnetic contactor with an operation delay time (interval between current being applied to the coil until closure of
contacts) of 80 ms or less.
10 - 30
Part 10: Review on Replacement of Optional Peripheral Equipment
Always use one molded-case circuit breaker and one magnetic contactor with one servo amplifier. When
using a fuse instead of the molded-case circuit breaker, use the one having the specifications given in this
section.
When using a combination of the rotary servo motor select a molded-case circuit breaker, a fuse or a
magnetic contactor tentatively, assuming one type of the servo motors are used for two axes. After the
tentative selections are made for all types of the servo motors, use the largest among all molded-case circuit
breakers, fuses, or magnetic contactors.
To prevent the servo amplifier from smoke and a fire, select a molded-case circuit
breaker which shuts off with high speed.
CAUTION Always use one molded-case circuit breaker and one magnetic contactor with one
servo amplifier.
Note 1. In order for the servo amplifier to comply with the UL/CSA standard, refer to the applicable "Servo amplifier
instruction manual".
2. Use a magnetic contactor with an operation delay time (interval between current being applied to the coil until
closure of contacts) of 80 ms or less.
3. When not using the servo amplifier as an EC/EN/UL/CSA standard compliant product, molded-case circuit breaker
of 30 A frame can be used.
4. S-N18 can be used when auxiliary contact is not required.
5. A molded-case circuit breaker will not change to select regardless of use of a power factor improving AC reactor.
6. Use a molded-case circuit breaker having the operation characteristics equal to or higher than Mitsubishi Electric
general-purpose products.
Note. When not using the servo amplifier as an EC/EN/UL/CSA standard compliant product, molded-case circuit breaker of 30 A
frame can be used.
10 - 31
Part 10: Review on Replacement of Optional Peripheral Equipment
10 - 32
Part 10: Review on Replacement of Optional Peripheral Equipment
5. BATTERY
POINT
Refer to each servo amplifier instruction manual for the replacement procedure
of the battery.
Disconnecting the encoder cable will erase the absolute position data. After
disconnecting the encoder cable, always execute home position setting and then
positioning operation.
The battery MR-J3BAT for MR-J3 series is unavailable because the voltage
specification of the battery differs from that for MR-J4 series.
The battery MR-BAT for MR-J3W series is unavailable because the voltage
specification of the battery differs from that for MR-J4 series.
The internal circuits of the servo amplifier may be damaged by static electricity.
Always take the following precautions.
Ground human body and work bench.
Do not touch the conductive areas, such as connector pins and electrical
parts, directly by hand.
Before replacing a battery, turn off the main circuit power and wait for 15 minutes
or longer (when 30 kW or more is used, 20 minutes or more) until the charge lamp
turns off. Then, check the voltage between P+ and N- with a voltage tester or
others. Otherwise, an electric shock may occur. In addition, when confirming
WARNING whether the charge lamp is off or not, always confirm it from the front of the servo
amplifier.
If [AL. 25 Absolute position erased] or [AL. E3 Absolute position counter warning]
has occurred, always perform home position setting again. Otherwise, it may
cause an unexpected operation.
10 - 33
Part 10: Review on Replacement of Optional Peripheral Equipment
MELSERVO MR-J3BAT
3.6V,2000mAh
SERIAL 4X
MITSUBISHI ELECTRIC CORPORATION
MADE IN JAPAN
10 - 34
Part 10: Review on Replacement of Optional Peripheral Equipment
Before replacing a battery, turn off the main circuit power and wait for 15 minutes
or longer until the charge lamp turns off. Then, check the voltage between P+ and
WARNING N- with a voltage tester or others. Otherwise, an electric shock may occur. In
addition, when confirming whether the charge lamp is off or not, always confirm it
from the front of the servo amplifier.
The internal circuits of the servo amplifier may be damaged by static electricity.
Always take the following precautions.
Ground your body and the work bench.
Do not touch the conductive areas, such as connector pins and electrical parts,
CAUTION directly by hand.
The built-in battery for the MR-BAT6V1BJ battery for junction battery cable cannot
be replaced. Therefore, do not disassemble the MR-BAT6V1BJ battery for
junction battery cable. Doing so may cause a malfunction.
POINT
When using the BAT6V1SET battery , the MR-BAT6V1SET-A and the MR-
BT6VCASE battery case are used
Replacing a battery with the control circuit power supply turned off will erase the
absolute position data.
When using the MR-BAT6V1BJ battery for junction battery cable
In order to prevent the absolute position data from being erased, replace the
MR-BAT6V1BJ battery for junction battery cable according to the procedure
described in each instruction manual.
Verify that the battery for replacement is within its service life.
Refer to each instruction manual for battery transportation and the new EU
Battery Directive.
Replace the old battery with only the control circuit power supply turned on. Replacing a battery with the
control circuit power supply turned on will cause [AL.9F.1 low battery] but will not erase the absolute position
data.
Refer to each servo amplifier instruction manual for the procedure for mounting the battery on the servo
amplifier.
MR-BAT6V1SET MR-BAT6V1SET-A
10 - 35
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
Four types of batteries are used to construct the absolute position detection
system: MR-BAT6V1SET battery, MR-BAT6V1SET-A battery, MR-BAT6V1BJ
battery for junction battery cable, and MR-BT6VCASE battery case. The use of
the MR-BAT6V1BJ battery for junction battery cable has the following
characteristics distinctive from other batteries.
The encoder cable can be removed from the servo amplifier.
A battery can be replaced with the control circuit power supply turned off.
If the encoder lost the absolute position data, always perform home position
setting before operation. The encoder will lose the absolute position data in the
following cases. In addition, the absolute position data may be erased if the
battery is used outside of the specification.
When using the MR-BAT6V1SET battery, the MR-BAT6V1SET-A battery and
the MR-BT6VCASE battery case
Encoder cable is removed.
A battery is replaced with the control circuit power supply turned off.
When using the MR-BAT6V1BJ battery for junction battery cable
The connector and the cable are removed between the servo motor and the
battery.
A battery is replaced in a procedure different from the procedure described in
each instruction manual.
A single MR-BT6VCASE battery case can retain the absolute position data of up
to eight axes of servo motors.
5.3.2 When using the MR-BAT6V1SET battery and the MR-BAT6V1SET-A battery
Encoder cable
CN2
CN4
MR-BAT6V1SET
Servo motor
11-04
6V 1650mAh
The year and month of manufacture
10 - 36
Part 10: Review on Replacement of Optional Peripheral Equipment
Case
Black: Connector for branch cable
10 - 37
Part 10: Review on Replacement of Optional Peripheral Equipment
CN4
CN4 CN4 CN4
MR-BT6VCASE MR-BT6VCASE
CN10 CN10 MR-BT6V2CBL_M MR-BT6V2CBL_M
MR-BT6V1CBL_M MR-BT6V1CBL_M
Connection to a single unit of servo amplifier Connection to eight axes of servo amplifiers
A single MR-BT6VCASE battery case can retain the absolute position data of up to eight axes of
servo motors. Servo motors in the incremental system are included in the number of axes. Refer to
the following table for the number of connectable axes of each servo motor.
Servo motor Number of axes
Rotary servo motor 0 1 2 3 4 5 6 7 8
The battery case accommodates five connected batteries. The battery case contains no batteries.
Batteries need to be prepared separately.
11-04
6V 1650mAh
The year and month of manufacture
10 - 38
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
Refer to "Servo amplifier instruction manual" for battery transportation and the
new EU Battery Directive.
Always install eight MR-BAT batteries to an MR-BTCASE battery case.
These are used to configure an absolute position detection system. An MR-BTCASE battery case is a case
that stores eight MR-BAT batteries by connector connections. An MR-BTCASE battery case can be used by
four MR-J3W-B servo amplifiers (eight axes) at maximum. To connect an MR-BTCASE battery case to a
servo amplifier, the MR-J3BT1CBL_M battery cable is required. To connect multiple servo amplifiers to an
MR-BTCASE battery case, use the MR-J3BT2CBL_M junction battery cable. When using an MR-J3W-B
servo amplifier in the incremental system, MR-BTCASE and MR-BAT are not required.
Battery backup time (battery life without charging) is 30,000 hours for one servo amplifier (two axes) and
10,000 hours for four servo amplifiers (eight axes). Refer to servo amplifier instruction manual for the usage.
[Unit: mm]
25 Approx. 70 130
2- 5mounting hole
4.6 5
(Note)
The next table shows model names of battery cables. The numbers in the Cable length column in the table
go into "_" of the cable model names.
Cable length
Cable model Fiex life Application / Remark
0.3 m 1m
MR-J3BT1CBL_M 03 1 Standard
MR-J3BT2CBL_M 03 1 Standard For junction
10 - 39
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
Refer to "Servo amplifier instruction manual" for battery transportation and the
new EU Battery Directive.
This battery is used to construct an absolute position detection system. Refer to "Servo amplifier instruction
manual" for construction of the absolute position detection system.
POINT
Use an MR-BT6VCASE for 200 W or more MR-J4W_-_B servo amplifiers. MR-
BT6VCASE cannot be used for MR-J4W2-0303B6 servo amplifiers.
The battery unit consists of an MR-BT6VCASE battery case and five MR-
BAT6V1 batteries.
For the specifications and year and month of manufacture of MR-BAT6V1
battery, refer to "Servo amplifier instruction manual".
MR-BT6VCASE is a case used for connecting and mounting five MR-BAT6V1 batteries. A battery case does
not have any batteries. Please prepare MR-BAT6V1 batteries separately.
(2) Dimensions
[Unit: mm]
2- 5 mounting
hole 2-M4 screw
Approx. 5
Approx. 25
Approx. 70 130
25 4.6 5 5
5
Approx. 130
120 ± 0.5
130
120
5
Approx. 5
Mounting screw
Screw size: M4
10 - 40
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
One battery unit can be connected to up to 8-axis servo motors. Servo motors in
the incremental system are included as the axis Nos.
The MR-J4W_-_B servo amplifiers can be combined with MR-J4-_B_(-RJ) servo
amplifiers.
CN1A
Cap
CN1B
CN4
MR-BT6VCASE
CN10
MR-BT6V1CBL_M
MR-BT6V1CBL_M
10 - 41
Part 10: Review on Replacement of Optional Peripheral Equipment
Before replacing a battery, turn off the main circuit power and wait for 15 minutes
or longer until the charge lamp turns off. Then, check the voltage between P+ and
WARNING N- with a voltage tester or others. Otherwise, an electric shock may occur. In
addition, when confirming whether the charge lamp is off or not, always confirm it
from the front of the servo amplifier.
The internal circuits of the servo amplifier may be damaged by static electricity.
Always take the following precautions.
CAUTION Ground human body and work bench.
Do not touch the conductive areas, such as connector pins and electrical parts,
directly by hand.
POINT
Replacing battery with the control circuit power off will erase the absolute
position data.
Before replacing batteries, check that the new battery is within battery life.
Replace the battery while only control circuit power is on. Replacing battery with the control circuit power
on triggers [AL. 9F.1 Low battery]. However, the absolute position data will not be erased.
10 - 42
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
Always install five MR-BAT6V1 batteries to an MR-BT6VCASE battery case.
1) Required items
Product name Model Quantity Remark
Battery case MR-BT6VCASE 1 MR-BT6VCASE is a case used for connecting and
mounting five MR-BAT6V1 batteries.
Battery MR-BAT6V1 5 Lithium battery (primary battery, nominal + 6 V)
Threads
Remove the two screws using a
Phillips screwdriver.
Parts identification
BAT1
BAT2 BAT3
CON2
CON3
Cover BAT4 BAT5
Remove the cover. CON1
CON4
CON5
10 - 43
Part 10: Review on Replacement of Optional Peripheral Equipment
b) Mounting MR-BAT6V1
Bring out the lead wire from the space between the ribs, and bend it as
shown above to store it in the duct. Connect the lead wire to the
connector. Be careful not to get the lead wire caught in the case or
other parts.
When the lead wire is damaged, external short circuit may occur, and
the battery can become hot.
10 - 44
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
When assembling the case, be careful not to get the lead wires caught in the
fitting parts or the screwing parts.
Threads
Pulling out the connector of the MR-BT6V1CBL and the MR-BT6V2CBL without
CAUTION the lock release lever pressed may damage the CN4 connector of the servo
amplifier or the connector of the MR-BT6V1CBL or MR-BT6V2CBL.
Battery cable
10 - 45
Part 10: Review on Replacement of Optional Peripheral Equipment
The MR-BAT6V1 battery is a primary lithium battery for replacing MR-BAT6V1SET-A and MR-BAT6V1SET
and a primary lithium battery built-in MR-BT6VCASE. Store the MR-BAT6V1 in the case to use.
The year and month of manufacture of MR-BAT6V1 battery have been described to the rating plate put on
an MR-BAT6V1 battery.
11-04
6V 1650mAh
The year and month of manufacture
Item Description
Battery pack 2CR17335A (CR17335A × 2 pcs. in series)
Nominal voltage [V] 6
Nominal capacity [mAh] 1650
Storage temperature [°C] 0 to 55
Operating temperature [°C] 0 to 55
Lithium content [g] 1.2
Mercury content Less than 1 ppm
Not subject to the dangerous goods (Class 9)
Dangerous goods class
Refer to app. 2 for details.
Operating humidity and
5 %RH to 90 %RH (non-condensing)
storage humidity
Battery life (Note) 5 years from date of manufacture
Mass [g] 34
Note. Quality of the batteries degrades by the storage condition. The battery life is 5 years from
the production date regardless of the connection status.
10 - 46
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
Use MR-BAT6V1SET-A for MR-J4W2-0303B6 servo amplifier. The MR-
BAT6V1SET- A cannot be used for MR-J4W_-B servo amplifiers other than MR-
J4W2-0303B6.
37.5
Case
Connector for servo amplifier
CN4
MR-BAT6V1SET-A
10 - 47
Part 10: Review on Replacement of Optional Peripheral Equipment
Pulling out the connector of the battery without the lock release lever pressed may
CAUTION damage the CN4 connector of the servo amplifier or the connector of the battery.
10 - 48
Part 10: Review on Replacement of Optional Peripheral Equipment
Cover
Projection
(four places)
10 - 49
Part 10: Review on Replacement of Optional Peripheral Equipment
6.1 MR-J3/MR-J3W/MR-J4 series EMC Filter (recommended) (100 V/200 V/400 V class)
It is recommended that one of the following filters be used to comply with EN EMC directive. Some EMC
filters have large in leakage current.
When using an EMC filter, always use one for each servo amplifier.
Note. This surge protector is separately required to use any of these EMC filters.
10 - 50
Part 10: Review on Replacement of Optional Peripheral Equipment
NFB MC
1 4 L1
(Note 1)
Power supply 2 5 L2
3 6 L3
E L11
L21
1 (Note 2)
Surge protector 1
2 (RAV-781BYZ-2)
3 (OKAYA Electric Industries Co., Ltd.)
(Note 2)
1 2 3 Surge protector 2
(RAV-781BXZ-4)
(OKAYA Electric Industries Co., Ltd.)
Note 1. For 1-phase 200 to 230V AC power supply, connect the power supply to L1, L2
and leave L3 open.
There is no L3 for 1-phase 100 to 120 V AC power supply.
2. The example is when a surge protector is connected.
1 2 3 (Note 2)
Surge protector
Note 1. For 1-phase 200 to 240V AC power supply, connect the power supply to L1, L3
and leave L2 open.
There is no L2 for 1-phase 100 to 120 V AC power supply.
2. The example is when a surge protector is connected.
MCCB MC
1 4 L1
電源
Power supply 2 5 L2
3 6 L3
E L11
L21
10 - 51
Part 10: Review on Replacement of Optional Peripheral Equipment
6.1.2 Dimensions
32 ± 2
110 ± 4
85 ± 2
IN
Approx. 41
258 ± 4
65 ± 4
273 ± 2
288 ± 4
300 ± 5
HF3030A-UN/HF3040A-UN
[Unit: mm]
6-R3.25 length: 8
3-M5 3-M5
125 ± 2
140 ± 1
155 ± 2
44 ± 1
M4
85 ± 1 85 ± 1 70 ± 2
210 ± 2 140 ± 2
260 ± 5
10 - 52
Part 10: Review on Replacement of Optional Peripheral Equipment
HF3100A-UN
[Unit: mm]
2-6.5 × 8 2-φ6.5
M8
M8
145 ± 1
165 ± 3
380 ± 1 M6
400 ± 5
160 ± 3
TF3005C-TX/TF3020C-TX/TF3030C-TX
[Unit: mm]
3-M4 6-R3.25 length8 M4 M4 3-M4
M4
Approx. 12.2
125 ± 2
140 ± 1
155 ± 2
16 16
IN
Approx. 67.5
100 ± 1 100 ± 1 ±3
290 ± 2 150 ± 2
332 ± 5 170 ± 5
10 - 53
Part 10: Review on Replacement of Optional Peripheral Equipment
TF3040C-TX/TF3060C-TX
[Unit: mm]
145 ± 2
160 ± 1
175 ± 2
22 22
IN
Approx.
100 ± 1 100 ± 1 100 ± 1 91.5
390 ± 2 180 ± 2
438 ± 5 200 ± 5
10 - 54
Part 10: Review on Replacement of Optional Peripheral Equipment
5.5 1
11 1
4.2 0.2
1) 2) 3)
28.5 1.0
Black Black Black
UL-1015AWG16
30
0
200
1 2 3
4.5 0.5
28 1.0
41 1.0
11 1
4.2 0.2
28.5 1.0
① ② ③ ④
UL-1015AWG16
30
0
200
1 2 3
4.5 0.5
28 1.0
41 1.0
11 ± 1
φ4.2 ± 0.5
28.5 ± 1
Resin
1 2 3
Lead
+30
0
200
1 2 3
4.5 ± 0.5
28 ± 1
Case
41 ± 1
10 - 55
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
For the 100V AC power supply type (MR-J3-_A1) and MR-J3W series, the
power factor improving DC reactor cannot be used.
The power factor improving DC reactor increases the form factor of the servo amplifier's input current to
improve the power factor. It can decrease the power supply capacity. As compared to the power factor
improving AC reactor (FR-BAL-(H)), it can decrease the loss. The input power factor is improved to about 95 .
It is also effective to reduce the input side harmonics.
When connecting the power factor improving DC reactor to the servo amplifier, always disconnect P1 and P2
(For 11k to 22kW, disconnect P1 and P). If it remains connected, the effect of the power factor improving DC
reactor is not produced.
When used, the power factor improving DC reactor generates heat. To release heat, therefore, leave a 10 cm
or more clearance at each of the top and bottom, and a 5 cm or more clearance on each side.
10 - 56
Part 10: Review on Replacement of Optional Peripheral Equipment
Rating plate Terminal box - screw size G Rating plate (Note 1) Terminal cover
Screw size G
Servo amplifier
C or less
FR-BEL-(H)
P1 Servo amplifier
C or less
(Note 2)
FR-BEL-(H)
P2
P1
(Note 2) (No te 3)
5 m or less P2
D
E H
A or less B or less 5 m or less
2-F L notch E H
D
A or less B or less
L
L
F Mounting leg
10 - 57
Part 10: Review on Replacement of Optional Peripheral Equipment
H or less
X 1.5
1.5
Approx. W1
Mounting hole
D or less for M8 W or less
10 - 58
Part 10: Review on Replacement of Optional Peripheral Equipment
The power factor improving reactors improve the phase factor by increasing the form factor of servo
amplifier's input current.
It can reduce the power capacity.
The input power factor is improved to be about 90%. For use with a 1-phase power supply, it may be slightly
lower than 90%.
In addition, it reduces the higher harmonic of input side.
When using power factor improving AC reactors for two or more servo amplifiers, be sure to connect a power
factor improving AC reactor to each servo amplifier.
If using only one power factor improving AC reactor, enough improvement effect of phase factor cannot be
obtained unless all servo amplifiers are operated.
Servo amplifier
3-phase 200 V class
or
3-phase 400 V class
FR-BAL-(H)
MCCB MC R X
3-phase L1
200 to 230 V AC S Y
or L2
H±5
3-phase T Z
380 to 480 V AC L3
Servo amplifier
1-phase 200 V class
FR-BAL
W MCCB MC R X
D1 (Note) L1
Installation screw 1-phase S Y
200 to 230 V AC L2
T Z
L3
D±5
RX S Y T Z
Servo amplifier
C W1 1-phase 100 V class
FR-BAL
MCCB MC R X
1-phase L1
100 to 120 V AC S Y
Blank
T Z Z
L2
Note. For the 1-phase 200 to 230 V AC power supply, Connect the power supply to L1, L2 and leave L3 open.
10 - 59
Part 10: Review on Replacement of Optional Peripheral Equipment
MR-J3 series
Power factor Dimensions [mm] Mounting Terminal Mass
Servo amplifier improving AC
W W1 H D D1 C screw size screw size [kg (lb)]
reactor
MR-J3-10_
0
MR-J3-10_1 FR-BAL-0.4K 135 120 115 59 45 -2.5 7.5 M4 M3.5 2.0
MR-J3-20_
MR-J3-20_1 0
FR-BAL-0.75K 135 120 115 69 57 -2.5 7.5 M4 M3.5 2.8
MR-J3-40_
MR-J3-40_1
0
MR-J3-60_ FR-BAL-1.5K 160 145 140 71 55 -2.5 7.5 M4 M3.5 3.7
MR-J3-70_
0
MR-J3-100_ FR-BAL-2.2K 160 145 140 91 75 -2.5 7.5 M4 M3.5 5.6
0
MR-J3-200_ FR-BAL-3.7K 220 200 192 90 70 -2.5 10 M5 M4 8.5
0
MR-J3-350_ FR-BAL-7.5K 220 200 194 120 100 -2.5 10 M5 M5 14.5
0
MR-J3-500_ FR-BAL-11K 280 255 220 135 100 -2.5 12.5 M6 M6 19
MR-J3-700_ 0
FR-BAL-15K 295 270 275 133 110 -2.5 12.5 M6 M6 27
MR-J3-11K_
MR-J3-15K_ FR-BAL-22K 290 240 301 199 170±5 25 M8 M8 35
MR-J3-22K_ FR-BAL-30K 290 240 301 219 190±5 25 M8 M8 43
0
MR-J3-60_4 FR-BAL-H1.5K 160 145 140 87 70 -2.5 7.5 M4 M3.5 5.3
0
MR-J3-100_4 FR-BAL-H2.2K 160 145 140 91 75 -2.5 7.5 M4 M3.5 5.9
0
MR-J3-200_4 FR-BAL-H3.7K 220 200 190 90 70 -2.5 10 M5 M3.5 8.5
MR-J3-350_4 FR-BAL-H7.5K 220 200 192 120 100±5 10 M5 M4 14
MR-J3-500_4 FR-BAL-H11K 280 255 226 130 100±5 12.5 M6 M5 18.5
MR-J3-700_4
FR-BAL-H15K 295 270 244 130 110±5 12.5 M6 M5 27
MR-J3-11K_4
Approx.
MR-J3-15K_4 FR-BAL-H22K 290 240 269 199 170±5 25 M8 M8
35
Approx.
MR-J3-22K_4 FR-BAL-H30K 290 240 290 219 190±5 25 M8 M8
43
MR-J3W series
Power factor Dimensions [mm] Mounting Terminal
Mass
Total output of rotary servo motor improving AC screw screw
W W1 H D D1 C [kg (lb)]
reactor size size
2.0
300 W or less FR-BAL-0.4K 135 120 115 59 45 7.5 M4 M3.5
(4.41)
2.8
From over 300 W to 450 W FR-BAL-0.75K 135 120 115 69 57 7.5 M4 M3.5
(6.17)
3.7
From over 450 W to 600 W FR-BAL-1.5K 160 145 140 71 55 7.5 M4 M3.5
(8.16)
5.6
From over 600 W to 1 kW FR-BAL-2.2K 160 145 140 91 75 7.5 M4 M3.5
(12.35)
0 8.5
From over 1 kW to 2.0 kW FR-BAL-3.7K 220 200 192 90 70 10 M5 M4
2.5
(18.74)
10 - 60
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
For the 100 V AC power supply type (MR-J4-_A1(-RJ)) and MR-J4W2 series,
the power factor improving DC reactor cannot be used.
The following shows the advantages of using power factor improving DC reactor.
It improves the power factor by increasing the form factor of the servo amplifier's input current.
It decreases the power supply capacity.
The input power factor is improved to be about 85%.
As compared to the power factor improving AC reactor (FR-HAL-(H)), it decreases the loss.
When connecting the power factor improving DC reactor to the servo amplifier, always disconnect P3 and
P4. If it remains connected, the effect of the power factor improving DC reactor is not produced.
When used, the power factor improving DC reactor generates heat. To release heat, therefore, leave a 10
cm or more clearance at each of the top and bottom, and a 5 cm or more clearance on each side.
D or less D or less
D3
P P1
P P1
H
H
W1 D2
W±2 D1
W1
W±2
Fig. 10.3 Fig. 10.4
Servo amplifier
FR-HEL
4-d mounting hole (Note 1) P3
(Note 2)
D or less P4
D3 or less
5 m or less
H±2
W1 D2
W±2 D1 ± 2
Fig. 10.5
10 - 61
Part 10: Review on Replacement of Optional Peripheral Equipment
Note 1. Maximum dimensions. The dimension varies depending on the input/output lines.
2. Selection conditions of wire size are as follows.
Wire type: 600 V grade heat-resistant polyvinyl chloride insulated wire (HIV wire)
Construction condition: Single wire set in midair
10 - 62
Part 10: Review on Replacement of Optional Peripheral Equipment
The following shows the advantages of using power factor improving DC reactor.
It improves the power factor by increasing the form factor of the servo amplifier's input current.
It decreases the power supply capacity.
The input power factor is improved to be about 85%.
As compared to the power factor improving AC reactor (FR-HAL-(H)), it decreases the loss.
When connecting the power factor improving DC reactor to the servo amplifier, always disconnect P3 and
P4. If it remains connected, the effect of the power factor improving DC reactor is not produced.
When used, the power factor improving DC reactor generates heat. To release heat, therefore, leave a 10
cm or more clearance at each of the top and bottom, and a 5 cm or more clearance on each side.
D or less D or less
(D3) (D3)
P P1 P P1
H ± 2.5
H ± 2.5
W1 D2
W1 D2 W ± 2.5 D1 ± 1
W ± 2.5 D1 ± 1
D or less
(D3) Servo amplifier
P P1 FR-HEL
P3
(Note 2)
P4
5 m or less
H ± 2.5
6
W1 D2
W ± 2.5 D1 ± 1
Fig. 10.8
Note 1. Use this for grounding.
2. When using the power factor improving DC reactor, remove the short bar across P3 and P4.
10 - 63
Part 10: Review on Replacement of Optional Peripheral Equipment
10 - 64
Part 10: Review on Replacement of Optional Peripheral Equipment
7.5 MR-J4 series Power factor improving AC reactors 200 V/100 V class
The following shows the advantages of using power factor improving AC reactor.
It improves the power factor by increasing the form factor of the servo amplifier's input current.
It decreases the power supply capacity.
The input power factor is improved to be about 80%.
When using power factor improving reactors for two servo amplifiers or more, be sure to connect a power
factor improving reactor to each servo amplifier. If using only one power factor improving reactor, enough
improvement effect of phase factor cannot be obtained unless all servo amplifiers are operated.
When using the MR-J4W2-_B servo amplifier together with the rotary servo motor, select a power factor
improving AC reactor tentatively, assuming one type of the servo motors are used for 2 axes. After the
tentative selections are made for all types of the servo motors, use the largest among all power factor
improving AC reactors.
Servo amplifier
Terminal layout 3-phase 200 V class
R X S Y T Z FR-HAL
MCCB MC R X
4-d mounting hole L1
(Varnish is removed from front right mounting 3-phase S Y
hole (face and back side).) (Note 1) 200 V AC to L2
240 V AC T Z
L3
D or less
Servo amplifier
1-phase 200 V class
FR-HAL
MCCB MC R X
(Note) L1
1-phase S Y
200 V AC to L2
240 V AC T Z
H
L3
Servo amplifier
1-phase 100 V class
FR-HAL
MCCB MC R X
W1 D2 L1
1-phase
W or less (Note 2) 100 V AC to S Y
D1 Unassigned
120 V AC
T Z
L2
Fig. 10.9
Note 1. Use this hole for grounding. Note. For 1-phase 200 V AC to 240 V AC, connect the power
2. W ± 2 is applicable for FR-HAL-0.4K to FR-HAL-1.5K. supply to L1 and L3. Leave L2 open.
Terminal layout
R X S Y T Z
4-d mounting hole
(Varnish is removed from front right mounting
hole (face and back side).) (Note)
R S T
H±5
H
X Y Z
W1 D2 W1 D2
W±2 D1 D1 ± 2
W or less
10 - 65
Part 10: Review on Replacement of Optional Peripheral Equipment
Note. Maximum dimensions. The dimension varies depending on the input/output lines.
10 - 66
Part 10: Review on Replacement of Optional Peripheral Equipment
The following shows the advantages of using power factor improving AC reactor.
It improves the power factor by increasing the form factor of the servo amplifier's input current.
It decreases the power supply capacity.
The input power factor is improved to be about 80%.
When using power factor improving reactors for two servo amplifiers or more, be sure to connect a power
factor improving reactor to each servo amplifier. If using only one power factor improving reactor, enough
improvement effect of phase factor cannot be obtained unless all servo amplifiers are operated.
4-d mounting hole (Note)
(φ5 groove)
R X S Y T Z
L3
W1 D2
W ± 0.5 D1
Fig. 10.15
R X S Y T Z
R X S Y T Z
4-d mounting hole (Note)
4-d mounting hole (Note)
(φ6 groove)
(φ8 groove)
150 D or less
125 D or less
H±5
H±5
180
W1 D2 W1 D2
W ± 0.5 D1 W ± 0.5 D1
10 - 67
Part 10: Review on Replacement of Optional Peripheral Equipment
Note. Maximum dimensions. The dimension varies depending on the input/output lines.
10 - 68
Part 10: Review on Replacement of Optional Peripheral Equipment
The Setup Software (MRZJW3-SETUP221E) uses the communication function of the servo amplifier to
perform parameter setting changes, graph display, test operation, etc. on a personal computer.
8.1.1 Specifications
Item Description
The following table shows Setup Software (SETUP221E) software version for each servo amplifier.
10 - 69
Part 10: Review on Replacement of Optional Peripheral Equipment
MR Configurator2 (SW1DNC-MRC2-E) uses the communication function of the servo amplifier to perform
parameter setting changes, graph display, test operation, etc. on a personal computer.
8.2.1 Specifications
Item Description
Project Create/read/save/delete project, system setting, and print
Parameter Parameter setting, axis name setting, parameter converter
Monitor Display all, I/O monitor, graph, and ABS data display
Alarm display, alarm onset data, drive recorder, no motor rotation, system configuration, life
Diagnosis
diagnosis, machine diagnosis
Positioning operation, motor-less operation (Note), DO forced output, and program operation,
Test operation
test mode information
Adjustment One-touch tuning, tuning, and machine analyzer
Others Servo assistant, parameter setting range update, help display
10 - 70
Part 10: Review on Replacement of Optional Peripheral Equipment
8.3.1 Components
MR Configurator2 (SW1DNC-MRC2-E) the following components are required in addition to the servo
amplifier and servo motor.
Equipment Description (Note 1)
Microsoft® Windows® 10 Home Operating System
Microsoft® Windows® 10 Pro Operating System
Microsoft® Windows® 10 Enterprise Operating System
Microsoft® Windows® 10 Education Operating System
Microsoft® Windows® 8.1 Operating System
Microsoft® Windows® 8.1 Pro, Operating System
Microsoft® Windows® 8.1 Enterprise Operating System
OS Microsoft® Windows® 8 Operating System
Microsoft® Windows® 8 Pro Operating System
Microsoft® Windows® 8 Enterprise Operating System
Microsoft® Windows® 7 Starter Operating System
Personal computer
Microsoft® Windows® 7 Home Premium Operating System
(Note 2, 3, 4, 5)
Microsoft® Windows® 7 Professional Operating System
Microsoft® Windows® 7 Ultimate Operating System
Microsoft® Windows® 7 Enterprise Operating System
Desktop personal computer: Intel® Celeron® processor, 2.8 GHz or more
recommended
CPU
Laptop personal computer: Intel® Pentium® M processor, 1.7 GHz or more
recommended
Memory 1 GB or more (for 32-bit OS) and 2 GB or more (for 64-bit OS)
Hard Disk 1.5 GB or more of free space
Communication
USB port (Note 6).
interface
Browser Windows Internet Explorer® 4.0 or later (Note 1)
®
One whose resolution is 1024 × 768 or more and that can provide a high color (16 bit) display.
Display
Connectable with the above personal computer.
Keyboard Connectable with the above personal computer.
Mouse Connectable with the above personal computers.
Printer Connectable with the above personal computer.
USB cable MR-J3USBCBL3M
Note 1. Microsoft, Windows and Internet Explorer are registered trademarks or trademarks of Microsoft Corporation in the United
States and other countries.
Celeron, Pentium is the registered trademarks of Intel Corporation.
2. When Windows® 7 or later is used, NET Framework 3.5 (including .NET2.0 and 3.0) must be enabled.
3. When the following functions are used, this product may not operate correctly.
Windows® Program Compatibility mode Fast User Switching
Remote Desktop Windows XP Mode
Windows touch or touch Modern UI
Client Hyper-V Tablet mode
Virtual desktop
4. In the following cases, the display of this product may not operate correctly.
The size of the text or other items on the screen is set to other than the prescribed value (96DPI, 100%. 9pt, etc.).
Resolution of the screen is changed during operation.
The screen is set as multi display.
5. When using this software with Windows® 7 or later, log in as "Standard user" or "Administrator".
6. 64-bit Windows is not supported.
10 - 71
Part 10: Review on Replacement of Optional Peripheral Equipment
Note the following to prevent an electric shock and malfunction of the servo amplifier.
2) When your personal computer has two-core plug and has no grounding wire, connect the
personal computer to the servo amplifier with the following procedures.
a) Disconnect the power plug of the personal computer from an AC power socket.
b) Check that the power plug was disconnected and connect the device to the servo amplifier.
c) Connect the power plug of the personal computer to the AC power socket.
(2) Connection with other devices using servo amplifier communication function
When the servo amplifier is charged with electricity due to connection with a personal computer and the
charged servo amplifier is connected with other devices, the servo amplifier or the connected devices
may malfunction. Connect the servo amplifier and other devices with the following procedures.
(a) Shut off the power of the device for connecting with the servo amplifier.
(b) Shut off the power of the servo amplifier which was connected with the personal computer and check
the charge lamp is off.
(d) Turn on the power of the servo amplifier and the device.
10 - 72
Part 10: Review on Replacement of Optional Peripheral Equipment
POINT
MR-J3ACN can be used only for MR-J4-22K_(4).
Panel through attachment MR-J3 series MR-J4 series
MR-J4-11K_(4)(-RJ)
MR-J4ACN15K
MR-J4-15K_(4)(-RJ)
MR-J3ACN MR-J3-11K_(4) to MR-J3-22K_(4) MR-J4-22K_(4)(-RJ)
Use the Panel through attachment to mount the heat generation area of the servo amplifier in the outside of
the control box to dissipate servo amplifier-generated heat to the outside of the box and reduce the amount
of heat generated in the box, thereby allowing a compact control box to be designed.
In the control box, machine a hole having the panel cut dimensions, fit the panel through attachment to the
servo amplifier with the fitting screws (4 screws supplied), and install the servo amplifier to the control box.
The environment outside the control box when using the panel through attachment should be within the
range of the servo amplifier operating environment conditions.
Punched
510
hole
331
39.5
18
236
255
270
Attachment
Screw
(2 places)
10 - 73
Part 10: Review on Replacement of Optional Peripheral Equipment
Attachment
Punched
hole
Servo
amplifier
Fit using the
assembling Servo
amplifier Control box
screws.
Attachment
Panel
Servo
amplifier Attachment Servo amplifier
Panel
236 3.2
155 105 Approx.11.5
280 Mounting Approx.260
hole
Approx.260
10 - 74
Part 10: Review on Replacement of Optional Peripheral Equipment
Use the panel through attachment to mount the heat generation area of the servo amplifier in the outside of
the cabinet to dissipate servo amplifier-generated heat to the outside of the cabinet and reduce the amount
of heat generated in the cabinet. In addition, designing a compact cabinet is allowed.
In the cabinet, machine a hole having the panel cut dimensions, fit the panel through attachment to the servo
amplifier with the fitting screws (4 screws supplied), and install the servo amplifier to the cabinet.
Please prepare screws for mounting. They do not come with.
The environment outside the cabinet when using the panel through attachment should be within the range of
the servo amplifier operating environment.
The panel through attachments are used for MR-J4-11K_(-RJ) to MR-J4-22K_(-RJ) and MR-J4-11K_4(-RJ)
to MR-J4-22K_4(-RJ).
The following shows the combinations.
Servo amplifier Panel through attachment
MR-J4-11K_(-RJ)
MR-J4ACN15K
MR-J4-15K_(-RJ)
MR-J4-22K_(-RJ) MR-J3ACN
MR-J4-11K_4(-RJ)
MR-J4ACN15K
MR-J4-15K_4(-RJ)
MR-J4-22K_4(-RJ) MR-J3ACN
(1) MR-J4ACN15K
(a) Panel cut dimensions
[Unit: mm]
163 4-M10 Screw
Approx.
125
535
Punched
510
hole
410
196
18
218
Attachment
Screw
(2 places)
10 - 75
Part 10: Review on Replacement of Optional Peripheral Equipment
Attachment
Servo amplifier
Attachment
Punched
hole
Cabinet
Servo amplifier
10 - 76
Part 10: Review on Replacement of Optional Peripheral Equipment
Approx. 58
20.6
145
188
Panel
Approx. 400
580
510
Attachment
Servo amplifier
Servo amplifier
78
35
Panel
12
3.2
196 155 108.3
Mounting hole
240 Approx. 263.3
(2) MR-J3ACN
(a) Panel cut dimensions
[Unit : mm]
Punched
510
hole
331
39.5
18
236
255
270
Attachment
Screw
(2 places)
10 - 77
Part 10: Review on Replacement of Optional Peripheral Equipment
Attachment
Punched
hole
Servo
amplifier
Fit using the Servo
assembling amplifier
screws. Cabinet
Attachment
Panel
145
194
Approx. 400
580
Servo
510
35
Panel
3.2
12
236
155 105 Approx. 11.5
280 Mounting Approx. 260
hole
Approx. 260
10 - 78
Part 11: Startup Procedure Manual
Part 11
Startup Procedure Manual
11 - 1
Part 11: Startup Procedure Manual
1. STARTUP
When executing a test run, follow the notice and procedures in this instruction
manual. Otherwise, it may cause a malfunction, damage to the machine, or injury.
WARNING Do not operate the switches with wet hands. Otherwise, it may cause an electric
shock.
Before starting operation, check the parameters. Improper settings may cause
some machines to operate unexpectedly.
The servo amplifier heat sink, regenerative resistor, servo motor, etc., may be hot
while power is on or for some time after power-off. Take safety measures,
example, provide covers to avoid accidentally touching the parts (cables, etc.) by
CAUTION hand. Otherwise, it may cause a burn injury and parts damaged.
During operation, never touch the rotor of the servo motor. Otherwise, it may
cause injury.
Before wiring, switch operation, etc., eliminate static electricity. Otherwise, it may
cause a malfunction.
11 - 2
Part 11: Startup Procedure Manual
↓
Parameter setting (Note 1) ・・・ Set the parameters as necessary, such as the used control mode and regenerative
option selection. (Refer to this Replacement Manual.)
↓
Test operation of the servo motor ・・・ For the test operation, with the servo motor disconnected from the machine and
alone in the test operation mode operated at the speed as low as possible, check whether the servo motor rotates
(Note 1, 2) correctly.
↓
Test operation with the servo motor ・・・ After connecting the servo motor to the machine, check the motions of the machine by
and machine connected sending operation commands from a higher-level command-issuing device.
↓
Gain adjustment (Note 1) ・・・ Make gain adjustment to optimize the machine motions.
↓
Actual operation (Note 2) ・・・ Perform a home position return as necessary when in position control mode.
↓
・・・ Stop giving commands and stop operation. In addition, check the conditions when the
Stop
servo motor operation stops.
Note 1. For details about the settings for each servo amplifier and its test operation, refer to the applicable servo amplifier instruction
manual. If the gain of the existing servo amplifier is extremely high, there may be slight differences in characteristics upon
primary replacement. Make sure to set the gain again.
2. When turning on the power supply, also turn on the 24V DC power supply for the external interface. Otherwise, [AL. E6.1
Forced stop warning] occurs.
11 - 3
Part 11: Startup Procedure Manual
MEMO
11 - 4
【Appendix 1】 Introduction to Renewal Tool
[Appendix 1]
Introduction to Renewal Tool
Mitsubishi Electric System & Service Co., Ltd. provides the related services.
For details, please refer to the following address.
Appendix 1 - 1
【Appendix 1】 Introduction to Renewal Tool
POINT
For details and the latest version of the tool and compatible models, check the
website of Mitsubishi Electric System & Service Co., Ltd.
This appendix lists only products that can be replaced using the renewal tool
released by Mitsubishi Electric System & Service Co., Ltd. For products not
listed, refer to this chapter in this replacement guide.
1. SUMMARY
The MR-J3 renewal tool is a tool to replace the presently used "MR-J3 series", "MR-J3W series" servo
amplifier with the "MR-J4 series" servo amplifier. We are prepared to provide mounting attachments
compatible with the existing mounting dimensions and conversion cables compatible with the existing cables.
Note 1. For servo amplifiers of 3.5 kW or less, it is necessary to change the power connectors CNP1, CNP2, and CNP3 to the MR-J4
servo amplifier accessories. (Except for MR-J4W2-_B)
2. If using serial communication operation with the MR-J3-_T_ series, refer to "Part 6: Review on Replacement of MR-J3-_T_
(DIO Command/Serial Communication Operation) with MR-J4-_A_-RJ".
3. If using the CC-Link function with the MR-J3-_T_ series, refer to "Part 7: Review on Replacement of MR-J3-_T_ (CC-Link
communication operation) with MR-J4-_GF_".
4. MR-J3-D01 used in the MR-J3-_T_ series can also be used with MR-J4-_A_-RJ.
5. If using the DIO command with the MR-J3-_T_ series, contact your branch/local office listed in Appendix 1-1.
1.2 Features
Wiring work can be shortened because the existing cables can be connected as they are. (except for
some models)
The renewal kit can be mounted using the existing mounting holes.
Appendix 1 - 2
【Appendix 1】 Introduction to Renewal Tool
(1) Depending on the condition of the existing setup, sometimes noise reduction techniques are necessary
when replacing.
(2) When using the existing cables, please consider the remaining life of the cables. If deterioration is
significant, replacing with a new cable is recommended.
(3) Because the conversion cable does not have a long bending life, fix the cable when using.
(4) When using the control signal conversion cable "SC-J3WJ4WCTC03M", refer to the cable connection
diagram in section 6.2.5.
(5) Contact a Mitsubishi Electric. if the existing MR-J3 servo amplifier or servo motor is a special product.
(6) When replacing the servo motor (secondary replacement) after replacing only the servo amplifier
(primary replacement), there are some combinations by which the capacity of the servo amplifier
changes. In that case, batch replacement (simultaneous replacement of the servo amplifier and servo
motor) is recommended.
Appendix 1 - 3
【Appendix 1】 Introduction to Renewal Tool
POINT
Check the website of Mitsubishi Electric System & Service Co., Ltd. for the latest
details and models.
For servo amplifier models not listed in the table, refer to "Part 1: 3.2.2
Determining the basic replacement model".
Refer to Appendix 1-5 for notes.
The capacity of the servo amplifier may change depending on the servo motor to
be replaced, thereby being unable to mount the servo motor using the mounting
attachment and other instructions specified below. For the target combinations,
refer to the servo amplifier capacity compatibility column in "3.2 Servo Motor
Substitute Model and Compatibility" in this appendix.
(1) MR-J3 series to MR-J4 series replacement models and renewal tools
(a) General-purpose interface/SSCNET interface 200 V class
Connector compatibility
Replacement Mounting
Model Power Conversion cable Mounting attachment
model example Command compatibility
supply
MR-J3-500_ MR-J4-500_ (Note 1) (Note 2) SC-J2SJ4BS04
MR-J3-11K_
MR-J4-11K_ (Note 2)
MR-J3-11K_-LR
SC-J2SJ4BS06
MR-J3-15K_
MR-J4-15K_ (Note 2)
MR-J3-15K_-LR
Appendix 1 - 4
【Appendix 1】 Introduction to Renewal Tool
(2) MR-J3W series to MR-J4 series replacement models and renewal tools
(a) SSCNET interface 200 V class
Connector compatibility
Replacement Mounting
Model Power Conversion cable Mounting attachment
model example Command compatibility
supply
MR-J3W-22B MR-J4W2-22B (Note 7) (Note 8)
MR-J3W-44B MR-J4W2-44B (Note 7) (Note 8)
SC-J3WJ4WCTC03M
MR-J3W-77B MR-J4W2-77B (Note 7) (Note 2)
SC-J3WJ4WBS02
MR-J3W-1010B MR-J4W2-1010B (Note 7) (Note 2)
Note 1. The position of the power supply terminal block is different. Extend the wire length if it is insufficient.
2. By using the mounting attachment, it can be mounted using the existing mounting holes.
3. When using the DIO command, the MR-J3-D01 extension I/O unit is connected.
4. When using the DIO command, the MR-J3-D01 extension I/O unit can be used for MR-J4.
5. For servo amplifiers of 3.5 kW or less, it is necessary to change the power connectors CNP1, CNP2, and CNP3 to the MR-J4
servo amplifier accessories.
6. Since the connectors are different, a conversion cable is required if using an existing cable.
Contact Mitsubishi Electric System & Service Co., Ltd. for the specifications of the conversion cable.
7. The control signal connectors are the same, but a conversion cable is still required because the pin arrangement is different.
8. The dimensions are the same, but the number of mounting screws is different.
Appendix 1 - 5
【Appendix 1】 Introduction to Renewal Tool
POINT
Check the website of Mitsubishi Electric System & Service Co., Ltd. for the latest
details and models.
The meaning of the following two symbols used in the table is as follows.
(B): With a brake
(4): 400 V specification
For servo motor models not listed in the table, refer to "Part 9: 1.1 Servo Motor
Replacement Model and Compatibility".
When replacing a servo motor, some replacement models do not have
compatible connectors and there are some combinations in which a new cable
installation is required.
When replacing a servo motor, there are some combinations by which the
capacity of the servo amplifier changes. Refer to Notes 1, 2, 3, and 5.
Refer to Appendix 1-7 for notes.
(1) Medium capacity/ultra-low inertia, with gear reducer for high precision applications, flange mounting
Servo Servo motor side conversion cable
Replacement model amplifier
Model Electromagnetic brake
example capacity Power cable Encoder cable Cooling fan cable
compatibility cable
Appendix 1 - 6
【Appendix 1】 Introduction to Renewal Tool
Appendix 1 - 7
【Appendix 1】 Introduction to Renewal Tool
Note 1. The capacity of the servo amplifier has changed, and the mounting holes of the servo amplifier are not compatible.
2. The capacity of the servo amplifier will change, but the mounting holes of the servo amplifier are compatible.
3. The position of the power supply terminal block of the servo amplifier is different. Extend the wire length if it is insufficient.
4. The wire thickness of the servo motor power cable is different, so a new servo motor power cable is required.
5. When replacing the servo motor (secondary replacement) after replacing only the servo amplifier (primary replacement), the
capacity of the servo amplifier will change and the servo amplifier is to be replaced again. Simultaneous replacement (batch
replacement) of the servo amplifier and servo motor is recommended.
6. The existing cooling fan cable is not used. Remove or insulate the cable.
7. The terminal size of the servo motor power supply (U, V, W) cable needs to be changed from M8 to M10.
Appendix 1 - 8
【Appendix 1】 Introduction to Renewal Tool
Servo amplifier
Mounting attachment
(example SC-J3WJ4WBS02)
Appendix 1 - 9
【Appendix 1】 Introduction to Renewal Tool
(2) Servo motor side conversion cable (For compatibility of servo motor connectors)
Replacement
No. Product name Model Replacement servo motor model
method
(Straight connector)
1 For the target servo motor, check the replacement
Encoder conversion SC-J3J4ENM1C1M
combination table in section 3.2 (4) "Medium/large
cable (Note) (Angle connector)
2 capacity/low inertia HA-LP series" in this appendix.
SC-J3J4ENM1C1M-A_
3 SC-J2SJ4PW2C1M HC-RP203(B)G5/G7 → HG-SR202(B)G5/G7
4 SC-SAJ3PW2KC1M-S2 HC-LP52(B) → HG-JR73(B)
HC-LP202(B) HG-JR353(B)
5 SC-HAJ3PW1C1M HC- LP302(B) → HG- JR503(B)
HA-LP502 HG-SR502
HA-LP601(4)(B)
HA- LP701M(4)(B) HG-JR601(4)(B) Used at the time
HA-LP11K2(4)(B) HG-JR701M(4)(B) of secondary
Power supply HA-LP801(4)(B) HG-JR11K1M(4)(B) replacement and
6 conversion cable SC-J2SJ4PW3C1M-A_ HA-LP12K1(4)(B) → HG-JR801(4)(B) batch
replacement
HA-LP11K1M(4)(B) HG-JR12K1(4)(B)
HA-LP15K1M4(B) HG-JR11K1M(4)(B)
HA-LP15K2(4)(B) HG-JR15K1M4(B)
HA-LP22K24(B)
HA- LP15K1M(B)
7 SC-J3J4PW1C1M-A_
HA-LP22K2(B)
→ HG-JR15K1M(B)
HA-LP601(4)(B) HG-JR601(4)(B)
8 SC-SAJ3PW7K1M-A_ →
HA-LP701M(4)(B) HG-JR701M(4)(B)
For the target servo motor, check the replacement
Cooling fan
9 SC-J2SJ4FAN1C1M combination table in section 3.2 (4) "Medium/large
conversion cable
capacity/low inertia HA-LP series" in this appendix.
Note. Both the two-wire type and four-wire type are supported.
(example SC-J3J4ENM1C1M)
Appendix 1 - 10
【Appendix 1】 Introduction to Renewal Tool
Servo amplifier
CN3
Appendix 1 - 11
【Appendix 1】 Introduction to Renewal Tool
5. SPECIFICATIONS
(2) Conversion cable specifications (For both servo amplifier side and servo motor side)
Item Specifications
Usage ambient
0°C to +55°C (non-freezing).
temperature
Storage ambient
-20°C to +65°C (non-freezing).
temperature
Usage ambient
humidity
Environment 90 %RH or less (non-condensing).
Storage ambient
humidity
Ambience Indoors (no direct sunlight), free from corrosive gas, flammable gas, oil mist, dust, and dirt
Altitude Max. 2000 m
Vibration resistance 5.9 m/s2 at 10 Hz to 55 Hz (directions of X, Y, and Z axes)
Minimum bend radius 6 times or more of the cable outer diameter
Appendix 1 - 12
【Appendix 1】 Introduction to Renewal Tool
6. DIMENSIONS
The dimensions are the same for all models listed in section 3.1 of this appendix.
(1) SC-J2SJ4BS04
(a) Mounting attachment alone
Unit [mm]
(Increased dimensions)
Appendix 1 - 13
【Appendix 1】 Introduction to Renewal Tool
(2) SC-J2SJ4BS06
(a) Mounting attachment alone
Unit [mm]
dimensions)
(Increased
(Increased (Increased
dimensions) dimensions)
(Increased dimensions)
dimensions)
(Increased
Note. The mounting attachment cannot be used for mounting panel through attachments of MR-J3 servo amplifier.
Appendix 1 - 14
【Appendix 1】 Introduction to Renewal Tool
(3) SC-J3WJ4WBS02
(a) Mounting attachment alone
Unit [mm]
dimensions)
(Increased
(Increased dimensions)
dimensions)
(Increased
Appendix 1 - 15
【Appendix 1】 Introduction to Renewal Tool
(1) SC-J3J4PW1C1M-_
Cable pulling direction: A1,A2 (Note)
Unit [mm]
(2) SC-SAJ3PW2KC1M-S2/SC-HAJ3PW1C1M/SC-J2SJ4PW2C1M
Unit [mm]
Item Specifications
Model SC-SAJ3PW2KC1M-S2 SC-HAJ3PW1C1M SC-J2SJ4PW2C1M
A φ35 φ39 φ42
Appendix 1 - 16
【Appendix 1】 Introduction to Renewal Tool
(3) SC-J2SJ4PW3C1M-_
Cable pulling direction: A1,A2 (Note)
SC-J2SJ4PW3C1M-_
Cable pulling direction: A1,A2 (Note)
Unit [mm]
Item Specifications
Model SC-J2SJ4PW3C1M-_ SC-SAJ3PW7KC1M-_
Cable shape A φ25.6 φ21.3
crimp terminal B R14-8 R8-6
Appendix 1 - 17
【Appendix 1】 Introduction to Renewal Tool
(1) SC-J3J4ENM1C1M
Unit [mm]
(2) SC-J3J4ENM1C1M-_
Cable pulling direction: A2,A3,A4 (Note)
Unit [mm]
Appendix 1 - 18
【Appendix 1】 Introduction to Renewal Tool
(1) Pulling direction of the servo motor side power supply conversion cable
A2 A1
(2) Pulling direction of the servo motor side encoder conversion cable
6.2.4 Servo motor side conversion cable for the cooling fan
(1) SC-J2SJ4FAN1C1M
Unit [mm]
Appendix 1 - 19
【Appendix 1】 Introduction to Renewal Tool
6.2.5 The control signal conversion cable for the servo amplifier side
POINT
The following shows the names of the cable connection diagram signals.
Servo amplifier side: MR-J4W2_B pin assignment
Existing control signal cable side: MR-J3W-_B pin assignment
After checking the cable connection diagrams and "Part 4: Replacement of MR-
J3W-_B with MR-J4W2-_B", use the product according to your specification.
(1) SC-J3WJ4WCTC03M
Unit [mm]
41 300 43
38
41
Cable OD: φ6.8
Appendix 1 - 20
【Appendix 1】 Introduction to Renewal Tool
Connection diagrams
Note. After checking the cable connection diagrams, use the product according to your specification.
Appendix 1 - 21
REVISIONS
*The installation guide number is given on the bottom left of the back cover.
Print date *Installation guide number Revision description
Nov. 2016 L(NA)03127ENG-A First edition
Aug. 2017 L(NA)03127ENG-B MR-J3W series is added.
Safety Instructions Partially changed.
Oct. 2021 L(NA)03127ENG-E MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_ servo amplifier are added.
SAFETY INSTRUCTIONS Partially changed.
Part 1 Section 2.1 The table is partially changed.
Part 1 Section 2.2 Partially changed.
Part 1 Section 3.1.1 The table is partially changed.
Part 1 Section 3.1.3 POINT is partially changed.
Part 1 Section 3.1.3 The table is partially changed.
Part 1 Section 3.1.4 POINT is partially changed.
Part 1 Section 3.1.4 The table is partially changed.
Part 1 Section 3.2.1 The table is partially changed.
Part 1 Section 3.2.1 (1) The table is partially changed.
Part 1 Section 3.2.1 (1) The table (d) (i) (q) added.
Part 1 Section 3.2.1 (2) The table is partially changed.
Part 1 Section 3.2.1 (3) The table is partially changed.
Part 1 Section 3.2.3 (3) Partially changed.
Part 1 Section 3.2.4 Partially changed. Partially add.
Part 1 Section 3.2.5 Partially changed.
Part 1 Section 3.2.6 Partially changed.
Part 1 Section 4.6 Partially changed. Partially add.
Part 1 Section 4.4 Partially changed.
Part 2 Section 2.2 The diagram is partially changed.
Part 2 Section 2.2 (1) Partially changed.
Part 2 Section 2.2 (2) POINT is partially changed.
Part 2 Section 3.1 (1) The table is partially changed.
Part 2 Section 3.3 (2) The table is partially changed.
Part 2 Section 3.4 POINT is partially changed.
Part 2 Section 3.5 POINT is partially changed.
Part 2 Section 3.5.1 The table is partially changed.
Part 2 Section 3.5.2 The table is partially changed.
Part 2 Section 3.5.3 The table is partially changed.
Part 2 Section 3.6.2 (2) Partially changed.
Part 2 Section 3.6 (2) Partially changed.
Part 3 Section 2.1 Partially changed.
Part 3 Section 2.2 Partially changed.
Part 3 Section 3.1 Partially changed.
Part 3 Section 3.2 POINT is partially changed.
Part 3 Section 3.4 Partially changed.
Part 3 Section 3.5 POINT is partially changed.
Part 3 Section 3.6 POINT is partially changed.
Part 3 Section 3.6.1 The table is partially changed.
Part 3 Section 3.6.3 The table is partially changed.
Part 4 Section 2.1 The diagram is partially changed.
Part 4 Section 2.2 Partially changed.
Print date *Installation guide number Revision description
Oct. 2021 L(NA)03127ENG-E Part 4 Section 2.3 Partially changed.
Part 4 Section 3.1 The table is partially changed.
Part 4 Section 3.2 Partially changed.
Part 4 Section 3.3 POINT is partially changed.
Part 4 Section 3.5.1 The table is partially changed.
Part 4 Section 3.5.2 The table is partially changed.
Part 4 Section 3.6 POINT is partially changed.
Part 4 Section 3.7 POINT is partially changed.
Part 4 Section 3.7.1 The table is partially changed.
Part 4 Section 3.7.3 The table is partially changed.
Part 4 Chapter 4 POINT is partially changed.
Part 5 Section 2.1 The table is partially changed.
Part 5 Section 2.2 POINT is partially changed.
Part 5 Section 2.3 Partially changed.
Part 5 Section 4.1 POINT is partially changed.
Part 5 Section 4.1.1 The table is partially changed.
Part 5 Section 4.1.1 POINT is partially changed.
Part 5 Section 4.2.1 The table is partially changed.
Part 5 Section 4.2 Partially changed.
Part 5 Section 4.3 The table is partially changed.
Part 5 Chapter 5 POINT is partially changed.
Part 5 Section 5.2 POINT is partially changed.
Part 5 Section 5.2.1 Partially changed.
Part 5 Section 6.1 Partially changed.
Part 5 Section 7.2 POINT is partially changed.
Part 5 Section 7.2.2 Partially changed.
Part 5 Section 7.3.2 Partially changed.
Part 5 Section 7.4.2 Partially changed.
Part 5 Section 7.5.1 Partially changed.
Part 6 POINT is partially changed.
Part 6 Section 2.1 Partially changed.
Part 6 Section 2.2 Partially changed.
Part 6 Section 2.2 (2) POINT is partially changed.
Part 6 Section 3.1 The table is partially changed.
Part 6 Section 3.1 POINT is partially changed.
Part 6 Section 3.1.2 The table is partially changed.
Part 6 Section 3.2 The table is partially changed.
Part 6 Section 3.3 The table is partially changed.
Part 6 Section 3.4 The table is partially changed.
Part 6 Section 3.5.1 Partially changed.
Part 6 Section 3.6 POINT is partially changed.
Part 6 Section 3.6.1 The table is partially changed.
Part 6 Section 3.6.3 The table is partially changed.
Part 6 Section 3.7 Partially changed.
Part 6 Section 4.1.1 Partially changed.
Part 6 Section 4.1.2 Partially changed.
Part 7 MR-J3-_T_ (CC-Link communication operation) with MR-J4-_GF_
servo amplifier are added.
Part 8 Part number is changed from 7
Print date *Installation guide number Revision description
Oct. 2021 L(NA)03127ENG-E Part 8 Section 1.1 Partially changed.
Part 8 Section 1.2.2 Partially changed.
Part 8 Section 1.2.3 Partially changed.
Part 8 Section 1.2.4 Partially changed.
Part 8 Section 1.2.4 POINT is partially changed.
Part 8 Section 1.2.5 Partially changed.
Part 8 Section 1.2.6 Partially changed.
Part 8 Section 1.2.7 The diagram is partially changed.
Part 8 Section 1.3 Partially changed.
Part 8 Section 2.1 POINT is partially changed.
Part 8 Section 2.1.1 Partially changed.
Part 8 Section 2.1.2 Partially changed.
Part 8 Section 2.1.5 Partially changed.
Part 8 Section 2.2.1 POINT is partially changed.
Part 8 Section 2.2.1 Partially changed.
Part 8 Section 2.2.2 POINT is partially changed.
Part 8 Section 2.2.2 The diagram is partially changed.
Part 8 Section 2.2.3 Partially deleted.
Part 8 Section 2.2.4 Partially changed.
Part 8 Section 2.2.5 POINT is partially changed.
Part 8 Section 2.2.6 The table is partially changed.
Part 8 Section 2.2.7 POINT is partially added and changed.
Part 8 Section 2.2.7 The table is partially changed.
Part 8 Section 2.2.8 The table is partially changed.
Part 8 Section 2.2.9 Newly added.
Part 8 Section 2.2.10 Newly added.
Part 8 Section 2.3 POINT is partially changed.
Part 8 Section 2.3.1 The diagram is partially changed.
Part 8 Section 2.3.2 POINT is partially changed.
Part 8 Section 2.3.4 The table is partially changed.
Part 8 Chapter 4 POINT is partially changed.
Part 8 Section 4.4.1 The table is partially changed.
Part 8 Section 5.1 POINT is partially changed.
Part 8 Section 5.1 The table is partially added and changed.
Part 8 Section 5.2 POINT is partially changed.
Part 8 Section 6.1.1 Partially changed.
Part 8 Section 6.1.7 Partially added.
Part 8 Section 6.1.8 Partially added.
Part 8 Section 6.1.9 Partially changed.
Part 8 Section 6.3 POINT is partially changed.
Part 8 Section 6.3.2 Partially changed.
Part 9 Part number is changed from 8
Part 9 Section 1.1 POINT is partially changed.
Part 9 Section 1.1 The table is partially changed.
Part 9 Section 2.1 POINT is partially changed.
Part 9 Section 2.1 The table is partially changed.
Part 9 Section 2.2 POINT is partially changed.
Part 9 Section 2.2 The table is partially changed.
Print date *Installation guide number Revision description
Oct. 2021 L(NA)03127ENG-E Part 9 Section 2.3 POINT is partially changed.
Part 9 Section 2.4 POINT is partially changed.
Part 9 Section 2.5 POINT is partially changed.
Part 9 Section 2.5 The table is partially changed.
Part 9 Section 2.7 Partially changed.
Part 10 Part number is changed from 9
Part 10 Chapter 1 POINT is partially changed.
Part 10 Section 1.1.1 Partially changed.
Part 10 Section 1.1.2 Partially changed.
Part 10 Section 3.1 The table is partially added.
Part 10 Section 4.1.1 POINT is partially changed.
Part 10 Section 4.1.2 POINT is partially changed.
Part 10 Section 4.1.2 The table is partially changed.
Part 10 Section 4.1.3 Partially changed.
Part 10 Section 4.1.4 POINT is partially changed.
Part 10 Section 4.1.4 Partially changed.
Part 10 Section 4.3.1 Partially changed.
Part 10 Section 4.3.2 Partially changed.
Part 10 Section 4.3.3 Partially changed.
Part 10 Section 4.3.4 Partially changed.
Part 10 Section 5.1 Partially changed.
Part 10 Section 5.2 Partially changed.
Part 10 Section 5.3.1 Partially added.
Part 10 Section 5.3.1 POINT is partially added and changed.
Part 10 Section 5.3.1 The diagram is partially added and changed.
Part 10 Section 5.3.2 Partially added and changed.
Part 10 Section 5.4.1 Partially changed.
Part 10 Section 5.5 POINT is partially changed.
Part 10 Section 7.5 The table is partially changed.
Part 10 Section 7.6 The diagram is partially changed.
Part 10 Section 7.6 The table is partially changed.
Part 10 Section 8.3.1 The table is partially changed.
Part 11 Part number is changed from 10
Part 10 Chapter 1 CAUTION is partially changed.
Part 11 Section 1.1 Partially changed.
Appendix 1 Complete changed.
This installation guide guarantees no industrial rights or implementation of any rights of any other kind, nor does it
grant any licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial
rights which may occur as a result of using the contents noted in this installation guide.
2016 MITSUBISHI ELECTRIC CORPORATION
MEMO
Service Network
Global FA Centers
Russian FA Center
Beijing FA Center
European FA Center Korean FA Center
Tianjin FA Center North America FA Center
Mitsubishi Electric Corp
Guangzhou FA Center
Czech Republic FA Center Shanghai FA Center
Mexico FA Center
India Gurgaon FA Center Taiwan FA Center
India Pune FA Center Hanoi FA Center
India Bangalore FA Center Ho Chi Minh FA Center
Thailand FA Center
ASEAN FA Center Indonesia FA Center
Brazil FA Center
L(NA)03127ENG-E
Transition from MELSERVO-J3/J3W Series to J4 Series Handbook