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Fiber Laser

Simplex is an Egyptian startup founded in 2013 that specializes in manufacturing CNC machines for automated cutting and engraving, primarily serving the local market. The company aims to enhance industrial development in Egypt by providing innovative technological solutions and has achieved significant growth, partnering with various international brands. Their product offerings include high-quality CNC routers and plasma machines, supported by comprehensive pre- and post-sales services.
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0% found this document useful (0 votes)
35 views16 pages

Fiber Laser

Simplex is an Egyptian startup founded in 2013 that specializes in manufacturing CNC machines for automated cutting and engraving, primarily serving the local market. The company aims to enhance industrial development in Egypt by providing innovative technological solutions and has achieved significant growth, partnering with various international brands. Their product offerings include high-quality CNC routers and plasma machines, supported by comprehensive pre- and post-sales services.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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make it simple

fiber laser
machine
About simplex

S I M P L E X i s a c a i r o b a s e d i n d u s t r i a l s t a r t u p, f o u n d e d b y a t e a m o f E g y p t i a n y o u t h , f i r s t
in Egypt to manufacture computer numerical control (CNC) machines and ser vicing it
especially for automated cutting and engraving of wooden and marble works.

Simplex offers industrial solutions to a wide variety of regional manufacturers


spanning a number of industries. Since its establishment in 2013, the firm has mainly
manufactured CNC router and plasma machines for the Egyptian market by combining
quality components with a highly personalized pre - and post-sales experience.

Simplex line of business continued its solid growth trajectory throughout the
past years, with revenues climbing on a quarterly basis, as the diversity of its
product portfolio has stood it in good stead, with obtaining the exclusive right
to use the products of ;

1) : The European multinational corporation that specializes in energy


management, automation solutions, spanning hardware, software, and services,
and
2) : The Italian worldwide brand of manufacturing spindle motors, cutting
tools and relative machinery accessories with more than 30 years' experience.
3) : T h e Tu r k i s h G i a n t o f m a n u f a c t u r i n g s p i n d l e m o t o r s a n d c u t t i n g t o o l s .
OUR MISSION
Our mission is to effectively contribute in the Egyptian
Industrial Development, and to push local industries towards
innovation and creativity by providing industrial and
technological solutions, seeing an opportunity at the Egyptian
Eco n o my to re cove r a n d to grow.

OUR VISION
To i m p l e m e n t s o l u t i o n s t h a t l e a d i n n o v a t i o n a n d
inspiration to the industrial sector in Egypt & MENA
Region.

OUR DREAM
To S p r e a d t h e a w a r e n e s s o f t h e i m p o r t a n c e o f
Entrepreneurship phenomenon, reinforcing the required
reformations of the industrial sector to locally manufacture
the industrial needs in lieu of importing them, as well as
d e p l o y i n g t h e Te c h n o l o g y o f C N C f o r w h a t i t p r o v i d e s f r o m
speed, production rate, and accuracy which are some of the
main advantages of CNC machining over conventional
machining.
OUR ACTIVITIES

PRE-SALES SUPPORT ORIGINAL COMPONENTS

AFFORDABLE PRICE HIGH QUALITY MACHINES

FREE INITIAL DESIGNS WIDE RANGE OF ALTERNATIVES

AFTER SALES SUPPORT FREE INITIAL TRAINING

OUR ACHIEVEMENTS

GROWTH RATE 200% YEAR PER YEAR


2014 2015 2016 2017 2018

30 m 2
500 m 2
800 m 3500 m
2 2
3500 m
2

5 20 40 +100 +100

1 1 3 4 7

+850 m = 24 GOVERNORATES +
OUR PARTNERS

OUR MANUFACTURING PARTNERS

OUR ACADEMIC PARTNERS

OUR GLOBAL PARTNERS


OUR PARTNERS
OUR NATIONAL PARTNERS

OUR customers
About penta laser

P E N TA L A S E R a j o i n t v e n t u r e o f I t a l i a n E l . E n G r o u p a n d C h u t i a n L a s e r G r o u p ,
which devotes in designing and manufacturing high power laser cutting
systems. With more than 30 years of experience in laser system from El.En
G r o u p I t a l y , P E N TA L A S E R h a s c o r e t e c h n o l o g i e s i n b o t h m a n u f a c t u r i n g
advanced high power laser source and CNC machinery integration with high
co m p at i b i l i t y. Al l d e s i gn , d e ve l o p m e nt, p ro d u c t i o n a n d q u a l i t y co nt ro l s t r i c t l y
follow European standards, as final integration is done in China under the
quality testing by Italian engineers.
Major Configurations Content Brand

Laser Generator IPG 1000W IPG Germany


Laser Cutting Head Manual Focus Raytool, Switzerland BT240
Height Controller Causative transducer
CNC Controller Cypcut BOCHU, China
Professional Laser Cutting Software Fscut
Speed Reducer SHIMPO SHIMPO, Japan
Rack and Pinion YYC YYC, Taiwan
Linear Guide TBI TBI, Taiwan
Proportional Valve SMC SMC,Japan
X/Y/Z Drag Chain Domestic Cangzhou, China
Shield Cover Domestic Cangzhou, China
Industrial Water Chiller Domestic Tongfei, China
Industrial PC and LCD Screen Domestic BOCHU, China
Voltage Stabilizer Domestic XiShun,China
Double Servo driver system Yaskawa Yaskawa, Japan

Perfect rigid design of the machine body.


The most heavy duty performance because of
the original components.
Maximum weight load of a fiber laser table of a size.
The Best variance of materials and thicknesses.

make it simple
Major Configurations Manufacturer & origin

2000W Laser Source IPG Germany


Cutting Head Raytool
Machine base Raytool
X/Y rack & pinion YYC, Taiwan

Linear Guide Hiwin, Taiwan

Accessories Penta Laser


Z32 CNC (with SmartManager) El.En, Italy
Servo motor & driver YASKAWA, Japan
CAD/CAM software LANTEK , Spain
Cutting database (embedded) El.En, Italy
Pallet Exchanger Penta Laser
Chiller DVT, China
Dross collector Penta Laser
Stabilizer Shanghai Jicheng
Pressure reducer GENTEC, China

make it simple
Major Configurations Manufacturer & origin

2000W Laser Source IPG Germany


Cutting Head Raytool
Machine base Raytool
X/Y rack & pinion YYC, Taiwan

Linear Guide Hiwin, Taiwan

Accessories Penta Laser


Z32 CNC (with SmartManager) El.En, Italy
Servo motor & driver YASKAWA, Japan
CAD/CAM software LANTEK , Spain
Cutting database (embedded) El.En, Italy
Pallet Exchanger Penta Laser
Chiller DVT, China
Dross collector Penta Laser
Stabilizer Shanghai Jicheng
Pressure reducer GENTEC, China

make it simple
Major Configurations Manufacturer & origin

2000W Laser Source IPG Germany


Cutting Head Raytool
Machine base Raytool
X/Y rack & pinion YYC, Taiwan

Linear Guide Hiwin, Taiwan

Accessories Penta Laser


Z32 CNC (with SmartManager) El.En, Italy
Servo motor & driver YASKAWA, Japan
CAD/CAM software LANTEK , Spain
Cutting database (embedded) El.En, Italy
Pallet Exchanger Penta Laser
Chiller DVT, China
Dross collector Penta Laser
Stabilizer Shanghai Jicheng
Pressure reducer GENTEC, China

make it simple
machine parts
laser head
1. Protective window (process side)
2. Focusing unit with horizontal beam adjustment
3. Collimation unit with vertical focus adjustement
4. Cooling water for QBH connector
5. QBH connector
6. BNC Distance measurement connector
7. Cutting gas connector
8. Status display (4 x LED)
9. Nut

10. Ceramic part


leaser head
11. Nozzle

CHILLER UNIT
HV electrostatic powder coating is adopted to make the chiller delicate in appearance and durable in use.
Unique physical design creates compact structure and reliable performance. All components are
well-known brands at home and abroad, thereby ensuring quality, safety and reliability. The control
system adopts a controller with Chinese/English (switchable) LCD, making it visual and easy-to-operate.
Two control modes, including fixed temp and synchronizing with ambient temp, are available for your
choice. The controller featuring automatic fault diagnosis can display fault points on the screen, hence
reminding the user of rapid processing. Fault signals are sent to CNC system to avoid causing damage to
the machine tool and processing parts. It serves multiple functions with passive alarm and remote control
terminals, making it easy to realize integral control and monitoring of CNC. Furthermore, RS485 communi-
cation interface is provided to ensure machine safety
Chiller Unit

laser source (spi- ipg)


The Ytterbium solid state laser beam is created inside the
laser unit. Excitation is performed by laser diodes enabling
high efficiency with low costs. Laser beam created at the
resonator is transferred to the cutting head by a fiber- optic
cable without loss of power or quality. This provides a high
beam quality appropriate for metal cutting.

The Power range of resonator source is between 500W and


6 kW. As the power increases so does the cutting speed
and capacity respectively.

Fiber Lasers are inherently made for maintenance free


production. The importance is sustainable diode life lasting
Laser Source approximately 100,000 hours.

In any defective situation, part changing is easy because


modules are designed for plug-n-play.

CUTTING SYSTEM
The laser beam is delivered to the cutting head by fiber
optic cable with QBH connector.
The laser is delivered to the focusing lens after being
collimated by collimation lens.
Laser beam is set to desired focus point by automatic
focusing unit.
The protection glass protects the optics from the particles
which are caused by the cutting operation. follow up dynamic system
The sensor insert is the unit of height control system and
helps to adjust the distance between material and cutting The cutting head with the dynamic system
head. guarantees the distance between cutting
Height of the cutting head is controled with the most head and cutting materials same, ensuring
precise sensors in the market. This helps to produce
better cuts. the cutting result perfect.
The nozzle is used to control the assist gases. It is also a
part of the capacitive sensor of height control system.
Cutting head has three protective glasses, so optics are
isolated from outside factors.
Cutting head has bluetooth connection ability to give
details about the cutting head without stopping cutting
processes.
Decreased weight of the cutting head gives ability to move
easily between parts.
machine parts
work table

Dual - drive system Bed of worktable The positioning accuracy of XY < ± 0.05mm
maximum High speed stability
positioning speed XY repeat positioning accuracy < ± 0.03mm
100m/min
Z axis positioning < ± 0.02mm

The Z axis repeat positioning accuracy < ± 0.01mm

single cable servo motor technology


Fibermak has 4 servo motors for all axial
movements. These are the latest technology
single cable servo motors.
Power and process data are transmitted in one
standard cable, significantly reducing costs.
This technology also gives more accurate
single cable positioning and more geometrically accurate
servo motor
parts.
technology

stablizier power supply


HV electrostatic powder coating is adopted to make the chiller delicate in appearance and durable in use.
Unique physical design creates compact structure and reliable performance. All components are
well-known brands at home and abroad, thereby ensuring quality, safety and reliability. The control
system adopts a controller with Chinese/English (switchable) LCD, making it visual and easy-to-operate.
Two control modes, including fixed temp and synchronizing with ambient temp, are available for your
choice. The controller featuring automatic fault diagnosis can display fault points on the screen, hence
reminding the user of rapid processing. Fault signals are sent to CNC system to avoid causing damage to
the machine tool and processing parts. It serves multiple functions with passive alarm and remote control
terminals, making it easy to realize integral control and monitoring of CNC. Furthermore, RS485 communi-
stablizier power supply cation interface is provided to ensure machine safety

hiwin parts
of the high accuracy, rigidity, speed and performance without clearance, Compared with
high-skill required scrapping process of traditional slide system, the Linear Guide can offer high
precision even if the mounting surface is machined by milling or grinding. Moreover the
interchangeability of Linear Guide gives a convenience for installation and future maintenance.
cutting ability
500w 1000w
carbon steel carbon steel

stainless steel stainless steel

aluminum aluminum

brass brass

mm 0 2 4 6 8 10 12 14 16 mm 0 2 4 6 8 10 12 14 16

2000w 3000w
carbon steel carbon steel

stainless steel stainless steel

aluminum aluminum

brass brass

mm 0 2 4 6 8 10 12 14 16
mm 0 2 4 6 8 10 12 14 16 18

4000w 4000w
carbon steel carbon steel

stainless steel stainless steel

aluminum aluminum

brass brass

mm 0 2 4 6 8 10 12 14 16 18 20 mm 0 2 4 6 8 10 12 14 16 18 20 22 24

machine information advantage


materials & samples

Industries based on fiber laser machines


Generally it's used in metals and some kinds of ceramic
Metals such as copper, steel, titanium, aluminum, silver & gold
With different thickness of the pieces according
to the capacity of the laser generator

This applied to many industries such as


vehicles (cars & aircrafts,....) Batteries
Electronics and semiconductors Medical teeth
Pharmaceutical industries Jeweleries

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