Eulerian CFD Model of Direct Absorption Solar Collector With Nanofluid
Eulerian CFD Model of Direct Absorption Solar Collector With Nanofluid
COLLECTIONS
CFD analysis for the performance of micro-vortex generator on aerofoil and vertical axis
turbine
Journal of Renewable and Sustainable Energy 11, 043302 (2019); https://
doi.org/10.1063/1.5110422
© 2020 Author(s).
    Journal of Renewable                                                                                  ARTICLE           scitation.org/journal/rse
   and Sustainable Energy
    AFFILIATIONS
    1
        Department of Physics and Technology, University of Bergen, Bergen, Norway
    2
        Department of Thermal Physics, National Research Nuclear University MEPhI, Moscow, Russia
    3
        Department of Mechanical and Marine Engineering, Western Norway University of Applied Sciences, Bergen, Norway
    a)
         Author to whom correspondence should be addressed: pawel.kosinski@uib.no
    b)
         Also at: Department of Thermal Physics, National Research Nuclear University MEPhI, Moscow, Russia.
    ABSTRACT
    Solar energy is the most promising source of renewable energy. However, the solar energy harvesting process has relatively low efficiency,
    while the practical use of solar energy is challenging. Direct absorption solar collectors (DASC) have been proved to be effective for a variety
    of applications. In this article, a numerical study of a nanofluid direct absorption solar collector was performed using computational fluid
    dynamics (CFD). A rectangular DASC with incident light on the top surface was simulated using an Eulerian–Eulerian two-phase model.
    The model was validated against experiments. A number of parameters such as collector height, particle concentration, and bottom surface
    properties were optimized. Considering particle concentration, we observed that the optimum volume fraction of particles for enhancing effi-
    ciency was obtained for 0.3 wt. %, and a decrease in efficiency was observed for  0:5 wt. %. Design recommendations based on the numeri-
    cal analysis were provided. The optimum configuration of the considered collector reaches the best efficiency of 68% for 300 lm thickness of
    the receiver and the highest total efficiency is 87% at a velocity of 3 cm/s. The thermal destabilization of the nanofluid was studied. It was
    found that over 10% of the nanoparticles are captured in the collector.
    Published under license by AIP Publishing. https://doi.org/10.1063/1.5144737
J. Renewable Sustainable Energy 12, 033701 (2020); doi: 10.1063/1.5144737                                                                           12, 033701-1
Published under license by AIP Publishing
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   and Sustainable Energy
    the receiver efficiency by performing solar vapor generation experi-               In this paper, we propose a pragmatic CFD-model of a nanofluid-
    ments on a custom-built lab-scale receiver. In their study, for low con-    DASC (NF-DASC) based on the Eulerian–Eulerian approach. This
    centration sunlight (10 suns), the efficiency was 69%. Running a             approach requires low computational power and is, therefore, suitable
    numerical analysis of the problem, better performance was found in          for various particle concentrations and dimensions of the collector.
    transient situations for graphitized carbon black (CB) and graphene         The absorption of solar radiation was modeled using the theoretical
    nanofluids than for the CB nanofluid. Finally, the study by Ghasemi           approach by Bohren and Huffman.17 Making use of the developed
    et al.7 shows a solar thermal efficiency of up to 85% at low concentra-      model, we studied how the boundary conditions, the dimensions of the
    tion sunlight.                                                              collector, and the flow velocity influence the thermal efficiency and
          Although there have not been many computational studies of the        deposition of nanoparticles in a microchannel-based solar collector.
    flow of nanofluids in DASC, a number of papers consider flow and heat
    transfer of nanofluids in thermal systems of other types. Yin et al.8        II. MODEL DESCRIPTION
    investigated the motion of aerosol NPs demonstrating that the main          A. Flow geometry
    forces acting on the particle are the drag, Brownian, and thermophoretic          The rectangular geometry modeled in this study was adapted
    forces. The simulation results included the efficiency and deposition        from the study by Otanicar et al.,3 who constructed a micro-scale-ther-
    patterns at different temperature gradients. Haddad et al.9 observed that   mal-collector pumping nanofluid between two parallel plates with
    thermophoresis and Brownian motion enhanced heat transfer in the            dimensions of 3  5 cm2. The thickness of the gap was 150 lm. The
    nanofluid. The enhancement was higher at lower volume fractions.             experimental geometry is shown schematically in Fig. 1. The thermal
    Another study, by Burelbach et al.,10 depicted the behavior of colloids     stabilization of this system occurs after three minutes. Considering the
    under the impact of a thermophoretic force. They discovered that the        fine meshing that is required for a system of a micro-metric depth, the
    thermophoretic force varies linearly with the temperature gradient.         multiphase nature of the considered process, and the stabilization
          A comprehensive numerical analysis of a microsized DASC with          time, the CFD-model of a full-scale 3D DASC-NF demands large
    the nanofluid was performed by Sharaf et al.,11 who modeled the col-         computational costs. To address this challenge, a conventional down-
    lector using an Eulerian–Lagrangian approach. They discovered that          scaling technique used previously in DASCs11 and other multiphase
    the Reynolds number has a strong effect on the local NP distribution        systems18 was applied. A quasi-3D model of the collector was built. To
    in the flow of nanofluid. The theoretical results obtained are important      reproduce the optical performance of DASC-NF, we used an equiva-
    when designing this type of solar collector because they demonstrate        lent depth of 150 lm. In addition, the equivalent residence time and
    how the performance of the collector depends on the spatial distribu-       incident thermal radiation were set with the length of the numerical
    tion of NPs. The simulation results were in excellent agreement with        model equal to 5 cm. This corresponded to the respective dimension
    the experiment. However, the collector was modeled in two dimen-            along the main flow direction in the experiments. The thickness of the
    sions using the Lagrangian approach, demanding excessive computer           collector was equal to the size of four computational cells (60 lm), and
    power for a three-dimensional (3D)-geometry due to a large number           symmetry boundaries were set at the sides of the collector. The scaled
    of particles. This method, therefore, becomes hardly scaled to a DASC       model assumed minor variation of flow parameters in the direction
    with dimensions of industrial relevance. Another work by Sharaf             orthogonal to the light-path and the main flow, which is a reasonable
    et al.12 investigated the geometry of microsized collectors. Their study    assumption for a fully developed flow with adiabatic thermal bound-
    indicated that lower collector heights give the best collector perfor-      aries at the sides. The geometry was discretized with 20-lm uniform
    mance. Additionally, various surface materials were tested. Gorji and       cubical mesh.
    Ranjbar13 studied how to optimize the dimensions of a nanofluid-
    based DASC. They focused on the DASC geometry and its effect on
                                                                                B. CFD-model
    thermal efficiency and entropy. Oppositely to Sharaf et al., one of the
    conclusions was that increased length and larger heights were benefi-              The nanofluid was modeled using the Eulerian–Eulerian two-
    cial for the desired parameters. Therefore, it may be concluded that        fluid model, which assumes that both phases (base fluid and NPs) con-
    there is no clear understanding of how the geometry of DASC influen-         stitute two different interpenetrating fluids, with equal pressure. In this
    ces the overall thermal performance of the collector.                       work, we used a standard Eulerian model of the commercial CFD-
          A parametric analysis of a standalone nanofluid-based photo-           software STAR-CCMþ. Conservation equations were assigned sepa-
    thermal receiver was conducted in our previous works.14–16 The analy-       rately for each of the phases. The continuity equation is15
    sis was conducted using a two-fluid Eulerian–Eulerian multiphase                                           Dðai qi Þ
    computational fluid dynamics (CFD)-model, which demands less                                                         ¼ 0;                          (1)
                                                                                                                Dt
    computer power than the Lagrangian technique. The simulations were
    carried out for a three-dimensional geometry of the receiver consider-      where D/Dt is the substantial derivative, and ai, qi, and vi are the vol-
    ing how the composition of the nanofluid (concentration, particle            ume fraction, the density, and the velocity vector of the respective
    size) and an external magnetic field influence the process. It was found      phase. Each phase is denoted by i ¼ p for the NPs and i ¼ f for the
    that a nanofluid-based system has to be optimized in terms of both at        base fluid, Rai ¼ 0. The thermophysical properties of water were
    the nanoscale (the composition) and the macro-scale to set the receiver     defined by IAWPS formulation.19 The molecular properties of graph-
    to the best efficiency point. However, the developed model did not           ite were not available in the experimental article. Therefore, for this
    consider the influence of the forced convection of the nanofluid. In          model we used the properties of graphite available from the STAR-
    addition, a simplified optical part of the model contributed to a 20%        CCMþ database.20 The density of the particle material qp was
    deviation from a benchmark experiment.                                      2210 kg/m3.
J. Renewable Sustainable Energy 12, 033701 (2020); doi: 10.1063/1.5144737                                                                      12, 033701-2
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   and Sustainable Energy
          The Eulerian momentum equation is given by15                                           The energy equation is given by24
       Dðai qi v i Þ                                                                                         Dðai qi ei Þ
                     ¼ ai rp þ r  ðai li rv i Þ þ ai qi g þ FD þ di;p Fth ; (2)                                         ¼ rðai qi rTi Þ  qij þ ai qv ;               (5)
          Dt                                                                                                   Dt
    where p is the static pressure, l is the dynamic viscosity, g is the accel-            where ei ¼ Cpi Ti is the phase-specific enthalpy, Cp;p ¼ 708 J/kg K, qv is
    eration due to gravity, and d is Kronecker delta. The volume fraction                  the volumetric heat generation due to absorption of radiant heat by
    of the particles in DASC is below 1%, so that the contribution of nano-                the phases, and qij is the inter-phase heat transfer term. With the
    particles to the apparent viscosity of the nanofluid is assumed negligi-                assumption that the convective heat transfer is established between the
    ble. This is confirmed by the rheological study by Duan et al.21 Thus,                  phases, the inter-phase heat transfer term is computed according to
    we assumed particulate phase viscosity to be equivalent to the viscosity               Ranz–Marshall.22
    of the base fluid.
          The drag force FD is computed using the standard expression by
                                                                                           C. Optical model
    Schiller–Naumann22 and further corrected with Cunningham’s
    expression to account for rarefaction22                                                     The volumetric heat generation in nanofluid exposed to solar
                                                                                           radiation was derived following Bohren and Huffman,17 where the
                   Cc ¼ 1 þ Knð2:49 þ 0:85 exp½1:74=KnÞ;                       (3)       extinction cross section of an individual spherical particle is
    where Knudsen’s number Kn ¼ km/dp, dp ¼ 30 nm is the size of the                                                     2p X  1
    particles, and km is the molecular mean free path in the base fluid.                                       Cext ¼         2    ð2i þ 1Þ<½ai þ bi :                  (6)
          Thermophoresis in dilute suspensions is driven by hydrodynamic                                               jxðkÞj i¼1
    stresses resulting from micro-scale interaction between particles and                       In Eq. (6), k is a wavelength, xðkÞ ¼ 2pnðkÞ=k is a wave number,
    fluid.10 The thermophoretic force Fth is computed following Brock’s                     nðkÞ is a real part of the complex refractive index of the base fluid, and
    approximation23                                                                        ai and bi are coefficients of scattered electromagnetic field that can be
                         6np plf  f DCs kf =kp þ 2Ct Kn                                  written as follows:
                FTh ¼                                     rT;                    (4)
                          1 þ 6Cm Kn 1 þ 2kf =kp þ 4Ct Kn                                                           mwi ðma Þw0i ða Þ  wi ða Þw0i ðma Þ
                                                                                                             ai ¼                                            ;          (7)
    where ki is the thermal conductivity of phases, np is the number den-                                           mwi ðma Þn0i ðaÞ  ni ða Þw0i ðma Þ
    sity of the particles,  is the kinematic viscosity, Cs is the thermal slip                                     wi ðma Þw0i ða Þ  mwi ða Þw0i ðma Þ
    coefficient, Ct is the thermal exchange coefficient, and Cm is the                                         bi ¼                                            ;          (8)
                                                                                                                    wi ðma Þn0i ða Þ  mni ða Þw0i ðma Þ
    momentum exchange coefficient. The best values based on kinetic the-
    ory are Cs ¼ 1:17; Ct ¼ 2:18, and Cm ¼ 1:14.22 The thermal conduc-                     where m is a complex refractive index of the particle relative to the
    tivity of the particles was 24 W/m K.                                                  base fluid; a ¼ pnðkÞdp =k is the size parameter of particles; wi ðzÞ and
J. Renewable Sustainable Energy 12, 033701 (2020); doi: 10.1063/1.5144737                                                                                        12, 033701-3
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   and Sustainable Energy
    ni ðzÞ are Riccati–Bessel functions of ith order. Riccati–Bessel functions          Fitting the equivalent extinction coefficient rnf with the expres-
    are related to the Bessel
                           pffiffiffiffiffiffiffiffiffiffifunctions of the first (J ) and   ffi second
                                                             pffiffiffiffiffiffiffiffiffi           sion from Eq. (12) resulted in the following values of fitting coeffi-
    (Y ) kind: wi ðzÞ ¼ pz=2Jiþ1=2 ðzÞ and ni ðzÞ ¼ pz=2ðJiþ1=2 ðzÞ               cients: A ¼ 2020.07 m1, B ¼ 9:53094  106 m1, and j ¼ 8031:63.
    þYiþ1=2 ðzÞÞ.                                                                  The approximation result is presented in Fig. 2, where the extinction
          As can be seen from Eq. (6), the expression of the extinction cross      coefficient is resolved numerically (line) and compared to Eq. (12)
    section includes infinite series that are hardly coupled with the multi-        (boxes) for different particle concentrations.
    phase CFD-model. In order to simplify this calculation, a maximum                   The solar heat flux in nanofluid can be written as
    index nmax was used. According to Hota and Diaz,25 a maximum                   q ¼ q0 exp½xrnf , where q0 ¼ 1 sun is the incident solar radiation.
    index can be calculated as: nmax ¼ ½2 þ a þ 4a 1=3 .                        The volumetric heat generation then becomes
          The extinction coefficient of particles in nanofluid with volume                                                              
    fraction ap can be calculated according to Taylor et al.26                                       qv ¼ dq=dx ¼ q0 rnf exp rnf l ;               (13)
J. Renewable Sustainable Energy 12, 033701 (2020); doi: 10.1063/1.5144737                                                                                     12, 033701-4
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   and Sustainable Energy
J. Renewable Sustainable Energy 12, 033701 (2020); doi: 10.1063/1.5144737                                                                                         12, 033701-5
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   and Sustainable Energy
FIG. 4. (a) Transverse distribution of particle concentration, scaled by the inlet value and (b) the nanofluid extinction coefficient at different axial coordinates of the collector.
     FIG. 5. Contours of the fluid phase temperature together with the particle velocity vectors in the orthogonal cross sections at 1 cm, 2 cm, 3 cm, and 4 cm from the inlet. The
     inset at the bottom presents the axial distribution of temperature in DASC. The particle concentration is 0.5%.
J. Renewable Sustainable Energy 12, 033701 (2020); doi: 10.1063/1.5144737                                                                                                        12, 033701-6
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FIG. 6. Deposition efficiency as a function of (a) collector height and (b) inlet velocity.
    the gap. Furthermore, increasing the size reduces the deposition effi-                      For collector heights above 200 lm, the thermal efficiency decays
    ciency. This is explained by the destabilizing action of the thermopho-                    toward the values for the case with the adiabatic bottom. This can be
    retic force, which deposits more particles in a narrow gap, while the                      explained by the fact that on increasing the gap, the nanofluid con-
    disperse action of drag becomes stronger for a wider collector.                            sumes most of the thermal radiation in the bulk and the bottom does
    Moreover, the temperature decreases with the height of the collector,                      not receive sufficient heat.
    weakening the thermophoresis. For the model with a black absorptive                             Otanicar et al.3 considered an experimental case, where the bot-
    bottom surface, the deposition efficiency is higher. Figure 6(b) shows                      tom copper plate was painted black, to imitate an absorbing black-
    that the deposition efficiency reduces asymptotically to 0.8% with the                      body, which resulted in increased collector efficiency. The blackbody
    mean flow velocity, due to better agitation of the dispersed phase.                         absorbed the rest of the transmitted radiation and heated up the fluid
                                                                                               so that the thermal convection developed from the bottom surface of
    C. Parametric analysis                                                                     the collector. The supplementary mixing in the direction transverse to
                                                                                               the main flow boosted the thermal efficiency. We reproduced this
          The height of the solar collector has a vital influence on the
                                                                                               experiment numerically for the case where only the continuous phase
    amount of heat absorbed and transferred by the nanofluid. There is an
                                                                                               (water) was present in the collector. In addition, we performed another
    optimum height/length ratio associated with the best thermal perfor-
    mance of the collector.13 The results of the model-based optimization
    are presented in Fig. 7, where the thermal efficiency and the outlet
    temperature are shown for different heights of the collector and types
    of the bottom boundary. As shown in the figure, by increasing the
    thickness less heat is taken by the nanofluid flow and the outlet tem-
    perature decreases. The outlet temperature decreases almost linearly
    with the collector height. This limits the thermal losses and the collec-
    tor efficiency increases. The observed dependence of the thermal effi-
    ciency on the height of the volumetric receiver is consistent with the
    results obtained by Ref. 12. However, at a thickness of 300 lm, the effi-
    ciency begins to reduce as the volumetric absorption is no longer
    active across the entire volume of nanofluid. The consumed heat,
    therefore, is transferred to internal fluid layers with the incipient volu-
    metric absorption, which reduces the thermal efficiency.
          Figure 7 shows that for collector heights lower than 200 lm, the
    efficiency is higher for the model with the black absorbing bottom
    plate. In this case, a warmer bottom surface returns absorbed heat
    back into the process, boosts the thermal efficiency, and increases the
    outlet temperature. At the point of maximum difference, the efficiency                       FIG. 7. Thermal efficiency and outlet temperature as a function of collector height
    is 12% higher for the black bottom plate, than for the transmissible                        for different types of boundary conditions at 0.3 wt. % NPs and 0.26 cm/s fluid
    adiabatic plate. This occurs at the lowest collector height tested, 50 lm.                  velocity.
J. Renewable Sustainable Energy 12, 033701 (2020); doi: 10.1063/1.5144737                                                                                              12, 033701-7
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    D. Total efficiency
         Studying the influence of flow rate on the thermal efficiency of
    the process, we note the pumping cost penalty growing with the flow
    velocity. To account for this effect, we define a total efficiency of the
    process
                                                 QDP
                                    g ¼ gT           ;                             (16)
                                                 q0 A                                          FIG. 9. Total efficiency and pressure loss as a function of nanofluid velocity.
    where Q is the volumetric flow, DP is the friction pressure drop in the
    collector, and A is the irradiated area of the collector. Another factor               with the desired precision and at the moderate computational costs.
    that needs to be accounted for is the turbulence that occurs when                      The inter-particle collisions, which were not incorporated into the
    v > 4.6 cm/s. To calculate the turbulent stress in Eq. (2) of the contin-              model, are of minor importance at the considered concentrations.22
    uous phase, the CFD-model was updated with the k   turbulence                        However, we do note that the model does not account for the particle-
    model (standard wall functions). The turbulent viscosity of the partic-                wall collisions, which might result in over-estimated absorbance at the
    ulate phase was set proportional to the turbulent viscosity of the base                walls.
    fluid. Figure 9 demonstrates how the total efficiency and the pressure                         The model was validated against the experimental data and fur-
    drop depend on the mean flow velocity.                                                  thermore used for the parametric optimization of the collector. The
          The results from Fig. 9 show that a peak efficiency of 87% is                     parameters considered were the concentration of the nanoparticles,
    obtained at u ¼ 3 cm/s. This efficiency is 42% higher than for the base                 the geometry of the collector, the flow rate, and the absorptive proper-
    case and 30% higher than the maximum efficiency obtained when                           ties of the boundaries.
    optimizing the collector height. We also note that the pumping cost                          The results of the CFD-analysis demonstrate asymmetry in the
    penalty in Fig. 9 increases continuously with the mean flow velocity so                 particulate phase concentration profile and the respective non-
    that the total efficiency decreases for velocities >4 cm/s.                             uniformity of the optical properties of the nanofluid. The deposition of
                                                                                           the particles takes place in the collector so that a maximum 10% of the
    IV. CONCLUSION                                                                         particles are captured in the DASC.
          An Eulerian–Eulerian two-phase model was developed to simu-                            The model-based optimization resulted in 0.3 wt. % optimum
    late the flow of carbon-based aqueous nanofluid in the direct absorp-                    concentration of 30-nm nanoparticles and 300 lm thickness of the
    tion solar collector. The model included thermophoresis and optics of                  collector. The nanofluid velocity through the collector also has a signif-
    the sunlight absorption in the nanofluid. In the process, the two-fluid                  icant impact on thermal efficiency. The maximum total efficiency of
    Eulerian–Eulerian model simulated the transport of nanoparticles                       87% is obtained when the flow velocity is 3 cm/s and decreases with
                                                                                           higher velocities. The deposition efficiency and outlet temperature
                                                                                           decrease for higher velocities.
                                                                                                 The effect of the absorbing bottom surface of the collector was
                                                                                           tested. The collector with a black bottom containing only water proved
                                                                                           to be less effective than the collector with the volumetric absorption of
                                                                                           the nanofluid. A top surface black absorber was also tested and was
                                                                                           not shown to be efficient. However, the light-absorbing bottom
                                                                                           boundary, when used together with the nanofluid, improves the ther-
                                                                                           mal performance of the collector by a maximum of 12% for the cases
                                                                                           when the channel size is under the optimum.
                                                                                           ACKNOWLEDGMENTS
                                                                                                This study was supported by the Russian Science Foundation
                                                                                           (Project No. 19-79-10083). The research mobility within the present
                                                                                           collaboration is supported by the Norwegian Agency for International
            FIG. 8. Thermal efficiency for different types of boundary conditions.          Cooperation (Project No. UTF-2018-two-year/10036 TROIKA).
J. Renewable Sustainable Energy 12, 033701 (2020); doi: 10.1063/1.5144737                                                                                            12, 033701-8
Published under license by AIP Publishing
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   and Sustainable Energy
                                                                                           15
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J. Renewable Sustainable Energy 12, 033701 (2020); doi: 10.1063/1.5144737                                                                                          12, 033701-9
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