Not For Reproduction: Operator's Manual
Not For Reproduction: Operator's Manual
Operator’s Manual
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This generator is rated in accordance with CSA (Canadian Standards Association) standard C22.2 No. 100-04 (motors and generators).
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Thank you for purchasing this quality-built Briggs & Stratton® generator. We are pleased that you’ve placed your confidence in the Briggs & Stratton brand. When
operated and maintained according to the instructions in this manual, your Briggs & Stratton generator will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with generators and how to avoid them. This generator is designed
and intended only for supplying electrical power for operating compatible electrical lighting, appliances, tools and motor loads, and is not intended for any other
purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment. Save these original
instructions for future reference.
This generator requires final assembly before use. Refer to the Assembly section of this manual for instructions on final assembly procedures. Follow the
instructions completely.
Where to Find Us
You never have to look far to find Briggs & Stratton support and service for your generator. There are thousands of Briggs & Stratton authorized service
dealers worldwide who provide quality service. You can also find the nearest Authorized Service Dealer in our dealer locator map on the Internet at
BRIGGSandSTRATTON.COM.
Generator Engine
Model Number Model Number
Revision Type Number
Serial Number Code Number
Date Purchased
Table of Contents
Safe Operation Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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Operator Safety. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 6
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Equipment Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Assembly . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 8
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Unpack Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
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Operation . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 12
Starting the Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Connecting Electrical Loads. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 12
Stopping the Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Don’t Overload Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 14
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Generator Maintenance . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 14
Fuel Valve Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Engine Maintenance . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 15
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Common Service Parts . . .. . .. . .. . .. . .. . .. . .. . .. . .. . 17
Warranties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Generator Owner Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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Safe Operation Checklist
Safe operation of the portable generator requires the completion of the following tasks:
Smoke Alarm
Smoke alarm(s) in working order.
Generator Location
Generator placed in a Carbon Monoxide (CO) safe zone. See Generator Location to reduce the Risk of Carbon Monoxide Poisoning.
Generator placed in a fire safe zone. See Generator Location to reduce the Risk of Fire.
Generator located on flat and level surface.
Electrical
When connecting to a buildings electrical system install listed transfer equipment. See Connecting to a Building’s Electrical System.
Electrical cords are rated for intended loads. See Cord Sets and Receptacles.
Electrical cords do not run through doorways, windows, holes in ceilings, walls or floors. Inspect electrical cords thoroughly before each use. DO NOT use if
damaged.
All labeled electrical cord safeties are understood and being followed.
Operation
Start engine. See Starting the Engine.
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Operator Safety The safety alert symbol indicates a potential personal injury hazard. A
signal word (DANGER, WARNING, or CAUTION) is used with the alert
Equipment Description symbol to designate a degree or level of hazard seriousness. A safety symbol
ead this manual carefully and become familiar with your
R may be used to represent the type of hazard. The signal word NOTICE is used
generator. Know its applications, its limitations and any to address practices not related to personal injury.
hazards involved.
DANGER indicates a hazard which, if not avoided, will result in death or
The generator is an engine–driven, revolving field, alternating current (AC)
generator. It was designed to supply electrical power for operating compatible serious injury.
electrical lighting, appliances, tools and motor loads. The generator’s revolving WARNING indicates a hazard which, if not avoided, could result in death
field is driven at about 3,000 rpm by a single-cylinder engine. or serious injury.
Every effort has been made to ensure that the information in this manual is both
accurate and current. However, the manufacturer reserves the right to change, CAUTION indicates a hazard which, if not avoided, could result in minor
alter or otherwise improve the generator and this documentation at any time or moderate injury.
without prior notice. NOTICE address practices not related to personal injury.
Important Safety Information
WARNING POISONOUS GAS HAZARD. Engine exhaust contains
The manufacturer cannot possibly anticipate every possible circumstance that
might involve a hazard. The warnings in this manual, and the tags and decals carbon monoxide, a poisonous gas that could kill you in minutes.
affixed to the unit are, therefore, not all-inclusive. If you use a procedure, work You CANNOT see it, smell it, or taste it. Even if you do not smell
method or operating technique that the manufacturer does not specifically exhaust fumes, you could still be exposed to carbon monoxide
recommend, you must satisfy yourself that it is safe for you and others. You must gas. If you start to feel sick, dizzy or weak while using this product, shut it off
also make sure that the procedure, work method or operating technique that you and get to fresh air RIGHT AWAY. See a doctor. You may have carbon
choose does not render the generator unsafe. monoxide poisoning.
Safety and Control Symbols • Operate this product ONLY outside far away from windows, doors and
vents to reduce the risk of carbon monoxide gas from accumulating and
potentially being drawn towards occupied spaces.
• Install battery-operated carbon monoxide alarms or plug-in carbon
monoxide alarms with battery back-up according to the manufacturer’s
instructions. Smoke alarms cannot detect carbon monoxide gas.
• DO NOT run this product inside homes, garages, basements,
Toxic Fumes Kickback Electrical Suffocation crawlspaces, sheds, or other partially-enclosed spaces even if using fans
Shock or opening doors and windows for ventilation. Carbon monoxide can
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quickly build up in these spaces and can linger for hours, even after the
product has shut off.
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• ALWAYS place this product downwind and point the engine exhaust away
from occupied spaces.
Fire Operator’s
ct Explosion Suffocation WARNING Starter cord kickback (rapid retraction) will pull hand and
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Manual arm toward engine faster than you can let go which could cause
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Circuit Breaker Engine Control Do Not Start
Engine
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WARNING Exhaust heat/gases could ignite combustibles, structures CAUTION Excessively high operating speeds could result in minor
or damage fuel tank causing a fire, resulting in death or injury.
serious injury. Excessively low speeds impose a heavy load.
Contact with muffler area could cause burns resulting in • DO NOT tamper with governor spring, links or other parts to increase
serious injury. engine speed.
• DO NOT touch hot parts and AVOID hot exhaust gases. • DO NOT modify generator in any way.
• Allow equipment to cool before touching.
• Keep at least 1.5 m (5 ft.) of clearance on all sides of generator including
overhead.
• Contact the original equipment manufacturer, retailer, or dealer to obtain NOTICE Exceeding generators wattage/amperage capacity could damage
a spark arrester designed for the exhaust system installed on this engine. generator and/or electrical devices connected to it.
• Replacement parts must be the same and installed in the same position • DO NOT exceed the generator’s wattage/amperage capacity. See Don’t
as the original parts. Overload Generator in the Operation section.
• Start generator and let engine stabilize before connecting electrical loads.
• Connect electrical loads in OFF position, then turn ON for operation.
WARNING Unintentional sparking could cause fire or electric shock
• Turn electrical loads OFF and disconnect from generator before stopping
resulting in death or serious injury.
generator.
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• If connected devices overheat, turn them off and disconnect them from
generator.
• NEVER operate generator without protective housing or covers. • Shut off generator if:
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• DO NOT wear loose clothing, jewelry or anything that could be caught in -electrical output is lost;
the starter or other rotating parts. -equipment sparks, smokes, or emits flames;
• Tie up long hair and remove jewelry. ct -unit vibrates excessively.
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• Turn generator engine OFF and let it cool at least 2 minutes before
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Assembly To protect the fuel system from gum formation, mix in a fuel stabilizer when
adding fuel. See Storage. All fuel is not the same. If you experience starting
Your generator is ready for use after it has been properly serviced with the or performance problems after using fuel, switch to a different fuel provider
recommended petrol and oil. or change brands. This engine is certified to operate on petrol. The emission
If you have any problems with the servicing of your generator, contact your local control system for this engine is EM (Engine Modifications).
Briggs & Stratton service center. If you need assistance, please have the model, 1. Clean area around fuel fill cap, remove cap.
revision, and serial number from the identification label available. See Features
2. Slowly add unleaded fuel to fuel tank. Be careful not to fill above the red
and Controls for identification label location.
fuel level indicator (A). This allows adequate space for fuel expansion
Unpack Generator as shown.
1. Set the carton on a rigid, flat surface. 3. Install fuel cap and let any spilled fuel evaporate before starting engine.
2. Remove everything from carton. High Altitude
The generator is supplied with: At altitudes over 1500 meters (5,000 feet), a minimum 85 octane / 85 AKI
• Operator’s manual (89 RON) petrol is acceptable. To remain emissions compliant, high altitude
adjustment is required. Operation without this adjustment will cause decreased
• Wheel kit
performance, increased fuel consumption, and increased emissions. See a
• Bottle of engine oil
Briggs & Stratton authorized dealer for high altitude adjustment information.
1 Operation of the engine at altitudes below 750 meters (2,500 feet) with the
Install Wheel Kit Figure
high altitude kit is not recommended.
NOTICE Wheel kit is not intended for over-the-road use.
System Ground
Install the wheel kit as follows:
The generator is provided with a grounding fastener. The generator has a
1. Tip generator so that engine end is up. system ground that connects the generator frame components to the ground
2. Slide a washer (A) over axle stud (B). terminals on the AC output receptacles. The system ground is connected to
the AC neutral wire (the neutral is bonded to the generator frame).
3. Slide a wheel (C) over axle stud (B).
NOTICE Be sure to install wheel with raised hub inboard. Special Requirements
4. Slide axle stud (B) through mounting bracket. There may be Federal, local codes, or ordinances that apply to the intended
use of the generator. Please consult a qualified electrician, electrical inspector,
5. Insert retaining pin (D) through hole on axle stud. or the local agency having jurisdiction:
6. Repeat steps 2 thru 5 to secure second wheel. • In some areas, generators are required to be registered with local utility
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7. Line up holes in support leg (E) with holes in generator frame. companies.
• If the generator is used at a construction site, there may be additional
8. Attach support leg using four capscrews (F) and four flange nuts (G).
regulations which must be observed.
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Tighten with 10 and 13 mm wrenches.
9. Return generator to normal operating position (resting on wheels and Connecting to a Building’s Electrical System
support leg). ct Connections for standby power to a building’s electrical system must use a
listed transfer switch installed by a current licensed electrician. The connection
Add Engine Oil must isolate the generator power from the utility power and must comply with
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1. Place generator on a level surface. all applicable laws and electrical codes.
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2. Add engine oil as described in Adding Engine Oil of the Engine
WARNING Generator voltage could cause electrical shock or burn
Maintenance section.
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serviced with the recommended oil. This could result in an engine failure. • Use approved transfer equipment to prevent backfeed by isolating
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• By law it is required in many states to have a Carbon Monoxide (CO)
alarm (A) in operating condition in your home. Install/maintain battery-
operated carbon monoxide alarms or plug-in carbon monoxide alarms
with battery back-up according to the manufacturer’s instructions. A CO
alarm is an electronic device that detects hazardous levels of CO. When
there is a buildup of CO, the alarm will alert the occupants by flashing
visual indicator light and alarm. Smoke alarms cannot detect CO gas.
• Operate this product ONLY outside far away from windows, doors and
vents to reduce the risk of carbon monoxide gas from accumulating and
potentially being drawn towards occupied spaces.
• DO NOT run this product inside homes, garages, basements,
crawlspaces, sheds, or other partially enclosed spaces even if using
fans or opening doors and windows for ventilation. Carbon monoxide
can quickly build up in these spaces and can linger for hours, even after
this product has shut off.
• Your neighbor(s) home may be exposed to the engine exhaust from
your portable generator and must be considered when deciding on a
location for the safe operation of your portable generator.
• ALWAYS place this product downwind and point the engine exhaust
away from occupied spaces.
If you start to feel sick, dizzy, or weak while using this product, shut it off and
get to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide
poisoning.
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CO Alarm
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in Living Areas
EXHAUST
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CO
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KEEP
FAR AWAY
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Only use OUTSIDE and FAR
Direct exhaust AWAY AWAY from windows, doors
from windows, doors, and vents.
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and vents.
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Attic
Entryway,
Porch Living Area
Garage EXHAUST
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Generator too
Basement close to home and
Crawlspace exhaust directed
towards windows,
doors and vents.
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OPERATION LOCATION OF PORTABLE GENERATOR TO REDUCE
THE RISK OF FIRE
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EXHAUST
(C
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Test RCBO
Features and Controls Figure 3
Test your RCBO circuit breaker every month, as follows:
Read this Operator’s Manual and safety rules before operating 1. While generator is running, push Test (T) button. The circuit breaker
your generator. Compare the illustrations with your generator, to should trip (handle will move to approximate center position), which will
familiarize yourself with the locations of various controls and disconnect power to outlets.
adjustments. Save this manual for future reference. NOTICE If circuit breaker does not trip:
A - ON/OFF Switch — Set this switch to on (I) before starting engine. Set • DO NOT use generator.
switch to off (0) to shut off engine. • Call a Briggs & Stratton Power Products service center.
B - Circuit Breakers(DC) — The receptacle is provided with circuit breakers 2. If handle moves to center, reset circuit breaker by firmly moving handle
to protect the 12 Volt DC receptacle against electrical overload.
to Off or 0 (down) position, then to On or I (up) position.
C - 12 Volt DC Receptacle — Use this receptacle for devices that are
NOTICE If circuit breaker does not reset properly:
equipped with automotive-type plugs. The maximum current output is 5 Amps.
• DO NOT use generator.
D - Residual Current Breaker with Overload Protection Device — A residual • Call a Briggs & Stratton Power Products service center.
current breaker with overload protection device (RCBO) is provided to
protect against electrical ground fault and protect the generator against During Generator Use
electrical overload.
If circuit breaker trips during use, it usually indicates faulty electrical equipment
E - 230 Volt AC Outlets — May be used to supply electrical power for the
operation of 230 Volt AC, single phase, 50 Hz electrical, lighting, appliance, or cords. However, test the circuit breaker as follows;
tool, and motor loads. 1. Disconnect loads, reset and test circuit breaker as described earlier. Let
F - Oil Fill Cap — Check and add engine oil here. generator run without any loads for 1 minute.
G - Oil Drain Plug — Drain engine oil here. NOTICE If circuit breaker trips in the 1 minute period:
H - Grounding Fastener — Consult your local agency having • DO NOT use generator.
jurisdiction for grounding requirements in your area. • Call a Briggs & Stratton Power Products service center.
J - Identification Label — Provides model and serial number of generator. 2. If circuit breaker tests correctly, the electrical equipment or extension
Please have these readily available if calling for assistance. cords may be faulty. Replace faulty electrical equipment and cords
K - Spark Arrester Muffler — Exhaust muffler lowers engine noise and is before further use.
equipped with a spark arrester screen.
L - Air Cleaner — Protects engine by filtering dust and debris out of intake air. NOTICE If circuit breaker tests correctly:
• Have qualified personnel check all electrical equipment and cords for any
M - Recoil Starter — Used to start the engine manually.
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defects.
N - Choke Lever — Used when starting a cold engine. • Replace electrical equipment and cords or take to a qualified repair center.
P - Fuel Valve — Used to turn fuel supply on and off to engine.
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R - Fuel Tank — Capacity of 15 liters (4.0 U.S. gallons). WARNING Electric Shock Hazard could result in death or serious
Items Not Shown: ct injury.
have these readily available if calling for assistance. • DO NOT touch bare wires or receptacles.
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• DO NOT use generator with electrical cords which are worn, frayed, bare
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Ground Fault Protection or otherwise damaged.
This unit is equipped with a residual current breaker with overload protection • DO NOT operate generator in the rain or wet weather.
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device (RCBO). This device meets applicable federal, state and local codes. • DO NOT handle generator or electrical cords while standing in water,
The RCBO protects against electrical shock that may be caused if your body while barefoot, or while hands or feet are wet.
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becomes a path which electricity travels to reach ground. This could happen • DO NOT allow unqualified persons or children to operate or service
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if you touch a “Live” appliance or wire, or are touching plumbing or other generator or electrical loads.
materials that connect to the ground.
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When protected by a RCBO, one may still feel a shock, but the RCBO should
cut current off quickly enough so that a person in normal health should not
suffer any serious electrical injury.
• The RCBO will not protect you against the following situations:
-Line-to-line shocks;
-Current overloads or line-to-line short circuits.
• The fuse or circuit breaker at the control panel must provide such
protection.
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Operation Connecting Electrical Loads
Use only high quality, well-insulated extension cables with the generator’s
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Starting the Engine Figure 230 Volt AC outlets. Inspect extension cables before each use. Check that
Disconnect all electrical loads from the generator. Use the following start all extension cables are suitably rated and are not damaged. Keep extension
instructions: cables as short as possible to minimize voltage drop.
1. Let engine stabilize and warm up for a few minutes after starting.
1. Make sure unit is on a flat, level surface.
2. Plug in and turn on the desired 230 Volt AC, single phase, 50 Hz
NOTICE Failure to start and operate the unit on a flat, level surface will cause
electrical loads.
the unit not to start or shut down during operation.
2. Turn fuel valve (3, P) to on position (I).
WARNING Damaged or overloaded electrical cables could overheat,
3. Move choke lever (3, N) to choke position ( ). arc, and burn resulting in death or serious injury.
4. Push on/off switch to on position (I), grasp recoil handle (3, M) and pull
slowly until slight resistance is felt. Then pull rapidly one time only to
start engine. • ONLY use suitably rated extension cables.
• If engine starts, proceed to step 6. • Follow all safety instructions on extension cables.
• If engine fails to start, proceed to step 5. • Inspect cables before each use.
WARNING Starter cord kickback (rapid retraction) will pull hand and NOTICE
arm toward engine faster than you can let go which could cause • DO NOT connect 3-phase loads to the generator.
broken bones, fractures, bruises, or sprains resulting in serious • DO NOT connect 60 Hz loads to the generator.
injury.
• DO NOT OVERLOAD THE GENERATOR. See Don’t Overload
• When starting engine, pull cord slowly until resistance is felt and then pull
rapidly to avoid kickback. Generator.
• NEVER start or stop engine with electrical devices plugged in and turned on.
NOTICE Exceeding generators wattage/amperage capacity could damage
generator and/or electrical devices connected to it.
5. Move choke lever to half choke position and pull recoil handle twice. • DO NOT exceed the generator’s wattage/amperage capacity. See Don’t
• If engine fails to start, repeat steps 3 thru 4. Overload Generator in the Operation section.
6. Slowly move choke lever to run position ( ). If engine falters, move • Start generator and let engine stabilize before connecting electrical loads.
choke lever to half choke position until engine runs smoothly, and then • Connect electrical loads in OFF position, then turn ON for operation.
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to run position ( ). • Turn electrical loads OFF and disconnect from generator before stopping
generator.
NOTICE If engine floods, place choke lever in run position ( ) and crank
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until engine starts.
WARNING Generator voltage could cause electrical shock or burn
NOTICE If engine starts after 3 pulls but fails to run, or if unit shuts down resulting in death or serious injury.
during operation, make sure unit is on a level surface and check for proper oil
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level in crankcase. This unit may be equipped with a low oil protection device.
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If so, oil must be at proper level for engine to start. • DO NOT connect generator to a building’s electrical system.
• DO NOT touch bare wires or receptacles.
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WARNING Exhaust heat/gases could ignite combustibles, structures • DO NOT use generator with electrical cords which are worn, frayed, bare
or damage fuel tank causing a fire, resulting in death or or otherwise damaged.
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• DO NOT touch hot parts and AVOID hot exhaust gases. • DO NOT allow unqualified persons or children to operate or service generator.
• Allow equipment to cool before touching.
• Keep at least 1.5 m (5 ft.) of clearance on all sides of generator including Stopping the Engine
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overhead.
1. Turn OFF and unplug all electrical loads from generator panel
• Contact the original equipment manufacturer, retailer, or dealer to obtain
a spark arrester designed for the exhaust system installed on this engine. receptacles. NEVER start or stop engine with electrical devices plugged
in and turned ON.
• Replacement parts must be the same and installed in the same position
as the original parts. 2. Let engine run at no-load for several minutes to stabilize internal
temperatures of engine and generator.
3. Turn on/off switch to off (0) position.
4. Turn fuel valve to the off position (0).
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Don’t Overload Generator NEVER add more loads than the generator capacity. Take special care to
consider surge loads in generator capacity, as described above.
Capacity
Wattage Reference Guide
You must make sure your generator can supply enough rated (running) and surge
Rated* Additional
(starting) watts for the items you will power at the same time. Follow these simple
Tool or Appliance (Running) Surge (Starting)
steps:
Watts Watts
1. Select the items you will power at the same time. Essentials
2. Total the rated (running) watts of these items. This is the amount of Light Bulb - 100 watt 100 —
power your generator must produce to keep your items running. See
Deep Freezer 500 500
Wattage Reference Guide.
Sump Pump 800 1200
3. Estimate how many surge (starting) watts you will need. Surge wattage
is the short burst of power needed to start electric motor-driven tools or Refrigerator/Freezer - 18 cf 800 1600
appliances such as a circular saw or refrigerator. Because not all motors Water Well Pump - 1/3 hp 1000 2000
start at the same time, total surge watts can be estimated by adding only Heating/Cooling
the item(s) with the highest additional surge watts to the total rated watts
from step 2. Window AC - 10,000 BTU 1200 1800
Window Fan 300 600
Example:
Furnace Fan Blower - 1/2 hp 800 1300
Rated (Running) Additional Surge Kitchen
Tool or Appliance
Watts (Starting) Watts Microwave Oven - 1000 Watt 1000 —
Window AC - 10,000 BTU 1200 1800 Coffee Maker 1500 —
Deep Freezer 500 500 Electric Stove - Single Element 1500 —
Television 500 — Family Room
Security System 180 — DVD/CD Player 100 —
Light (100 Watts) 100 — VCR 100 —
2480 Total Running 1800 Highest Surge Stereo Receiver 450 —
Watts Watts
Color Television - 27 in 500 —
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Total Rated (Running) Watts = 2480 Personal Computer w/17 in monitor 800 —
Highest Additional Surge Watts = 1800 Other
Total Generator Output Required = 4280
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Security System 180 —
Power Management AM/FM Clock Radio 300 —
To prolong the life of your generator and attached devices, it is important to take
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care when adding electrical loads to your generator. There should be nothing DIY/Job Site
connected to the generator outlets before starting its engine. The correct and
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2. Plug in and turn on the first load, preferably the largest load you have. Electric Drill - 1/2 hp 1000 1000
3. Permit the generator output to stabilize (engine runs smoothly and Circular Saw - 7-1/4 in 1500 1500
attached device operates properly).
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4. Plug in and turn on the next load. * Wattages listed are approximate only. Check tool or appliance for actual wattage.
5. Again, permit the generator to stabilize.
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Maintenance Generator Maintenance
Generator maintenance consists of keeping the unit clean and dry. Operate
Maintenance Schedule and store the unit in a clean dry environment where it will not be exposed to
Follow the hourly or calendar intervals, whichever occurs first. More frequent excessive dust, dirt, moisture, or any corrosive vapors. Cooling air slots in the
service is required when operating in adverse conditions noted below. generator must not become clogged with snow, leaves, or any other foreign
material.
First 5 Hours NOTICE DO NOT use water or other liquids to clean generator. Liquids can
enter engine fuel system, causing poor performance and/or failure to occur. In
• Change engine oil addition, if liquid enters generator through cooling air slots, some of the liquid
will be retained in voids and cracks of the rotor and stator winding insulation.
Every 8 Hours or Daily Liquid and dirt buildup on the generator internal windings will eventually
decrease the insulation resistance of these windings.
• Clean debris
Cleaning
• Check engine oil level Daily or before use, look around and underneath the generator for signs of oil or
fuel leaks. Clean accumulated debris from inside and outside the generator. Keep
Every 25 Hours or Yearly the linkage, spring and other engine controls clean. Keep the area around and
behind the muffler free from any combustible debris. Inspect cooling air slots and
• Service engine air cleaner1 openings on generator. These openings must be kept clean and unobstructed.
Engine parts should be kept clean to reduce the risk of overheating and
Every 50 Hours or Yearly ignition of accumulated debris:
• Use a damp cloth to wipe exterior surfaces clean.
• Change engine oil1
NOTICE Improper treatment of generator could damage it and shorten its
Every 100 Hours or Yearly life.
• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive
• Service fuel valve vapors.
• DO NOT insert any objects through cooling slots.
• Service spark plug
• Use a soft bristle brush to loosen caked on dirt or oil.
• Use a vacuum cleaner to pick up loose dirt and debris.
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• Inspect muffler and spark arrester
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• Clean cooling system1
Fuel Valve Maintenance Figure
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The fuel valve is equipped with a fuel sediment cup, screen, and o-ring that
¹ Service more often under dirty or dusty conditions. need to be cleaned.
1. Move fuel valve to off (0) position.
General Recommendations
ct 2. Remove sediment cup (A) from fuel valve. Remove o-ring (B) and
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Regular maintenance will improve the performance and extend the life of the screen (C) from fuel valve.
generator. 3. Wash sediment cup, o-ring, and screen in a nonflammable solvent. Dry
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See any authorized dealer for service. them thoroughly.
4. Place screen and o-ring into fuel valve. Install sediment cup and tighten
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The generator’s warranty does not cover items that have been subjected to
securely.
operator abuse or negligence. To receive full value from the warranty, the
operator must maintain the generator as instructed in this manual. 5. Move fuel valve to on (I) position, and check for leaks. Replace fuel
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14 BRIGGSandSTRATTON.COM
Engine Maintenance 3
Changing Engine Oil Figure
WARNING Unintentional sparking could cause fire or electric shock If you are using your generator under extremely dirty or dusty conditions, or in
resulting in death or serious injury. extremely hot weather, change the oil more often.
Oil Recommendations
We recommend the use of Briggs & Stratton Warranty Certified oils for best Change the oil while the engine is still warm from running, as follows:
performance. Other high-quality detergent oils are acceptable if classified for 1. Make sure unit is on a level surface.
service SF, SG, SH, SJ or higher. DO NOT use special additives.
2. Disconnect the spark plug wire from the spark plug and place the wire
Outdoor temperatures determine the proper oil viscosity for the engine. where it cannot contact spark plug.
Use the chart to select the best viscosity for the outdoor temperature range
3. Clean area around oil drain plug (3, G). The oil drain plug is located at
expected.
base of engine, opposite carburetor.
4. Remove oil drain plug and drain oil completely into a suitable container.
5. Reinstall oil drain plug and tighten securely. Remove oil fill cap.
6. Repeat steps 3 and 4 to add engine oil as described in Adding Engine
Oil.
7. Wipe up any spilled oil.
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Service Air Cleaner Figure
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Your engine will not run properly and may be damaged if you run it with a dirty
air cleaner. Service more often if operating under dirty or dusty conditions.
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To service the air cleaner, follow these steps:
ct 1. Loosen screw (A) and tilt cover (B) down.
2. Carefully remove cartridge (C) assembly.
* Below 4°C (40°F) the use of SAE 30 will result in hard starting.
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Checking Oil Level Figure 6. Tilt cover up and tighten screw securely to base
Oil level should be checked prior to each use or at least every 8 hours of 7
Service Spark Plug Figure
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8 Storage
Inspect Muffler and Spark Arrester Figure If you will not be using the generator for more than 30 days, use the following
Inspect the muffler for cracks, corrosion, or other damage. Remove the guidelines to prepare it for storage.
spark arrester, if equipped, and inspect for damage or carbon blockage. If
Generator Storage
replacement parts are required, make sure to use only original equipment
replacement parts. • Clean the generator as outlined in Cleaning.
• Check that cooling air slots and openings on generator are open and
WARNING Contact with muffler area can result in serious burns. unobstructed.
Exhaust heat /gases can ignite combustibles, structures Long Term Storage Instructions
or damage fuel tank causing a fire.
Fuel can become stale when stored over 30 days. Stale fuel causes acid and
• DO NOT touch hot parts and AVOID hot exhaust gases. gum deposits to form in the fuel system or on essential carburetor parts. To
• Allow equipment to cool before touching. keep fuel fresh, use Briggs & Stratton Advanced Formula Fuel Treatment &
Stabilizer, available wherever Briggs & Stratton genuine service parts are sold.
• Keep at least 1.5 m (5 feet) of clearance on all sides of generator
including overhead. For engines equipped with a FRESH START® fuel cap, use Briggs & Stratton
• Contact the original equipment manufacturer, retailer, or dealer to obtain FRESH START available in a drip concentrate cartridge.
a spark arrester designed for the exhaust system installed on this engine.
There is no need to drain petrol from the engine if a fuel stabilizer is added
• Replacement parts must be the same and installed in the same position according to instructions. Run the engine for 2 minutes to circulate the
as the original parts.
stabilizer throughout the fuel system before storage.
If petrol in the engine has not been treated with a fuel stabilizer, it must be
Clean and inspect the spark arrester as follows: drained into an approved container. Run the engine until it stops from lack of
1. To remove muffler guard (A), remove screws that connects guard to fuel. The use of a fuel stabilizer in the storage container is recommended to
muffler (B). maintain freshness.
2. Remove screws that attaches spark arrester screen (C) to muffler.
Remove spark arrester screen. WARNING Fuel and its vapors are extremely flammable and explosive
which could cause burns, fire or explosion resulting in
3. Inspect screen and obtain a replacement if torn, perforated or otherwise
death or serious injury.
damaged. DO NOT use a defective screen. If screen is not damaged,
clean it with a brush.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
4. Reattach screen to muffler. Reattach muffler guard.
• Store away from furnaces, stoves, water heaters, clothes dryers or other
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9 appliances that have pilot light or other ignition source because they could
Clean Cooling System Figure
ignite fuel vapors.
Over time debris may accumulate in cylinder cooling fins and cannot be
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WHEN DRAINING FUEL
observed without partial engine disassembly. For this reason, we recommend
you have a Briggs & Stratton authorized dealer clean the cooling system (A) • Turn generator engine OFF and let it cool at least 2 minutes before
per recommended intervals (see Maintenance Schedule in the Maintenance
ct removing fuel cap. Loosen cap slowly to relieve pressure in tank.
section). Equally important is to keep top of engine free from debris. Also see • Drain fuel tank outdoors.
Cleaning. • Keep fuel away from sparks, open flames, pilot lights, heat, and other
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ignition sources.
Carburetor Adjustment
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• Check fuel lines, tank, cap and fittings frequently for cracks or leaks.
The carburetor on this engine is low emission. It is equipped with a non- Replace if necessary.
adjustable idle mixture valve. Top speed has been set at the factory. If • DO NOT light a cigarette or smoke.
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CAUTION Excessively high operating speeds could result in minor While engine is still warm, drain oil from crankcase. Refill with recommended
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speed. 1. Do Not store petrol from one season to another unless it has been
• DO NOT modify generator in any way. treated as described in Long Term Storage Instructions.
2. Replace petrol container if it starts to rust. Rust and/or dirt in petrol can
cause problems if it’s used with this unit.
3. Cover unit with a suitable protective cover that does not retain moisture.
16 BRIGGSandSTRATTON.COM
Troubleshooting
Problem Cause Correction
1. One of the circuit breakers is open. 1. Reset circuit breaker.
Engine is running, but no AC output is 2. Fault in generator. 2. Contact authorized service facility.
available. 3. Poor connection or defective cord set. 3. Check and repair.
4. Connected device is bad. 4. Connect another device that is in good condition.
1. Short circuit in a connected load. 1. Disconnect shorted electrical load.
2. Engine speed is too slow. 2. Contact authorized service facility.
Engine runs good at no-load but “bogs
3. Generator is overloaded. 3. See Don’t Overload Generator in Operation section.
down” when loads are connected.
4. Shorted generator circuit. 4. Contact authorized service facility.
5. Clogged or dirty fuel filter. 5. Clean or replace fuel filter.
1. On/off switch set to off position (0). 1. Set on/off switch to on position (I).
2. Fuel Valve is in off (0) position. 2. Turn fuel valve to on (I) position.
3. Low oil level. 3. Fill crankcase to proper level or place generator
on level surface.
4. Dirty air cleaner. 4. Clean or replace air cleaner.
5. Clogged or dirty fuel filter. 5. Clean or replace fuel filter.
6. Out of fuel. 6. Fill fuel tank.
Engine will not start; shuts down when 7. Stale fuel. 7. Drain fuel tank and carburetor; fill with fresh fuel.
running or starts and runs rough.
8. Spark plug wire not connected to spark plug. 8. Connect wire to spark plug.
9. Bad spark plug. 9. Replace spark plug.
10. Water in fuel. 10. Drain gas tank and carburetor; fill with fresh fuel.
11. Flooded. 11. Wait 5 minutes and re-crank engine.
12. Excessively rich fuel mixture. 12. Contact authorized service facility.
13. Intake valve stuck open or closed. 13. Contact authorized service facility.
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14. Engine has lost compression. 14. Contact authorized service facility.
1. Load is too high. 1. See Don’t Overload Generator.
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Engine lacks power. 2. Dirty air filter. 2. Replace air filter.
ct 3. Clogged or dirty fuel filter. 3. Clean or replace fuel filter.
1. Carburetor is running too rich or too lean. 1. Contact authorized service facility.
Engine “hunts” or falters.
2. Clogged or dirty fuel filter. 2. Clean or replace fuel filter.
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Product Specifications
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Model 030617
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Power Ratings: The gross power rating for individual petrol engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 Small
Engine Power & Torque Rating Procedure, and is rated in accordance with SAE J1995. Torque values are derived at 2600 RPM for those engines with “rpm” called
out on the label and 3060 RPM for all others; horsepower values are derived at 3600 RPM. The gross power curves can be viewed at www.BRIGGSandSTRATTON.
COM. Net power values are taken with exhaust and air cleaner installed whereas gross power values are collected without these attachments. Actual gross engine
power will be higher than net engine power and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given the wide
array of products on which engines are placed, the petrol engine may not develop the rated gross power when used in a given piece of power equipment. This
difference is due to a variety of factors including, but not limited to, the variety of engine components (air cleaner, exhaust, charging, cooling, carburetor, fuel pump,
etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to engine variability. Due to manufacturing and capacity
limitations, Briggs & Stratton may substitute an engine of higher rated power for this engine.
* This generator is rated in accordance with CSA (Canadian Standards Association) standard C22.2 No. 100-04 (motors and generators).
17
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC PORTABLE GENERATOR OWNER WARRANTY POLICY
Effective September 1, 2012; replaces all undated Warranties and all Warranties dated before September 1, 2012.
LIMITED WARRANTY
Briggs & Stratton warrants that, during the warranty period specified below, it will repair or replace, free of charge, any part that is defective in material or
workmanship or both. Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warranty
is effective for and is subject to the time periods and conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer
locator map at BRIGGSandSTRATTON.com. The purchaser must contact the Authorized Service Dealer, and then make the product available to the
Authorized Service Dealer for inspection and testing.
There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to
one year from purchase, or to the extent permitted by law. All other implied warranties are excluded. Liability for incidental or consequential
damages are excluded to the extent exclusion is permitted by law. Some states or countries do not allow limitations on how long an implied warranty
lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may
not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.**
WARRANTY PERIOD
** In Australia - Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a
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major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods
fail to be of acceptable quality and the failure does not amount to a major failure. For warranty service, find the nearest Authorized Service Dealer in our dealer
locator map at BRIGGSandSTRATTON.COM, or by calling 1300 274 447, or by emailing or writing to salesenquires@briggsandstratton.com.au, Briggs & Stratton
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Australia Pty Ltd, 1 Moorebank Avenue, NSW, Australia, 2170.
The warranty period begins on the date of purchase by the first retail end user, and continues for the period of time stated above. “Consumer Use” means personal
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residential household use by a retail consumer. “Commercial Use” means all other uses, including use for commercial, income producing or rental purposes. Once
equipment has experienced commercial use, it shall thereafter be considered as commercial use for purposes of this warranty. Equipment used for prime power in
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MANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.
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We welcome warranty repair and apologize to you for being inconvenienced. Any Authorized Service Dealer may perform warranty repairs. Most warranty
repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. For example, warranty service would not apply if equipment
damage occurred because of misuse, lack of routine maintenance, shipping, handling, warehousing or improper installation. Similarly, the warranty is void if the
manufacturing date or the serial number on the portable generator has been removed or the equipment has been altered or modified. During the warranty period,
the Authorized Service Dealer, at its option, will repair or replace any part that, upon examination, is found to be defective under normal use and service. This
warranty will not cover the following repairs and equipment:
• Normal Wear: Outdoor Power Equipment, like all mechanical devices, needs periodic parts and service to perform well. This warranty does not cover
repair when normal use has exhausted the life of a part or the equipment.
• Installation and Maintenance: This warranty does not apply to equipment or parts that have been subjected to improper or unauthorized installation or
alteration and modification, misuse, negligence, accident, overloading, overspeeding, improper maintenance, repair or storage so as, in our judgment, to
adversely affect its performance and reliability. This warranty also does not cover normal maintenance such as air filters, adjustments, fuel system cleaning
and obstruction (due to chemical, dirt, carbon, lime, and so forth).
• Other Exclusions: This warranty excludes wear items such as o-rings, filters, etc., or malfunctions resulting from accidents, abuse, modifications,
alterations, or improper servicing or freezing or chemical deterioration. Accessory parts such as starting batteries, generator adapter cord sets and storage
covers are excluded from the product warranty. This warranty excludes used, reconditioned, and demonstration equipment, equipment used for prime
power in place of utility power, equipment used in life support applications, and failures due to acts of God and other force majeure events beyond the
manufacturers control. 198189E, Rev. D, 09/10/2012
18 BRIGGSandSTRATTON.COM
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