Sugarcane Crop Ebook
Sugarcane Crop Ebook
Numerous books and documents have been written and published about the
sugarcane crop, documenting cultivation practices associated with its culture. A vast
majority of these describing agronomic practices are adequate in written text, but are
inadequate in directing the reader about field practical skills in growing sugarcane.
To be viable and competitive, sugarcane growers face many challenges. These require
significant economic and social restructuring and the adoption of new, complex and
high-risk technologies. The main prerequisites for these decisions are the availability of
high quality, timely and relevant information.
More than ever, sugarcane farmers, cane department officials of sugar factories,
technicians, extension workers, students, consultants, bank officials, teachers and
research scientists need to understand the whys and how's of modern sugarcane
production with drip irrigation.
But recommendations given to farmers often do not answer questions such as growing
method, drip system guidelines, how to increase the efficiency of water use and
applied fertilizer through fertigation, how to lessen the chance of lodging etc. This is
why there is a wide gap between the potential and actual productivities in most
sugarcane growing regions of the world.
Producing this information was a challenge for Netafim ACS, Israel. The existing
information system on drip irrigated sugarcane crop lacks adaptability to local
conditions, completeness, quality, easy access and regular updating. Over the last 45
years Netafim has developed many crop growing manuals to address these
deficiencies. This has culminated in this new series of growing guide on web pages.
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Introduction
Sugarcane, Saccharum officinarum L., an old energy source for human beings and,
more recently, a replacement of fossil fuel for motor vehicles, was first grown in South
East Asia and Western India. Around 327 B.C. it was an important crop in the Indian
sub-continent. It was introduced to Egypt around 647 A.D. and, about one century
later, to Spain (755 A.D.).
Since then, the cultivation of sugarcane was extended to nearly all tropical and sub-
tropical regions. Portuguese and Spaniards took it to the New World early in the XVI
century. It was introduced to the United States of America (Louisiana) around 1741.
Sugarcane growing countries of the world are lying between the latitude 36.7° north
and 31.0° south of the equator extending from tropical to subtropical zones. This
map depicts the distribution of sugarcane in the world.
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from country to country (Table 1). Brazil has the highest area (5.343 million ha), while
Australia has the highest productivity (85.1 tons/ha). Out of 121 sugarcane producing
countries, fifteen countries (Brazil, India, China, Thailand, Pakistan, Mexico, Cuba,
Columbia, Australia, USA, Philippines, South Africa, Argentina, Myanmar, Bangladesh)
86% of area and 87.1% of production (Table 1). Out of the total white crystal sugar
production, approximately 70% comes from sugarcane and 30% from sugar beet.
Sugarcane area and productivity differ widely from country to country (Table 1). Brazil
has the highest area (5.343 million ha), while Australia has the highest productivity
(85.1 tons/ha). Out of 90 sugarcane producing countries, fifteen countries (Brazil,
India, China, Thailand, Pakistan, Mexico, Cuba, Columbia, Australia, USA, Philippines,
South Africa, Argentina, Myanmar, Bangladesh) 86% of area and 87.1% of production
(Table 1).
Sugarcane juice is used for making white sugar, brown sugar (Khandsari), Jaggery
(Gur) and ethanol. The main byproducts of sugar industry are bagasse and molasses.
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Molasses, the chief by-product, is the main raw material for alcohol and thus for
alcohol-based industries. Excess bagasse is now being used as raw material in the
paper industry. Besides, co-generation of power using bagasse as fuel is considered
feasible in most sugar mills.
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Growth morphology
Propagation
Variations in size, shape and ther characteristics of the bud provide a means of
distinguishing between varieties. Each sett also contains a circle of small dots above
the node, which are the root primordia. Each primordium exhibits a dark center, which
is a root cap, and a light colored "halo".
The bud sprouts under favourable conditions and gives rise to a primary stalk, whereas
from the primordial the sett roots originate.
During nearly one month after germination, that is, sprouting of the buds, the young
plant lives at the expense of the reserves present in the seed piece, and partially using
water and nutrients provided for by the first roots.
The Leaf
The leaf of the sugarcane plant is divided into two
parts: sheath and blade, separated by a blade joint.
The sheath, as its name implies, completely sheaths
the stalk, extending over at least one complete
internode.
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The blade joint is where two wedge shaped areas called "dewlaps" are found. The
leaves are numbered by Kuijper's system, as quoted by Casagrande (1991). The first
leaf from top to bottom of the stalk with clearly visible dewlap is designated as +1.
Downwards they receive, in succession, the numbers +2, and +3. The "top visible
dewlap" leaf (+3) is a diagnostic tissue that is frequently used in the evaluation of the
nutritional status.
The Inflorescence
Generally, a day length close to 12.5 hours and night temperatures between 20° to
25°c will induce floral initiation. Optimum growth conditions in the vegetative phase
(fertile soil, abundant supply of nitrogen and moisture) restrict inflorescence while
stress conditions induce formation of blossoms.
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The Root System
Shoot roots are second type of root, which emerge from the base of the new shoot 5-7
days after planting .The shoot roots are thicker and fleshier than sett roots and develop
in to the main root system of the plant. Sett roots continue to grow for a period of 6-15
days after planting, mostly senescing and disappearing by 60-90 days as the shoot
root system develops and takes over supply of water and nutrients to the growing
shoot. By the age of 3 months, sett roots comprise less than 2% of root dry mass.
Sett roots initially have an elongation rate of a few mm/day, reaching 20 mm/day within
a few days of germination under favourable conditions. Shoot roots grow more rapidly,
with maximum rates of elongation of up to 80 mm/day observed, though only for short
periods. Mean growth rates for shoot roots over 10 days were 40 mm/day in sandy
soils and 28 mm/day in heavy clay.
Mean rates of root penetration, or the rate of descent of the root system, of 20-30
mm/day were also reported. Root penetration in another trial was 20 mm/day down to
a depth of 1.6 m for rainfed crops, but slowed in irrigated crops to 17 mm/day in the
first 1.0 m and 6 mm/day between 1.0 and 1.6 m.
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A longitudinal section of a root tip consists mainly of four parts: the root cap, the
growing point, the region of elongation, and the region of root hairs. The root cap
protects the tender tissues of the growing point as the root pushes through the soil.
The growing point consists mainly of an apical meristem, where cell division takes
place.
In the region of elongation, the cells increase in size and diameter until they reach their
ultimate size. The region of root hairs is characterized by epidermal cells forming
outgrowths (hairs), which dramatically increases the root-absorbing surface.
Stalk
Stalk is also known as "millable cane". It develops from the bud of seed-cane. When
seed-cane is planted, each bud may form a primary shoot.
For example, exposure of the internodes to the sun may result in a complete change of
color. The same variety grown in different climates may exhibit different colors. All
colors of the stalk derive from two basic pigments: the red color of anthocynin and the
green of chlorophyll.
The ratio of the concentration of these two pigments produce colors from green to
purple-red to red to almost black. Yellow stalks indicate a relative lack of these
pigments. The surface of the internode, with the exception of the growth ring, is more
or less covered by wax. The amount of wax is variety dependent.
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The top of the stalk is relatively low in sucrose and therefore is of little value to the mill.
The top 1/3 contains, however, many buds and a good supply of nutrients, which
makes it valuable as seed cane for planting.
A cross section of an internode shows, from the outside to the center, the following
tissues: epidermis, cortex or rind, and ground tissue with embedded vascular bundles.
The cells of the rind are thick-walled and lignified. These cells help strengthen the
stalk. More toward the center, the ground tissue contains the vascular bundles with the
xylem and phloem.
Xylem tissue conducts water and its dissolved minerals upward from the roots, and
phloem conductive tissue transports plant- manufactured nutrients and products, for
the most part, downward toward the roots.
Two types of cracks are sometimes found on the surface of the stalk; harmless, small
corky cracks, which are restricted to the epidermis, and growth cracks which may be
deep and run the whole length of the internode.
Growth cracks are harmful since they allow increased water loss and expose the stalk
to disease organisms and insects. Growth cracks are dependent on variety and
growing conditions.
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Crop growth phases
Tillering Phase
• Tillering starts from around 40 days after planting and may last up to 120 days.
• Tillering is a physiological process of repeated under ground branching from
compact nodal joints of the primary shoot.
• Tillering provides the crop with appropriate number of stalks required for a good
yield.
• Various factors viz., variety, light, temperature, irrigation (soil moisture) and
fertilizer practices influence tillering
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• Light is the most important external factor influencing tillering. Adequate light
reaching the base of the sugarcane plant during the tillering period is of
paramount importance.
• Temperature around 30oc is considered optimum for tillering. Temperature
below 20o retards tillering.
• Early formed tillers give rise to
thicker and heavier stalks. Late
formed tillers either die or
remain short or immature.
• Maximum tiller population
reaches around 90-120 days
after planting. By about 150-
180 days, atleast 50 per cent
of the shoots die and a stable
population is established.
• Cultivation practices such as
spacing, time of fertigation,
water availability and weed
control influence tillering.
• Though 6-8 tillers are produced from a bud, ultimately only 1.5 to 2 tillers per
bud remains to form canes.
• Ratoon crop gives much higher and early tillering than a plant crop.
• Encouraging good tillering is important to build adequate population.
• Grand growth phase starts from 120 days after planting and lasts up to 270
days in a 12-month crop. During the early period of this phase tiller stabilization
takes place. Out of the total tillers
produced only 40-50% survive by 150
days to form millable cane.
• Most important phase of the crop wherein
the actual cane formation and elongation
and thus yield build up takes place.
• Leaf production is frequent and rapid
during this phase with LAI reaching around
6-7.
• Under favourable conditions stalks grow
rapidly almost 4-5 internodes per month.
• Drip irrigation, fertigation and warm, humid
and sunny climatic conditions favour better
cane elongation. Moisture stress reduces
internodal length. A temperature around 30oc with a humidity of around 80% is
most conducive for good growth.
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Ripening and Maturation Phase
• Ripening and
maturation phase in a
twelve-month crop
lasts for about three
months starting from
270-360 days.
• Sugar synthesis and
rapid accumulation of
sugar takes place
during this phase and
vegetative growth is
reduced.
• As ripening advances,
simple sugars
(monosaccharide viz., fructose and glucose) are converted into cane sugar
(sucrose, a disaccharide).
• Cane ripening proceeds from bottom to the top and hence bottom portion
contains more sugars than the top portions.
• Ample sunshine, clear skies cool nights and warm days (i.e., more diurnal
variation in temperature) and dry weather are highly conducive for ripening.
Practical Implications
Climate
Sugarcane is grown in the world from alatitude 36.7° N and 31.0° S, from sea level to
1000m of altitude or little more. It is considered as essentially a tropical plant. It is a
long duration crop and thus it encounters all the seasons' viz., rainy, winter and
summer during its life cycle.
Principal climatic components that control cane growth, yield and quality are
temperature, light and moisture availability. The plant thrives best in tropical hot sunny
areas. The "ideal" climate for production of maximum sugar from sugarcane is
characterized as:
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• A long, warm growing season with a high incidence of solar radiation and
adequate moisture (rainfall) - the plant uses from 148 to 300g of water to
produce 1.0g of dry substance.
• A fairly dry, sunny and cool, but frost free season for ripening and harvesting -
moisture percentage drops steadily throughout the life of the sugarcane plant,
from 83% in very young cane to 71% in mature cane, meanwhile sucrose grows
from less than 10 to more than 45% of the dry weight.
• Freedom from typhoons and hurricanes
Rainfall: A total rainfall between 1100 and 1500 mm is adequate provided the
distribution is right, abundant in the months of vegetative growth followed by a dry
period for ripening. During the active growth period rainfall encourages rapid cane
growth, cane elongation and internode formation. But during ripening period high
rainfall is not desirable because it leads to poor juice quality, encourages vegetative
growth, formation of water shoots and increase in the tissue moisture. It also
hampers harvesting and transport operations. This seems to be the case in regions
of South America, South East Asia and some parts of Southern India.
Relative humidity: High humidity (80-85%) favours rapid cane elongation during
grand growth period. A moderate value of 45-65% coupled with limited water supply
is favourable during the ripening phase.
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Sunlight:
Sugarcane is a sun loving plant. It grows well in areas receiving solar energy from
18 - 36 MJ/m2. Being a C4 plant, sugarcane is capable of high photosynthetic rates
and the process shows a high saturation range with regards to light. Tillering is
affected by intensity and duration of sunshine. High light intensity and long duration
promote tillering while cloudy and short days affect it adversely. Stalk growth
increases when daylight is within the range of 10 - 14 hours. Increase in leaf area
index is rapid during 3rd to 5th month, coinciding the formative phase of the crop
and attained its peak values during early grand growth phase (Ramanujam and
Venkataramana, 1999).
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70% of the radiation and the photosynthetic rate of the lower leaves decreased due
to mutual shading. Therefore, for effective utilization of radiant energy a LAI of 3.0 -
3.5 is considered optimum. Areas having short growing period benefit from closer
spacing to intercept high amount of solar radiation and produce higher yields. But in
areas with long growing season wider spacing is better to avoid mutual shading
and mortality of shoots. Rough estimates show that 80% of water loss is associated
with solar energy, 14% with wind and 6% with temperature and humidity. High wind
velocities exceeding 60-km/hour are harmful to grownup canes, since they cause
lodging and cane breakage. Also, winds enhance moisture loss from the plants and
thus aggravate the ill effects of moisture stress.
The sugarcane productivity and juice quality are profoundly influenced by weather
conditions prevailing during the various crop-growth sub-periods.
Sugar recovery is highest when the weather is dry with low humidity; bright
sunshine hours, cooler nights with wide diurnal variations and very little rainfall
during ripening period. These conditions favour high sugar accumulation.
Soil Requirement
Soil is a medium for plant growth. It provides nutrients, water and anchorage to the
growing plants. Maintenance of proper physical, chemical and biological conditions of
the soil is necessary for realizing higher growth, yield and quality of sugarcane.
Sugarcane does not require any specific type of soil as it can be successfully raised on
diverse soil types ranging from sandy soils to clay loams & heavy clays.
A well drained, deep, loamy soil with a bulk density of 1.1 to 1.2 g/cm3 (1.3-1.4 g/cm3 in
sandy soils) and total porosity, with an adequate balance between pores of various
sizes, is higher than 50%; ground water table below 1.5 to 2.0 m from soil surface and
an available water holding capacity of 15% or more (15 cm per meter depth of soil is
considered ideal for sugarcane cultivation).
The optimum soil pH is about 6.5 but sugarcane can tolerate considerable degree of
soil acidity and alkalinity. Hence, it is found growing in soils with pH in the range of 5 to
8.5. Liming is required if pH is less than 5.0, or gypsum application if pH is more
than 9.5. Nematode infestations are likely to occur in very sandy soils.
Soil testing before planting is desirable as it helps in determining the optimum quantity
of macro and micro nutrient application. Chemical constraints in the soils, such as
acidity and low fertility, are relatively easy to correct or control.
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Poor physical conditions like soil compaction due to intense mechanization when
limiting, are much more difficult to ameliorate. For this reason, physical properties of
soil are given as a factor in sugarcane growth. Based on the experience gained in
Brazil, a few criteria to define soils, which are apt for sugarcane growing, were
suggested (Table 2).
Class
Characteristics
Good Average Restricted Unfit
Effective depth Deep Medium Shallow Too shallow
Soil texture Clayey Medium to clayey Sandy Too sandy
Relief Flat Rolling Too rolling Hilly
Fertility High Medium or low Too low Too low
Drainage Good Medium to Incomplete Excessive or
accentuated deficient
or incomplete
Restraints to Absent Medium Strong Too strong
mechanization
Susceptibility Low Medium High Too high
to erosion
Source: Kofeler and Bonzelli (1987)
• Increases bulk density (Light to medium soils: 1.5 to 1.7 g/m3 and Heavy soils:
1.45 to 1.57 g/m3) and soil penetration resistance
• Reduction in porosity, infiltration rates, and water storage capacity
• Impedance to root penetration and proliferation. Shallow root system makes the
plant susceptible to drought during dry spells.
• Reduced nutrient and water uptake
• Promotes lodging particularly in unusually wet conditions
Ameliorative Practices
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Management of Acid Soils
Usually acid soils are found in high rainfall areas and in soils where organic matter
content is high. Soil acidity adversely affects sugarcane growth, yield and quality.
Under acidic conditions, the adverse effects are due to aluminium, iron and
manganese toxicity. Aluminium toxicity can cause P deficiency symptoms due to
precipitation of alumino-phosphate complexes with in the plant and in the soil. In
Australia, Ca deficiency is associated with Al toxicity on acid soils.
In acid soils conditions (pH less than 5.2), Al replaces Ca on cation exchange capacity.
Aluminium toxicity may occur on mineral soils when Al occupies greater than 30% of
the cation exchange capacity.
In sandy soils
having a very low
cation exchange
capacity, lower
concentrations of Al
in the soil solution
may cause toxicity
problems. High
applications of K
may induce Ca
deficiency in acid
soil containing low
Ca levels (Photo
Source: Anderson
and Bowen, 1990).
Root growth, tillering, shoot elongation and LAI are severely affected due to the above
nutritional disorders thus causing poor cane yield and juice quality.
On acid soils in Brazil, better root development deeper in the soil horizon has been
noticed when gypsum is used. Liming is the most important practice in the acid soils to
improve productions.
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Management of Soil Salinity and Sodicity
The saline and sodic soils are wide spread in sugarcane growing areas of the world. A
soil with electrical conductivity below 2 dS/m, by and large, does not affect the growth
appreciably. Sugarcane is moderately sensitive to soil salinity. The decrease in crop
yield varies with the level of soil salinity (Photo Source: Anderson and Bowen, 1990).
Varieties differ in their responses to soil salinity and acidity. Germination and early
growth stages are more sensitive than later stages of crop growth. Ratoon crop is
more sensitive to salinity than plant crop.
• Stunted growth and necrotic leaves with scorched tips and margins
• Poor tillering and root growth
• Reduction in internodal length and girth of cane
• Impaired cane quality with reduced juice purities
• Problems in processing for jaggery and sugar
Ameliorative Measures
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Drip Irrigation Features
Introduction
Drip irrigation in
sugarcane is a
relatively new
innovative
technology that can
conserve water,
energy and
increase profits.
Thus, drip irrigation
may help solve
three of the most
important problems
of irrigated
sugarcane - water
scarcity, rising
pumping (energy)
costs and
depressed farm
profits.
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a small operating pressure (20-200 kPa) and at a low discharge rate (0.6 to 20 LPH),
resulting in partial wetting of the soil surface.
In the literature, "trickle" is used interchangeably with "drip". Most popular drip versions
used in sugarcane are surface and subsurface drip.
• Surface Drip: The application of water to the soil surface as drops or a tiny
stream through emitters placed at predetermined distance along the drip lateral
is termed as surface drip irrigation. It can be of two types - online or integral
type surface drip system. Integral dripline is recommended for sugarcane.
• Subsurface Drip (SDI): The application of water below the soil surface through
emitters molded on the inner wall of the dripline, with discharge rates (1.0 - 3.0
LPH) generally in the same range as integral surface drip irrigation. This method
of water application is different from and not to be confused with the method
where the root zone is irrigated by water table control, herein referred to as
subirrigation. The integral dripline (thin or thick-walled) is installed at some
predetermined depth in the soil depending on the soil type and crop
requirements. There are two main types of SDI - "one crop" and "multicrop".
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Effective drip technology requires a more intense application of crop, soil, climatic,
engineering, and economic factors than is usually present with furrow irrigation. New
management perspectives and skills are required t planting configuration, land
preparation, drip design features, irrigation scheduling, fertigation, operation &
maintenance of the system.
The new management practices induced with drip technology seem to have
significantly helped increase cane and sugar yields. Planting configuration and drip
design features will be dealt in this section while others will dealt in different sections.
Planting Configuration
Widely followed sugarcane planting systems are viz., ridge and furrow system in
tropical region and flat system in sub-tropical region. The spacing of crop rows ranges
from 0.60 m to 1.5 m. The most common spacing followed is 0.90 m in ridge and
furrow system as shown in Fig, because it facilitates easy irrigation and solid support
when proper earthing up is done.
However, when the crop is raised under drip method of irrigation modifying the
conventional ridge and furrow planting system to a paired-row or dual row system
without sacrificing the plant population per unit area proved to be physiologically
efficient and cost effective.
The spacing of paired-rows is dependent upon the soil type and planting season.
Wider spacing is advisable in fine textured soils under high fertility conditions and for
long duration crop (> 13 to 16 months) and high tillering varieties. While in coarse
textured soils with poor soil fertility status, short season crop (10-12 months) and shy
tillering varieties narrow spacing is desirable.
The paired-row planting pattern and associated spacing requirements both under
surface and subsurface drip irrigation are depicted in the picture.
These planting patterns are for guidance only. If necessary, adjustments in planting
patterns may have to be made depending upon the variety, planting season, and
fertility status and soil textural conditions of the region.
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rows
Single row Surface --- 1.2 to 1.5 1.2 to 1.5 --- 0.4 to 0.6 1.0 to 3.0
Paired row Surface 0.4 to 1.0 1.4 to 2.0 1.8 to 2.5 --- 0.4 to 0.6 1.0 to 3.0
Paired row SDI 0.4 to 1.0 1.4 to 2.0 1.8 to 2.5 0.15 to 0.30 0.4 to 0.6 1.0 to 2.3
Design Factors
The main technical factors that should be considered when designing a drip irrigation
scheme for sugarcane are as follows:
System Capacity
Drip irrigation system must have a design capacity adequate to satisfy the peak crop
water requirement of the crop to be irrigated within the design area. The capacity shall
include an allowance for water losses that may occur during application periods. The
system shall have the capacity to apply a stated amount of water in the design area in
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a specified net operation period. The system should have a minimum design capacity
sufficient to deliver the peak daily crop water requirements in about 90% of the time
available or not more than 22 h of operation or not more than the power availability
period per day.
Operating Pressure
The design operating pressure shall be in accordance with the recommendations of
the manufacturer. The system operating pressure must compensate for pressure
losses through system components and field elevation effects.
Filtration System
Filtration system is the assembly of independently controlled physical components
used to remove suspended solids from irrigation water. Filtration of irrigation water is
vital for drip irrigation schemes in order to avoid blockage of emitters as the internal
passages of emitters are very small.
The choice of filter depends mainly on the kind of impurities contained in the water and
the degree of filtration required on the emitter. It is recommended that Netafim expert
advise is sought on water quality analysis for pH, suspended solids, dissolved solids
and bacterial population. Filtration system design recommendations should include
location, size, specification of allowable suspended material sizes, types of filters, and
maintenance requirements.
Location: A primary filter shall be located after the pump and fertigation unit to remove
both large and fine particles from the flow. Secondary filters may be used downstream
from the primary filter to remove any particles, which may pass through the primary
filter during normal or cleaning operations. When secondary filters are used, the size of
the openings is usually larger than that of the primary filter to minimize needed
attention.
Size: Filter flow openings shall be sufficiently small to prevent the passage of
unwanted particles into the system. The filter size should be based on the diameter of
the emitter opening or the type and size of contaminants to be filtered. The capacity of
the filter should be sufficiently large to permit the rated flow without frequent cleaning.
Filters that are to be cleaned by hand should not require more than daily maintenance.
The size should be the most economical with the lowest friction losses ranging from
0.3 to 0.5 bars.
Types: Filtration may be accomplished through the use of different types of filters viz.,
screen (for inorganic impurities and moderate quality water or following a primary
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filtration with sand or disc filters) disc (for removal of impurities of organic and
inorganic origin, algae included), hydrocyclones (for separation of sand or silt from well
or river water) and media or sand filters (for open wells, open reservoirs, streams etc).
Fertigation Unit
Drip irrigation systems provide a convenient method of applying fertilizers and
chemicals with the irrigation water using special fertigation devices. The fertigation
devices include pressure differential systems (fertilizer tank), suction produced by a
venturi principle (venturi injectors) and pumps (diaphragm or piston or electrically
operated). The fertilizer unit is an integral part of control head.
The important considerations are injection method & rate, concentration, storage tank
capacity, contamination of water supply, reliability and accuracy of operation, warranty
and service, automation suitability, field performance, price including acquisition and
maintenance cost, life expectancy etc
Riser Assembly
Connected to the water carrier system and located at each field block is a riser
assembly. Typically, this will consist of a control valve, a disc filter, a pressure relief
valve and pressure regulator, a water pressure test point, and an air release valve.
The volume of water applied to each field block is controlled by the opening and
closing of valves. These can be simple gate valves, semi-automatic volumetric valves
or automatic solenoid valves connected back to a central controller. Although semi-
automatic and automatic systems reduce labour running costs and facilitate night-time
irrigation, they are more expensive. It is recommended, wherever possible, that cane
growers choose the simplest control systems and systems that are easy to use and
easy to maintain.
The air relief valve, which may also act as a water pressure test point, is necessary to
prevent water hammers whenever air is escaping from the water carrier system. The
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discharge of driplines other than those with pressure compensating emitters is
dependent on the water pressure in the dripline.
The pressure regulator at the riser is used to maintain water pressure in the driplines at
the level recommended by the Netafim design engineer. It should be noted that riser
assemblies should be protected from damage through vandalism, cane fires and infield
operations such as mechanical harvesting, loading etc. A concrete box with a metal
door usually provides sufficient protection.
Dripline Type
In most sugarcane drip irrigated systems water is conducted from the riser assembly
into a sub-main into which the driplines are connected. Although there are many
different types of Netafim driplines that are used in sugarcane, they are all designed to
distribute water uniformly over the entire design area of a given field block. A variation
in discharge rate from dripline emitters that is acceptable is of the order of
± 8-10%.
Driplines vary in emitter design, quality, uniformity of discharge and cost. From the
outside, most integral driplines look alike. Yet there are major differences between
products, particularly emitters. Consistent and superior performance of an integral
dripline lies in the quality of its emitter. Several years of experience has shown that the
following factors should be considered when selecting a dripline that is to remain either
on surface or buried throughout a complete life cycle of a plant cane and 2 to 8
ratoons.
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Technical Factors
• Precision-molded emitters for uniform and constant low discharge of water &
nutrients
• Wider and deeper flow path cross section for clog free discharge of water
• Sharp teeth for increased turbulence, flow control & flushing the emitter
• Seamless pipe construction for maintaining greater tensile and burst strength
facilitating higher operation pressures for longer runs
• Raised filter inlet emitter for drawing clean water from the pipe center to prevent
clogging
• Emitters with filters to prevent plugging, less maintenance & longer life.
• Flexible emitter spacing and choice of flow rates to suit different sugarcane
varieties, planting patterns, soil types etc.
• Low emitter exponent and manufacturing coefficient of variation
• Flow rate insensitive to temperature differences
• Insect resistance, resistance to sunlight, no moving parts and anticipated life
• Driplines come in a range of wall thicknesses. Construction and wall thickness
of the dripline should be sufficient to reduce the risk of the pipe being crushed or
pinched by cane stools or roots or by in-field traffic such as mechanical loaders,
farm machinery etc. Recommended successful driplines are given in Table 4:
• Flap mechanism to prevent the risk of sucking of fine soil material into the
dripline emitters leading to plugging
• Nominal diameters are 16 mm and 22mm. A larger diameter will allow the
supply of water to a greater length of dripline before pressure drops below
design requirements. This results in saving in the cost of submains.
• Availability of machinery to recover the driplines at the end of the crop cycle and
used for a second crop cycle if possible after refurbishment
Agronomic Factors
• Both surface and subsurface drip irrigation system were technically feasible in
sugarcane under diverse conditions
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• Availability of dripline types for application in sugarcane viz., thick-walled for
surface drip irrigated cane, thin-walled for subsurface drip irrigated cane, non-
pressure compensated driplines for leveled land, pressure compensated
driplines for undulated topography etc
• Subsurface drip irrigation was superior over surface drip in terms of water
availability, uniformity, water use, water use efficiency, cane yield and quality,
management etc
• Paired row or dual row or pineapple planting configuration with variable
spacings depending upon the soil texture with one dripline for every two rows
was found to be technically feasible, economically viable and potentially
profitable in comparison to rectangular single row planting configuration with
dripline for every crop row.
• Driplines can be successfully buried before planting cane with out waiting for
planting and germination of cane.
• Cane germination and field emergence was adequate to give satisfactory plant
stand both under surface and SDI systems with out any supplementary use of
surface furrow or overhead sprinkler system for germination irrigation
27
• Wetted Area: The area wetted as a percent of the total cane cropped area
ranged from a low of 28% in widely spaced paired-row planting configuration
with dripline for every two rows (placed midway in between two rows) to a high
of 60% in single-row rectangular planting configuration with dripline for each
row.
28
Less frequent, longer irrigation cycles and
Clay soil 25 to 30 cm larger volume of irrigation water application
can be allowed since water spreads laterally
more into the root zone. Water storage
capacity of the soils is very high. However,
watch for ill-drained conditions and
waterlogging in the crop root zone.
Other Factors
Installation
29
• Check every dripline being injected for correct placement, orientation and depth
and to ensure there is no crimping of the riser, which connects dripline to the
submain.
• Bury mains and submains to ensure that rocks in the back fill do not damage
pipes.
• After hook-up, partially backfill portions of submains and pressure test before
completely backfilling trenches.
• Flush out the water carrier system to remove extraneous material before riser
assemblies and driplines are connected.
• Check water pressure at the risers and dripline flow rates: if these are not
according to the specification there has been a problem at either the design or
the installation stage.
Dripline Monitoring
Driplines and emitters, for both surface and subsurface systems, are subject to
plugging and breaking with passing time. Microbial and inorganic deposits are the two
principal causes of emitter plugging. Algae and bacterial slimes are of particular
concern when water is pumped directly from an irrigation ditch, reservoir, open well, or
natural channel. Even with sand media filters, microorganisms may grow in the lines
and become a major problem.
Acidified fertilizers are used or are being developed to deal with emitter plugging.
Rodents, rabbits, and coyotes may chew holes in driplines, roots may clog subsurface
emitters, or lines may be mechanically damaged. For the most part, drip irrigated cane
growers world over have nor found these to be major problems. Broken or damaged
lines (from all causes) have affected less than 4% of the total system. Broken lines are
usually easily and inexpensively repaired.
Chemicals (like Trifluralin) help keep roots from clogging emitters under SDI. And
subsurface driplines are better protected from mechanical as well as rodent damage
with deeper line placement and more careful machinery operation in the field.
Improved Varieties
Variety is the pivot around which entire production system revolves. Therefore,
scientific sugarcane cultivation must start with choosing an appropriate variety for the
30
agro-climatic zone, soil type and season concerned. Improved varieties are now
available for almost all the growing conditions in the world.
The terms early, mid and late are, therefore, not natural classfication and only
represent relative grading among varieties under comparative assessment. The main
idea of maturity-based classification of varieties is to facilitate harvesting of variety at
proper time in order to enhance over all recovery and consequently the sugar
production.
With in a maturity group, there should be more than one variety in the factory zone. It
is for simple reason of providing insurance against epidemic of pest or disease of the
crop, which may otherwise completely wipe out the crop.
Choice of Variety
Important considerations in choosing an appropriate variety include cane yield, juice
quality, age group, suitability to the growing conditions viz., soil type, irrigation regime,
season etc., ratooning potential, resistance to pests & diseases and adverse growing
conditions.
Some of the desirable varietal attributes one should look for are high yield potential,
high sucrose content, good field appearance, higher tillering capacity, medium thick to
thick and long stalks, long internodes, erect growing habit, non-lodging, non-flowering
or shy flowering, good ratooning ability, absence of spines on the leaf sheaths,
absence of splits on the stalks, less bud sprouting and resistance to prevailing local
problems.
31
Varietal defects include lodging tendency, flowering propensity, disease susceptibility,
cavity development, high fibre content, big and bulged buds which may be damaged
during transportation, heavy spines on leaf sheath, drying of green top at maturity, tight
leaf clasping, presence of heavy pith, growth cracks or splits.
These defects may appear as minor and insignificant, at first, but they understandably
draw the growers attention when the varieties come into cultivation.
World over sugarcane cultivars receive a designation, which corresponds to the
country wherein they were developed/obtained. A few examples could be given:
Argentina - NA; South Africa - N; Australia - Q; Brazil - CB, IAC, PB, RB and SP;
Colombia - ICA; Cuba - C; USA - CP; Philippines - Phil; India - Co; Indonesia - POJ;
Peru - PCJ; Egypt - E; Puerto Rico - PR; and Mauritius - M. Three or more digits
usually follow the sigla. Improved varieties under cultivation in major sugarcane
countries are given in Table 6.
Land Preparation
For higher sugarcane yields, providing optimum soil environment is an essential pre-
requisite since the crop remains in the field for about 5 to 6 years due to the practice of
raising several ratoon crops.
32
Good Land Preparation Improper Land Preparation
Therefore a through land preparation every time a new crop is planted is absolutely
essential to bring the soil to fine tilth for proper germination of the sets and field
emergence and root growth.
Tillage is the physical manipulation of the soil with appropriate implements to loosen
the surface soil layer.
• To prepare a seed bed which permits optimal soil water air relations
• Good physical conditions for early root penetration and proliferation
• To incorporate preceding crop residues and organic manures
• To destroy weeds and hibernating pest & disease organisms
• To facilitate proper soil chemical and microbial activity
Tillage operations through tractor drawn implements are most ideal and quick. For
initial ploughing use either mould board plough or disc plough. Whenever, soil turning
is desired, a mould board plough should be used.
On the other hand when the soil is hard, uneven and composed of crop stubbles, a
disc plough is preferable. Ploughing at optimum soil moisture content is very essential
to achieve tilth. Too wet soil interrupts movement of machinery and causes destruction
of soil structure.
33
On the other hand too dry soil will not allow tynes to penetrate deep and results in
frequent mechanical breakdowns, increased power requirement and cloddy soil
surface affecting soil water air relations.
The secondary tillage operations are carried out using disc harrows, tyned harrows or
rotavator. The rotavator is a very useful multi purpose implement, which cuts the crop
residues, shred them and incorporates in the soil in one pass. Use mechanical
methods (subsoiling or chiseling or deep ploughing) or biological means (green
manuring between last ratoon harvest and start of a new crop) to destroy the
compacted layer and to allow roots to develop normally. Subsoiling was also shown to
reduce fuel consumption, working time and facilitate optimum plant population.
34
Table 7. Sugarcane: Power Requirement and Work Ouput for Land Preparation
Power requirement/ha
Output
Operation Diesel
kWatts (ha/hr)
(Litres/ha)
Pre-discing 125 18 2.5
Ridging 70 16 0.5
Planting Material
Cane Setts
Stem cuttings or sections of the stalks are called "setts" or seed pieces. Each sett
contains one or more buds. Always use fresh, genetically pure, pest and disease free
setts as seed material. Generally, three bud setts are used for planting throughout the
world, while in some areas two-bud setts are also used.
35
Middle bud showing the highest germinating capacity in 3-Bud Sett
(Source: Verma, 2004)
Germination capacity of single-bud sett is very poor due to loss of moisture from cut
ends on either side. Further the plants arising from single-bud setts also lack vigour
and yield low as compared to those from three-budded setts. Thus the preference
given to three-budded setts over single-bud setts is partly based on germination
capacity and partly on initial vigour of the germinated plants and cane yield.
If whole cane stalk is planted without being cut into setts, usually few buds at its top
end germinate and the lower end buds remain inactive due to top dominance. The
effect of top dominance is eliminated when stalk is cut into pieces.
Settlings
Cane setts with roots and shoots are known as settlings. Settlings can be raised either
in nursery beds or in polythene bags. Single node settlings are used as a planting
material in spaced transplanting technique of raising sugarcane crop.
Bud Chips
Little portion of stem with one bud is known as bud chip. Bud chips are used to raise
settlings in nursery. They were found to produce a good crop when transplanted in
main field. The principal advantage of bud chips is substantial saving in seed material.
36
Seed requirement is reduced to less than one ton per ha. Adopting the following
procedure raises settlings from bud chips:
• Prepare the bud chips from whole cane using a sharp edged knife in such a way
that each bud has a little portion of stem
• Plant the bud chips on raised nursery beds adopting a inter-row spacing of 7.5
cm at the rate of 300 buds/m2
• Alternatively nursery can be raised in polybags of 15 cm x 10 cm size
• Fill the polybags with homogeneous mixture of equal quantity of soil, sand and
well rotten compost
• Plant the bud chips in polybags with the bud facing upwards and cover with soil
mixture to avoid drying of the bud
• Bottom of the bags should have holes to facilitate drainage
• Ensure regular watering of bags or nursery area
• Settlings are ready in 5 - 8 weeks for transplanting in the main field
• Under good management conditions establishment of transplanted seedlings in
the main field is high (90-100%)
Use of sugarcane seed from the commercial crop has been responsible for rapid
multiplication of a large number of diseases like red rot, wilt, smut, ratoon stunting and
grassy shoot which adversely affect the cane yield and quality. It is, therefore, raising
of healthy and vigorous sugarcane crops for seed purpose is essential and
recommended.
37
• Select an upland field for raising seed crop with no soil problems (soil salinity,
acidity, waterlogging etc) and adequate irrigation facility
• Prepare the soil thoroughly and incorporate 20-25 tons/ha of FYM 15 days
before planting
• Provide field channels and field drains to prevent rain water traversing from
adjoining field to check spread of red rot disease
• Select seed material from previously raised seed nursery crop and prepare the
setts. Use only sterilized setts to avoid transmission of certain diseases like
RSD and GSD
• Give heat treatment (heat therapy) to eliminate seed borne diseases and
organomercurial treatment to protect the setts from soil borne diseases to
ensure better germination
• Adopt narrow spacing of 75 cm to obtain higher yield of setts per unit area
• Use 25% higher seed rate than normal cane crop
• Apply higher nutrient dose of 250 kg N + 75 kg P2O5 + 125 kg K2O/ha
• Irrigate the crop at optimum levels to avoid any water stress during crop life
taking in to account evaporative demand of the atmosphere (ETo) and Crop
characteristics (Kc) at different crop growth stages
• Provide weed free environment for better growth of the crop and also to avoid
infestation of pests and diseases
• Adopt field scouting for timely control of pests and diseases
• Rouge out the affected clumps and plants of other varieties
• Protect the crop from lodging, binding and propping
• Crop is ready in 7 - 8 months. Setts obtained from such crop contain healthy
and sound buds, higher moisture content, adequate nutrients, higher amounts
of reducing sugars, therefore, establish quickly and grow vigorously thus
ensuring a good commercial main field crop.
38
• Buds with higher moisture content, adequate nutrients, higher amount of
reducing sugars and viability.
• Free from aerial roots and splits.
• Pure in quality.
In the Pictures above: Sett treatment with fungicide against soil borne pathogens + moist hot
air treatment of setts against seed borne diseases
In the picture below: Termite damaged setts (Source: Verma, 2004)
39
• Treat the setts soon after cutting in 0.1% (at 1g/liter) Carbendazim solution for
15 minutes.
• Three important diseases viz., grassy shoot disease, smut and ratoon stunting
disease are carried forward through seed cane material. These diseases lead to
progressive decline in yields and degenerate sugarcane varieties. For control of
these diseases treat the seed material (setts) with moist hot air at 52°c for 30
minutes.
• To control termites early shoot borer and scale insects treat the setts in a
systematic insecticide viz. Malathion 50EC (at 2 ml/liter) or Dimethoate 30EC (at
3 ml/liter) for 15 minutes.
Seed Rate
Under drip irrigated paired-row
system of planting [(0.6m +
1.20m) x 0.12m], about 60,000
two-bud or 40,000 three-bud
treated setts would be required
to plant one ha of land. With
proper germination of buds,
this seed rate is adequate to
give a gapless stand and raise
a successful crop.
40
• Using sterilized knives for preparing setts to avoid transmission of root stunting
and grassy shoot diseases
• Planting freshly prepared and treated setts
• Giving adequate and frequent irrigation's during germination phase
• Control of weeds through pre-emergence herbicides
• Seed treatment with fungicide and pesticides
Transplanting Technique
Seedlings are raised in a nursery bed using single bud setts. When the seedlings are
of about 6 week old, they are transplanted in the prepared main field.
Advantages
• Saving in the seed cost as the seed requirement is only about 2-3 tons/ha
against the normal seed requirement of 10-12 tons/ha.
41
• Synchronous
tillering leading
to uniform growth
and maturity of
stalk population,
which usually
gives better yield
and sugar
recovery.
• Sufficient time for
main field
preparation
• Saving in water
and fertilizer
• Better weed management
Planting Time
42
Machinery Planting
Due to increase in labour scarcity use of cane planting machinery is on the rise in
different countries not only to achieve efficiency in planting operation but also to save
fuel expenses and time to cover large areas. Several types of planting machinery have
been developed in different countries to suit the local conditions.
Research on depth of soil cover over seed cane indicates that soil cover in excess of
four inches can cause yield losses. Growers should use a covering tool that will cover
the cane without pushing the cane closer than the width it was planted. Packing of
rows should be done immediately after covering.
Germination Irrigation
43
• Lay the drip laterals (driplines) at 15 to 20 cm depth using SDI laying machine
and test for their design performance. Under surface drip driplines are spread
on the soil surface.
• Plant the treated two or three budded setts at 10-15 cm depth by planting
machine adopting recommended planting pattern and spacing.
• After ensuring proper coverage of setts start the irrigation. Continue irrigation
until a uniform wet band (not standing water) is formed along the dripline to a
depth of not less than 30 to 40 cm.
• Depending upon the soil texture and soil tilth achieved during land preparation it
would take about four to six hours.
• Examine the soil frequently at various places in the planting zone i.e, 10 to 15
cm of soil depth, for ascertaining the moisture status. As the days pass on soil
moisture content decreases.
• Depending upon the soil texture and the climatic conditions (i.e, evaporative
demand of the atmosphere), in about 3 to 5 days the soil moisture content in the
planting zone will deplete to a level not congenial for germination process of the
cane. When this happens start the second round of irrigation in time so that the
bud sprouting process is not interrupted. Continue the second irrigation
operation similar to the first round i.e., until uniform wet moisture band is
achieved. But this time the irrigation duration will be less may be 50% of the first
irrigation cycle (i.e., 2 to 3 hours) to achieve the same level of moisture status
and wetting pattern in the soil. However, this needs to be confirmed before
terminating the irrigation.
• Normally after 3 to 4 such irrigation cycles an experienced grower can obtain a
very high germination percentage and uniformity of growth by adopting the
above-described method.
44
• Poor soil conditions and improper land preparation affect but sprouting,
germination and crop emergence.
Weed Management
The nature of weed problem in sugarcane cultivation is quite different from other field
crops because of the following reasons
Major weed flora observed in sugarcane fields are: Sedges- Cyprus rotundus;
Grasses-Cynodon dactylon, Sorghum helepense, Panicum spp, Dactylocternium
aegyptium, Broad leaved weeds - Chenapodium album, Convolvulus arvensis L.,
Amaranthus viridis L., Portulaca oleraceae L., Commelina bengalensis L., Trianthema
portulacastrum L.
Weeds flora in sugarcane field besides competing for moisture and light also remove
about 4 times N and P and 2.5 times of K as compared to crop during the first 50-days
45
period. Weeds also harbour certain diseases and pests that attack sugarcane and thus
lead to indirect losses.
Doob grass (Cynodon dactylon), the cogan grass (Imperata cylindrica) are known to
play as alternate hosts to ratoon stunting disease of sugarcane. Thus weeds
essentially harm young sugarcane sprouts by depriving them of moisture, nutrients and
sunlight. Poor growth of cane resulting from weed infestation also affects quality.
Weeds that are present in the furrows i.e., along the cane rows cause more harm than
those present in the inter-row spaces during early crop growth sub-periods. Thus the
initial 90-120 days period of crop growth is considered as most critical period of weed
competition. Therefore the weed management practice adopted should ensure a
weed-free field condition for the first 3-4 months period.
In the picture:
Weed control through herbicides pays in sugarcane (Source: Verma, 2004)
Recommended Herbicides
A chemical program for weed control can help Louisiana growers produce maximum
yields of sugarcane when combined with sound agronomic practices such as timely
cultivation, selection of adapted varieties, proper fertilization, and disease and insect
control. Herbicides are expensive, and, unless applied properly and at the correct time,
they will not provide maximum control of weeds.
Spray equipment should be in good condition, properly calibrated (several times during
a season) and should have vigorous agitation capability (especially important for
wettable powders). Herbicides also should be accurately measured or weighed.
46
Herbicides to control weeds are essential to prevent weed competition and losses in
sugarcane production. Sugarcane is most susceptible to weed competition during the
first eight to 10 weeks after cane emergence. Unless herbicides are applied
immediately after planting, weed seed present in the soil following a fallow program will
germinate, producing viable seeds and/or rhizomes.
As a result weeds can quickly re-infest a field, with the benefits of weed control in the
fallow period rapidly lost.
Selection of pre-emergence herbicides should be based on soil texture and organic
matter content, weed problem and the variety of sugarcane. For best results, apply
pre-emergence herbicides im mediately after planting
Recommendations for use of herbicides for weed control in sugarcane are summarized
in the table below:
47
Moisture Extraction Pattern
Most root biomass for sugarcane is found close to the surface and then declines
approximately exponentially with depth. Typically, approximately 50% of root biomass
occurs in the top 20 cm of soil and 85% in the top 60 cm. The percentage of roots in
the 0-30 cm horizon was 48-68%; from 30 to 60 cm, 16 - 18%; 60 to 90 cm, 3-12%; 90
to 120cm, 4-7%; 120 to 150 cm, 1-7%; and 150 to 180 cm, 0-4%. Thus the moisture
extraction pattern from different soil layers follows the root biomass distribution.
Root growth responds strongly to the soil environment, creating plasticity in the form
and size of the root system. The size and distribution of the root system is strongly
affected by the distribution and availability of soil water, causing differences in the
capacity of crops to exploit deeper soil reserves.
Root distribution of sugarcane crop raised on loamy soil irrigated at 7, 14 and 21 days
interval. Roots of a 12-month old plant crop were more deeply distributed under less
frequent irrigation presumably in response to drying of the surface. Deeper rooting
reduces the vulnerability of crops to soil water deficits by providing increased capacity
for uptake of deep reserves of soil water. It also aids in reducing lodging. Hence, drip
irrigated cane should be scheduled irrigations at less frequency during the initial 2 to 3
months period to promote deeper rooting. (In the graph above: Distribution of root
riomass with depth for sugarcane irrigated at frequencies of 7 days, 14 days and 21
days (Baran et. al., 1974)
Nutrient supply has also been shown to similarly affect the rooting patterns. High soil
strength causes slower root growth with reduced branching and thickened roots. High
water markedly affects root distribution, with a majority of studies showing that rooting
ceases within approximately 0.1 m of static water tables.
Restricted root growth above shallow water tables does not necessarily reduce crop
growth, as capillary rise can supply the crop with water and instances of water uptake
from within the saturated zone have been observed.
48
A risk of water stress does result from the lack of root penetration in soils with high
water tables if ground water height falls rapidly, leaving the root system restricted to
dry soil.
• A liberal water supply reduces the cane yield and/or sugar yield, while mild
water stress enhances the yield
• Excessive watering at tillering should be avoided since it coincides with active
root development and hinders nutrient uptake due to poor O2 diffusion
• Length of the cane determines the sink available for sugar storage since there is
no secondary thickening of the stem in sugarcane
• A drying off or cut out period of 4-6 weeks prior to harvest ensures an optimum
sugar yield
• Reduction of water during the ripeness to flower stage helps to control flowering
or arrows
• Irrigation scheduling is the decision of when and how much water to apply to a
cropped field.
• Its purpose is to maximize irrigation efficiencies by applying the exact amount of
water needed to replenish the soil moisture to the desired level.
• Make efficient use of water and energy.
Although the values for crop evapotranspiration and crop water requirement are
identical, crop water requirement refers to the amount of water that needs to be
supplied, while crop evapotranspiration refers to the amount of water that is lost in
evaporation + transpiration.
49
The irrigation water basically represents the difference between the crop water
requirement and effective precipitation. The irrigation water requirement also includes
additional water for leaching of salts and to compensate for non-uniformity of water
application.
Adequate soil moisture throughout the crop-growing season is important for obtaining
maximum yields because vegetative growth including cane growth is directly
proportional to the water transpired. Depending on the agro-ecological conditions,
cultivation practices adopted and crop cycle (12-24 months) seasonal water
requirements of sugarcane are about 1300mm to 2500mm distributed throughout the
growing season (Table 10). The amounts of water required to produce 1.0-kg cane, dry
matter and sugar are 50 - 60, 135-150 and 1000-2000g, respectively. The transpiration
coefficient of sugarcane is around 400. This means 400 m3 of water is required to
produce one ton of dry matter.
5 Jamaica 1387
6 Mauritius 1670 (Drip)
7 Philippines 2451 (Furrow)
8 Pongala, South Africa 1555
9 Puerto Rico 1752
10 South Africa 1670
11 Subtropical India 1800 (Furrow)
12 Taiwan 1500 to 2200 (Furrow)
50
calculate ETo. Compute for necessary periods considering the growth subperiods of
the crop in question.
While the crop factor (a dimensionless ratio) reflects the crop characteristics and
indicates the combined loss of water from a sugarcane field both by transpiration and
soil evaporation (Crop ETc) relative to ETo over the same period.
Several workers have worked out estimates of crop factors experimentally for different
crop growth stages of sugarcane. The daily requirement in millimeters is converted to
the equivalent volumetric quantity for the area under drip (1 mm = 10 m3/ha).
A field irrigation schedule prepared based on above approach for irrigating sugarcane
grown in Tropical region of India is presented in the picture for field application.
51
While the water requirement during different crop-growth subperiods and cumulative
ETc is depicted in the picture here. Such type of irrigation scheduling programmes can
be prepared for each location (depending up on the climatic data availability) in real
time operation.
52
The water supply must be just sufficient to keep the soil moist with adequate aeration.
If the soil is allowed due to infrequent and less water application, the germinating buds
get desiccated leading to a lower and delayed germination.
On the other hand over irrigation leads to bud rotting due to lack of aeration, fungal
attack and soil reducing soil temperature. Thus both under and over irrigation are
detrimental for germination, resulting in low stalk population per unit area.
During the early vegetative period (formative) the tillering is in direct proportion to the
water application. An early flush of tillers is ideal because this furnishes shoots of
approximately same age. Any water shortage during tillering phase would reduce tiller
production; increase tiller mortality and ultimately the stalk population-an important
yield component.
53
However, excess irrigation during tillering phase is harmful particularly in heavy soils,
since it coincides with active root development, which may be hampered by anaerobic
condition created in the soil as a result of over irrigation.
The yield formation or grand growth period is the most critical period for moisture
supply in sugarcane. This is because the actual cane yield build-up or stalk growth
takes place in this period. The production and elongation of inter-nodes, leaf
production on the stalk and its expansion, girth improvement, ultimately the stalk
weight takes place in this period. It is also the period for production of sugar storage
tissues. Therefore, crop reaches its peak water requirement in this stage. With
adequate water supply to maintain a sheath moisture content of 84-85% in the leaf
sheaths, 3,4,5 and 6 from the top during this period of active growth produces longest
inter-nodes with more girth (thick cane) and the total cane weight is greater.
On the other hand water deficits in yield formation period reduce stalk elongation rate
due to shortening of inter-nodes resulting in less cane weight and the effect is well
marked on yield at harvest. A severe water deficit during the later part of the grand
growth period forces the crop to ripen. In many an areas in India the tillering/early yield
formation period coincides with hot weather period (March - June).
The evaporative demand of the atmosphere is very high during hot weather period vis-
à -vis the crop water needs. Therefore management of available water supplies to
meet the peak water requirement is very crucial to realize optimum yield potential.
In ripening period the a restricted water supply or mild water deficits (sheath moisture
content of 74-76%) is necessary to bring the crop to maturity by reducing the rate of
vegetative growth, dehydrating the cane and forcing the conversion of total sugars to
recoverable sucrose. With the check of vegetative growth, the ratio between dry matter
stored as sucrose and that used for new growth increases.
On the other hand plentiful supply of water leads continued vegetative growth thus
affecting sugar accumulation process. However, when the plant is too seriously
deprived of water, it would disrupt the plant metabolism and loss of sugar content can
be greater than sugar formation. An important consideration is that soil should not be
allowed to crack, as it would cause root pruning and damage the root system.
When the crop is in the ripening period, a farmer may also have a just planted crop on
his farm in most situations. Therefore, the tendency of the farmer will be to provide
sufficient water to the new (young) crop and neglect the grown up crop that is to be
harvested. This situation is particularly true under limited water availability situations. If
the grown up crop is not irrigated as required it experiences severe water deficits and
there could be cane breakage, pith formation, significant reduction in cane weight,
increase in fibre content and deterioration in juice quality.
54
The situation is further aggravated if the harvesting is delayed. Thus both the farmer
and the factory would suffer. Therefore, even for the grown up crop, reasonable
amount of water with restricted supply is necessary to obtain good cane yield.
A ripening log is used to compare measured and desired sheath water content during
approximately 12 to 24 weeks (depending upon the crop duration) prior to harvest.
Sheath water content is measured on a periodic basis, and irrigation intervals and
amounts are varied to produce a gradual decline of sheath water content, from about
83% at the beginning of ripening to about 75% at harvest.
In Hawaii and Taiwan sheath water content has been found to be a good indicator of
stem sugar content. Similar methods involving other tissues are in use in Mexico,
South Africa, India and Zimbabwe.
55
Irrigation water is often limited and costly input. Therefore determination of optimum
amount of water over a crop period to achieve higher water use efficiency assumes
significance.
Several experiments conducted world over have indicated that the relationship
between cane yield and seasonal crop water use under a given climatic condition was
linear.
When irrigation plus rainfall is greater than the crop water requirement, anaerobic soil
conditions or N losses may reduce crop growth rates and cane yield.
Fertigation
Sugarcane being a giant crop producing huge quantity of biomass generally demands
higher amounts of nutrient elements. A large number of research experiments have
clearly demonstrated that for producing higher cane and sugar yields on a sustainable
basis application of adequate amounts of fertilizer nutrients viz., N, P and K is
essential.
At the same time the cost of chemical fertilizers have increased and there is a need to
improve fertilizer use efficiency for more benefits. The best answer to this challenge is
"Fertigation", where both water and fertilizers are delivered to crop simultaneously
through a drip irrigation system. Fertigation ensures that essential nutrients are
supplied precisely at the area of most intensive root activity according to the specific
requirements of sugarcane crop and type of soil resulting in higher cane yields and
sugar recovery.
• Distribution of plant nutrients more evenly throughout the wetted root zone
resulting in increased nutrient availability & uptake contributing to higher crop
growth rates and cane yields
• Supply of nutrients incrementally according to the crop developmental phases
throughout the season to meet the actual nutritional requirements of the crop
• Careful regulation and monitoring the supply of nutrients
• Application of nutrients to the soil when crop or soil conditions would otherwise
prohibit entry into the field with conventional equipment
• Minimal nutrient losses through consumption by weeds, leaching and runoff
• No damage to the crop by root pruning, breakage of leaves, or bending of
leaves, as occurs with conventional fertilizer application methods/equipment
• Less energy is expended in application of the fertilizer
56
• Usually less labour & equipment are required for application of the fertilizer and
to supervise the application
• Soil compaction is avoided because heavy equipment never enters the field
• No salt injury to foliage
• Allows raising of crop on marginal lands, where accurate control of water and
nutrient ion in the plant's root environment is critical
Fig. shows the accumulation of macronutrients by the variety CB 41-76 under Brazilian
conditions. Several works have indicated that there is a close relationship between
increase in stalk production and accumulation of N and K, which suggests that these
two elements "go together" in the nutrition and fertilization of the sugarcane plant. The
maximum rate of uptake of macronutrients by plant cane and first ratoon in the period
of higher growth rate is given in
Table 11.
57
Table 11. Maximum Rate of Uptake of Nutrients by Plant Cane and Ratoon Cane
(Malavolta, 1994)
kg ha-1 day-1
Nitrogen 0.59 0.73
Phosphorus 0.08 0.11
Potassium 0.71 0.95
Calcium 0.45 0.33
Magnesium 0.24 0.26
Sulphur 0.16 0.31
Generally speaking, the content of the macro and micronutrients in the plant obeys the
following decreasing order:
Further most of the published data on the mineral requirements of sugarcane refer only
to the above ground parts, which are stalks and leaves. Table 12 is an attempt to show
the quantities of macro and micronutrients contained in the entire plant cane.
Table 12. Quantity of Macro and Micronutrients in the Below Ground and Aerial
Parts of Plant Cane
Roots Millable stalks Leaves Total
Element
Kg/ha
Nitrogen 8 83 77 168
Phosphorus 1 15 8 24
Potassium 4 109 105 218
Calcium 2 30 45 77
Magnesium 1 29 18 48
Sulphur 2 25 22 49
Chlorides -- -- 1 1
Silicon -- 98 150 248
g/ha
Boron 34 214 144 392
Copper 13 201 105 711
Iron 4900 3800 7900 16600
Mangnese 84 1170 1981 3235
Molybodynum -- 4 10 14
Zinc 72 437 336 845
Catani et al. (1959), Orlando Filho (1978), Haag et al. (1987),
Sampaio et al. (1987), Korndorfer (1989)
58
Role of Nutrients
Nitrogen
1. N constitutes only a fraction of 1.0% of the total dry weight of mature cane
2. Key element influencing growth, yield & quality
3. Adequate and timely supply promotes - Tillering, Canopy development, Stalk
formation & stalk growth [internode formation, elongation, increase in girth &
weight
4. Root penetration and proliferation
5. Deficiency of N causes chlorosis, early leaf senescence, thinner & shorter stalk
and longer and thinner roots
6. Excess N prolongs vegetative growth, delays maturity and ripening; increases
reducing sugar content in juice and thus lowering juice purity, and increases
soluble N in juice affecting clarification; makes crop susceptible to lodging and
pest and disease attack
Phosphorus
Potassium
59
Causes of Nutrient Deficiency Symptoms
When a given nutrient is not present in the soil solution in a concentration sufficient for
normal growth and differentiation, visual symptoms of malnutrition may eventually
show up. The shortage of nutrients, which translate into symptoms of deficiency, could
be due to several causes as shown in Table 13. It is clear that the three chief causes
are low reserves to begin with, as it is the case of old weathered soils in the tropical
regions, decrease in availability, and absence or lack of the element in the fertilizer
programme at the rates it is applied.
60
Table 14. Sugarcane: Recommended Nutrient Doses in Different Countries
C Nuuttrriieennttss ((kkgg//hhaa))
N
Coouunnttrryy Crroopp
C
N PP222O K
R maarrkkss
Reem
N O555 K22200
AArrggeennttiinnaa ---- 110000 AAddaapptt ttoo rreeqquuiirreem meenntt ----
AAuussttrraalliiaa PPllaanntt ccaannee 5566 2255--8800 7755--115500 IInn aaddddiittiioonn ttoo BBuurreeaauu
RRaattoooonn 7788 ---- ---- mmiixxttuurree
BBaannggllaaddeesshh ---- 112200 8855 111100 ----
BBrraazziill PPllaanntt ccaannee 6600--8800 8800-- 118800 3300--112200 NN -- 22//33 ssiiddee--ddrreesssseedd
N o r t
North Easth E as t RRaattoooonn 6600--8800 2200--110000 4400--114400 PP && KK aaccccoorrddiinngg ttoo ssooiill
SSoouutthh EEaasstt PPllaanntt ccaannee 5500--9900 5500--111100 2200--112200 aannaallyyssiiss
CCeennttrraall W Weesstt RRaattoooonn 5500-- 9900 2255--5500 1100--8800 PP && KK aaccccoorrddiinngg ttoo ssooiill
SSoouutthh PPllaanntt ccaannee 3300--4400 3300--112200 3300--112200 aannaallyyssiiss
RRaattoooonn 4400-- 6600 1155--6600 2200--9900 AAss aabboovvee
PPllaanntt ccaannee 4400--110000 00--112200 3300--112200 AAss aabboovvee
RRaattoooonn 2200--4400 2200--6600 00--6600 AAss aabboovvee
BBrriittiisshh G u y a n
Guyana ---a - 6655--9900 5500--110000 6600--115500 ----
CColombiiaa
o l o m b PPllaanntt ccaannee 5500--7700 5500--110000 6600--115500 NN -- SSiiddee ddrreesssseedd
RRaattoooonn 5500--110000 6600--112200 6600--115500 aaccccoorrddiinngg ttoo lleeaaff
aannaallyyssiiss
PP && KK rraatteess ddeeppeennddiinngg
uuppoonn ssooiill aannaallyyssiiss
Riiccaa
Coossttaa R
C PPllaanntt ccaannee 8800--220000 6600--220000 8800--220000 ----
RRaattoooonn 110000--225500 5500--220000 8800--225500
Cuubbaa
C PPllaanntt ccaannee 00 00--5500 00--112200 PP && KK rraatteess ddeeppeennddiinngg
RRaattoooonn 3355--115500 00--5500 00--115500 uuppoonn ssooiill aannaallyyssiiss aanndd
yyiieelldd lleevveell
EEccuuaaddoorr PPllaanntt ccaannee 112200 7755--113355 7755--119955 NN--11//33 ssiiddee ddrreesssseedd
RRaattoooonn 9900 ---- ---- PP && KK rraatteess aaccccoorrddiinngg
ttoo ssooiill aannaallyyssiiss
IInnddiiaa ---- NEEXXTT TTAABBLLEE
SSEEEE N ----
IInnddoonneessiiaa ---- 112200 ---- ---- PP && KK rraatteess aaccccoorrddiinngg
ttoo ssooiill aannaallyyssiiss
maaiiccaa
JJaam ---- 8800--116600 ---- ---- PP && KK rraatteess aaccccoorrddiinngg
ttoo ssooiill aannaallyyssiiss
Maauurriittiiuuss
M ---- 110000--112255 ---- ---- 22 -- 11 --11 m miixxttuurree
Meexxiiccoo
M ---- 112200--118800 00--115500 00--115500 MMoosstt ffrreeqquueenntt rraatteess::
112200 N N++6600 PP222O O555++6600
KK222OO
PPaakkiissttaann ---- 9900--116600 ---- ---- ----
PPhhiilliippppiinneess ---- 112255 112200 118800 ----
VVMMC CD Diissttrriicctt 112200--114400 ---- ----
LLuuzzoonn 113355--220000 6622 111122
PPuueerrttoo R Riiccoo
SSoouutthh AAffrriiccaa PPllaanntt ccaannee 110000--112200 4400 110000 NN aanndd KK222O O ffoorr ppllaanntt
CCooaassttaall RRaattoooonn 114400 2200 115500 ccaannee iinn 22 sspplliitt
LLoowwllaanndd PPllaanntt ccaannee 8800 6600 112255 aapppplliiccaattiioonnss
NNaattaall M Miiddllaanndd RRaattoooonn 112200 4400 117755
LLoowwvveelldd PPllaanntt ccaannee 112200 3300 112255
RRaattoooonn 110000 1100 117755
HHaaw USSAA))
waaiii ((U PPllaanntt ccaannee 440000 228800 440000--445500 N iinn 22 sspplliitt aapppplliiccaattiioonnss
N
IIrrrriiggaatteedd PPllaanntt ccaannee 330000 228800 440000--445500
RRaaiinnffeedd
61
Leaf Analysis
Leaf analysis may be considered a method, which evaluates the soil supply of
available elements using the plant itself as an extracting agent. A general
representation of the relationship between leaf concentration and cane yield is
presented in fig.
The picture describes several situations, which may occur. Clockwise the following
segments are shown:
• Curve in "C" - Yield is increased but leaf level is reduced; this happens when
the rate of dry matter production is higher than the velocity of uptake or
transport of the element into the leaf tissue which causes its dilution
• Zone Of Deficiency Or Adjustment - Only in this section is the relationship
between leaf level and growth or yield is observed, and very often there is a
linear relationship between increase in leaf concentration and yield;
• Lower Critical Level - Usually a narrow band below which yield is reduced due
to a shortage of the element
• Zone Of Luxury Consumption - It is wider in the case of macronutrients like K,
and much shorter in other cases such as that of B; leaf level increases wheras
production remains constant, there is therefore, a waste of fertility or fertilizer;
• Upper critical level - A zone which separates the yield plateau from the toxicity
zone;
• Zone of toxicity - Leaf content increases even further and yield drops, either as
consequence of a toxic effect of the element, or as a result of unbalance among
62
In the agricultural practice, the goal is not the maximum physical production but rather
the realization of the maximum economic yield (MEY). For this reason the concept of
critical level or lower critical level was redefined with the introduction of an economical
component: it is the range of an element in the leaf below which production is
restricted and above which fertilizer application is no longer economical.
This means that above this physiological-economical critical level, both yield and leaf
content of the element could rise in response to the fertilization. The increase in yield,
however, does not pay the additional fertilizer and the cost of its transport and
distribution. Thus levels of nutrients considered adequate for economic yield are
presented in Table 15 & 16.
63
South Africa -- 1.6-10 49-915 3-12 15 -- 12-25
Anderson & Bowen (1990), Malavolta (1982), Evens (1967), Wood (1987),
Scroeder et.el (1983), Anderson & Bowen (1990)
Fertigation Programme
The aim of the fertigation programme is to cover the difference between requirement
and supply, that is:
Whenever the soil supply is lower than the crop requirement, fertilizers have to be
added in order to increase and to keep M (in soil solution) at a level compatible with
the plant needs. In order to make practical fertilizer recommendations, we have to
answer several questions, namely:
What? Which Element(s) is (are) Limiting Growth and Production; How Much?
What Quantity Has to be Added?
The capacity of the soil to supply nutrients can be evaluated through leaf analysis
already dealt with, and more frequently via soil chemical analysis. Further the cation
exchange capacity, clay content, efficiency factor etc have to be considered to quantify
the nutrient requirement.
64
This facilitates cane formation; checks tiller mortality and promote cane growth.
Application of more N at later phase of active crop growth period not only promotes
late tiller formation, but also affects sugar recovery due to reduced juice sucrose (Pol)
percent, increase in soluble N in juice, water shoot formation besides attracting pests
and diseases.
Phosphorus need of sugarcane is greater in the formative phase of the crop. Thus, the
optimum time of P application is during initial stages of crop growth. Therefore,
sufficient P must be made available in the soil during formative phase for absorption by
the crop.
Potassium applications are usually done along with N application. This is because of
better utilization of N by the crop in the presence of K; therefore, potassium should be
applied along with N. However, late application of K at around six months has also
been found to improve sugar recovery.
In general all the phosphorus should be applied before 4 months, nitrogen before 6
months and potassium before 7 months period. Relative requirement of NPK (%) at
different crop growth stages is shown in Fig.
65
While in the case of nitrogen mass flow plays an almost exclusive role for the contact,
diffusion is the chief mechanism (94%) for P and for K (78%). It follows therefore that
as long as P is placed adequately, both N and K will be taken equally well. Thus from
the above it appears that fertigation is the best option of fertilization.
Table 17. Fertilizers Suitable for Fertigation Via Drip Irrigation System
66
• Completely water soluble with any residues
• Most of the fertilizers are acidic in nature, hence no special chemical treatment
is required to check emitter plugging
• Maintain optimum soil pH contributing to more uptake of nutrients
• Most of the fertilizers are blended with micronutrients
Increase in the rate of N raises yields of stalk and sugar until yield reaches a
maximum. If N is applied in excess of the optimum, sugar production may drop. Timing
of N application has a profound influence on sucrose content at harvest. N application
at beginning of vegetative growth has no negative effect on sucrose content. However,
late application at 10 months caused a decrease in sugar yield of 14 g per stalk when
compared to the application before 7 months.
Higher rates of P (100 kg P2O5/ha) application can reduce yield, sugar concentration,
pol % and purity, particularly in ratoons and in soils not deficient in phosphorus. On the
other hand, in P deficient soils higher p levels increase pol % and purity. The amount
of P in cane juice has an effect on clarification and should be in the range of 132 to
264 ppm P when lime is used for clarification. Other methods of clarification may need
lower values.
Potassium application raises millable stalk yield, sugar % of cane and in brix % juice
also. K deficiency impairs sucrose transport from the leaf into the stalk (Fig.). There is
a positive interaction between N and K - the reduction in sugar content caused by high
rates of N is ameliorated by an adequate supply of K. Excessive dosages of K i.e.,
over and above optimal rates may exert a negative effect on apparent sucrose percent
in cane (pol % cane) and may promote an increase in the ash content of juice.
Increased ash content in cane juice has a negative influence on sugar quality since K
is the main constituent of juice ashes.
67
effects of K however, should be anticipated only when excessive rates are used; in low
potassium soils improvement in cane quality are to be expected, as shown in Fig.
Considering the above factors a model fertigation progremme is given in Table 18 for
12 months crop and Table 19 for 14-16 months crops. This is only a guideline, based
on the local soil, variety, climatic and management factors necessary adjustments can
be made to the programme.
68
Earthing Up
Full earthing-up at the end of formative phase (i.e., 120 DAP) checks further tillering,
provides sufficient soil volume for root proliferation, promotes better soil aeration and
provides a sound anchorage or support to the crop and thus preventing lodging.
One more earthing-up after cane population is stabilized at 180 DAP may be helpful in
preventing lodging and water shoots formation. It also improves aeration and helps to
control weeds.
Detrashing
Detrashing refers to removal of unwanted bottom dry and green leaves at regular
intervals. Sugarcane stalk bears large number of leaves (30-35) equal to the number of
inter-nodes under good management systems.
However, all these leaves are not productive, only top eight to ten leaves are required
for optimum photosynthesis. In fact the bottom green leaves are parasitic on the upper
productive leaves and drain out the food reserves (photosynthates) which other wise
69
could be used for stalk growth. Therefore, in sugarcane it is important to remove the
lower dry and green leaves.
Detrashing should be taken up after the cane formation around 150 days after planting.
There after it could be done at bi-monthly interval depending up on the labour
availability.
• Enhances air movement and enriches Co² with in the crop canopy providing an
ideal micro-climate for unrestricted growth of cane
• More food material is made available for stalk growth
• Reduces the problem of infestation of several insect-pests like scales, mealy
bug, white flies etc
• Reduces bud sprouting due to accumulation of water inside the sheath in some
varieties.
• Bud sprouting is not desirable as it would reduce main stalk growth and affect
sugar accumulation
• Facilitates easy entry and movement in the field, particularly to inspect the
condition of the crop and drip laterals and thus accordingly plan the fertigation
and plant protection schedules
• A clean field minimizes rodents, rats, squirrels in the field which may otherwise
cause damage to the crop
• Facilitates easy and economy in harvesting besides clean canes for crushing
• Detrashed trash can be used as a mulch for moisture conservation
70
• Clean leaves can be used for composting
Propping
The operation of tying the leaves together using the bottom dry and green leaves is
known as propping. It is primarily done to check lodging of cane. Usually the trash
without removing from the cane is twisted to form a sort of rope and cane stalks are
tied together. This is known as trash-twist propping. Propping can be either done for
each row or two rows can be brought together and tied.
In India bamboo poles are used and propping is done in certain pockets, but it is too
expensive. In areas where cane top growth is heavy and wind velocities are high,
propping is very much necessary to prevent lodging. This is because lodging leads to
several problems:
• Cane breakage and thus loss of stalk number at harvest and thus loss of cane
yield
• Infestation of certain pests and diseases causing microbes through lodged and
damaged canes
• Damage by rats and rodents
• Bud sprouting leading to reduced cane quality
• Aerial root formation which also affects cane quality
• Difficulty in inspection of driplines and harvesting
71
Removal of Water Shoots
Water shoots are the late-formed tillers or side shoots, which are robust and fast
growing. They originate mainly due to plentiful supply of water, inadequate earthing-up
and late fertigation. These water shoots, as the name indicates, contain lot of water
and less sucrose and more of reducing sugars.
Water shoots affects the growth of adjacent stalks. They harbour insect-pests and
when they are harvested and sent to mill for crushing, lead to reduced juice quality and
affect sugar recoveries. Therefore it is advisable to remove water shoots as and when
they arise. The water shoots can be used as cattle feed.
Harvesting Management
On the other hand harvesting either under-aged or over-aged cane with improper
method of harvesting leads to loss in cane yield, sugar recovery, poor juice quality and
problems in milling due to extraneous matter.
• To harvest the cane at peak maturity (i.e., avoiding cutting of either over-
matured or under-matured cane)
• Cutting cane to ground level so that the bottom sugar rich internodes are
harvested which add to yield and sugar
• De-topping at appropriate height so that the top immature internodes are
eliminated
• Proper cleaning of the cane i.e., removing the extraneous matter such as
leaves, trash, roots etc.
• Quick disposal of the harvested cane to factory
Several standard analytical methods are available to determine the peak maturity or
quality so that the cane is harvested at right time. Without such analysis also several
farmers take-up cane harvesting based on crop age and appearance. Sometimes
farmers harvest the crop even before the crop fully matures due to necessity to supply
cane to the mills early.
Likewise delays in harvesting are also quite common, particularly when there is excess
cane area. To avoid such extremes harvesting should be done at right time employing
72
right method. The following criteria enable harvesting of cane at right time adopting
proper procedures:
Crop Age
Harvesting is done based on maturity (age) group. Farmers who grow a particular
variety are usually conversant with the harvesting time. Even most sugar factories give
cutting orders to farmers based on crop age. This is not a scientific method since,
planting time, crop management practices, weather conditions etc influences maturity.
Visual Symptoms
Yellowing and drying of leaves, metallic sound of mature canes when tapped,
appearance of sugar crystal glistening when a mature cane is cut in a slanting way and
held against the sun are some of the visual indices of assessing maturity of cane.
Quality Parameters
Important sugarcane quality parameters for assessing cane maturity are the juice Brix,
pol or sucrose percentage and purity.
• Juice Brix: Juice Brix refers to the total solids content present in the juice
expressed in percentage. Brix includes sugars as well as non-sugars. Brix can
be measured in the field itself in the standing cane crop using a Hand
Refractometer. This is usually referred as a Hand Refractometer Brix or HR
Brix. In the field using a pierce collect composite juice samples from several
canes. Then place a drop of the composite juice sample in the Hand
Refractometer and measure the Brix reading.
The circular field gets darkened relative to the Brix level, which could be easily
read. The HR Brix meter has graduations from 0 to 32 per cent. The HR Brix
readings can be separately taken from both top and bottom. A narrow range
indicates ripeness of the cane, while a wide difference indicates that the cane is
yet too ripe. On the other-hand if the bottom portion of the cane has lower Brix
value than the top, it means that the cane is over-ripened and reversion of sugar
is taking place.
• Juice Sucrose Or Pol Per Cent: The juice sucrose per cent is the actual cane
sugar present in the juice. It is determined by using a polarimeter, hence
sucrose per cent is also referred to as pol per cent. For all practical purposes
pol % and sucrose % are synonyms. Now a days an instrument called
sucrolyser is also available for determining sucrose % in juice.
• Purity Coefficient: It refers to the percentage of sucrose present in the total
solids content in the juice. A higher purity indicates the presence of higher
sucrose content out of the total solids present in juice. The purity percentage
along with sucrose percent aids in determining maturity time.
73
Purity Percentage = (Sucrose %/HR Brix)100
A cane crop is considered fit for harvesting if it has attained a minimum of
16% sucrose and 85% purity.
Manual Harvesting
Mechanical Harvesting
Harvesting labour is becoming scarce and
costly in view of diversion of labour to other
remunerative work in industry, construction,
business etc. Mill stoppages because of non-
availability of canes are not uncommon owing
to shortage of harvesting labour. And, most of
the new mills are of higher crushing capacity
and many are expanding their crushing
capacities. Therefore daily requirement of
cane is increasing and hence greater
demand for harvesting labour.
74
Added to this most of the present day agricultural labourers are not interested in field
operations involving much drudgery. Thus in years to come, the labour position is likely
to deteriorate further. Therefore mechanization is inevitable and hence, adoption of
mechanical harvesting of cane in future is inevitable. (In the picture:
Mechanical harvesting of sugarcane)
In countries like Australia, Brazil, USA, South Africa, Taiwan, Thailand etc where
sugarcane cultivation is highly mechanized huge harvesters are employed for cane
harvesting. In these countries, sugarcane is grown on large plantation scale in large
farms owned by either mills or big farmers. The field capacity of mechanical cane
harvesters varies with the size (2.5 to 4 ha per day of 8 hours.
The limitation of mechanical harvesters is use of such machines in small, irregular and
fragmented holdings, diversified cropping patterns, limited resource capacity of small &
marginal farmers in several countries.
Yield
Sugar yield depends on cane tonnage, sugar content of the cane and on the cane
quality. It is important that the cane is harvested at the most suitable time when the
economic optimum of recoverable sugar per area is reached.
Cane tonnage at harvest with best management practices under drip ferti-irrigation can
vary between 150 and 175 ton/ha in sub-tropical zone and between 150 to 300
tons/ha, which depends particularly on the length of the total growing period and
whether it is a plant or a ratoon crop. The water utilization efficiency for harvested cane
yield containing about 80 percent moisture is around 15 to 20 kg/m3
Toward maturity, vegetative growth is reduced and sugar content of the cane
increases greatly. Sugar content at harvest is usually between 10 and 12 percent of
the cane fresh weight, but under experimental conditions 18 percent or more has been
observed. Sugar content seems to decrease slightly with increased cane yields.
Luxurious growth should be avoided during cane ripening, which can be achieved by
low temperature, low nitrogen level and restricted water supply. With respect to juice
purity, low minimum temperatures positively affect this several weeks before harvest.
Nitrogen
75
In the picture: Nitrogen deficiency symptom (Source: D.L. Anderson)
Phosphorus
76
• Red and purple discolouration of tips and margins
• Slender leaves
• Short sand slender stalks
• Poor or no tillering
Potassium
Calcium
Magnesium
77
Sulphur
Copper
Iron
In the picture :
Iron deficiency symptom
78
Manganese
• Occurrence of interveinal chlorosis from leaf tip towards the middle of leaf.
• Bleaching of leaves under severe deficiency.
Boron
• Distorted leaves
• Formation of translucent lesions or water sacks along leaf margins
• Brittle and bunched with many tillers
• Death of apical meristem.
Molybdenum
Zinc
• Midrib and leaf margin remain green and yellowing of leaf blade
• Red lesions on leaves
• Reduced tillering and shorter internodes
• Thin stalks with loss of turgidity.
79
Pests and Diseases
Matching with long diversity of conditions under which sugarcane is grown in the world,
there is wide spectrum of pests and diseases which have come to acquire a place of
priority for control on regional or inter-regional basis due to the agro-climatic
management conditions associated with the area.
In addition the susceptibility of the variety to the diseases and pests aggravates the
situation and creates additive problems. Below herein is given a brief account of
symptoms of important pests and diseases occurring in several parts of the world. For
more information and pest and disease control measures consult the local Netafim
Agronomist or Plant protection expert.
• Attacks the crop during the early part of cane growth, before internode
formation. It also attacks the cane stalks in the years of scanty rainfall
• Larvae enter the cane laterally through one or more holes in the stalks (shoot)
and bores downwards as well as upwards killing the growing point. Thus it cuts
of the central leaf spindle, which eventually dries forming a ‘dead heart'. The
dead heart can be easily pulled out. It emits an offensive odour.
• Borer infestation during the germination phase kills the mother shoots resulting
in the drying up of the entire clump. This leads to gaps in the field.
• Causes heavy yield losses as it affects the plant stand/unit area. It also leads to
canes of different age, which will be poor in juice quality, with less cane weight.
When borer infects cane stalks, both yield and quality are reduced.
80
• Larvae feed and multiply in water shoots. One larvae found in a single cane
damages 1-3 internodes. The length and girth of the infected internodes get
reduced.
• Yield loss and juice quality deterioration occurs when the infestation is severe
(In the picture above: Internode borer damage)
81
application, water logging, lodging of cane and varieties with broad and
succulent leaves.
• Adults and the nymps suck leaf sap from the under surface of the lower leaves.
When the infestation is heavy, leaves turn yellowish white and wither away. Due
to continuous desapping by large number of hoppers top leaves in the affected
canes dry up and lateral buds germinate. The hoppers exude a sweet sticky
fluid known as honeydew, which promotes quick and luxuriant growth of the
fungus, capanodium species and as a result the leaves are completely covered
by the sooty mould. This affects photosynthesis.
• The loss in cane yield due to pyrilla have been estimated to be around 28% with
about 1.6% unit loss in sugar.
• Polyphagous and found throughout the world. More serious under prolonged
drought conditions and in light textured soils viz., sandy and sandy loam soils
• The termites attack setts, shoots, canes and also stubbles
• The termites gain entry through the cut ends or through buds of the setts and
feed on the soft tissue. The tunnel excavated is filled with the soil. This affects
germination and thus the initial crop stand and ultimately the cane yield. The
germination failure could be up to 60%.
• In the stalks the termites feed on the inner tissues leaving the rind intact. The
cavity formed is filled up with moist soil, having galleries, in which, they move
about. The affected canes die.
82
covered by the sooty mould caused by the fungus, which adversely affects
photosynthesis. The whitefly infestation retards cane growth and reduces sugar
content
• Considerable loss on yield and sugar recovery has been observed. At 80% leaf
infestation 23.4% loss in cane yield and 2.9% units loss in sucrose has been
reported. (In the picture above: White fly infestation)
• It is the most dreaded disease of sugarcane which has caused the elimination of
several important sugarcane varieties from cultivation
• Yellowing and drying of leaves from margin to midrib, drying of the entire top
including the crown, loss of natural colour and considerable shrinkage of the
stalk, appearance of reddish lesions on the rind are some of the external
symptoms of red rot disease.
• Most characteristic and diagnostic symptom of the disease is the presence of
reddish discoloured patches or lesions interspersed with white horizontal
patches on the internal tissue. As the diseases progresses the internal tissues
become dark in colour and dry resulting in longitudinal pith cavities.
• Primary spread of the disease is through infected setts and the secondary
spread is through wind borne teliospore
• Stunting of infected stools, profuse sprouting of lateral shoots i.e., tillers,
reduction in internodal length, formation of thin stalks and narrow erect leaves
are certain symptoms of smut.
• Characteristic symptom is the production of long whip like structure from the
terminal bud of the stalk, which is black in colour covered by thin silvery
membrane. This silvery membrane ruptures releasing millions of reproductive
spores of smut fungus, which are present in the form of powdery mass.
• Losses due to smut in sugarcane depend on various factors viz., primary or
secondary infection, plant or ratoon crop that is affected and early or late
infection and have been reported to range from 30 - 40% in plant crops and
even up to 70% in ratoons. Sucrose content of infected cane is reduced to 3 -
7%.
• Essentially a disease of seed material i.e., setts. Typical disease symptoms are
detected in setts after 2 - 3 weeks of planting.
• Pathogen enters the sett mainly through the cut ends and destroy the central
soft portion i.e., parachymatous tissues of the internode and then damages the
buds.
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• Affected tissues first develop a reddish colour, which turns to brownish black in
the later stages. Cavities are formed inside the severely affected internodes.
The presence of the fungus inside the sett prevents their rooting. In most cases
setts decay before bud sprouts or the shoots grown to an height of 6 - 12cm.
Thus causing germination failure leading to reduced initial crop stand per unit
area.
• Occasionally, the disease occurs in standing crop too due to the entry of the
pathogen through stalk damaged by borers, rat damage or any such injuries.
Drought accelerates the damage. Pathogen spreads rapidly throughout the
canes, foliage turns yellow, and ultimately plant withers. The diseased stalk
when cut open smells like mature pineapple. The pineapple odour is due to
production of ethyl acetate by the fungus.
• Disease spreads through infected setts. The fungi gain entry mainly through
injuries.
• Biotic stresses like nematode, root borer, termite, scales, mealy bugs etc and
abiotic stresses like drought, water logging etc predispose the plants for wilt
infection
• Moisture stress coupled with high temperature and low humidity reduces plant
resistance to wilt.
• Typical wilt symptoms appear during monsoon and post monsoon periods.
• Affected plant appears wilted and conspicuously stunted. The crown leaves turn
yellow, loose turgor and eventually withers.
• Wilt-affected canes loose their normal colour and are light in weight. The most
characteristic symptom during the early stage of infection is the presence of
diffused reddish brown patches on the internal tissue. Later canes become light
and hallow and shrink.
• Disease reduces germination and in severe cases total cane yield losses occur
due to drying up of shoots and wilting of the stalks.
• Ratoon stunting disease has been considered as the most important cause for
sugarcane varietal degeneration
• Primary spread of the disease is through infected setts.
• Also spreads through harvesting implements contaminated with the juice of
diseased canes.
• Expression of disease is more under adverse conditions.
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• Progressive yield decline takes place due to the disease. Ratoon crop suffers
more damage due to RSD than the plant
crop.
• Disease is known to reduce germination
and yield
• Most characteristic symptom of the infected
stalks is the presence of pin head like
orange coloured dots of bacteria on the
internal soft tissue in the nodal region.
• Other symptoms include stunted growth,
thin stalks with short internodes, pale
yellowish foliage and rapid tapering of the
stem towards the top
• It is a mycoplasamal disease.
• Primary transmission of disease is through disease infected setts
• Profuse tillering with narrow chlorotic leaves giving a grass like appearance is
characteristic symptom of GSD incidence
• Very few tillers of GSD infected plants develop into canes, which are thin and
produce white shoots from the side buds.
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• In the acute phase the symptoms appear suddenly and die without any major
leaf symptoms. The masking of symptoms is more common during monsoon
and symptoms may appear suddenly any time during crop growth.
In the picture: Yellow leaf spot showing small yellow coloured spots
- The End -
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