REF:

Version: 00
Job Safety Analysis Date:

Consider the Job

Date:22/09/2018 Location: Alderley
performing the task: Welding And Fit-up
Approver name: Responsible Person: HSE Advisor Consulted: Brief description:
Arun Rajan Liju Daniel Fabrication of Pipe Spools and
Cell Phone number: Cell Phone number: Cell Phone number: Structural items.
0571580132 0550840750
Sign-off: Sign-off: Sign-off (Consulted):

List the tasks to be performed in sequence of execution

# Task steps
1 Welding On Pipe Spools
2 Pipe Fabrication
3 Pipe Fit-up
4 Structural Fabrication
5 Lifting and shifting the materials by EOT crane.
6
7
8
9
10
11
Print, complete and attach to the JSA any permit or procedure required.
Permit/Procedure required Yes/No Employee Certification required Yes/No
General work permit N Mobile equipment operator y
Hot work permit N Lifting equipment operator Y
Excavation permit N Lifting competency Y
Confined space permit N Confined space competency N
Working at height procedure N Electrical competency N
Isolation procedure N POV training y
Lifting procedure Y
Spot the hazards:(Visit the job site to ensure all hazards are identified, if potential impact on the job/task, check the
box and implement control measures)
Gravity(Suspended load, work at Thermal (metal in fusion, Body Mechanics (effort, posture, Confined space (fall, air
Y N Y Y
height …) radiant heat) vibration) quality)
Contaminants emanation
N Pressure (hydraulic, pneumatic) N Energy (residual, potential) Y Thermal constraint (Hot, cold) N
(smoke, vapor, gas, dust)
Mechanical (moving part, Coactivity (Traffic, multi
N Y N Lighting - sunlight N Environment
conveyor…) contractors)
Chemical (Projection, Contact, Manual tool / portable (projection, Housekeeping (tripping,
N Y Falls Overhead work N Y
vapour) cutting) slipping, obstruction)
Electrical (Contact, explosion, Noise (Machine,
N Y Y Fire / Explosion Y Weather conditions - Heat
Arc flash) equipment)

Identify the risks and put control measures in place

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Job Safety Analysis Date:

If a method statement is available, print and attach to the JSA, review and identify any additional
control measures required.

# Risks Control measures

Undergo client safety induction / safety procedure / guidelines during the
mobilization.
All tools should be inspected prior to Mobilization and ensure that it is ready to
Failure of Tools & Equipments leads use.
1 to personal injury. End user should reinspect all the tools and equipments prior to start of each shift.
Appropriate certified and controlled rope access equipments should only use.
Follow client safety rules and regulation.
Only competent personnel with necessary certification will be mobilized and will
be closely monitored by experienced Level 3 supervisor/Rescue Team Leader
Toolbox talks to be given on the day’s activities prior to the commencement of
work.
Cuts, bruises and pinch injuries due to
handling of tools and equipment. Proper manual handling technique should be followed
Slips, trips and falls. Continuous competent supervision to be provided.
2 Clear access to workplace shall be maintained by reg First aid box shall be
Contact with stationary objects.
Obstruction of walkways and access provided at site.
ways All materials shall be barricaded and properly placed away from emergency
response systems.
All necessary PPE shall be provided and worn. Regular housekeeping
Manual handling(Pinch points) Appropriate and controlled equipment should only use.
Leads Injury to hands/ Injury to back Ensure good housekeeping.
bones. Manual handling techniques should be detailed to all operatives.
3
Hand or finger entrapment between Continues and competent supervision should be available at all times.
loads leads to Amputation / fracture Personnel should be aware of potential pinch points and cut potential.
Slip ,trip ,falls on same level Adequate type of hand gloves should be provided and worn.
Temporary power supplies to be approved by Alderley before use.
Where standby generators are used they must be connected to the electrical
4 Electrocution
distribution through an approved electrical and mechanical lock out device to
prevent paralleling generator supply to the incoming mains.
No Smoking, naked lights and no hot works in the storage and Painting areas.
Appropriate warning signs shall be posted to warm others about hazards.
Sufficient Fire extinguishers shall be placed near by areas.
5 Fire
100% spill contamination measures shall be taken and ensured.
Effective supervision in place.
Provided one fire watch for the area.
Ensure correct use of PPEs including RPEs.
Screen of the sufficient area with proper shielding Materials to contain dust.
6 Personnel Exposed to dust Warning signs shall be displayed to warm other people about hazards.
Unauthorised entry shall be prohibited.
Engage Suitably Trained manpower for the task.
Ensure the Qualified and experienced manpower is involved in the entire
operation.
Use machine for its intended purpose.
Damage to the Equipment, Personnel Do not exceed the maximum working pressure of the Machine.
7
injury Do not use connected hoses/Cable to pull the machine.
Keep clear of all moving parts while starting or operating the machine.
Close air supply valve before any kind of cleaning or maintenance.
Wear Hearing protection when operating the machine.
Use of PPEs shall be used while Handling.
Ensure the qualified and experienced manpower are involved in the activity.
Personnel Injury Inhaled / Swallowed
8 Store materials in a designated area in approved containers. (Clearly marked.)
Splashed in to Eyes/Body.
Conduct tool box talk work start.
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Personal Protective Equipment (PPE) Yes/No PPE Yes/No

Fall Protection NA Gloves Y
Fall arrest NA Other (Specify)
Arc flash PPE Y
Face shield Y
Respirator N
Mask Y
Ear protection Y
Before starting the job: Review the JSA with the crew, identify and implement control measures for
any new risks, communicate and sign-off
Every person involved in the job must sign-on and sign-off the JSA before starting the job and once completed.
Date (Job is executed):
Crew members name Sign-on Sign-off Crew members name Sign-on Sign-off
Shinosh Zubair Ahmed
Girish Renjith Mohan
Pushlal Sijo Mathew
Mathilagan Shailesh Kumar
Dastagir Vibin Das
Ravi Kumar Singh Gulfiraz
Musthanther Rouf Ahmed
Zulfqar Zulfqar Tanveer Jaffer
Nazir Ahmed Muhammed Azad
Babu Ali Rejendra Prasad
Mohammed Abdulla Md Javed Akhtar md Adar
Md Abdulla Pradeep
Md.Soroar Shehzad Ahmad
Kamal Abdus Amresh Kumar Salni
Md.Mamu Hossain Shiv shanker Kumar
Kabir Hussain Bashir Raj Kumar Guptha
Masud Ahmmed Firoz Ansari
Shahin Mirdha Manju Imran Ali
Shadaqat Ali Harihar Singh
Md. Akber Shekh Pravez
Md.Ashref Vivekan Pachu
Saddam Md

Supervisor Sign-off Responsible person Sign-off Date