PRE-COATED SOLID ALUMINIUM PANELS
Aesthetic, durable and non-combustible.
TIMBERLY ROAD
Auckland, New Zealand
                        TABLE OF
                        CONTENTS
                        About Us               05
                        The Product            06
                        Value Added Services   08
                        Fixing Systems         10
                        Technical Data         11
                        Cleaning and           13
                        Maintenance
                        Storage and            13
                        Transportation
                                                    03
ESR BIZPARK
Changi, Singapore
                    ABOUT US
                    As a global leader in composite materials, with its
                    head office in Switzerland, affiliated with Schweiter
                    Technologies Group, 3A Composites employs more
                    than 4400 people in Europe, America and Asia.
                    Presently, 3A Composites is a house to 20+ leading
                    brands in their respective material and application
                    categories. Amongst them, the flagship product
                    lines used in architectural applications are:
                    ALUCOLUX® Solid Aluminium Sheets (cladding &
                    curtain walls, interior walls, ceilings, soffits &
                    column decoration)
                    ALUCOBOND® Aluminium Composite Material
                    (cladding & curtain walls, interior walls, ceilings &
                    column decoration)
                    ALUCORE® Aluminium Honeycomb Panels
                    (cladding & curtain walls, roofing & ceilings)
TELEPARK            3O MAIDEN
Singapore           New Zealand
THE PRODUCT
ALUCOLUX® is a coil coated solid aluminum panel                                                                                                                   The solid aluminium panels used for cladding             Batch-coated or powder-coated panels fail to
used in architectural applications.                                                                                                                               traditionally are manufactured using the                 qualify as non-combustible due to the extra
                                                                                                                                                                  post-painting system, where mill-finished aluminium      thickness of the paint coat on the surface. They are
ALUCOLUX® features multi-coat, multi-bake process                                                                                                                 sheets are first fabricated and then put through a       usually classified as A2 and not A1 as per EN
on a continuous coil coating line using the highest                                                                                                               batch-coating process with spray or powder               13501-1 test standard.
grade of PVDF/FEVE paint system. This process not                                                                                                                 coating method. The batch-coating is done under a
only ensures colour consistency and long-term                                                                                                                     less controlled environment compared to the highly       Batch-coated panels also face limitations in terms of
durability but also renders it non-combustible.                                                                                                                   industrial coil-coating process.                         panel sizes, the variety of colours and surface
                                                                                                                                                                                                                           finishes thereby limiting designers' choices.
Unique patterns resembling the look & feel of a real                                                                                                              Batch-coating leads to an inconsistent thickness of
wood and stone are also possible with ALUCOLUX®.                                                                 2/3 mm solid aluminium sheet                     the paint layer across the surface resulting in colour   Moreover, there are 2 to 3 different vendors
                                                                                                                                                                  inconsistencies on the panels.                           involved in getting the final product ready, resulting
                                                                                                                                                                                                                           in a split accountability towards quality.
                                                                                                Product Range:
                                                                                                •    Thickness: 2 or 3 mm
                                                                                                •    Width: 1000 mm, 1250 mm, 1500 mm, 1575 mm
                                                                                                •    Length: </=6000 mm
                                                                                                                                                                  REASONS TO CHOOSE
                          3mm ALUCOLUX®
                                                                                                                     Wind load and permissible
                                                                                                                                                                  ALUCOLUX®
                                                                                                                     panel sizes
                          6000
                                                                                                                     The diagram indicates the available
                                                                                                                     range of panel sizes and permissible
                          5000
                                                                                                                     range lengths at a given panel width,
                                                                                                                     depending on the wind load applied.          Color consistency                                        Perfect flatness
                          4000                                                                                                                                    High quality PVDF/FEVE coating on a continuous           The alloy and temper used in the manufacturing of
                                                                                                                     The diagram apply to panels supported        industrial grade coil-coating line conforming to         ALUCOLUX® is specifically chosen to ensure that
                                                                                                                     on four sides (corners fixed).               AAMA 2605 and ECCA guidelines.                           the finished product has perfect flatness.
                          3000                                                                                       Dimensional values for other systems
                                                                                                                     are available on request.
Permissible length L mm
                          2000
                          1000                                                                                                                                    Non-combustible                                          Formability
                                                                                                                                                                  A non-combustible panel which has passed a larger        ALUCOLUX® is a solid and rigid aluminum panel, yet
                                                                                                                                                                  system test BS 8414-1 and is classified as A1-s0,d0      highly formable.
                             0
                                 0                  1               2                 3                    4                                                      as per EN 13501-1 test standard.
                                 Windload, kN/M2
          Panel width                W=500mm       W=750mm   W=1000mm     W=1250mm   W=1500mm       W=1575mm
                                                                                                                                                                  Range of colours                                         Technical support
Leed Certification                                                                                                                                                ALUCOLUX® comes in a vast range of colors and            You get support from 3A Composites team in
                                                                                                minimal impact on the environment during                          surface finishes, giving you a large variety to          recommendation and designing of appropriate
The LEED program has gained much recognition
                                                                                                construction and occupation and acknowledges                      choose from.                                             fixing systems or any other necessary assistance.
over the past several years and is now the premier
sustainability design tool in the building industry.                                            that using recycled materials is an essential part of
LEED focuses on constructing buildings that have                                                reducing environmental deterioration.
               Material                                  Thickness (mm)        Weight (kg/m2)          Recycled %      Recycled %        LEED Contribution
                                                                                                      Pre-Consumer    Post Consumer    (1.0 x Post + 0.5 x Pre)
                                                                                                                                                                  Recyclability                                            Warranty
               ALUCOLUX®                                        3                    8.1                   20%             20%                  30%
                                                                                                                                                                  ALUCOLUX® is 100% recyclable material.                   ALUCOLUX® comes with a 15-year warranty.
06                                                                                                                                                                                                                                                                                  07
TIMBERLY ROAD
Auckland, New Zealand
VALUE ADDED
                                                                                                                Below are some examples of how ALUCOLUX®
                                                                                                                can be fabricated at our plant, thereby saving on
                                                                                                                wastage and reducing the overall cost of
SERVICES                                                                                                        the project.
We have always tried to offer complete solutions to     Whether the customer needs made to measure,
our customers apart from just world-class products.     ready to install or perforated panels, all could come
                                                        directly from the factories of 3A Composites.                 ESR BIZPARK
                                                                                                                      CHANGI, SINGAPORE
Through Value Added Services (VAS) we go a step
further to ensure that our customers get high-quality
fabrication and finesse in the final output.
Made to Measure (M2M) Panels:                           Perforation:
We can manufacture tailor-made panels which are         According to your project's requirements we also
cut to size, routed, drilled and notched at the         offer perforation service as design customization.
factory’s production level to meet customers'           Skillful workmanship of 3A Composites coupled
specific requirements. This helps in high-quality       with years of expertise ensures warrantable
fabrication and warrants a smooth transition from       high-quality output.
flat sheet to final product.
Ready to Install (R2I) Panels:
R2I is a step further over the M2M service with
folding and system assembly coming from the
house of 3A Composites itself. R2I allows for direct
delivery at the job site. This ensures hassle-free
                                                                                                                      DISTRICT SECRETARIAT
installation and refined end product.                                                                                 GAMPAHA
                                                                                                                      SRI LANKA
08
FIXING SYSTEMS
Tray Panel                                                                                                             Hook-on
This system is one of the most adaptable systems           by means of aluminium profiled cleats, which in turn        The ALUCOLUX® Hook-on system is an open-joint                    the elements in all aspects, as well as allowing the
for facade cladding with either vertical or horizontal     are anchored to the wall. The horizontal and vertical       rear ventilated system with a vertical panel layout.             joint widths between the panels to be as narrow as
panel layouts. Individual panels are tray/cassette         joints between the panels are of minimum 15 mm              This system facilitates un-impeded movements of                  6 mm.
type, with four sides folded and framed with extrud-       width and all rivets, fastening cleats and screws are
ed aluminium profile sections. Individual elements         concealed within it and kept closed by a profiled
are fastened to an extruded aluminium sub-structure        strip of matching or contrasting colour.
 SZ-20
                                                                                                                       TECHNICAL DATA
 This system assembly is based on the 'tongue and           facilitating the 'tongue and groove’ assembly. The
                                                                                                                         TECHNICAL PROPERTIES                             STANDARDS                                 COIL-COATED
 groove’ principle and is particularly suited for facade    vertical folded edges are riveted with the ‘S’ profiles
 cladding with a horizontal panel layout. Individual        that facilitate fixing with aluminium profiled cleats to     Alloy                                              EN 573-3                                     3003
 panels are folded into a tray and the top and bottom       the ‘Hat’ profiled sub-structure. All the rivets,            Temper                                               EN 515                                     H24
 sides are grasped by an extruded aluminium section.        fastening cleats and screws are concealed within
 The 'Z' and ‘S’ profiles are riveted to the top and        the panels.                                                  Standard Thickness*                                EN 485-4                                     3mm
 bottom folded edge of the panels respectively,                                                                          Standard Widths**                                  EN 485-4                    1000 mm, 1250 mm, 1500 mm, 1575 mm
                                                                                                                         Standard Length                                    EN 485-4                                 <= 6000mm
                                                                                                                         Panel Weight                                                                                 8.1 Kg/m2
                                                                                                                         Tensile Strength                                   EN 485-2                                 145-185Mpa
                                                                                                                         Modulus of Elasticity                              EN 485-5                                70,000 N/mm2
                                                                                                                         Yield Strength Rp0.2                               EN 485-2                                  >=115Mpa
                                                                                                                         Elongation                                         EN 485-2                                   A50 >=6%
                                                                                                                         Linear Expansion                                  EN 1999 1-1                 2.4mm/m at 100°C temperature difference
                                                                                                                         Surface                                                                                      PVDF/FEVE
                                                                                                                         Gloss                                             EN 13523-2                                  25~40%
                                                                                                                         Coating Thickness ***                                                                      28~45 microns
                                                                                                                         Fire Classification                               EN 13501-1                                   A1-s0, d0
                                                                                                                                                                             AS 3837                           Group 1 as per AS 5637.1
                                                                                                                                                                            AS 1530.3                                    PASSED
                                                                                                                                                                                                                      0 (ignitibility)
                                                                                                                                                                                                                    0 (flame spread)
                                                                                                                                                                                                                    0 (heat evolved)
                                                                                                                                                                                                                2 (smoke development)
                                                                                                                                                                            AS 1530.1                                    PASSED
                                                                                                                                                                            BS 8414-1                                    PASSED
                                                                                                                       * Other thicknesses available on request.
                                                                                                                       ** Custom widths available on request.
                                                                                                                       *** Coating thicknesses varies for different surface finishes.
10                                                                                                                                                                                                                                               11
TE
ESRPUHINUI
      BIZPARKSTATION
INTERCHANGE
Changi, Singapore
Auckland, New Zealand
                        CLEANING &
                        MAINTENANCE
TE PUHINUI STATION
INTERCHANGE
HECO ASCOT HOSPITAL
Auckland, New Zealand
Auckland, New Zealand
                        Annual cleaning is recommended. The surfaces
                        should be cleaned either manually using a soft
                        brush or by means of a high-pressure cleaner
                        (maximum 50 bar) with clean water. If necessary, a
                        mild cleaning agent (pH 6-7) may be added up to a
                        maximum of 10%. Cleaning should take place from
                        top to bottom. After cleaning, rinse with clean water
                        to remove any cleaning agent residue. Do not clean
                                                                                STORAGE &
                        surfaces heated by the sun (>40° C).
                        Do not use highly alkaline cleaning agents such as
                        potassium hydroxide, sodium carbonate, caustic
                        soda, any strong acid products or highly abrasive       TRANSPORTATION
                        cleaning agents such as household cleaning
                                                                                To protect ALUCOLUX® panels against mechanical
                        products that can corrode the paint.
                                                                                damages and harmful effects of weather conditions
                                                                                the following should be observed:
                                                                                •   Ensure careful handling of pallets during
                                                                                    transport and unloading.
                                                                                •   Examine the pallets throughly upon arrival for
                                                                                    any damages due to transportation.
                                                                                •   Stack only three pallets of similar dimensions
                                                                                    horizontally above one another with the heaviest
                                                                                    at the bottom. Do not let the panels
                                                                                    stand vertically.
                                                                                                                                       13
TIMBERLY ROAD
Auckland, New Zealand
3A Composites Asia Pacific Pte. Ltd.      3A Composites Middle East (Branch)
300 Beach Road                            Almas Tower, JLT
#10-06 The Concourse                      P.O. Box: 343522
Singapore 199555                          Dubai, UAE
Telephone: (65) 6303 9750                 Mobile: (97) 1 58 535 1721
Telefax: (65) 6303 9751                   Email: basel.massis@3acomposites.com
Email: sales@alucobond.com.sg             www.alucobond.com
www.alucobond.com.sg
3A Composites India Pvt. Ltd.             3A Composites (China) Ltd.
Bldg. No. 11, Unit No. 1112, 1st Floor    Room 1902-1903
Solitaire Corporate Park                  Hongkong Prosperity Tower
Mathuradas Vasanji Marg                   Mengzi Road No. 763
Andheri (East)                            Huangpu Shanghai
Mumbai - 400 093, India                   China
Telephone: (91) 22 4256 4500              Telephone: (86) 21 6315 8550
Telefax: (91) 22 4010 4132                Email: alucobond.china@3acomposites.com
Email: alucobond.india@3acomposites.com   www.alucobond.com.cn
www.alucobond.in
3A Composites Gmbh                        3A Composites USA
Alusingenplatz 1                          721 Jetton Street, Suite 325
78224 Singen                              Davidson, NC 28036
Germany                                   United States of America
Telephone: (49) 7731 941 2060             Tel: (1) 800 626 3365
                                                                                    FEB2024/SEA.
Telefax: (49) 7731 941 2845               Email: info.usa@3acomposites.com
Email: info@alucobond.com                 www.alucobondusa.com
www.alucobond.com