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E & I Budget 2023

The proposed budget for the E&I section in 2023 outlines monthly allocations for various categories including consumables, lubricants, spare parts, servicing, and maintenance across different operational areas such as Raw Meal Preparation, Cement Grinding, Clinker Manufacture, and more. The total projected budget for the year amounts to 1,586,400, with detailed monthly breakdowns for each category. Each section includes specific allocations for tools, spares, and consumables to ensure operational efficiency throughout the year.

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31 views3 pages

E & I Budget 2023

The proposed budget for the E&I section in 2023 outlines monthly allocations for various categories including consumables, lubricants, spare parts, servicing, and maintenance across different operational areas such as Raw Meal Preparation, Cement Grinding, Clinker Manufacture, and more. The total projected budget for the year amounts to 1,586,400, with detailed monthly breakdowns for each category. Each section includes specific allocations for tools, spares, and consumables to ensure operational efficiency throughout the year.

Uploaded by

Gireesh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Proposed Budger for E&I Section for 2023

Jan-23 Feb-23 Mar-23 Apr-23 May-23 Jun-23 Jul-23 Aug-23 Sep-23 Oct-23 Nov-23 Dec-23 Projected 2023
Raw Meal Preparation Consumables Total 200 200 200 200 200 200 200 200 200 200 200 200 2400
Lubricants & Oil Total 100 100 100 100 100 100 100 100 100 100 100 100 1200
Spare Part Lighting Spares 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 12000
Panel Spares 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 12000
Field Instruments 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 96000
Motor Spares 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 36000
Cables & Accessories 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 12000
Controllers 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 12000
Total Spare Parts 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 180000
Servicing & Maintenance 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 120000
Tools Total 100 100 100 100 100 100 100 100 100 100 100 100 1200
Raw Meal Total 25400 25400 25400 25400 25400 25400 25400 25400 25400 25400 25400 25400 304800

Cement Grinding Consumables Total 100 100 100 100 100 100 100 100 100 100 100 100 1200
Lubricants & Oil Total 200 200 200 200 200 200 200 200 200 200 200 200 2400
0 0 0 0
Spare Part Lighting Spares 200 200 200 200 200 200 200 200 200 200 200 200 2400
Panel Spares 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 12000
Field Instruments 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 90000
Motor Spares 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 72000
Cables & Accessories 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 60000
Controllers 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 60000
Total Spare Parts 24700 24700 24700 24700 24700 24700 24700 24700 24700 24700 24700 24700 296400
Tools Total 250 250 250 250 250 250 250 250 250 250 250 250 3000
Cement Grinding Total 25250 25250 25250 25250 25250 25250 25250 25250 25250 25250 25250 25250 303000

Clinker Manufacture Consumables Total 250 250 250 250 250 250 250 250 250 250 250 250 3000
Lubricants & Oil Total 250 250 250 250 250 250 250 250 250 250 250 250 3000
Spare Part Lighting Spares 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 30000
Panel Spares 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 60000
Field Instruments 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 30000
Motor Spares 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 120000
Cables & Accessories 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 48000
Controllers 12500 12500 12500 12500 12500 12500 12500 12500 12500 12500 12500 12500 150000
Total Spare Parts 36500 36500 36500 36500 36500 36500 36500 36500 36500 36500 36500 36500 438000
Total Tools 250 250 250 250 250 250 250 250 250 250 250 250 3000
Repair & Maintenanace 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 120000
Total 47250 47250 47250 47250 47250 47250 47250 47250 47250 47250 47250 47250 567000

Electrical - RWC Consumables Total 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 12000
Lubricants & Oil Total 500 500 500 500 500 500 500 500 500 500 500 500 6000
Spare Part Lighting Spares 500 500 500 500 500 500 500 500 500 500 500 500 6000
Panel Spares 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 12000
Field Instruments 750 750 750 750 750 750 750 750 750 750 750 750 9000
Motor Spares 500 500 500 500 500 500 500 500 500 500 500 500 6000
Cables & Accessories 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 24000
Controllers 0 0 0 0 0 0 0 0 0 0 0 0 0
XRF Spares 500 500 500 500 500 500 500 500 500 500 500 500 6000
Total Spare Parts 6750 6750 6750 6750 6750 6750 6750 6750 6750 6750 6750 6750 81000
Total Tools 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 15000
Electrical - RWC Total 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 114000

Main Lab (WCC) - RWC Consumables Total 100 100 100 100 100 100 100 100 100 100 100 100 1200
Spare Part Lighting Spares 200 200 200 200 200 200 200 200 200 200 200 200 2400
Panel Spares 750 750 750 750 750 750 750 750 750 750 750 750 9000
Field Instruments 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 60000
Motor Spares 500 500 500 500 500 500 500 500 500 500 500 500 6000
Cables & Accessories 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 12000
XRF Spares 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 120000
Controllers 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 12000
Total Spare Parts 18450 18450 18450 18450 18450 18450 18450 18450 18450 18450 18450 18450 221400
Main Lab (WCC) Total 18550 18550 18550 18550 18550 18550 18550 18550 18550 18550 18550 18550 222600

Mechanical Maintenance - RWC Consumables Total 100 100 100 100 100 100 100 100 100 100 100 100 1200
Spare Part
Lighting Spares 200 200 200 200 200 200 200 200 200 200 200 200 2400
Panel Spares 100 100 100 100 100 100 100 100 100 100 100 100 1200
Field Instruments 0 0 0 0 0 0 0 0 0 0 0 0 0
Motor Spares 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 12000
Cables & Accessories 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 12000
Controllers 0 0 0 0 0 0 0 0 0 0 0 0 0
Total Spare Parts 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 27600
Total 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 28800

Packing Plant - RWCConsumables INK & Printers 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 90000
Other Consumables 100 100 100 100 100 100 100 100 100 100 100 100 1200
Consumables Total 7600 7600 7600 7600 7600 7600 7600 7600 7600 7600 7600 7600 91200
Lubricants & Oil Total 0 0 0 0 0 0 0 0 0 0 0 0 0
Spare Part Lighting Spares 500 500 500 500 500 500 500 500 500 500 500 500 6000
Panel Spares 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 120000
Field Instruments 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 120000
Motor Spares 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 24000
Cables & Accessories 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 12000
Controllers 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 120000
Total Spare Parts 33500 33500 33500 33500 33500 33500 33500 33500 33500 33500 33500 33500 402000
Tools Total 100 100 100 100 100 100 100 100 100 100 100 100 1200
Servicing 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 120000
Packing Plant Total 51200 51200 51200 51200 51200 51200 51200 51200 51200 51200 51200 51200 614400

Power Plant Spare Part Lighting Spares 200 200 200 200 200 200 200 200 200 200 200 200 2400
Panel Spares 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 60000
Motor Spares 0 0 0 0 0 0 0 0 0 0 0 0 0
Cables & Accessories 0 0 0 0 0 0 0 0 0 0 0 0 0
Total Spare Parts 5200 5200 5200 5200 5200 5200 5200 5200 5200 5200 5200 5200 62400
Servicing & Maintenance 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 72000
Power Plant Total 11200 11200 11200 11200 11200 11200 11200 11200 11200 11200 11200 11200 134400

Process Control - RWC Consumables Total 500 500 500 500 500 500 500 500 500 500 500 500 6000
Lubricants & Oil Total 100 100 100 100 100 100 100 100 100 100 100 100 1200
Spare Part Lighting Spares 100 100 100 100 100 100 100 100 100 100 100 100 1200
Panel Spares 100 100 100 100 100 100 100 100 100 100 100 100 1200
Field Instruments 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 12000
Motor Spares 0 0 0 0 0 0 0 0 0 0 0 0 0
Cables & Accessories 100 100 100 100 100 100 100 100 100 100 100 100 1200
Controller 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 12000
Total Spare Parts 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 27600
Tools Total 500 500 500 500 500 500 500 500 500 500 500 500 6000
Process Control Total 3400 3400 3400 3400 3400 3400 3400 3400 3400 3400 3400 3400 40800

Administration - RWC Consumables Total 100 100 100 100 100 100 100 100 100 100 100 100 1200
Lubricants & Oil Total 0 0 0 0 0 0 0 0 0 0 0 0 0

Spare Part Lighting Spares 500 500 500 500 500 500 500 500 500 500 500 500 6000
Panel Spares 167 167 167 167 167 167 167 167 167 167 167 167 2000
Field Instruments 0 0 0 0 0 0 0 0 0 0 0 0 0
Motor Spares 167 167 167 167 167 167 167 167 167 167 167 167 2000
Cables & Accessories 167 167 167 167 167 167 167 167 167 167 167 167 2000
Controllers 0 0 0 0 0 0 0 0 0 0 0 0 0
Total 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 13200

OTHER SECTIONS Total 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 60000

Grand Total 200250 200250 200250 200250 200250 200250 200250 200250 200250 200250 200250 200250 2403000
Annual Maintenance Contract (AMC) of E&I Section for 2022
Jan-22 Feb-22 Mar-22 Apr-22 May-21 Jun-21 Jul-22 Aug-22 Sep-22 Oct-22 Nov-22 Dec-22 Projected 2022
AMC for Kiln CEMS 5833 5833 5833 5833 5833 5833 5833 5833 5833 5833 5833 5833 70000
AMC for ABB make DCS 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 120000
Shell scanner Maintenance / Calibration 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 60000
AMC for XRF Machines( 3 Machines, 3 AMCs) 20000 20000 20000 20000 20000 20000 20000 20000 20000 20000 20000 20000 240000
AMC for Ventomatic equipments in Packing Plant 11667 11667 11667 11667 11667 11667 11667 11667 11667 11667 11667 11667 140000
ARC for motor Rewinding 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 72000
AMC for Siemens PLCs in Plant 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 24000
AMC for Weigh Bridges in the plant 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 36000
Total AMC 63500 63500 63500 63500 63500 63500 63500 63500 63500 63500 63500 63500 762000

Total for E&I 263750 263750 263750 263750 263750 263750 263750 263750 263750 263750 263750 263750 3165000

Notes:
1. Other sections are the sections such as HSE, Sales, Logistics, IT & sister companies
2. Expenditure for Petcoke has not been shown separaely in the estimation.

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