Parts Manual: Cascade
Parts Manual: Cascade
Parts
Manual
cascade
corporation
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
OR
Write: Cascade Corporation, P.O. Box 20187, Portland, OR 97220
Internet: www.cascorp.com
Safety Decals
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cad
cas
CL0500.ill
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ad
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ca
2 3
Quick Change Hooks
Disengaged from carriage Engaged to carriage
UNLOCKED LOCKED
REF QTY PART NO. DESCRIPTION POSITION POSITION
ca ca
C-6 C-6
Carriage
3 1 679059 Quick Change Hook Decal Bar 679059
Publications
cascade
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Service Literature Index
AN ALL
M NST and Order Form
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Ordering Information – Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot.
All dealerships with an open account, please indicate quantity desired and purchase order number. All others
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PERATOR’S GUIDE
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Cascade is a Registered Trademark of Cascade Corporation
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15D
REF QTY PART NO. DESCRIPTION
6058293 Base Unit Group
1 2 676086 Hose, 29.20 in.
2 2 688695 Hose, 18.75 in.
3 l 675326 Shim Kit
4 4 773842 Nut, M12
5 1 601377 Fitting, 8-8
6 2 766646 Capscrew, M10 x 20
7 2 783608 Capscrew, M10 x 16
8 2 6026425 Cylinder s
9 2 768953 Roll Pin
10 2 769009 Roll Pin - Outer
11 1 3010751 Frame - Upper
12 12 667910 Washer, .50 in.
13 12 684659 Capscrew, M12 x 75
14 1 319458 Bumper
15 2 763025 Nut
16 2 768414 Capscrew, M12 x 65
17 4 208858 Bearing
18 4 667663 Bearing
19 4 208857 Bearing
20 1 6047981 Mounting Plate - RH
21 1 6047982 Mounting Plate - LH
22 1 3010752 Frame - Lower
23 1 6043983 Bracket
24 1 671545 Lower Bumper
25 4 6205 Washer, M12
26 4 202407 Capscrew, M12 x 60
27 2 602580 Fitting, 8
28 10 611288 Fitting, 6-8
29 2 209021 Washer, M10
30 2 6019053 Fitting, 8-6
31 4 6075309 Spacer
1 6061983 Valve Assembly u
l Includes two .015 Shims and eight .020 Shims.
s See Cylinder page for parts breakdown.
u See Valve Assembly page for parts breakdown.
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15D
REF QTY PART NO. DESCRIPTION
6026425 Cylinder Assembly
1 2 6510 n Cotter Pin
2 2 667624 n Nut Retainer
3 2 667625 n Nut
4 1 6026426 Shell
5 1 602580 Fitting
6 1 559702 Piston
7 1 2716 s O-Ring
8 1 662450 s Seal
9 1 2722 s O-Ring
10 1 615126 s Back-Up Ring
11 1 413799 Retainer
12 1 662448 s Seal
13 1 636853 s Wiper
14 1 667623 Nut
15 1 6026427 Rod
16 1 667626 Washer
17 1 — Spacer
18 1 671047 s Seal Loader, Piston
19 1 671051 s Seal Loader, Retainer
560729 Service Kit
n Included in Nut Service Kit 668926.
s Included in Service Kit 560729.
Reference: ST-0283, ST-0284.
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S/S
R G
SS S/S
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REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
6061983 Valve Assembly 17 1 6002071 Check Valve
1 6 604510 Plug 18 1 220869 Check Valve
2 2 609453 Plug 19 1 663694 Plug, 3
3 1 678270 Check Valve 20 2 673064 l Spool
4 2 6038929 Check Valve - PO 21 1 673063 l Shoulder Screw
5 2 667494 Fitting 22 1 6095 l Nut
6 2 2840 n O-Ring 23 2 673098 Spring
7 2 667491 Sleeve 24 1 673271 Plug
8 2 667492 Poppet 25 1 609234 Plug
9 2 667487 Spring 26 1 6071506 Crossover Relief Valve
10 1 667488 l Spring 27 1 661347 n Service Kit
11 1 215876 Crossover Relief Valve 28 2 667516 n Service Kit
12 1 601377 Fitting, 8-8 29 3 682170 Service Kit
13 1 673271 Plug 30 1 667510 Service Kit
14 1 6043943 Valve Body 31 1 6025595 Service Kit
15 1 6045016 Relief Valve 32 2 673061 l Bushing
16 1 6035551 Relief Valve 33 2 673062 l Retaining Ring
n Included in Service Kit 667513. l Included in Low Flow Spool Assembly 679846.
S
S
L
CLAMP
Supply Hoses
S/S LP – Low Pressure
S
Relief Valve
S
R
(Preset at 400 PSI)
S
/S
G
Pressure relief for backhand
H
operation when empty or
handling light loads P
SW
S/
S
SS
R
SS
L
(sample relief
settings):
3 550 PSI
G 2 1150 PSI
1 1550 PSI
P T
AC0987.eps
CL2956.eps
G 2
SSR S/S G CL
1
P T
SSL OP
SIDESHIFT CLAMP
Auxiliary Auxiliary
Valve Valve
Truck
Tank
CL2953.eps
Contact Pad & Arm Group
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15D
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
1 2 6058279 Contact Pad - 34 x 54 u 9 4 210161 Pin
2 1 6058273 Arm - LH 10 4 787372 Capscrew, M8 x 20
3 1 6058276 Arm - LH 11 4 6020429 Eye Pin
4 1 6058285 Stabilizer - LH 12 4 787398 Washer, M8
5 1 6058286 Stabilizer - RH 13 n 675620 Washer, M10
6 1 675626 Bushing Driver Tool 14 8 200590 Bushing
7 12 773842 Nut, M12 15 12 768706 Capscrew, M12 x 35
8 s 676841 Contact Pad Repair Kit
u Width x Height. n Quantity as required.
Reference: Common Parts 6061994, Stabilizer Group 6058291. s Repairs one hole.
3
4
1
2
5
7
6
CL0975.eps
Class II
REF QTY PART NO. DESCRIPTION
211162 Upper Mounting Group u
211173 Lower Mounting Group l
1 2 210491 Upper Hook
2 4 768577 Capscrew, M20 x 35
3 1 212999 Center Key
4 2 211129 Capscrew, M16 x 35
5 2 675968 Lower Hook
6 4 211128 Capscrew, M16 x 30
7 4 667225 Washer, 5/8 in.
u Includes items 1–4.
l Includes items 5–7.
CL3420.eps
15D
REF QTY PART NO. DESCRIPTION
6058292 Backrest Group
1 1 6058271 Backrest
2 8 767810 Capscrew, M12 x 25
3 8 667910 Washer
4 10 674356 Tube End
No. 8 Hoses
and Fittings OPEN
Recommended
CLAMP
1.00 in.
.25 in. (6 mm) (25 mm)
AC0837.ill
.44 in. (11 mm) To Truck
Tank
2.19 in.
G (55.6 mm) 2
Attachment
1 Valve
cascade姞
corporation
For Technical Support . . . To Order Parts . . .
Call: 1-800-227-2233 Fax: 1-888-329-8207 Call: 1-888-227-2233 Fax: 1-888-329-0234
Internet: www.cascorp.com Internet: www.cascorp.com
Write: Cascade Corporation, PO Box 20187, Portland, OR 97294 Write: Cascade Corporation, 2501 Sheridan Ave., Springfield, OH 45505
3 Four stop configurations are shown (relief valve mounted
as shown in this sheet). Many different configurations are Stop locations for typical selections
possible by rearranging the stops, or by sliding the lever
within the valve spool. Position the stops for your specific
Movable Stops
requirements. The standard three-position setup as
(5/32 in. Allen Wrench)
supplied is shown on top. Pressure Selection Lever
IMPORTANT: Numbers stamped around base of lever
correspond to relief valve cartridge selected. Positions 1
X
and 2 are duplicated and can be selected 180 degrees
1
2
opposite from each other. Position 'X' blocks flow to the
relief valve cartridges, truck relief pressure is supplied to
the attachment.
2
3
4 To set the valve relief cartridges, install a 5000 psi Index Pointer
(Truck Cowl)
(345 bar) pressure gauge (Cascade Part No. 664158) in
Three-Positions
the valve G gauge port.
(as supplied)
Sample Settings* 3, 2, 1 relief selections,
X position blocked
3-Position (as supplied) 4-Position
Pos. X – Not Available Pos. X – 2300 (Truck Pressure)
Pos. 1 – 1400 psi Pos. 1 – 1800 psi
X
Pos. 2 – 1600 psi Pos. 2 – 1600 psi
1
2
Pos. 3 – 1800 psi Pos. 3 – 1400 psi
2
* IMPORTANT: Cartridges are preset to 1000 psi.
3
Relief pressure for each cartridge must be adjusted for Three-Positions
your application. Four stop positions are not available X (truck relief), 1, 2
when a Light Bar Switch is mounted on valve. OR
3, 1, 2 relief selections
Stop locations required for
5 Shift the valve lever index pointer to position 1 stamped
Light Bar Switch mounting
on the valve body.
X
the relief cartridge (3/16-in. Allen hex wrench) inward
1
2
(CW) to raise pressure or outward (CCW) to lower the
pressure.
1
2
3
AC0969.eps
system relief pressure. The 'X' position selection may be
blocked by positioning the stops as shown. Two-Positions
1, 2 relief selections,
CAUTION: Do not remove the rotating spool from the X position blocked
valve body. Permanent damage will occur due to the
spring loaded detents and will void the warranty. Re-
place valve as a complete assembly.
AC0024.ill
Description:
The Anti-Spiking Valve prevents the auxiliary valve control
lever from being used to 'spike' or 'milk' the CLAMP hydraulic
circuit to increase clamp force. The Valve also minimizes
clamp force fluctuations during sideshifting. The result is load
damage reduction and increased Clamp life due to use of
lower clamping pressures.
T
The CLAMP line must be plumbed through the valve. SIDE-
U
O
L
C
SHIFT lines are connected to the valve using 'tee' connec-
K
N
A
IN
T
tions. The valve requires a dedicated return-to-tank line.
L
C
S
S
S
S
No. 6 JIC/O-Ring AC0621.ill
Fittings (4)
Directional
No. 8 JIC/O-Ring Flow
Fittings (1) Cartridge
cascade姞
corporation
For Technical Support . . . To Order Parts . . .
Call: 1-800-227-2233 Fax: 1-888-329-8207 Call: 1-888-227-2233 Fax: 1-888-329-0234
Internet: www.cascorp.com Internet: www.cascorp.com
Write: Cascade Corporation, PO Box 20187, Portland, OR 97294 Write: Cascade Corporation, 2501 Sheridan Ave., Springfield, OH 45505
Hydraulic Connection Diagram
Clamp Cylinders
Attachment
Valve
SSL OP
SSR CL
Hose Reels
or IHR
Multi-Position
Anti-Spiking Valve
Pressure Relief
CL CL Valve (if
SS SS IN TANK OUT equipped)
P G
T
Truck
Auxiliary
Valve
(SIDESHIFT)
Truck Auxiliary
Valve (CLAMP)
4 7
8
Return to
Tank Fitting
Truck
1
Truck Truck
Pump Relief
Tank
AC0597.ill
AC0640.eps
5 9
4
0
6
2
2
Replacement Parts
3
1
Truck Control Valve Low
erratic brake or steering functions.
Pressure Tank Line
1 Locate the existing truck control valve low pressure tank line.
In a suitable location, cut and remove a 1.5 in. (4 cm) sec-
tion of hose as shown.
2 Install the adapter tee and hose clamps to the low pressure
tank line. Tighten the hose clamps.
3 Install the adapter fitting in the attachment accessory valve
tank port.
4 Install the push on hose fitting (Push-Lok JIC female) to the
1.5 in.
low pressure hose supplied with the kit. Determine the low (4 cm)
pressure hose length required and cut to length. Attach the
AC0018.eps
hose to the attachment accessory valve fitting. Install the
other hose end to the adapter tee. Avoid pinch and wear
points. Tighten hose fittings and clamps.
CAUTION: Secure the hose with cable ties as necessary to
avoid pinch and wear points.
Dual line
adapter
Return line from
truck control
valve
3 Adapter
Fitting
2
Adapter
Fitting
Return line
4
From accessory
valve tank port Push-On Type to truck
AC0213.eps
Hose Fitting tank
cascade[
corporation
For Technical Support . . . To Order Parts . . .
Call: 1-800-227-2233 Fax: 1-888-329-8207 Call: 1-888-227-2233 Fax: 1-888-329-0234
Internet: www.cascorp.com Internet: www.cascorp.com
Write: Cascade Corporation, PO Box 20187, Portland, OR 97294 Write: Cascade Corporation, 2501 Sheridan Ave., Springfield, OH 45505
, Cascade Corporation 2005 10-2005 Part No. 211744-R5
Recommended Spare Parts List
Cascade N.V. Cascade (UK) Ltd. Sales Scotland Cascade (Africa) Pty. Ltd.
Benelux Sales and Service Unit 4, 12 O’Clock Court Macade Systems Ltd. PO Box 625, Isando 1600
Damsluisweg 56 Attercliffe Road 18 Melford Road 60A Steel Road
PO Box 3009 Sheffield, S4 7WW Righead Ind. Estate Sparton, Kempton Park
1300 El Almere England Bellshill ML4 3LR South Africa
The Netherlands Tel: 0870-850-8756 Scotland Tel: 27-11-975-9240
Tel: 036-5492950 FAX: 0870-850-8757 Tel: 01698-845777 FAX: 27-11-394-1147
FAX: 036-5492974 FAX: 01698-845888
Cascade Scandinavia AB Cascade France Cascade Hispania S.A. Cascade Italia S.R.L.
Hammarvägen 10 S.A.R.L. MHP Carrer 5, Sector C Via Dell’Artigianato 1
PO Box 124 1D Rue De Charaintru BP 18, Zona Franca Duanera 37050 Vago di Lavagno (VR)
S-56723 Vaggeryd 91360 Epinay-Sur-Orge Poligono de la Zona Franca Italy
Sweden France 08040 Barcelona, Spain Tel: 39-045-8989111
Tel: 039-336950 Tel: 01-6454-7500 Tel: 93-264-07-30 FAX: 39-045-8989160
FAX: 039-336959 FAX: 01-6454-7501 FAX: 93-264-07-31
Cascade Japan Ltd. Cascade Korea Cascade Australia Cascade New Zealand
5-5-41, 121B 9L Namdong Ind. 1445 Ipswich Road 15 Ra Ora Drive
Torikai Kami Complex, 691-8 Gojan-Dong Rocklea, QLD 4107 East Tamaki, Auckland
Settsu, Osaka Namdong-Ku Australia New Zealand
Japan, 566 Inchon, 405-310 Korea Tel: 1-800-227-223 Tel: 64-9-273-9136
Tel: 81-726-53-3490 Tel: 82-32-821-2051 FAX: 617-3373-7333 FAX: 64-9-273-9137
FAX: 81-726-53-3497 FAX: 82-32-821-2055
c
Cascade Corporation 2007 3-2007