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Parts Manual

The document is a parts manual for Northern Lights marine diesel generator models M80A13S, M80A13, M99A13S, and M99A13, detailing components and specifications. It includes safety warnings, model designations, serial number information, and a comprehensive table of contents for various engine and system groups. The manual emphasizes the importance of using the correct parts and provides detailed listings for each component.

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hernan manzo
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
57 views128 pages

Parts Manual

The document is a parts manual for Northern Lights marine diesel generator models M80A13S, M80A13, M99A13S, and M99A13, detailing components and specifications. It includes safety warnings, model designations, serial number information, and a comprehensive table of contents for various engine and system groups. The manual emphasizes the importance of using the correct parts and provides detailed listings for each component.

Uploaded by

hernan manzo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 128

PARTS MANUAL

P99-3
For Models: M80A13S, M80A13, M99A13S & M99A13

www.northern-lights.com
— CALIFORNIA —
Proposition 65 Warning:
Breathing Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer, birth
defects, and other reproductive harm.
* Always start and operate the engine in a well-ventilated area.
* If in an enclosed area, vent the exhaust to the outside.
* Do not modify or tamper with the exhaust system.
* Do not idle the engine except as necessary.
For more information, go to www.P65warnings.ca.gov/diesel.

Northern Lights
4420 14th Avenue NW
Seattle, WA 98107
Tel: (206) 789-3880
Fax: (206) 782-5455

Copyright ©2021 Northern Lights, Inc.


All rights reserved. Northern Lights™, and
the Northern Lights logo are trademarks of
Northern Lights, Inc.

Printed in U.S.A.
PART NO.: P99-3 12/21
PARTS MANUAL
for Models M80A13S, M80A13, M99A13S & M99A13

Please read thoroughly before attempting to use this manual:


Table of Content....................................................................................................................................................I
Model Designation & Serial Numbers..................................................................................................... II
Reading a Parts Page............................................................................................................................ III

Table of Contents
GROUP 1 - ENGINE GROUP 4 - FUEL SYSTEM
Cylinder Block............................................. 0 - 1 Fuel Injection Pump .........................................0 - 1
Flywheel Housing & Flywheel ....................... 2 - 4 Low Pressure Fuel Lines ...................................2 - 3
Crankshaft, Main Bearings & Pulley.................. 5 - 6 Water Separator.................................................4 - 7
Connection Rod, Pistons & Liners.......................8 - 9 Fuel Transfer Pump Cover.......................................8
Timing Gear Cover.......................................10 - 11 ABS Fuel Lines......................................................9
Timing Gear Backing Plate & Gear.................12 - 13 GROUP 5 - ELECTRICAL SYSTEM
Balance Shafts...............................................14 - 15 Oil Pressure Manifold .......................................0 - 1
Spline Drive .................................................16 - 17 Pre-Alarm Switches...........................................2 - 3
Auxiliary Drive Oil Supply Conversion Parts.......... 18 AC Voltage Regulator.............................................4
Oil Filter..............................................................19 Speed Switch..........................................................5
Oil Pump, Pan & Pickup.................................... 20 - 21 Engine Wiring Harness...........................................6 - 9
Oil Fill, Dipstick & Tube................................22 - 23 Engine Sensors................................................... 10 - 11
Oil Filter Neck Cover............................................24 Starting Aid................................................................ 12
Temperature Switch Plug.......................................25 Starter Motor...................................................... 14 - 17
Cylinder Head with Valves................................ 26 - 27 Alternator .......................................................... 18 - 24
Rocker Arm & Rocker Arm Shaft...................... 28 - 29 Alternator Mounting ......................................... 26 - 27
Rocker Arm Cover............................................. 30 - 31 Belt Tensioner............................................................ 28
GROUP 2 - INTAKE & EXHAUST Fan Belt...................................................................... 29
Ventilating System & Air Cleaner........................0 - 1 Engine Installation Kit....................................... 30 - 31
Air Intake................................................................2 - 3 Diodes................................................................ 32 - 33
Ventilation System.............................................4 - 5 GROUP 6 - GASKETS
Exhaust Manifold....................................................6 - 7 Engine Overhaul.....................................................0
Turbocharger.....................................................8 - 9 GROUP 8 - FRAMES & MOUNTING
Exhaust Elbow..............................................10 - 12 Lifting Eyes.................................................................. 0
GROUP 3 - COOLING SYSTEM Base Frames............................................................1 - 6
Heat Exchanger & Cover....................................0 - 2 GROUP 9 - ACCESSORIES & OPTIONAL
Thermostat & Thermostat Cover............................3 - 4 EQUIPMENT
Water Pump Inlet......................................................... 5 PTO Electric Clutch................................................0 - 3
Coolant Pump.........................................................6 PTO Adapter...........................................................4 - 5
Cooling System Auxiliary Drive Cover..................... 7 SAE A-Pad/Spline Drive.........................................6 - 7
Sea Water Pump ...............................................8 - 9 Raw Water Flow Switch.........................................8 - 9
Oil Cooler................................................................... 10

Proprietary Information
This publication is the property of Northern Lights, Inc.
It may not be reproduced in whole or in part without the written permission of Northern Lights, Inc.
© Northern Lights, Inc. All rights reserved. Litho U.S.A. Publication number P99-3 8/21

P99-3 12/21
I
INTRODUCTION

MODEL DESIGNATION

Northern Lights Tier III turbocharged marine diesel Northern Lights Tier III turbocharged marine diesel
M80A13S = generator set with a John Deere 4045 engine and M80A13 = generator set with a John Deere 4045 engine and
Stamford generator end, 80 kW at 1800 rpm. Marathon generator end, 80 kW at 1800 rpm.

Northern Lights Tier III turbocharged marine diesel Northern Lights Tier III turbocharged marine diesel
M99A13S = generator set with a John Deere 4045 engine and M99A13 = generator set with a John Deere 4045 engine and
Stamford generator end, 80 kW at 1800 rpm. Marathon generator end, 80 kW at 1800 rpm.

Northern Lights Tier III turbocharged marine diesel Northern Lights Tier III turbocharged marine diesel
M150A13S = generator set with a John Deere 4045 engine and M150A13 = generator set with a John Deere 4045 engine and
Stamford generator end, 150 kW at 1800 rpm. Marathon generator end, 150 kW at 1800 rpm.

All model numbers in parentheses will indicate a John Deere base engine. All variations requiring serial
numbers for proper identification will be noted as Northern Lights or John Deere.

SERIAL NUMBERS

NORTHERN LIGHTS
Your set has three serial numbers: 1 an engine number stamped on the block, 2 a generator plate,
and 3 a generator set plate. Use the serial number on the generator set plate when ordering parts or
in correspondence. The generator set plate is found on the service side of the generator and resembles
one of the drawings below.

Generator Set Serial Number


Lugger Serial Number

Generator Set Serial Number

P99-3 12/21

II
INTRODUCTION

Reading a Parts Page


IMPORTANT:
Before selecting parts, be sure that you are choosing parts from the correct page.
Check the model designation at the page top.
Do not use this illustration for parts purchasing.

1 ELECTRICAL SYSTEM

ALTERNATOR ASSEMBLY: M - NL673

4 3 2

6 7 8 9

5 KEY PART NUMBER QTY. DESCRIPTION SERIALNUMBER

0 185046210 1 Alternator Assembly 10 -


1 185446219 1 Flywheel, complete -
2 185446217 1 Plate, complete -
3 185716200 1 Plate -
4 185446218 1 Stator, complete -
5 040126210 2 Bearing -
6 020210010 1 Nut -
7 027100010 1 Spring washer -
8 026100010 1 Washer -
9 185446220 1 Clamp -
10 015140408 1 Screw -
11 015140425 2 Screw -
12 199236510 1 Collar -

13 14
P673 06/96

11 5-2 12

REFERENCES:
1. Grouping section title. 7. Quantity of parts used.
2. Model designation of equipment that uses parts 8. Description of each component part.
listed on this page. 9. Serial number of unit the part fits.
3. Title and description of assembly. 10. Assembly or kit designated by Key 0 or ••/•.
4. Drawing numbers that correspond to key 11. Grouping index number.
column numbers for parts identification. 12. Page number within the grouping index.
5. Key column for locating parts shown on drawing. 13. Manual title.
6. Part number. 14. Page publication date.

NOTE: aArrows always point toward the front of the engine.

P99-3 12/21

III
GROUP 1 – ENGINE

Cylinder Block

P99-3 12/21

1-0
GROUP 1 – ENGINE

Cylinder Block

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE536966 1 Cylinder Block (MARKED R504849 OR R534172) * -
2 RE508185 2 Plugs, Socket Head 2 1-5/8''-12 UNC -
3 1672020 1 O-Ring -
4 RE537237 1 Camshaft (MARKED R518734 OR RE522908) -
SE501816 1 Camshaft ( Remanufactured)
(MARKED R518734 OR RE522908; REMAN FOR RE537237) -
5 R132518 1 Plate -
6 19M8999 2 Screw M8 X 25 -
7 R48685 4 Dowel Pin -
8 R116466 1 Plug -
9 R119874 1 Bushing ALSO ORDER TY6333 Grease -
10 T18891 1 Plug OD = 16 mm -
11 R26650 1 Dowel Pin (3/8" X 1") -
12 R115299 6 Bushing -
13 RE505501 1 Bleed Valve -
14 RE63674 1 Valve Kit -
15 T20168 10 Washer -
16 R528387 10 Cap Screw 1/2 - 13 x 3 - 3/4 -
17 R97185 1 O-Ring -
18 15H695 1 Pipe Plug 3/8 NPT -
19 R131182 4 Orifice -
20 RE71255 5 Pipe Plug 1/8 NPT (A) -
21 21-11003 1 Pipe Plug 1 1/2 NPT -
22 RE507807 1 Pipe Plug 1/4 NPT (A) -
23 RE537834 1 Elbow Fitting (A) -

(A) Threads with Pre-Applied Sealant

* Also Order R534091 x 18 ea. Cylinder Head Bolts

P99-3 12/21

1-1
GROUP 1 – ENGINE

Flywheel Housing SAE #3

P99-3 12/21
1-2
GROUP 1 – ENGINE

Flywheel Housing SAE #3

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R135918 8 Bolt -
2 19M8306 4 Screw M12 X 50 mm -
3 AR106083 1 Plug -
4 R503451 1 Housing -
5 R61467 1 O-Ring -
6 RE44574 1 Seal -
7 R131769 1 Plug -
8 T13518 1 Plug -
9 21-11003 1 Pipe Plug 1/2 NPT -
10 19M7774 2 Screw M6 X 12 mm -
11 R121039 1 Plate -

P99-3 12/21
1-3
GROUP 1 – ENGINE

Flywheel

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE529610 1 Flywheel (Includes Key #2) -
2 R28811 1 Ring Gear (129 Teeth) -

P99-3 12/21

1-4
GROUP 1 – ENGINE

Crankshaft & Bearings

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE538081 1 Crankshaft (Includes Keys 2-4) -
ALSO ORDER RE537070 AND RE538097
2 R120631 1 Gear -
3 R505609 1 Shaft Key -
4 R48685 1 Dowel Pin -
5 R531927 6 Cap Screw -
6 RE65168 1 Thrust Bearing Kit . STD -
7 RE65165 4 Main Bearing Kit . STD -

P99-3 12/21

1-5
GROUP 1 – ENGINE

Crankshaft Pulley

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R517208 1 Pulley 168 mm OD -
2 R517237 1 Washer -
3 R516648 1 Cap Screw M20 x 2.5 x 70 mm Grade 12.9 -

P99-3 12/21

1-6
GROUP 1 – ENGINE

Notes

P99-3 12/21

1-7
GROUP 1 – ENGINE

Connection Rod, Piston and Liner

P99-3 12/21
1-8
GROUP 1 – ENGINE

Connection Rod, Piston and Liner

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE540936 4 Cylinder Kit -
2 RE524453 1 Piston Ring Kit -
3 AR65507 1 O-Ring Kit -
4 R54114 8 Snap Ring -
5 R502755 4 Piston Pin -
6 RE500608 4 Connecting Rod -
SE501094 4 Connecting Rod (Remanufactured) -
7 R114082 1 Bushing -
8 R501124 2 Screw -
9 RE65908 4 Bearing -

P99-3 12/21
1-9
GROUP 1 – ENGINE

Timing Gear Cover

P99-3 12/21

1 - 10
GROUP 1 – ENGINE

Timing Gear Cover

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


** RE509865 1 Timing Cover & Coolant Pump Repair Kit -
1 RE527847 1 Timing Cover -
2 R504734 1 O-Ring -
3 R526944 1 Gasket -
4 R522907 1 Support -
5 19M8488 4 Cap Screw M10 X 45 -
6 24M7096 4 Washer -
7 19M7800 8 Screw M8 X 50 -
8 RE508566 1 Insert -
9 R123417 1 Gasket
10 19M7801 3 Screw M8 X 60 -
11 19M8317 1 Screw M8 X 40 -
12 RE538097 1 Seal -
13 RE517370 1 Fitting -
14 51M7044 1 O-Ring 17.300 X 2.200 mm -
15 RE46687 1 Drain Plug -
16 16-09501 1 O-Ring 19.300 X 2.200 mm -
17 14-80811 9 Flange Nut M10 -

P99-3 12/21

1 - 11
GROUP 1 – ENGINE

Timing Cover Backing Plate & Gears

P99-3 12/21

1 - 12
GROUP 1 – ENGINE

Timing Cover Backing Plate & Gears

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R504282 1 Plate -
2 R123584 7 Stud -
3 R134518 2 Stud -
4 R136475 5 Screw -
5 R515494 2 Thrust Washer -
6 R504843 1 Shaft -
7 RE508489 1 Gear with Bushing (MARKED R504614) -
9 R515408 1 Dowel Pin 1 -
10 19M8844 1 Screw M10 X 60 mm -
11 19M8966 1 Screw M10 X 50 mm -
12 R131283 1 Thrust Washer -
13 RE56369 1 Gear -
14 R114193 1 Bushing -
15 R114194 1 Shaft -
16 R101225 1 Thrust Washer -

P99-3 12/21

1 - 13
GROUP 1 – ENGINE

Balance Shafts

P99-3 12/21

1 - 14
GROUP 1 – ENGINE

Balance Shafts

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE502446 2 Balancer Shaft Assembly Left Hand (Marked RE500449) -
2 R133303 1 Shaft Key -
3 R116078 1 Plate -
4 R120639 1 Gear, Left Hand -
5 19M8998 4 Screw M8 X 12 mm -
6 R500650 4 Weight -
7 19M8882 8 Screw M8 X 40 mm -
8 R120637 1 Gear, Right Hand -
9 RE502447 1 Balancer Shaft Assembly Right Hand (Marked RE500448) -
10 R115299 1 Bushing -

P99-3 12/21

1 - 15
GROUP 1 – ENGINE

SAE B-Pad / Spline Drive

P99-3 12/21

1 - 16
GROUP 1 – ENGINE

SAE B-Pad / Spline Drive

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 14M7299 2 Flange Nut M12 -
2 R135757 1 Cover -
3 R522690 1 Gasket -
4 16-19503 1 O-Ring -
5 19M7753 2 Cap Screw M12 X 70 -
6 24M7047 AR Washer -
7 RE500824 1 Auxiliary Drive -
8 42M7071 2 Stud Legnth = 60 mm -
9 T77814 1 O-Ring -
10 38H5015 1 Elbow Fitting M12 X 1.5 X 9/19"-18 UNF, ALSO ORDER T77814 -
11 51M7040 1 O-Ring 9.300 X 2.200 mm -
12 RE506914 1 Oil Line * -
13 R123593 1 Tube Nut * -
14 R51936 1 Sealing Washer * -
15 R110664 1 Coupling 1/4"-18 NPT X 1/2"-24 UNS * -
16 15H700 1 Pipe Bushing 1/4", 3/8"-18 NPT X 1/4"-18 NPT * -

* Note: Keys 12 - 16 used only on heat exchanger cooled


M99C13 models with base frames with TTB mounts
(See base frame parts pages.) All M80A13 & M99C13 with
heat exchanger cooling plus M99C13 heat exchanger cooled
models equipped with PTO / Electric clutch option use special
oil supply line (See parts detail.)

P99-3 12/21

1 - 17
GROUP 1 – ENGINE

Auxiliary Drive Oil Supply Conversion Parts

Drawing not available at the time of publication.

Please consult factory.

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 18-69502 1 Hose Assembly 1/4 ID x 15" 3.8 FMS x 3/8 O-R Face Seal -
2 16-69501 2 O-Ring -
3 N275799 1 Restriction Orifice -
4 21-52800 1 Male Connector 3/8 NPT x 3/8 - 37T -
5 21-69501 1 Male Elbow 90o M12 x 1.5 x 3/8 O-Ring Face Seal -
6 21-59519 1 Swivel Elbow 45o 3/8 - 37T -

P99-3 12/21
1 - 18
GROUP 1 – ENGINE

Engine Oil Filter

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE508987 1 Oil Filter Adapter Kit (includes keys 2-11) -
2 RE504564 1 Oil Filter Adapter Kit (includes keys 3-6) -
3 RE505232 2 Plug (includes key 4) -
4 16-09501 1 O-Ring -
5 R502513 1 Seal -
6 RE504543 1 Valve -
7 RE52242 1 Plug (inlcudes key 8) -
8 16-00016 1 O-Ring -
9 R500374 1 Gasket -
10 RE67238 1 Screw M8 x 20 mm (A) -
11 19M7802 5 Screw M8 X 65 mm -
12 24-09501 1 Oil Filter -

(A) Threads With Pre-Applied Sealant

P99-3 12/21
1 - 19
GROUP 1 – ENGINE

Oil Pump

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 119M7802 2 Screw M8 X 65mm -
2 R120638 1 Gear 1 Z = 30 -
3 14M7066 1 Nut M12 -
4 RE504914 1 Oil Pump -
5 R97185 1 O-Ring -
6 R121376 1 Tube -

P99-3 12/21
1 - 20
GROUP 1 – ENGINE

Oil Pan & Pick-Up

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R536016 1 Oil Pan -
2 RE46687 1 Drain Plug -
3 16-09501 1 O-Ring (Includes key 2) -
4 RE46685 2 Fitting Plug M29 x 1.5 -
5 16-09503 1 O-Ring (includes key 5) -
6 19M7799 4 Screw M8 X 45 mm -
7 19M7867 18 Screw M8 X 25 mm -
8 19M7868 6 Screw M8 X 30 mm -
9 RE68491 1 Oil Pump Pick-Up -
10 R61871 1 O-Ring -
11 19M10075 2 Screw M8 X 110 mm -
12 R123353 1 Gasket -

P99-3 12/21
1 - 21
GROUP 1 – ENGINE

Oil Fill, Dipstick & Tube

P99-3 12/21

1 - 22
GROUP 1 – ENGINE

Oil Fill, Dipstick & Tube

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 19M7867 2 Screw M8 X 25 -
2 R116296 1 Cover -
3 R136495 1 Gasket -
4 R528039 2 Gasket -
5 RE558121 1 Adapter -
6 RE46687 1 Drain Plug -
7 16-09501 1 O-Ring -
8 RE501377 1 Filler Neck -
9 RE535560 1 Filler Cap -
10 19M9915 2 Screw M8 X 130 -
11 R536058 1 Dipstick Tube -
12 RE509922 1 Dipstick -
13 R502725 1 Plug -

P99-3 12/21

1 - 23
GROUP 1 – ENGINE

Oil Filler Neck Cover

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R116296 2 Cover -
2 RE67238 4 Screw (A) -
3 R136495 2 Gasket -

(A) Threads With Pre-Applied Sealant

P99-3 12/21
1 - 24
GROUP 1 – ENGINE

Temperature Switch Plug

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 21-11003 1 Plug, Socket Head 1/2 NPT -

P99-3 12/21
1 - 25
GROUP 1 – ENGINE

Cylinder Head With Valves

P99-3 12/21

1 - 26
GROUP 1 – ENGINE

Cylinder Head With Valves

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R534091 18 Cap Screw -
2 R521544 2 Bushing -
3 R5270867 5 O-ring -
4 R502512 4 Sleeve -
5 RE553422 1 Cylinder Head -
6 CD16284 3 Plug -
7 RE543935 4 Sleeve -
8 RE71255 1 Pipe Plug -
9 R518872 16 Spring -
10 RE518083 4 Valve Seat Insert -
11 R515033 8 Valve Seat Insert -
12 RE557891 4 Valve Kit -
13 R502367 16 Cap -
14 R534978 32 Retainer -
15 RE526519 16 Seal -
16 RE557890 4 Valve kit -
17 RE5188082 4 Valve Seat Insert -
18 R515034 8 Valve Seat Insert -
19 R116515 1 Engine Cylinder Head Gasket -
20 RE519115 4 Seal -

P99-3 12/21

1 - 27
GROUP 1 – ENGINE

Rocker Arm & Rocker Arm Shaft

P99-3 12/21
1 - 28
GROUP 1 – ENGINE

Rocker Arm & Rocker Arm Shaft

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE533149 1 Rocker Arm Shaft -
2 R505174 1 Gasket -
3 R504200 8 Push Rod -
4 R123565 1 Cam Follower -
5 RE533149 1 Cradle -
6 R520867 1 O-ring -
7 R502341 8 Valve Bridge -
8 24M7096 2 Washer -
9 R521455 5 Screw -
10 RE523032 1 Cap -
11 19M8966 1 Screw -
12 R516140 3 Strap -
13 19M9170 1 Screw -
14 R504631 1 Clamp -
15 RE516490 1 Rocker Arm Shaft -
16 30M7004 2 Plug -
17 14M7148 8 Nut -
18 RE504210 4 Rocker Arm -
19 R505543 4 Spring -
20 RE523023 4 Rocker Arm -

P99-3 12/21
1 - 29
GROUP 1 – ENGINE

Rocker Arm Cover

P99-3 12/21

1 - 30
GROUP 1 – ENGINE

Rocker Arm Cover

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R522165 1 Valve Cover -
2 R524499 1 Gasket -
3 R515555 1 Deflector -
4 19M7775 2 Screw -
5 H23125 5 Plug -
6 R521390 5 Screw -
7 R123575 5 O-ring -
8 R521401 1 Medallion -
9 RE535560 1 Filter Cap -
10 R502902 1 Packing -

P99-3 12/21

1 - 31
GROUP 2 – INTAKE & EXHAUST SYSTEM

Ventilating System

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R120467 1 Elbow fitting -
2 6-0100 1 O-ring -

P99-3 12/21
2-0
GROUP 2 – INTAKE & EXHAUST SYSTEM

Air Cleaner

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE553417 1 Air Cleaner -
2 RE554812 1 Filter Element -
3 RE67746 2 Hose Clamp -
4 R104873 1 Hose -
5 R536278 1 Bracket -
6 R536242 1 Bracket -
7 19M7866 2 Screw M8 x20 -
8 19M7786 2 Screw M10 x 30 -
9 14M7298 2 Flange Nut M8 -

P99-3 12/21
2-1
GROUP 2 – INTAKE & EXHAUST SYSTEM

Air Intake System

P99-3 12/21
2-2
GROUP 2 – INTAKE & EXHAUST SYSTEM

Air Intake System

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R535975 1 Gasket -
2 R535002 1 Intake Manifold -
3 19M7807 3 Screw, M10 x 60 -
4 10M8320 13 Screw, M10 x 45 -
5 10M7835 2 Screw, M10 x 35 -
6 61M5129 1 Line -
7 T77858 2 O-ring -
8 16-00027 3 O-ring, 23.6 x 2.9 mm -
9 RE533328 1 Line -
10 R536109 1 Hose -
11 R524513 2 Hose Clamp -
12 RE223627 1 Hose Fitting -
16-09501 1 O-ring (not shown) -
14 R535821 1 Gasket -
15 RE551476 1 Aftercooler -
16 R535801 1 Adapter -
17 19M8291 8 Screw, M8 x 35 -
18 R536313 4 O-ring -
19 RE552051 1 Core -
20 R535802 1 Housing -
21 R535803 1 Plate -
22 R535800 1 Cover -
23 YZ81077 1 O-ring -
24 RE553792 1 Air Flow Tube -
25 19M7786 2 Screw, M10 x 30 -
26 RE67208 2 Clamp -
27 R539585 1 Hose -
28 RE322239 1 Fitting -
30 R524438 1 Hose -
31 RE65978 2 Clamp -
32 RE55329 1 Line -
33 38H5005 1 Adapter Fitting -
36 RE505232 1 Fitting Plug -
37 16-09501 1 O-ring, 9.3 x 2.2 mm -
38 R73291 1 Clamp -
39 19M7783 1 Screw, M10 x 16

P99-3 12/21
2-3
GROUP 2 – INTAKE & EXHAUST SYSTEM

Ventilation System

P99-3 12/21

2-4
GROUP 2 – INTAKE & EXHAUST SYSTEM

Ventilation System

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE554150 1 Crankcase Vent Filter -
2 RE502284 1 Filter Element -
3 RE56766 1 Hose Fitting -
4 RE557065 1 Hose Fitting -
5 RE554545 1 Hose Fitting -
6 RE529828 1 Bracket -
7 19M7785 3 Screw, M10 x 25 -
8 RE65978 2 Clamp -
9 R537966 1 Hose -
10 R120497 1 Elbow Fitting -
11 R72328 1 O-ring -
12 TY22467 2 Clamp -
13 R536356 1 Hose -
14 19M9017 2 Screw, M10 x 165 -
15 R533312 2 Spacer -
16 R112693 2 Clamp -
17 51M7045 1 O-ring, 19.3 x 2.2 -
18 R501363 1 Hose Fitting -
19 RE504549 1 Check Valve -
20 RE505200 2 Hose Fitting -
21 R536399 1 Hose -
22 19M7804 1 Screw, M10 x 40 -

P99-3 12/21

2-5
GROUP 2 – INTAKE & EXHAUST SYSTEM

Exhaust Manifold

P99-3 12/21

2-6
GROUP 2 – INTAKE & EXHAUST SYSTEM

Exhaust Manifold

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE551765 1 Gasket -
2 RE548245 1 Exhaust Manifold -
3 CD16284 10 Plug -
4 R523331 4 Stud -
5 15H712 2 Pipe Plug, 1/8" -
6 15H690 1 Pipe Plug, 3/4" -
7 15H685 1 Pipe Plug, 1/4" -
8 RE502650 1 Fitting -
9 19M7812 4 Screw, M10 x 100 -
10 19M9168 7 Screw, M10 x 180 -

P99-3 12/21

2-7
GROUP 2 – INTAKE & EXHAUST SYSTEM

Turbocharger

P99-3 12/21

2-8
GROUP 2 – INTAKE & EXHAUST SYSTEM

Turbocharger

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE557987 1 Turbocharger -
2 RE549173 1 Gasket -
3 14M7296 4 Flange Nut, M10 -
4 RE503650 1 Fitting -
5 RE553333 1 Line -
6 R51936 2 Sealing Washer -
7 RE521531 1 Adapter Fitting -
8 R63548 2 O-ring -
9 RE561520 1 Oil Line -
10 21-51905 1 Adapter Fitting -
11 15H562 2 Pipe Plug, 1" -
12 RE523561 1 Elbow Fitting -
13 T77858 2 O-ring -
14 RE553330 1 Line -
15 RE65978 2 Clamp -
16 R524438 1 Hose -
17 R521324 1 Fitting -
18 16-09503 1 O-ring -
19 RE46686 1 Fitting Plug -
20 16-00012 1 O-ring -
21 36H5121 1 Adapter Fitting -
22 16-09501 1 O-ring -
23 RE561519 1 Oil Line -
24 19M8063 2 Screw, M8 x 25 -
25 R123570 1 Gasket -
26 R123570 1 Gasket -
27 R73291 1 Clamp -
28 19M7783 1 Screw, M10 x 16 -

P99-3 12/21

2-9
GROUP 2 – INTAKE & EXHAUST SYSTEM

Exhaust Elbow

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE47537 1 Clamp -
2 R110108 1 Elbow Fitting -
3 RE71255 1 Pipe Plug -

P99-3 12/21
2 - 10
GROUP 2 – INTAKE & EXHAUST SYSTEM

Exhaust Elbow

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE506716 1 Elbow Fitting -
2 15H638 1 Pipe Plug, 1/8" -
3 RE47537 1 Clamp -
4 TY22467 1 Clamp -
5 R504046 1 Hose -
6 TY22470 1 Clamp -

P99-3 12/21
2 - 11
GROUP 2 – INTAKE & EXHAUST SYSTEM

Exhaust Elbow

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE506716 1 Elbow Fitting -
2 15H638 1 Pipe Plug 1/8" -
3 RE47537 1 Clamp -

P99-3 12/21

2 - 12
GROUP 2 – INTAKE & EXHAUST SYSTEM

Notes

P99-3 12/21

2 - 13
GROUP 3 – COOLING SYSTEM

Heat Exchanger

P99-3 12/21

3-0
GROUP 3 – COOLING SYSTEM

Heat Exchanger

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE67208 2 Clamp -
2 R535958 1 Hose -
3 TY22470 6 Clamp -
4 RE552590 1 Tube -
5 19M7786 2 Screw, M10 x 30 -
6 R536297 1 Hose -
7 RE557010 1 Cover -
8 34H277 1 Spring Pin, 3/16" x 5/8" -
9 H26723 2 Drain Pin -
10 T45902 2 O-ring -
11 R241873 2 O-ring -
12 RE552052 1 Core -
13 R533893 1 Cover -
14 19M8318 8 Screw, M8 x 45 -
15 RE54993 2 Fitting Pin -
16 RE46165 1 Filler Neck -
17 H63262 1 O-ring -
18 19M7775 4 Screw, M6 x 16 -
19 R82454 1 Hose -
20 AT83451 1 Filler Cap 16 PSI -

P99-3 12/21

3-1
GROUP 3 – COOLING SYSTEM

Heat Exchanger Cover

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R52454 1 Hose -
2 AT183451 1 Filler Cap -
3 H63262 1 O-ring -
4 RE46165 1 Filler Neck -
5 19M7775 4 Screw M6 x 16 -
6 19M8318 8 Screw M8 x 45 -
7 RE557011 2 Cover -
8 15H685 2 Pipe Plug 1/4" -
9 R241873 2 O-ring -
10 R536315 1 Adapter -
11 R76030 1 O-ring -

P99-3 12/21

3-2
GROUP 3 – COOLING SYSTEM

Thermostat

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE557215 2 Thermostat -

P99-3 12/21

3-3
GROUP 3 – COOLING SYSTEM

Thermostat Cover

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R536206 1 Gasket -
2 R533787 1 Cover -
3 19M7802 3 Screw M8 x 65 -
4 19M8874 3 Screw M8 x 75 -
5 RE46684 1 Fitting Plug -
6 51M7041 1 O-ring 11.3 x 200 mm -

P99-3 12/21

3-4
GROUP 3 – COOLING SYSTEM

Water Pump Inlet

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R501462 1 Stud -
2 R89944 1 O-ring -
3 RE46685 1 Fitting Plug -
4 16-09503 1 O-ring -
5 R502983 1 Pump Connection -
6 19M7802 1 Screw M8 x 65 -
7 AR65294 3 Clamp -
8 R519500 1 Hose -
9 RE554161 1 Tube -
10 19M7867 1 Screw M8 x 25 -
11 RE40436 1 Clamp -
12 T27104 1 Radiator Hose -
13 21-31624 1 Pipe Plug 1/4" NPT -

P99-3 12/21

3-5
GROUP 3 – COOLING SYSTEM

Coolant Pump

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE527848 1 Coolant Pump -
2 R71228 1 Snap Ring -
3 A364R 1 Snap Ring -
4 RE46685 1 Fitting Ring -
5 16-09503 1 O-Ring -
6 RE508566 1 Insert -
7 R123417 1 Gasket -
8 19M7797 3 Screw M6 x 40 -
9 19M7796 5 Screw M6 x 30 -
10 R115250 1 Pulley -
11 19M7774 3 Screw M6 x 12 -

P99-3 12/21

3-6
GROUP 3 – COOLING SYSTEM

Cooling System Auxiliary Drive Cover, Keel Cooled Units

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 16-19503 1 O-Ring -
2 R1235757 1 Cover -
3 19M7790 2 Screw M12 x 35 -

P99-3 12/21

3-7
GROUP 3 – COOLING SYSTEM

Sea Water Pump

P99-3 12/21
3-8
GROUP 3 – COOLING SYSTEM

Sea Water Pump

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE538663 1 Water pump (includes keys 7-10) -
2 U42111 1 O-ring -
3 19M9962 4 Screw M8 x 20 -
4 24M7537 4 Washer -
5 19M8306 2 Screw M12 x 50 -
6 RE538665 1 Adapter assembly (includes keys 2-4) -
7 19M7867 4 Screw M8 x 25 -
8 19M9962 3 Screw -
9 24M7537 3 Washer -
10 H26723 2 Drain Plug -
11 R522690 1 Gasket -
12 R135101 1 Gear -
13 RE538664 1 Adapter assembly (includes keys 14-16) -
14 U42111 1 O-ring -
15 24M7537 4 Washer -
16 19M9963 4 Screw M8 x 25 -
-- RE49896 1 Impeller kit (not shown) -
-- RE540391 1 Pump repair kit - major service (not shown) -

P99-3 12/21
3-9
GROUP 3 – COOLING SYSTEM

Oil Cooler

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE67231 6 Capscrew, socket head M16 x 16 mm w/pre-applied sealant -
2 RE56690 1 Oil cooler -
3 T122075 2 O-ring -
4 R123501 1 Gasket -
5 R520983 1 Housing -
6 RE46686 1 Plug M12 x 1.5 -
7 16-00012 1 O-ring -
8 RE508599 1 Adapter -
9 R501428 1 Gasket -
10 R504734 1 O-ring -
11 16-09503 1 O-ring -
12 19M7802 2 Screw M8 x 65 mm -
13 19M7970 2 Screw M8 x 100 mm -
14 RE67238 1 Screw M8 x 20 mm -
15 RE46685 1 Plug M18 x 1.5 mm (includes key 11) -

P99-3 12/21

3 - 10
GROUP 3 – COOLING SYSTEM

Notes

P99-3 12/21

3 - 11
GROUP 4 – FUEL SYSTEM

Fuel Injection Pump

P99-3 12/21
4-0
GROUP 4 – FUEL SYSTEM

Fuel Injection Pump

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE551317 1 Wiring harness -
2 24M7027 2 Washer -
3 19M7373 2 Cap screw M5 x 20 -
4 R518345 4 Clamp -
5 R504781 4 Cap screw -
6 RE546781 4 Fuel injector -
SE501926 4 Fuel injector (Reman for RE546781) -
7 R134920 8 Nut -
8 R505452 4 O-ring -
9 R515535 4 Washer -
10 RE522594 4 Tube (also order R65397) -
11 R65397 4 O-ring -
12 R515044 4 Fitting (also order R65397) -
13 R522498 1 Bracket -
14 T78974 1 Clamp -
15 19M7785 2 Screw M10 x 25 -
16 19M8320 1 Screw M10 x 45 -
17 R525863 1 Stud -
18 RE520929 1 Rail -
19 RE520930 1 Sensor, fuel rail pressure -
20 RE515636 4 Restrictor -
21 RE516335 1 Pressure Relief Valve -
R515454 1 Shim -
22 RE544262 1 Fuel line -
23 RE544263 1 Fuel line -
24 RE527526 1 Fuel injection pump -
SE501916 1 Fuel injection pump reman (Reman for RE527528) -
25 RE516336 1 Fuel temperature sensor -
26 R524234 1 O-ring -
27 RE516999 1 Screen -
28 RE534109 1 Control valve -
29 R516125 1 O-ring -
30 RE517370 1 Fitting -
31 51M7044 1 O-ring -
32 R504577 1 Adapter fitting -
33 R116031 1 O-ring -
34 R55453 1 O-ring -
35 R502541 1 Gear -
36 R91360 1 Nut -
37 14M7298 3 Flange nut M8 -
38 19M7868 2 Screw M8 x 30 -
39 26-9940400699 1 Engine control unit (serial number required) -
40 RE550619 1 Fuel line -
41 RE550620 1 Fuel line -
42 RE550621 1 Fuel line -
43 RE550622 1 Fuel line -
44 RE20901 1 Cap screw -
45 19M8560 1 Cap screw M6 x 12 -
46 RE19797 3 Clamp -
47 19M6614 3 Cap screw M6 x 12

P99-3 12/21
4-1
GROUP 4 – FUEL SYSTEM

Low Pressure Fuel Lines

P99-3 12/21

4-2
GROUP 4 – FUEL SYSTEM

Low Pressure Fuel Lines

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE502173 1 Fitting
2 16-00010 5 O-ring
3 RE550723 1 Fuel Line
4 R51936 6 Sealing Washer
5 R97061 1 Tee Fitting
6 RE550742 1 Fuel Line
7 RE524220 1 Fitting
8 AR85519 1 Plug
9 R123593 1 Tube Nut
10 RE550731 1 Fuel Line
11 RE60028 1 Fitting
12 RE60071 * Fitting
13 RE502174 1 Elbow Fitting
14 16-0005 1 O-ring
15 RE553047 1 Fuel Line
16 21-09703 1 Sealing Washer
17 38H5008 1 Adapter Fitting
18 16-69501 5 O-ring
19 16-00012 8 O-ring
20 T78974 2 Clamp
21 19M7783 3 Screw M10 x 16
22 RE46686 3 Plug M12 x 1.5
23 RE523854 1 Adapter Fitting
24 RE553028 1 Fuel Line
25 RE500576 1 Fitting
26 RE507247 1 Hose fitting (also order R500271 - below)
27 R500271 1 O-ring
28 RE553230 1 Fuel Line
29 RE524399 1 Adapter Fitting
30 T30785 2 Clamp

* - as required

P99-3 12/21

4-3
GROUP 4 – FUEL SYSTEM

Water Separator - 12 volt

P99-3 12/21

4-4
GROUP 4 – FUEL SYSTEM

Water Separator - 12 volt

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE552964 1 Bracket
2 R515068 2 Pipe Plug
3 16-72070 2 O-ring
4 19M7785 6 Screw M10 x 25
5 RE553366 1 Fuel Head & Fuel Lift Pump, 12 volt
6 RE526834 2 Filter Kit
7 RE558208 2 Seal Kit
8 RE521540 1 Fuel Filter, 10 micron
9 RE54723 1 Drain Valve
10 RE509677 1 Wiring Harness, 12 volt
11 19M7813 1 Screw M12 x 45
12 R114358 1 Spacer
13 RE553367 1 Filter Head
14 R120250 1 Drain Valve
15 RE521538 1 Filer Element, 2 micron

P99-3 12/21

4-5
GROUP 4 – FUEL SYSTEM

Water Separator - 24 volt

P99-3 12/21

4-6
GROUP 4 – FUEL SYSTEM

Water Separator - 24 volt

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE552964 1 Bracket
2 R515068 2 Pipe Plug
3 16-72070 2 O-ring
4 RE553368 1 Fuel Head & Fuel Lift Pump, 24 volt
5 RE526834 2 Filter Kit
6 RE521540 1 Fuel Filter, 10 micron
7 RE54723 1 Drain Valve
8 RE558208 2 Seal Kit
9 RE509678 1 Wiring Harness, 24 volt
10 19M7813 1 Screw M12 x 45
11 R114358 1 Spacer
12 19M7785 6 Screw M10 x 25
13 RE553367 1 Filter Head
14 RE521538 1 Filer Element, 2 micron
15 R120250 1 Drain Valve

P99-3 12/21

4-7
GROUP 4 – FUEL SYSTEM

Fuel Transfer Pump Cover

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE66334 2 Cap Screw (threads with pre-applied sealant)
2 R123396 1 Cover

P99-3 12/21
4-8
GROUP 4 – FUEL SYSTEM

ABS Fuel Lines, M150A13

Drawing not available at the time of publication.

Please consult factory.

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 10-51098 1 Manifold, Fuel Line Connection -
2 12-01131 2 Cap Screw, M6 -
3 14-04803 2 Hex Nut, M6 -
4 18-58509 1 Hose Assembly 5/16" ID x 16" -
5 18-59423 1 Hose Assembly 1/4" ID x 60" -
6 21-00606 1 Elbow, 90o Steel 3/8 NPT x 3/8 - 37T -
7 21-09501 1 Elbow, 90o Steel M16 x 1.5 x 3/8 - 37T -
8 21-31003 2 Plug -
9 21-51601 1 Elbow 90o Steel 3/8 NPT x 1/4 37T -
10 21-59507 1 Elbow 90o Steel M10 x 1.0 x 1/4 - 37T -

P99-3 12/21
4-9
GROUP 5 – ELECTRICAL SYSTEMS

Oil Pressure Manifold

Drawing not available at the time of publication.

Please consult factory.

P99-3 12/21

5-0
GROUP 5 – ELECTRICAL SYSTEMS

Oil Pressure Manifold

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 10-85401 1 Manifold, Oil Pressure 6 ea 1/8NPT & 1 ea 1/4NPT Ports -
2 21-75703 2 Spacer, BP, 1/2 SCHD 80 x 21/32" -
3 12-04802 2 Cap Screw, Hex Head M12 x 1.75 x 40mm -
4 15-00912 2 Lock Washer, Helical M12 -
5 15-00007 2 Flat Washer M12 -
6 21-52205 1 M. Connector, Steel 1/8NPT x 1/4-37T -
7 21-00113 1 Elbow 45 Swivel, Steel 1/4-37T -
8 18-55405 1 Hose Assembly 1/4"ID x 9" (9.5"LOA) 1/4FMS x 1/4FMS S/S-TFE -
9 21-71053 1 M. Elbow 90, Steel 1/8NPT x 1/4-37T -
10 21-00132 1 Bushing, Brass 1/4NPT x 1/8NPT -
11 21-00012 4 Plug, Hex Head, Brass, 1/8NPT -

P99-3 12/21

5-1
GROUP 5 – ELECTRICAL SYSTEMS

Pre-Alarm Switches, High Coolant Temperature / Low Oil Pressure

Drawing not available at the time of publication.

Please consult factory.

P99-3 12/21
5-2
GROUP 5 – ELECTRICAL SYSTEMS

Pre-Alarm Switches, High Coolant Temperature / Low Oil Pressure

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 22-40357 1 Switch, Pressure 25PSI N.O./N.C. 1/8NPT 10A Contacts -
2 22-40938 1 Switch, Temperature 210F N.O./N.C. ISO Ground 3/8 NPT -
3 22-41077 1 Terminal Strip 10 Connection 20A 600VAC #12-22 AWG -
4 12-00005 2 MSCR, PH Phillips #8-32 x 3/4" S/S -
5 14-00003 2 Hex Nut, Nylock #8-32 S/S (18-8) -
6 10-19402 1 Thermostat Housing -
7 R536206 1 Gasket, Thermostat Housing -

P99-3 12/21
5-3
GROUP 5 – ELECTRICAL SYSTEMS

AC Voltage Regulator

Drawing not available at the time of publication.

Please consult factory.

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 22-40174 1 AC Voltage Regulator, Enclosed AVR44 -
2 22-40440 1 Magnetic Pick-Up 3/4-16 x 2-1/4" & Plug-In Pigtail Harness -

P99-3 12/21
5-4
GROUP 5 – ELECTRICAL SYSTEMS

Speed Switch

Drawing not available at the time of publication.

Please consult factory.

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 22-40438 1 Speed Switch 2 Element Electric SS40A
(Programming Required) -
2 22-40440 1 Magnetic Pick-Up 3/4-16 x 2-1/4" & Plug-In Pigtail Harness -

P99-3 12/21
5-5
GROUP 5 – ELECTRICAL SYSTEMS

Engine Wiring Harness - 12 Volt

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE552459 1 Wiring Harness -
2 57M10605 1 Electrical Connection Housing -
57M10604 1 Electrical Connection Housing -
3 57M10606 1 Electrical Connection Housing -
57M10604 1 Electrical Connection Housing -
4 R44302 10 Tie Band -
5 57M7305 1 Electrical Connection Housing -
57M7280 1 Electrical Connection Housing -
6 57M8601 1 Electrical Connection Housing -
7 RE12362 1 Electrical Connection Assembly -
8 R78052 1 Electrical Connection Assembly -
9 57M8601 1 Electrical Connection Housing -
10 57M9781 1 Electrical Connection Housing -
11 57M10829 1 Half Clamp -
12 57M9244 1 Clip -

P99-3 12/21

5-6
GROUP 5 – ELECTRICAL SYSTEMS

Engine Wiring Harness - 12 Volt

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


13 RE258807 7 Tie Band -
14 57M8625 1 Electrical Connection Housing -
15 57M9775 1 Electrical Connection Housing -
16 57M9775 1 Electrical Connection Housing -
17 57M8407 1 Electrical Connection Housing -
18 57M8403 1 Electrical Connection Housing -
19 57M8400 1 Electrical Connection Housing -
20 57M8625 1 Electrical Connection Housing -
21 57M8625 1 Electrical Connection Housing -
22 57M8601 1 Electrical Connection Housing -
23 RE559572 1 Harness Kit -
24 57M7919 1 Electrical Connection Housing -
25 57M7749 1 Electrical Connection Housing -
26 57M7750 1 Electrical Connection Housing -
27 57M8112 1 Electrical Connection Housing -
28 57M7304 1 Electrical Connection Housing -
29 57M8131 1 Electrical Terminator -
30 57M10615 1 Electrical Connection Housing -
57M10613 1 Electrical Connection Housing -
31 57M7280 1 Electrical Connection Housing -
32 14M7298 3 Flange Nut, M8 -
33 57M10837 1 Half Clamp -
34 R529573 1 Stud -
35 24M7476 1 Washer, 8.4 x 21 x 4 mm -
36 57M7547 1 Electrical Connection Terminal -
37 57M9786 1 Electrical Connection Housing -
38 57M7555 1 Electrical Connection Housing -
39 RE12363 1 Electrical Connection Assembly -
40 R78053 1 Electrical Connection Assembly -
41 19M7861 4 Screw M6 x 10 -
42 RE52665 1 Relay -
43 57M8487 3 Electrical Connector Cap -
44 57M8600 1 Electrical Connector Housing -
57M8487 1 Electrical Connector Cap -
45 57M8267 1 Electrical Connector Housing -
57M8487 1 Electrical Connector Cap -
46 19M7866 1 Screw, M8 x 20 -
47 R537523 1 Bracket -
48 14M7296 2 Flange Nut, M10 -
49 R537520 1 Bracket -
50 37M7086 2 Screw, M6 x 12 -
51 19M7774 2 Screw, M6 x 12 -
52 R37521 1 Bracket -
53 R522924 1 Bracket -
54 19M7785 1 Screw, M10 x 25 -
55 19M7867 2 Screw, M8 x 25 -
56 R537522 1 Bracket -

P99-3 12/21

5-7
GROUP 5 – ELECTRICAL SYSTEMS

Engine Wiring Harness - 24 Volt

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE552459 1 Wiring Harness -
2 57M10605 1 Electrical Connection Housing -
57M10604 1 Electrical Connection Housing -
3 57M10606 1 Electrical Connection Housing -
57M10604 1 Electrical Connection Housing -
4 R44302 10 Tie Band -
5 57M7305 1 Electrical Connection Housing -
57M7280 1 Electrical Connection Housing -
57M8601 1 Electrical Connection Housing -
6 RE12362 1 Electrical Connection Assembly -
7 R78052 1 Electrical Connection Assembly -
8 57M8601 1 Electrical Connection Housing -
9 57M9781 1 Electrical Connection Housing -
10 57M10829 1 Half Clamp -
11 57M9244 1 Clip -

P99-3 12/21

5-8
GROUP 5 – ELECTRICAL SYSTEMS

Engine Wiring Harness - 24 Volt

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


12 RE258807 7 Tie Band -
13 57M8625 1 Electrical Connection Housing -
14 57M9775 1 Electrical Connection Housing -
15 57M8634 1 Electrical Connection Housing -
16 57M8407 1 Electrical Connection Housing -
17 57M8403 1 Electrical Connection Housing -
18 57M8400 1 Electrical Connection Housing -
19 57M8601 1 Electrical Connection Housing -
20 57M8625 1 Electrical Connection Housing -
21 57M8601 1 Electrical Connection Housing -
22 RE559574 1 Harness Kit -
23 57M7919 1 Electrical Connection Housing -
25 57M7750 1 Electrical Connection Housing -
26 57M8112 1 Electrical Connection Housing -
27 57M7304 1 Electrical Connection Housing -
28 57M8131 1 Electrical Terminator -
57M8637 1 Electrical Connection Housing -
29 57M10615 1 Electrical Connection Housing -
57M10613 1 Electrical Connection Housing -
30 57M7280 1 Electrical Connection Housing -
31 14M7298 3 Flange Nut, M8 -
32 57M10837 1 Half Clamp -
33 R529573 1 Stud -
34 24M7476 1 Washer, 8.4 x 21 x 4 mm -
35 57M7547 1 Electrical Connection Terminal -
36 57M9786 1 Electrical Connection Housing -
38 57M7555 1 Electrical Connection Housing -
57M9789 1 Electrical Connection Housing -
39 R78053 1 Electrical Connection Assembly -
40 19M7861 4 Screw M6 x 10 -
41 RE505214 1 Relay Module -
42 R104570 1 Electrical Connection Assembly -
57M8487 1 Electrical Connector Cap -
43 57M8600 1 Electrical Connector Housing -
57M8487 1 Electrical Connector Cap -
44 57M8267 1 Electrical Connector Housing -
57M8487 1 Electrical Connector Cap -
45 19M7866 1 Screw, M8 x 20 -
46 R537523 1 Bracket -
47 14M7296 2 Flange Nut, M10 -
48 R537520 1 Bracket -
49 37M7086 2 Screw, M6 x 12 -
50 19M7774 2 Screw, M6 x 12 -
51 R37521 1 Bracket -
52 R522924 1 Bracket
54 19M7867 2 Screw, M8 x 25 -
55 R537522 1 Bracket -

P99-3 12/21

5-9
GROUP 5 – ELECTRICAL SYSTEMS

Engine Sensors

P99-3 12/21
5 - 10
GROUP 5 – ELECTRICAL SYSTEMS

Engine Sensors

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE519144 2 Crankshaft Position Sensor -
2 51M7044 2 O-ring, 17.3 x 2.2 mm -
3 R517471 1 Crankshaft Timing Wheel -
4 RE522794 1 Fuel Pressure Sender Sensor -
5 T18433 1 Adapter Fitting -
6 RE537639 1 Manifold Air Pressure Sensor -
7 RE525016 1 Air Intake Temperature Sensor -
8 RE52722 1 Coolant Temperature Sensor -
9 51M7041 1 O-ring 11.3 x 2.2 mm -
10 RE16707 1 Engine Oil Pressure Sensor -

P99-3 12/21
5 - 11
GROUP 5 – ELECTRICAL SYSTEMS

Starting Aid

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE504580 4 Glow Plug 12 volt -
RE515622 4 Glow Plug 24 volt -

P99-3 12/21

5 - 12
GROUP 5 – ELECTRICAL SYSTEMS

Notes

P99-3 12/21

5 - 13
GROUP 5 – ELECTRICAL SYSTEMS

Starter Motor, 12 Volt Standard Ground

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE70957 1 Starter Motor, 12 Volt Standard Ground -
SE501403 1 Starter Motor (Reman for RE70957) -
2 RE71256 1 Screw w/Washer -
3 RE70486 1 Switch -
4 RE70487 1 Clutch -
5 R135509 1 O-ring -
6 R135510 1 O-ring -
7 RE70756 1 Cover -
8 19M7786 3 Screw M10 x 30 -
9 T146102 1 Label

P99-3 12/21

5 - 14
GROUP 5 – ELECTRICAL SYSTEMS

Starter Motor, 12 Volt Isolated Ground

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE536490 1 Starter Motor, 12 Volt Isolated Ground -
2 R135432 1 Nut -
3 R517440 1 Cover -
4 T146102 1 Label -
5 19M7786 2 Screw, M10 x 30 -
6 42M7058 1 Stud -
7 14M7296 1 Flange Nut, M10 -
8 12M7064 1 Lock Washer, 5 mm -
9 14M7297 1 Nut -

P99-3 12/21

5 - 15
GROUP 5 – ELECTRICAL SYSTEMS

Starter Motor, 24 Volt Standard Ground

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE501150 1 Starter Motor, 24 Volt Standard Ground -
SE501403 1 Starter Motor (Reman for RE501150) -
2 R135510 1 O-ring -
3 R135509 1 O-ring -
4 RE70678 1 Switch -
5 RE70682 1 Clutch -
6 RE71256 1 Screw w/Washer -
7 RE70756 1 Cover -
8 T146102 1 Label
9 19M7786 3 Screw, M10 x 30

P99-3 12/21

5 - 16
GROUP 5 – ELECTRICAL SYSTEMS

Starter Motor, 24 Volt Isolated Ground

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R116617 1 Label -
2 12M7064 1 Lock Washer, 5 mm -
3 14M7297 1 Nut, M5 -
4 R135432 1 Nut -
5 R517440 1 Cover -
6 14M7296 1 Flange nut, M10 -
7 42M7058 1 Stud -
8 19M7786 2 Screw, M10 x 30 -
9 RE522334 1 Starter Motor, 24 Volt Isolated Ground -
SE502733 1 Starter Motor (Reman for RE522334) -

P99-3 12/21

5 - 17
GROUP 5 – ELECTRICAL SYSTEMS

Alternator 12V 65A/75A

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 19M8291 1 Screw M8 x 35 -
2 R501085 1 Washer -
3 AT173624 1 Alternator, 12V 65A -
RE533516 1 Alternator, 12V 75A -
4 T158584 1 Fan, 12V 65A applications -
R505711 1 Fan, 12V 75A applications -
5 R501486 1 Pulley, 12V 65A applications -
RE516489 1 Pulley, 12V 75A applications -
6 19M7812 1 Screw, M10 x 100 -
7 R64525 1 Thrust Washer -
8 14M7296 1 Flange Nut -
9 12M7011 1 Lock Washer -
10 14M7297 1 Nut, M5 -
11 RE505489 1 Wiring Harness -
-- H144095 1 Capacitor, 12V 65A applications -
-- RE533941 1 Capacitor, 12V 75A applications -
-- H144094 1 Voltage Regulator, 12V 65A applications -
-- RE533942 1 Voltage Regulator, 12V 75A applications -

P99-3 12/21

5 - 18
GROUP 5 – ELECTRICAL SYSTEMS

Alternator 12V 95A

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE533653 1 Alternator Kit 12V 95A (includes R505711 and RE516489) -
AH137883 1 Alternator 12V 95A -
2 R505711 1 Fan -
3 RE516489 1 Pulley -
4 19M7812 1 Screw, M10 x 100 -
5 R64525 1 Thrust Washer -
6 14M7296 1 Flange Nut, M10 -
7 RE505489 1 Wiring Harness -
8 14M7297 1 Nut, M5 -
9 12M7064 1 Lock Washer, 5mm -
10 19M8291 1 Screw, M8 x 35 -
11 R501065 1 Washer, M8 x 35 -
-- RE533941 1 Capacitor -
-- RE533942 1 Voltage Regulator -

P99-3 12/21

5 - 19
GROUP 5 – ELECTRICAL SYSTEMS

Alternator, 12V 120A

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 14M7158 1 Nut, M16 -
2 12M7132 1 Washer -
3 14M7296 1 Flange Nut -
4 R501486 1 Pulley -
5 T158584 1 Fan -
6 RE533654 1 Alternator 12V 120A -
7 21M7198 1 Screw, M5 x 8 -
8 12M7075 1 Washer, 5.3 x 11 x 0.5 mm -
9 H144095 1 Capacitor -
10 H144094 1 Voltage Regulator -
11 14M7297 1 Nut, M5 -
12 14M7273 1 Nut, M8 -
13 RE505489 1 Wiring Harness -
14 R64525 * Thrust Washer, 10.3 x 17.48 x 0.91 mm -
15 19M7812 1 Screw, M10 x 100 -
16 19M7868 1 Screw, M8 x 30 -
17 R48808 1 Washer, 8.128 x 15.748 x 3.937 mm -
18 12M7064 1 Lock Washer, 5 mm -
19 12M7065 1 Lock Washer, 8 mm -

* - as required
P99-3 12/21

5 - 20
GROUP 5 – ELECTRICAL SYSTEMS

Alternator, 14V 75A

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE505489 1 Wiring Harness -
2 19M7868 1 Screw, M8 x 30 -
3 R501065 1 Washer -
4 14M7297 2 Nut, M5 -
5 12M7064 2 Lock Washer, 5mm -
6 14M7296 1 Flange Nut, M10 -
7 RE540412 1 Alternator, 14V 75A -
8 R505711 1 Fan -
9 RE516489 1 Pulley -
10 19M7812 1 Screw, M10 x 110 -
11 R64525 1 Thrust Washer -

P99-3 12/21

5 - 21
GROUP 5 – ELECTRICAL SYSTEMS

Alternator, 24V 50A

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE505489 1 Wiring Harness -
2 R74993 1 Boot -
3 14M7297 1 Nut, M5 -
4 12M7011 1 Lock Washer, 5mm -
5 19M7868 1 Screw, M8 x 30 -
6 R501065 1 Washer -
7 RE537146 1 Alternator, 24V 50A -
8 R505711 1 Fan -
9 RE516489 1 Pulley -
10 19M7812 1 Screw, M10 x 100 -
11 R64525 1 Thrust Washer -
12 14M7296 1 Flange Nut, M10 -
-- RE533941 1 Capacitor -
-- RE533942 1 Voltage Regulator -

P99-3 12/21
5 - 22
GROUP 5 – ELECTRICAL SYSTEMS

Alternator, 28V 50A

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE505489 1 Wiring Harness -
2 19M7868 1 Screw, M8 x 30 -
3 R501065 1 Washer -
4 12M7064 2 Lock Washer, 5mm -
5 14M7297 2 Nut, M5 -
6 14M7296 1 Flange Nut, M10 -
7 R64525 1 Thrust Washer -
8 RE540413 1 Alternator, 28V 50A -
9 R505711 1 Fan -
10 RE516489 1 Pulley -
11 19M7812 1 Screw, M10 x 100 -

P99-3 12/21
5 - 23
GROUP 5 – ELECTRICAL SYSTEMS

Alternator, 28V 140A

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE505489 1 Wiring Harness -
2 14M7299 3 Flange Nut, M12 -
3 19M7818 1 Screw, M12 x 80 -
4 RE522329 1 Alternator, 28V 140A -
5 R128859 1 Pulley -
6 19M7791 2 Bolt, M12 x 40

P99-3 12/21
5 - 24
GROUP 5 – ELECTRICAL SYSTEMS

Notes

P99-3 12/21
5 - 25
GROUP 5 – ELECTRICAL SYSTEMS

Alternator Mounting, Medium Frame

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R529946 1 Bracket -
2 R515609 1 Strap -
3 R516510 1 Hose -
4 19M7785 2 Screw, M10 x 25 -
5 19M7786 7 Screw, M10 x 30 -
6 19M7801 2 Screw, M8 x 60 -
7 14M7296 3 Flange Nut, M10 -
8 R516574 1 Bracket -

P99-3 12/21

5 - 26
GROUP 5 – ELECTRICAL SYSTEMS

Alternator Mounting, Large Frame

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R529946 1 Bracket -
2 19M7785 2 Screw, M10 x 25 -
3 19M7786 7 Screw, M10 x 30 -
4 19M7801 2 Screw, M8 x 60 -
5 R516510 1 Hose -
6 19M7944 1 Screw, M10 x 120 -
7 R135423 1 Bushing -
8 R516569 1 Strap -
9 14M7296 3 Flange Nut, M10 -
10 R516574 1 Bracket -
11 R134010 1 Bushing -

P99-3 12/21

5 - 27
GROUP 5 – ELECTRICAL SYSTEMS

Belt Tensioner

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R518210 1 Spacer -
2 RE518097 1 Belt Tensioner -
3 24M7106 1 Washer, M10 x 18 x 2.5 mm -
4 19M8183 1 Cap Screw, M10 x 90 -

P99-3 12/21

5 - 28
GROUP 5 – ELECTRICAL SYSTEMS

Fan Belt

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R524006 1 V-belt -
2 AT211041 1 Pulley -
3 R133643 1 Spacer -
4 R502079 1 Sleeve -
5 19M7811 1 Screw, M10 x 90 -
6 RE563696 1 Guard -
7 19M8952 1 Screw, M10 x 160 -
8 19M8468 1 Screw, M16 x 25 -
9 19M8598 1 Screw, M10 x 170 -
10 14M7298 1 Flange Nut, M8 -
11 24M7028 2 Washer, 10.5 x 20.0 x 2.0 mm -

P99-3 12/21
5 - 29
GROUP 5 – ELECTRICAL SYSTEMS

Engine Installation Kit, 12V

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 19M7788 2 Screw, M12 x 25 -
2 14M7303 2 Flange Nut, M6 -
3 R532134 1 Bracket -
4 AL153172 1 Relay, 12V -
5 19M7775 2 M6 x 16 -

P99-3 12/21

5 - 30
GROUP 5 – ELECTRICAL SYSTEMS

Engine Installation Kit, 24V

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 14M7303 2 Flange Nut, M6 -
2 R532134 1 Bracket -
3 19M7788 2 Screw, M12 x 25 -
4 AT145341 1 Relay, 24V -
5 19M7775 2 Screw, M6 x 16 -

P99-3 12/21

5 - 31
GROUP 5 – ELECTRICAL SYSTEMS

Diode, 12V

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 AT157679 1 Diode, 12V -

P99-3 12/21

5 - 32
GROUP 5 – ELECTRICAL SYSTEMS

Diode, 24V

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 AT163022 1 Diode, 24V -

P99-3 12/21

5 - 33
GROUP 6 - GASKETS

Engine Overhaul Gasket Set (Includes all keys)

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 R505174 1 Gasket,Rocker Shaft Assy & Rocker Arm Cover Mounting -
2 R505452 4 O-Ring,Fuel Injector Seal -
3 R515535 4 Sealing Washer,Fuel Injector -
4 R516125 1 O-Ring -
5 R51936 8 Sealing Sleeve -
6 R520867 1 O-Ring -
7 R522690 1 Gasket -
8 R524234 1 O-Ring -
9 R524499 1 Gasket,Rocker Arm Cover Mounting -
10 R526944 1 Gasket,Timing Cover -
11 R528039 2 Gasket,Oil Fill Mounting -
12 R535821 1 Gasket,Aftercooler Housing Mounting -
13 R535975 1 Gasket,Intake Manifold -
14 R536206 1 Gasket,Thermostat Housing -
15 R536313 4 O-Ring,Aftercooler Element Seal -
16 R55453 1 O-Ring -
17 R61467 1 O-Ring -
18 R61871 1 O-Ring -
19 R63548 2 O-Ring -
20 R65397 4 O-Ring -
21 R89944 1 O-Ring -
22 Re44574 11 Seal,Rear Crankshaft With Wear Sleeve -
23 Re519115 4 Valve Guide Seal,Intake & Exhaust -
24 Re549173 11 Gasket,Turbocharger Mounting -
25 Re551765 1 Gasket,Exhaust Manifold Mounting -
26 T122075 2 O-Ring -
27 T45902 2 O-Ring -
28 T77858 6 O-Ring -
29 U42111 2 O-Ring -
30 Yz81077 1 O-Ring,Aftercooler Air Inlet -
31 R136495 2 11-79501 Gasket,Oil Filler Neck & Block-Off Plate Mounting -
32 16-00005 1 O-Ring -
33 16-00010 5 O-Ring -
34 16-00012 10 O-Ring -
35 16-00016 1 O-Ring -
36 16-00027 3 O-Ring -
37 16-09501 6 O-Ring -
38 16-09503 6 O-Ring -
39 16-19503 1 O-Ring -
40 16-69501 5 O-Ring -
41 6-72020 2 O-Ring -
42 21-09703 1 Sealing Sleeve -
43 51M7044 1 O-Ring -
44 H63262 1 O-Ring -
45 R116031 1 O-Ring -
46 R116515 1 Head Gasket -
47 R123353 1 Gasket,Oil Pan Mtg -
48 R123570 1 Gasket,Turbo Oil Return -
49 R123575 1 O-Ring -
50 R241873 2 O-Ring -
51 R500271 1 O-Ring -
52 R500374 1 Gasket,Oil Filter Adapter Mtg -
53 R501428 1 Gasket -
54 R502902 1 Packing -
55 R504734 1 O-Ring -

P99-3 12/21
6-0
GROUP 8 - FRAMES AND MOUNTING

Lifting Eyes

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 19M7788 2 Screw, M12 x 25 -
2 R502329 1 Lifting Eye, rear -
3 R502175 1 Lifting Eye, front -

P99-3 12/21
8-0
GROUP 8 - FRAMES AND MOUNTING

Steel Base Frame with Hydrolastic Mounts - M80A13

P99-3 12/21
8-1
GROUP 8 - FRAMES AND MOUNTING

Steel Base Frame with Hydrolastic Mounts - M80A13

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 39-89433 1 Steel Base Pan with Hyd Mounts -
2 23-81002 1 Bracket,Front Engine Mtg Left Hand -
3 23-81001 1 Bracket,Front Engine Mtg Right Hand -
4 12-04803 4 Capscrew,Hex Head M16x2.0 X 40mm -
5 15-01000 4 Lock Washer,Helical M16 DIN Code 127B -
6 12-00913 4 Capscrew,Hex Head 5/8-11 X 1-1/2" -
7 15-00902 4 Lock Washer,Helical 5/8" -
8 15-01330 2 Flat Washer 5/8" SAE -
9 5-00901 2 Flat Washer 5/8" USS -
10 33-81013 2 Hydrolastic Mount 500LBS -
11 33-81015 2 Hydrolastic Mount 700LBS -
12 14-00502 8 Lock Nut,Plain Flanged 1/2-13 Grade -
13 12-00814 12 Capscrew,Hex Head M10x1.5 X 35mm -
14 15-00802 12 Lock Washer,Helical M10 -
15 12-00332 8 Capscrew,Hex Head 3/8-16 X 1" GRADE 8 -
16 15-00307 8 Flat Washer Hardened -
17 23-79608 4 Bracket,D.C. J-Box Mtg (M1064 & M1066 Base Pan) -
18 12-00913 2 Capscrew,Hex Head 5/8-11 X 1-1/2" -
19 15-01330 4 Flat Washer 5/8" SAE -
20 15-00902 2 Lock Washer,Helical 5/8" -
21 14-00911 2 Hex Nut 5/8-11 -
22 21-00530 2 PLUG,Hex Head, Brass 1/2NPT -

P99-3 12/21
8-2
GROUP 8 - FRAMES AND MOUNTING

Steel Base Frame with TTB Mounts - M150A13

P99-3 12/21

8-3
GROUP 8 - FRAMES AND MOUNTING

Steel Base Frame with TTB Mounts - M150A13

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 39-89427 1 Base Frame, Steel -
2 23-89417 1 Bracket, Front Engine Mtg, R.H. -
3 23-89418 1 Bracket, Front Engine Mtg, L.H. -
4 12-01508 1 Capscrew, Hex Head M16 x 2.0 x 45mm -
5 12-01512 1 Capscrew, Hex Head M16 x 2.0 x 70mm Grade 8.8 -
6 12-01503 1 Capscrew, Hex Head M16 x 2.0 x 60mm -
7 12-01504 1 Capscrew, Hex Head M16 x 2.0 x 60mm -
8 15-01000 4 Lock Washer, Helical M16 -
9 01643-31645 2 Flat Washer M16 x 31.5mmOD x 4.2mm Hardened -
10 14-01432 2 Hex Nut M16 x 2.0 -
11 12-00913 2 Capscrew, Hex Head 5/8-11 x 1-1/2: -
12 15-00902 2 Lock Washer, Helical 5/8" -
13 33-81021 2 Flex Mount, Captive Neoprene 500 - 700 Lbs -
14 12-00312 4 Capscrew, Hex Had 3/8-16 x 1" -
16 15-00321 8 Flat Washer 3/8" SAE -
17 14-00312 4 Hex Nut, Nylock 3/8-16 -
18 12-00913 2 Capscrew, Hex Head 5/8-11 x 1-1/2" -
19 15-04803 2 Lock Washer, Hi-Collar M16 -
20 15-00903 2 Flat Washer 5/8" SAE Hardened -
21 15-00902 2 Lock Washer, Helical 5/8" -
22 33-81021 2 Flex Mount, Captive Neoprene 500 - 750 Lbs -
23 12-00213 4 Capscrew, Hex Head 3/8-16 x 1" -
25 15-00321 8 Flat Washer 3/8" SAE Zinc -
26 14-00312 4 Hex Nut, Nylock 3/8"-16 -
27 12-00802 12 Capscrew, Hex Head M10 x 1.5 x 35mm -
28 15-00802 12 Lock Washer, Helical M10 -
29 12-00332 8 Capscrew, Hex Head 3/8-16 x a" Grade 8 -
30 15-00307 8 Flat Washer 3/8" / M10 Hardened -

P99-3 12/21

8-4
GROUP 8 - FRAMES AND MOUNTING

Steel Base Frame with Centerbonded Mounts - Units with PTO

P99-3 12/21

8-5
GROUP 8 - FRAMES AND MOUNTING

Steel Base Frame with Centerbonded Mounts - Units with PTO

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 39-89424 1 Base Frame, Steel -
2 23-81001 1 Bracket, Front Engine Mtg, R.H. -
3 23-81002 1 Bracket, Front Engine Mtg, L.H. -
4 12-04803 4 Capscrew, Hex Head M16 x 2.0 x 40mm -
5 15-01000 4 Lock Washer, Helitical M16 -
6 12-00034 2 Capscrew, Hex Head 5/8-11 x 3-1/2" -
7 15-00903 2 Flat Washer 5/58" SAE Hardened -
8 15-00015 2 Head Washer -
9 33-81008 2 Mount, Centerbonded 650 lbs -
10 15-00025 2 Tail Washer -
11 14-00912 2 Hex Nut, Nylock 5/8-11 -
12 12-00034 4 Capscrew, Hex Head 5/8-11 x 3-1/2" -
13 15-01330 4 Flat Washer 5/8" SAE -
14 15-00015 4 Head Washer 2.75" x 0.64" x 0.125" -
15 33-81002 4 Mount, Centerbonded 500 Lbs -
16 15-00025 4 Tail Washer -
17 14-00912 4 Hex Nut, Nylock 5/8-11 -
18 12-00814 12 Capscrew, Hex Head M10 x 1.5 x 35 mm -
19 15-00802 12 Lock Washer, Helitical M10 -
20 12-00332 8 Capscrew, Hex Head 3/8-16 x 1" Grade 8 -
21 15-00307 8 Flat washer 3/8" / M10 Hardened -

P99-3 12/21

8-6
GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

PTO/Electric Clutch 700 Lbs FT MMC C-Spline 24V

P99-3 12/21
9-0
GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

PTO/Electric Clutch 700 Lbs FT MMC C-Spline 24V

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 31-69405 1 PTO Adapter Parts SAE #5/#8 -
2 34-69545 1 Kit, Electric Clutch 700 Lbs FT MMC-100 C-Spline 24V -
4 12-20313 8 Capscrew, Skt Hd 3/8-16 x 1-1/4" Zinc Plated ASTM A574 -
5 15-00321 6 Flat WAsher 3/8" SAE Zinc Plated ANSI Type A (Narrow) -
6 12-00312 6 Capscrew, Hex Head 3/8-16 x 1" -
7 15-00307 8 Flat Washer, 3/8" / M10 Hardened -

P99-3 12/21
9-1
GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

Electric Clutch 700 Lbs MMC-100 C-spline 24 Volt

P99-3 12/21

9-2
GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

Electric Clutch 700 Lbs MMC-100 C-spline 24 Volt

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 10-60016 1 Housing, Electric Clutch -
2 34-69517 1 Rubber Clock Assembly MMC-100 -
3 34-60098 1 Electric Clutch Assembly 700 Lbs FT MMC-100G C-Spline 24V -
4 12-00035 8 Capscrew, Hex Head 3/8-16 x 3/4" -
5 12-50412 4 Capscrew, Hex Head 7/16-20 x 1" Grade 8 Zinc Plated SAE -
6 15-00404 4 Flat Washer 7/16" SAE -
7 00-61003 1 Grommet 3/8"ID x 3/4"OD 1/4"GW x 1/2"GD -
00040025 1 Plug -

P99-3 12/21

9-3
GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

PTO Adapter Parts SAE #5/#8

P99-3 12/21
9-4
GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

PTO Adapter Parts SAE #5/#8

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 23-71001 1 Bracket, Front PTO MTG SAE#5 -
2 32-81001 2 Dowel Pin 5/8"OD x 1-1/2" -
3 12-04803 4 Capscrew, Hex Head M16 x 2.0 x 40mm -
4 15-01000 4 Lock Washer, Helical M16 -
5 34-69401 1 PTO Carrier SAE#8 -
6 19M8162 6 Capscrew, Hex Head Flanged M10 x 1.5 x 40mm

P99-3 12/21
9-5
GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

SAE A-Pad / Spline Drive

P99-3 12/21

9-6
GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

SAE A-Pad / Spline Drive

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 RE500825 1 Adapter Fitting -
2 19M7785 2 Screw, M10 x 25 -
3 R85145 1 Cover -
4 R96935 1 Gasket -
5 T77814 1 O-ring -
6 38H5015 1 Elbow Fitting, M12 x 1.5 x 9/16" - 18 UNF -
7 51M7040 1 O-ring, 9.3 x 2.2 mm -
8 19M7753 2 Cap Screw, M12 x 70 -
9 24M7047 2 Washer, 13.0 x 24.0 x 2.5 mm -
10 R134465 1 Gasket -
11 RE506914 1 Oil Line -
12 R51936 1 Sealing Washer -
13 R110664 1 Coupling, 1/4" - 18 NPT x 1/2" - 24 UNS -
14 15H700 1 Pipe Bushing, 1/4", 3/8" - 18 NPT x 1/4" - 18 NPT -

P99-3 12/21

9-7
GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

Raw Water Flow Switch H. E.

P99-3 12/21

9-8
GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

Raw Water Flow Switch H. E.

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER


1 37-16803 1 Flow Switch, Bronze 35 GPM 2"NPT -
2 21-15034 1 M. Elbow 90, Bronze 2"NPT x 2"HB -
3 21-00076 1 Bushing, Brass 2"NPT x 1-1/2NPT -
4 21-15035 1 M. Connector, Bronze 1-1/2"NPT x 1-1/2"HB -
5 23-19409 1 Bracket, 2" Flow Switch Mounting -
6 23-19411 2 Clamp, 2" Flow Switch Mounting -
7 12-80832 2 Capscrew, Hex Head M10 x 1.5 x 30 mm -
8 19M7865 4 Capscrew, Hex Head Flanged M8 x 1.25 x 16mm -
9 41-01109 8 Hose 2"ID Wire Inforced -
10 19-04032 4 Hose Clamp #32 Embossed Band S/S -
11 19-60000 1 Adelle Clamp 2-1/16"ID x 1/2" STUD -
12 41-01102 23 Hose 1-1/2"ID Wire Inforced -
13 19-04028 4 Hose Clamp #28 Embossed Band S/S -

P99-3 12/21

9-9
P99-3 12/21
P99-3 12/21
4420 14th Ave. NW., Seattle WA 98107
Tel: (206) 789-3880 • 1-800-762-0165 • www.northern-lights.com
Northern Lights and Lugger are registered trademarks of Northern Lights, Inc.
© 2021 All rights reserved. Litho USA.

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