DPX 2 Parts
DPX 2 Parts
Fuses
DPX 2 Fusing
Line/
Ref Description Neutral Value ECRM Part Number
F1 Mains Fuse L 250V 15A TD FS0043RH
F2 Mains Fuse N 250V 15A TD FS0043RH
F3 Transformer Fuse L 250V 10A TD FS0042RH
F4 Transformer Fuse N 250V 10A TD FS0042RH
F5 Electronics Box Fan Fuse L 250V 1A TD FS0045RH
F6 Electronics Box Fan Fuse N 250V 1A TD FS0045RH
F7 Power Supply Fuse L 250V 8A TD FS0044RH
F8 Power Supply Fuse N 250V 8A TD FS0044RH
F9 Dryer Fuse L 250V 10A TD FS0042RH
F10 Dryer Fuse N 250V 10A TD FS0042RH
F11 Activator Heater L 250V 4A TD FS0004RH
F12 Activator Heater N 250V 4A TD FS0004RH
Cables, Ribbon
Part Number Description From To Quantity per machine
AC301053P1 26 pin Ribbon cable J10 Control board J10 Interface board 1
AC301053P2 26 pin Ribbon cable J58 Control board J58 Interface board 1
AC301053P3 26 pin Ribbon cable J27 Control board J27 Interface board 1
AC301054 26 pin Ribbon cable J9 Control board J9 Interface board 1
AC301055 16 pin Ribbon cable J26 Control board J26 Interface board 1
AC301068P1 10 pin Ribbon cable J5 Control board 9 pin D connector patch panel 1
AC301068P2 10 pin Ribbon cable J6 Control board 9 pin D connector patch panel 1
AC301068P3 10 pin Ribbon cable J3 Interface board 9 pin D connector patch panel 1
AC301068P4 10 pin Ribbon cable J5 Interface board 9 pin D connector patch panel 1
AC301068P5 10 pin Ribbon cable J8 Control board 9 pin D connector patch panel 1
AC301068P6 10 pin Ribbon cable J7 Control board 9 pin D connector patch panel 1
AC301068P7 10 pin Ribbon cable J13 Control board 9 pin D connector patch panel 1
AC301103 10 pin Ribbon cable J1 Control board RS232 Serial Port on FL Panel 1
Cables, Other
Part Number Description From To Quantity per machine
AC301027 3 wire ac cable Power on/off switch Fuse panel ac power plate 1
AC301028 3 wire ac cable AC input DC PSU Fuse panel ac power plate 1
AC301029 4 wire ac cable Interlock relays Contacts 2-1 & 2-2 ac power plate 1
AC301030 Interlock harness DC PSU +24v Interlock switches & relays 1
AC301031 2 pin cable Left interlock switch AC301030 Interlock harness 1
AC301046P1 Multiple cable harness Magazine 1 9 pin D connector patch panel 1
AC301046P2 Multiple cable harness Magazine 2 9 pin D connector patch panel 1
AC301047 Multiple cable harness Magazine 1 & 2 9 pin D connector patch panel 1
AC301048 9 pin Ribbon cable Spinner motor 1
AC301049 Multiple cable harness J11 Control board Carriage & spinner encoder 1
AC301026 3 wire ac cable Power on/off switch Line filter 1
AC301050P1 Multiple cable harness J1 Interface board Portrait punches 1
AC301050P1 Multiple cable harness J2 Interface board Landscape punches 1
AC301051 Multiple cable harness Switch guide motor 9 pin D connector patch panel 1
AC301052 Multiple cable harness Exit stepper & switch 9 pin D connector patch panel 1
AC301056 Multiple cable harness Drum feed & sensor 9 pin D connector patch panel 1
AC301057 Multiple cable harness J4 Interface board Cutter L&R switches 1
AC301058 Multiple cable harness J12 Control board Processor & drum stepper motors 1
AC301059 Multiple cable harness J12 Interface board Rear processor fuse block 1
AC301065 Multiple cable harness Terminal block Fuse panel ac power plate 1
AC301066 2 pin cable J4 Control board Cutter motor 1
AC301067 Multiple cable harness J6 Interface board Tank liquid level sensor assy 1
AC301069 Multiple cable harness J3 Control board DC PSU +5v, +24v & +42v 1
AC301070 Multiple cable harness Carriage limit switches 9 pin D connector patch panel 1
AC301071 Multiple cable harness J16 Control board Carriage stepper motor 1
AC301072 3 wire cable Control box fan Fuse panel ac power plate 1
AC301073 2 pin cable J64 Control board Processor base ventilation fan 1
AC301075 Multiple cable harness Waste pump switch Waste pump 1
AC301076 2 pin cable SSR Dryer Relay Fuse panel ac power plate 1
AC301077 Multiple cable harness Transformer Fuse panel ac power plate 1
AC301080 Loop wire Interlock relay Interlock relay 4
AC301084 3 wire cable Punch vacuum box Punch vacuum motor 1
AC301085 Multiple cable harness P1 on AC301059 Fuse panel ac power plate 1
AC301092 3 wire ac cable J11 Interface board Punch vacuum box 1
AC301100 2 pin cable Processor fuse panel Circulation pump 1
AC301101 3 wire cable Processor fuse panel Activator replenishment pump 1
AC301102 3 wire cable Processor fuse panel Stabilizer replenishment pump 1
Cables, Other
Part Number Description From To Quantity per machine
AC301107 Ground cable Upper dryer Processor fuse panel 1
AC301115 4 wire cable Connector Act & Stab level sensor contacts 1
AC301116 Ground cable Processor Processor fuse panel 1
AC301128 5 wire cable Act temp sensor Connector 1
AC301129 5 wire cable Dryer temp sensor Connector 1
AC301156 1 wire cable Thermal fuse Punch vacuum motor 1
3
6
4 5
3
2
4
2
2
1
2
3 3
Quantity used in
Item Number Description Part number this area
1 Serial cable AC301103 1
2 AC Power switch SW0192 1
3 AC input module & filter 3380400010 1
4 AC input module cover FA301035 1
5 Electric shock hazard label FA9762P2 1
3 1
5
3 4
Electrical - Transformer
3 4 4 3
2 5 6
4 4
3
3
Quantity used at
Item Number Description Part number this location
1 Transformer 414-270-000 1
2 Plastic transformer safety cover FA301040 1
3 Safety cover mounting screws 462-626-000 4
4 Transformer mounting screws 600375 4
4 Transformer mounting screw washers 6026011102 4
5 Electrical Shock Label FA9762P3 1
6 Transformer Voltage Tap Label FA301188 1
Electrical - Relays
1 1
1
3
Quantity used at
Item Number Description Part number this location
1 Solid state relay, dryer 414-061-000 1
2 Electrical shock safety label FA9762P3 1
3 Plastic safety cover for solid state relay RL0076 1
4 5
2 3
1 2
2
Quantity used in
Item Number Description Part number this area
1 Ground terminal block HB3139RH 1
2 Terminal block insulator HB3138RH 3
3 Terminal block HB3132RH 4
4 Fuse holder HB3130RH 12
5 Fuse block insulator HB3131RH 11
5
3 4
1 2
3 4
6
5
1 2
3
4
Quantity used in
Item Number Description Part number this area
1 Interlock switch bracket 502498 2
2 Interlock switch SW0254 2
3 Laser warning label HB33123RH 1
4 Hazard warning label, small FA21529P1 1
Cassette
Complete assembly as shown in picture below:
Cassette 1 = AO301119P1
Cassette 2 = AO301119P2
3 6
4 1
3
3
4
1 1
6
5
7
2
4
3
4
5 6
1
2
3
1 4
5 6
2
3
Magazine
3
5
4
3 5
4 2
1
7
6 2
8
Magazine
1
3
2
1
2 3
Magazine - Sensors
Cutter
4
2
7
3
5
6 7
1
Cutter
2
3
Cutter
1
2
3 4 3
Cutter
2 3
4
5
Optics Assembly
1 4
3
2
5
Quantity used in
Item Number Description Part number this area
1 Carriage lead screw assembly 6400007530 1
2 Flywheel 300858 1
3 Flywheel bushing 502014 1
4 Flywheel retaining clip 602302 1
4
2
1
2
3
Quantity used in
Item Number Description Part number this area
1 Flywheel 300858 1
2 Carriage stepper motor 6704500190 1
3 Leadscrew motor coupling 6411700010 1
4 Carriage limit switch SW0272 1
Quantity used in
Item Number Description Part number this area
1 Punch waste container 500298 1
2 Punch vacuum chaff bowl thumb screw HB3153 2
3 Foam seal on rim of plastic punch bowl 6620700090 1
Quantity used in
Item Number Description Part number this area
1 Punch vacuum assembly (complete) AO301108 1
2 Hose clip to punch vacuum bowl (Large) 459-762-000 1
3 Plastic punch chaff collection bowl 500298 1
4 Punch hose 403-618-000 1
5 Punch hose 403-607-000 1
6 Hose clip to punch vacuum bowl (Small) 459-761-000 4
4
5
2
6
3
Quantity used in
Item Number Description Part number this area
1 Punch vacuum motor 400571 1
2 Punch vacuum housing outer housing 502382 1
3 Punch vacuum thermal fuse 414-976-000 1
4 Punch vacuum housing inner housing FA301089 1
2
1
Quantity used in
Item Number Description Part number this area
1 Punch vacuum motor 400571 1
2 Punch vacuum motor mounting rubber boot 602329 1
3 Punch vacuum hose metal locking clip 602345 1
4 Punch vacuum rubber boot metal locking clip 602065 1
2
4
1
3
Quantity used in
Item Number Description Part number this area
1 Punch vacuum ac connector assembly CO1392RH 1
2 Punch vacuum fuses, 6.3A 250V TD FS0041RH 2
3 Punch vacuum assembly fuse label HB3111RH 1
4 Thermal switch (not shown – inside housing) 414-976-000 1
Punch
7
5
Punch
1
5
Punch Baffles
Punch
1
2
4 4
3
7
3
4
4 5
5
8 1 3
5
7
2 9
10 4
5 6
9
2
6
Quantity used in
Item Number Description Part number this area
1 Output drive stepper motor 400600 1
2 Foam drive rollers 011-371-000 29
3 Stepper motor pulley 018-003-000 1
4 Toothed drive belt 600094 1
5 Pulley 600095 2
6 Spring 035-087-000 4
7 Stepper motor external gasket 011-457-000 1
8 Stepper motor inner gasket 011-456-000 1
9 Idler shaft 053-047-000 2
10 Idler shaft 053-046-000 2
2
1
3
4 5
6 7
Quantity used in
Item Number Description Part number this area
1 Processor tank assembly 602369 1
2 Activator & Stabilizer level sensor assembly AC301115 1
3 Waste drain switch 411-154-000 1
4 Activator replenish & sensor assembly 300317 1
5 Stabilizer replenish & sensor assembly 300318 1
6 Activator replenishment tank AO301086 1
7 Stabilizer replenishment tank AO301087 1
8 Waste drain connector assembly 450-408-000 1
Quantity used in
Item Number Description Part number this area
1 Activator & Stabilizer level sensor assembly AO301211 1
1 2
4 1
1 3
3
1
2 3
1
4
Quantity used in
Item Number Description Part number this area
1 Stabilizer replenishment pump assembly AO301231 1
2 Activator replenishment pump assembly AO301230 1
3 Waste pump assembly 066-102-000 1
4 Circulation pump assembly 067-794-000 1
6 Waste tank lid 013-858-000 1
7 Waste tank 013-857-000 1
3
1
4
6
2 3
6
4
Processor
2
1 1
1 3
1 4
Quantity used in
Item Number Description Part number this area
1 Plastic swivel hose connector 458-019-000 4
2 Activator heater, 230VAC, 300W 066-987-000 1
3 Activator temperature probe AO301133 1
4 Plastic hose clip (small) 459-825-000 4
Quantity used in
Item Number Description Part number this area
1 Activator tank temperature sensor assembly AO301134 1
2 Dryer temperature sensor mount 602365 1
3 Dryer temperature sensor assembly AO301133 1
5
1
Quantity used at
Item Number Description Part number this location
1 Step motor 400600 1
2 Toothed drive belt 452-141-000 1
3 Pulley locking roll pin 466-312-000 1
4 Pulley 602367 1
5 Drive motor pulley 6023666 1
3
5 7
1
2 4
6
2
Quantity used in
Item Number Description Part number this area
1 Worm gear left threaded 030-099-000 1
2 Worm gear right threaded 030-098-000 2
3 L-bracket 048-113-000 1
4 Pulley 602367 1
5 Drive shaft mounting plate FA301177 1
6 Drive shaft 053-091-000 1
7 Bearing angle bracket 048-062-003 1
2
1
1
4 3
7
5 6
Quantity used in
Item Number Description Part number this area
1 Worm gear right threaded 030-098-000 1
2 Retaining ring 470-915-000 1
3 Bearing plate 451-016-013 2
4 Axial bearing 451-015-013 1
5 Roll pin for worm gears 466-306-000 3
6 Roller bearing 451-021-000 3
7 Brass bearing housing 057-139-000 3
Notes
1. Roller bearings (item 6) are lubricated with grease 1091001 upon assembly
2. Axial bearing (item 4) is lubricate with grease 1091001 upon assembly
3. Worm gears are lubricated with grease 405-110-000
1
1
Quantity used in
Item Number Description Part number this area
1 Upper dryer & heater assembly AO301194 1
2 Lower dryer & heater assembly AO301193 1
2
2
3
2
1
2
Quantity used in
Item Number Description Part number this area
1 Air filter (located inside this cover) 048-982-000 1
2 Processor ventilation fan, 24VDC AO301120 1
3 Fan finger guard FF0005 1