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DPX 2 Parts

The document provides a detailed list of spare parts for the DPX 2, including various fuses, cables, electronic components, and their respective part numbers and quantities needed per machine. It categorizes items into sections such as fuses, cables, electronics, and electrical components, ensuring comprehensive coverage for maintenance and repairs. This information is essential for technicians to identify and procure the necessary parts for servicing the equipment.

Uploaded by

ken
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
31 views67 pages

DPX 2 Parts

The document provides a detailed list of spare parts for the DPX 2, including various fuses, cables, electronic components, and their respective part numbers and quantities needed per machine. It categorizes items into sections such as fuses, cables, electronics, and electrical components, ensuring comprehensive coverage for maintenance and repairs. This information is essential for technicians to identify and procure the necessary parts for servicing the equipment.

Uploaded by

ken
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 67

Section 3C - Spare Parts

Fuses

DPX 2 Fusing

Line/
Ref Description Neutral Value ECRM Part Number
F1 Mains Fuse L 250V 15A TD FS0043RH
F2 Mains Fuse N 250V 15A TD FS0043RH
F3 Transformer Fuse L 250V 10A TD FS0042RH
F4 Transformer Fuse N 250V 10A TD FS0042RH
F5 Electronics Box Fan Fuse L 250V 1A TD FS0045RH
F6 Electronics Box Fan Fuse N 250V 1A TD FS0045RH
F7 Power Supply Fuse L 250V 8A TD FS0044RH
F8 Power Supply Fuse N 250V 8A TD FS0044RH
F9 Dryer Fuse L 250V 10A TD FS0042RH
F10 Dryer Fuse N 250V 10A TD FS0042RH
F11 Activator Heater L 250V 4A TD FS0004RH
F12 Activator Heater N 250V 4A TD FS0004RH

F2-1 Activator Pump L 250V 4A TD FS0004RH


F2-2 Activator Pump N 250V 4A TD FS0004RH
F2-3 Stabilizer Pump L 250V 4A TD FS0004RH
F2-4 Stabilizer Pump N 250V 4A TD FS0004RH
F2-5 Circulation Pump L 250V 4A TD FS0004RH
F2-6 Circulation Pump N 250V 4A TD FS0004RH
F2-7 Dryer Fans L 250V 4A TD FS0004RH

Punch Vacuum L 250V 6.3A TD FS0041RH


Punch Vacuum N 250V 6.3A TD FS0041RH

DPX 2 Service Manual AG301082, Rev. 1


Page 61 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Cables, Ribbon
Part Number Description From To Quantity per machine
AC301053P1 26 pin Ribbon cable J10 Control board J10 Interface board 1
AC301053P2 26 pin Ribbon cable J58 Control board J58 Interface board 1
AC301053P3 26 pin Ribbon cable J27 Control board J27 Interface board 1
AC301054 26 pin Ribbon cable J9 Control board J9 Interface board 1
AC301055 16 pin Ribbon cable J26 Control board J26 Interface board 1
AC301068P1 10 pin Ribbon cable J5 Control board 9 pin D connector patch panel 1
AC301068P2 10 pin Ribbon cable J6 Control board 9 pin D connector patch panel 1
AC301068P3 10 pin Ribbon cable J3 Interface board 9 pin D connector patch panel 1
AC301068P4 10 pin Ribbon cable J5 Interface board 9 pin D connector patch panel 1
AC301068P5 10 pin Ribbon cable J8 Control board 9 pin D connector patch panel 1
AC301068P6 10 pin Ribbon cable J7 Control board 9 pin D connector patch panel 1
AC301068P7 10 pin Ribbon cable J13 Control board 9 pin D connector patch panel 1
AC301103 10 pin Ribbon cable J1 Control board RS232 Serial Port on FL Panel 1

DPX 2 Service Manual AG301082, Rev. 1


Page 62 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Cables, Other
Part Number Description From To Quantity per machine
AC301027 3 wire ac cable Power on/off switch Fuse panel ac power plate 1
AC301028 3 wire ac cable AC input DC PSU Fuse panel ac power plate 1
AC301029 4 wire ac cable Interlock relays Contacts 2-1 & 2-2 ac power plate 1
AC301030 Interlock harness DC PSU +24v Interlock switches & relays 1
AC301031 2 pin cable Left interlock switch AC301030 Interlock harness 1
AC301046P1 Multiple cable harness Magazine 1 9 pin D connector patch panel 1
AC301046P2 Multiple cable harness Magazine 2 9 pin D connector patch panel 1
AC301047 Multiple cable harness Magazine 1 & 2 9 pin D connector patch panel 1
AC301048 9 pin Ribbon cable Spinner motor 1
AC301049 Multiple cable harness J11 Control board Carriage & spinner encoder 1
AC301026 3 wire ac cable Power on/off switch Line filter 1
AC301050P1 Multiple cable harness J1 Interface board Portrait punches 1
AC301050P1 Multiple cable harness J2 Interface board Landscape punches 1
AC301051 Multiple cable harness Switch guide motor 9 pin D connector patch panel 1
AC301052 Multiple cable harness Exit stepper & switch 9 pin D connector patch panel 1
AC301056 Multiple cable harness Drum feed & sensor 9 pin D connector patch panel 1
AC301057 Multiple cable harness J4 Interface board Cutter L&R switches 1
AC301058 Multiple cable harness J12 Control board Processor & drum stepper motors 1
AC301059 Multiple cable harness J12 Interface board Rear processor fuse block 1
AC301065 Multiple cable harness Terminal block Fuse panel ac power plate 1
AC301066 2 pin cable J4 Control board Cutter motor 1
AC301067 Multiple cable harness J6 Interface board Tank liquid level sensor assy 1
AC301069 Multiple cable harness J3 Control board DC PSU +5v, +24v & +42v 1
AC301070 Multiple cable harness Carriage limit switches 9 pin D connector patch panel 1
AC301071 Multiple cable harness J16 Control board Carriage stepper motor 1
AC301072 3 wire cable Control box fan Fuse panel ac power plate 1
AC301073 2 pin cable J64 Control board Processor base ventilation fan 1
AC301075 Multiple cable harness Waste pump switch Waste pump 1
AC301076 2 pin cable SSR Dryer Relay Fuse panel ac power plate 1
AC301077 Multiple cable harness Transformer Fuse panel ac power plate 1
AC301080 Loop wire Interlock relay Interlock relay 4
AC301084 3 wire cable Punch vacuum box Punch vacuum motor 1
AC301085 Multiple cable harness P1 on AC301059 Fuse panel ac power plate 1
AC301092 3 wire ac cable J11 Interface board Punch vacuum box 1
AC301100 2 pin cable Processor fuse panel Circulation pump 1
AC301101 3 wire cable Processor fuse panel Activator replenishment pump 1
AC301102 3 wire cable Processor fuse panel Stabilizer replenishment pump 1

DPX 2 Service Manual AG301082, Rev. 1


Page 63 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Cables, Other
Part Number Description From To Quantity per machine
AC301107 Ground cable Upper dryer Processor fuse panel 1
AC301115 4 wire cable Connector Act & Stab level sensor contacts 1
AC301116 Ground cable Processor Processor fuse panel 1
AC301128 5 wire cable Act temp sensor Connector 1
AC301129 5 wire cable Dryer temp sensor Connector 1
AC301156 1 wire cable Thermal fuse Punch vacuum motor 1

DPX 2 Service Manual AG301082, Rev. 1


Page 64 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electronics, Main Control Board, Cover Fan

3
6
4 5

Item Number Description Part number Qty per machine


1 Main board cover assembly 502482 1
2* Ventilation fan assembly, 220V AC* AO301123* 1
2 Ventilation fan assembly, 24V DC AO301120 1
3 ESD warning label FA111154 1
4 Fan gasket plate 502443P1 1
5 Fan gasket foam FA301187 1
6 Fan finger guard FF0005 1
* Used on early models. Current models use the 24-volt dcfan

DPX 2 Service Manual AG301082, Rev. 1


Page 65 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electronics, Main Boards

Item Number Description Part number Qty per machine


1 Main control board assembly with mounting plate AO301137 1
2 Processor interface board AP400583 1

DPX 2 Service Manual AG301082, Rev. 1


Page 66 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electronics, Main Control Board & Daughter Boards

3
2
4

Item Number Description Part number Qty per machine


1 128Mb Ram memory module IC0968RH 1
2 Axsys spinner motor control board AP400607 1
3 Laser diode module AP400209 1
4 Main control board (board only) AP400608 1

DPX 2 Service Manual AG301082, Rev. 1


Page 67 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electronics, Drum Sensor Board & Mounting


Hardware

2
2

Item Number Description Part number Qty used


1 Drum sensor board 296-723-000 1
2 Mounting screw 462-626-000 2
2 Washers 468-400-023 2
3 Mounting bracket 048-212-000 1

DPX 2 Service Manual AG301082, Rev. 1


Page 68 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electrical, External Connection Cables

Item Number Description Part number Qty per machine


1 USB 2.0 cable 800468 1
2 RS232 serial cable 6600250080 1
3 AC power cord International (Non USA) AC302005RH 1
3 AC power cord Domestic (USA) AC302004RH 1

DPX 2 Service Manual AG301082, Rev. 1


Page 69 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electrical, Input Connections

1
2

3 3

Quantity used in
Item Number Description Part number this area
1 Serial cable AC301103 1
2 AC Power switch SW0192 1
3 AC input module & filter 3380400010 1
4 AC input module cover FA301035 1
5 Electric shock hazard label FA9762P2 1

DPX 2 Service Manual AG301082, Rev. 1


Page 70 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electrical - DC Power Supply

3 1
5

Item Number Description Part number Qty per machine


1 Power supply cover FA301079 1
2 Power supply +5v, +24v & +42v 400105 1
3 DC power supply cable assembly AC301069 1
4 AC input power cable assembly AC301028 1
5 Voltage Tap Label FA301188 1

DPX 2 Service Manual AG301082, Rev. 1


Page 71 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electrical – Interface Board Cooling Fan Components

3 4

Item Number Description Part number Qty per machine


1 Anti-static Wrist Strap Holder HB3084 1
2 Anti-static Wrist Strap HB2839 1
3 Cooling Fan Assembly AO301268 1
4 Finger Guard FF0078 1
5 Cover, AC Area, Interface Board FA301039 1
6 Hazardous Voltage Label FA9762P3 1

DPX 2 Service Manual AG301082, Rev. 1


Page 72 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electrical - Transformer

3 4 4 3

2 5 6

4 4

3
3

Quantity used at
Item Number Description Part number this location
1 Transformer 414-270-000 1
2 Plastic transformer safety cover FA301040 1
3 Safety cover mounting screws 462-626-000 4
4 Transformer mounting screws 600375 4
4 Transformer mounting screw washers 6026011102 4
5 Electrical Shock Label FA9762P3 1
6 Transformer Voltage Tap Label FA301188 1

DPX 2 Service Manual AG301082, Rev. 1


Page 73 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electrical - Relays

1 1

Item Number Description Part number Quantity used at this location


1 Interlock relay RL0077 2
2 Electrical shock safety label FA9762P3 2
3 Interlock relay safety loop wire AC301080 4

1
3

Quantity used at
Item Number Description Part number this location
1 Solid state relay, dryer 414-061-000 1
2 Electrical shock safety label FA9762P3 1
3 Plastic safety cover for solid state relay RL0076 1

DPX 2 Service Manual AG301082, Rev. 1


Page 74 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electrical - Main Terminal & Fuse Block, Complete


Assembly
ECRM Part Number MA0725RH

DPX 2 Service Manual AG301082, Rev. 1


Page 75 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electrical - Terminal & Fuse Block, Complete


Assembly
ECRM Part Number MA0726RH

DPX 2 Service Manual AG301082, Rev. 1


Page 76 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electrical - Main Fuse & Terminal Block

4 5
2 3

1 2
2

Quantity used in
Item Number Description Part number this area
1 Ground terminal block HB3139RH 1
2 Terminal block insulator HB3138RH 3
3 Terminal block HB3132RH 4
4 Fuse holder HB3130RH 12
5 Fuse block insulator HB3131RH 11

Complete assembly part number = MA0725RH

DPX 2 Service Manual AG301082, Rev. 1


Page 77 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electrical - Processor Fuse & Terminal Block

5
3 4

Item Number Description Part number Qty per machine


1 Fuse holder insulator HB3131RH 7
2 Fuse holder HB3130RH 7
3 Terminal block insulator HB3138RH 6
4 Terminal block HB3132RH 8
5 Ground terminal block HB3139RH 2

Complete assembly part number = MA0726RH

DPX 2 Service Manual AG301082, Rev. 1


Page 78 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electrical - Terminal Rail Spares

1 2

Item Number Description Part number Qty per machine


1 Fuse Holder HB3130RH 19
2 Fuse holder insulator HB3131RH 19

3 4

Item Number Description Part number Qty per machine


3 4 way terminal block HB3132RH 16
4 4 way terminal block insulator HB3138RH 12

6
5

Item Number Description Part number Qty per machine


5 4 way ground terminal block HB3139RH 3
6 Adjacent jumper insulated HB3140RH 6

DPX 2 Service Manual AG301082, Rev. 1


Page 79 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electrical - Panel Interlock Switch and Bracket

1 2

3
4

Quantity used in
Item Number Description Part number this area
1 Interlock switch bracket 502498 2
2 Interlock switch SW0254 2
3 Laser warning label HB33123RH 1
4 Hazard warning label, small FA21529P1 1

DPX 2 Service Manual AG301082, Rev. 1


Page 80 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Cassette
Complete assembly as shown in picture below:
Cassette 1 = AO301119P1
Cassette 2 = AO301119P2

3 6
4 1

Item Number Description Part number Qty per cassette


1 Cassette hub 056-293-025 2
2 Spike to grip media core 052-052-000 2
3 Spring split 035-414-000 2
4 Axle for spool shaft 053-040-000 1
5 Gear 018-006-000 1
6 Cassette label (contains a 1 & 2) FA301127 1

Cassette Hub, Fixed

DPX 2 Service Manual AG301082, Rev. 1


Page 81 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

3
3
4

1 1

Item Number Description Part number Qty per cassette


1 Cassette hub 056-293-025 2
2 Spring split 035-414-000 2
3 Adjustable threaded bushing 057-807-025 2
4 Knurled lock nut 063-645-000 1

DPX 2 Service Manual AG301082, Rev. 1


Page 82 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Cassette Hub, Adjustable

6
5
7
2
4
3

Item Number Description Part number Qty per cassette


1 Cassette hub 053-293-025 2
2 Axle for spool shaft 054-040-000 1
3 Spring split 035-414-000 2
4 Spike to grip media core 052-052-000 2
5 Adjustable threaded bushing 057-807-025 2
6 Brass lock nut 057-823-000 2
7 Gear 018-006-000 1

DPX 2 Service Manual AG301082, Rev. 1


Page 83 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Magazine 1 - Drive Components

4
5 6

1
2
3

Item Number Description Part number Qty use in this area


1 Ground clip for pulley 035-263-000 1
2 Roller pulley 452-105-000 1
3 Grub screw for pulley 462-323-000 1
4 Toothed drive belt 452-110-000 1
5 Stepper motor pulley 018-003-000 1
6 Grub screw for pulley 462-304-000 1
7 Stepper motor 400600 1

DPX 2 Service Manual AG301082, Rev. 1


Page 84 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Magazine 2 – Drive Components

1 4
5 6

2
3

Item Number Description Part number Qty used in this


area
1 Ground clip for pulley 035-263-000 1
2 Roller pulley 452-105-000 1
3 Grub screw for pulley 462-323-000 1
4 Toothed drive belt 452-110-000 1
5 Stepper motor pulley 018-003-000 1
6 Grub screw for pulley 600064052 1
7 Stepper motor 400600 1

DPX 2 Service Manual AG301082, Rev. 1


Page 85 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Magazine

3
5
4

3 5
4 2

1
7
6 2
8

Item Number Description Part number Qty use in this area


1 DC motor assembly 067-051-000 1
2 Mounting bracket FA301034 1
3 Gear 030-995-000 2
4 Hex head screw 462-626-000 2
5 Brass mount 011-418-000 2
6 Brass mount (press fit into item 7) 057-805-000 1
7 Gear 030-978-000 1
8 M4x10 SHSC set screw 462-254-000 1

DPX 2 Service Manual AG301082, Rev. 1


Page 86 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Magazine

1
3
2

1
2 3

Item Number Description Part number Qty use in this area


1 DC motor assembly 067-051-000 2
2 Sensor board 296-716-000 4
3 Stepper motor 400600 2
4 Cover FA301024 1
5 Cover FA301033 1

DPX 2 Service Manual AG301082, Rev. 1


Page 87 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Magazine - Sensors

Item Number Description Part number Qty used


1 Sensor board 296-716-000 4
2 LED Emitter & cable assembly 212-805-000 4

Front view of emitter in mount Rear view of emitter in mount

DPX 2 Service Manual AG301082, Rev. 1


Page 88 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Cutter

4
2
7
3
5

6 7
1

Item Number Description Part number Qty per cassette


1 Cutter motor 413-075-000 1
2 Cutter motor pulley 030-946-006 1
3 Cutter toothed drive belt 452-101-000 1
4 Cutter belt tension wheel 030-979-000 1
5 Cutter belt bushing 018-020-000 1
6 Cutter motor mounting bracket 048-891-003 1
7 Cutter motor mounting bolts 461-549-023 3
8 Cutter pulley grub screw 6000640521 1

DPX 2 Service Manual AG301082, Rev. 1


Page 89 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Cutter

2
3

Item Number Description Part number Qty per cassette


1 Pulley mounting stud 054-964-000 1
2 Pulley locking clip 470-917-000 1
3 Cutter belt pulley 018-028-000 1
4 Cutter belt 452-101-000 1
5 Pulley mounting bracket 648-086-003 1

DPX 2 Service Manual AG301082, Rev. 1


Page 90 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Cutter

1
2

3 4 3

Item Number Description Part number Qty used


1 Knife wheel 047-981-000 1
2 Spring for knife wheel 035-409-000 1
3 Sliding bearing 055-687-000 1
4 Cutter belt 452-101-000 1

DPX 2 Service Manual AG301082, Rev. 1


Page 91 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Cutter

2 3

Item Number Description Part number Qty per cassette


1 Cutter rail 10mm diameter 053-028-000 1
2 Cutter rail 16mm diameter 053-029-000 1
3 Cutter wheel assembly No assy yet 1
4 Cutter guide 021-397-033 1
5 Cutter fixed blade 048-893-000 1
6 Cutter fixed blade mounting channel 014-010-000 1

4
5

DPX 2 Service Manual AG301082, Rev. 1


Page 92 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Electrical - Cutter Limit Switches


Left hand side of DPX 2

Right hand side of DPX 2


1

Item Number Description Part number Qty per machine


1 Cutter Limit Switch 300199 2

DPX 2 Service Manual AG301082, Rev. 1


Page 93 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Optics - Spinner Motor & Mounting Hardware

Item Number Description Part number Qty per machine


1 Spinner motor, Axsys 30K 6504400010 1
2 Spinner motor mounting screw 6002535221 6

DPX 2 Service Manual AG301082, Rev. 1


Page 94 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Optics Assembly

1 4
3

2
5

Item Number Description Part number Qty per machine


1 ND Filter step motor assembly 9604500200 1
2 ND filter zero micro switch 9604500310 1
3 Iris Home micro switch 9604500320 1
4 Iris step motor assembly 419-243-000 1
5 Complete optics assembly 6704500012 1

DPX 2 Service Manual AG301082, Rev. 1


Page 95 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Carriage Lead Screw

Quantity used in
Item Number Description Part number this area
1 Carriage lead screw assembly 6400007530 1
2 Flywheel 300858 1
3 Flywheel bushing 502014 1
4 Flywheel retaining clip 602302 1

4
2

DPX 2 Spare Parts

DPX 2 Service Manual AG301082, Rev. 1


Page 96 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Carriage lead screw drive & limit switches

1
2
3

Quantity used in
Item Number Description Part number this area
1 Flywheel 300858 1
2 Carriage stepper motor 6704500190 1
3 Leadscrew motor coupling 6411700010 1
4 Carriage limit switch SW0272 1

DPX 2 Service Manual AG301082, Rev. 1


Page 97 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Punch Waste Container

Quantity used in
Item Number Description Part number this area
1 Punch waste container 500298 1
2 Punch vacuum chaff bowl thumb screw HB3153 2
3 Foam seal on rim of plastic punch bowl 6620700090 1

DPX 2 Service Manual AG301082, Rev. 1


Page 98 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Punch Vacuum Motor Assembly

Quantity used in
Item Number Description Part number this area
1 Punch vacuum assembly (complete) AO301108 1
2 Hose clip to punch vacuum bowl (Large) 459-762-000 1
3 Plastic punch chaff collection bowl 500298 1
4 Punch hose 403-618-000 1
5 Punch hose 403-607-000 1
6 Hose clip to punch vacuum bowl (Small) 459-761-000 4

4
5
2

6
3

DPX 2 Service Manual AG301082, Rev. 1


Page 99 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Punch Vacuum Motor Assembly

Quantity used in
Item Number Description Part number this area
1 Punch vacuum motor 400571 1
2 Punch vacuum housing outer housing 502382 1
3 Punch vacuum thermal fuse 414-976-000 1
4 Punch vacuum housing inner housing FA301089 1

DPX 2 Service Manual AG301082, Rev. 1


Page 100 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Punch Vacuum Assembly

2
1

Quantity used in
Item Number Description Part number this area
1 Punch vacuum motor 400571 1
2 Punch vacuum motor mounting rubber boot 602329 1
3 Punch vacuum hose metal locking clip 602345 1
4 Punch vacuum rubber boot metal locking clip 602065 1

2
4

DPX 2 Service Manual AG301082, Rev. 1


Page 101 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Punch Vacuum Motor Assembly

1
3

Quantity used in
Item Number Description Part number this area
1 Punch vacuum ac connector assembly CO1392RH 1
2 Punch vacuum fuses, 6.3A 250V TD FS0041RH 2
3 Punch vacuum assembly fuse label HB3111RH 1
4 Thermal switch (not shown – inside housing) 414-976-000 1

DPX 2 Service Manual AG301082, Rev. 1


Page 102 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Punch

7
5

Item Number Description Part number Qty


1 Punch motor 413-081-000 1
2 Punch motor pulley 018-008-000 1
3 Punch die pulley FA301170 1
4 Toothed drive belt 452-133-000 1
5 Micro switch with bent arm 012-269-000 1
6 Micro switch with straight arm 411-188-000 2
7 Nut (secured with Loctite 222) 011-782-000 1
8 Micro switch mounting plate FA301181 1

DPX 2 Service Manual AG301082, Rev. 1


Page 103 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Punch

1
5

Item Number Description Part number Quantity


1 Punch disk FA301168 1
2 Disk mounting screws 6000630221 2
2 Disk mounting washers 469-012-000 2
3 Motor mounting bracket 048-774-000 1
4 Motor mounting screws 600474 3
4 Motor mounting washers 469-012-000 3
5 Bracket to punch block mounting 600474 4
screws
5 Bracket to punch block mounting 469-012-000 4
washers

DPX 2 Service Manual AG301082, Rev. 1


Page 104 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Punch Baffles

Item Number Description Part number Quantity


1
2
3
4
5

DPX 2 Service Manual AG301082, Rev. 1


Page 105 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Punch

1
2

Item Number Description Part number Quantity used per


punch unit
1 Punch block, 10mm round 011-852-000 1
2 Punch block, 12mm square 014-078-000 1
3 Punch vacuum hose to block coupling 011-948-000 2
4 Punch vacuum hose 403-617-000 2

4 4
3

DPX 2 Service Manual AG301082, Rev. 1


Page 106 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor Output Kicker Drive

7
3

4
4 5
5

Item Number Description Part number Quantity


1 Output drive stepper motor 400600 1
2 Foam drive rollers 011-371-000 29
3 Stepper motor mounting screws 462-239-000 4
3 Stepper motor mounting washers 469-016-000 4
4 Idler shaft 053-047-000 2
5 Idler shaft 053-046-000 2
6 Exit sensor 411-727-000 1
7 Anti-static brush 601855 1

DPX 2 Service Manual AG301082, Rev. 1


Page 107 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor Output Kicker Drive

8 1 3
5
7

2 9

10 4
5 6

9
2
6

Quantity used in
Item Number Description Part number this area
1 Output drive stepper motor 400600 1
2 Foam drive rollers 011-371-000 29
3 Stepper motor pulley 018-003-000 1
4 Toothed drive belt 600094 1
5 Pulley 600095 2
6 Spring 035-087-000 4
7 Stepper motor external gasket 011-457-000 1
8 Stepper motor inner gasket 011-456-000 1
9 Idler shaft 053-047-000 2
10 Idler shaft 053-046-000 2

DPX 2 Service Manual AG301082, Rev. 1


Page 108 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Output Kicker Drive- Exit Guide Sensor

Item Number Description Part number Qty per machine


1 Exit Guide Sensor 411-727-000 1

DPX 2 Service Manual AG301082, Rev. 1


Page 109 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor - Right Hand View

2
1
3

4 5

6 7

Quantity used in
Item Number Description Part number this area
1 Processor tank assembly 602369 1
2 Activator & Stabilizer level sensor assembly AC301115 1
3 Waste drain switch 411-154-000 1
4 Activator replenish & sensor assembly 300317 1
5 Stabilizer replenish & sensor assembly 300318 1
6 Activator replenishment tank AO301086 1
7 Stabilizer replenishment tank AO301087 1
8 Waste drain connector assembly 450-408-000 1

DPX 2 Service Manual AG301082, Rev. 1


Page 110 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor – Activator & Stabilizer Level Sensor


Assembly

Quantity used in
Item Number Description Part number this area
1 Activator & Stabilizer level sensor assembly AO301211 1

DPX 2 Service Manual AG301082, Rev. 1


Page 111 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor – Drain Level Tubes & Activator Heater


3

1 2

Item Number Description Part number Qty per machine


1 Activator drain & level tube (blue) 013-761-000 1
2 Stabilizer drain & level tube (black) 013-930-000 1
3 O Ring 459-638-000 1 per tube

Item Number Description Part number Qty per machine


4 Activator heater, 230VAC, 300W 066-987-000 1

DPX 2 Service Manual AG301082, Rev. 1


Page 112 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor Rack Assembly

Item Number Description Part number Qty per unit


1 Processor rack assembly complete AO301097 1

DPX 2 Service Manual AG301082, Rev. 1


Page 113 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor – Squeegee Roller

Item Number Description Part number Qty per machine


1 Squeegee roller 502548 1
2 Rubber roller 022-652-000 1
3 Bearing 055-051-000 2
4 Bearing retaining bolt 462-293-000 1
4 Bearing retaining washer 468-401-023 1
5 Bearing retaining clip 470-704-000 1

4 1
1 3

3
1

DPX 2 Service Manual AG301082, Rev. 1


Page 114 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor – Pumps and Waste Tank

2 3

1
4

Quantity used in
Item Number Description Part number this area
1 Stabilizer replenishment pump assembly AO301231 1
2 Activator replenishment pump assembly AO301230 1
3 Waste pump assembly 066-102-000 1
4 Circulation pump assembly 067-794-000 1
6 Waste tank lid 013-858-000 1
7 Waste tank 013-857-000 1

DPX 2 Service Manual AG301082, Rev. 1


Page 115 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor – Waste Tank Area


3

3
1

4
6

Item Number Description Part number Qty per machine


1 Waste tank lid 013-858-000 1
2 Waste tank 013-857-000 1
3 Funnel 458-077-000 2
4 Waste pump 066-102-000 1
5 Nylon fitting in tank wall 057-838-000 1
6 90 degree elbow 459-791-000 1

DPX 2 Service Manual AG301082, Rev. 1


Page 116 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor – Waste Tank Fittings

Item Number Description Part number Qty per machine


1 Waste tank level sensor assembly 419-304-000 1

2 3

6
4

Item Number Description Part number Qty per machine


2 Nylon through wall drain coupling 057-838-000 1
3 Sealing washer 459-949-000 1
4 Drain hose 403-352-000 1
5 Hose clamp 459-619-000 1
6 90 degree elbow 459-791-000 1

DPX 2 Service Manual AG301082, Rev. 1


Page 117 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor

2
1 1
1 3

1 4

Quantity used in
Item Number Description Part number this area
1 Plastic swivel hose connector 458-019-000 4
2 Activator heater, 230VAC, 300W 066-987-000 1
3 Activator temperature probe AO301133 1
4 Plastic hose clip (small) 459-825-000 4

DPX 2 Service Manual AG301082, Rev. 1


Page 118 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor – Processor Temperature Sensors

Quantity used in
Item Number Description Part number this area
1 Activator tank temperature sensor assembly AO301134 1
2 Dryer temperature sensor mount 602365 1
3 Dryer temperature sensor assembly AO301133 1

DPX 2 Service Manual AG301082, Rev. 1


Page 119 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor Drive Shaft Assembly

5
1

Quantity used at
Item Number Description Part number this location
1 Step motor 400600 1
2 Toothed drive belt 452-141-000 1
3 Pulley locking roll pin 466-312-000 1
4 Pulley 602367 1
5 Drive motor pulley 6023666 1

DPX 2 Service Manual AG301082, Rev. 1


Page 120 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor Drive Shaft Assembly

3
5 7
1
2 4
6
2

Complete Drive shaft assembly, as shown above = AO301117

Quantity used in
Item Number Description Part number this area
1 Worm gear left threaded 030-099-000 1
2 Worm gear right threaded 030-098-000 2
3 L-bracket 048-113-000 1
4 Pulley 602367 1
5 Drive shaft mounting plate FA301177 1
6 Drive shaft 053-091-000 1
7 Bearing angle bracket 048-062-003 1

DPX 2 Service Manual AG301082, Rev. 1


Page 121 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor Drive Shaft Assembly

2
1

Item Number Description Part number Qty per assembly


1 Gear 030-355-045 1
2 Gear 030-963-000 1
3 Bracket 048-062-003 1

DPX 2 Service Manual AG301082, Rev. 1


Page 122 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor Drive Shaft Assembly


2

1
4 3
7

5 6

Quantity used in
Item Number Description Part number this area
1 Worm gear right threaded 030-098-000 1
2 Retaining ring 470-915-000 1
3 Bearing plate 451-016-013 2
4 Axial bearing 451-015-013 1
5 Roll pin for worm gears 466-306-000 3
6 Roller bearing 451-021-000 3
7 Brass bearing housing 057-139-000 3

Notes
1. Roller bearings (item 6) are lubricated with grease 1091001 upon assembly
2. Axial bearing (item 4) is lubricate with grease 1091001 upon assembly
3. Worm gears are lubricated with grease 405-110-000

DPX 2 Service Manual AG301082, Rev. 1


Page 123 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor – Dryer Input Cover

Item Number Description Part number Qty per machine


1 Dryer input cover assembly 049-318-002 1
2 Guide 049-319-033 1
3 Guide mounting screws 462-626-000 3

DPX 2 Service Manual AG301082, Rev. 1


Page 124 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor – Dryer Guide

Item Number Description Part number Qty per machine


1 Guide 049-015-000 1

DPX 2 Service Manual AG301082, Rev. 1


Page 125 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor Dryers and Heaters

1
1

Quantity used in
Item Number Description Part number this area
1 Upper dryer & heater assembly AO301194 1
2 Lower dryer & heater assembly AO301193 1

2
2

DPX 2 Service Manual AG301082, Rev. 1


Page 126 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com
Section 3C –Spare Parts

Processor -Ventilation Fan

3
2
1
2

Quantity used in
Item Number Description Part number this area
1 Air filter (located inside this cover) 048-982-000 1
2 Processor ventilation fan, 24VDC AO301120 1
3 Fan finger guard FF0005 1

DPX 2 Service Manual AG301082, Rev. 1


Page 127 of 350
555 Theodore Fremd Ave., Rye, NY 10580 • 914-925-3261 • http://techsupport.mitsubishiimaging.com

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