Industry Exposure Internship

An Internship Project Submitted by

NUNNA SRIRAM (URK21ME4001)

In Partial Fulfillment for the award of the degree

of
BACHELOR OF TECHNOLOGY
in
MECHANICAL ENGINEERING

KARUNYA INSTITUTE OF TECHNOLOGY AND SCIENCES

(Declared as Deemed-to-be-under Sec-3 of the UGC Act, 1956)
MoE, UGC & AICTE Approved
NAAC A++ Accredited

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 CONTENTS

CHAPTER TITLE PAGE NO

BONAFIDE
1 CERTIFICATE 3
2 AKNOWLEDGEMENT 4
3 ABSTRACT 5
4 INTRODUCTION 6
5 OBJECTIVE OF THE 7
INTERNSHIP
6 Industry Profile & 9
Overview
7 observation 10
8 Certificate 14

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 BONAFIDE CERTIFICATE

-Certified that this Internship report “Industry Exposure Internship” is the bonafide
work of “NUNNA SRIRAM (URK21ME4001)” who carried out the project
work under my supervision during the academic year 2022-2023.

ACKNOWLEDGEMENT

First and foremost, we praise and thank ALMIGHTY GOD whose

blessings have bestowed in me the will power and confidence to carry out my
project.
I am grateful to our beloved founders (Late). Dr. D.G.S. Dhinakaran,
C.A.I.I.B, Ph.D., and Dr. Paul Dhinakaran, M.B.A, Ph.D., for their love and
always remembering us in their prayers.
I extend my thanks to our Vice Chancellor Dr. P. Mannar Jawahar,
Ph.D., Pro Vice Chancellors Dr. E. J. James, Ph.D., Ph.D., and Dr. Ridling
Margaret Waller, Ph.D and our Registrar Dr. R. Elijah Blessing, Ph.D., for
giving me this opportunity to do the Internship.

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 I extend my thanks to Dr. L. Godson Asirvatham, M.E, Ph.D.,
Professor and Head of the Department of Mechanical Engineering for his
encouragement and guidance.

I also thank T.Suresh for his motivation, support and inspiration help
rendered to complete my Internship.

Last but not the least I thank my parents and friends for their support
and encouragement in completing my project work.

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 ABSTRACT

• Developing insight into the working atmosphere of the automobile industry,

including the company culture, values, and work ethics.

• Understanding the importance of safety regulations and procedures in the

automobile industry.

• Learning about the role of teamwork and collaboration in the development.

• Design vehicles that had greater flexibility and customization to meet the

specific needs of different industries and applications.

• The company is a motorcycle builder and offers a wide range of models.

• The company boasts a diverse range of motorcycle models, catering to various

riding preferences and purposes, including sport bikes, cruisers, touring bikes,

mopeds.

• Assemble the components and conduct quality control checks to ensure that the

final product meets industry standards and customer requirements.

• Developing environmental friendly motorcycle showcasing a commitment to

sustainability through the creation of efficient and eco-conscious models.

• Integrates innovative safety features and ergonomic designs to enhance the

overall riding experience.

• Centers on comprehending and attending to the unique requirements of its

customers, delivering tailored solutions.

• High-quality products are manufactured with quality control checks and

continuous improvement efforts incorporated, to meet customer needs.

• The company is devoted to excellence, utilizing advanced technology to

produce high-quality vehicles through modern methods.

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 INTRODUCTION

GENERAL INTRODUCTION:
• The company will maintain the healthy work atmosphere, ensuring the safety

of workers and compliance with industry standards.

• Dedicated to crafting high-quality products, integrating quality control checks

and continuous improvement efforts to fulfill customer needs and expectations.

• In the company, vehicles undergo advanced engineering to ensure durability

and reliability. This involves employing high-quality materials, robust chassis

designs, and engineering features that withstand rigorous usage and tough

operating conditions

• In the company, engines undergo careful engineering for longevity and fuel

efficiency, thereby reducing the overall cost of ownership and the frequency of

repairs.

• Vehicles are equipped with powerful engines and advanced technology to

ensure that they can navigate challenging terrain and robust conditions with

ease.

• Through advanced engine technology, aerodynamic design, and the use of

lightweight materials, their vehicles are engineered to minimize fuel

consumption.

• The company is synonymous with quality, emphasizing rigorous quality control

measures to ensure the reliability, durability, and performance of its vehicles.

• Demonstrating a dedication to sustainability, the company is actively engaged

in the development of environmentally friendly motorcycles, creating models

that prioritize efficiency and eco-conscious design.

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 OBJECTIVE OF THE INTERNSHIP

• Gaining practical knowledge and hands-on experience in the industry.

• Gaining insight into the working atmosphere of the industry, including

Company culture, work ethics, and safety regulations.

• Contributing to the development of new and innovative automotive

Technologies and products.

• Building a professional network and developing relationships with industry

Experts and professionals.

• Developing skills in manufacturing, assembly, and quality control of

vehicles.

• To gain practical knowledge and hands-on experience in the design,

Manufacturing, and maintenance of vehicles.

• To understand the technological advancements and innovations taking

Place in the automotive industry.

• To develop technical skills in areas such as automotive engineering, diagnostics

repair, maintenance, and vehicle testing.

• To gain an in-depth understanding of the company's products, including vehicle

parts, and technologies.

• To develop the ability to work effectively within a team, which is critical in the

collaborative setting of the automotive industry.

• To enhance problem-solving skills by diagnosing and solving mechanical and

technical issues with vehicles.

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 OVERVIEW OF THE INTERNSHIP

• Understand the importance of safety regulations and procedures in the

automotive industry.

• Acquire problem-solving skills by identifying and addressing technical issues

And challenges in the automotive industry.

• Improve technical skills, such as operating machinery, using fabrication tools,

and understanding the intricacies of vehicle assembly.

• Gain an in-depth understanding of the fabrication processes involved in

crafting motorcycles, from assembly line operations to quality control measures

• Develop teamwork and communication skills by working collaboratively

with colleagues in the automotive industry.

• Gain industry-specific knowledge and professional experience, which will

Enhance future career opportunities.

• Develop a strong awareness of safety protocols and best practices in a

fabrication setting, promoting a culture of safety.

• Real-world experience in the crafting of motorcycles contributes to future

career opportunities.

• To cultivate the capacity to collaborate effectively within a team, which is

crucial in the cooperative environment of the automotive industry.

• Develop critical thinking and problem-solving skills by working on real

World projects and challenges.

• Learn about the latest technological advancements in the automotive

Industry.

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 INDUSTRY PROFILE & OVERVIEW

• The industry is in Guntur.

• They had good working atmosphere.

• They had provided safe working environment for the workers.

• It is a good area to gain some knowledge and experience.

• The automotive industry is rapidly growing and evolving, with new

Innovations and advancements being made regularly.

• The company is committed to excellence, utilizing advanced technologies and

modern methods to produce high-quality vehicles.

• Stringent quality standards and testing procedures are in place to ensure the

reliability and safety of their vehicles.

• Company is committed to sustainability and environmental responsibility. They

aim to reduce the environmental impact of their operations and products.

• Focuses on understanding and addressing the specific needs of their customers,

providing customized solutions.

• Within the company, engines undergo precise engineering for prolonged

endurance and fuel efficiency, thus minimizing the overall expenses of

ownership and the regularity of repairs.

• Renowned for quality, the company places a strong emphasis on the reliability,

durability, and performance of its vehicles, implementing stringent quality

control measures.

• The company maintains a highly skilled and dedicated workforce, including

Engineers, technicians, and professionals who drive innovation and quality.

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 INDUSTRY MACHINE & OBSERVATIONS

1)ENGINE:

• Engines strike a balance between performance and efficiency, delivering a

responsive and enjoyable riding experience.

• Different models may have engines tailored to their specific purposes, with

sport bikes focusing on high performance and commuter bikes prioritizing fuel

efficiency.

• Ongoing advancements in materials and manufacturing processes contribute to

overall engine efficiency and durability.

• Motorcycles feature a diverse range of engines, including single-cylinder, twin-

cylinder, and multi-cylinder configurations.

• Engines strike a balance between performance and efficiency, delivering a

responsive and enjoyable riding experience.

• Reliability is a key focus, with stringent quality control measures ensuring

engines withstand various riding conditions.

• Development of high-revving engines, variable valve timing systems in some

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 models, and advancements in materials and manufacturing processes to

improve overall engine efficiency.

• Motorcycles feature advanced technologies, such as programmed fuel injection

and efficient combustion systems, to enhance fuel economy.

• Unicam is a single overhead camshaft design that reduces the weight and size

of the cylinder head, allowing for a more compact and lighter engine.

• Unicam also improves the combustion efficiency and the valve timing

accuracy.. Is used in some of off-road and adventure bikes.

2)SPARK PLUG:

• Motorcycle typically come equipped with high-quality spark plugs as part of

their standard configuration.

• Spark plugs are essential components in the combustion process, and it is

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 recommended for regular inspection and replacement as part of the

motorcycle's maintenance .

• Utilizes advanced materials and designs for their spark plugs to optimize

combustion efficiency, enhance performance, and improve fuel efficiency.

• Modern spark plugs are designed to be durable and have a relatively long

lifespan. However, regular checks and replacements are necessary to maintain

optimal engine performance.

• The spark plug plays a crucial role in the combustion process, ensuring that the

air-fuel mixture ignites at the right time for efficient engine operation.

• Spark plugs are often designed to resist fouling, which can occur due to oil or

fuel deposits on the spark plug tip. This helps maintain consistent performance.

• Correct spark plug gap is crucial for optimal combustion. Specifications for the

appropriate gap are provided for each vehicle, and it's important to adhere to

these recommendations during installation.

• Spark plugs are designed with specific heat ranges, chosen to prevent issues

such as overheating or fouling based on the requirements of each motorcycle

model.

• Engines are engineered to tolerate variations in fuel quality, which is essential

for operations in regions with inconsistent fuel standards.

• Special attention is paid to minimizing noise and vibrations generated by diesel

engines to improve driver and passenger comfort, especially in buses.

• Spark plugs often feature electrodes made from high-quality materials to ensure

durability and efficient electrical conductivity.

• Spark plugs may be designed with corrosion-resistant materials to withstand

harsh conditions and maintain optimal performance over time.

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 • Spark plugs may come with an anti-seize coating on the threads to facilitate

easier removal during maintenance and prevent thread damage.

3)SHOCK ABSORBER:

• Shock absorbers are integral components of a motorcycle's suspension system,

contributing to ride comfort, stability, and handling.

• The primary role of shock absorbers is to dampen or absorb the impact of

uneven surfaces, preventing excessive bouncing and ensuring a smoother ride

for the rider.

• In conjunction with springs, shock absorbers help manage the compression and

rebound of the suspension, providing support to the motorcycle and

maintaining contact between the tires and the road.

• A motorcycles may feature mono-shock or twin-shock setups, each with its

own advantages. Mono-shock systems are known for centralized mass and

adjustability, while twin-shock setups offer simplicity and reliability.

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• Shock absorbers feature progressive damping, providing softer damping at the

beginning of the compression stroke.

INTERNSHIP CERTIFICATE

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CONCLUSION:
The internship experience has been avaluable journey that has
enriched my knowledge and enhanced my soft skills, setting a solid foundation
for my future career success.

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