KOMATSU No.

001/PSC/PLT/BSS/06/13

Periodic Service Check Sheet

BULLDOZER
CAT D6R
C/N :
PT. PRAGER KENCANA SERVICE
RM DEPARTMENT

Site :
GLOBAL BARA MANDIRI
 C/N : 250 500 250 1,000 2,000 4,000

MI (PART)

SPK (WORK)
Periodic
Periodic Service
Service Check
Check Sheet
Sheet
DATE

CATERPILAR
CATERPILAR
HOUR METER

D6R
D6R KILO METER

SITE :
BULLDOZER
BULLDOZER
PART NUMBER PS1 PS2 PS1 PS3 PS4 PS4(G)
DESCRIPTION INTV.
GENUE INTERCHANGE 250 500 250 1,000 2,000 4,000
OIL
ENGINE OIL SAE15W/40 250 24 24 24 24 24 24
GEAR BOX SAE 85W-90/GL5 1,000 40 40 40
LH FINAL DRIVE SAE 85W-90/GL6 1,000 2 2 2
RH FINAL DRIVE SAE 85W-90/GL7 1,000 2 2 2
HYDRAULIC TANK BREATHER SAE10W 2,000 160 160
GREASE SGX NLGI-2 250 10 10 10 10 10 10
COOLANT SYCG-AF-NACDM 4,000 58.2
SPARE PART
ENGINE OIL FILTER 1R-1808 250 1 1 1 1 1 1
FUEL PRIMARY FILTER P550625 500 1 1 1 1 1
SCREEN HYD TANK 3G-3267 1,000 1 1 1
AIR CLEANER INNER 6I-2502 1,000 1 1 1
STRAINER AS HYD FILTER 5D-7927 2,000 1 1
WATER SEPARATOR 326-1644 2,000 1 1
AIR CLEANER OUTER 6I-2501 2,000 1 1
BOTTLE OIL SAMPLE SOS 250 1 1 1 6 6 7

EQUIPMENT NUMBER : PLAN 250 500 250 1000 2000 4000

START TIME

SERVICE FINISH TIME

MANPOWER QTY PS

CLEANING UNIT ( HOURS ) 1

LEAD TIME
SERVICE TIME ( HOURS ) 0.00

ENGINE OIL 1

PTO OIL 1

PAP SAMPLE HYDRAULIC OIL 1

SWING MACHINERY OIL 2

FINAL DRIVE 2

FILLED BY GROUP LEADER 250 500 250 1,000 2,000 4,000

TOTAL DOWN TIME (HOURS)

MANHOUR PS (HOURS)
Revisi : 0 Page 1/5
 ITEM CHECK ACTIVITY PS1 PS2 PS1 PS3 PS4 PS4(G)

AREA 1
1 ENGINE OIL CHECK
2 AIR CLEANER INSPECT
3 COOLANT LINES & LEAKAGE CLEAN
4 BREATHER CLEAN
5 ENGINE OIL CHANGE
6 COOLANT LINES & LEAKAGE CHANGE
7 MAIN FUEL FILTER CHANGE
8 PRE FUEL FILTER REPLACE
9 WATER SEPARATOR REPLACE
10 WATER COOLANT CHECK / CHANGE
11 RADIATOR & OIL COOLER FINS INSPECT
12 FAN BELT WEAR CHECK / REPLACE
13 AIR INTAKE PIPING CLAMPS (TURBOCHARGER) INSPECT
14 CORROSION RESISTOR REPLACE
15 WATER PUMP CHECK ANY LEAKAGE
16 AIR CLEANER REPLACE
17 TURBOCHARGE END PLAY CHECK, ADJUST & RETORQUE
18 ENGINE VALVE CLEARANCE ADJUST if required by PPM result
19 INJECTION PUMP SCREEN FILTER REPLACE
20 VIBRATION DAMPER CHECK VISUAL

AREA 2
1 ELECTROLITE BATTERY CHECK / ADD
2 CABIN INSTRUMENT & CONTROL PANEL INSPECT
3 WIRING HARNES INSPECT
4 AC COMPRESSOR BELT TENSION CHECK & ADJUST
5 AC REFRIGERANT LEVEL INSPECT
6 AC HOSES & FITING INSPECT
7 STARTING MOTOR CHECK FUNCTION
8 ALTERNATOR CHECK FUNCTION
9 CONDENSOR FINS INSPECT
10 ACCUMULATOR REPLACE
11 AIR FILTER CABIN REPLACE
12 AIR CONDITIONER FILTER REPLACE
13 RUBBER PIPING CLAMP HIGH PRESSURE INSPECT
14 CLAMP PIPING HIGH PRESSURE REPLACE
15 AIR COMPRESSOR INSPECT
16 EVAPORATOR INSPECT
17 AIR DRYER CHANGE

AREA 3
1 TRANSMISSION OIL LEVEL CHECK
2 TRANSMISSION OIL FILTER REPLACE
3 FINAL DRIVE OIL LEVEL RH LH CHECK / CHANGE
4 TRANSMISSION OIL FILTER REPLACE
5 TRANSMISSION OIL LEVEL CHANGE
6 PIVOT OIL LEVEL CHECK
7 DRAIN FILTER CARTRIDGE CHECK/REPLACE
8 HYDRAULIC OIL FILTER ELEMENT CHECK/REPLACE
9 TRACK SHOE BOLT LH/RH CHECK & TIGHTEN
10 TRACKFRAME AND AXLE CONNECT. BOLT CHECK & TIGHTEN
11 TRACK TENSION (max deflect.: 10 - 30 mm) CHECK & ADJUST
12 TRACK ROLLER FOR LEAKAGE AND WEAR CHECK/ ADD OIL if required
13 CARRIER ROLLER FOR LEAKAGE AND WEAR INSPECT
14 FRONT IDLER CLEARANCE INSPECT
15 SPROCKET TOOTH FOR WEAR INSPECT
16 BREATHER ELEMENT HYDRAULIC TANK CHECK/REPLACE
17 RETURN STRAINER HYDRAULIC TANK CLEAN
18 STRAINER HYDRAULIC TANK CLEAN
19 RECOIL SPRING OIL LEVEL CHECK
20 PIVOT BEARING OIL CHANGE
Revisi : 0 Page 2/5
 ITEM CHECK ACTIVITY PS1 PS2 PS1 PS3 PS4 PS4(G)

AREA 4
1 MAIN FRAME INSPECT
2 BLADE FOR WEAR INSPECT
3 CUTTING & END BITS FOR WEAR INSPECT
4 BLADE LIFT CYL SUPPORT SHAFT INSPECT & LUBRICATING
5 BLADE LIFT CYL SUPPORT YOKE INSPECT & LUBRICATING
6 CYLINDER BALL JOINT INSPECT & LUBRICATING
7 CYLINDER SUPPORT YOKE INSPECT & LUBRICATING
8 BLADE ARM BALL JOINT INSPECT & LUBRICATING
9 RIPPER TILT CYLINDER INSPECT & LUBRICATING
10 CYLINDER SUPPORT YOKE INSPECT & LUBRICATING
11 RIPPER ARM PIN INSPECT & LUBRICATING
12 EQUALIZER BAR SIDE SHAFT INSPECT & LUBRICATING
13 EQUALIZER BAR CENTER SHAFT INSPECT & LUBRICATING
14 POINT RIPPER FOR WEAR INSPECT & LUBRICATING
15 BEAM FOR CRACK INSPECT & LUBRICATING
16 ARM RIPPER LINKAGE INSPECT & LUBRICATING

NAMA

AREA 1
SIGN

NAMA

AREA 2
SIGN

NAMA

AREA 3
SIGN

NAMA

AREA 4
SIGN

FINAL CHECK AFTER SERVICE ACTIVITIES 250 500 250 1000 2000 4000
1 WALK AROUND CHECK RECHECK
2 OIL LEVEL RECHECK
3 FILTERS TIGHTNESS & LEAKAGE RECHECK
4 OIL & FUEL CAP TIGHTNESS RECHECK
5 DRAIN PLUG TIGHTNESS & LEAKAGE RECHECK
6 BACKLOG REPAIR QUALITY RECHECK
7 WATERCOOLANT LEVEL RECHECK
8 PANEL CABIN WARNING LAMP & BUZZER RECHECK
9 START ENGINE, CHECK NOISE RECHECK
10 WORKLAMP, TURN LAMP, SIGNAL LAMP RECHECK
11 WORK EQUIPMENT FUNCTION RECHECK
12 BRAKE FUNCTION RECHECK
15 TRAVEL FUNCTION RECHECK
16 STALL PERFORMANCE RECHECK [STD - ]
17 OIL/WATER/FUEL LEAKAGE RECHECK
18 ENGINE OIL PRESSURE RECHECK [STD - ]

NAME LEADER

SIGN

Note :
X : Bad Condition / No Replace
X : Change / Replace
V : Good Condition
Revisi NA : Not Available Page 3/5
 BACKLOG PERIODIC SERVICE
PARTS ORDER
NO COMPONENT BACKLOG NUMBER PS1 PS2 PS1 PS3 PS4 PS4(G) STATUS
PART NUMBER PART NAME QTY

NAME

Revisi: 0 SIGN Pege 4/5

 INSPECTION REPORT EQUIPMENT NUMBER :
Part Number Part
No Problem Description Qty Date of Insp Status
required Description

Revise : 0 Page 5/5