Case Study
for
Review of PLCC scheme for
distance protection relays
         From, BNC
Overview of BNC-Balipara Ckt#2 Tripping
 On 02.10.2021, at 10:55hrs, 400kV BNC-Balipara Ckt-2
  tripped due to L-G fault in B-Ph of the circuit.
 Zone-2 Start and Zone-2 trip was observed in MiCOM P444
  relay at both ends whereas REL670 shown only zone-3
  start indication.
 The circuit tripped in zone-2 timings without any Auto
  reclose attempt.
 The relay calculated fault distance was 42.4 km from BNC
  end and actual fault was found at 38km during post fault
  patrolling.
Line Detail and Relay Installed in BNC-
Balipara Ckt-2
Name of line                BNC-BALIPARA Ckt-2
Line Length(km)             59.995
Type of Conductor           ACSR Twin Moose
Voltage Level               400kV
Line Impedance              10.19
Line Angle                  84.70
Name of the End     Main-I              Main-II
BNC                 ABB REL670          MiCOM P444
Balipara            MiCOM P444          ABB REL670
Related Setting at BNC end
             Main-I (ABB REL670)                                Main-II (MiCOM P444)
             Zone-1   Zone-2        Zone-3 Zone-4    R1G(Ω)                27.5
                                                     R1PH(Ω)               16.5
R1PE (Ω)     1.38     2.59          12.06    0.35
                                                     tZ1(msec)             100
R0PE (Ω)     12.84    24.07         112.01   3.21
                                                     R2G(Ω)                41.25
X0PE (Ω)     51.54    96.56         449.60   12.88
                                                     R2Ph(Ω)               33
RFFwPE(Ω) 50          75            125      75
                                                     tZ2(msec)             350
tPE (Sec)    0.1      0.350         1.5      0.5
                                                     R3G-R4G(Ω)            41.29
RLdFw(Ω)                      48.72
                                                     R3Ph-R4Ph(Ω)          41.25
ArgLd(deg)                     30
                                                     tZ3(sec)              1.5
PLCC                          POR
                                                     PLCC Scheme           POR
Scheme
REL670 Zone characteristics for LE Faults
Observation from REL670 setting
   The set value of RFFwPE in REL70 is 50 ohm for Zone-1, 75
    ohm for Zone-2 and 125 ohm for Zone-3, whereas, the
    minimum resistive reach of the Load encroachment
    characteristic, RLdFw is 48.72 ohm.
   Hence, the Load Encroachment characteristic enters some
    portion of Zone-1 and significant portion of Zone-2 and Zone-
    3 characteristics for L-G fault in forward direction.
MiCOM P444 Load Encroachment
characteristics
                       • In MiCOM P444, R3G-R4G is set with
                         some suitable margin from minimum
                         load impedance Z.
                          R3G-R4G ≤ 80% of Minimum Load Imp
                                        𝑈𝑚𝑖𝑛
                                              ൗ 3
                               ≤ 80%                ,
                                       1.2 𝑥 𝐼𝑚𝑎𝑥
                           where Umin and Imax are Min Line
                          Voltage and max load current in
                          normal condition without fault.
                       • It can be observed that load
                         encroachment binder in MiCOM P444 is
                         well beyond the zone-3 reach.
Relay indication at BNC end for BNC-Balipara
Ckt-2 tripping
                         MAIN – I        MAIN-II         BCU
                         (REL 670)       (MICOM P444)    (REC 670)
PROTECTION START         DEF , Z3        DEF, Z2, Z3     --
PROTECTION OPERATED      --              Z2              --
TRIP SIGNAL              --              Z2 Trip
FAULT DURATION           350 ms          350 ms          --
FAULTED PHASE            B – Phase       B – Phase       --
FAULT TYPE               Phase – Earth   Phase - Earth
FAULT CURRENT            4 KA            4 KA            --
AR START                 --              --              NO
AR SUCCESSFUL            --              --              NO
DISTANCE TO FAULT (Km)   --              42.4            --
DR Analysis
DR Analysis
   The fault Angle between VR and IR is 20° , followed by
    increasing trend for current, indicating high resistive
    vegetation faults.
   Fault angle is less than load encroachment characteristic
    angle, ArgRLd setting in REL670 relay. The fault is in Zone-2,
    as indicated by MiCOM P444 indications and since the
    Minimum load resistance setting in REL670,RLdFw is less
    than Maximum resistive reach of even Zone-1 for P-E faults,
    so the relay senses the fault as load.
   But, as discussed, load characteristic in MiCOM P444 is well
    beyond Zone-3 and thus it senses the fault in Zone-2. It thus
    waits for the carrier signal for ZCOM trip.
BNC-Balipara ckt-2 PLCC Scheme and Carrier
Exchanged during fault
 PLCC reading in BNC PLCC panel
                     PRE-FAULT                       POST-FAULT
           CHANNEL-I         CHANNEL-II       CHANNEL-I     CHANNEL-II
            A         B        A        B       A      B      A      B
   Tx       23       45        42       21     23     46     43      21
   Rx       09       56        55       90     10     56     55      91
• As per POR scheme, MiCOM P444(Main-II) at BNC has “Zone-2 start”
  indication, and sends carrier signal via channel-2 A and Channel-1 B which
  is evident by increment in Tx counters of Channel-2A and Channel-1B.
• Similarly, MiCOM P444(Main-I) at Balipara end with similar “Zone-2 start”
  indication sends carrier signal via channel-1 A and Channel-2 B and Rx
  counter of these channels at BNC has increased by 1.
Failure of ZCOM trip
   As per the existing PLCC scheme, carrier exchange happens only
    between
     i.    Main-I of BNC(REL670) and Main-I of Balipara (MiCOM P444).
     ii.   Main-II of BNC(MiCOM P444)       and Main-II of Balipara
           (REL670).
     And there is no communication between Main-I of BNC and
     Main –II of Balipara and vice-versa.
   The MiCOM P444 relays at both ends has Zone-2 Start indication
    and were waiting for Carrier signals for Zcom trip.
   But, since there is no communication between MiCOM P444
    relays of two ends, they did not receive the carrier signal
    required for ZCOM trip and hence breaker at both ends tripped
    in Zone-2 timing.
Proposed Solution
   The communication between Main-I and Main-II may be
    established in soft logic as well hard wiring may be done
    between the concerned BI and BO so that the carrier
    received from other end will be received by both Main-I and
    Main-II relays.
   This will ensure ZCOM trip of at least one of the relay in
    case one of the relay fails to detect the fault which further
    will ensure start of Auto reclose function at both ends.
   The Load Encroachment setting of REL670 relay for
    vegetative faults may be reviewed.
Proposed solution-Cable laying
Proposed Change in Soft Logic
Proposed change Outcome
   As observed in this case, the unavailability of
    communication between the two distance relays led to
    failure of Auto reclose which eventually led to permanent
    outage of the line.
   But with the solution proposed, we can avoid any such
    outages in future where installed Main-1 and Main-2 relays
    at both ends are of different make.
THANK
 YOU