0.

50 Series Connectors
for Automotive and
Commercial Vehicles
II Specifications subject to change. Consult TE Connectivity for latest specifications.
S E N SO R S
Contact-less measuring eliminates interference effects, wear and tear, and provides
increased reliability. TE Automotive, one of the largest technology providers for the
automobile industry, offers contact-less sensors for a variety of applications.

As sensor manufacturer and processing partner, TE Automotive also provides project

planning support for new sensor applications, assistance in the selection of the
appropriate sensor technology for the respective application, and assistance with
defining the corresponding mechanical, electrical and magnetic interface.

TE Automotive has a broad electro-mechanical portfolio that includes robust housing technologies,
connector systems, and temperature stable designs based on foil and cable networks. This combi-
nation of technologies and experience ensures that reliable and cost effective sensor solutions are
available for all application types.

I N FOTAI N M E NT
TE Automotive is focused on providing the best in class infotainment technology to
support high speed data communication in the automotive industry. Data communi-
cation based optical, coaxial as well as shielded electrical physical layers are support-
ed by a wide product portfolio of Automotive grade connector systems.

Through a deep understanding of the technical properties and requirements of signal

integrity and combined with our application knowledge both in the vehicle as well as
in the logistics chain, TE Automotive is well positioned to offer the right solution for
all current and next generation Infotainment Systems.

I N D U C TIVE CO I L SYSTE M S
TE Automotive is your source for interconnection technologies for automotive, truck
and off-highway OEMs and Tier 1 suppliers. With our global design center in Belgium
and manufacturing sites in all regions, TE Automotive’s Inductive Coil Systems (ICS)
group is ready to design your next-generation coil modules and provide local
production support.

The ICS group maintains a leading market position in braking modules and other
automotive coil applications. Through early involvement with you on your next
design, TE Automotive can offer the benefits of miniaturization, design-in of
platform components and optimized process flow for your standard, hybrid and electric vehicle
project needs.

Specifications subject to change. Consult TE Connectivity for latest specifications. III

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

Printed Circuit Board Headers

TE Automotive Online
The TE Automotive website is an innovative and interactive
source for application information, product updates and
technical solutions. Please contact us at:
www.te.com/automotive

Internet
www.te.com
www.te.com/automotive
www.te.com/automotive/sensors
www.te.com/automotive/most
www.te.com/en/industries/hybrid-electric-mobility-solutions

Electronic Internet Catalog

www.te.com/components

www.te.com/automotive
www.te.com/automotive/sensors
www.te.com/automotive/most
www.te.com/en/industries/hybrid-electric-mobility-solutions

IV Specifications subject to change. Consult TE Connectivity for latest specifications.

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

Printed Circuit Board Headers

Product and Machine Literature

TE Automotive offers a variety of product specific
catalogs, brochures and high impact flyers to help
better serve you!
For more information on literature for TE Automotive,
please contact your local organization or go to
www.te.com/automotive

Product Information Center (PIC)

You can rely on TE Connectivity’s PIC Team to provide
you support for answers to your general information or
technical questions in an efficient and effective manner.
To reach our PIC staff, please contact your local
organization or see our Global Contacts page.
Please contact us at:
http://www.te.com/customersupport/support.asp

Specifications subject to change. Consult TE Connectivity for latest specifications. V

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

Restriction on the use of Hazardous Substances (RoHS)

VI Specifications subject to change. Consult TE Connectivity for latest specifications.

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

Printed Circuit Board Headers

Introduction

Innovative Miniature
0.50 Series Connectors
for Automotive &
Commercial Vehicles

0.50 Series and Product Features

0.50/1.5 Hybrid Connectors
n Minimum pitch of 0.75 mm for
TE Connectivity has developed The 0.50 connector series surface mounting PCB
an 0.50 series and 0.50/1.5 tin plated terminals maintain
n Minimum pitch of 1.5 mm
hybrid automotive I/O con- the same contact reliability as
for wire harnesses
nector series for thin-type the 0.64 series while reducing
computer units, high-density packaging volume by 70 per- n Lead-free solder compliant
circuit boards and ultra-narrow cent, weight by 50 percent and
wiring. height by 50 percent.

The 0.50 series connectors The wire-side connectors are Applications

offer significant improvements small but easy to lock –
in miniaturization and weight requiring a mating force of n Drive Support System,
Luggage Door Closer System
reduction compared to TE under 55 N for the 40 position
Connectivity 0.64 connec- size – with an ergonomic n Body ECU,
tor series. shape for proper mating. Air-Conditioning ECU
PCB-side connectors provide n Navigation ECU
a stable surface mount with a n ECUs for Compact and
center-weighted design. High Density Requirements

Specifications subject to change. Consult TE Connectivity for latest specifications. 1

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

0.50 Receptacle Contacts

Technical Features

Contact Material:
Copper Alloy
1.15
Contact Finish:
Pre-tin plated,
Selective gold plated
17.0
Application Specification:
See table

3.0

0.50 Receptacle Contacts

Part Numbers
Wire Size Insulation Material Hand Tool
Range Diameter and Feed Strip Package Loose- Package Application Applicator with
(mm2) (mm) Finish (mm) Form Quantity Piece Quantity Spec. Die Set
CHFUS Copper alloy, pre-tin plated 7 1827855-1
0.95–1.20 40,000 – – 114-5379 1762850-2 –
0.22–0.35 Copper alloy, selective gold plated 7 1903703-1

CHFUS
1.10–1.40 Copper alloy, pre-tin plated 7 1827855-2 40,000 – – 114-5379 1762851-2 –
0.35-0.50

CPEX
1.30–1.50 Copper alloy, pre-tin plated 7 1827855-3 40,000 – – 114-5379 1762852-2 –
0.22

CHFUS 0.85–0.95 Copper alloy, pre-tin plated 7 1827855-4 40,000 – – 114-5379 1762853-2 –
0.13

ISO 6722
0.22–0.35 0.95–1.20 Copper alloy, pre-tin plated 6 2098583-1* 40,000 – – 114-13287 2151677-[ ] –
7 strand

ISO 6722
0.35 1.10–1.40 Copper alloy, pre-tin plated 6 2098583-2* 40,000 – – 114-13287 2151678-[ ] –
7 strand

ISO 6722
0.13 0.85–1.05 Copper alloy, pre-tin plated 6 2098583-4* 40,000 – – 114-13287 2151679-[ ] –
7 strand

*This terminal intended for USCAR usage

Note: All Part Numbers are RoHS and ELV compliant

1.5 Receptacle Contacts

Please consult our sales representatives to select applicable 1.5 receptacle contacts.

2 Specifications subject to change. Consult TE Connectivity for latest specifications.

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

24 & 40 Position Surface Mount Type

Technical Features DIM B

DIM A
No. of Positions:
24 & 40 Positions
Housing Material
Tab Housing:
LCP-GF 12.5
7.9 15.8
Tab Contact Finish:
Post-tinned 19.0

Receptacle Housing:
47.0
PBT 40.9

Product Specification:
108-78208
Instruction Sheet:
411-78199
Application Specification:
114-5379

24 & 40 Position Surface Mount Type

DIM Part Numbers
No. of Keying Housing Tab Housing Mating
Positions Options Color A B Assembly Cover Receptacle Housing
24 – Black 37.9 31.8 2013029-4 – 2013031-2
40 – Natural (White) 47.0 40.9 1871806-1 – 1827842-1

Specifications subject to change. Consult TE Connectivity for latest specifications. 3

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

30 Position Screw Mount Type

Technical Features

No. of Positions:
30 Positions
Housing Material
Tab Housing:
SPS-GF 11.3

Tab Contact Finish: 16.4

Post-tinned 33
.7 .9
33
Receptacle Housing:

.0
21
PBT 28.3

Product Specification:
108-78437-1
Application Specification:
411-78199 Assembly View

30 Position Screw Mount Type

Part Numbers
No. of Keying Housing Tab Housing
Positions Options Color Assembly Lock Upper Middle Lower
Housing Receptacle Receptacle Receptacle

Natural
30 – 1939440-1 1903614-1 1903615-1 1903608-4 1903611-5
(White)

4 Specifications subject to change. Consult TE Connectivity for latest specifications.

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

30 Position Screw Mount Type (continued)

Technical Features

No. of Positions:
30 Positions
Housing Material
Tab Housing:
11.8
SPS-GF
Tab Contact Finish: 16.4

Post-tinned
33 .0
8 21
Receptacle Housing: .7 48.
28.3
PBT
Product Specification:
108-78437
Application Specification:
411-78268 Assembly View

16.4

.0
21
19.3

Assembly View

30 Position Screw Mount Type

Part Numbers
No. of Keying Housing Tab Housing
Positions Options Color Assembly Lock Upper Middle Lower
Housing Receptacle Receptacle Receptacle

30 1939331-1 – – – –
18 Natural – 1903984-1 1903985-1 1903988-4 1903991-4
–
(White)
12 – 1903994-1 – 1903995-1 1903998-1

Specifications subject to change. Consult TE Connectivity for latest specifications. 5

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

60 Position Screw Mount Type

Technical Features

No. of Positions:
60 Positions
Housing Material
Tab Housing: 11.8
SPS-GF
16.4
Tab Contact Finish:
Post-tinned

3
16.
8
33

Receptacle Housing: 64.

.7

PBT 28.3

Product Specification:
108-78437
Application Specification:
411-78268 Assembly View

16.4

3
.
16
28.3

Assembly View

60 Position Screw Mount Type

Part Numbers
No. of Keying Housing Tab Housing
Positions Options Color Assembly Lock Upper Middle Lower
Housing Receptacle Receptacle Receptacle

60 1903695-2 – – – –
30 Natural – 1903614-1 1903615-3 0-1903608-6 0-1903611-4
–
(White)
30 – Q
1903614-2 Q 1903615-4 1-1903608-0 2-1903611-6

Q
) Housing Color: Black

6 Specifications subject to change. Consult TE Connectivity for latest specifications.

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

16 Position Surface Mount Type

Technical Features

No. of Positions:
16 Positions
Housing Material
Tab Housing:
LCP-GF
8.1 13.7
Tab Contact Finish:

25.0
21.0

Post-tinned
Receptacle Housing:
33.9 28.9
PBT
Product Specification:
108-78438
Application Specification:
411-78199 Assembly View

16 Position Surface Mount Type

Part Numbers
No. of Keying Housing Tab Housing
Positions Options Color Assembly Lock Upper Middle Lower
Housing Receptacle Receptacle Receptacle

Natural
16 – 1939082-2 1903607-1 – – 1903611-1
(White)

Note: 12 cavities are for 0.50 receptacle contacts and 4 cavities are for 1.5 receptacle contacts.

Specifications subject to change. Consult TE Connectivity for latest specifications. 7

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

38 Position Board Lock Type

Technical Features

No. of Positions:
38 Positions
Housing Material
Tab Housing:
PBT-GF
Tab Contact Finish: 11.8
21.0
16.4
Post-tinned
33

Receptacle Housing:
.7

40.3
PBT 35.3

Product Specification:
108-78437
Application Specification:
411-78268 Assembly View

38 Position Board Lock Type

Part Numbers
No. of Keying Housing Tab Housing
Positions Options Color Assembly Lock Upper Middle Lower
Housing Receptacle Receptacle Receptacle

Natural
38 – 1903876-1 1903882-1 – 1903883-1 1903886-4
(White)

Note: 32 cavities are for 0.50 receptacle contacts and 6 cavities are for 1.5 receptacle contacts.

8 Specifications subject to change. Consult TE Connectivity for latest specifications.

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

58 Position Board Lock Type

Technical Features

No. of Positions:
58 Positions
Housing Material
Tab Housing:
11.8
PBT-GF
21.0 16.4
Tab Contact Finish:
Post-tinned
33
.7

Receptacle Housing: 48.8

PBT 28.3

Product Specification:
108-78437
Application Specification:
411-78268 Assembly View

21.0
16.4

28.3

Assembly View

58 Position Screw Mount Type

Part Numbers
No. of Keying Housing Tab Housing
Positions Options Color Assembly Lock Upper Middle Lower
Housing Receptacle Receptacle Receptacle

58 1903166-1 – – – –
30 Natural – 1903614-1 1903615-1 1903608-4 0-1903611-6
–
(White)
28 – Q
1903607-4 Q – 1903608-8 1-1903611-0

Q
) Housing Color: Black

Note: O
 nly the 0.50 receptacle contact goes into 30 positions receptacle.
As to 28 positions, 24 cavities are for 0.50 receptacle contacts and 4 cavities are for 1.5 receptacle contacts.

Specifications subject to change. Consult TE Connectivity for latest specifications. 9

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

76 Position Screw Mount Type

Technical Features

No. of Positions:
76 Positions 11.8
16.4
Housing Material
Tab Housing:

21.0
SPS-GF 3
89.
Tab Contact Finish:
33
.7

Post-tinned 28.3

Receptacle Housing:
Assembly View
PBT
Product Specification:
108-78437
Application Specification:
411-78268 16.4

21.0
28.3

Assembly View

16.4

.0
21
21.9

Assembly View

76 Position Screw Mount Type

Part Numbers
No. of Keying Housing Tab Housing
Positions Options Color Assembly Lock Upper Middle Lower
Housing Receptacle Receptacle Receptacle

76
1903965-1 – – – –
28 – 1903607-1 – 1903608-3 1903611-4
Natural
–

30 (White) – 1903614-1 1903615-1 1903608-4 1903611-5
18 – 1903984-1 1903985-1 1903988-4 1903991-4

Note: O
 nly the 0.50 receptacle contact goes into 30 positions and 18 positions receptacle.
As to 28 positions, 24 cavities are for 0.50 receptacle contacts and 4 cavities are for 1.5 receptacle contacts.

10 Specifications subject to change. Consult TE Connectivity for latest specifications.

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

12 Position Recaptacle (Plug) Housing

Technical Features

No. of Positions:
12 Positions
Housing Material
Nylon-15GF
Application Specification:
Not released at this time. Can be 10.0
found on the TE Connectivity web-
site by searching for documents
associated with part numbers in
the table below.

15.2

23.85

12 Position Receptacle (Plug) Housing

No. of Positions Keying Options Housing Color Receptacle (plug) Part Number

12 A Black 2138374-1

12 B Black 2138374-2

12 C Black 2138374-3

12 D Black 2138374-4

This connector is on 1.5 mm centerlines. Due to size constrains the largest O.D. insulation that can be used is 1.20 mm.

Specifications subject to change. Consult TE Connectivity for latest specifications. 11

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

Engineering notes

12 Specifications subject to change. Consult TE Connectivity for latest specifications.

0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

Engineering notes

Specifications subject to change. Consult TE Connectivity for latest specifications. 13

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

Engineering notes

14 Specifications subject to change. Consult TE Connectivity for latest specifications.

0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

Numerical Index

Part Number Page Part Number Page Part Number Page

1-1903608-06 1903695-26
1-1903611-09 1903703-12
1762850-22 1903876-18
1762851-22 1903882-18
1762852-22 1903883-18
1762853-22 1903886-48
1827842-13 1903965-110
1827855-12 1903984-110
1827855-22 1903984-15
1827855-32 1903985-110
1827855-42 1903985-15
1871806-13 1903988-410
1903166-19 1903988-45
1903607-110 1903991-410
1903607-17 1903991-45
1903607-49 1903994-15
1903608-310 1903995-15
1903608-410 1903998-15
1903608-49 1939082-27
1903608-44 1939331-15
1903608-66 1939440-14
1903608-89 2-1903611-66
1903611-17
1903611-410
1903611-46
1903611-510
1903611-54
1903611-69
1903614-110
1903614-16
1903614-19
1903614-14
1903614-26
1903615-110
1903615-19
1903615-14
1903615-36
1903615-46

Specifications subject to change. Consult TE Connectivity for latest specifications. 15

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

Engineering notes

16 Specifications subject to change. Consult TE Connectivity for latest specifications.

0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

Engineering notes

Specifications subject to change. Consult TE Connectivity for latest specifications. 17

 0.50 Series Connectors Section Catalog 1654360-1
Revised 4-2010
Wire-to-Board Applications Main Catalog 1654400-1
Chapter 10 – Issued 4-2010

Engineering notes

18 Specifications subject to change. Consult TE Connectivity for latest specifications.

Specifications subject to change. Consult TE Connectivity for latest specifications. 19
Tyco Electronics AMP GmbH DISCLAIMER
a TE Connectivity Ltd. company While TE has made every reasonable effort to ensure
AMPèrestr. 12–14 the accuracy of the information in this catalog, TE
64625 Bensheim / Germany does not guarantee that it is error-free, nor does
Phone: +49 (0)6251-133-0
TE make any other representation, warranty or
Fax: +49 (0)6251-133-1600
guarantee that the information is accurate, correct,
www.te.com
reliable or current.
www.te.com/automotive
TE reserves the right to make any adjustments to the
www.te.com/automotive/sensors
information contained herein at any time without
AMP MCP, TE Connectivity and notice. TE expressly disclaims all implied warranties
TE connectivity (logo) are trademarks. regarding the information contained herein, includ-
MOST is a trademark of SMSC Europe GmbH ing, but not limited to, any implied warranties of
and licensed to Tyco Electronics AMP GmbH merchantability or fitness for a particular purpose.
USCAR is a trademark. The dimensions in this catalog are for reference
Tyco Electronics AMP GmbH certified purposes only and are subject to change without
acc. ISO 14001 and ISO/TS 16949:2002 notice. Specifications are subject to change without
© 2012 Tyco Electronics AMP GmbH notice. Consult TE for the latest dimensions and
1654360-1 | Issued 8-2012 | Germany design specifications.