COURSE STRUCTURE B.
TECH: MECHANICAL ENGINEERING R22
MALLA REDDY COLLEGE OF ENGINEERING & TECHNOLOGY
II Year B. TECH - II- SEM L/T/P/C
3/-/2/3
(R22A0311) Manufacturing Processes
COURSE OBJECTIVES:
1. The primary objective of this course is to introduce the concept of manufacturing
technology with the help of various casting processes widely employed in industries.
2. The course consists of welding and its classifications with the related details of
equipment and applications.
3. To understand various metal forming, hot and cold working process. To appreciate the
capabilities, advantages and the limitations of the processes.
4. To understand the various concepts of extrusion, forging processes, drawing, its
classification and their applications.
5. To understand the various concepts of additive manufacturing and its advance
techniques along with their applications.
UNIT-I
Casting: Pattern, Pattern materials, Pattern making, allowances of pattern and Pattern types.,
Casting process
Types of casting: Continuous casting, Squeeze casting, vacuum mould casting, Evaporative pattern
casting, ceramic shell casting, Casting defects., Molding process, Types of Molding process:
Injection Molding, Blow molding.
UNIT-II:
Welding: Introduction, Types of weld joints, Types of welding process: Gas welding, Arc welding,
Electron beam Welding, Laser beam welding, Friction Stir Welding, Ultrasonic Welding, Thermite
welding., Types of Arc welding process: Shielded metal arc welding, Submerged arc welding.,
Types of Gas welding process: GTAW, GMAW., Types of Resistance welding process: Spot welding,
Seam welding., welding defects – causes and remedies, Heat affected zones in welding.
UNIT-III:
Extrusion and Forging: Basic Extrusion process and types, Forging operations and its
classification., drawing: wire and tube drawing, Swaging, Blanking, Piercing, Punching and
Trimming.
Cutting of Metals: Oxy – Acetylene Gas cutting, Water Plasma Cutting, TIG cutting, MIG cutting,
Soldering, Brazing.
Malla Reddy College of Engineering & Technology www.mrcet.ac.in