sarnaies, 442. PM 2013 Escape 308-018 Engine - 201 EcoBoost (177kW/240PS) — M4 2019 Escape Removal and Instalation reese to at 224 Timing Chain wieis Special Tool(s) / General Equipment [303-1565 ‘Alignment Tool, Camshaft TKIT-2010C-FLM Removal NOTICE: Do not loosen or remove the crankshaft pulley bolt without first installing the special tools as instructed in this procedure. The crankshaft pulley and the crankshaft timing sprocket are not keyed to the crankshaft. The crankshaft, the crankshaft sprocket and the pulley are fitted together by friction, using diamond washers between the flange faces on each part, For that reason, the crankshaft sprocket is also unfastened if the pulley bolt is loosened. Before any repair requiring loosening or removal of the crankshaft pulley bolt, the crankshaft and camshafts must be locked in place by the special service tools, otherwise severe engine damage can occur. NOTICE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure. NOTE: Iit is necessary to install a new timing chain tensioner, a cast iron tensioner is to be replaced with an aluminum tensioner (6K254). The existing bolts must be discarded and replaced with new bolts (6K282). 11, With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation). 2. Remove the high-pressure fuel pump drive unit. 3, Remove the high-pressure fuel pump tappet. hitpsswwforctechservice.dealerconnection.com wesarnares, 442. PM 2013 Escape eurers @ 4. Remove the fender splash shield. Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation). 5. NOTICE: The fuel injection cam lobe must be positioned at zero lift before removing the fuel injection pump housing. Using the crankshaft pulley bolt, rotate the engine clockwise untl the fuel injection cam lobe is at zero lif. hilps:ihwww fordtochservice dealerconnecton com ane‘arnares, 442M 2013 Escape 148171 e 6. Remove the evaporative emission canister purge valve retaining nuts from the evaporative emission canister purge valve mounting bracket and then move the evaporative emission canister purge valve and bracket out of the way. E153345 7. Remove the stud bolts and the fuel injection pump housing. hilps:ihwww fordtochservice dealerconnecton com anesarnares, 442. PM 2013 Escape 147879 8, Remove the engine front cover. Refer to: Engine Front Cover (303-01) 9. NOTICE: The Camshaft Alignment Too! Is for camshaft alignment only. Do not rely on the Camshaft Alignment Tool to prevent camshaft rotation. Damage to the tool or the camshaft can occur. Install the special tool into the slots on the back of the camshafts. Install Special Service Tool: 303-1565 Alignment Tool, Camshaft. 10. NOTICE: Use an open-ended wrench to prevent the component from turning. Using a wrench on the flats of the exhaust camshaft to prevent camshaft rotation, loosen the exhaust camshaft phaser and sprocket bolt, hilps:ihwww fordtochservice dealerconnecton com anesarnares, 442. PM 2013 Escape ‘11, NOTICE: Use an open-ended wrench to prevent the component from turning. Using a wrench on the flats of the intake camshaft to prevent camshaft rotation, loosen the intake camshaft phaser and sprocket bolt, 12. NOTE: If equipped with cast iron timing chain tensioner. 4. Using a small pick, release and hold the ratchet mechar 2. While holding the ratchet mechanism in the released position, compress the tensioner by pushing the timing chain arm toward the tensioner, 3. Insert a holding pin into the hole to retain the hilps:ihwww fordtochservice dealerconnecton com onesarnares, 442. PM 2013 Escape Nno1s2197. 13. NOTE: Ifit is necessary to install a new timing chain tensioner, a cast iron tensioner is to be replaced with an aluminum tensioner (6254). The existing bolts must be discarded and replaced with new bolts (6K282). NOTE: if equipped with cast iron timing chain tensioner. Remove the bolts and the timing chain tensioner. 14, NOTE: If equipped with aluminum timing chain tensioner. Remove the bolts and the timing chain tensioner. hilps:ihwww fordtochservice dealerconnecton com onesarnaies, 442. PM 2013 Escape 267948) 15, + Remove the timing chain tensioner arm, + Remove the timing chain. ‘+ Remove the bolts and the timing chain guide. hitpsswwforctechservice.dealerconnection.com 78sarees, 4t2 PM 2013 Escape 147888 Installation 1. Install the timing chain guide and the bolts. Torque: 89 Ib.in (10 Nm) ‘+ Install the timing chain. + Install the timing chain tensioner arm. hilps:ihwww fordtochservice dealerconnecton com anesarees, 442 PM 2013 Escape 147888 r e NOTE: If equipped with aluminum timing chain tensioner. NOTE: Ifthe timing chain tensioner plunger is not pinned in the compressed position, follow the next step. 2, Reset the timing chain tensioner, 1. Position the timing chain tensioner in a soft jawed vise. 2. Spread the ends of the ratchet wire clip apart. 3. Using the soft jawed vise, compress the plunger to the reset position. 4 Install a locking pin in the 2 holes of the timing chain tensioner body to hold the plunger in place. hilps:ihwww fordtochservice dealerconnecton com onesarnares, 442. PM 2013 Escape cara f 3. NOTE: /F equipped with aluminum timing chain tensioner. NOTE: Do not remove the locking pin until the tensioner bolts are tightened. 1. Install the timing chain tensioner and the bolts. Torque: 89 Ib.in (10 Nm) 2. Remove the locking pin NOTE: If equipped with cast iron timing chain tensioner. NOTE: If the timing chain tensioner plunger and ratchet assembly are not pinned in the compressed position, follow the next 4 steps. 4, NOTICE: Do not compress the ratchet assembly. This will damage the ratchet assembly. Using the edge of a vise, compress the timing chain tensioner plunger. hilps:ihwww fordtochservice dealerconnecton com tonesarnares, 442. PM 2013 Escape No152285| 5. Using a small pick, push back and hold the ratchet mechanism. / Notsz280 i~ 6. While holding the ratchet mechanism, push the ratchet arm back into the tensioner housing, hilps:ihwww fordtochservice dealerconnecton com a8‘arnares, 442M 2013 Escape No152287 e 7. Install a locking pin into the hole in the tensioner housing to hold the ratchet assembly and the plunger in during installation, No152288| @ 8. NOTE: i equipped with cast iron timing chain tensioner. NOTE: Do not remove the locking pin until the tensioner bolts are tightened. Install the timing chain tensioner and the bolts, Torque: 89 tb.in (10 Nm) hilps:ihwww fordtochservice dealerconnecton com 128sarnares, 442. PM 2013 Escape 246166 9, NOTE: if equipped with cast iron timing chain tensioner. Remove the locking pin. 246168: 10, NOTICE: Use an open-ended wrench to prevent the component from turning, Using a wrench on the flats of the exhaust camshaft to prevent camshaft rotation, tighten the exhaust camshaft phaser and sprocket bolt. Torque: Stage 1: 30 Ib.ft (40. Nm) hilps:ihwww fordtochservice dealerconnecton com 1382013 Escape sarees, 442M Stage 2: 60° £14788 11, NOTICE: Use an open-ended wrench to prevent the component from turning. Using a wrench on the flats of the intake camshaft to prevent camshaft rotation, tighten the intake camshaft phaser and sprocket bolt Torque: Stage 1: 30 Ib.ft (40 Nm) Stage 2: 60° 12, Install the engine front cover. Refer to: Engine Front Cover (303-01) 13, NOTICE: The fuel injection cam lobe must be positioned at zero lift before installing the fuel injection pump housing. Using the crankshaft pulley bolt, rotate the engine clockwise unti the fuel injection cam lobe is at zero lift hilps:ihwww fordtochservice dealerconnecton com ranesarees, 442 PM 2013 Escape 148084 14, Inspect the fuel injection pump housing gasket and replace as neces: 148060 ary. 15, Install the fuel injection pump housing and the bolts. Torque: Stage 1: 133 Ib.in (15 Nm) Stage 2: 60° hilps:ihwww fordtochservice dealerconnecton com 1518sarnaies, 442. PM 2019 Escape 147879 } \ \ iM 16. If any flat spots or scoring are found, especially in the indicated areas, injection pump tappet drive lobe. Install new components as necessary, 152708 inspect the fuel injection pump and the fuel 17, Apply clean engine oil to the high-pressure fuel pump drive unit bore and the drive lobe and the roller tappet. Install the high-pressure fuel pump tappet. Refer to: Spectications (303-018 Engine - 2.01 EcoBoost (177kWI240PS) ~ MI4, Specifications). hitpsswwforctechservice.dealerconnection.com 16n8sarnares, 442. PM 2013 Escape eurorr @ 18, Install the evaporative emission canister purge valve and mounting bracket, then install and tighten the evaporative ‘emission canister purge valve retaining nuts. Torque: 97 Ib.in (11 Nm) 153345, 19, Install the following items: 1. Install the fender splash shield, Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and installation). 2. Install the fuel injection pump. © Copyeght 2024, Fors Noto Company. hilps:ihwww fordtochservice dealerconnecton com a8sarnaies, 442. PM 2013 Escape hitpsswwforctechservice.dealerconnection.com 1ane