0% found this document useful (0 votes)
480 views76 pages

Bandit 75

The document is an operating and parts manual for the Bandit SG-75 stump grinder, detailing important information such as warranty validation, safety procedures, and maintenance requirements. It emphasizes the necessity for proper training and adherence to safety protocols to prevent injuries during operation. Additionally, it includes a warranty policy that outlines coverage and conditions for claims, requiring a completed validation form within 10 days of delivery to remain valid.

Uploaded by

smithequiptn
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
480 views76 pages

Bandit 75

The document is an operating and parts manual for the Bandit SG-75 stump grinder, detailing important information such as warranty validation, safety procedures, and maintenance requirements. It emphasizes the necessity for proper training and adherence to safety protocols to prevent injuries during operation. Additionally, it includes a warranty policy that outlines coverage and conditions for claims, requiring a completed validation form within 10 days of delivery to remain valid.

Uploaded by

smithequiptn
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 76

MODEL SG-75

OPERATING & PARTS MANUAL


SG-75
Model No: ___________________________
Serial No: ___________________________

DEALER:
Name: ______________________________
Address: ____________________________
City/State: ___________________________
Phone No: ___________________________
Delivery Date: ________________________
Engine Make: ________________________
Serial No: ___________________________
Clutch Make: _________________________
Model: ___________ S/N ______________

Copyright 1/24
ATTENTION:
Depending on what ­replacement parts you are ordering, we will need the following ­information:
STUMP GRINDER COMPONENTS ENGINE COMPONENTS CLUTCH COMPONENTS
Serial Number Brand Brand
Model Number of Stump Grinder Engine Serial Number Clutch Serial Number
Engine Model Number Clutch Model Number

MANUFACTURED BY BANDIT INDUSTRIES, INC


6750 Millbrook Rd. • Remus, MI 49340 U.S.A. • 1-800-952-0178 or 1-989-561-2270
FIND US ONLINE www.banditchippers.com
Hand-Fed Chippers • Stump Grinders • Whole Tree Chippers • The Beast® Horizontal Grinders
Track Carriers • Attachments
CALIFORNIA PROPOSITION 65
WARRANTY VALIDATION FORM Customer Data Department
6750 Millbrook Road
(STUMP GRINDER) Remus, MI, USA 49340
Phone: (800) 952-0178 in USA
IMPORTANT - WARRANTY WILL BE DEEMED NULL AND Phone: (989) 561-2270
VOID IF THIS FORM IS NOT FILLED OUT COMPLETELY AND Fax: (989) 561-2273
ACCURATELY AND RETURNED TO THE CUSTOMER DATA Website: www.banditchippers.com
DEPARTMENT WITHIN 10 DAYS OF EQUIPMENT DELIVERY
PURCHASER / OWNER INFORMATION:

Company Name __________________________________ Contact Name _____________________


Mailing/Street Address _______________________________________ City _______________________
State ___________________ Zip Code _______ Country ______________ Telephone Number ( __ ) ________
E-mail ____________________________ Machine Model No. _______ Date Put Into Service ______
Machine Serial No. ____________________ Machine Work Order No. ________ Machine Hours _______
Engine Make _________________ Engine Serial No. __________________ Machine Color _______
DEALER / SELLER INFORMATION:
Dealer/Seller Name _______________________________ Contact Name _____________________
Mailing/Street Address _______________________________________ City _______________________
State ___________________ Zip Code _______ Country ______________ Telephone Number ( __ ) ________
1. _____ The customer has received instruction and fully understands all operational, safety and maintenance ­requirements
of the equipment.
2. _____ The customer has received instruction and fully understands that everyone within 100 feet of the machine must
wear proper personal safety equipment including hard hat, face shield, safety glass, gloves, ear protection and/or other
items per OSHA and ANSI requirements.
3. _____ The customer has received instruction and fully understands the equipment maintenance schedules and p ­ rocedures.
The customer understands that it is their responsibility to perform scheduled maintenance that includes periodic relief valve
­adjustments, retightening all fasteners as needed, periodic cleaning of flow divider, clutch and belt adjustments, and other items.
4. _____ The customer has received instruction and fully understands not to reach near the cutter head with hands or feet
or to be located near debris field with engine running.
5. _____ The customer has received instruction and fully understands that the operators must always be located within
easy reach of all control and shut down devices.
6. _____ The customer has received instruction and fully understands to not start grinding a stump without checking for power
lines, water lines, sewer lines, phone lines, etc.
7. _____ The customer has received instruction and fully understands the purpose of and how to operate the shut
down/shut-off devices, and will not attempt to override any safety devices or guards.
8. _____ The customer has received instruction and fully understands that before performing any maintenance on the
machine the ignition key must be removed, the cables must be completely disconnected from the battery, the cutter head
must have come to a complete stop, and the cutter head lock must be installed. The customer understands they must
allow the necessary time for the cutter head to come to a complete stop before ­opening the cutter head guard or start any
maintenance or service procedures. If applicable the customer has received instruction and fully understands the purpose
of the beltshield inspection hole and that they are never to attempt any maintenance or service procedures until visually
confirming the belts have come to a complete stop.
9. _____ The customer has received instruction and fully understands the machine is not to be operated without the ­factory
approved cutter head guard in place, the machine is not to be operated with any type of make shift cutter head guard, and
the machine is not to be operated under any circumstances with the cutter guard open or unsecured.
10. _____ The customer has reviewed and fully understands limited warranty, and all written and visual instructions.
11. _____ The customer has received instruction and fully understands that warranty will not apply if the machine is ­operated
with replacement parts or equipment not manufactured or recommended by Bandit Industries, Inc.
12. _____ The customer has received, been advised, and understands the manuals, and the Safety/Service video ­supplied
with the grinder. A video is supplied for equipment models as available.
13. _____ All Danger, Warning and Operational decals are properly displayed on equipment and fully understood by customer.
14. _____ The customer has been instructed, understands, and agrees that all potential operators must: See the ­supplied

video, be instructed on all the Danger, Warning and Operational decals, read the manual and follow the procedures.

I have inspected this equipment and find it in correct working condition. To the best of my ­knowledge,
the customer and his/her personnel are aware of, and agree to the above procedures.
Signed: ________________________________________________________ Date: ______________
(Dealer Representative)
The equipment has been thoroughly checked by the above named dealer representative, and I am
satisfied with his/her ­instructions. I have also read, understand, and agree to reverse side of page.
Signed: ________________________________________________________ Date: ______________
(Customer)
Copyright 2/17 FORM #WV-124
Copyright 4/17 FORM #Q-112

DATE PURCHASE: ______________________


TO BE RETURNED AFTER ­THIRTY (30)
DAYS OF O
­ PERATION MODEL: ________________________________

SERIAL NUMBER: _______________________


Please return to: Customer Data Department
6750 Millbrook Road DEALER NAME: ________________________

Remus, MI 49340
_______________________________________
Phone: (800) 952-0178 in USA
Phone: (989) 561-2270
Fax: (989) 561-2273
Website:www.banditchippers.com

STUMP GRINDER / FORESTRY MOWER


­QUALITY REPORT
All of the employees that build your equipment strive to manufacturer the very best quality product on
the market. We would appreciate your efforts in letting us know how we are doing.

We would like you to operate your machine for thirty (30) days and then fill out this questionnaire and mail it to us.
This will help us to keep producing a good product and improving our products through your ­recommendations.
1. Did your machine perform to your expectations? _______________________________________
2. Was the machine delivered on schedule? _____________________________________________
3. Was the paint color and finish to your satisfaction? ______________________________________
4. Was machine equipment as ordered? ________________________________________________
5. Did all welds appear to be high quality? ______________________________________________
6. Was the overall machine to your liking? ______________________________________________
7. What problems have you experienced? ______________________________________________
8. Have any components regularly loosened that caused problems? __________________________
9. Does the hydraulic system seem to have adequate power? ______________________________
10. Is the machine manufactured to accommodate service in an adequate manner? If not, please explain:
_______________________________________________________________________________
11. General comments and/or suggestions: ________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
12. Would you like to be contacted concerning more of our equipment? ________________________

YOUR COMPANY: ________________________________

NAME: __________________________________________

ADDRESS: ______________________________________

CITY: ___________________________________________

STATE & ZIP: _____________________________________

PHONE: ( ____ ) _________________________________

E-MAIL: _________________________________________
MODEL SG-75 TABLE OF CONTENTS

TABLE OF CONTENTS
PAGE
INTRODUCTION & WARRANTY............................................................ 2
SERIAL NUMBER LOCATIONS............................................................. 7
SAFETY PROCEDURES......................................................................... 8
EQUIPMENT SPECIFICATIONS............................................................ 13
CONTROLS.............................................................................................. 14
MACHINE OPERATION.......................................................................... 21
TRANSPORTATION PROCEDURES..................................................... 24
MAINTENANCE....................................................................................... 26
HYDRAULICS.......................................................................................... 44
REPLACEMENT PARTS......................................................................... 53
DECALS............................................................................................ 50
UPPER FRAME COMPONENTS.................................................... 56
CUTTER WHEEL COMPONENTS.................................................. 54
TRACK CARRIER COMPONENTS................................................ 60
CHIP PAN COMPONENTS.............................................................. 62
HYDRAULIC & FUEL TANK COMPONENTS................................ 63
CONTROL BOX COMPONENTS.................................................... 64
REMOTE & TETHER COMPONENTS ...........................................61
GRADING BLADE COMPONENTS................................................ 66
HYDRAULIC DIAGRAM................................................................... 68
SERVICE RECORD................................................................................. 70

NOTICE
ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR DIMENSION IN THIS
MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE BY THE MANUFACTURER.

Copyright 1/24 1 Bandit


INTRODUCTION & WARRANTY

INTRODUCTION
The purpose of this manual is to provide the user
with­specifi­cations­and­procedures­for­the­­operation,­ WARNING
maintenance and repair of this BANDIT product. As Improper use of the product can result in severe
with any piece of equipment, safety should always personal injury. Personnel using the equipment must
be a constant thought while the machine is being be­­qualifi­ed,­trained­and­familiar­with­the­operating­
operated, serviced or stored. In order to highlight this procedures as defined in this manual, prior to
consideration, the material which addresses safety operating the product.
is proceeded by the following signal words:
Do not let anyone operate or maintain this machine
until they have thoroughly read this manual, reviewed
DANGER the equipment decals, watch the equipment video,
DANGER indicates a hazardous situation that, if and has been properly trained. You can purchase
not avoided, WILL result in death or serious injury additional Bandit manuals, decals and videos for a
(contains white letters on red background). nominal fee.
It is the responsibility of the owner or employer
WARNING to ensure that the operator is trained and practices
WARNING indicates a hazardous situation that, if safe operation while using and servicing the
not avoided, COULD result in death or serious injury machine. It is also the owner’s responsibility to
(contains black letters on orange background). provide and follow a regularly scheduled preventative
maintenance and repair program on the product,
CAUTION using only factory approved replacement parts. Any
unapproved­ repairs­ or­ ­modifi­cations­ may­ not­ only­
CAUTION indicates a hazardous situation that,
damage the machine and its performance, but could
if not avoided, COULD result in minor or moderate
result in severe personal injury. Unapproved repairs
injury (contains black letters on yellow background).
or­ modifi­cations­ will­ void­ warranty­ and­ eliminate­
manufacturer of any liability claims. Consult the
NOTICE equipment manufacturer with any questions.
NOTICE indicates information considered
Servicing your machine may cause severe injury
important, but not hazard related (contains white
or death. Make sure you completely understand how
italic letters on blue background).
to perform the job safely, or contact Bandit Industries,
Inc. or your nearest dealer to set up an appointment
SAFETY INSTRUCTIONS to­have­a­qualifi­ed­service­technician­service­your­
SAFETY INSTRUCTIONS indicate general machine for you.
instructions relative to safe work practices and Each machine is shipped with a manual, a
reminders of proper safety procedures (contains customer’s check sheet on the product, and any
white italic letters on green background). available parts & service manuals on component
The equipment is designed and manufactured parts not produced by this manufacturer. Additional
in accordance with the latest product industry copies of these manuals and check sheets can be
standards. This alone does not prevent injury. It is purchased from the manufacturer, or through the
the operator’s responsibility to use good judgment dealer. Engine parts, service and maintenance
and follow the warnings and instructions as indicated manuals MUST be purchased through the engine
in this manual, on the machine and follow all safety manufacturer or their dealer.
standards per ANSI and OSHA instructions.
NOTICE
The producer of this Bandit product reserves
the­right­to­make­any­­modifi­cations­or­revisions­to­
the­design­or­specifi­cations­of­its­machine­without­
advance notice. The producer also reserves the
right to change machine and part prices as needed
without advance notice.

Copyright 1/24 2 Bandit


Bandit Industries Inc. Limited Warranty (989) 561-2270
Bandit Industries (“Bandit Industries” or “Manufacturer”) warrants all new equipment which is manufactured by
the Manufacturer and purchased by the initial end-user customer (“Customer”) from an authorized dealer to
be­free­from­defects­in­materials­and­workmanship­and­for­a­period­equal­to­the­Warranty­Period­(as­defi­ned­
herein), subject, however, to the Customer’s strict compliance with all of the terms and conditions set forth
in this Limited Warranty (“Warranty”).

For any valid Warranty claim, the Manufacturer will at its sole option replace or repair at a point designated by
the Manufacturer, any parts which were defective in material or workmanship during the Warranty Period. The
Manufacturer is not responsible for labor, consequential damages, traveling expenses, down time expenses,
or shipping and freight charges.

Warranty Period

For purposes hereof, the “Warranty Period” shall commence upon the Warranty Commencement Date (as
defi­ned­herein)­and­continue­for­the­lesser­of­one­(1)­year­or­2,000­operating­hours,­whichever­comes­fi­rst.­
The “Warranty Commencement Date” shall mean the earlier of the following dates: (a) the date of sale of
the equipment to the Customer, (b) one (1) year after delivery of the equipment to the authorized dealer, (c)
for­equipment­which­is­used­as­a­rental,­lease­or­loaner,­the­fi­rst­day­in­service,­or­(d)­for­equipment­which­
is used in demonstrations, upon accumulation of 75 hours of operation. Bandit Industries may change the
availability of this limited warranty at our discretion, but any changes will not be retroactive.

This­Warranty­takes­eff­ect­upon­the­Warranty­Commencement­Date­provided­that­the­Warranty­Validation­
Form is completed, signed and returned to Bandit Industries in accordance herein within 10 business days
after the Warranty Commencement Date. The Warranty is NULL AND VOID­if­the­Warranty­Validation­Form­
is not completed as required under this Warranty, signed and returned within 10 business days after the
Warranty Commencement Date.

THIS WARRANTY AND ANY POSSIBLE LIABILITY OF BANDIT INDUSTRIES, IS EXPRESSLY IN LIEU
OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND OF
ANY NONCONTRACTUAL LIABILITIES INCLUDING PRODUCT LIABILITIES BASED UPON NEGLIGENCE,
STRICT LIABILITY OR OTHERWISE. SOME STATES DO NOT ALLOW DISCLAIMERS OF IMPLIED
WARRANTIES, SO THIS DISCLAIMER MAY NOT APPLY TO CERTAIN CUSTOMERS. TO THE EXTENT
SUCH WARRANTIES CANNOT BE DISCLAIMED UNDER THE LAWS OF YOUR JURISDICTION, BANDIT
INDUSTRIES LIMITS THE DURATION AND REMEDIES OF SUCH WARRANTIES TO THE DURATION OF
THIS EXPRESS LIMITED WARRANTY.

BANDIT INDUSTRIES WILL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, SPECIAL OR
PUNITIVE­DAMAGES­OR­LOSSES,­WHETHER­DIRECT­OR­INDIRECT,­OR­LOST­PROFITS­RESULTING­
FROM ANY BREACH OF THIS WARRANTY.

All parties involved agree that the Customer’s sole and exclusive remedy against the Manufacturer, whether in
contract or arising out of this Warranty, instructions, representations, or defects shall only be for the replacement
or repair of defective parts as provided herein. In no event or circumstances shall the Manufacturer’s liability
exceed the purchase price of the equipment. The Customer also agrees that no other remedy (including but
not­limited­to­lost­profi­ts,­consequential­or­incidental­loss)­shall­be­available­to­Customer.

It is absolutely necessary for the Customer to return the Warranty Validation Form, completely and
accurately filled out and signed to Bandit Industries or e-mailed to warrantyval@banditchippers.com,
within ten (10) business days from the date of purchase (or Warranty Commencement Date, if earlier)
to validate this Warranty. All Warranty consideration is NULL AND VOID If the Warranty Validation
Form has not been timely submitted.

Copyright 1/24 3 Bandit


Exclusions and Limitations
This Warranty will not apply if the equipment is operated or repaired with replacement parts or equipment not
manufactured or recommended by Bandit Industries.

This Warranty will not apply if the equipment is not operated in the manner recommended by the Manufacturer.
The following examples would void the Warranty:
1. The­completed­Warranty­Validation­Form­was­not­timely­or­accurately­submitted­within­10­business­
days after the Warranty Commencement Date.
2. The­equipment­was­misused,­abused,­neglected,­modifi­ed­or­not­serviced­properly.
3. Repairs or attempted repairs made without prior written authorization.
4. Repairs made due to normal wear are not warrantable.
5. The­equipment­was­involved­in,­or­damaged­by­an­accident,­disaster­or­hazard­(such­as­fi­re,­fl­ood,­
wind or lightning), or other actions or events beyond Bandit Industries’ reasonable control.
6. The equipment was damaged during shipment or from any type of foreign material.

This Warranty will not apply if all scheduled maintenance as explained in the Operators Manuals has not been
timely and properly completed. The Customer is responsible for all scheduled maintenance as explained in
the­Operators­Manuals.­Accident,­fi­re,­Improper­maintenance­or­any­other­negligence,­including­failure­to­
adjust,­tighten,­or­replace­wear­items­(such­as­knives,­anvil,­teeth,­belts,­lubrication­fl­uids,­bearings,­fi­lters,­
hydraulic components, loose nuts or bolts, etc.) will void this Warranty.

This Warranty will not apply if the equipment is re-sold to a customer or dealer or the Customer purchased
the equipment from a person or entity which is not an authorized dealer. This Warranty is not assignable and
any assignment or other transfer of this Warranty shall be null and void.

This Warranty does not­cover­or­apply­to­consumables,­such­as­hydraulic­oil­or­fl­uids.

All components and parts being returned for Warranty Consideration must be complete and assembled
when delivered. Warranty will be denied if the failed component has been disassembled at any point in time.
Hydraulic­components­and­parts­must­be­returned­assembled­with­all­fl­uid­ports­capped­or­plugged­and­free­
of foreign contamination, or Warranty will be denied. Any defective part replaced under this Warranty becomes
the property of Bandit Industries. The replacement part will be covered under the standard Warranty for the
remainder of the original Warranty Period.

Any parts that are requested to be returned for warranty evaluation must have an RMA # assigned to them
by Bandit Industries. Any components returned without the proper paperwork will automatically be discarded
and the warranty denied.

Bandit Industries warrants all new parts which are manufactured by the Bandit Industries and purchased by
the Customer outside of this Warranty from an authorized dealer to be free from defects in materials and
workmanship for a period of 90 days from date of purchase; provided, however, such warranty shall apply
to parts only and not labor.

NOTICE
This Warranty applies only to new and unused equipment or parts thereof manufactured by Bandit Industries
and does not apply to components thereof which are not manufactured by Bandit Industries. This Warranty is
also­void­if­the­equipment­is­modifi­ed­or­operated­with­any­replacement­parts­or­equipment­not­manufactured­
or recommended by Bandit Industries. Any replacement parts not purchased or approved by Bandit Industries
in its sole discretion will not be covered under warranty.

All other components which are not manufactured by Bandit Industries are subject to any warranty provided
by their respective manufacturers (i.e. engines, axles, hydraulic pumps and motors, clutches, tires, batteries,
etc.). Even though certain warranties are not handled through Bandit Industries, the warranty procedure for
those components should be facilitated through Bandit Industries or your nearest authorized dealer. Bandit
will provide a pass through warranty with these outside vendors on the customer/dealers behalf, but it is
ultimately up to the respected vendors discretion if the components are indeed warrantable failures or not.

Copyright 1/24 4 Bandit


EXAMPLES OF COMPONENTS WARRANTIED BY THE COMPONENT MANUFACTURER (AND NOT
BANDIT INDUSTRIES):
-Engines -Bearings
-Clutches -Axles
-Hydraulic Components -Rims & Tires
-Electronic Components -Tracks
-Batteries -Teeth
-Belts -Knives

NOTICE
Clutch and engine maintenance (air filter maintenance, oil changes, oil filter maintenance, etc.) are
important to your equipment. Refer to the clutch or engine manual for the maintenance schedule. Failure
to perform the clutch or engine maintenance will void the Warranty with the respective manufacturer.
Bandit Industries does not warrant these components.
Warranty Claims
In­order­to­process­any­Warranty­claims,­the­Customer/Dealer­must­fi­ll­out­a­Warranty­Claim­Form­on­the­Bandit­
portal located on the Bandit website. The form along with pictures and the detailed information below must
be submitted within 10 business days after the failure to the Manufacturer or an authorized dealer (who will
forward it to the Manufacturer). Notwithstanding anything to the contrary herein, prior to any repairs being made
and­a­warranty­claim­being­fi­led,­Bandit­Industries­must­be­notifi­ed­at­warranty.claims@banditchippers.com
of the part failure prior to submission so that Bandit Industries is able to advise on how to proceed with the
proper repairs.
If a Return Merchandise Authorization is given to return the failed parts, the failed parts must be returned
within 10 business days to the respective vendor or Bandit Industries depending upon the instructions given.
Failure to do so will result in the warranty claim being denied. The new parts must be installed and work be
completed within 10 business days from receiving the replacement parts to receive credit.
It is necessary to include all of the following information on all Warranty claims:
1. Warranty Claim Form, obtained from Bandit Industries or its authorized dealers, completely and
accurately­fi­lled­out­online.
2. Name of Dealer and where purchased.
3. Date of purchase and delivery.
4. Serial number of unit.
5. Model number of unit.
6. Engine make and serial number.
7. Length of time in use (hours on equipment).
8. Date of Failure.
9. Nature of Failure.
Only Warranty Claim Forms (and the underlying Warranty claims) which are so submitted within 10 business
days of the failure and which are then approved by an authorized administrator of the Manufacturer will be
considered valid. If a Warranty Claim Form is not submitted within 10 business days of the failure, the Warranty
claim will be automatically denied.
Bandit Industries, reserves the right to alter, improve, revise or modify any parts or products. Bandit Industries
may­also­change­design,­specifi­cations,­or­part­prices­without­advance­notice­in­its­sole­discretion.
Bandit Industries is NOT responsible for updating or upgrading completed equipment with design changes
that are made after its production.
Bandit Industries may require the Customer to bring their equipment to the Dealer/Manufacturer for Warranty
repairs. The Manufacturer DOES NOT pay Dealers or Customers for travel time, travel costs, diagnostic
services or overtime pay. The Manufacturer does not furnish loaner equipment or reimburse for rental
equipment.

Copyright 1/24 5 Bandit


Bandit Industries Inc.
Explanation of Limited Warranty
­ The­Warranty­Validation­Form­must­be­fully­and­accurately­completed­and­submitted­to­Bandit­Industries­
within 10 business days of the purchase of the equipment (or the Warranty Commencement Date if earlier).
Any and all Warranty is NULL AND VOID if the Warranty Validation Form is not returned within 10
business days of the original purchase of the equipment (or the Warranty Commencement Date). If
the original Customer elects to sell the equipment within the Warranty Period, the remaining Warranty is void.
The quickest and easiest way to solve most problems is to use this manual to identify and resolve the
issue. If you are unable to do this or need additional assistance, please contact the authorized dealer and/
or Bandit Industries directly.
To initiate a Warranty claim, complete and submit a Warranty Claim Form. This form is available on-line at www.
banditchippers.com, through the authorized dealer or through Bandit Industries. While some Warranty claims
will be covered by the applicable vendor, all claims must be initiated through and facilitated by Bandit Industries
or the authorized dealer. Notwithstanding the foregoing, prior to any submission of a Warranty Claim Form, a
customer shall be required to contact the Bandit warranty department at warranty.claims@banditchippers.com
specifying the equipment failure details and obtain direction on how to process a warranty claim.
Regardless of Warranty consideration, all parts will be invoiced at the time of shipment. Warranty credits
may be issued only if the claim forms are completed as required herein, the claim is determined to be valid by
the Manufacturer’s administrator and all defective parts requested to be returned have been timely returned
to the requested location.
All requests for reimbursement for defective parts and labor cost must be made within thirty
(30) days of the Warranty Commencement Date in the manner required by the Manufacturer, or the
warranty claim will automatically be denied. The Manufacturer may elect, at its sole discretion, to reimburse
reasonable labor costs to the customer or dealer for defective repairs; provided, however, in no event shall
Manufacturer reimburse for overtime labor costs. No reimbursement will be considered without prior approval
from the Manufacturer’s administrator. No sales representative, agents, or other persons (other than the
Manufacturer’s Administrator) are authorized to approve warranty claims and/or reimbursement). The hours
allowed for repair will be determined by Bandit Industries in its sole discretion. Diagnostic labor and travel
expenses will not be covered under Warranty.
The Manufacturer will not reimburse the customer or dealer labor costs incurred for installing “bolt-on” or
“slip-on”­items,­such­as­hydraulic­pumps­and­motors,­control­valves,­fl­ow­dividers,­belts,­sheaves,­etc.­The­
Manufacturer will provide replacement parts to the customer for defective parts during the Warranty Period.
Please keep the defective parts as you will need to return them for Warranty consideration. Failure to do so
shall result in a Warranty claim automatically being denied. A Bandit Industries representative will issue an
RMA (“Return Merchandise Authorization”) and contact the customer if the defective parts need to be returned.
Failure to return any defective parts promptly to the requested location after the issuance of an RMA will
automatically result in the warranty claim being denied by Manufacturer. Any parts that are returned without
the proper RMA paperwork will be discarded and the warranty will be denied.
The Manufacturer will not reimburse the customer or dealer for shipping or freight charges for replacement
parts or returned defective parts during the Warranty Period without prior approval. It is the customer’s
responsibility to install any replacement parts unless the authorized dealer expressly agrees to install them.
The Manufacturer will not reimburse travel costs to the servicing dealer without prior approval from the
Manufacturer. It is the customer’s responsibility to deliver the equipment to dealer’s service facility unless the
authorized dealer agrees to assist with equipment transportation.
All Warranty Consideration is NULL AND VOID If the Warranty Validation Form has not been timely
submitted. The­Warranty­Validation­Form­can­be­mailed­in­or­e-mailed­to­warrantyval@banditchippers.com.
THIS EXPLANATION IS NOT LEGALLY BINDING AND IS PROVIDED FOR INFORMATIONAL
PURPOSES ONLY. PLEASE REFER TO BANDIT INDUSTRIES LIMITED WARRANTY ITSELF WHICH
SHALL GOVERN AND CONTROL ANY AND ALL WARRANTY MATTERS AND CLAIMS. IN THE EVENT
OF ANY CONFLICT BETWEEN THIS EXPLANATION OF LIMITED WARRANTY AND THE LIMITED
WARRANTY OF BANDIT INDUSTRIES, THE TERMS OF THE LIMITED WARRANTY SHALL GOVERN
AND CONTROL.

NOTICE
­ Prior­to­delivery­to­fi­nal­Customer­and­during­storage,­this­equipment­must­be­serviced­and­lubricated­to­
avoid damage that will not be covered under Warranty, see the “MAINTENANCE” section.
Any damage or equipment failure due to incorrect or incomplete service or maintenance by the equipment
Customer will not be covered under Warranty.
All controls, safety devices, guards, and shields must be correctly operational and securely in place at all
times during equipment operation.

Copyright 1/24 6 Bandit


MODEL SG-75 SERIAL NUMBER LOCATIONS

TYPICAL SERIAL NUMBER AND/OR


WORK ORDER NUMBER LOCATIONS

NOTICE
1. Serial Number on the right side of the The engine information is located on the
control box. ­engine block.
2. Work Order Number on track frame.

Copyright 1/24 7 Bandit


MODEL SG-75 SAFETY PROCEDURES

SAFETY PROCEDURES
YOUR SAFETY IS VERY IMPORTANT TO US!
WARNING NOTICE
Before operating the machine, you must have all Before starting the machine, take a minute to
­potential operators read and follow ­manuals and check a few things. The machine should be in an
decals, watch the video and ­follow the ­guidelines. area ­restricted from people passing by. This area
Read and follow all the instructions in this around the machine must be free of all objects that
­manual thoroughly. Your safety is ­dependent on can o
­ bstruct your movement when working with the
your k­ nowledge of how to ­operate and ­maintain this machine. The machine must be checked for loose
­machine. You may obtain ­additional copies of this tools or foreign objects. All tools not in use should
manual from your Bandit Dealer. be secured in a tool box.
Always be cautious and careful when operating Operators must at all times be located within easy
your ­equipment. reach of all control and shut-off devices when the unit
This equipment is intended for use by ­adults is running. They must be attentive and prepared to
who have been properly trained and are ­physically activate the devices.
­capable of operating the machine safely. Never
­allow minors to operate this machine. Never ­operate DANGER
any m­ achine while under the influence of drugs or Torn or loose clothing is more likely to get caught
­alcohol. Never operate equipment that is in need of in moving machinery parts. Keep such items as long
repair or adjustment. Keep children, bystanders and hair, shirt sleeves, and shirt tails properly contained.
animals clear of ­working area. Avoid wearing necklaces, rings, watches, and
The operator must be ­p ositioned in a safe especially neckties while operating this machinery.
working location, following safety ­procedures and Never sit, stand, lay, climb or ride anywhere on this
instructions, and aware of any other worker’s machine while it is running, operating, or in transit.
­whereabouts. There must be at least two people on You will be injured.
site during maintenance and service procedures in
case an accident should occur. Make sure everyone is clear of machine before
moving the machine. Stay clear of undercarriage
This machine is equipped with safety decals, travel system when the machine is moving.
guards and designs for your protection.
Do not entangle feet or hands in undercarriage
Accidents are typically caused by making travel system. Failure to do this will result in serious
mistakes. The operator does not read the manual, injury or death.
overlooks warning decals, or fails to use lockouts
Avoid moving parts. Keep hands, feet, and ­clothing
provided for their safety. This occurs after the
away from power driven parts. Keep all guards and
operator has become familiar with the machine.
shields in place and properly secured. Contact with
The operator is very cautious in the initial start up
moving parts will result in serious injury or death.
and operation because they do not understand the
machine. Keep hands clear of all pinch points. Failure to do
Wear all personal protection equipment (PPE) this will result in serious injury.
and follow all safety standards per ANSI and OSHA Do not go near the rotating cutter wheel for any
­instructions. Examples of equipment: hard hat, reason. Do not go near the cutter wheel while the
face shield, safety glasses, gloves, ear protection, engine is running or the cutter wheel is coasting to a
high visibility vest, and steel toe boots. Do not wear stop. Contact with a rotating cutter wheel will result
­gauntlet or secured fit gloves. in severe injury or death.
Always keep a fully charged fire extinguisher
Do not go near or in-line with the debris field of
with the machine while ­operating or servicing the
the stump grinder while in operation. While grinding
machine.
stumps, the chips and portions of the stump fly from
the cutter wheel and can cause severe injury.

Do not start the engine with the clutch or


cutter wheel engaged. Any debris may become a
dangerous projectile. Contact with the rotating cutter
wheel will result in serious injury or death.

Copyright 1/24 8 Bandit


MODEL SG-75 SAFETY PROCEDURES

SAFETY PROCEDURES
DANGER
Never grind materials that might contain wires, Do not work on the machine if the engine is
stones, nails, or other metal objects which may running with the clutch or cutter wheel disengaged.
­damage the teeth. Damaged teeth and foreign Severe injury or death may occur if the cutter wheel
objects may become dangerous ­projectiles and can was engaged.
cause severe injury or death. Remove all foreign
objects from stump grinding area. Never use hand on cutter wheel to hold in place
while changing teeth. Be sure to remove locking pin
Do not start to grind a stump unless you are before operating the machine.
c­ ompletely sure there are not any utility lines in
the area above or below the ground level where Do not operate this machine indoors. Exhaust
you are grinding. Always contact the utility locating fumes are fatal.
service in your area or local utility companies to mark
underground utility lines. Failure to do so will result in Never refuel while the machine is running. Never
severe injury or death. refuel in the shop or building. Always refuel in a well
ventilated area, away from sparks or open flames.
For optimum performance, the stump should Do not smoke while refueling. Extinguish all ­smoking
be cut with the portion of the cutter wheel shown materials. Wipe up all spilled fuel before restarting
below. Never undercut the stump. Undercutting the the engine. Do not fill above 12.7mm (1/2") from top
stump may cause severe kickback, vibration and of tank.
component damage. Never cut the stump from the
top. The cutter wheel will throw debris up and toward
the operator, instead of down and under the machine.

90°
CUTTING
AREA

Copyright 1/24 9 Bandit


MODEL SG-75 SAFETY PROCEDURES

SAFETY PROCEDURES
WARNING
It is very important after you have operated a new Clean machine of all debris. Do not leave this
machine for approximately an hour to shut down the machine unattended until all potential fire debris
machine and recheck all nuts and bolts. It is normal is removed, no fire or ­smoldering exists, and hot
for nuts and bolts to loosen once on a new piece of spots are cold. The engine creates many hot spots
machinery. If you tighten them now, there is a good ­including: exhaust manifold, exhaust, turbo (if
possibility they won’t loosen again. Certain nuts and equipped), etc. Remove all flammable debris such
bolts should be checked periodically such as cutter as wood, chips, leaves, oils, fuels, etc. from engine
teeth bolts, etc. for torque and fit. exhaust, engine turbo (if equipped), beside, around,
Most of the nuts used on the machine are self and under engine, around and under tanks, inside
­locking. After a nut or bolt has been removed belt shields and guards, inside battery and tool
five times, it should be replaced to ensure proper boxes, inside cabinets (if equipped), and anywhere
­tightness. This is especially critical on the cutter tooth ­materials collect. Always keep several type A:B:C fire
bolts! ­extinguishers operational and on the job at all times.
After the engine is started, let the cutter wheel
turn at the lowest RPM’s possible. Listen for any Do not work on the machine if the engine is
type of noise that is foreign. Any steel on steel noise r­ unning with the clutch or cutter wheel disengaged.
is foreign. If you hear a noise, stop the engine, find Injury or death may occur if the clutch or cutter wheel
the problem and fix it. was engaged.
Your machine may or may not be equipped with a
Do not operate this machine unless all control clutch. If equipped, make sure to study the ­original
devices operate properly. They must ­function, shift clutch manufacturer’s manual that is ­provided with
and position smoothly and accurately at all times. the machine and follow its ­instructions for ­operation,
Faulty controls can cause personal injury! service, and adjustments. It will be quite costly if a
few minutes are not taken daily, weekly, and monthly
Do not operate the machine with out ­safety guards to keep the clutch serviced as required.
that are properly installed and all safety devices are The operator must take care in the ­engagement
functioning properly. and d ­ isengagement of the clutch or cutter wheel,
engine RPM must ­always be at idle speed. After
Sparks can occur if cutter teeth strike rocks, ­metal, ­e ngagement raise ­e ngine RPM to full throttle.
or other hard objects. Do not use in high or very high ­Engaging and ­disengaging the clutch or cutter wheel
fire hazard ­severity zones. at high engine RPM will quickly and e ­ xcessively
Operation of this equipment may create sparks wear out the clutch, belts, or hydraulic components.
that can start fires around dry vegetation. A spark If equipped, refer to clutch manufacturer’s manual
arrester may be required. The operator should for proper service and ­operation.
­contact local fire agencies for laws or regulations Unless going through a narrow passageway or
relating to fire prevention requirements. gate, always keep the dual tires installed or the tracks
Do not continue to operate the machine if the expanded for machine stability.
cutter wheel stalls. Immediately lift cutter wheel out
of the stump, dirt, etc. and start again with less bite.
Prolonged cutter wheel stall will ruin the cutter wheel
drive system, creating extreme heat and possible fire
hazard.

Copyright 1/24 10 Bandit


MODEL SG-75 SAFETY PROCEDURES

SAFETY PROCEDURES
WARNING
It is very important after you have operated a new Use extreme caution when traveling over non‑level
machine for approximately an hour to shut down the surfaces. This machine can tip over or tip b
­ ackwards
machine and recheck all hydraulic fittings. Relieve on non-level surfaces. You will cause engine
all pressures and retighten as needed. damage, machine damage and possible personal
Do not go near hydraulic leaks! High pressure injury or death.
oil easily punctures skin causing serious injury,
gangrene, or death. Avoid burns from fluid. Hot The machine should never be parked on a slope
fluid under pressure can cause severe burns. Do at any time. The machine can coast or creep causing
not use fingers or skin to check for leaks. Lower ­equipment damage and/or personal injury.
load or relieve hydraulic pressure before loosening
fittings. Relieve all pressure in the system before Maximum Slope Grade
­disconnecting the lines, hoses, or performing other Ascending or Descending Slope
work. Use a piece of ­cardboard to find leaks. Never
use your bare hands. Allow system to cool down to
ambient temperature before opening any coolant or
hydraulic oil system.
In cold weather situations let the hydraulic ­system
idle for ­approximately 15 minutes to allow the system 14 m
to warm up to o ­ perating temperature. (46 FT.)
25° MAX. (46%)
Never use jumper cables during freezing
­temperatures. Tow the machine inside and allow
the battery time to warm up. If the machine must 30.5 m (100 FT.)
be ­started outside, i­nspect the battery acid for ice
­formation. E ­ xplosion will occur with a frozen battery. Side Slope
If the machine is ­going to be operated in ­excessively
cold conditions, a larger cold cranking amp ­battery
may be needed to ensure proper and prompt
­starting. Never use jumper cables in a confined or
­unventilated area. ­Battery acid fumes are explosive.
9.1 m
Battery acid can cause severe burns. Never expose
25° MAX. (30 FT.)
an open flame or spark near the ­battery. Keep all 17° MAX.
(30%)
burning materials away from the b ­ attery. When
servicing the battery, shield eyes and face, and do
30.5 m (100 FT.)
not smoke. Service in a well ventilated area.
Diagram shows percentage to degree of slope.
Do not touch hot machine surfaces. The machine Percentage is in vertical feet for every 30.5
surfaces may be hot due to the machine operating horizontal meters.
recently or the machine setting in the sunlight.
Contact with hot machine surfaces may cause severe Do not attempt to operate the machine on an
injury. ascending or descending slope of more than 25° or
46% or a side slope of more than 17° or 30%, it is
Before performing maintenance on the machine dangerous and could be fatal. This is the maximum
remove all debris, oil, grease, water, snow, ice, etc. slope grade the machine can be operated on if the
from all machine surfaces. hydraulic system, self propelled undercarriage, and
engine are running at maximum performance and
EXPLOSION HAZARD: Ultra low sulfur diesel
good traction is sustained.
(ULSD) poses a greater static ignition hazard than
earlier diesel formulations with higher sulfur content.
Avoid death or serious injury from fire or explosion;
NOTICE
consult with your fuel or fuel system supplier to Any increase from the specified maximum
ensure the delivery system is in compliance with ­operating angles may cause loss of lubrication
fueling standards for proper grounding and bonding ­function and ­damage the engine.
practices.

Copyright 1/24 11 Bandit


MODEL SG-75 SAFETY PROCEDURES

SAFETY PROCEDURES
SAFETY INSTRUCTIONS
Before attempting any type of maintenance, The stump must be cut as low to the ground as
­disengage clutch or cutter wheel engagement, wait possible to reduce the amount of grinding material
for the cutter wheel to come to a c­ omplete stop, and debris in the work area.
position and lock the cutter wheel in the transport If the grinding material starts to interfere with the
position, turn off engine, remove the ignition key, machine operation, follow the steps below before
make sure the ignition key is in your possession, removing any grinding material. Never remove any
­install the cutter wheel lock pin, wait 3 minutes then grinding material with cutter wheel running. Contact
disconnect the battery. with a rotating cutter wheel will result in serious bodily
Always install the lock pin into the cutter lock tube injury or death.
before working on the grinder. 1. Disengage the cutter wheel.
Simply slide the lock pin into the cutter wheel lock 2. Position the machine away from the stump.
tube. This is to ensure that the cutter wheel cannot 3. Before attempting any type of maintenance,
be started while you are working on the grinder. If ­disengage clutch or cutter wheel engagement, wait
for some reason the cutter wheel would start to turn, for the c­ utter wheel to come to a complete stop,
it would simply hit the lock pin. position and lock the cutter wheel in the transport
position, turn off engine, remove the ignition key,
make sure the ignition key is in your possession,
install the cutter wheel lock pin, wait 3 minutes then
disconnect the battery.
4. Clear the grinding material away from the
stump.
5. Start the machine and reposition it at the stump
before engaging the cutter wheel.

NOTICE
Keep the machine in good condition. Be sure the Engage and ­disengage the cutter wheel at idle.
­machine is in good operating condition and that all Failure to do this will damage the cutter wheel drive
­safety devices, including guards and shields are system.
­installed and functioning properly. Visually inspect
The stump must be cut as low to the ground as
the machine daily before starting the machine. ­Refer
possible to reduce the amount of grinding material,
to the Maintenance Section. Make no modifications
debris, and lessen the chance of flying debris in the
to your ­equipment unless specifically recommended
work area.
or requested by Bandit Industries Inc.
Expensive damage to the Bandit will occur if Do not operate machine with extremely worn or
proper preparation is not taken before welding on the broken teeth.
­machine. Be sure to disconnect both battery cables Do not operate machine without a full set of teeth.
and the engine ECM (engine control module) before Operating the machine without a full set of teeth can
welding. ­Follow the specific Engine MFG. ­instructions cause excessive vibration and premature bearing
for proper welding and grounding ­procedures, before failure.
attempting to weld on the machine. If welding on
the machine, do not ground the welder through the Use only original equipment manufacturer’s teeth.
machine bearings, ground near work to be performed. The use of any other aftermarket teeth may cause
damage or premature failure to the drive train.
Do not attempt to start the engine or engage the
cutter wheel on this machine if the cutter wheel is Check laws and regulations. Know and obey all
jammed or frozen in place. If you do, you will damage federal, state, and local laws and regulations that
the cutter wheel drive system, which will not be ­apply to your work situation and the transportation of
covered under warranty and will cost you down time a machine this size.
and money. Ensure proper storage of the remote and tether
controls. DO NOT leave the remote or tether
in the tool box without being in the protective
case or damage may occur.

Copyright 1/24 12 Bandit


MODEL SG-75 EQUIPMENT SPECIFICATIONS

EQUIPMENT SPECIFICATIONS

Approximate Dimensions & Weights


(Dimensions & weights will vary depending on Engine and Equipment options)

Model SG-75
Height 81” (2.1 m)
Length 134” (3.4 m)
Tracks Extended 55” (1.4 m)
Width Chip Pan Folded Out 74 1/2” (1.9 m)
Tracks In 35” (0.9 m)
Weight 4680 lbs. (2120 kg)
Cutter Wheel Height 31” (0.8 m)
Cutter Wheel Depth 23” (0.6 m)
Green Wheel 27” (0.5 m)
Cutter Wheel Diameter
Revolution Wheel 27” (0.5 m)
Green Wheel 32
Number of Teeth
Revolution Wheel 44

MACHINE ORIENTATION REFERENCE


BA
CK
RIG
HT

FR LE
ON FT
T
Copyright 1/24 13 Bandit
MODEL SG-75 CONTROLS

ENGINE OPERATING SPEEDS


NOTICE Refer to the Completion/Check Sheet, that is shipped with the machine for the correct engine
rpm. If needed, contact your local dealer or Bandit Industries.
Current Engine Types Maximum RPM
Kohler KFI25E401 - 74Hp 2600

COMPONENTS
Basic Location of Components
# Description Location
1 Machine Control Functions Remote/Tether
2 Hydraulic Tank On the right side of the machine, towards the back
3 Control Box Back of the machine
4 Fuel Tank On the left side of the machine, towards the back
5 Power Display On the Control Box (see #2)
6 Ignition Switch On the Control Box (see #2)
7 Emergency Stop On the Control Box (see #2)
8 Frame Lock Pin Hole In the middle of the machine, towards the back
9 Cutter Wheel Lock Pin Hole Near the cutter wheel
10 Cutter Wheel Teeth On the cutter wheel
11 Cutter Wheel Bar Around the cutter wheel

NOTICE Ensure proper storage. DO NOT leave remote in the tool box without being in the
protective case or damage may occur.

Copyright 1/24 14 Bandit


MODEL SG-75 CONTROLS

CONTROLS & COMPONENTS


6 5
7

11

10
9

Copyright 1/24 15 Bandit


MODEL SG-75 CONTROLS

CONTROLS - REMOTE / TETHER


REMOTE

2 3 4 5 6

7 5 1
17

8 9 10 11 12 13 14 15

TETHER CONTROL
2(B.) 2(A.) 8 6 15 5 13 7(A.) 7(B.)
Function Shift 14 10 9

2(B.) 2(A.) 8 15 13 7(A.) 7(B.)


Function Shift 14 3 17 10 9

Copyright 1/24 16 Bandit


MODEL SG-75 CONTROLS

CONTROL OPERATING PROCEDURES - REMOTE


1. Enable Buttons (Remote Only): To activate “Drive Mode” one or both of these buttons must be pressed.
They are located on the very top of the remote on either side.
2. A. Left Track (Drive Mode): Before tracking the machine make sure one or both “Enable Buttons”
are pressed, then either push the joystick forward or pull the joystick backward to move the left
track on the machine in forward or reverse.
B. Head Up / Down (Grind Mode): To move the cutter wheel up or down, push the joystick either
forward for down, and backwards for up.
3. Drive Speed High / Low: To put the drive speed in high for moving the machine longer distances,
push the switch up. To put the drive speed in low for mor precise movements or while grinding, pull the
switch down.
4. Display Screen: Displays the engine RPM, number of hours the engine has been on, battery life, and
the link status.
5. Emergency Stop: Shuts off the power to the engine and the hydraulic valves. The emergency stop
must be in the run position on the remote or tether for the engine to start.
6. Cutter Head On / Off: Before turning the cutter wheel on or off the engine must be at low idle. To turn the
cutter wheel on push the switch up and hold for 2 seconds. To turn the cutter wheel off pull the switch down.
7. A. Right Track (Drive Mode): Before tracking the machine make sure one or both “Enable Buttons”
are pressed, then either push the joystick forward or pull the joystick backward to move the right
track on the machine in forward or reverse.
B. Swing Left / Right (Grind Mode): To swing the cutter wheel to the left, move the joystick to the
left. To swing the cutter wheel to the right, move the joystick to the right.
8. Creep Forward / Reverse: Creep will move the machine slower in either the forward or reverse direction.
To move the machine slowly forward, push the switch up. To move the machine slowly in reverse, pull
the switch down.
9. Throttle Up / Down: To increase the engine throttle, push the switch up. To decrease the engine throttle
pull the switch down.
10. Tracks In / Out: Before expanding or retracting the tracks, be sure to idle the machine up. To retract
the tracks in to fit through a gate or small space, push the switch up. To expand the tracks for operation,
pull the switch down. The tracks must be expanded unless moving through a gate or other small space.
11. Status Light (Remote Only): If the remote is connected the light will be flashing.
12. Remote On / Off / Link Button (Remote Only): Press the button for one second to turn the remote on.
Press and hold the button for three seconds to turn the remote off. Press and hold the button for five
seconds to link the remote to the machine.
13. Bump Time Increase / Decrease: To increase the bump time, push the switch up. To decrease the
bump time, pull the switch down.
14. Swing Speed Up / Down: To increase the cutter wheel swing speed, push the switch up. To decrease
the cutter wheel swing speed, pull the switch down.
15. Blade Up / Down (Optional): To move the blade up, push the switch up. To move the blade down, pull
the switch down.
16. Charging Port (Remote Only): To charge the remote use the provided charging cable.
17. Function Shift (Tether Only): Press to change the operation each button controls. The color of the light
on the button will coordinate with the color of the operation on the label.

NOTICE Ensure proper storage. DO NOT leave remote in the tool box without being in the
protective case or damage may occur.
Copyright 1/24 17 Bandit
MODEL SG-75 CONTROLS

TETHER CONNECTION PROCEDURE


Read All Instructions Thoroughly Before Beginning The Procedure

SAFETY INSTRUCTIONS Figure 1 Figure 1.1


Step 1

Before attempting this procedure, ­disengage clutch


or cutter wheel engagement, wait for the ­cutter wheel
to come to a complete stop, position and lock the
cutter wheel in the transport position, turn off engine,
remove the ignition key, make sure the ignition key is
in your possession, install the cutter wheel lock pin.

NOTICE Remote Cable Receiver Connection


Locate the receiver connection inside the stump
grinder control box and disconnect the remote cable. FIGURE 2

Step 2
Tether Cable
To disconnect the remote cable from the receiver
connection, rotate the receiver control cable twist
lock about 1/8th of a turn or 45 degrees counter
clock-wise (reference red arrow in figure 1) to release
the remote cable. Reference photos (Figure 1 & 1.1).
Step 3

Locate the tether and tether cable. Reference photos


(Figure 2) and connect the tether cable to the tether.
Thread the tether cable clock-wise onto the tether.
Step 4

Connect the other end of the tether cable from


step 2 (Figure 3) to the receiver connection inside
Tether
the control box. The tether cable plug end must be
oriented and aligned to match and fit the connection.
Once connected, rotate the tether cable twist lock Figure 3
about 1/8th of a turn or 45 degrees clock-wise,
reference the red arrow in figure 3.1. This will lock
the tether cable and receiver connection together.

Tether Cable Twist Lock


FIGURE 3.1

NOTE: The tether cable and connection MUST align


for the components to connect properly.

Copyright 1/24 18 Bandit


MODEL SG-75 CONTROLS

TETHER CONNECTION PROCEDURE


Read All Instructions Thoroughly Before The Procedure
The tether cable is now connected to both the tether
and the receiver connection. Locate the hole at the Figure 4 Figure 4.1
bottom of the control box door. This hole is for the
tether cable to pass through the control box door
when the control box is shut, reference the red arrow
in figure 4. Reference photos (Figure 4 & 4.1).
The stump grinder controls must be in tether mode
for the machine to operate with the tether.

Step 5

Access the keypad on the top of the control box to


switch the control modes. The display will present
the modes available. The current mode selected will FIGURE 5
have an arrow to the left to indicate the selection. Keypad Model: PV380 (Pre 9/22)
To switch the mode to tether mode, press the mode
button until the arrow on the left indicates the tether
selection. Press the select button to lock in the
selection. Reference photos (Figure 5).

WARNING
Control box doors must be closed before operating
the machine to avoid injury or damage to the operator
and equipment.
Keep hands clear of all pinch points. Failure to do
this will result in serious injury or death.
While operating the machine, the operator must
ensure the tether cable will not entangle itself around
any objects, persons and the machine. This is to
avoid damage to the operator or equipment. Failure Mode Button Select Button
to do this will result in serious injury or death.
Never allow the tether cord, including all other Keypad Model: PV485 (Start 9/22)
ropes,cables, and lines, to come in contact with the
spinning cutter wheel. Contact with the spinning cut-
ter wheel may cause the operator to be pulled into
the cutter wheel resulting in serious injury or death.

Mode Button Select Button

Copyright 1/24 19 Bandit


MODEL SG-75 CONTROLS

EMERGENCY STOP (E-STOP)


DANGER NOTICE
Avoid moving parts. Keep hands, feet, and ­clothing If the emergency stop (e-stop) button is pushed
away from power driven parts. Keep all guards and the entire machine will shut down. The cutter wheel
shields in place and properly secured. will not stop immediately, it will coast to a stop.
Do not go near the rotating cutter wheel for any
reason. Do not go near the cutter wheel while the
engine is running or the cutter wheel is coasting to a
stop. Contact with a rotating cutter wheel will result
in serious bodily injury or death.

Emergency
stop on the
machine

Emergency Emergency
stop on the stop on the
remote tether

Copyright 1/24 20 Bandit


MODEL SG-75 MACHINE OPERATION

OPERATION
DANGER WARNING
Do not start to grind a stump unless you are Do not operate this machine unless all machine
completely sure there are not any utility lines in controls operate properly. They must function, shift
the area above or below the ground level where smoothly and accurately at all times.
you are grinding. Always contact the utility locating
Do not operate the machine with out safety guards
service in your area or local utility companies to mark
that are properly installed and all safety devices
underground utility lines.
are functioning properly. Faulty controls can cause
Keep clear of cutting wheel, moving machine parts personal injury!
and­grinder­debris­fi­eld.
NOTICE
Avoid moving parts. Keep hands, feet, and clothing
The stump must be cut as low to the ground as
away from power driven parts. Keep all guards and
possible to reduce the amount of grinding material,
shields in place and properly secured. Contact with
debris,­and­lessen­the­chance­of­fl­ying­debris­in­the­
moving parts will result in serious injury or death.
work area.
WARNING Do not operate machine with extremely worn or
Before operating the machine, all potential operators broken teeth.
must read and understand the manuals and decals, Do not operate machine without a full set of teeth.
watch and understand the video and follow the Operating the machine without a full set of teeth can
guidelines. If something is not fully understood, contact cause excessive vibration and premature bearing
the nearest dealer or Bandit Industries for more training. failure.
The operator must be positioned in a safe
Use only original equipment manufacturer’s teeth.
working location, following safety procedures and
The use of any other aftermarket teeth may cause
instructions, and aware of any other worker’s
damage or premature failure to the drive train.
whereabouts.
Wear all personal protective equipment per ANSI, Check laws and regulations. Know and obey all
OSHA and manuals. laws and regulations that apply to your work situation.

Make sure that all required maintenance has been


completed before following the set-up procedures.

SET-UP PROCEDURES
Before performing any machine set-up procedures, read all safety procedures
and watch the start-up and safety videos.
1. Always contact the utility locating service in 5. Before­starting­the­machine­check­all­fl­uids,­and­
your area or local utility companies to mark follow all daily maintenance procedures.
underground utility lines. Do not start to grind a 6. Inspect the cutter wheel and remove any debris.
stump unless you are completely sure there are 7. Remove the cutter wheel lock pin and frame lock
not any utility lines in the area above or below the pin and store them.
ground level where you are grinding. 8. Make sure the dual tires are installed or the
2. Make sure the stump is cut as low to the ground tracks are extended fully for machine stability.
as possible and there is no rocks or other 9. Make sure all personal protective equipment
obstructions near the stump. (PPE) is worn. Examples of PPE: hard hat,
3. Prepare and set up the work site by cordoning face shield, gloves (no gauntlet style gloves or
off­­the­work­area­and­placing­protective­shields­ secured­ fi­t),­ ear­ protection,­ high­ visibility­ vest,­
and barriers where needed. and steel toe boots.
4. Make sure there are no loose tools, cans, lines 10. Follow all start-up procedures.
or any other foreign objects in the area. Anything
not in use must be stored in a tool box or stowed
away.

Copyright 1/24 21 Bandit


MODEL SG-75 MACHINE OPERATION

START-UP PROCEDURES
Before performing any machine start-up procedures, follow all the set-up
procedures.
1. Make sure the remote is linked properly to 4. Make sure the machine is at low idle
the machine or the tether is connected (if 5. Engage the cutter wheel.
applicable). 6. Throttle the machine up to ensure the cutter
2. Follow all engine manufacturer’s wheel rotates properly (if the cutter wheel does
recommendations for starting the engine and not rotate properly shut the machine down and
start it. diagnose the issue).
3. Test the following controls to make sure they 7. Cycle the tracks in and out to make sure the track
function properly. slides are working properly.
a. Swing Left/Right (if equipped with the Super 8. Throttle the machine down.
Sweep option the engine must be at full 9. Disengage the cutter wheel.
idle)
b. Cutter Wheel Up/Down
c. Travel Forward/Reverse

OPERATION PROCEDURES
Before operating the machine, follow all the start-up procedures.
1. Throttle the machine up. 16. If working with a large stump, you may need
2. Move the machine to the stump. to reposition the machine and repeat steps 2
3. Raise the cutter wheel above the stump. Swing through 15 in order to fully remove the stump.
the cutter wheel all the way to the left and to 17. If the grinding material starts to interfere with
the right to ensure there are no obstructions. the machine operation, follow the steps below
4. Make sure the cutter wheel is positioned on before removing any grinding material. Never
the right side of the stump. remove any grinding material with cutter wheel
5. Throttle the machine down. running. Contact with a rotating cutter wheel
6. Engage the cutter wheel. will result in serious bodily injury or death.
7. Throttle the machine up. a. Lower the engine throttle and disengage
8. See the Cutting Area diagram. the cutter wheel.
9. Lower the cutter wheel to the stump and make b. Position the machine away from the stump.
a few light passes at the stump to get a feel for c. Shut­the­engine­off­.
the cutting action. d. Remove the ignition key, and make sure
10. Gradually increase the cutting action and the ignition key is in your possession.
work away at the stump by swinging the cutter e. Clear the grinding material away from the
wheel left-to-right-to-left through the stump in a stump.
side-to-side motion. The cutting actions should f. Start the machine and reposition it at the
be­smooth­and­eff­ortless.­If­it­is­not­either­back­ stump before engaging the cutter wheel.
the machine up or lift the cutter wheel up to 18. If removing more than one stump, throttle the
take a smaller bite. machine to idle, disengage the cutter wheel,
11. Continue cutting the stump by adjusting the throttle the machine up, and move to the next
cutter wheel progressively lower until the stump .
stump is cut well below ground level. 19. Repeat steps 2 through 18 until all the stumps
12. Raise the cutter wheel above the ground. are removed.
13. Swing the cutter wheel back to the right side of 20. When all stumps are removed, return the
the stump. cutter wheel to the center position.
14. Move the machine closer to the stump for the 21. Follow all the Shut Down Procedures.
next series of passes and continue cutting.
15. Repeat steps 9 through 14 until the stump has
been fully removed.

Copyright 1/24 22 Bandit


MODEL SG-75 MACHINE OPERATION

CUTTING AREA
DANGER
For optimum performance, the stump should be cut with the portion of the cutter wheel shown below. Never
undercut the stump. Undercutting the stump may cause severe kickback, vibration and component damage.
Never cut the stump from the top. The cutter wheel will throw debris up and toward the operator, instead of
down and under the machine.

90°
CUTTING
AREA

SHUT DOWN PROCEDURES


Shut down procedures must be followed anytime a machine is shut down.
1. Raise the cutter wheel to stop grinding. 10. Insert the frame lock pin in the frame lock hole.
2. Cycle the tracks in and out to remove any debris 11. Insert the cutter wheel lock pin.
build-up on the track slides. 12. Wait five minutes then disconnect the battery.
3. Throttle the machine down. This is to allow the fuel pump to cycle even after
4. Disengage the cutter wheel. the engine has been shut off and the ignition
5. Wait for the cutter wheel to come to a complete key has been removed. Failure to do so may
stop. damage engine electronic control (E.C.M.) or
6. Throttle the machine up and move it to a level DEF system.
area if needed before cleaning the machine off. 13. Remove all debris, wood chips, sawdust, leaves,
7. Shut the engine off. etc. from the machine.
8. Remove the ignition key, and make sure the 14. If transporting the machine: start the machine
ignition key is in your possession. up, load it on a trailer, and follow the transport
9. Allow the machine to cool down. procedures on page 24.
Frame Lock Pin
209-2000-25

Cutter Wheel Lock Pin


209-3001-83

Copyright 1/24 23 Bandit


MODEL SG-75 TRANSPORTATION PROCEDURES

LOADING & UNLOADING


WARNING
BEFORE LOADING OR UNLOADING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING
STEPS: When loading or unloading the self-propelled machine on the trailer, use care and caution. The
maneuvering of the equipment must be slow, smooth, and intentional, not fast and jerky.

1. Make sure the trailer and towing vehicle are 9. Properly secure the area to avoid any possible
parked­ on­ a­ fl­at­ surface.­ They­ must­ be­ stable­ accidents or dangers.
on the surface with the brakes locked and/or the 10. Follow all set-up and start-up instructions for
wheels chocked to avoid unwanted movement. the machine.
2. Position the loading ramps or loading gate 11. With the engine and the machine at as low of a
securely between the trailer and the ground speed as possible, move the machine toward
level. Have them located so that they are in line the ramp system.
with the tires or tracks of the machine when it
12. Make sure the alignment is correct throughout
moves.
the travel and the cutter wheel clears obstacles
3. If unloading the machine from the trailer, remove as it is going up or down the ramp system.
and store the chains and binders used for
13. Load­or­unload­the­machine­on­or­off­­the­trailer.­
transporting.
14. Align the machine with the trailer bed, and the
4. Before loading or unloading the machine remove
loading ramps. The only machine movement
all debris, oil, grease, water, snow, ice, etc. from
must­be­slow­and­straight­on­or­straight­off­­the­
all trailer surface and loading ramp.
trailer.
5. Confi­rm­that­there­are­not­any­obstacles­on­the­
15. Properly secure the machine to the trailer if
trailer bed, around the trailer that may cause
preparing to transport the machine.
restricted movement of the machine or the
operator. 16. Follow the trailer manufacturer’s
recommendations for the amount of weight
6. The only person in the operating area must be
on the tongue or hitch according to the total
the one that is operating the machine controls.
machine package weight to correctly position
The operator must be very experienced with the
the machine on the trailer bed.
controls on this machine. Other workers on the
job site must be kept back at a safe distance. 17. The trailer must be constructed with appropriate
chain­ down­ positions­ for­ the­ specifi­c­ sized­
7. If you are on streets, roads or public areas,
machine. You must have binders that will
position the warning cones etc, per your
withstand the strain of the machine trying to
company’s safety policy.
move while it is being transported.
8. Check and make sure the frame lock pin is
18. The loading ramps or loading gate of the trailer
installed correctly. If the frame lock pin is not
must be constructed to withstand the weight
installed correctly, start up the machine and raise
and forces involved in loading and unloading
or lower the frame until the frame lock holes line
the machine.
up and install the frame lock pin.

Copyright 1/24 24 Bandit


MODEL SG-75 TRANSPORTATION PROCEDURES

TRANSPORTATION PROCEDURES
BEFORE TRANSPORTING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING STEPS
1. The trailer must have a cargo weight rating 10. The tires must be checked for cuts or damaged
capacity for the weight of the stump grinder. rims, air pressure is correct, and the axle lug
The combined weight of the trailer and the nuts have been checked for correct torque
stump grinder can not exceed the load capacity (refer to trailer manual).
of the tires, axles, hitch coupler system or the 11. When the stump grinder is on the trailer, the
GVWR­ (Gross­ Vehicle­ Weight­ Rating)­ of­ the­ trailer must have the right load capacity, with
trailer. the stump grinder positioned on the trailer
2. The towing vehicle must be rated for and for the correct weight distribution (follow the
have the towing capabilities to haul the stump trailer manufacturer’s recommendations for
grinder package (includes the stump grinder the amount of weight on the tongue or hitch
and a trailer). The towing vehicle must be according to the total stump grinder package
mechanically sound and capable of handling weight), the stump grinder brakes, if equipped,
the towing job. are­ locked,­ the­ ­cutter­ wheel­ is­ ­raised­ off­­ the­
3. The hitch on the towing vehicle and the coupler trailer bed with the lock pin installed, and the
on the trailer must match in size, type, and stump grinder is securely bound down to the
needed capacity. trailer bed per your States binding requirements.
4. Make sure both the towing hitch and the coupler 12. Any loose debris, tools or parts must be cleared
are in good mechanical and wear condition, off­­or­are­put­away.
that they are joined together securely, and the 13. Make sure to close and secure any of the
coupler/hitch is locked in place. following if equipped: tool box, battery box,
5. The safety chains must have the correct engine cowl doors and side panels, radiator
capacity for the equipment being towed. debris screens, inspection doors, cabinet
doors, housing covers, tank caps and covers,
6. The safety chains are crossed under the
vise, etc.
coupler/hitch then securely attached to the
towing vehicle. The safety chains are long 14. Make sure the load ramps are securely stored
enough to not restrict the turning movement, for transport.
but short enough to not drag on the road. 15. Make sure the stump grinder’s engine is not
7. The electrical plug-in on the towing vehicle and running, the ignition key is in your possession,
the trailer must be wired for the same functions and all controls are stored correctly and locked
and­ they­ fi­t­ ­securely­ together.­ The­ plug-in­ in place for transport.
wire is long enough to not restrict the turning 16. The stump grinder package must be hauled
movement, but short enough to not drag on the level and the towing vehicle must be sized to
road. The trailer must have a lighting system and handle hitch weight and towing weight. The
braking system to match and perform correctly towing vehicle or the combination of towing
off­­the­towing­vehicles­system.­You­must­meet­ vehicle and towing package must have
the Federal and your States’ Department of enough braking capacity to meet the Federal
Transportation Code of Regulations concerning and your State Department of Transportation
lights, brakes, and highway transit. requirements.
8. The break-away actuator (if equipped) that is 17. The stump grinder package is now ready for
installed on the trailer correctly works and is transport. Make sure to obey all local regulation
appropriately attached to the towing vehicle. and laws regarding the transporting of this type
9. All lights and brakes on the trailer must correctly of stump grinder.
function when activated by the systems in the 18. Do not drive too fast for road conditions or
towing vehicle. exceed speed regulations for equipment towing.

Copyright 1/24 25 Bandit


MODEL SG-75 MAINTENANCE

MAINTENANCE
The Bandit is a very simple machine to maintain. If you will follow a regular scheduled preventative
­maintenance program, you should have years of trouble free operation. Also, follow through with the Break-In
Maintenance schedule until the end of the break-in period.

SAFETY INSTRUCTIONS DANGER


Before attempting any type of maintenance, Keep hands clear of all pinch points. Failure to do
­disengage clutch or cutter wheel engagement, wait this will result in serious injury.
for the cutter wheel to come to a c­ omplete stop,
position and lock the cutter wheel in the transport NOTICE
position, turn off engine, remove the ignition key,
Consult your engine manual for proper break-in
make sure the ignition key is in your possession,
procedures. Various engines require somewhat
­install the cutter wheel lock pin, wait 3 minutes then
­different ­procedures, but basically the engines need
disconnect the battery.
to operate at lower R.P.M.’s and loads for a specific
time.
WARNING
Do not let anyone operate or maintain this machine Failure to properly break-in your engine may
until they have thoroughly read this manual, r­ eviewed result in poor bearing and piston ring surfaces.
the equipment decals, watched the equipment video, The Bandit has only been run for a short time to
and has been properly trained. You can purchase test proper hydraulic pressures, possible leaks, etc.
­additional Bandit manuals, decals and videos for a The fuel tank will be empty. Fuel is provided through
nominal fee. a small auxiliary tank for testing. This i­mmensely
helps maintain safety in our manufacturing facility
Before performing maintenance on the machine
and while shipping.
remove all debris, oil, grease, water, snow, ice, etc.
from all machine surfaces.

BREAK-IN MAINTENANCE
The Break-In Maintenance must be used in conjunction with the daily, weekly, monthly, etc maintenance
schedule and any machine component manufacturer’s maintenance schedules (i.e. engine, clutch, etc).
1. ENGINE 6. HYDRAULIC OIL FILTER
Consult your engine manual for proper break-in After you have operated a new machine for ­10 hours,
­procedures. Various engines require somewhat the hydraulic oil filter must be replaced.
­different ­procedures, but basically the engines need
to operate at lower R.P.M.’s and loads for a specific 7. HIGH PRESSURE OIL FILTER
After you have operated a new machine for ­10 hours,
time. Failure to properly break-in your engine may
the high pressure oil filter must be replaced.
result in poor bearing and piston ring surfaces.
2. ENGINE BELTS 8. ENGINE GEAR BOX
Adjust engine belts per the engine ­manufacturer’s After you have operated a new machine for 50 hours,
manual. change the engine gear box oil. Use Synthetic SAE
90EP, Spirax S4 G 75W-90, or Traxon 80W/90 gear
3. CLUTCH oil. Engine gear box oil capacity is 67.5 - 74 oz.
Consult your clutch manual for proper break-in (2 - 2.2L).
procedures.
9. CUTTER WHEEL GEAR BOX
4. BOLTS & NUTS After you have operated a new machine for 50 hours,
After you have operated a new machine for change the cutter wheel gear box oil. Use Synthetic
­approximately an hour to shut down the machine and SAE 90EP, Spirax S4 G 75W-90, or Traxon 80W/90
recheck all nuts and bolts. It is normal for nuts and gear oil. Cutter wheel gear box oil capacity is 84.5
bolts to loosen once on a new piece of machinery. oz. (2.5L).
If you tighten them now, there is a good possibility
they won’t loosen again. 10. CHANGE TRACK MOTOR OIL
After you have operated a new machine for 500
5. HYDRAULIC FITTINGS & HOSES hours, change track motor oil with SAE 80W/90 gear
It is very important after you have operated a new
oil. Requires 20 oz. (0.6L).
machine for approximately an hour to shut down the
machine and recheck all hydraulic fittings and hoses.
Retighten as needed.

Copyright 1/24 26 Bandit


MODEL SG-75 MAINTENANCE

MAINTENANCE
BOLT TORQUE CHART
(THESE TORQUES ARE BASED ON DRY, CLEAN THREADS)
TORQUE TORQUE
DESCRIPTION BOLT SIZE
(FT.-LBS.) (NM)
Cutter Wheel Revolution Tooth & Nut 5/8” - 18 NF 150 203
Cutter Wheel Green Tooth Pocket Bolts 5/8” - 18 NF 240 325
Cutter Wheel Green Tooth Pocket Bolts (Anti-Seize) 5/8” - 18 NF 180 244
Cutter Wheel Green Tooth Nut N/A 35 47
Cutter Wheel Hub Mount Bolts 5/8” - 18 NF 180 244
Upper Gear Box Oil Fill & Level Check Plug N/A 21 29
Upper Gear Box Oil Drain Plug N/A 21 29
Lower Gear Box Oil Fill & Level Check Plug N/A 21 29
Lower Gear Box Oil Drain Plug N/A 7 10
Before tightening bolts be sure you have the correct size bolt for the correct amount of torque.
Use only factory approved knives and hardware.

BREAK-IN MAINTENANCE
How often to check
Consult engine Procedure
What to Check 1 10 50 500 ü
manufacturer’s hour Page #
hours hours hours
manual
Engine X 26
Engine Belts X 26
Clutch X 26
Bolts & Nuts X 26
Hydraulic Fittings
X 26
& Hoses
Hydraulic Oil Filter X 26
High Pressure Oil X 26
Filter
Engine Gear Box X 26
Cutter Wheel Gear
X 26
Box
Track motor oil X 26

Copyright 1/24 27 Bandit


MODEL SG-75 MAINTENANCE

MAINTENANCE
The Bandit is a very simple machine to maintain. If you will follow a regular scheduled preventative
­maintenance program, you should have years of trouble free operation. Follow through with the Break-In
Maintenance schedule until the end of the break-in period. Also, follow any machine component manufacturer’s
maintenance schedules (i.e. engine, clutch, axle, tracks, etc).

SAFETY INSTRUCTIONS DANGER


Before attempting any type of maintenance, Keep hands clear of all pinch points. Failure to do
­disengage clutch or cutter wheel engagement, wait this will result in serious injury.
for the cutter wheel to come to a c­ omplete stop,
position and lock the cutter wheel in the transport Do not work on the machine if the engine is
position, turn off engine, remove the ignition key, running with the clutch or cutter wheel disengaged.
make sure the ignition key is in your possession, Severe injury or death may occur if the cutter wheel
­install the cutter wheel lock pin, wait 3 minutes then was engaged.
disconnect the battery.
Never use hand on cutter wheel to hold in place
while changing teeth. Be sure to remove locking pin
WARNING before operating the machine.
Do not let anyone operate or maintain this machine
until they have thoroughly read this manual, r­ eviewed
the equipment decals, watched the equipment video,
NOTICE
and has been properly trained. You can purchase Expensive damage to the Bandit will occur if
­additional Bandit manuals, decals and videos for a proper preparation is not taken before welding on the
nominal fee. ­machine. Be sure to disconnect both battery cables
and the engine ECM (engine control module) before
Before performing maintenance on the machine welding. ­Follow the specific Engine MFG. ­instructions
remove all debris, oil, grease, water, snow, ice, etc. for proper welding and grounding ­procedures, before
from all machine surfaces. attempting to weld on the machine. If welding on
the machine, do not ground the welder through the
machine bearings, ground near work to be performed.

DAILY MAINTENANCE
1. SAFETY DECALS 7. CUTTER WHEEL, TEETH, POCKETS
Inspect machine and replace any missing or & POCKET BOLTS
damaged decals. Check for elongated bolt holes, secure welds,
2. ENGINE GAUGES torqued bolts, excessive wear, and impact cracks.
Inspect engine and replace any damaged engine Check the condition of your teeth, pockets, and
gauges. hardware. Rotate your cutter teeth to keep them
sharp. Replace if necessary. All cutter wheel pockets
3. SAFETY EQUIPMENT bolts must be factory ­approved. Bolts must be
Check for proper operation. Repair or replace as replaced after a maximum of 5 rotations/changes to
­needed. ensure safe clamping ability.
4. LOOSE BOLTS, NUTS, PARTS OR
8. CLUTCH SPRING & ATTACHING
COMPONENTS
Check entire machine for any loose parts or HARDWARE (if equipped)
­components. Check for loose nuts or bolts. Torque, If your machine is equipped with a hydraulic actuated
tighten, or ­replace any of the loose components. See clutch, inspect the clutch spring and attaching
Page 27 for specific bolt torques. hardware for any wear, cracks and damages. If any
repairs or replacements are needed contact your
5. CRACKS OR DAMAGE local dealer or Bandit Industries, Inc.
Check entire machine for any cracks or damage.
Consult dealer or Bandit Industries and repair as 9. GREASE BUSHINGS
needed. Grease lower pivot pin bushings with 1 to 2 shots of
EP-2 Lithium type grease. Wipe off excess grease.
6. SAFETY GUARDS ­Excessive grease will attract dirt.
Check to make sure all guards are in place and
­installed correctly. Make sure they are secure. 10. HYDRAULIC OIL LEVEL
The hydraulic oil reservoir tank level when cold
should always remain at 7/8 full. Remember to check
DAILY to avoid excessive heat build up.

Copyright 1/24 28 Bandit


MODEL SG-75 MAINTENANCE

DAILY MAINTENANCE (cont.)


11. HYDRAULIC SHUT OFF VALVES 22. AIR CLEANER & PRECLEANER
Check to ensure all shut-off valves are open. Clean or replace element following engine ­manual
recommendations. Also, check and clean the
12. FLUID LEAKS ­vacuator valve.
Inspect for any oil, fuel, hydraulic oil, or engine  
coolant leaks. Check all hoses, fittings, lines, tanks, 23. RADIATOR & DEBRIS SCREEN
and gearboxes if equipped. DO NOT use fingers or Refer to the engine manufacturer’s manual.
skin to check for ­hydraulic leaks. Repair, tighten, or Thoroughly clean radiator fins at least once a day
replace any damaged or leaking components. or more in excessive conditions. Make sure debris
is not packed between fins. Use compressed air
13. HYDRAULIC CONTROL VALVES and/or pressurized water (soap may also be needed)
Inspect all hydraulic control valves and ensure they to clean the radiator, depending on the level and type
operate smoothly and shift correctly. Make sure that all of debris. If pressurized water is used, be careful
manual hydraulic control valves are in the off position. not to turn the debris hard so it does not pack solid
between the radiator fins. Make sure to clean the
14. TRACKS radiator in the correct direction depending on if the
Inspect tracks, track rollers, and track sprockets for
cooling fan is a sucker or a pusher; do not propel
wear, damage, and weather checking. Repair or
the debris into the radiator with compressed air
replace as needed.
or pressurized water. A partially plugged radiator
15. TRACK TENSION will not allow the engine to cool properly. Keep the
Check tension on both tracks. There must be no compressed air or ­pressurized water a safe distance
slack between the track rollers and the track rubber. from the ­radiator fins so they are not damaged.
See page 35 for detailed instructions. Visually inspect the radiator fins and make sure
they are not bent or closed off, repair or replace as
16. TRACK EXPANSION ASSEMBLY needed. Clean cooling fan, shroud on air cooled
Apply dry lube to track expansion tubes daily.
engines, and the debris screen (if so equipped).
17. CLUTCH Improper service, maintenance, or neglect will cause
Follow clutch manufacturer’s manual for maintenance overheating problems and/or engine failure.
and adjustment schedule. Check for proper
lubrication, and engagement tension adjustment,
24. OIL COOLER
Thoroughly clean cooler fins at least once a day
frequently adjust and lubricate per manufacturer’s or more in excessive conditions. Make sure debris
manual. Bandit Industries, Inc. does not warranty is not packed between fins. Use compressed air
clutch failures. and/or pressurized water (soap may also be needed)
18. ELECTRIC CLUTCH (if equipped) to clean the oil cooler, depending on the level and
If equipped with a Warner electric clutch, inspect the type of debris. If pressurized water is used, be
vents that are located on the top and the bottom of ­careful not to turn the debris hard so it does not
the clutch housing. Clean any debris that has built pack solid ­between the cooler fins. Make sure to
up from the vents. In extreme conditions the vents clean the ­cooler in the ­correct direction; do not
may need to be cleaned more often. propel the debris into the cooler with compressed
air or ­pressurized ­water. Keep the compressed air
19. FUEL LEVEL or pressurized water a safe distance from the cooler
Check the fuel level; running out and repriming is fins so they are not damaged. Visually inspect the
time consuming. Do not over fill, and you must leave cooler fins and make sure they are not bent or closed
fuel expansion space in the top of the tank. off, repair or replace as needed. If the oil cooler is
mounted in front of the radiator, you should visually
20. ENGINE, ENGINE OIL, COOLANT inspect that debris has not restricted the air flow in
LEVEL, ETC. between oil cooler and radiator. This restriction can
Follow the engine manufacturer’s manual for also be debris packed inside the radiator behind
maintenance schedules and fluid levels. You must the oil cooler.
follow specific engine mfg. manual recommendations
for radiator coolant, additives, lubrication, correct 25. ELECTRICAL WIRE
Inspect all wire harnesses for wear. Replace any
engine speed, etc.
damaged wiring.
21. DEF LEVEL ON TIER 4 ENGINES
Check the Diesel Emissions Fluid (DEF) level on
26. MACHINE CONTROLS
Operate all machine controls including the remote
Tier 4 engines. Fill to engine manufacturer’s manual or tether and ensure they operate smoothly and
recommendations. shift correctly.

Copyright 1/24 29 Bandit


MODEL SG-75 MAINTENANCE

WEEKLY MAINTENANCE
1. ALTERNATOR & FAN BELTS ON 3. STEEL FRICTION AREAS
ENGINE Lubricate all steel friction areas including, but not
Inspect belt condition and replace as needed. ­limited to pivoting, hinged, sliding, rotating areas
As applicable adjust and maintain per the engine on the machine (i.e. cutter wheel guard, control box
­manufacturer’s manual. When adjusting engine fan doors, etc.).
belts, fan shroud and finger guard may need to be
adjusted to give the fan blades proper clearance from 4. CUTTER WHEEL BRAKE (if equipped)
If the machine is equipped with a hydraulic actuated
shroud and finger guard.
NACD clutch, inspect brake set screws every 30
hours or weekly. Use a feeler gauge to check the
2. CYLINDER LUG PIN BUSHING
Grease cylinder lug pin bushings with 1 to 2 shots gap between the hub cover plate and the brake body.
of EP-2 Lithium type grease. Wipe off excessive The gap should be 0.030”. If the specified gap is not
grease. Excessive grease will attract dirt. met, re-adjust the brake and retorque the set screws.
See pages 40 - 41.

MONTHLY MAINTENANCE
1. GREASE DRIVE SHAFT 2. HYDRAULIC FUNCTION PRESSURES
Grease drive shaft with 2 shots of an EP-2 Lithium Check, reset and maintain all hydraulic function
type grease every 250 hours. Wipe off excessive pressure settings to a maximum of the specified
grease. Excessive grease will attract dirt. PSI (bar). This will give you the best performance
from the ­hydraulic system.

3 MONTH MAINTENANCE
1. ENGINE GEAR BOX 3. HYDRAULIC OIL FILTER
Change the engine gear box oil every 3 months or Must be replaced after FIRST 10 HOURS OF
600 hours. Use Synthetic SAE 90EP, Spirax S4 G ­OPERATION, USE A 10 MICRON FILTER. After first
75W-90, or Traxon 80W/90 gear oil. Engine gear box change replace oil filter specified in the parts section
oil capacity is 67.5 - 74 oz. (2 - 2.2L). every 3 months or 400 hours.

2. CUTTER WHEEL GEAR BOX 4. HIGH PRESSURE OIL FILTERS


Change cutter wheel gear box oil every 3 months Must be replaced after FIRST 10 HOURS OF
or 600 hours. Use Synthetic SAE 90EP, Spirax S4 ­O PERATION. After first change replace high
G 75W-90, or Traxon 80W/90 gear oil. Cutter wheel ­pressure and charge filters every 3 months or 400
gear box oil capacity is 84.5 oz. (2.5L). hours.

6 MONTH MAINTENANCE
1. CHANGE TRACK MOTOR OIL
Change track motor oil every 6 months or 1000 hours
with SAE 80W/90 gear oil. Requires 20 oz. (0.6L).

YEARLY MAINTENANCE
1. FUEL TANK 4. CLUTCH SPRING (if equipped)
Drain and clean the fuel tank yearly. If your machine is equipped with a hydraulic actuated
clutch, replace the clutch spring yearly. Before
2. HYDRAULIC OIL
Change hydraulic oil and flush the hydraulic ­reservoir performing any repairs or replacements to the clutch
tank. spring and hardware, contact your local dealer or
Bandit Industries, Inc. Repairs and replacements
3. HYDRAULIC SUCTION SCREEN are to be done by trained technicians with the
Change hydraulic suction screens yearly or every proper tools.
2000 hours.

Copyright 1/24 30 Bandit


MODEL SG-75 MAINTENANCE

MAINTENANCE
How often to check
Procedure
What to Check Daily Weekly Monthly Semiyearly Yearly ü
Page #
(10 hrs.) (50 hrs.) (250 hrs.) (1000 hrs.) (2000 hrs.)
Safety decals X 28,36
Engine gauges X 28
Safety equipment X 28
Loose bolts, nuts parts
X 28
or components
Cracks or damage X 28
Safety guards X 28
Cutter wheel, teeth, X 28,34
pockets, & pocket bolts
Clutch spring & attaching
X 28,40
hardware (if equipped)
Grease bushings X 28,32,33
Hydraulic oil level X 28
Hydraulic Shut off Valves X 29
Fluid Leaks X 29
Hydraulic control valves X 29
Tracks X 29
Track tension X 29,35
Track expansion tubes X 29
Clutch X 29
Electric clutch vents (if
X 29,37
applicable)
Fuel level X 29
Engine, engine oil, X 29
coolant, etc
DEF fluid - Tier 4
X 29
engines
Air cleaner & precleaner X 29
Radiator & debris screen X 29
Oil cooler X 29
Electrical Wiring X 29
Machine controls X 14-17,20,29
Alternator & fan belts X 30
Cylinder lug pin
X 30,32,33
bushings
Steel friction areas X 30,32,33
Cutter wheel brake (if X 30,38-39
equipped)
Grease drive shaft X 30,32,33
Hydraulic function X 30,51
pressures
Engine gear box oil X 30
Cutter wheel gear box oil X 30
Hydraulic oil filter X 30
High pressure filter X 30
Track motor oil 6 MONTH 30
Fuel tank X 30
Hydraulic oil X 30,49
Hydraulic suction X 30
screens
Clutch Spring (if X 30,40
equipped)

Copyright 1/24 31 Bandit


MODEL SG-75 MAINTENANCE

LUBRICATION CHART
CHECK
# DESCRIPTION DAY WEEK MONTH PROCEDURE
1 Lower Pivot Pin Bushings X 1 - 2 shots of grease - wipe off excess
2 Track Expansion Assembly X Clean and oil with 10W/30
3 Cylinder Lug Pin Bushings X 1 - 2 shots of grease - wipe off excess
Steel Friction Areas: pivoting, Lubricate (i.e. cutter wheel bar, control
4 X
hinged, sliding, rolling box doors, etc.)
5 Drive Shaft X 1 - 2 shots of grease - wipe off excess
6 Swing Pivot Pin Lubricate with Anti-Seize lubricant if disassembling/reassembling

1
2

3
3
2

3
6

Use as a reference only, locations may vary depending on options or component m ­ anufacturer.
NOTICE Lubrication point instructions are ­described on the machine, in the Maintenance Section of this
manual, or component manufacturer’s manual.

Copyright 1/24 32 Bandit


MODEL SG-75 MAINTENANCE

LUBRICATION CHART

4
4

3
3
3
5
4

3
3 3
Use as a reference only, locations may vary depending on options or component m ­ anufacturer.
NOTICE Lubrication point instructions are ­described on the machine, in the Maintenance Section of this
manual, or component manufacturer’s manual.

Copyright 1/24 33 Bandit


MODEL SG-75 MAINTENANCE

CUTTER WHEEL MAINTENANCE


SAFETY INSTRUCTIONS NOTICE
Before attempting any type of maintenance, Do not operate machine with extremely worn or
­disengage clutch or cutter wheel engagement, wait broken teeth.
for the cutter wheel to come to a c­ omplete stop,
position and lock the cutter wheel in the transport Do not operate machine without a full set of teeth.
position, turn off engine, remove the ignition key, Operating the machine without a full set of teeth can
make sure the ignition key is in your possession, cause excessive vibration and premature bearing
­install the cutter wheel lock pin, wait 3 minutes then failure.
disconnect the battery.
Use only original equipment manufacturer’s teeth.
The use of any other aftermarket teeth may cause
DANGER damage or premature failure to the drive train.
Do not go near the rotating cutter head for any
reason. Do not go near the cutter head while the A locking pin is provided to hold the cutter wheel
engine is running or the cutter head is coasting to a in position during tooth removal and reinstallation.
stop. Contact with a rotating cutter head will result Locking pin will only lock on outer teeth.
in serious bodily injury or death.
Never use hand on cutter wheel to hold in place
while changing teeth. Be sure to remove locking pin
before operating the machine.

GREEN TEETH MAINTENANCE


See Page 54 for Cutter Wheel Setup & Part Numbers
Inspect pockets, teeth and bolts for damage and
­replace as required.
When replacing pockets, always replace new
­pockets across from each other (180°) in order to
prevent vibration.
Replacement teeth must be carbide tipped and of
like design as provided with the machine.
Use anti-seize on threads to help prevent bolts
from “freezing up” in cutter wheel pockets.
When replacing complete set of teeth, be sure
to ­duplicate original factory tooth arrangement,
with the carbide tip facing the cutter wheel rotation.
­Typically a 5/8” socket and a 3/4” socket are required
to change or torque the teeth. See page 27 for When the tooth has 1/16” of wear on the carbide
torque specifications. tip, it is time to rotate or replace the tooth.

NEW RIVER “REVOLUTION” MAINTENANCE


See Page 55 for Cutter Wheel Setup & Part Numbers
Inspect pockets, teeth and bolts for damage and To make sure the correct tooth pattern is used,
­replace as required. make sure a pocket with a locator pin is used on
When replacing pockets, always replace new a station with a locator pin hole. Use the pockets
­pockets across from each other (180°) in order to without the locator pin on a station without the locator
prevent vibration. pin hole.
Replacement teeth must be carbide tipped and of When replacing complete set of teeth, be sure to
like design as provided with the machine. ­duplicate original factory tooth arrangement, with the
carbide tip facing the cutter wheel rotation. ­Typically
a 15/16” socket is required to change or torque the
teeth. See page 27 for torque specifications.

Copyright 1/24 34 Bandit


MODEL SG-75 MAINTENANCE

TRACK ADJUSTMENT
SAFETY INSTRUCTIONS
Before attempting any type of maintenance, d ­ isengage clutch or cutter wheel engagement, wait for the
cutter wheel to come to a c­ omplete stop, position and lock the cutter wheel in the transport position, turn off
engine, remove the ignition key, make sure the ignition key is in your possession, ­install the cutter wheel lock
pin, wait 3 minutes then disconnect the battery.

1. After following all pre-maintenance procedures, follow the steps below to adjust the track tension.
2. To check the tension, lift one of the tracks off of the ground so the rubber can sag freely.
3. Tension is checked by ­measuring the slack between the track rollers and the lowest sagging area of the
track rubber.
4. When correctly a ­ djusted, there must be no slack between the track and the track roller.
5. To tighten the track: pump grease into the zerk on the spring adjuster to tighten the front idler until there
is no slack, then pump once more.
6. To loosen the track: relieve the pressure from the spring adjuster by removing the grease zerk to obtain
the correct amount of slack.

TRACK TENSION TRACK SHOWN


GREASE ZERK WITH SLACK

TRACK SHOWN
WITHOUT SLACK

Copyright 1/24 35 Bandit


MODEL SG-75 MAINTENANCE

PAINT & DECAL CARE


PAINT CARE DECAL CARE
To help keep up the appearance of your Bandit Decals located on your Bandit equipment contain
equipment and reduce the possibility of surface rust useful information to assist you in operating your
follow these steps: equipment safely. The safety decals are shown and
1. The machine should be washed by hand with explained in this section along with decal locations.
water­for­the­fi­rst­30­days­when­the­paint­is­fresh.­ It is very important that all decals remain in place
Afterwards, the machine should be washed on and in good condition on your machine. Please follow
a regular basis with an automotive wash soap the care and instructions given below.
(not degreaser) and then rinsed thoroughly. 1. You should use soap and water to keep your
2. Do not pressure wash sensitive areas like: decals clean. Never use mineral spirits or any
decals, gauges, electronic devices, near chips other abrasive cleaners.
in the paint, etc. If a pressure washer is used 2. Immediately replace any missing or damaged
after­the­fi­rst­3­months­after­painting,­be­aware­ decals. The location the decal is going to be
they are capable of extreme pressures and can applied to must be clean and dry with a surface
damage­ paint­ fi­nishes.­Also,­ only­ use­ 1500­ to­ temperature of 50 to 80°F (10 to 27°C) before
2000 psi with a round pattern nozzle (not a pin applying the decal.
point or knife style nozzle) and hold the gun/wand
3. When the need arises to replace a machine
a minimum of 24” (0.6 m) away from the machine.
component with a decal attached, be sure and
3. Always wash the machine immediately upon replace the decal.
delivery, when the machine is new.
4. Replacement decals are available, and can
4. If shipping or towing the machine in conditions be purchased from the manufacturer or your
that include road salt/brine, any other ice melt Bandit Dealer.
or dust control products, always wash the
5. Peel back about half of the backer paper on the
machine immediately upon arrival or at the
decal.­Position­it­on­the­fl­at,­dry,­clean­surface­so­
end of the work day.
it­is­smooth­and­secure.­Peel­off­­the­remainder­
5. Park the machine inside or under a roof when of the backer paper as you continue to stick the
not in use. decal on the surface.
6. Do­not­allow­fuel,­antifreeze,­DEF­fl­uid,­or­any­ 6. Rub decal from the center outward to remove air
other­motor­fl­uid­to­set­on­the­machine.­Remove­ bubbles and to secure contact.
immediately.
7. English/Spanish decals are typically standard.
7. If a stone chip, paint scratch, or paint crack Other foreign language decals are available
occurs - it should be repaired immediately. and may be purchased. Mail translated decals
Simply sand the edges of the damaged paint required to Bandit Industries, Inc.
area,­mask­off­­the­surrounding­area,­and­apply­
primer and paint to the dry, clean, and warm area.
This will keep the damaged area from spreading
or getting worse.
8. If you are unable to sand and mask the area,
there are containers of primer and paint
available. A small brush can be used to touch
up the area after it is cleaned, dry, and warmed.
Also, primer and most colors of paint are
available in aerosol spray cans.
9. Keep­good­mud­fl­aps­on­towing­trucks­to­reduce­
stone chips.
10. Use an automotive wax on a regular basis after
the­fi­rst­3­months­after­painting.­

Copyright 1/24 36 Bandit


MODEL SG-75 MAINTENANCE

WARNER ELECTRIC CLUTCH (Start 12/23)


SAFETY INSTRUCTIONS
Before attempting any type of maintenance, d ­ isengage clutch or cutter wheel engagement, wait for the
cutter wheel to come to a ­complete stop, position and lock the cutter head in the transport position, turn off
engine, remove the ignition key, make sure the ignition key is in your possession, ­install the cutter wheel lock
pin, wait 3 minutes then disconnect the battery.

NOTICE
The Warner Electric Clutch is built with lube for life bearings, so no lubrication is needed. The clutch requires
no adjustments either.

DAILY MAINTENANCE
Inspect the electric clutch housing vents daily. In extreme conditions the vents may need to be cleaned more
often. The vents are located at the top and the bottom of the clutch housing. See the pictures below for the
vent locations. If debris builds up and plugs the vent off, the clutch will not cool properly causing damage to
the clutch.

Clutch breather cover at the top of the


clutch housing.

Inspect the vent at the bottom of the clutch


housing and clean as needed.

Inspect the vent around all sides of the bottom edge


of the clutch breather cover and clean as needed.

NOTICE
During the first few hours of break-in operation, you may notice an odor coming from the clutch and brake
housing. This smell is normal during the break-in period.

Copyright 1/24 37 Bandit


MODEL SG-75 MAINTENANCE

CUTTER WHEEL BRAKE ADJUSTMENT


PROCEDURE (Pre 12/23)
Read All Instructions Thoroughly Before Beginning Service
Do not continue to operate the machine if the cutter wheel brake fails. The operator must be p ­ ositioned
in a safe working location, following safety p­ rocedures and instructions, and aware of any other worker’s
­whereabouts. Allow for the cutter wheel to come to a complete stop. Contact with a rotating cutter wheel will
result in serious bodily injury or death!

SAFETY INSTRUCTIONS WARNING


Before attempting any type of maintenance, There must be at least two people that are
­disengage clutch or cutter wheel engagement, wait physically capable and are properly trained on site
for the cutter wheel to come to a c­ omplete stop, during maintenance and service procedures in case
position and lock the cutter wheel in the transport an accident should occur.
position, turn off engine, remove the ignition key,
Wear all personal protection equipment (PPE) and
make sure the ignition key is in your possession,
follow all safety standards per ANSI, OSHA, and the
­install the cutter wheel lock pin, wait 3 minutes then
manufacturer’s safety procedures to avoid personal
disconnect the battery.
injury or damage to the equipment.
DANGER Do not touch hot machine surfaces. The machine
Keep hands clear of all pinch points. Failure to do surfaces may be hot due to the machine operating
this will result in serious injury. recently or the machine setting in the sunlight.
Contact with hot machine surfaces may cause severe
Do not work on the machine if the engine is injury.
running with the clutch or cutter wheel disengaged.
Severe injury or death may occur if the cutter wheel Before performing maintenance on the machine
was engaged. remove all debris, oil, grease, water, snow, ice, etc.
Do not go near the rotating cutter wheel for any from all machine surfaces.
reason. Do not go near the cutter wheel while the
engine is running or the cutter wheel is coasting to a
stop. Contact with a rotating cutter wheel will result
in severe injury or death.
1. Follow all pre-maintenance shut down 4. Remove the two bolts and lock nuts clamping
procedures before any work is attempted. the universal joint coupler to the PTO shaft as
2. Remove the universal joint protective cover . pictured in (Figure 2).
3. Disconnect the cutter wheel drive shaft. 5. The machine can now be safely moved or
Reference photo (Figure 1). transported somewhere for clutch brake
adjustment or maintenance.

Figure 1 Figure 2

Disconnect Universal

Remove Coupling
Bolts

Universal Joint
& Drive Shaft

Copyright 1/24 38 Bandit


MODEL SG-75 MAINTENANCE

CUTTER WHEEL BRAKE ADJUSTMENT


PROCEDURE (Pre 12/23) continued
NOTICE Figure 1
Most of the nuts used on the machine are self
­locking. After a nut or bolt has been removed
five times, it should be replaced to ensure proper Gap 0.030”
­tightness.

Read and understand the entire work instructions to


completion before attempting the cutter wheel brake
adjustment procedure.

Step 1

Tighten the screws alternately and evenly until the Figure 2 Hammer w/Drift
screws are drawn up to the proper torque of 22 ft Alternately & Evenly
lbs. (30 Nm). Do Not over torque.
3 1
Now using a hammer and drift, hammer first beside
the screw furthest from the bushing split. Reference
photo (Figure 2), the first hammer spot is shown in
a white circle labeled 1. Hammer on each side of
the set screws.

Avoid hammering close to the outside diameter of the 2 4


bushing to prevent damage. Make sure the surfaces
on each side of the split are even.

Screws can now be tightened a little more until they


reach the specified torque of 22 ft lbs. (30 Nm). Torque at 15 ft lbs.
Alternately & Evenly
Repeat the sequence, hammering and retightening
until the specified wrench torque of 22 ft lbs. (30
Nm) no longer turns the set screws after hammering. Figure 3
Step 2

Use provided to shims as gauge to check the gap Attach Universal


between the hub cover plate and the main brake Yoke Bolts
body. Desired gap MUST be no greater than 0.030”.
Reference photo (Figure 1).

Step 3

Reattach the universal joint assembly and drive shaft


onto the main PTO shaft. Torque drive shaft yoke
bolts at 60-75 ft lbs. (81-101 Nm)
Reference photo (Figure 3).

Reinstall the shroud covers over the drive shaft,


universal joint, and brake system.

Verify the brake is not making any contact with the Contact your local dealer or the Bandit Service
shroud before installing the universal access cover. Department if any issues exist.

NOTE: Torque 5/16” diameter shroud cover bolts at


13 ft lbs. (17 Nm).

Copyright 1/24 39 Bandit


MODEL SG-75 MAINTENANCE

SPRING INSTALLATION & DISASSEMBLY FOR


HYDRAULIC ACTUATED CLUTCHES (Pre 12/23)
If any repairs or replacements are needed contact your local
dealer or Bandit Industries, Inc.

DANGER
Do not attempt to perform any maintenance or repairs to the clutch spring. Before performing any repairs
or replacements to the clutch spring and hardware, contact your local dealer or Bandit Industries, Inc.
Repairs and replacements are to be done by trained technicians with the proper tools. The clutch spring is
under high tension. Keep your hands clear of pinch points!

Adjustment nuts Clutch spring

Copyright 1/24 40 Bandit


MODEL SG-75 MAINTENANCE

CUTTER WHEEL DOES NOT DISENGAGE


If the cutter wheel will not disengage, shut the machine down immediately and unhook
the cutter wheel drive shaft.
Read All Instructions Thoroughly Before Beginning Service
SAFETY INSTRUCTIONS WARNING
Before attempting any type of maintenance, There must be at least two people that are
­disengage clutch or cutter wheel engagement, wait physically capable and are properly trained on site
for the c­ utter wheel to come to a complete stop, during maintenance and service procedures in case
position and lock the cutter wheel in the transport an accident should occur.
position, turn off engine, remove the ignition key, Wear all personal protection equipment (PPE) and
make sure the ignition key is in your possession, follow all safety standards per ANSI, OSHA, and the
install the cutter wheel lock pin, wait 3 minutes then manufacturer’s safety procedures to avoid personal
disconnect the battery. injury or damage to the equipment.
DANGER Do not touch hot machine surfaces. The machine
Do not go near the rotating cutter wheel for any surfaces may be hot due to the machine operating
reason. Do not go near the cutter wheel while the recently or the machine setting in the sunlight.
engine is running or the cutter wheel is coasting to a Contact with hot machine surfaces may cause severe
stop. Contact with a rotating cutter wheel will result injury.
in serious bodily injury or death. Before performing maintenance on the machine
Do not move the machine anywhere with the cutter remove all debris, oil, grease, water, snow, ice, etc.
wheel engaged. Contact with a rotating cutter wheel from all machine surfaces.
will result in serious bodily injury or death.

1. Follow all pre-maintenance shut down 4. Remove the two bolts and lock nuts clamping
procedures before any work is attempted. the universal joint coupler to the PTO shaft as
2. Remove the universal joint protective cover . pictured in (Figure 2).
3. Disconnect the cutter wheel drive shaft. 5. The machine can now be safely moved or
Reference photo (Figure 1). transported somewhere for clutch adjustments
or maintenance.

Figure 1 Figure 2

Disconnect Universal

Remove Coupling
Bolts

Universal Joint
& Drive Shaft

Copyright 1/24 41 Bandit


MODEL SG-75 MAINTENANCE

HYDRAULIC ACTUATED CLUTCH ADJUSTMENT


PROCEDURE (Pre 12/23)
Read All Instructions Thoroughly Before Beginning Service
Note: If your machine varies from the instructions provided, contact your nearest dealer or Bandit Industries, Inc. for more information.

SAFETY INSTRUCTIONS WARNING


Before attempting any type of maintenance, There must be at least two people that are
­disengage clutch or cutter wheel engagement, wait physically capable and are properly trained on site
for the c­ utter wheel to come to a complete stop, during maintenance and service procedures in case
position and lock the cutter wheel in the transport an accident should occur.
position, turn off engine, remove the ignition key, Wear all personal protection equipment (PPE) and
make sure the ignition key is in your possession, follow all safety standards per ANSI, OSHA, and the
install the cutter wheel lock pin, wait 3 minutes then manufacturer’s safety procedures to avoid personal
disconnect the battery. injury or damage to the equipment.
DANGER Do not touch hot machine surfaces. The machine
Do not go near the rotating cutter wheel for any surfaces may be hot due to the machine operating
reason. Do not go near the cutter wheel while the recently or the machine setting in the sunlight.
engine is running or the cutter wheel is coasting to a Contact with hot machine surfaces may cause severe
stop. Contact with a rotating cutter wheel will result injury.
in serious bodily injury or death. Before performing maintenance on the machine
remove all debris, oil, grease, water, snow, ice, etc.
The machine will need to be running and engaged
from all machine surfaces.
for adjusting the clutch. Disconnect the drive system
to keep the cutter wheel from turning during the
procedure.

Step 1 Step 2

Follow all pre-maintenance shut down procedures Remove the universal joint protective cover to
before any work is attempted. access and disconnect the cutter wheel drive shaft.
Reference photo (Figure 2A).
CAUTION Remove the two bolts and lock nuts clamping the
Power is still being supplied to the output shaft universal joint coupler to the PTO shaft as pictured
while the clutch is engaged. The shaft movement in (Figure 2B).
needs be visually observed for the clutch adjustment
The cutter head is now disabled and the clutch
procedure. Keep hands clear of the shaft to avoid
adjustment procedure can be continued.
injury.

Figure 2A Figure 2B

Disconnect Universal

Remove Coupling
Bolts

Universal Joint
& Drive Shaft

Copyright 1/24 42 Bandit


MODEL SG-75 MAINTENANCE

HYDRAULIC ACTUATED CLUTCH ADJUSTMENT


PROCEDURE (Pre 12/23) continued
NOTICE DANGER
NOTE: Before pluming hydraulics, ensure that the Removing the clutch cover exposes moving parts
clutch arm hydraulic cylinder is fully retracted. when the engine is running. Exercise caution when
watching the operation of these parts. Keep fingers
Read and understand the entire work instructions to
and body parts clear of any moving parts possibly
completion before attempting the clutch adjustment
causing injury, loss of limb, or even death.
procedure.
Remove Cover
Reference photo (Figure 4A) on page 42 to assist Figure 1
with these work instructions.

Step 3

Remove two bolts to remove the clutch cover from


the clutch. Reference photo (Figure 1).
The end goal of adjusting the clutch is that the PTO
shaft becomes static (stopped) and the clutch release
bearing does not pass the maximum travel groove
in the clutch shaft. Follow steps 4 & 5 for further
explanation, reference all photos for these steps.

NOTE: Some machines may only have a red line


instead of a groove. A groove or red line both mark Figure 2.1A
the maximum travel of the sleeve.
Clutch Sleeve
IMPORTANT: The sleeve must not pass the Moves
maximum travel groove in the disengaged position.
Overtravel of the clutch in the disengaged position
will cause failure.

Step 4

With the machine off, and with the clutch disengaged.


Look through the clutch opening for the groove in
the shaft. Reference Red line in photo (Figure 2.1A).
If the maximum travel line/groove is not visible adjust
the clutch stop linkage by rotating the nuts counter
clockwise to adjust the linkage outward to further
disengage the clutch until the maximum travel line Max Travel Grove
becomes visible. Reference (Figure 2.2) on page 40.
Yoke in Disengaged
Adjust stop linkage as needed. Monitor the clutch Position
sleeve travel to ensure it does NOT go past the max
travel line while disengaged.

DO NOT go past the max travel line. The line/groove


is the maximum amount of travel allowed.
NOTE: This is a view of the clutch sleeve while in the
disengaged position. The clutch adjusted correctly
exposes the groove (marked red) but does not pass
over it.

Copyright 1/24 43 Bandit


MODEL SG-75 MAINTENANCE

HYDRAULIC ACTUATED CLUTCH ADJUSTMENT


PROCEDURE (Pre 12/23) continued
FIGURE 2.2

Clutch Stop Disengaged Position


Adjustment Linkage
Rotate linkage adjustment
nuts counter clockwise
to further “disengage” the
clutch travel. Rotate linkage
adjustment nuts clockwise
to remove clutch travel.

Adjust Out to Add Adjust In to Remove


Disengage Travel Disengage Travel

Step 4—Checking Yoke & Sleeve Gap

View into the clutch opening for the following instructions.

While running the machine at idle speed, remotely engage the clutch then view inside the clutch opening.
Reference photo (Figure 2.1B).

IMPORTANT: While engaged a gap MUST exist


between the yoke and the sleeve, as well as on Figure 2.1B
the backside between the yoke and bolt head. See
photo (Figure 2.1B). Set the gap at an approximate
distance of 1/16” while the clutch is in the engaged Gap-Minimum Engaged
position. Reference photo (Figure 2.1A) for sleeve 1/16” Position
in the disengaged position.

If a gap is not present, the yoke fork position will Sleeve


need to be adjusted by adjusting the cylinder clevis
position.

If adjustment is needed, follow step 3. If no


adjustment is needed move on to step 4.

NOTICE
Contact between the clutch release bearing and
the clutch release levers while in the engaged
position will cause clutch failure. Yoke Gap Between Yoke
and Bolt. No Contact.
Step 5

Disconnect the clutch arm disengage return spring to


remove any resistance on the clutch arm. Reference
photo (Figure 3B) on page 41.

Copyright 1/24 44 Bandit


MODEL SG-75 MAINTENANCE

HYDRAULIC ACTUATED CLUTCH ADJUSTMENT


PROCEDURE (Pre 12/23) continued
Step 5 CONTINUED—Yoke & Sleeve Adjust
Procedure. Figure 3A
Remove the pin attaching the clutch arm to the
cylinder ram.
Remove Pin Remove Clamp Bolt
Loosen the clevis clamp bolt. Detach the clutch arm
from the cylinder clevis. Reposition the clevis in 1/2
turn increments.

Thread the cylinder ram clevis further onto the ram


by rotating the clevis clockwise at least 1/2 turn.
Repositioning the clutch arm further back while in
the engaged position to create a gap between the
yoke and the sleeve. Reference photo (Figure 3A).

Note: More than 1/2 turn may be necessary


depending upon the amount of adjustment needed.

After adjusting the cylinder ram clevis, re-assemble


Rotate Clevis
the clamp bolt and clutch arm to the cylinder clevis,
repeat step (Figure 2.1B). Clockwise

CLUTCH ARM RETURN SPRING


View into the clutch opening for the following instructions.

Remove return spring to release resistance on the clutch arm. Re-attach the return spring to the clutch arm
and spring mount once the clevis adjustment is completed. Reference photo (Figure 3A). Tighten return spring
bolt approximately 2” from mount to the end of the eyelet. Reference photo (Figure 3C).

Figure 3B

Clutch Arm Spring

Remove Pin

Figure 3C

2”

Copyright 1/24 45 Bandit


MODEL SG-75 MAINTENANCE

HYDRAULIC ACTUATED CLUTCH ADJUSTMENT


PROCEDURE (Pre 12/23) continued
Remove the clutch cover to inspect This adjustment controls the disengage
Figure 4A the sleeve on the clutch travel. travel. Adjust this to the red groove on
the bearing sleeve viewed in the clutch
opening.

Warning: Traveling past the max travel


groove/line equals over-traveling the
clutch. This will cause failure.
PTO Shaft

Disengaged Position Engaged Position

Gap in the clutch yoke and sleeve


adjusted by turning the cylinder clevis.

Step 6

A. Throttle up the machine to a running RPM. In the


Figure 4B
disengaged position NO ROTATION should exist
on the PTO shaft. Reference PTO shaft in photo
(Figure 4A).

B. Engage the clutch/PTO, observe the PTO as the


shaft will begin to rotate.

C. Disengage the clutch and observe the PTO shaft


becomes static and no longer rotates.
Engaged Position
CLUTCH ADJUSTMENT KEY POINTS
ENGAGE STATE:

• Gap MUST exist between sleeve and yoke.

DISENGAGE STATE:

• Clutch sleeve MUST NOT over travel beyond the


max travel groove/red line.

Step 7

Power down and lock out the machine.


Contact your local dealer or the Bandit Service
Replace the clutch cover back over the clutch Department if any issues exist.
opening.

Reconnect the drive system and all protective covers


and guards.

Copyright 1/24 46 Bandit


MODEL SG-75 MAINTENANCE

TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
Loose ground cable. Clean and tighten.
Loose hot cable. Clean and tighten.
Recharge or replace. Disconnect the
Engine will not start (See
Weak or dead battery. remote receiver before charging the
Engine Mfg. manual for
battery.
further information)
Batteries in remote are dead. Replace.
Pull or twist the emergency stop to
Emergency stop is activated.
deactivate.
Tracks are not fully extended. Extend tracks fully.
Replace the shear bolt. Use only
Drive shaft shear bolt is broke.
Grade 5 bolt.
Cutter wheel does not Clean the oil cooler fins or check for
engage High hydraulic temperature.
low hydraulic fluid level.
Low voltage from battery. A
voltage measure of 8.5 or lower is Recharge or replace.
considered a low voltage.
Tooth missing. Replace missing teeth.
Pocket out of balance. Always replace pockets in pairs
Cutter wheel vibration. Do not mix new and worn out teeth.
across from each other.
Improper tooth arrangement. Install correctly with like pairs of
Do not mix new and worn out teeth.
teeth directly across from each other.
Bad pocket. Replace pocket.
Cutter wheel throwing teeth Clean pocket and replace teeth.
Dirt in pocket. Always replace pockets in pairs
across from each other.
Breaking teeth Operator hitting rocks. Avoid rocks, stones, etc.
Cutter wheel stops turning Debris wedged around cutter wheel Clean out debris
Weak or dead batteries. Replace.
Remote not turned on before Turn off engine, turn remote power
starting the machine engine. on and then restart the engine.
Make sure the power light is on
at the receiver on the machine. If
Remote not linked to machine.
not, check for power to the receiver
Machine will not respond to (black & red wire in a black plug).
remote Select RADIO mode on the machine
Machine is not in RADIO mode.
control box display.
Remote power switch is turned off. Shut down and restart the machine
Move closer and make sure there
Machine is out of range of the
are no obstructions between the
remote.
operator and machine.
Broken or damaged antenna. Replace.
Cutter wheel rotates when Clutch engagement not adjusted
Adjust the clutch (See page 42)
the clutch is disengaged correctly

Copyright 1/24 47 Bandit


MODEL SG-75 HYDRAULICS

HYDRAULICS

! WARNING

DO NOT GO NEAR LEAKS!


• Pressured oil easily punctures skin causing
injury, gangrene or death.
• Seek immediate medical care.
• Do not use finger or skin to check for leaks.
• Remove hydraulic pressure or load before
loosening fittings.
• Hydraulic components and oil may be hot.
Allow sufficient time to cool.
• Avoid burns from fluid. Hot fluid under
pressure can cause severe burns.
W-01 10/17

! DANGER
DO NOT go near the rotating cutter wheel
for any reason. DO NOT go near the
cutter wheel while the engine is running
or the cutter wheel is coasting to a stop.
Contact with a rotating cutter wheel will
result in serious bodily injury or death.

D-63 1/17

Copyright 1/24 48 Bandit


MODEL SG-75 HYDRAULICS

HYDRAULIC FLUID REQUIREMENTS


NOTICE
This machine is equipped with “Petro-Canada ­ Multi­Viscosity­motor­oils­are­not­recommended­
Hydrex­XV”­hydraulic­fl­uid­and­it­is­­recommended­to­ to­ mix­ with­ “Petro-Canada­ Hydrex­ XV”­ hydraulic­
be replaced with the same. “Petro-Canada Hydrex oil. AW oils may mix with “Petro-Canada Hydrex
XV”­is­an­all­season­hydraulic­fl­uid.­This­is­a­premium­ XV”­ hydraulic­ oil.­ The­ following­ are­ specifi­cations­
performance,­ long­ life­ anti-wear,­ hydraulic­ fl­uid,­ and authorizations of compatible oils. Only a high
designed for all season use in heavy duty hydraulic quality anti-wear (AW) hydraulic oil containing
systems.­ “Petro-Canada­ ­Hydrex­ XV”­ allows­ year­ foam, corrosion, rust and oxidation inhibitors should
round use under wide extremes of temperature. It be used. This viscosity grade depends on the oil
allows the hydraulic system to start at temperatures temperature in service, based on the climate and
as low as -40°C/-40°F, under no load conditions operating conditions.
and it improves lubrication of hydraulic components Alternative hydraulic oils are available, but they do
at high operating temperatures. It will also help not equal the performance or longevity of the “Hydrex
protect against hydraulic failures during the wide XV”­oil.­Consult­the­following­information­supplied­
temperature swings of spring and fall.
by the oil distributor.
Hydrex­XV ISO 22, AW ISO 32, AW ISO 46, AW ISO 68, AW ISO 100, AW
Viscosity­Index 245 110 110 104 106 102
Cold Start-up °C (°F) -40 (-40) -37 (-29) -31 (-14) -26 (-3) -22 (16) -16 (24)

CELSIUS (°C) -40 -20 -18 -13 -5 0 1 7 15 25 35 45 55 65 75 85 95


FAHRENHEIT (°F) -40 4 0 9 23 32 34 45 59 77 95 113 131 149 167 185 203
ANTI-WEAR ISO 100
ANTI-WEAR ISO 68
ANTI-WEAR ISO 46
ANTI-WEAR ISO 32
ANTI-WEAR ISO 22
PETRO-CANADA­HYDREX­XV

NOTICE
The above chart is a suggested guide for viscosity ­ Hydraulic­fl­uids­vary­in­their­resistance­to­oxidation­
of­hydraulic­fl­uids­at­start­up­ambient­­temperature.­ at elevated temperatures, their ability to protect
The load, demand, and cleanliness of the equipment against metal-to-metal contact under increasing
will­aff­ect­actual­oil­temperatures­which­can­increase­ temperature, and their ability to separate water from
dramatically above ambient air temperatures during the­fl­uid.­Viscosity­is­temperature­dependent.­Fluids­
operation. The actual viscosity needed is based with­high­viscosity-index­(VI)­will­thin­out­slower­at­
on oil temperature during operation and not air higher temperature and thicken slower at colder
temperature.­Compare­your­fl­uid­specifi­cations­with­ temperatures allowing a wider operating range.
the­specifi­cations­below­to­verify­­compliance. Choose­a­fl­uid­that­has­test­results­in­these­areas­
for best results.
Some­component­manufacturers­require­­diff­erent­
specific lubrication requirements, such as gear Based on the varying temperatures of the area
boxes, undercarriage drives, fluid engagement where Bandit equipment is used, and the high
clutches, etc. Refer to the manufacturer’s manual demand and loads placed on this equipment, Bandit
for information. has­fi­lled­each­hydraulic­system­with­Petro-Canada’s­
Hydrex­XV­All­Season­Hydraulic­Fluid­for­maximum­
When­choosing­a­hydraulic­fl­uid­-­these­maximum­ protection and performance.
and­minimum­specifi­cations­must­be­met:
Minimum Viscosity during operation = 12 cSt
Maximum No-Load Viscosity at start-up = 2000 cSt

Go to: lubricants.petro-canada.com and click on “Contact Us” then click


“Request A Quote” to find your nearest Petro-Canada dealer.

Copyright 1/24 49 Bandit


MODEL SG-75 HYDRAULICS

HYDRAULICS
SAFETY INSTRUCTIONS NOTICE
Before attempting any type of maintenance, If a problem is encountered, it will more than likely
­disengage clutch or cutter wheel engagement, wait be located in the relief valve or something as simple
for the c­ utter wheel to come to a complete stop, as belts or clutch slipping, check these first.
position and lock the cutter wheel in the transport
Keep hydraulic oil clean. Dirty oil will cause
position, turn off engine, remove the ignition key,
­excessive wear and loss of hydraulic power.
make sure the ignition key is in your possession,
install the cutter wheel lock pin, wait 3 minutes then If the machine’s hydraulic system is kept clean and
disconnect the battery. the hydraulic pressures are not increased beyond
the specified pressure, the maximum use and life
WARNING should be received from the hydraulic system.
It is very important after you have operated a new Avoid hydraulic pump cavitation. Low oil levels
machine for approximately an hour to shut down the or cold start-ups will cause the hydraulic pump to
machine and recheck all hydraulic fittings. Relieve cavitate. Cavitation will ruin the pump and possibly
all pressure and retighten as needed. the entire hydraulic system. Cavitation only has to
Do not go near hydraulic leaks! High pressure happen once. This will start the pump on its way to
oil easily punctures skin causing serious injury, ruin. Allow hydraulic system to turn slowly for s­ everal
­gangrene, or death. Avoid burns from fluid. Hot minutes in cold weather in order for hydraulic system
fluid under pressure can cause severe burns. Do to warm up. Cavitation is not covered under warranty.
not use fingers or skin to check for leaks. Lower
load or relieve hydraulic pressure before loosening Do not close the hydraulic shut-off valve for more
fittings. Relieve all pressure in the system before than 3 to 4 seconds. Hydraulic shut-off valve handle
­disconnecting the lines, hoses, or performing other must be completely turned on (in line with hose) at all
work. Use a piece of ­cardboard to find leaks. Never times unless checking hydraulic ­pressure. ­Pressure
use your bare hands. Allow system to cool down to gauge should be safely stored and installed only
ambient temperature before opening any coolant or when checking pressure. Follow above ­instructions
hydraulic oil system. or this will cause unwarranted damage to the
In cold weather situations let your hydraulic hydraulic components.
system idle for approximately 15 minutes to allow Never close the ball valves on the hydraulic
the system to warm up to operating temperature. tank s­ uction ports (if equipped) while the machine
Do not operate this machine unless all control is running, this will ruin the hydraulic pump and
devices operate properly. They must ­function, shift ­components.
and position smoothly and accurately at all times. Replace the hydraulic oil filter(s) after first 10 hours
Faulty controls can cause personal injury! and with each 400 hours of operation or 3 months.

NOTICE Replace hydraulic oil & suction screen(s) at least


once yearly. This is also a very good time to flush
If the simple rules mentioned below are followed, and clean the tank. Replace hydraulic oil immediately
the hydraulic components will last for years: if it is contaminated or looks “milky”. See “Hydraulic
Some equipment and components such as Fluid Requirements”.
fluid engagement clutch’s (PTO’s) have their own After the initial start-up of the machine and after
lubrication ­requirements. Consult their manufactures any replacement of ­hydraulic components, fittings
manual for that information. and hoses must be re-checked for leaks and
Do not under any circumstances over-set relief clearances.
pressures, it will cause damage to component and
hydraulic parts. When returning hydraulic components for
warranty make sure to box up all warranted parts
These typical hydraulic flows and relief pressure to avoid ­additional damage while shipping. Do
settings are with the engine at full RPM. All ­settings not disassemble any hydraulic components
are subject to change. which are to be ­warranted. Anything which has
been disassembled or tampered with will not be
This machine is equipped with a very efficient, warranted. Items being returned must be clean. All
simple hydraulic system. Each component is capable hydraulic components must have all hosing ports
of withstanding a specified pressure and still operate plugged. Failure to plug ports will allow debris to
for a very long time. enter components which will void warranty.

Copyright 1/24 50 Bandit


MODEL SG-75 HYDRAULICS

HYDRAULICS
TYPICAL HYDRAULIC RELIEF PRESSURE AND RPM SETTINGS
(Approximate, For Reference Only, Engine At Full RPM)
Equipment Hydraulic pump flow rate
SG-75
Model with engine full RPM: 2600
Function Main Relief 3000 9.5 GPM 9.5 GPM 2.7 GPM
PSI (bar) (207) 36 LPM 36 LPM 10.2 LPM
Cutter Wheel Up / Down Relief 2500
PSI (bar) (175)
Swing Setting 2500
PSI (bar) (175)
Track Extend 3000
PSI (bar) (207)
Track Drive - Left & Right 3000
PSI (bar) (207)
Pilot Pressure 500
PSI (bar) (34)
Blade Pressure Up / Down 2750
PSI (bar) (190)
Cutter Wheel RPM 1100

NOTICE
With the engine turned off, make sure the hydraulic These typical hydraulic flows and relief pressure
oil is clean and the hydraulic tank is 7/8 full. After settings are with the engine at full RPM. All ­settings
these have been verified, pre-run the machine to are subject to change.
warm the hydraulic oil. Make sure to install the
After the initial start-up of the machine and after
pressure gauge correctly.
any replacement of ­hydraulic components, fittings
Do not under any circumstances over-set these and hoses should be re-checked for leaks and
relief pressures, it will cause damage to component clearances.
and hydraulic parts.

CHECKING FUNCTION PRESSURE CHECKING TRACK PRESSURE


PROCEDURES PROCEDURES
1. Make sure all the controls are in the off position. 1. Make sure all the controls are in the off position.
2. Install a pressure gauge into the test port, see 2. Place a drip pan below the hydraulic valve.
below. 3. Unhook the Right (or Left) Track B-Port hose
3. Start engine and adjust engine to full throttle. and plug it off.
4. Engage the control lever or switch so that the 4. Install a pressure gauge into the test port, see
­cylinder of the function that needs to be checked, below.
bottoms out and then read the pressure gauge. 5. Start engine and adjust engine to full throttle.
6. Engage the Right (or Left) Track in the forward
Pressure Gauge Port position and read the pressure gauge.
(Left Track, Track Extend,
Cutter Up/Down)
Pressure Gauge Port
(Right Track, Cutter Left/Right)

Left Track B-Port

Right Track B-Port

Copyright 1/24 51 Bandit


MODEL SG-75 HYDRAULICS

HYDRAULIC SYSTEM TROUBLESHOOTING


SAFETY INSTRUCTIONS
Before attempting any type of maintenance, d ­ isengage clutch or cutter wheel engagement, wait for the
­cutter wheel to come to a complete stop, position and lock the cutter wheel in the transport position, turn off
engine, remove the ignition key, make sure the ignition key is in your possession, install the cutter wheel lock
pin, wait 5 minutes then disconnect the battery.
PROBLEM POSSIBLE CAUSE SOLUTION
Dull Teeth Replace teeth
Low oil level Fill 7/8 minimum
Worn pump Replace
Hydraulic oil very hot causing Poor oil quality Replace
system to operate slowly. Damaged hose Replace
Oil suction screen or filter plugged Replace
Oil cooler plugged Clean
Binding Repair
Low oil level Fill 7/8 minimum
Poor oil quality Replace
Bad cylinder Replace or repair
Hydraulic system loss of power.
Bad pump Replace
Bad motor Replace or repair
Relief stuck open Clean or replace
Swing cylinder loss of power. Bad cylinder Replace or repair
Cutter wheel swings faster one
Bad cylinder Replace
way than the other way.
Cutter wheel does not stay in
Bad cylinder Repair or replace
up position, creeps down.

NOTICE
In cold weather situations, let the hydraulic system idle for approximately 15 minutes to allow the system
to warm up to operating temperature. Running cold oil through the hydrostatic motor can raise the case drain
pressures and damage the shaft seals.

When returning hydraulic components for warranty make sure to box up all warranted parts to avoid ­additional
damage while shipping. Do not disassemble any hydraulic components which are to be ­warranted.
Anything which has been disassembled or tampered with will not be warranted. Items being returned must
be clean. All hydraulic components must have all hosing ports plugged. Failure to plug ports will allow debris
to enter components which will void warranty.

Copyright 1/24 52 Bandit


MODEL SG-75 REPLACEMENT PARTS

REPLACEMENT PARTS SECTION


Depending on what replacement parts you are ordering
the following information will be needed:
GRINDER COMPONENTS ENGINE COMPONENTS
Serial Number Brand
Model Number of Grinder Engine Serial Number
Engine Spec. Number

NOTICE
When ordering any replacement parts you should Some of the components shown in this section are
have the serial number and model of the machine for optional equipment and may not apply to every
to ensure that you receive the correct replacement machine.
part. See page 7 for typical serial number & work
order number locations. Bandit Industries Inc. reserves the right to make
changes in models, size, design, installations and
All nuts, bolts, washers, and many other ­applications on any part without notification.
components can be ordered by physical description.

MACHINE ORIENTATION REFERENCE

BA
CK
RIG
HT

FR LE
ON FT
T
Copyright 1/24 53 Bandit
MODEL SG-75 DECALS

DECAL LOCATIONS
Decal locations may vary, these are general locations.

3,6,
7
19
32 25,42

34,40 4,10,50
9,13 1
38,43
44 5,31,
35,37

46,47,
48,49

1,19

3,6,
7,41

27
26,41
2,12, 14,45
17,36 21,39
8,11,
1,15,16
29
24,33 19

28

20
1,18,20

Copyright 1/24 54 Bandit


MODEL SG-75 DECALS

DECAL LOCATIONS
Modifications and/or additions of decals to this list will happen.
Consult machine dealer or manufacturer for most current decal package.
# Decal Description # Decal Description
1 SPD-02 Moving Parts... 29 N-89 Tracks...Fully Extended...
Do Not Entangle Feet... Cycle the Tracks... Clear
2 SPD-19 30 N-92
Minimum 10ft Away... Debris...
3 SPD-20 Flying Objects Stand Clear... 31 N-93 Disconnect Receiver...
4 SPD-22 Emergency Shut Down Only 32 N-100 Shear Bolt...
5 SPD-30 Do Not Sit, Stand, Lay, Climb... 33 SPW-01 Do Not Go Near Oil Leaks...
Extreme Caution...Non-Level 34 SPW-02 Diesel Fuel Only
6 SPD-35
Surface 35 SPW-04 Frozen Battery Can Explode
7 SPD-36 ...Debris Field... 36 SPW-08 Wear Personal Protection...
8 SPD-39 Do Not Operate... 37 SPW-09 ...Go Slow Around Corners...
Do Not Go Near Cutter 38 SPW-28 ...Fire Hazard...
9 SPD-63
Wheel... 39 SPW-29 ...Cutter Wheel Stall...
10 SPD-69 Do Not Start to Grind... 40 SPW-31 Explosion Hazard...
11 SPD-85 Do Not Sit, Stand...Blade 41 SPW-32 ...Tether Cord...
12 ID-67 Bandit Industries Inc...USA Do Not Attempt...Slope More
13 INST-16 Grease Weekly 42 SPW-43
Than...
14 INST-53 Hydraulic Oil...Hydrex XV Proposition 65...Diesel
43 SPW-46
15 INST-73 Cutter Head Lock Hole Fumes...
16 INST-74 Cutter Head Lock Pin 44 OL-312 Diesel Only
17 INST-101 Canada Engine Decal 45 OL-313 Hydraulic Fluid Only
18 INST-111 Frame Lock Hole 46 OL-445 Valve Functions
19 INST-112 Frame Lock Pin 47 OL-447 12 Volt Power Port Fuse
20 INST-393 Grease Weekly - Double Arrow 48 OL-448 Relay & Fuse Box
21 INST-435 Gear Box Maintenance... 49 OL-471 Fan Power Fuse
22 INST-476 Connect the Radio Transmitter Safety / Operation/ Maintenance
50 QR-03
23 INST-477 Oil Pressure QR Code
24 N-02 Maintain Lubrication... SG-75 Safety Decal Kit
51 900-8918-46
25 SPN-06 Decal Maintenance... Spanish/English
Engine Oil Lubrication... SG-75 Safety Decal Kit
26 N-33 52 900-8918-54
Break‑In English Only
27 N-55 Oil Cooler Fan Bandit Model SG-75 Logo
53 900-8920-74
28 N-71 Patents... Decal Kit

NOTICE Some decals are for optional equipment. Decal locations may vary, these are g
­ eneral
­locations. If any decals become damaged, replace immediately.

Copyright 1/24 55 Bandit


MODEL SG-75 UPPER FRAME COMPONENTS

61

54
43
36 59
47 44 48 58
60
57
37
46
38
45
45 57
1
39
62 51
65 40
52
23
20 3 42
41
24 19 4

21
19 22 2 56 55
54
49

25
13
5 13

26
28

27 12
21
53 19 50
29 63
62 11
19

22

64 14
8
9

10 8
18
6
35
16 34
7

33

31 32
30
17

16

15

NOTICE Parts may not be exactly as shown.

Copyright 1/24 56 Bandit


MODEL SG-75 UPPER FRAME COMPONENTS

# Part Number Description # Part Number Description


1 900-3989-99 Engine Gear Box Clutch Engagement Cylinder Bushing
36 900-1919-35
Drive Shaft Cover - Back 1-1/4” OD x 1” ID x 3/4” (Pre 12/23)
209-3005-19
(Start 12/23 - Electric Clutch) Adjustable Cylinder Base Ass’y
2 37 209-2000-95
Drive Shaft Cover - Back (Pre (Includes 58 - 61) - Pre 12/23
203-3001-29
12/23 - Hydraulic Actuated Clutch) Clutch Engagement Cylinder
38 900-3999-74
Drive Shaft Cover - Front (Pre 12/23)
209-3005-18
(Start 12/23 - Electric Clutch) Single Spring Cylinder End (Pre
3 39 209-3003-50
Drive Shaft Cover - Front (Pre 12/23)
209-2000-14
12/23 - Hydraulic Actuated Clutch) 40 900-4926-93 Clutch Return Spring (Pre 12/23)
Drive Shaft Access Cover 5/8”-11NC x 4-1/2” Eyebolt (Pre
209-3005-20 900-4929-73
(Start 12/23 - Electric Clutch) 12/23)
4 41
Drive Shaft Access Cover (Pre 900-4907-04 5/8”-11NC Hex Nut (Pre 12/23)
209-3001-88
12/23 - Hydraulic Actuated Clutch) 900-4901-32 5/8” Mill Carb Washer (Pre 12/23)
5 900-1928-48 Drive Shaft Front Mount for Clutch
42 209-2000-46
6 900-3990-00 Cutter Wheel Gear Box Engagement (Pre 12/23)
7 209-2000-22 Gear Box Guard 43 209-2000-45 Clutch Arm Stopper (Pre 12/23)
8 209-3001-06 Wheel Retainer Hub Plate 44 209-2000-43 Clutch Engagement Arm (Pre 12/23)
209-2000-34 Wheel Catch (Start 9/19) Cylinder Pin for Clutch
9 45 900-3934-20
209-2000-21 Wheel Catch (Pre 9/19) Engagement (Pre 12/23)
10 209-3001-83 Cutter Wheel Lock Pin 46 900-4911-75 2” Cotter Pin (Pre 12/23)
11 900-7901-11 Rubber Bumper Clutch Engagement Adjuster
47 900-4902-73
12 209-2000-08 Cutter Wheel Bar Bolt (Pre 12/23)
209-3000-54 Cutter Wheel Bar Pin Key for Clutch Engagement
48 001-3007-25
13 900-4906-41 5/16-18NC x 2 Hex Head Bolt (Pre 12/23)
900-4910-74 5/16-18 Lock Nut 209-1000-05 Pivot Assembly
49
Drive Shaft Access Cover - 209-2000-10 Pivot Weldment
14 209-3001-57 209-1000-06 Upper Frame Assembly
Bottom
50
15 209-3000-27 Up / Down Cylinder Pin - Frame 209-2000-11 Upper Frame Weldment
Lower Pivot Pin Bushing - Electric Brake (Pre 12/23 -
16 900-1926-61 900-3994-79
2-1/4” OD x 1-3/4” ID x 2” Hydraulic Actuated Clutch)
51
17 209-2000-25 Frame Lock Pin Electric Brake Kit (Pre 12/23 -
500-0003-27
18 900-3992-77 Up / Down Cylinder Hydraulic Actuated Clutch)
19 900-1902-42 Swing Cylinder Bushing 52 900-1928-71 Top Seal
20 209-3001-24 Pivot Pin Sleeve 53 900-1928-78 Bottom Seal
21900-1926-83 Pivot Bearing Bolted Engine Enclosure
54 209-1000-40
900-3958-80 Swing Cylinder Assembly
22 900-4924-40 Drive Shaft Bolts
900-3934-20 Swing Cylinder Pin 55
23 900-4907-23 1-1/2”-6NC Castle Nut 900-4906-84 Drive Shaft Nuts
24 209-3000-77 Cutter Wheel Frame Pivot Pin 900-4928-81 Shear Bolt
56
Up / Down Cylinder Pin - Pivot 900-4906-60 Shear Bolt Nut
25 209-3001-14 Clutch Return Spring Tether Kit
Assembly 500-0003-87
Lower Pivot Pin Bushing - (Pre 12/23)
26 900-1926-60 57
2-1/4” OD x 1-3/4” ID x 3” 989-3015-33 Steel Tether Mount
209-3002-28 Lower Pivot Pin (Start 9/19) 900-4929-96 Steel Tether
27 58 900-4906-90 Flat Washer (Pre 12/23)
209-3001-16 Lower Pivot Pin (Pre 9/19)
28 900-4925-68 1-3/4”-5NC Castle Nut 59 900-4916-05 Jam Nut (Pre 12/23)
29 900-4921-67 3” Cotter Pin 60 900-4918-52 Square Nut (Pre 12/23)
30 900-4903-39 5/8”-11NC Lock Nut 61 900-4930-12 1/2”-13NC x 4” Bolt (Pre 12/23)
31 209-3001-31 Cutter Wheel Spacer 62 900-1910-08 Snap Rings
See Pages 63 209-3001-13 Main Swing Pin Bushing
32 Cutter Wheel Assembly 64 209-3005-17 Center Wear Pad
54 - 55
33 209-2000-17 Cutter Wheel Dust Cover Warner Electric Actuated Clutch
900-6026-71
34 900-4901-32 5/8” Mill Carb Washer (Start 12/23)
65
35 900-4927-03 5/8”-11NC x 3 3/4” Bolt NACD Hydraulic Actuated
900-6986-92
Clutch (Pre 12/23)
NOTICE The Shear Bolt, item # 56, must be Grade 5.

Copyright 1/24 57 Bandit


MODEL SG-75 CUTTER WHEEL COMPONENTS

GREEN TEETH CUTTER WHEEL


3

3 3
9
3
9 9
9 3 3 12 10 3
3 2 11
4 11 14
14
2 6 2
13 2 10 12 13
13 12 13
Lead 2
2 14 2 14
14 Tooth 2 14
5 6
3 3
9
3
6
9
3 2
12 10 Lead
2 11 Tooth
11 3 3
9
2 10 12 6
12
3 2 3
3 7 2 10 3 7
6
6 6

2 2
3 3
2 8 9 2 8
6 6
6 3
2
9
Lead 2 10 3
6
Tooth 3 3 12
9 2 11
6 11
2 10 12
2 12
2 10
6 Lead
3 3 3
3 Tooth
4
9 3 6 9
10 3 10 3
9 2
14 3 14
2 2 2
13 5 6 13
13 12 13
2 11
2 14 11 2 14
14 14
2 10 12
12

# Part Number Description # Part Number Description


Green Teeth Cutter Wheel 900-9907-34 Threaded Angle Pocket (3-Bolt)
209-1000-16 9
1 Assembly (Includes 15) 900-9907-10 Threaded Angle Pocket (2-Bolt)
209-3000-78 Bandit Cutter Wheel Only 900-9907-33 Counter Bored Angle Pocket (3-Bolt)
10
2 900-9918-24 WearSharp Tooth 900-9907-09 Counter Bored Angle Pocket (2-Bolt)
3 900-9918-50 WearSharp Tooth Nut 900-9943-79 1/8” Spacer (3-Bolt)
11
900-9907-36 Threaded Straight Pocket (3-Bolt) 209-3001-28 1/8” Spacer (2-Bolt)
4
900-9907-11 Threaded Straight Pocket (2-Bolt) 12 900-9910-68 Pocket Bolt - 1/8” Spacer
900-9907-37 Counter Bored Reverse Pocket (3-Bolt) 900-9943-80 1/4” Spacer (3-Bolt)
5 13
900-9907-48 Counter Bored Reverse Pocket (2-Bolt) 209-3001-27 1/4” Spacer (2-Bolt)
6 900-9915-96 Pocket Bolt - No Spacer 14 900-9915-97 Pocket Bolt - 1/4” Spacer
900-9907-38 Threaded Reverse Pocket (3-Bolt) 3-Bolt Cutter Wheel Tooth Kit
7 900-9950-11
900-9907-49 Threaded Reverse Pocket (2-Bolt) (Includes 2 - 14)
15
900-9907-35 Counter Bored Straight Pocket (3-Bolt) 2-Bolt Cutter Wheel Tooth Kit
8 900-9942-91
900-9907-47 Counter Bored Straight Pocket (2-Bolt) (Includes 2 - 14)
Torque pocket bolts 180 ft.-lbs. (244 Nm).
Torque tooth nut 35 ft.-lbs. (47 Nm).
NOTICE Parts may not be exactly as shown.

Copyright 1/24 58 Bandit


MODEL SG-75 CUTTER WHEEL COMPONENTS

NEW RIVER “REVOLUTION” CUTTER WHEEL

3 4 7
7 8
8
3
4
3
4
3
4
3

3
9

3 5
6 3 6
5
4
4
4 4

3 3
2 10

3
4 6
4 5 5
6
3 3

3 3
3
9 4
4

3 8
7

4 4 8
4 7
3
3
3

# Part Number Description # Part Number Description


New River “Revolution” Cutter HD Pocket without Locator Pin -
1 900-9947-51 6 900-9933-94
Wheel Carbide Welds
2 900-9912-24 Lead Tooth 7 900-9912-25 Pocket with Locator Pin
3 900-9909-99 Tooth Nut 8 900-9912-26 Pocket without Locator Pin
4 900-9912-23 Side Tooth 9 900-9950-70 Blank Bolts
HD Pocket with Locator Pin - 10 900-9912-78 Weld-In Hex Pocket
5 900-9933-93
Carbide Welds

Torque Teeth 150 ft.-lbs. (203 Nm)

NOTICE Parts may not be exactly as shown.

Copyright 1/24 59 Bandit


MODEL SG-75 TRACK CARRIER COMPONENTS

20
19

18

24

11
15
17 23
9
10
14

15

16 13
14 23
21 14
14

22

23 12
13
14
12
9 10
23

14
11

5
1

3
4

6
7
6
6
6 8
6

NOTICE Parts may not be exactly as shown.

Copyright 1/24 60 Bandit


MODEL SG-75 TRACK CARRIER COMPONENTS

# Part Number Description # Part Number Description


Right Track Assembly 12 900-2934-16 Track Carrier Proximity Sensor
209-1000-02
1 (Includes 2 - 8, 11) Track Slide Sleeve Lining - With
13 209-3002-03
209-2000-04 Right Track Weldment Sensor Mount
2 900-5916-50 Rubber Track 14 209-3002-02 Track Slide Sleeve Lining
3 900-5916-49 Track Motor Grading Blade Bushing -
15 900-1927-63
4 900-5916-48 Track Motor Sprocket 3/4” ID x 7/8” OD x 1/2”
Bolt for Track Motor - Grading Blade Cylinder Bushing -
5 900-4922-16 16 900-1902-42
M12 x 1.75 x 35 mm 1” ID x 1-1/4” OD x 1”
6 900-5916-46 Track Rollers 17 209-2000-19 Track Base Cover
900-5918-53 Tensioner Assembly 18 209-2000-33 Hydraulic Oil Cooler Mount
7
900-4927-97 Grease Zerk 19 900-3953-06 Hydraulic Oil Cooler
8 900-5917-42 Front Idler Assembly Left Track Assembly
209-1000-01
9 900-3992-78 Track Carrier Extension Cylinder 20 (Includes 2 - 8, 11)
Track Carrier Extension Cylinder 209-2000-03 Left Track Weldment
10 209-3000-26
Pin 21 209-2000-28 Track Tube Box - Rear
Track Carrier Extension Cylinder 22 209-2000-29 Track Tube Box - Front
11 204-3001-60
Pin - Rod End 23 209-3005-41 Track Slide Tube Cap
24 209-1000-03 Lower Frame (Includes 21 & 22)

NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description.

Copyright 1/24 61 Bandit


MODEL SG-75 CHIP PAN COMPONENTS

8 7

22
23
21 24 22
19
23
20 24 6 15
12

25
12 1
8

13

9 20 11 5

7 18 5
19 4
14

6 2

4 17

16
10

# Part Number Description # Part Number Description


1 209-2000-09 Middle Chip Pan Weldment 13 209-3004-98 Plastic Slide - Center
2 209-2000-13 Right Chip Pan Weldment 14 209-3004-99 Plastic Slide - Right
3 209-2000-12 Left Chip Pan Weldment 15 209-3005-16 Plastic Slide - Left
4 209-3001-85 Chip Curtain - Middle Front 16 900-4906-60 3/8”-16NC Lock Nut
5 209-3002-12 Chip Pan Strap - Middle Front 17 900-4910-46 3/8” Mill Carb Washer
6 209-3001-01 Chip Curtain - Left & Right Side 18 900-4928-87 3/8”-16NC X 1” Screw
Chip Pan Strap - Left & Right 19 900-4913-46 5/16” X 1-1/4” OD Washer
7 209-3002-09
Side 20 900-4913-64 Shallow Weld Nut
Chip Pan Strap - Left & Right 21 900-4906-37 Hex Head Bolt
8 209-3002-10
Side Back 3/4”-10NC X 3-3/4” Hex Head
9 900-4926-99 Eye Bolt 22 900-4918-60
Bolt
10 900-4927-00 Chip Pan Bungee 23 209-3001-63 Mount Sleeve
11 209-3001-02 Chip Curtain - Middle Back 24 900-4910-18 3/4”-10NC Lock Nut
12 209-3002-11 Chip Pan Strap - Middle Back 25 900-4914-16 Lynch Pin

NOTICE Parts may not be exactly as shown.

Copyright 1/24 62 Bandit


MODEL SG-75 HYDRAULIC & FUEL TANK COMPONENTS

3 8

6
5

2
1
9

# Part Number Description # Part Number Description


900-3990-31 Hydraulic Tank Assembly 4 900-3922-60 Magnetic Drain Plug
3990-31-01 Sight Gauge 900-3933-06 Drop Pipe - 1/2” NPT x 3/8” NPT
3990-31-02 Suction Strainer 5 Barbed Fitting -
900-3931-53
1 3990-31-03 Drain Plug 3/8” NPT to 5/16”
3990-31-04 In Tank Filter Drop Pipe -
900-3909-00
3990-31-05 Fill Cap 6 3/8” NPT X 1/4” NPT
3990-31-06 Filter Element 900-3909-02 Barbed Fitting - 1/4” NPT to 1/4”
2 900-3990-32 Hydraulic Tank Strap 7 900-3988-07 Fuel Cap
Fuel Tank Assembly 8 900-2903-95 Rochester Sight Gauge - 24”
209-1000-08
3 (Includes 4 - 8) 9 900-9910-28 Manual Holder
209-2000-01 Fuel Tank Weldment

NOTICE Parts may not be exactly as shown.

Copyright 1/24 63 Bandit


MODEL SG-75 CONTROL BOX COMPONENTS

10 16

11 15
14

13 12

8 7

6 23
17

22
1

21
5

20

# Part Number Description # Part Number Description


Control Box, Fuel Tank, & 10 900-2931-47 Emergency Stop
209-1000-41 Hydraulic Tank Assembly 11 900-2927-91 Ignition Switch
1
(Includes 2 - 16) 12 209-3002-07 Control Box Latch
209-2000-91 Control Box Weldment 13 900-4926-75 Drop Latch Bolt Keeper
Right Track 3-Bank Valve 300-8015-33 PV485 Display (Start 9/22)
900-3996-55 14
(Start 9/19) 300-8008-84 PV380 Display (Pre 9/22)
2
Right Track 3-Bank Valve 900-2914-53 12 Volt Power Port
900-3989-48 15
(Pre 9/19) 900-2914-54 Power Port Cap
Left Track 3-Bank Valve 16 209-2000-20 Hydraulic Tank Mount
900-3995-62
(Start 9/19) 17 900-3991-58 In-Line Filter
3
Left Track 3-Bank Valve 18 900-3994-64 Sequence Valve (Not Shown)
900-3989-49
(Pre 9/19)
Reducing Valve (Not Shown)
4 204-3002-68 Battery Pad 19 900-3994-12
(Pre 9/19)
5 900-6022-06 Battery 20 900-3935-35 2-Speed Block (Pre 9/19)
6 992-3001-27 Battery Strap 900-9951-14 Drop Lock Latch
7 900-7901-42 Rubber Isolator 21
900-9951-15 Latch Dust Cover
8 992-1000-97 Remote Control Receiver Mount 22 900-9944-04 Lock Latch
9 300-8008-83 Remote Control Receiver 209-3005-61 Lid (Start 9/22)
23
209-3005-38 Lid (Pre 9/22)

NOTICE Parts may not be exactly as shown.

Copyright 1/24 64 Bandit


MODEL SG-75 REMOTE & TETHER COMPONENTS

1. 3.

a.
PV485

PV380

b. c.

2. a. 2. b. Antenna

4. a. b.

# Part Number Description # Part Number Description


300-8015-33 PV485 Display (Start 9/22) 300-8011-80 Transmitter
1 300-8008-84 PV380 Display (Pre 9/22) 900-2932-64 Power Port 12 Volt Charger
900-2930-26 Ignition & Key 3 900-2932-63 Wall Charger
900-2932-21 Receiver Rechargeable Battery (Not
2 900-6993-86
900-2926-60 Antenna Shown)
300-8010-26 Tether
4
999-8007-20 Tether Cable
** Components vary with machine options, order by machine serial number or refer to check sheet

NOTICE Parts may not be exactly as shown.

Copyright 1/24 65 Bandit


MODEL SG-75 GRADING BLADE COMPONENTS

GRADING BLADE

4 3

5
4

1 7
2

# Part Number Description # Part Number Description


1 209-2000-56 Right Wing Grading Blade 5 900-1902-42 Cylinder Bushing
2 209-2000-55 Center Grading Blade Grading Blade Bushing -
6 900-1927-63
3 209-2000-57 Left Wing Grading Blade 3/4” ID x 7/8” OD x 1/2”
4 900-4916-87 Grading Blade Pin 7 900-3001-15 Grading Blade Cylinder

NOTICE Parts may not be exactly as shown.

Copyright 1/24 66 Bandit


MODEL SG-75 GRADING BLADE COMPONENTS

HEAVY DUTY GRADING BLADE

4 3

6
5

2 7
1

# Part Number Description # Part Number Description


1 209-2000-82 Right Wing Grading Blade 5 900-1902-42 Cylinder Bushing
2 209-2000-81 Center Grading Blade Grading Blade Bushing -
6 900-1916-28
3 209-2000-83 Left Wing Grading Blade 3/4” ID x 7/8” OD x 1/2”
4 900-4917-58 Grading Blade Pin 7 900-3001-15 Grading Blade Cylinder

NOTICE Parts may not be exactly as shown.

Copyright 1/24 67 Bandit


MODEL SG-75 HYDRAULIC DIAGRAM

6 9

15

2 1

7
10

13

11 3

11 12

14

Copyright 1/24 68 Bandit


MODEL SG-75 HYDRAULIC DIAGRAM

# Part Number Description # Part Number Description


1 See Page 63 Hydraulic Tank 9 900-5916-49 Right Track Motor
2 900-3997-51 Hydraulic Pump 10 900-3992-77 Up / Down Cylinder
900-3991-58 High Pressure Filter 11 900-3989-87 Track Extension Cylinder
3
900-3993-04 Filter Element Only 12 900-5916-49 Left Track Motor
4 900-3996-55 Right Valve Bank 13 900-3927-32 Clutch Engagement Cylinder
5 900-3995-62 Left Valve Bank 14 900-3995-80 Clutch Actuation Manifold
6 900-3002-51 Dual Counter Balance Valve 900-3953-06 Oil Cooler
7 900-3958-80 Swing Cylinder 15 900-3965-78 Oil Cooler - Fan Only
8 900-3001-15 Optional Blade Cylinder 900-3966-18 Oil Cooler - Thermostat

Copyright 1/24 69 Bandit


MODEL SG-75 SERVICE RECORD

SERVICE RECORD
DATE DESCRIPTION AMOUNT

Copyright 1/24 70 Bandit

You might also like