108 SEBU8099-10

Index Section

Index
A Add Coolant ................................................. 64
Cooling System Coolant Sample (Level 1) -
Actuator Control Linkage - Lubricate .............. 57
Obtain ............................................................ 65
Check the Linkage ....................................... 57
Cooling System Coolant Sample (Level 2) -
After Starting Engine ....................................... 42
Obtain ............................................................ 65
Engaging the Driven Equipment.................. 42
Cooling System Supplemental Coolant
After Stopping Engine ..................................... 45
Additive (SCA) - Test/Add.............................. 65
Aftercooler Condensation - Drain.................... 57
Add the SCA, If Necessary .......................... 66
Air Starting Motor Lubricator Bowl - Clean...... 57
Test the Concentration of the SCA .............. 66
Air Starting Motor Lubricator Oil Level -
Crankcase Blowby - Measure/Record ............ 67
Check............................................................. 58
Crankshaft Vibration Damper - Inspect........... 67
Adjust the Lubricator.................................... 59
Removal and Installation ............................. 68
Air Tank Moisture and Sediment - Drain ......... 59
Crushing Prevention and Cutting Prevention.. 16
Alternator - Inspect .......................................... 59
Customer Assistance .................................... 102
Outside of the USA and of Canada ........... 102
B USA and Canada....................................... 102
Battery Electrolyte Level - Check .................... 60 Customer Service.......................................... 102
Before Starting Engine .............................. 16, 38 Cylinder Pressure - Measure/Record.............. 68
Air Inlet System............................................ 38
Cooling System............................................ 38 D
Driven Equipment ........................................ 38
Declaration of Conformity (European Union).. 27
Electrical System ......................................... 38
Declaration of Conformity (Great Britain)........ 28
Fuel System................................................. 38
Decommissioning and Disposal.................... 107
Lubrication System ...................................... 39
Starting System ........................................... 39
Walk-Around Inspection .............................. 38 E
Belts - Inspect/Adjust/Replace ........................ 60 Electrical System............................................. 17
Adjusting the Alternator Belt ........................ 60 Grounding Practices .................................... 17
Adjusting the Fan Drive Belt ........................ 61 Emergency Stopping....................................... 44
Inspection .................................................... 60 Emergency Stop Button............................... 44
Replacement................................................ 61 Engine Air Cleaner Element - Replace ........... 68
Burn Prevention............................................... 14 Cleaning the Primary Air Cleaner
Batteries....................................................... 14 Elements .................................................... 69
Coolant ........................................................ 14 Servicing the Air Cleaner Elements............. 69
Oils............................................................... 14 Engine Air Filter Service Indicator - Inspect .... 71
Test the Service Indicator ............................ 71
C Engine Crankcase Breather - Clean ............... 72
Engine Mounts - Check ................................... 73
Carburetor Air/Fuel Ratio - Check/Adjust........ 61
Engine Oil - Change ........................................ 74
Cold Weather Starting ..................................... 39
Engine Oil Filter - Change ............................... 75
Control Panel................................................... 35
Inspect the Used Oil Filter Elements ........... 77
Engine Monitoring System........................... 35
Replacing the Engine Oil Filters During
Cooling System Coolant (NGEC) - Change.... 61
Engine Operation....................................... 76
Clean the Cooling System ........................... 62
Replacing the Engine Oil Filters With the
Cleaning a Cooling System that has Heavy
Engine Stopped ......................................... 75
Deposits or Plugging.................................. 63
Engine Oil Level - Check................................. 77
Drain the Cooling System............................ 61
Engine Oil Sample - Obtain............................. 78
Fill the Cooling System ................................ 63
Obtain the Sample and the Analysis ........... 78
Cooling System Coolant Level - Check........... 64
SEBU8099-10 109
Index Section

Engine Operation ............................................ 43 H

Operating the Engine and the Driven
Hoses and Clamps - Inspect/Replace............. 82
Equipment.................................................. 43
Inspect Tubes, Hoses, Bellows, and
Partial Load Operation................................. 43
Clamps....................................................... 82
Engine Protective Devices - Check................. 79
Replace the Hoses and the Clamps ............ 82
Visual Inspection.......................................... 79
Engine Speed/Timing Sensor - Clean/
Inspect ........................................................... 79 I
Engine Starting.......................................... 17, 38 Ignition System Spark Plugs - Inspect/
Engine Stopping ........................................ 17, 44 Adjust/Replace (Spark Plugs with
Engine Valve Lash and Bridge - Adjust........... 80 Adjustable Electrode Gaps)........................... 84
Engine Valve Lash ....................................... 80 Cleaning the Spark Plug.............................. 86
Valve Bridge................................................. 80 Inspecting the Spark Plug............................ 86
Exhaust Bypass - Inspect................................ 80 Installing the Spark Plug.............................. 87
Removing the Spark Plug............................ 85
F Ignition System Timing - Check/Adjust ........... 87
Ignition Systems .............................................. 16
Features and Controls..................................... 31
Important Safety Information............................. 2
Fire Prevention and Explosion Prevention...... 14
Inlet Air System - Inspect ................................ 88
Fire Extinguisher.......................................... 15
Lines, Tubes, and Hoses ............................. 15
Fluid Recommendations ................................. 46 L
Cooling System............................................ 47 Lifting and Storage .......................................... 29
Fuel .............................................................. 47
Lubrication System ...................................... 46
M
Foreword ........................................................... 4
California Proposition 65 Warning ................. 4 Maintenance Interval Schedule................. 53, 55
Literature Information .................................... 4 Between 27 000 and 48 000 Service
Maintenance .................................................. 4 Hours ......................................................... 54
Maintenance Intervals ................................... 5 Between 45 000 and 80 000 Service
Operation ....................................................... 4 Hours ......................................................... 54
Overhaul ........................................................ 5 Between 9000 and 16 000 Service Hours ... 54
Safety............................................................. 4 Daily ............................................................. 53
Fuel System Fuel Filter Differential Every 1000 Service Hours........................... 53
Pressure - Check........................................... 81 Every 1000 Service Hours or 6 Weeks........ 53
Every 2000 Service Hours........................... 53
G Every 24 000 Service Hours or 3 Years....... 54
Every 250 Service Hours ............................. 53
Gas Pressure Regulator Condensation - Every 4000 Service Hours........................... 53
Drain .............................................................. 81 Every 8000 Service Hours........................... 54
General Hazard Information............................ 10 Initial 1000 Service Hours............................ 53
Containing Fluid Spillage..............................11 When Required............................................ 53
Dispose of Waste Properly .......................... 13 Maintenance Interval Schedule (High Hydrogen
Fluid Penetration ..........................................11 Sulfide (H2S) Engine)
Inhalation ..................................................... 12 Between 22 500 and 24 000 Service
Lines, Tubes, and Hoses ............................. 12 Hours ......................................................... 56
Pressurized Air and Water............................11 Between 37 500 and 40 000 Service
Softwrap....................................................... 13 Hours ......................................................... 56
Static Electricity Hazard when Fueling with Between 7500 and 8000 Service Hours...... 56
Ultra-low Sulfur Diesel Fuel ....................... 12 Daily ............................................................. 55
General Maintenance Information................... 50 Every 1000 Service Hours........................... 55
Space Heaters ............................................. 50 Every 1000 Service Hours or 6 Weeks........ 55
110 SEBU8099-10
Index Section

Every 125 Service Hours ............................. 55 Product Lifting ................................................. 29

Every 2000 Service Hours........................... 55 Engine Lifting ............................................... 29
Every 24 000 Service Hours or 3 Years....... 56 Engine Lifting with a Generator ................... 29
Every 250 Service Hours ............................. 55 Product Storage .............................................. 29
Every 4000 Service Hours........................... 55 Generator Storage....................................... 30
Every 8000 Service Hours........................... 56
Initial 1000 Service Hours............................ 55 R
When Required............................................ 55
Maintenance Log........................................... 105 Radiator - Clean .............................................. 95
Maintenance Recommendations .................... 50 Reference Information..................................... 25
Maintenance Records ................................... 104 Reference Information Section ..................... 102
Maintenance Section....................................... 46 Reference Material ........................................ 107
Manual Stop Procedure .................................. 45 Reference Materials ...................................... 104
Model View Illustrations .................................. 19 Refill Capacities............................................... 46
Model Views and Specifications...................... 19 Coolant Capacities ...................................... 46
Mounting and Dismounting ............................. 16 Lubricant Capacities .................................... 46

O S

Operation Section............................................ 29 Safety Messages............................................... 6

Ordering Replacement Parts......................... 103 Canadian Standards Association (4)............. 9
Overhaul (In-Frame)........................................ 88 Canadian Standards Association (5)............. 9
In-Frame Overhaul Information ................... 88 Electrical Shock (2)........................................ 8
Scheduling an In-Frame Overhaul .............. 88 Hot Surface (3) .............................................. 8
Overhaul (Major) ............................................. 89 Universal Message (1)................................... 7
Major Overhaul Information ......................... 90 Safety Section ................................................... 6
Scheduling a Major Overhaul ...................... 89 Sensors and Electrical Components............... 32
Overhaul (Top End) ......................................... 90 Electronic System ........................................ 32
Scheduling a Top End Overhaul .................. 90 Sensors........................................................ 33
Top End Overhaul Information..................... 91 Specifications .................................................. 21
Overhaul Considerations................................. 93 General Engine Specifications .................... 21
Overhaul Information ................................... 93 Starting Motor - Inspect ................................... 95
Air Starting Motor......................................... 96
Electric Starting Motor ................................. 95
P
Removal and Installation of the Starting
Performance Parameters ................................ 31 Motor .......................................................... 96
Air/Fuel Ratio ............................................... 31 Starting the Engine.......................................... 40
Angle of the Throttle Plate ........................... 32 Automatic Starting ....................................... 40
Oil Consumption .......................................... 32 Manual Starting............................................ 40
Optional Air/Fuel Ratio Control.................... 31 Operation of the Generator Set Control
Setting of the Exhaust Bypass Panel .......................................................... 40
(Wastegate) ............................................... 32 Purging Unburned Gas................................ 40
Plate Locations and Film Locations ................ 23 Starting with Jump Start Cables...................... 41
Engine Identification .................................... 23 System Pressure Release............................... 51
Eurasian Economic Union ........................... 25 Coolant System ........................................... 51
Generator Identification ............................... 23 Fuel System................................................. 51
Information Plate ......................................... 23 Generator Set Oil......................................... 51
Rating Plate ................................................. 24
Regional Product Marking (If Equipped) ..... 25 T
Serial Number Plate..................................... 23
Product Identification Information ................... 23 Table of Contents .............................................. 3
Product Information Section............................ 19 Throttle Control Valve - Check ........................ 96