Lubi MH 6117 Imm
Lubi MH 6117 Imm
AUTOMATION CORPORATION
USER’S MANUAL
CONTENTS
05
CHAPTER - 2
OPERATING PANEL DESCRIPTION
2.1 - Screen Selector
2.2 - Cursor And Numeric Key
2.3 - Operating Mode Selection
2.4 - Manual Operation Key
OPERATING PANEL DESCRIPTION
07
OPERATING PANEL DESCRIPTION
Monitor Key (Actual Temperature, Actual Cycle Time, Actual Pressure & Flow)
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OPERATING PANEL DESCRIPTION
Enter Key
Clear Key
09
OPERATING PANEL DESCRIPTION
Injection Key
Charge Key
Suckback Key
10
OPERATING PANEL DESCRIPTION
Core 1 In Key
Core 2 In Key
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CHAPTER - 3
SCREEN OPERATION DESCRIPTION
3.01 - Wel Come Page
3.02 - Monitor Page
3.03 - Temperature Page
3.04 - Mold Open Close Page
3.05 - Injection Charge Page
3.06 - Ejector And Auto Purge Page
3.07 - Quality And Input-Output Status Page
3.08 - Production Page
3.09 - Core Page
3.10 - Carriage (Injection Unit) Page
3.10 - Mold File Page
SCREEN OPERATION DESCRIPTION
A) Left-down corner of initial page show the version of machine programs, Including MMI
(Man Machine Interface program) • SYS(SYStem Program)• CAD(winCAD program) • PLC(PLC ladder program).
B) After completing the system testing, the lower part will display the results to see if the system testing was normal or
unusual. Moving on to press [ENT]key to enter < Machine Monitoring > page.
Note : If system testing not complete than check communication cable or system power supply
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SCREEN OPERATION DESCRIPTION
E) Oil Temperature.
F) Pressure Command.
G) Flow Command.
I) Screw RPM.
J) Actual Time.(Mold Close, Injection, Hold, Cooling, Charge, Mold Open, Ejector, Total Cycle).
K) Status Of Motor On/Off, Manual Semi-Auto Auto Cycle, Heater On/Off, USB Detect.
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SCREEN OPERATION DESCRIPTION
This screen was designed to set those values related to each section of the barrel, which including: heating values
upper-deviation lower-deviation . . . etc. If to press (CLR) button any section in “Heating Values” The setting value will
display as ****, Which means this section only display the temperature which has been measured, not to be controlled.
“UP-tol.” When the temperature of any section of the tube is higher than (setting value + UP-tolerance) high
temperature deviation alarm will occur. “DN-tol.”:When the temperature of any section of the tube is lower than
(setting value - DN-tolerance) Low temperature deviation alarm will occur.
Note : When heating system switch on and the temperature of every section of the barrel higher/lower than
(setting value - DN-tolerance + Up-tolerance) both high / low temperature deviation alarm will start to detect.
This is to set up the cycle time and duty percentage which nozzle is controlled under the same temperature status.
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SCREEN OPERATION DESCRIPTION
A B
B
D) LOW P_ PROT :
Low pressure protect time work between clamp 3 to low_p position . If low pressure position not achieve in set time than
error comes and mold open automatic.
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SCREEN OPERATION DESCRIPTION
E) HIGH P_ PROT :
High pressure protect time work between low_p to high_p position . If high pressure position not achieve in set time than
error comes and mold open automatic.
F) MD_OPEN PROT :
Mold pressure protect time work between Md op1 to Md op5 . If mold open-5 position not achieve in set time than
error comes.
F
B
C
G
E
H
A) INJECT MODE :
Three ways including ” Pos (Position) ” Time and ” Pos+Time press (ENT) or ( ︽︾) Button to choose the transfer
mode from injection to holding pressure process.
B) SKBACK MODE :
Press (ENT) or (︽︾ ) button to choose the suck back mode under bellowing 4 types : Standby • Presuck • Suckback
and all . The screw would not suck back until it nishes the process of charge or cooling.
C) COOLING TIME :
Counting for cooling time products in molds need, stated after pressure maintenance. Above display column showed
cooling time.
D) INJ PROT :
Injection protect time work in Injection position mode. If position not achieve in injection protect time error comes and
machine go in manual mode.
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SCREEN OPERATION DESCRIPTION
E) CHARGE PROT :
Charge protect time work in position mode. If position not achieve in charge protect time error comes and machine go in
manual mode.
F) INJECTION PARAMETER :
Set up pressure, ow and position which shared with another timer. When controlled with position”, move cursor to
unwanted injection section’s corresponding position” eld then press (CLR) button when “***”is displayed, procure
has been completed.
G) INJECTION HOLD :
Pressure maintenance which can set up pressure/speed and time. Pressure maintenance time is 0.1 sec.
A
F
B
G
D
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SCREEN OPERATION DESCRIPTION
A) EJECTOR MODE :
Move the cursor to the column then press (ENT) or (︽︾) button to switch to “Standby” “Repeated” Oscillate” and “Holding”
B) EJECT NUMBER :
Setting the ejecting numbers of Repeated Mode
F) EJECTOR PARAMETER :
Pressure, ow and position of [EjAdv1] [EjAdv2] [EjRet1] [EjRet2]. The restrictions of position setting is [EjAdv1] ≦
[EjAdv2] [EjRet1] ≧ [EjRet2].
A) QUALITY RECORD :
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SCREEN OPERATION DESCRIPTION
This Page Is To Record The Condition Before/after Alarm Message Occurred And To Provide
The Operator Tracking Down The Problems.
1) No. : It displays the sequence number of each alarm message.
2) Messages : It displays the alarm number and messages.
3) Start/End:It displays the start and end time of alarms.
4) ︽︾ : To turn the pages, each page contains 20 records (totally saved up to 500 records)
5) : Under manual mode, press [ENT] key and password to delete all the records.
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SCREEN OPERATION DESCRIPTION
This Page Shows 20 Record of Forming Parameter Which Have Been Modied (Total 500 Could Be Saved).
Serial Numbers, Mold Name, Accumulated Mode Numbers, Modifying Parts, Modifying Time, Old Values And New Values
1) No. : It displays the sequence number of each message.
2) Name of mold numbers : Name of modifying machine mold.
3) Accumulated mode numbers : Total mode numbers when modifying
4) Modifying parts : The name of the modifying parameters
5) Modifying time : Time when modifying.
6) Old values : Values before modifying
7) New values : To display new values 28
8) ︽︾ : To turn the pages, each page contains 20 records.
9) : Under manual mode, press [ENT] key and password to delete all the records.
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SCREEN OPERATION DESCRIPTION
A) PRODUCTION SCREEN :
Including parts : [Total] (Total production number) [Good] (Good numbers) [Bad] (Bad numbers) and [Box No.]
(Box numbers).
Function : It is the switch to control the numbers from above parts; that is the alarm will be triggered
when the numbers have been achieved and the machine will be stopped automatically.
Target :The setting values for achieving the correspond numbers of production target.
Reset : Move the cursor the corresponding item, then press〔E NT〕 to reset the corresponding current value to zero.
B) QUALITY CONTROL :
Including parts : [Cushion] (Minimum position of injection) [Chrg_End] (the end position of charging) [MdOp_End]
(the end position of mold opening) and [Cycle_Tm ] (Cycle Time).
Function:It is the switch to control the quality from above four parts,when exceed the range of quality tolerance,
judged as bad quality.
QC Value : It is the settings for the corresponding absolute value of each quality control item.
Tolerance : It is the settings for the corresponding tolerance of each quality control item.
For example : QC value of ”Cushion” set to be 10.0mm, Tolerance” set to be 0.5mm, when present value is 11.2mm
the difference with QC value is 1.2mm(11.2-10.0=1.2) and obviously exceed the tolerance 0.5 mm ,
judged to be bad.
Average : It shows the average value of continue 30 molds.
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SCREEN OPERATION DESCRIPTION
OTHER SETTING :
Cavity No. : It is the settings for the cavity numbers in one Mold.
Cycle Delay : It Is the Settings for the auto cycle delay time.
Cycle Tm Err. : It Is the setting for the cycle time error (total cycle time).
If cycle not complete set cycle time than error occur.
C
B
A
A) Core A :
Type : Press the corresponding [ENT] or [︽︾] button to choose Core” or Screw” for a moving type.
Sensor : Choose limit switch for the position limitation of core or screw.
When : Three choices when [A in] : Bf_MdCl ” [Before Mold Close] “ During ” (Mold Closing) and Af_MdCl”
(After Mold Close); [A out] has three choices as well : Bf_MdOp ” (Before Mold Open) “During” (Mold Opening)
Mold Pos. :If choose During”, it needs stop mold clamping and switch core to activate when the mold are at the position
where we set.
Time : When core type is Core and not choose position limitation switch this is set to be working time on the other hand is
Teeth : When choose screw” type , correspond column can set up in/out numbers of screw pulses.
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SCREEN OPERATION DESCRIPTION
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SCREEN OPERATION DESCRIPTION
In this screen you can set up the pressure, ow and position of [CarAdv1] (Carriage Advance 1) [CarAdv2] [CarRet1]
(CarRet1) and [CarRet2], the restrictions of position setting is [CarAdv1] ≧ [CarAdv2] [CarRet1] ≦ [CarRet2]
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SCREEN OPERATION DESCRIPTION
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CHAPTER - 4
System Wiring
4.1 - Wiring Diagram
4.2 - Proportional (PQ) Card Wiring
SYSTEM WIRING
B F
C
E
G D
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SYSTEM WIRING
Note : Above 40 Ω Pressure / Flow proportional valve : Required 48V DC ~ 5Amp Power supply
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ESS SERVO DRIVER WIRING
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SYSTEM WIRING
SYSTEM WIRING
HEATER WIRING
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ANALOG INPUT/OUTPUT WIRING
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SYSTEM WIRING
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THERMOCOUPLE WIRING SYSTEM WIRING
SYSTEM PLC POWER SUPPLY WIRING
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SYSTEM WIRING
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HMI DISPLAY WIRING SYSTEM WIRING
INPUT WIRING SYSTEM WIRING
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SYSTEM WIRING
OUTPUT WIRING
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SYSTEM WIRING
V GND
Q CMD input
P CMD input
GND +24v
+39V
Q1
Q Power
Q+
Q-
Power GND
15V
24V
+24V
P1
P Power
P+
P-
Power GND
Q-
Q+
Q POWER GND
P POWER GND
Q POWER
P POWER
P-
P+
P1 Voltage input
Q1 Voltage input
Note : Above 40 Ω Pressure / Flow proportional valve : Required 48V DC ~ 5Amp Power supply
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CHAPTER - 5
Troubleshooting
5.1 Alarm Message & Solution
TROUBLESHOOTING
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PRODUCT RANGE
MH-6117 MH-9118
FEATURES FEATURES
• Display unit CPU : ARM9 266MHz 32 bits • Display unit CPU : ARM9 266MHz 32 bits
• Control unit CPU : RISC 140MHz 32 bits • Control unit CPU : RISC 140MHz 32 bits
• 7.4-inch 800 x 480 color TFT LCD long screen, LED back light • 8.4 inch 800 x 600 color TFT LCD
• 6 Ranges PID temperature control (control accuracy ±1°C) • 8 Ranges of PID temperature control (control accuracy±1°C)
• 3 Sets of transducer input (16 bit) • 4 Sets of transducer input (16 bit)
• 1 Set of A/D pressure sensing input (16 bit) • 2 Sets of A/D pressure sensing input (16 bit)
• 3 Sets of D/A proportional valve output (16 bit) • 4 Sets of D/A proportional valve output (16 bit)
• 32 Digital inputs • 32 Digital outputs • 32 Digital inputs • 32 Digital outputs (expandable to 48/64 points)
• 1 USB interface • 2 USB interfaces
FEATURES FEATURES
• Display unit CPU : ARM9 266MHz 32 bits • Display unit CPU : X86 800MHz 32 bits
• Control unit CPU : RISC 140MHz 32 bits • Control unit CPU : RISC 140MHz 32 bits
• 10.4 inch 800 x 600 color TFT LCD • 10.4 inch 600 x 800 16 bit color TFT LCD (Vertical)
• 8 Ranges of PID temperature control (control accuracy±1°C) • 8 Ranges of PID temperature control (control accuracy±1°C)
• 4 Sets of transducer input (16 bit) • 4 Sets of transducer input (16 bit)
• 2 Sets of A/D pressure sensing input (16 bit) • 2 Sets of A/D pressure sensing input (16 bit)
• 4 Sets of D/A proportional valve output (16 bit) • 4 Sets of D/A proportional valve output (16 bit)
• 32 Digital inputs (expandable to 48/64 points) • 32 Digital inputs (expandable to 48/64 points)
• 32 Digital outputs (expandable to 48/64 points) • 32 Digital outputs (expandable to 48/64 points)
• 2 USB interfaces • 2 USB interfaces
PRESSURE TRANSDUCER
Performance, Speed, Stability and Durability... All key attributes of robot make
them ideally suitable for sprue separation and part removal on Injection Molding
Machines.
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NOTE
Sardar Patel Ring Road, Nr. Karai Gam Patia,
Nana Chiloda, Dist. : Gandhinagar - 382 330.